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Page 1: Introduction on our capabilities - Jayco Manufacturingjaycomfg.com/wp-content/uploads/2018/02/Jayco-Presentation_2018... · Introduction on our capabilities ... 12 Integrated Assembly

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Page 2: Introduction on our capabilities - Jayco Manufacturingjaycomfg.com/wp-content/uploads/2018/02/Jayco-Presentation_2018... · Introduction on our capabilities ... 12 Integrated Assembly

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Introduction on our capabilitiesand dedication.Stamping & FabricatingPowder CoatingEngineering & ToolingQuality Control

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Who We AreCompany HistoryOrganization StructureCompany MissionsManagement ProfileOur Facilities

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● Who we are

○ Company History

○ Organization structure

○ Company Missions

○ Management Profile

○ Our Facilities

● What we do

○ Products & Services

○ Service Coverage

○ Customer Portfolio

● How we do

○ Employees & Safety

○ Equipment Capabilities

○ Engineering Capabilities

○ Quality Controls

○ Tools & Solutions

● Our Commitments

TABLE OF CONTENTS

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COMPANY HISTORYManufacturing is in our blood

1995Founded

Jayco was founded in 1995 by two gentleman with immense tooling and stamping backgrounds. Jim Soles and

Al Lindsey.

1999Sales Program

Current CEO, Kevin Maynard, with his partner, purchased Jayco

Stamping Co., and successfully implemented a strenuous sales program that resulted in sales

growth by over 10 folds

2004Trumpf Laser Acquisition

Acquired the first Trumpf laser and Trumpf 2020 punching machine. Both had an automated load/unload system. As China

continued to impact manufacturing here in the United States, we went with the lights out approach to compete with the labor side

of our costs.

2006Second Trumpf Laser

As demand continued in the sheet metal side of our business, we added another Trumpf laser and Trumpf

2020 punching machine. Both machines had a fully automated load/unload system on them.

2008Defying Odds

As the downturn in 2008 was impacting our competitors we successfully added on several major new customers. Many of your fortune 500 companies were joining our customer base.

Our annual revenue was in excess of $6 million.

2010Expansion

Jayco acquired the assets of a smaller competitor which included a powder

coating facility in Fort Worth, TX. This gave us an entree into another whole segment

of business.

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2011Expansion

With the additional equipment we acquired in the asset purchase it gave us the ability to

increase our welding and powder coating capabilities, expand product lines and

customer base to include companies such as Best Buy, Petsmart, Ross, Gamestop and several Walmart’s and Sam’s Club stores.

2012Expansion

Jayco continued to expand and grow. In 2012 we opened our South Carolina facility. This expansion was to better service one of

our largest and most strategic customers. We were asked to perform a service that had not ever been done before in our

industry. We were asked to provide print to part in 24 hours. All being 1 off custom sheet metal components.

2013Expansion to South Carolina

We equipped our South Carolina facility in a similar fashion. Three fully automated Trumpf punching

machines and state of the art Trumpf press brakes. This gives us a leg up on all of our competitors.

2014Single Owner

Kevin Maynard purchased the 50% interest from his partner to become a 100% owner of

Jayco. By this time revenue was right at $10m.

2016Purchasing Genesee

Jayco acquired Genesee Stamping and Fabrication to further diversify the operation and customer base, while

strengthening the capabilities and synergies. This merger is a perfect mix of personnel, customer base and cultures. With

Jayco’s immense sheet metal and metal stamping history along with Genesee’s, it is the ultimate combination with

revenue exceeding $18m annually.

COMPANY HISTORYManufacturing is in our blood

2017Expansion

Jayco continue to experience a strong growth in 2017, adding many new customers including, Siemens

Postal, Kone, Fujitsu, and Commscope, while expanding the business lines with the existing

customer base. Jayco added the Powder Batch line processing to increase the production capacity at their Powder Coating facility while adding more equipment and labor to the main production lines in both Grand

Prairie and South Carolina operations.

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ORGANIZATION STRUCTUREMANUFACTURING IS IN OUR BLOOD

CEO/PresidentKevin Maynard

QC & ISOLacey B

OperationsMgr - Todd Mayo

EngineeringEng Mgr - Gus E

CFO Tom C

SC PlantMgr - Kelly B

Powder ShopMgr - Roberto N

Accounting

Information Technology

Customer Service

Trucking

ProductionScheduling

Shipping & Receiving

Engineering

Programming

Estimating

Tool Room

Manufacturing Operation

Engineering

Shipping & Receiving

Trucking

PowderOperation

Purchasing

Inspecting

Assembly

HR &Payroll

ProjectManagement

Manufacturing Operation

Maintenance

Equipment& Building

Welding

Shipping &Receiving

ProductionMgr - Steve B.

