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Introduction of JiangYin SINBON Electronics

Introduction of JiangYin SINBON Electronics - Alibabaimg.china.alibaba.com/club/upload/44/3072558_cdd09cd48.pdf · 1 Introducing SINBON General introduction of the company ... assembly

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  • Introduction ofJiangYin SINBON Electronics

  • Contents

    1 Introducing SINBON General introduction of the companyand highlights of cooperation potential

    2 Products & customers Overview of SINBONs core product linesand major customers around the globe

    3 Facilities & capabilities Introduction of SINBONs facilitiesand operating capabilities

    4 Technology & expertise Brief look at SINBONs technologicalexpertise and experience

    5 Why SINBON? SINBON as a reliable partner for worldindustry leaders

  • 1 Introducing SINBON

    Intr

    oduc

    ing

    SIN

    BO

    N

  • JiangYin SINBON was founded at November, 2001 in JiangYin as a manufacturer of wire & cable assembly, as well as PCB Assembly.

    Amid the growing demands of an ever-expanding technology, SINBON has successfully evolved from a pure cable-assembly maker to a total-solution provider.

    Capital 29.8 million USD(14 million USD already

    in place)

    Employees 1800

    Sales revenue 17.5 million USD(2003)

    Key figuresIntroduction

    History

  • Sales Revenue Forecast

    8450

    01000020000300004000050000600007000080000

    2002 2003 2004 2005 2006

    Year

    US

    $ (T

    hous

    and)

    PCBACable

    17,500

    30,204

    50,026

    73,679

    8450

  • At SINBON, we pride ourselves on our commitment to total quality management (TQM). Our quality control begins from the initial contact with customers and continues throughout product design, development, production, sales and service.

    Quality Policy & Certifications

    Jan. 2002 ISO - 9001: 2000

    Mar. 2002 CSA LR 96151-1

    Mar. 2002 UL E226144

    Apr. 2004 SONY Green Partner

    Q2. 2004 QS 9000 (June, 2004)

    Oct. 2004 ISO 14000 (in progress)

  • Our VisionTo be a benchmark corporation in the industry of electronic components and turnkey solutions.

    Our MissionSpeed, Flexibility, Service, Engineering Sales,Integrated electrical solution supplier.

    People as assets

    Honesty and integrity

    Incessant innovation

    Effective liaison

    Growth sharing

    Our Core Values

  • International locations

    9 Tokyo SINBON (Japan)10 SINBON Technologies (New York)

    5 Hong Kong SINBON (China)6 Dongguan SINBON (China)7 Shenzhen SINBON (China)8 Korea SINBON

    1 SINBON Electronics (Taiwan)2 Shanghai SINBON (China)3 Beijing SINBON (China)4 Jiang-Yin SINBON (China)

    3

    5

    9

    8

    2

    1

    4

    6, 7

    10

  • Our locationsJiang-Yin city locates beside Yangtze River, 4 KM west of Zhang-Jia-Gang. The distance between

    Shanghai and Jiang-Yin is around 150 KM and takes about two hours driving by highway

  • Management StructureGMMite

    CableVice Plant Manager

    F.C

    Vice GMTS Tsai

    Cable Engineering

    Leo

    Manufacture PMC

    Purchasing

    Productioncontrol

    Engineering Technology

    Sales QualityAndy AdministrationFrank

    Personnel GeneralAffairs

    Cable Sam

    BARobert

    Transfer James

    JapFina

    Euro/USCandy

    FinancialLisa Hsieh

    Shipping Accounting

    APlant Manager

    Sam

    Michael MIS

    RD

    Ter Yang

    EngineeringMichaelManufacture

    Sam

    Car Business

    David

  • Glo

    bal p

    rodu

    cts

    & c

    usto

    mer

    s

    2 Products & Customers

  • Product rangeSINBON is a leading global maker in cable assembly. Our products are used in desktop PCs, notebook PCs, LCD monitors, mobile phone handsets, PDAs, wireless LAN and digital camera products. As a total solution provider, SINBON also offers turnkey and full-system assembly, as well as an extensive range of value-added solutions to our customers.

