Introduction - Amazon S3 · • Dedicated Engineering Service Outsourcing supplier for customer’s group of companies. Results Achieved • InspirOn is now Strategic Outsourcing

InspirOn Engineering Private Limitedwww.inspiron.co.in 2013 1

Introduction

Established in 1973Multifaceted Group of engineering companies.Two manufacturing companies. One of them a joint venture with world market leader in web handling devices.

Owner:Mr. Prakash Bhagwati

Plant Locations:Ahmedabad, India

Annual Turnover : 10 million €

Plot Area : 15129 m2

Construction Area : 8340 m2

No. of Employees: 430ISO 9001: 2008 certified


Products & Services

FlyersHigh performance textile

flyers

Precision Engineered Solutions

InspirOn

Aluminum Die Castings,Precision Machined Parts, Engineering Assemblies and Value Added Engineering Services

StentersMachines engineered to

perfection


InspirOn can provide

• Aluminum Die Castings

• Precision Machined Parts

• Engineering Assemblies

• Engineering Services

• We can outsource as percustomer requirements:- Sand Casting- Investment Casting- Forging, etc.

Precision Engineered Solutions (PES)


Concept to Calibration

InspirOn provides precision engineered services that cover the entire developmentcycle for an engineering assembly or sub-assembly preferably with Aluminium die cast components.

We have the experience and expertise to manage a product development right from aconcept to calibration stage for the finalassembly.

Here is a basic flow chart of process that we follow:


Application : Gasoline stations

InspirOn’s Scope of Delivery• Ready to use Calibrated Flow Meters and spares. • Critical Castings - ferrous & non-ferrous for fuel

dispenser.

Benefits to the Customer• Single point sourcing and reduced logistics activities.• Savings in fixed cost.• Engineering & Development activities being done by

InspirOn.• Reduction in product costs.• Reduction in inventory.

Results Achieved• InspirOn has supplied Flow meter and Castings for 7

years.

Examples of Projects Successfully

Accomplished



Accomplished

Application : Textile Processing Machine

InspirOn’s Scope of Delivery• Supply of Transport Assemblies for Stenter

Machines.• Supply of Fabricated Structural Assemblies for

Stenter Machine.

Benefits to the Customer• Development of Assemblies by dedicated Supplier

i.e. InspirOn.• Reduction of Assembly Cost by 30%.• Developed alternative supplier outside Europe.

Results Achieved• More than 30,000 assemblies supplied in last 3

years.


Application: Poultry ProcessingMachinery and Aseptic Filling systems.

InspirOn’s Scope of Delivery• Supply ready to use parts that includes Aluminum

Castings, SS Castings, Bronze Castings.• Provide Engineering Services• Supply fabricated & tested assemblies meeting

hygiene standards

Benefits to the Customer• Single point sourcing & reduced logistics activities• Rationalization of vendor base in Europe and

developing a vendor base in India through InspirOn.• Dedicated Engineering Service Outsourcing

supplier for customer’s group of companies.

Results Achieved• InspirOn is now Strategic Outsourcing Partner for

this customer.


Accomplished


Application : Thermoformed Packaging for Consumer Goods, Electronics & Medical Industry.

InspirOn’s Scope of Delivery• Preparing CAD Models.• Ready to use CAM Programs.

Benefits to Customer• Dedicated development team at InspirOn.• Improving time to market at optimal cost.

Results Achieved• Several CAM programs developed and

successfully transferred to the customer in the last three years.


Accomplished


• Industrial Applications.

• Ready to use Machined Aluminum Castings.

• Supplied components exceeding 100 tons per month

Transmission &

Brakes

Boilers

Burners


Accomplished


Electrical Resistance Furnaces for Melting and Holding

Mobile degassing unit for metal treatment

Gravity Die Casting

“Kurtz” Low Pressure Die Casting Machine

“HMT” High Pressure Die Casting Machines

Heat Treatment & Surface Finishing of Castings

Testing facilities like Spectrometer and Metallurgical lab

Die Casting Facility


Gravity Die Casting High Pressure Die Casting



Low Pressure Die Casting – Kurtz make Mobile Degassin g



Alloy Testing Facility

Steps for Ensuring Alloy Chemistry• Supplier certification

• In-house check on chemical composition of alloy using emission spectrometer

• Traceability :

- Use of color coding for each alloy

- Storage of test samples for a period of one year

Emission Spectrometer


CNC Machining Facility

CNC Machine Shop Equipped with state of the art Maza k Machines



CNC Turning & Turnmill – Mazak make Two Vertical Machining Centers – Mazak make



Horizontal Machining Centers - 1 from Mazak & 1 from B FW


Quality Control

List of Equipments

• CMM – Carl Zeiss

• Robotic Arm – Faro

• 2D Height Gauge – Mitutoyo

• Air Leakage Testing Equipment – ATEQ

• Surface Roughness Measurement - Least Count

0.01µm

• Gauges & Other Instruments


Competencies

• Product design for casting, sheet metal components,

textile processing machinery

• Tool design and tool manufacturing for die casting

• Gravity / Low Pressure / High Pressure Die casting of

Aluminum

• Precision machining of components

• Engineering assemblies and dedicated testing facilities

• Precision sheet metal fabrication with CNC Punching,

CNC Press brake & in-house painting facilities

• Assembly for capital equipment / machine


Engineering Services Infrastructure

Designing

Machining

Unigraphics

Inventor Professional

Mechanical Desktop

Solid Works

ProE Wildfire

ERP

Unigraphics

BAAN


V.P. (Design, Process

&Business

Development)

BusinessDevelopment

Design &Engineering

Production Planning &

Control

Purchase & Vendor

DevelopmentManufacturing

QualityControl

Basic Organization Chart - PES


Lean Manufacturing Initiatives

Initiatives• 5S• DWM (Daily Work Management)• Value Stream Mapping• Kaizen


Safety, Health & Environment Policy

We are committed to:

Take actions on a continuous basis in order to create conditions at our workplace, which will prevent accidents and illness, thereby effectively integrating safety in all our business areas.

Provide a safe and healthy working environment and operate in a manner that will safeguard all employees and protect the environment and natural resources. Also, build in a system to use to the extent possible material/s, water etc. by recycling.

Identify hazards, assess and control risk to safety, health and environment to which employees and others may be exposed.

Prevent / minimize pollution (we have in-house ETP Plant), occupational illnesses and safety risks through continuous improvements in process and practices, effective risk management and mitigation

Investigate workplace accidents and illnesses in order to promptly correct any unsafe conditions or practices.


Thank You

Contact Person : Mr. Rajesh Sampat Mr. Nilesh PatelV.P. (Design, Process & Business Development) Manager (Customer Support)Phone : +91 79 30212006 Phone : +91 79 30212061Fax : +91 79 30212090 Fax : +91 79 30212090Email : [email protected] Email : [email protected]

Documents

Introduction - Amazon S3 · • Dedicated Engineering Service Outsourcing supplier for customer’s group of companies. Results Achieved • InspirOn is now Strategic Outsourcing