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Introduction ofJiangYin SINBON Electronics
Contents
1 Introducing SINBON General introduction of the companyand highlights of cooperation potential
2 Products & customers Overview of SINBONs core product linesand major customers around the globe
3 Facilities & capabilities Introduction of SINBONs facilitiesand operating capabilities
4 Technology & expertise Brief look at SINBONs technologicalexpertise and experience
5 Why SINBON? SINBON as a reliable partner for worldindustry leaders
1 Introducing SINBON
Intr
oduc
ing
SIN
BO
N
JiangYin SINBON was founded at November, 2001 in JiangYin as a manufacturer of wire & cable assembly, as well as PCB Assembly.
Amid the growing demands of an ever-expanding technology, SINBON has successfully evolved from a pure cable-assembly maker to a total-solution provider.
Capital 29.8 million USD(14 million USD already
in place)
Employees 1800
Sales revenue 17.5 million USD(2003)
Key figuresIntroduction
History
Sales Revenue Forecast
8450
01000020000300004000050000600007000080000
2002 2003 2004 2005 2006
Year
US
$ (T
hous
and)
PCBACable
17,500
30,204
50,026
73,679
8450
At SINBON, we pride ourselves on our commitment to total quality management (TQM). Our quality control begins from the initial contact with customers and continues throughout product design, development, production, sales and service.
Quality Policy & Certifications
Jan. 2002 ISO - 9001: 2000
Mar. 2002 CSA LR 96151-1
Mar. 2002 UL E226144
Apr. 2004 SONY Green Partner
Q2. 2004 QS 9000 (June, 2004)
Oct. 2004 ISO 14000 (in progress)
Our VisionTo be a benchmark corporation in the industry of electronic components and turnkey solutions.
Our MissionSpeed, Flexibility, Service, Engineering Sales,Integrated electrical solution supplier.
People as assets
Honesty and integrity
Incessant innovation
Effective liaison
Growth sharing
Our Core Values
International locations
9 Tokyo SINBON (Japan)10 SINBON Technologies (New York)
5 Hong Kong SINBON (China)6 Dongguan SINBON (China)7 Shenzhen SINBON (China)8 Korea SINBON
1 SINBON Electronics (Taiwan)2 Shanghai SINBON (China)3 Beijing SINBON (China)4 Jiang-Yin SINBON (China)
3
5
9
8
2
1
4
6, 7
10
Our locationsJiang-Yin city locates beside Yangtze River, 4 KM west of Zhang-Jia-Gang. The distance between
Shanghai and Jiang-Yin is around 150 KM and takes about two hours driving by highway
Management StructureGMMite
CableVice Plant Manager
F.C
Vice GMTS Tsai
Cable Engineering
Leo
Manufacture PMC
Purchasing
Productioncontrol
Engineering Technology
Sales QualityAndy AdministrationFrank
Personnel GeneralAffairs
Cable Sam
BARobert
Transfer James
JapFina
Euro/USCandy
FinancialLisa Hsieh
Shipping Accounting
APlant Manager
Sam
Michael MIS
RD
Ter Yang
EngineeringMichaelManufacture
Sam
Car Business
David
Glo
bal p
rodu
cts
& c
usto
mer
s
2 Products & Customers
Product rangeSINBON is a leading global maker in cable assembly. Our products are used in desktop PCs, notebook PCs, LCD monitors, mobile phone handsets, PDAs, wireless LAN and digital camera products. As a total solution provider, SINBON also offers turnkey and full-system assembly, as well as an extensive range of value-added solutions to our customers.
Take a tour of SINBONscore product lines
Cable AssemblyData CableNetwork Equipments
Switch/HubHome PNAWireless products
E-Book
I/O cable assembliesI/O cable assemblies enable connection and data transfer between a computer unit and peripheral devices.
Cable assembly and PCBA integrationThis type of cable is not merely a pure cable assembly. It is also integrated with PCBA according to customers requirements, offering the product more functions and values inside.
Featured products
Semi-rigid coaxial cablesSemi-rigid coaxial cables are manufactured according to customers specification drawings, enabling flexible placement inside the target products and offering the best shielding performance of all cable assemblies.
Coaxial cablesCoaxial cables are used for data transmission, including computer networks and telecommunications. We can help our customers develop a customized raw cable that will meet specific requirements.
Featured products
Fiber optic cablesAssembled with free-floating ceramic ferrules, corrosion resistant body and UL-rated plastic housing and boots, patch cords offer stable performance with low insertion and return loss.