    Take a tour of SINBONscore product lines

    Cable AssemblyData CableNetwork Equipments

    Switch/HubHome PNAWireless products

    E-Book

  • I/O cable assembliesI/O cable assemblies enable connection and data transfer between a computer unit and peripheral devices.

    Cable assembly and PCBA integrationThis type of cable is not merely a pure cable assembly. It is also integrated with PCBA according to customers requirements, offering the product more functions and values inside.

    Featured products

  • Semi-rigid coaxial cablesSemi-rigid coaxial cables are manufactured according to customers specification drawings, enabling flexible placement inside the target products and offering the best shielding performance of all cable assemblies.

    Coaxial cablesCoaxial cables are used for data transmission, including computer networks and telecommunications. We can help our customers develop a customized raw cable that will meet specific requirements.

    Featured products

  • Fiber optic cablesAssembled with free-floating ceramic ferrules, corrosion resistant body and UL-rated plastic housing and boots, patch cords offer stable performance with low insertion and return loss.

    USB cablesThe plug-and-play USB cables, including USB 1.1 and 2.0 products are the best bridges among PC, USB peripherals and handled mobile devices, such as cell phones and digital video cameras.

    Featured products

    * USB 2.0, 5m Cable, TID No. 60000221

  • Consumer electronicsOur experience includes providing various components applicable in consumer electronics sector. The photograph of a digital camcorder cable is an example.

    Specialized solutionsProviding high-end industrial products is one of our core competences. With high customization, flexibility and technical expertise, we can assist you in developing new solutions easily.On the photo: an example of our barcode reader assembly.

    Featured products

  • Mobile phone data cableSINBONs patented solutions, the 3-in-1 USB data cable is equipped with three kinds of functions charging, data transferring and internet access within one cable assembly. No more cradle or adapter is needed for the mobile phone that can be recharged via the USB port on a PC or laptop.

    Discrete wire assembliesSINBONs discrete wire assemblies find application in laptop computers, LCD displays, home appliances and board-to-board connections.

    Featured products

  • Mini coaxial cableMicro coaxial cable is a substitute to Flex (FPC). With wire size between 36 and 40 AWG its applicable in laptop computers, LCD displays and other products who apply FPC.

    Featured products

  • Turn-Key Solution

    Charging Cradle Modem Cradle Ethernet Cradle Remote Control Module Home PNA Unit Receiver for GRE, Radio Shack Content Loader For E-Book USB 2.0 Hub

    Featured products

  • CB Scanner Receiver Receiving distance up to 100 KM

    .Avoid signal missing during transmission

    Comes with both handheld and desktop configuration

    Keeps the channel frequencies stored in memory for about 1 hour during a power loss

    Weather alert feature

    Featured products

  • Featured products

    Intercom It is designed for intercom operation while resting car

    race signal through scanner .Avoid signal missing

    during transmission

    33 Hours of battery life at continuous operation Alkaline Battery

    155g in weight

  • Featured products

    Floor Switch16/24 10/100Base-TX ports with fiber expansion slot Fiber expansion slot allows for 100Base-FX Multi-mode or Single-Mode fiber module with various connector type VLAN, speed, duplex, flow control and priority setting configurable via console port. Standard 19 Rack mount Size, 1U height.

  • Palm Size Fiber Switch 5/8 10/100Base-TX or 4/7 10/100Base-TX + 1

    100Base-FX ports Auto-negotiation and Auto-MDIX on all TX ports Choices of SC, ST, MT-RJ, VF-45 or LC connectors for FX ports Broadcast storm filtering control Wall-mountable pocket size

    Featured products

  • Featured products

    MiniBu E-Book solution from SINBON Electronics

    Culturecom 1610-105v Processor

    256KB NOR Flash, 8MB NAND Flash

    CF slot for future expansion

    Low energy consumption

    User-friendly interface

  • Customer range

    Numerous leading world electronics manufacturers have chosen SINBON as their business partner. They receive a combination of experience, technology, professional service and flexibility that characterizes SINBON.

