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Introduction to HVAC Systems
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2014/07/23
1
No. 10 on the list of the Greatest Engineering Achievements of the 20th Century
These cooling technologies have altered our lifestyles completely: Buildings are climate-controlled & comfortable Fresh foods & milk are kept in
refrigerators/freezers Food can be transported over long distances
without spoiling Building designs - changed completely Environment for industrial processes are
controlled
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Applied to processes by which air in occupied spaces is maintained at acceptable conditions (temp, humidity and freshness)
Space Conditioning
Heating Ventilating Air Conditioning
HVAC
Refers to all process used in changing states of conditioned air in an HVAC system
Often used to describe just the cooling and dehumidification aspects of overall HVAC system
Air Conditioning
Definitions
Fields of refrigeration and air conditioning are interconnected
Heating, humidifying and air quality control
Industrial Refrigeration, incl
food preservation, chemical and
process industries
Cooling and Dehumidifying operations
in air Conditioning
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Largest application of refrigeration process of cooling (used for air-conditioning)
Additionally used frequently in industrial applications (food preservation, food processing, heat removal in chemical plants etc)
Air conditioning needs more than a cooling process
Thus AC includes the entire heating operation, as well as velocity regulation, thermal radiation and air quality (incl removal of vapors and foreign particles)
Confort Air-conditioning:
The process of treating air to control simultaneously its temperature, humidity, cleanliness, and distribution to meet comfort requirements of the occupants of the conditioned space
HVAC Broad Field, available engineering focus on space conditioning but there are numerous other applications
Office Buildings Retail Facilities (Stores, Shopping
Malls) Places of Assembly Educational Facilities Health Facilities
General Commercial Sector
Automotive Truck Aircraft Ships
Speciality Areas
Human Comfort criteria for each of these applications are similar
But differences in levels of acceptable temperature and outdoor ventilation required
Same basic equipment may be used in different applications
Control Techniques specialized
Performance criteria different for each system
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Industrial Facilities Air treatment also required Each area has special and different
needs
INDUSTRY REQUIREMENTChemical/Painting Large amounts of outdoor air
Paper Industry Drying Systems (produces very humid air)
Plastics Plant Dry and Tightly Controlled Conditions required
Food Industry Freezing, Drying, Preserving foods requires air treatment (correct temp and humidity required)
A/C of Medium/Large Buildings Summer cooling systems standard in
large buildings Also needed to remove heat generated
by people, lights, equipment etc
Some form of central system serves building
One or more water-chilling plant/heater (boiler)
Conditioned spaces served by one or more air-supply/return system
Hot water may be piped to HE in conditioned space
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Single Storey Commercial Buildings Often served by rooftop units Simple to install Various duct lengths can be used Incorporates filter, supply fan, heater (gas-
fired/electric), ventilation dampers and controls
Hospitals Special Requirements: 100% outdoor air must be used Humidity levels are limited in ORs to avoid static
electricity Design of an energy efficient system meeting all
the requirements quite a challenge
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Industrial Air ConditioningProviding a certain level of comfort for workers in hostile environments, but also control air conditions to be favourable for specific industrial processes
Spot Heating/Cooling
Environmental Laboratories
Printing Textiles
Precision Parts and Clean
RoomsPhotographic
Products
Residential Air Conditioning Usually a DX system Central/Unitary system compressor and condenser is
located outdoors (called a condensing unit), and evaporator coil in the interior air ducts
Combined heating and cooling Heat Pumps (cycle can be reversed evaporator becomes condenser)
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Food Industry Air blast Freezing Contact Freezing Immersion Freezing
Freezing
Fruits and Vegetables should be frozen quickly after harvesting
Refrigerated Warehouses (-20 to -23CStorage
Food moves from Refrigeration Warehouses to food marketsRefrigerated Display Cases (3-5C) for dairy products-20 for frozen products and ice cream
Distribution
Milk,ice cream and cheeseFood Processing
Concentrated fruit juices, beer and wineFreeze Drying (product is frozen and water removed by
sublimation)Beverages
Special Applications
Drinking Fountains Dehumidifiers Ice Makers
Ice Skating Rinks Construction
Desalting of Seawater
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Typical Air Distribution SystemHVAC System Continuously circulates air
through building
Cooling mode air supplied to building is cool and dry (must remove heat
and moisture)
Heating Mode air supplied is warm to balance heat losses
Pollutants generated by Occupants and processes
removed thruogh air exchange with outside (exhaust duct and
dampers)
Air exchange with outside leads to additional heating/cooling requirements.