USB cablesThe plug-and-play USB cables, including USB 1.1 and 2.0 products are the best bridges among PC, USB peripherals and handled mobile devices, such as cell phones and digital video cameras.
Featured products
* USB 2.0, 5m Cable, TID No. 60000221
Consumer electronicsOur experience includes providing various components applicable in consumer electronics sector. The photograph of a digital camcorder cable is an example.
Specialized solutionsProviding high-end industrial products is one of our core competences. With high customization, flexibility and technical expertise, we can assist you in developing new solutions easily.On the photo: an example of our barcode reader assembly.
Featured products
Mobile phone data cableSINBONs patented solutions, the 3-in-1 USB data cable is equipped with three kinds of functions charging, data transferring and internet access within one cable assembly. No more cradle or adapter is needed for the mobile phone that can be recharged via the USB port on a PC or laptop.
Discrete wire assembliesSINBONs discrete wire assemblies find application in laptop computers, LCD displays, home appliances and board-to-board connections.
Featured products
Mini coaxial cableMicro coaxial cable is a substitute to Flex (FPC). With wire size between 36 and 40 AWG its applicable in laptop computers, LCD displays and other products who apply FPC.
Featured products
Turn-Key Solution
Charging Cradle Modem Cradle Ethernet Cradle Remote Control Module Home PNA Unit Receiver for GRE, Radio Shack Content Loader For E-Book USB 2.0 Hub
Featured products
CB Scanner Receiver Receiving distance up to 100 KM
.Avoid signal missing during transmission
Comes with both handheld and desktop configuration
Keeps the channel frequencies stored in memory for about 1 hour during a power loss
Weather alert feature
Featured products
Featured products
Intercom It is designed for intercom operation while resting car
race signal through scanner .Avoid signal missing
during transmission
33 Hours of battery life at continuous operation Alkaline Battery
155g in weight
Featured products
Floor Switch16/24 10/100Base-TX ports with fiber expansion slot Fiber expansion slot allows for 100Base-FX Multi-mode or Single-Mode fiber module with various connector type VLAN, speed, duplex, flow control and priority setting configurable via console port. Standard 19 Rack mount Size, 1U height.
Palm Size Fiber Switch 5/8 10/100Base-TX or 4/7 10/100Base-TX + 1
100Base-FX ports Auto-negotiation and Auto-MDIX on all TX ports Choices of SC, ST, MT-RJ, VF-45 or LC connectors for FX ports Broadcast storm filtering control Wall-mountable pocket size
Featured products
Featured products
MiniBu E-Book solution from SINBON Electronics
Culturecom 1610-105v Processor
256KB NOR Flash, 8MB NAND Flash
CF slot for future expansion
Low energy consumption
User-friendly interface
Customer range
Numerous leading world electronics manufacturers have chosen SINBON as their business partner. They receive a combination of experience, technology, professional service and flexibility that characterizes SINBON.
The next pages present some of our major customers.
An overview of SINBONsmajor customers
Major ODM/OEM supplier for
PC industry
Major customers
Top 1 data capturesystems provider
Leader in IT hardware manufacturing
Communications and multimedia electronics maker
Global leader in consumer electronics
Major customers
French mobile phone maker
Advanced communication equipment and electronic products manufacturer
Global leader in consumer electronics
World top medical equipment maker
World leader in Laptop PC manufacturing
Major customers
Global consumer electronics manufacturer
Leading PHS mobile phone manufacturer in Japan
Global consumer electronics manufacturer
Major manufacturer in computer display
3 Facilities & capabilities
Faci
litie
s &
cap
abili
ties
Facilities
Total Land Space74,000 m
Cable Assembly Plant 13,000 m
Dormitory Building20,000 m
PCBA Plant (4 floor building)21,450 m