    The next pages present some of our major customers.

    An overview of SINBONsmajor customers

  • Major ODM/OEM supplier for

    PC industry

    Major customers

    Top 1 data capturesystems provider

    Leader in IT hardware manufacturing

    Communications and multimedia electronics maker

    Global leader in consumer electronics

  • Major customers

    French mobile phone maker

    Advanced communication equipment and electronic products manufacturer

    Global leader in consumer electronics

    World top medical equipment maker

    World leader in Laptop PC manufacturing

  • Major customers

    Global consumer electronics manufacturer

    Leading PHS mobile phone manufacturer in Japan

    Global consumer electronics manufacturer

    Major manufacturer in computer display

  • 3 Facilities & capabilities

    Faci

    litie

    s &

    cap

    abili

    ties

  • Facilities

    Total Land Space74,000 m

    Cable Assembly Plant 13,000 m

    Dormitory Building20,000 m

  • PCBA Plant (4 floor building)21,450 m

    1st floor Warehouse 2nd floor PCBA workshop

    3rd floor Reserved for Automotive

    Wire Assembly

    4th floor Clean room (Backlight

    soldering)

    Facilities

  • Facilities

    SMT workshop5,362 m

  • Production Capability

    Monthly Production Capability

    Cable 1,500K pcs

    Data Cable 500K pcs

    Hub/Switch 30K pcs

    Wireless products 40K pcs

    E-BOOK 20K pcs

    Home PNA 20K pcs

  • Production Flow (PCBA)Incoming Material

    SMTIQC AI and Wave Solder

    Rework

    IPQC

    Repair Station

    Case Assembly

    Rework

    Packing

    Warehouse

    Reject

    Inspection

    Touch upFunction Test100%Check

    Function Test

    FQC

    ShippingEnd

    NG IPQC NG

    IPQC

    NG

    IPQC

    NG

    NGNG

    OQC

  • Production Flow (PCBA)

    Automatic Stencil printer(Speedline Technology / USA)

    SMD Mounter(PANASONIC / JAPAN)

  • Production Flow (PCBA)

    Nitrogen reflow(BTU / USA)

    Insert

    Wave Solder(Wave Point / TAIWAN)

    Touch up

    Test / Alignment

    Repair Station

  • PCB assembly line

    Capacity

    A. Placement (R/C) /day

    1st line: 432K/day at 3 shifts, (3 x Medium speed SMD)

    2nd line: 264K/day at 3 shifts, (2 x Medium speed SMD)

    3rd line: 818K/day at 3 shifts, (1 x High speed SMD, 2 x Medium speed SMD)

    Total: 1,514K/day at 3 shifts

    Capability

    A. Digital circuit capabilityReal-time & multi-processor based application

    B. Analog circuit capabilityuV application, 5kVA design capability

    C. RF application800MHz to 2.0GHz transmitter/receiver

    D. CAD/CAM design capabilityOrcad, Protel, ProE, AutoCAD

  • PCB assembly line

    Capacity

    B. AccuracyPosition accuracy

    0.1mm (Medium speed mounter)0.05mm (High speed mounter)

    Min. parts dimensions0402 (Medium Speed mounter)0201 (High speed mounter)

    C. Reflow temperature control4m 5 zone reflow (hot air / IR) x 29m 8 zone Nitrogen reflow x 1 (Above mentioned temperature zone include cooling zone)

    Capability

    A. Digital circuit capabilityReal-time & multi-processor based application

    B. Analog circuit capabilityuV application, 5kVA design capability

    C. RF application800MHz to 2.0GHz transmitter/receiver

    D. CAD/CAM design capabilityOrcad, Protel, ProE, AutoCAD

  • Mini Coaxial assembly line

    Outer Jack Laser Cutting Outer Jack Stripping Ground Bar Soldering

    Ground Bar Pre-cuttingGround Bar BendingGround Bar Stripping

  • Mini Coaxial assembly line (Contd)

    Touch up Taping Wire Outer Jack Half-stripping

    Solder DippingConnector SolderingGlue Dipping

  • Mini Coaxial assembly line (Contd)

    Glue Drying Testing

  • 4 Technology & expertiseTe

    chno

    logy

    & e

    xper

    tise

  • Production System Process

    Products Scheme

    Mass Production

    Sales Engineering QC Material Production Control ManufacturingDept.