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1

2

3

To be the premier manufacturer of precision

custom manufactured products as measured by

quality control, on-time deliveries, cost

effectiveness, safety and innovative technology

in all we do by following 3 basic principles:

We will treat our greatest asset, our employees

with respect, honesty and fairness.

We will find solutions for our customers with open

communication and transparency.

We will satisfy our stakeholders by following the

principles #1 and #2 as well as ensuring our

company remains a financially healthy

organization.

OUR MISSIONManufacturing is in our blood

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9Management Profile

Lacey BazeQuality ManagerLean Six Sigma Black Belt certified with extensive experience in manufacturing , quality assurance, testing and inspection, engineering. Planning and lean manufacturing solutions.

Kevin MaynardChief Executive Officer27 years of sheet metal and metal stamping experience. Started in the industry as an independent sales representative. Owned and operated Jayco Stamping Co. since 1999 with the primary focus on sales and marketing. Responsible for growing Jayco from less than $1m in annual revenue to more than $18m annually.

Roberto NavarroPowder Coating Plant Manager

28+ years’ experience at various senior level management positions in chemicals and powder coating, and silk screening operations. Extensive knowledge and customer network throughout powder coating and manufacturing industries.

Kelly BarberSouth Carolina Plant Manager30 years of experience with an education in welding, electronics, robotics, machining, industrial maintenance and programming. Also held senior positions as a tooling & manufacturing engineer, programming and maintenance manager.

Gus EdenEngineering ManagerExperienced in manufacturing, engineering, stampings, tooling build and design , fabrication and quality control. Held senior positions in Tool room, manufacturing plant, and engineering project management.

Tom ChoiChief Financial OfficerCPA with 30 years of financial management and business advisory experiences, and has held various key senior positions with global companies including CAS, Hutchison Port Group, Deloitte Consulting and SK Group of North America.

Todd MayoGrand Prairie Plant & Operation ManagerOver 18 years’ experience in customer Service, job costing, project management, manufacturing, process analysis, material planning, ERP system implementation, IT infrastructure administration.

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OUR FACILITIES

Grand Prairie, TexasGrand Prairie Plant & Headquarters

Grand Prairie, TexasPlant Manager: Todd MayoSquare Footage: 110,000

Number of Employees: 82

Fort Worth, TexasPowder Coating Plant

Fort Worth, TexasPlant Manager: Roberto Navarro

Square Footage: 20,000Number of Employees: 24

Elgin, South CarolinaSouth Carolina Plant

Elgin, South CarolinaPlant Manager: Kelly Barber

Square Footage: 35,000Number of Employees: 16

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What We DoProduct & IndustriesService CoveragesCustomer Portfolio

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Integrated Assembly

Sheet Metal Fabrication

Modular Stamping

Class A Stamping

Progressive Stamping

Welding – Robotic, MIG, TIG, Resist, Spot

Global Sourcing

Inventory Management

Kitting

Packaging

In-House Tooling

Machining

PRODUCTS & SERVICES

Computer

Office Equipment

Medical

Tele-Communication

Electrical

HVAC

Marine

Hardware

CATV-Broadband

Environmental

Appliance

Auto/Truck

Aviation

Office Supply

MARKETS & INDUSTRIES SERVED

PRODUCTS & INDUSTRIES

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SERVICE COVERAGESManufacturing is in our blood

● A full-service supplier, Jayco provides prototype, traditional fabrication, modular stamping, robotic welding, machining, powder coating and class A tooling along with a multitude of levels of integrated assembly.

● Product offerings include electronic components and small enclosures, computer parts & frame, card cages, housings, bracketing, misc. hardware, small to medium sized electrical and electronic enclosures, HVAC components, panels, and subassemblies, telecommunication, aircraft, lighting industry components, and many other types of precision fabricated components.

● A wide array of metal finishing, cleaning, coating, marking, plating, silk-screening, hardware installation, tapping, assembly, bar coding, custom packaging and more is also offered by each of the Jayco Divisions.

● Our plants are capable of prototyping and fabricating precision, light gauge metal components and assemblies. We have complete, state of the art production fabricating operations including the most up to date CNC / Turret presses, lasers, forming, bending, rolling, welding, hardware installation and assembly equipment.

● We service all industries such as Transportation, Aerospace, Medical, Automotive, General Industrial, Telecommunications, Electronics and Durable/Commercial Goods.

Global Sourcing for Strategic Partners

Leveraging strategic alliances around the globe

Approved qualified suppliers by capabilities

Logistics

Procurement

Stock retention / Fulfillment

Kanban

Consigned stock

Quality Control / Incoming Inspection

Incoming compliance to specification / verification

Quality program audits and ongoing compliance

Engineering Support

Documentation

Design

Testing

Value-Added Support

Sub-Assembly, Testing

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CUSTOMER PORTFOLIOSManufacturing is in our blood

Jayco differentiates itself

from competitors by providing

our customers with a One-Stop

shop philosophy, the ability to

provide prototype, traditional

fabrication, modular stamping,

robotic welding, machining, and

class A tooling along with a

multitude of levels of integrated

assembly.