1st floor Warehouse 2nd floor PCBA workshop
3rd floor Reserved for Automotive
Wire Assembly
4th floor Clean room (Backlight
soldering)
Facilities
Facilities
SMT workshop5,362 m
Production Capability
Monthly Production Capability
Cable 1,500K pcs
Data Cable 500K pcs
Hub/Switch 30K pcs
Wireless products 40K pcs
E-BOOK 20K pcs
Home PNA 20K pcs
Production Flow (PCBA)Incoming Material
SMTIQC AI and Wave Solder
Rework
IPQC
Repair Station
Case Assembly
Rework
Packing
Warehouse
Reject
Inspection
Touch upFunction Test100%Check
Function Test
FQC
ShippingEnd
NG IPQC NG
IPQC
NG
IPQC
NG
NGNG
OQC
Production Flow (PCBA)
Automatic Stencil printer(Speedline Technology / USA)
SMD Mounter(PANASONIC / JAPAN)
Production Flow (PCBA)
Nitrogen reflow(BTU / USA)
Insert
Wave Solder(Wave Point / TAIWAN)
Touch up
Test / Alignment
Repair Station
PCB assembly line
Capacity
A. Placement (R/C) /day
1st line: 432K/day at 3 shifts, (3 x Medium speed SMD)
2nd line: 264K/day at 3 shifts, (2 x Medium speed SMD)
3rd line: 818K/day at 3 shifts, (1 x High speed SMD, 2 x Medium speed SMD)
Total: 1,514K/day at 3 shifts
Capability
A. Digital circuit capabilityReal-time & multi-processor based application
B. Analog circuit capabilityuV application, 5kVA design capability
C. RF application800MHz to 2.0GHz transmitter/receiver
D. CAD/CAM design capabilityOrcad, Protel, ProE, AutoCAD
PCB assembly line
Capacity
B. AccuracyPosition accuracy
0.1mm (Medium speed mounter)0.05mm (High speed mounter)
Min. parts dimensions0402 (Medium Speed mounter)0201 (High speed mounter)
C. Reflow temperature control4m 5 zone reflow (hot air / IR) x 29m 8 zone Nitrogen reflow x 1 (Above mentioned temperature zone include cooling zone)
Capability
A. Digital circuit capabilityReal-time & multi-processor based application
B. Analog circuit capabilityuV application, 5kVA design capability
C. RF application800MHz to 2.0GHz transmitter/receiver
D. CAD/CAM design capabilityOrcad, Protel, ProE, AutoCAD
Mini Coaxial assembly line
Outer Jack Laser Cutting Outer Jack Stripping Ground Bar Soldering
Ground Bar Pre-cuttingGround Bar BendingGround Bar Stripping
Mini Coaxial assembly line (Contd)
Touch up Taping Wire Outer Jack Half-stripping
Solder DippingConnector SolderingGlue Dipping
Mini Coaxial assembly line (Contd)
Glue Drying Testing
4 Technology & expertiseTe
chno
logy
& e
xper
tise
Production System Process
Products Scheme
Mass Production
Sales Engineering QC Material Production Control ManufacturingDept.
Process
Inquiry Sample drawing
Sample making
Sample inspection
Sample & Spec. evaluation
Quotation & FA to customer
Review & confirm
P.O.
Process quality design
Productionplan
Material ReviewIQC
Sampleinspection
Production System Process (Contd)
Mass Production
Service
Engineering Quality Control MaterialProduction
Control
System Evaluation
Dept.Process
IPQC Processcontrol
FQC Packing&storage
OQC
Shipping planningCustomercomplaint
Customer service action
Defectsoccurred
Qualitydefect
Information feedback Defect analysis Corrective action Preventive action
Quality ongoing improvement
Sales Manufacturing
IQC Process
Material receiving
Storage
Complaint sheet
MRB
Department Flow Chart
Labeling
Material control
IQC
IQC
MRB meeting
Warehouse
IQC Emergency
Reject
Yes
No
Yes
No
Supplier
IPQC Process
Process station 1
Process station
PQC station
Non-conforming action
Department Flow Chart
Operator
Operator
Operator
OperatorIPQC
ManufacturingQC
Operator
Inspection
electrical test
Assembly station
IPQC
Yes
No
Yes
No
FQC / OQC Process
Finished products
Products packing
Ship to customer
Defects disposing
Department Flow Chart
Receiving
FQC
Manufacturing
Finish goods warehouse
Storage
OQC
Final inspection
Outgoing inspection
Yes
Yes
No
No
Customer Complaint Disposed Process
Department Flow ChartCustomer
Sales/QC/Eng.
Sales/QC/Eng
Relative Dept.
Complain occurred
Confirm and fill in sheet
Short-term action taken
Review meeting
Preventive action
Follow up action
Recording
Sales/QC/Eng.
Relative Dept.
Relative Dept.