    Process

    Inquiry Sample drawing

    Sample making

    Sample inspection

    Sample & Spec. evaluation

    Quotation & FA to customer

    Review & confirm

    P.O.

    Process quality design

    Productionplan

    Material ReviewIQC

    Sampleinspection

  • Production System Process (Contd)

    Mass Production

    Service

    Engineering Quality Control MaterialProduction

    Control

    System Evaluation

    Dept.Process

    IPQC Processcontrol

    FQC Packing&storage

    OQC

    Shipping planningCustomercomplaint

    Customer service action

    Defectsoccurred

    Qualitydefect

    Information feedback Defect analysis Corrective action Preventive action

    Quality ongoing improvement

    Sales Manufacturing

  • IQC Process

    Material receiving

    Storage

    Complaint sheet

    MRB

    Department Flow Chart

    Labeling

    Material control

    IQC

    IQC

    MRB meeting

    Warehouse

    IQC Emergency

    Reject

    Yes

    No

    Yes

    No

    Supplier

  • IPQC Process

    Process station 1

    Process station

    PQC station

    Non-conforming action

    Department Flow Chart

    Operator

    Operator

    Operator

    OperatorIPQC

    ManufacturingQC

    Operator

    Inspection

    electrical test

    Assembly station

    IPQC

    Yes

    No

    Yes

    No

  • FQC / OQC Process

    Finished products

    Products packing

    Ship to customer

    Defects disposing

    Department Flow Chart

    Receiving

    FQC

    Manufacturing

    Finish goods warehouse

    Storage

    OQC

    Final inspection

    Outgoing inspection

    Yes

    Yes

    No

    No

  • Customer Complaint Disposed Process

    Department Flow ChartCustomer

    Sales/QC/Eng.

    Sales/QC/Eng

    Relative Dept.

    Complain occurred

    Confirm and fill in sheet

    Short-term action taken

    Review meeting

    Preventive action

    Follow up action

    Recording

    Sales/QC/Eng.

    Relative Dept.

    Relative Dept.

    Sales

    Feedback to customerPreliminary analysisNo

    Yes

  • PCBA Equipments

    1PANASONIC / JAPANCM402-LHigh Speed Mounter

    2WavePoint / TaiwanHA-340-5C MRHot air / IR reflow oven IR

    1BTU / USAPyramax 98NNitrogen Reflow Oven

    2DA CHEN / TaiwanTC-3040TPSemi - Automatic Stencil

    Printer

    1Speedline Technologies / USAMPM Ultraprint

    2000 HiEAutomatic Stencil Printer

    QtyManufacturerTypeEquipment

  • PCBA Equipments (Contd)

    One of them is Multi-function SMD

    Two of them are Multi-function SMD

    1OrbotechVT-9300Automatic Optical Inspection

    2Test Research / TaiwanTR-518FRIn Circuit tester

    1Tecnicon Precision / UKZ-Check 600Solder Paste Measuring

    System

    3YAMAHA / JAPANYV-100-XMedium speed Mounter

    4YAMAHA / JAPANYV-100-IIMedium speed Mounter

    QtyManufacturerTypeEquipment

  • Testing Machine (PCBA)

    Equipment Equipment (Chinese) Model Maker Specification Qty

    Specerum Analyzer MS710A ANITSU 0-2GHz, 1.7GHz - 24.5GHz 1Moniter VP-383A TRIO 3

    GE-503 10KHz - 1050MHz 26060B 0.01Hz-1050MHz 5

    SML-02 9KHz - 2.2GHz 1MSG-2620 100KHz - 2.1GHz 5354-V25A 250MHz 1354-U60 1

    Tracking Generator MH-672A ANITSU 20KHz - 2GHz 1Counter TR5823H ADVANTEST 0-2.3GHz 1