From energy perspective recirculate as much as conditioned air as possible
Mixture of return air ventilation air passes through a series conditioning equipment: Filters remove dust and particles Cooling coils placed after filters to cool and dehumidify the air Heating coils humidification equipment heat the air and add
moisture in the winter
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Separate supply and return fans are used in the main supply and return air ducts
Operated so that building is at a pressure higher than the outdoor to prevent infiltration.
Introduction of the outside air must be controlled by the ventilation system
Air-distribution system can serve various zones within a building
This is termed an all-air system space conditioning is provided ONLY by air processed at a central location and then distributed
Quite common in commercial buildings relatively low cost and simplicity
All-water systems used to distribute cold and/or hot water (or steam) to heat
exchangers located in various zones to provide local cooling and heating
Local Thermostat controls water quantity flowing through heat exchanger
Ventilation of outside air to each zone is provided locally Air-water systems
Combination of centrally cooled and ventilated air as in all-air systems, with hot water coils in each coil for heating
Zone: region of a building with its own temperature control, usually through a local thermostat
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EquipmentHeatingDepending on requirements steam or hot water to HEs from a boiler (natural gas,
oil or electricity) Fuel-fired furnace Electric resistance heaters in duct
Cooling Typically a vapour-compression system to chill water certain cases absorption chillers sometimes used
Direct Expansion (DX) Evaporator of VC-system is in the supply duct and cools
and dehumidifies air directly Residential/Small Commercial Applications
Equipment (2) Large Commercial applications: Centrally located chiller systems
distributes chilled water to cooling coils for cooling and dehumidifying air.
Coils may be located centrally (all-air) or locally (all-water)
Heat Rejection Process: Condenser is used, may transfer heat directly to
ambient air using a evaporative condenser water is sprayed into air stream before passing over condenser surfaces
Large systems condenser is water cooled heat transfer to environment through cooling towers (water is cooled by evaporation into ambient air)
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DX System Evaporator located in main supply air duct with a heat
exchanger for a furnace (central air system) Single thermostat is used to cycle compressor and
furnace on and off to maintain setpoint temperature Compressor and condenser are located outside
building When condenser and evaporator are not located in the
same package split system Packaged system - incorporates all of the VC system in
a single package e.g. rooftop units
Equipment (3) Chilled water and hot-water/steam equipment often used
in large commercial buildings to serve a number of AHU (air handling units)
Combination of a fan, filter, heating coil, cooling coil, humidifier, ventilation dampers and controls
Usually pre-assembled and purchased as built-up air handling units
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History Keeping cool obsession with
humans for centuries Evaporative cooling: Dates back to Egyptians (wet
mats over doorways) Slaves would fan clay jars filled
with water Native Americans: water trenches
beneath huts American West wet sheets on
sleeping porches
Some Roman Emperors (Elagabulus) had snow hauled from the mountains to cool their summer villa and to chill their drinks
Middle East wind towers (from medieval Persia) used to cool buildings. Small Windows captures gusts of wind and funnel them downwards
Hand fans (made of feathers, bamboo or plant fronds) fashion accessory (Queen Elizabeth I). Imported from China
Wealthy roman citizens pumped cool water from aqueducts into villas, circulated through pipesin the walls,
lowering room temperatures
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.1902 Comfort cooling system installed at the New York Stock Exchange1902 First office building with an air-conditioning system installed
1904A self-contained mechanical refrigerator is displayed at the St. Louis World's Fair
1906 First office building specifically designed for air conditioning.1906 Patent filed for "dew point control" system
1907Air-conditioning equipment installed in dining and meeting rooms at Congress Hotel in Chicago
1914Aircooled, electric, self-contained household refrigerating unit is marketed
1927 Gas-fired household absorption refrigerators become popular
1927First refrigerator to be mass produced with a completely sealed refrigerating system
1930 Smaller air-conditioning units appear on trains1928 Chlorofluorocarbon (CFC) refrigerants are synthesized
1931"Hot- Kold" year-round central air-conditioning system for homes on the market
1931 A heat pump air-conditioning system in Los Angeles office building1936 Albert Henne synthesizes refrigerant R-134a
1969More than half of new automobiles are equipped with air conditioning
1987 Minimum energy efficiency requirements set1987 The Montreal Protocol1992 Minimum energy efficiency standards set for commercial buildings
Self-study: Read through chapter 1 in MQuiston