Sales
Feedback to customerPreliminary analysisNo
Yes
PCBA Equipments
1PANASONIC / JAPANCM402-LHigh Speed Mounter
2WavePoint / TaiwanHA-340-5C MRHot air / IR reflow oven IR
1BTU / USAPyramax 98NNitrogen Reflow Oven
2DA CHEN / TaiwanTC-3040TPSemi - Automatic Stencil
Printer
1Speedline Technologies / USAMPM Ultraprint
2000 HiEAutomatic Stencil Printer
QtyManufacturerTypeEquipment
PCBA Equipments (Contd)
One of them is Multi-function SMD
Two of them are Multi-function SMD
1OrbotechVT-9300Automatic Optical Inspection
2Test Research / TaiwanTR-518FRIn Circuit tester
1Tecnicon Precision / UKZ-Check 600Solder Paste Measuring
System
3YAMAHA / JAPANYV-100-XMedium speed Mounter
4YAMAHA / JAPANYV-100-IIMedium speed Mounter
QtyManufacturerTypeEquipment
Testing Machine (PCBA)
Equipment Equipment (Chinese) Model Maker Specification Qty
Specerum Analyzer MS710A ANITSU 0-2GHz, 1.7GHz - 24.5GHz 1Moniter VP-383A TRIO 3
GE-503 10KHz - 1050MHz 26060B 0.01Hz-1050MHz 5
SML-02 9KHz - 2.2GHz 1MSG-2620 100KHz - 2.1GHz 5354-V25A 250MHz 1354-U60 1
Tracking Generator MH-672A ANITSU 20KHz - 2GHz 1Counter TR5823H ADVANTEST 0-2.3GHz 1
Oscilloscope GP-9810A PANASONIC 2Distoration Meter 760D SHIBASOKU 0-20KHz 2AC Millivoltmeter SLD-417 0-1KHz 30Audio Generator SLD-808 0-1MHz 12
Frequency Counter SP-2500A 0-1.3GHz 3
FLUKE
SUNLEADER
SHIBASOKU
Synthesized RF SignalGenerator
Sweep Generator
Testing Machine (PCBA) Contd
QtySpecificationMakerModelEquipment (Chinese)Equipment
10-199.99VTOKOTGD-DP42DV41DC Voltage meter
1KILEWSKTM-10Digital Torque Meter
Cable Assembly Equipments
Equipment Type Manufacturer Qty
Multi-functional wire feeding machine
WRS-02 Chulun / Taiwan 3
Semi-Auto terminal machine(continuos stripping)
()CLT-C2S Chulun / Taiwan 62
Semi-Auto terminal machine (nostripping)
()CI-2.5A Chulun / Taiwan 4
DYJ-860 18DYJ-1500 15
Terminal Crimping machine
Weicheng / Taiwan
LC-360 Chulun / Taiwan 3Auto-cutting machine
Auto terminal machine
ATM-5S OSAWA 7
Cable Assembly Equipments (contd)
Equipment Type Manufacturer Qty
305 4310 4
Micro-computer cutting machine
TS101-30#50# Chuansuai / Taiwan 4
Ultrasonic Welding machine
W-22F+5C
Weicheng / Taiwan
Chulun / Taiwan
18
2Yiyuan / Taiwan
18
Plug press machinePlug
Stripping machine (Electric heattype)
Stripping machine (Gas engine type)
8
Chengzhen / Taiwan
Canyang / Taiwan
Ultrasonic solder machine
FE-8501
HCT-80
Cable Assembly Equipments (contd)
Equipment Type Manufacturer Qty
HX-200S2 15
HX-250ST 25HX-350ST 5
Contraction Machine
4615B-IRST Lipei / Taiwan 12
Crushing machine
C-360ST Chengchang / Taiwan 1
Vertical plastic injection moldingmachine
Canyang / Taiwan
Mini Coaxial Cable Equipments
Equipment QtyLaser Cutting Machine
1
Wire jacket half-strip machine
1
Solder container
1
Jacket half-strip machine
1
Tape press machine
1
Soldering machine
5
2Automatic fluid sparying machine
Ground plate stripping machine
3
R&D EquipmentsEquipment Equipment (Chinese) Model Maker Specification Qty
Desktop DMM 6 1/2 2000 KEITHELY 1
Oscilloscope GOS-6103C GOODWELL Dual Channel 100MHz 14LCR Meters LCR LCR-819 GOODWELL 12Hz-100KHz, 0.05% 1
Power Supply GPC-3030D GOODWELL 0-30V@3AXZ 5V .3A 24
Hand Held Meters 3 1/2 BR-817 6
Frequency Counters GFC-8270 GOODWELL 0.01Hz-2.76Hz, 10mVrms 1
EEPROM Eraser EEPROM AT-701 HILO SYSTEM 0-120 min 1
1
PC Based Memory PLDProgrammerHILO SYSTEMAII-11P2
Specerum Analyzer 2
1
0.15-1050NHz withTracking Generator
Dual Channel 300MHz2.5GS/S
HM-5014 HAMEG
TEKTRONIC
Programmer
Digital PhosphorOscilloscope
TDS-3032B
Lab Equipments