    Oscilloscope GP-9810A PANASONIC 2Distoration Meter 760D SHIBASOKU 0-20KHz 2AC Millivoltmeter SLD-417 0-1KHz 30Audio Generator SLD-808 0-1MHz 12

    Frequency Counter SP-2500A 0-1.3GHz 3

    FLUKE

    SUNLEADER

    SHIBASOKU

    Synthesized RF SignalGenerator

    Sweep Generator

  • Testing Machine (PCBA) Contd

    QtySpecificationMakerModelEquipment (Chinese)Equipment

    10-199.99VTOKOTGD-DP42DV41DC Voltage meter

    1KILEWSKTM-10Digital Torque Meter

  • Cable Assembly Equipments

    Equipment Type Manufacturer Qty

    Multi-functional wire feeding machine

    WRS-02 Chulun / Taiwan 3

    Semi-Auto terminal machine(continuos stripping)

    ()CLT-C2S Chulun / Taiwan 62

    Semi-Auto terminal machine (nostripping)

    ()CI-2.5A Chulun / Taiwan 4

    DYJ-860 18DYJ-1500 15

    Terminal Crimping machine

    Weicheng / Taiwan

    LC-360 Chulun / Taiwan 3Auto-cutting machine

    Auto terminal machine

    ATM-5S OSAWA 7

  • Cable Assembly Equipments (contd)

    Equipment Type Manufacturer Qty

    305 4310 4

    Micro-computer cutting machine

    TS101-30#50# Chuansuai / Taiwan 4

    Ultrasonic Welding machine

    W-22F+5C

    Weicheng / Taiwan

    Chulun / Taiwan

    18

    2Yiyuan / Taiwan

    18

    Plug press machinePlug

    Stripping machine (Electric heattype)

    Stripping machine (Gas engine type)

    8

    Chengzhen / Taiwan

    Canyang / Taiwan

    Ultrasonic solder machine

    FE-8501

    HCT-80

  • Cable Assembly Equipments (contd)

    Equipment Type Manufacturer Qty

    HX-200S2 15

    HX-250ST 25HX-350ST 5

    Contraction Machine

    4615B-IRST Lipei / Taiwan 12

    Crushing machine

    C-360ST Chengchang / Taiwan 1

    Vertical plastic injection moldingmachine

    Canyang / Taiwan

  • Mini Coaxial Cable Equipments

    Equipment QtyLaser Cutting Machine

    1

    Wire jacket half-strip machine

    1

    Solder container

    1

    Jacket half-strip machine

    1

    Tape press machine

    1

    Soldering machine

    5

    2Automatic fluid sparying machine

    Ground plate stripping machine

    3

  • R&D EquipmentsEquipment Equipment (Chinese) Model Maker Specification Qty

    Desktop DMM 6 1/2 2000 KEITHELY 1

    Oscilloscope GOS-6103C GOODWELL Dual Channel 100MHz 14LCR Meters LCR LCR-819 GOODWELL 12Hz-100KHz, 0.05% 1

    Power Supply GPC-3030D GOODWELL 0-30V@3AXZ 5V .3A 24

    Hand Held Meters 3 1/2 BR-817 6

    Frequency Counters GFC-8270 GOODWELL 0.01Hz-2.76Hz, 10mVrms 1

    EEPROM Eraser EEPROM AT-701 HILO SYSTEM 0-120 min 1

    1

    PC Based Memory PLDProgrammerHILO SYSTEMAII-11P2

    Specerum Analyzer 2

    1

    0.15-1050NHz withTracking Generator

    Dual Channel 300MHz2.5GS/S

    HM-5014 HAMEG

    TEKTRONIC

    Programmer

    Digital PhosphorOscilloscope

    TDS-3032B

  • Lab Equipments

    Equipment Equipment(Chinese) Model Maker Qty

    Network Analyzer 8722ES Agilent 1

    Constant TemperatureHoisting Tester

    CY-6471 1

    Bending Tester CY-6461 1

    1Convection AndVentilation Aging Oven

    CY-6350 ChunYan / Taiwan

    2

    Multi-Function MicroComputer Tensile Strength

    Tester

    CY-6040A7 ChunYan / Taiwan 1

    Time DomainReflectometry (TDR)