When necessary, each of

these facets are uniquely

combined to provide the most

effective piece part cost along

with the most competitive

tooling options.

We work with our

customers to direct these

efforts based on volumes,

cost targets, as well as capital

resource availability.

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How We Do ItEmployees & SafetyEquipment CapabilitiesEngineering & Tooling CapabilitiesQuality Controls

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EQUIPMENT CAPABILITIESA QUALITY DRIVEN COMPANY

1A fully equipped and certified quality control department

to ensure that components match your specifications.

Our state-of-the-art laser cutting services use Amada

4000 watt, Salvignini fiber optic, Trumpf 2510 lasers.

We specialize in cutting stainless steel, mild steel, plus

aluminum and brass for OEM parts and product

manufacturers.

We provide tight positioning and repeatability tolerances

with material and part consulting services lowering

customer costs while providing high quality parts.

Metal fabricating solutions by combining our laser cutting

services with secondary services such as machining,

shearing, forming, welding, grinding, polishing, painting

and more.

2

3

4

5

We specialize in rapid precision laser cutting of metal stampings and machine components from prototype through production.

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Brake Presses -25 ton to 225 ton, up to 12’ bed size.

Brake Press 25 to 110 tons

Production CNC Milling Machine

Amada Turret

32 ton to 350 stamping press: Up to 48”x108” bed size

EQUIPMENT CAPABILITIESManufacturing is in our blood

Trumpf Trupunch 2020 with sheetmaster

compact

Mig/Tig/Spot 75 KVA to 150 KVA

welding units

Robotic Welder

CNC Programmable Press Brake

Cincinnati Mechanical Shear

36” wet sanders

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1

2

3

In-house qualified engineering team of design application and manufacturing engineers:

Ability to transfer information electronically.

Prototyping capabilities.

ENGINEERING CAPABILITIESManufacturing is in our blood

4

5

6

Part design assistance.

In-house tool design and manufacturing.

Utilizing .dwg, .dxf, .pdf, .iges, and step files.

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Utilize SolidWorks, AutoCAD, Key Creator,

Master Cam, ProNest, Tru Tops, Optimation, &

RADAN, which allows us to work seamlessly

with our customers for optimal results.

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Our emphasis on continuous improvement runs from the shop floor to the office, evaluating

every system and the process we have in place, to eliminate waste, increase flow, and

concentrate on the cost factors important to our customer.

ENGINEERING CAPABILITIESManufacturing is in our blood

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QUALITY CONTROL CAPABILITIESManufacturing is in our blood

Our goal has always been to supply not only the finest in

engineering, but also the highest in quality. We continually

improve and strive for zero defect goal to meet the

specific quality standards set by our customers.

We are ISO 2008 certified and have a fully equipped Quality

Control department

Utilize cross-functional teams for identifying process

improvements

Employ advanced quality planning tools

Process FMEA

Control Planning

Process Capability Analysis

Integrate state-of-the-art software & equipment for product

verification

36” x 24” x 40” CMM with Quadra Chek 500 software

Capable of reverse engineering

Utilize process control tools:

Capability study

SPC

R&R Gage

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TOOLING CAPABILITIESManufacturing is in our blood

Fully integrated tool room

1 CNC Wire EDM’s

3 CNC Milling Unit

Heat Treat in-house

Modular to Progressive Tooling

Tooling is the heart and soul of our manufacturing process and it's ultimately responsible for the high quality of the millions of parts that we ship

annually.

We take great pride in our upfront and open process: engineering in collaboration with our customers so that the tool meets or exceeds all of the

specifications for the design.

Our engineering and design staff work to ensure that our customers get the most cost-effective tooling, on-time and on-budget.

Our engineering team is in constant contact with our customers as the tooling process is monitored, tested and evaluated. We will work with our

customers, no matter how tight the production schedule, to meet their program dates and offer unique solutions even with the most critical

timelines.

Our tooling capabilities include the design and manufacture of stage toolings, simple progressive dies, complex progressive dies with automatic

feeding and assembly of components, and slide tooling for both wire form and flat stock. Additional tooling capabilities include many types of

jigs, fixtures, gages and other custom assembly tooling for your complex projects.

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OUR COMMITMENTManufacturing is in our blood

We work with customers to direct our best effort based on volumes, cost targets, as well as capital

resource availability, without compromising Jayco’s stringent quality standard to meet customer

requirement.