Equipment Equipment(Chinese) Model Maker Qty
Network Analyzer 8722ES Agilent 1
Constant TemperatureHoisting Tester
CY-6471 1
Bending Tester CY-6461 1
1Convection AndVentilation Aging Oven
CY-6350 ChunYan / Taiwan
2
Multi-Function MicroComputer Tensile Strength
Tester
CY-6040A7 ChunYan / Taiwan 1
Time DomainReflectometry (TDR)
CSA8000 Tektronix
ChunYan / Taiwan
Lab Equipments (Contd)
Equipment Equipment(Chinese) Model Maker Qty
Salt Spray tester CY-6465 ChunYan / Taiwan 1
Projector Sunmeasures / Taiwan 1
CY-6108A1 ChunYan / Taiwan 1
GTH-408-70-1P-U
GIANT FORCE /Taiwan
1
Vibration Tester VS-5060L Vibration Source 1
Shaft Torsion LifetimeTesting Machine
5300 Sun-Yin / Taiwan 1
1
ProgrammableTemperature &Humidity
Chamber
Measure Change ShapeMachine (For Electric
Wire) CY6463 ChunYan / Taiwan
Lab Equipments (Contd)
1Giant Force / TaiwanGTST-216-
55-AWThermal Shock Test
Chamber
1SHIMADZU / JapanEDX-700Energy Dispersive
X-Ray Spectrometer
1Soltec / JapanCST-02Terminal Muller
QtyMakerModelEquipment (Chinese)Equipment
Software
Software Expertise
Process Control and Computer SimulationComputer Control and MonitoringIndustrial System AutomationIndustrial Controller DesignSoftware System Design / System AnalysisSoftware Programming WEB Programming DesignProject Organization / Planning
Software Experience
Industrial Measuring and Control Modules software development Cell phone Data Cable Kernel and APRS232 Protocol Analyzer software developmentPC-based controller software development Industrial Polymer Reactor Control SystemTemperature control Managing System for Industrial ApplicationHigh speed data acquisition system software development
Engineering software
A. PCB layoutOrCAD PCB Engineers Edition V.92Protel 99SE
B. SchematicOrCAD Capture V.92Protel 99SE
C. 2D drawingAutoCAD 2000
D. 3D drawingSolid Edge V.10Pro-Engineering 2001 true V.92
Hardware
Hardware Expertise
Ethernet/Fast Ethernet related product designPC/NB I/F application ISA, PCI, PCMCIAEmbedded system 80x51/X86/Am29KPLD/CPLD/FPGA designEMI/EMC debug
Hardware Experience
Power Electronic Control Power Safety Control100BASE-T Intelligent Stackable HUB/BUB/RUBInternet sharing HUB16-bit PC card for 10/100BASE-T, Home PNA 2.0LAN module for NB: 10/100BASE-TE-book, content loader, LAN module
Firmware
Firmware Expertise
Device DriverInternetworking ProtocolOperating System Porting
Firmware Experience
PC BIOS, Keyboard BIOSIntelligent HubStackable HubIP Sharing HubContent loaderCard Bus Fast EthernetPC Card Fast Ethernet
Environment
Commerce products
FCC Part 15 Class A, BVCCI EMI complianceFCC Part 68 Tele-connectionJATE complianceCSA, ULCE, ETSI and other
Industrial products
FCC Part 15 Class A, BCE compliance
Why
SIN
BO
N ?
5 Why SINBON?
Why SINBON?
QualityWe can provide top-quality products, meeting strict requirements of the high-tech industry
CompetenceOur people are our biggest asset. SINBONs highly qualified specialists guarantee easy and professional communication.
CustomizationWe can provide even small quantities of products and develop totally customized items.
Why SINBON?
FlexibilityAlthough SINBON is a large company, we maintain great flexibility and open-mindness.
ServiceOur customers experience a special combination of high professionalism and sincere attitude, based on personal touch.
Thats SINBON.
Thank you for your interest in SINBON.
JiangYin SINBON Electronics Co. Ltd.288, Middle Cheng Jiang Road
JiangYin, JiangSu, CHINATel: +86-510-6404098Fax: +86-510-6404940
www.sinbon.com