    CSA8000 Tektronix

    ChunYan / Taiwan

  • Lab Equipments (Contd)

    Equipment Equipment(Chinese) Model Maker Qty

    Salt Spray tester CY-6465 ChunYan / Taiwan 1

    Projector Sunmeasures / Taiwan 1

    CY-6108A1 ChunYan / Taiwan 1

    GTH-408-70-1P-U

    GIANT FORCE /Taiwan

    1

    Vibration Tester VS-5060L Vibration Source 1

    Shaft Torsion LifetimeTesting Machine

    5300 Sun-Yin / Taiwan 1

    1

    ProgrammableTemperature &Humidity

    Chamber

    Measure Change ShapeMachine (For Electric

    Wire) CY6463 ChunYan / Taiwan

  • Lab Equipments (Contd)

    1Giant Force / TaiwanGTST-216-

    55-AWThermal Shock Test

    Chamber

    1SHIMADZU / JapanEDX-700Energy Dispersive

    X-Ray Spectrometer

    1Soltec / JapanCST-02Terminal Muller

    QtyMakerModelEquipment (Chinese)Equipment

  • Software

    Software Expertise

    Process Control and Computer SimulationComputer Control and MonitoringIndustrial System AutomationIndustrial Controller DesignSoftware System Design / System AnalysisSoftware Programming WEB Programming DesignProject Organization / Planning

    Software Experience

    Industrial Measuring and Control Modules software development Cell phone Data Cable Kernel and APRS232 Protocol Analyzer software developmentPC-based controller software development Industrial Polymer Reactor Control SystemTemperature control Managing System for Industrial ApplicationHigh speed data acquisition system software development

  • Engineering software

    A. PCB layoutOrCAD PCB Engineers Edition V.92Protel 99SE

    B. SchematicOrCAD Capture V.92Protel 99SE

    C. 2D drawingAutoCAD 2000

    D. 3D drawingSolid Edge V.10Pro-Engineering 2001 true V.92

  • Hardware

    Hardware Expertise

    Ethernet/Fast Ethernet related product designPC/NB I/F application ISA, PCI, PCMCIAEmbedded system 80x51/X86/Am29KPLD/CPLD/FPGA designEMI/EMC debug

    Hardware Experience

    Power Electronic Control Power Safety Control100BASE-T Intelligent Stackable HUB/BUB/RUBInternet sharing HUB16-bit PC card for 10/100BASE-T, Home PNA 2.0LAN module for NB: 10/100BASE-TE-book, content loader, LAN module

  • Firmware

    Firmware Expertise

    Device DriverInternetworking ProtocolOperating System Porting

    Firmware Experience

    PC BIOS, Keyboard BIOSIntelligent HubStackable HubIP Sharing HubContent loaderCard Bus Fast EthernetPC Card Fast Ethernet

  • Environment

    Commerce products

    FCC Part 15 Class A, BVCCI EMI complianceFCC Part 68 Tele-connectionJATE complianceCSA, ULCE, ETSI and other

    Industrial products

    FCC Part 15 Class A, BCE compliance

  • Why

    SIN

    BO

    N ?

    5 Why SINBON?

  • Why SINBON?

    QualityWe can provide top-quality products, meeting strict requirements of the high-tech industry

    CompetenceOur people are our biggest asset. SINBONs highly qualified specialists guarantee easy and professional communication.

    CustomizationWe can provide even small quantities of products and develop totally customized items.

  • Why SINBON?

    FlexibilityAlthough SINBON is a large company, we maintain great flexibility and open-mindness.

    ServiceOur customers experience a special combination of high professionalism and sincere attitude, based on personal touch.

    Thats SINBON.

  • Thank you for your interest in SINBON.

    JiangYin SINBON Electronics Co. Ltd.288, Middle Cheng Jiang Road

    JiangYin, JiangSu, CHINATel: +86-510-6404098Fax: +86-510-6404940

    www.sinbon.com