116
680 All-Wheel-Steer Loader Beginning Serial Number: 343010083 ® Form No. 918122 PARTS MANUAL Revision C 08/06

INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

  • Upload
    others

  • View
    3

  • Download
    0

Embed Size (px)

Citation preview

Page 1: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

680All-Wheel-Steer Loader

Beginning Serial Number: 343010083

®

Form No.918122

PAR

TS

MA

NU

AL

Revision C08/06

Page 2: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

INTRODUCTIONWhen ordering service parts, specify the correct part number, full description, quantity required, the unit model number and serial number. For your safety and continued proper operation, use only genuine GEHL service parts.

The model and serial number for this unit are on a tag located on a panel on the front of the cabin.

''Right'' and ''left'' are determined from a position sitting on the seat and facing forward.

GEHL Company reserves the right to make changes or improvements in the design orconstruction of any part of the unit withoutincurring the obligation to install such changeson any previously delivered units.

Refer to the abbreviations table located on this page for the various fastener descriptions. Standard attaching hardware torque values are also provided on the inside back cover. Metric torque values shown in the illustrations are in Newton-meters and can be converted to foot-pounds by multiply-ing by 0.738.

Specific Reference Numbers, indicating acomplete assembly, are circled in some illustra-tions. A small bag, pictured in some illustrations, indicates a seal kit (seals, o-rings, etc.). In the exploded view parts list, additional information may follow the Reference Number.

Serial Number breaks are indicated as follows:

(SN > XXXXX) - indicates Serial Numbers up to and including XXXXX.

(SN YYYYY >) - indicates Serial Numbers YYYYY and after.

Unless otherwise specified, all cap screws and bolts are Grade 8.8, cadmium or zinc plated.

NOTE:The following abbreviations may be used herein:

ASSD......................AssembledASSY......................AssemblyCB...........................Carriage BoltCP...........................Cotter PinCS...........................Cap Screw (Hexagon Head)FHCS......................Flat Head Cap ScrewGR ..........................GradeHB ..........................Hex BoltHLN........................Hex Lock NutHN ..........................Hex NutHP...........................High PressureINS ......................... InsertLN...........................Lock NutLT ...........................LeftLW..........................Lock WasherM ............................MetricMM/mm .................MillimeterRT...........................RightSHCS......................Socket Head Cap ScrewSLTD ......................SlottedSN...........................Serial Number or Slotted Nut

Page 3: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

Printed in U.S.A 1 918122/CP0806

TABLE OF CONTENTSIntroduction..................... Inside Front CoverTable of Contents.........................................1Decal Locations ...........................................2Engine Mounting .........................................5Cylinder Head ..............................................6Engine Block................................................7Engine Lubrication ......................................8Injection System ..........................................9Engine Accessories ....................................10Air Filter ....................................................11Exhaust Components .................................12Fuel Tank ...................................................13Throttle Pedal.............................................14Hydraulic Pump .........................................15Hydraulic Motor -12.5 mph (25 km/h) ......16Hydraulic Motor - 25 mph (40 km/h) ........17Hydraulics Installation - Drive ..................18Hydraulics Installation - High-Speed Gear ..22Oil Cooler ..................................................23Oil Tank .....................................................24Axles ..........................................................25Front Axle ..................................................26Steering (Front Axle) .................................27Locking Differential (Front Axle) .............28Axle Shaft (Front Axle) .............................29Wheel Hub & Brakes (Front Axle)............30Rear Axle ...................................................31Steering (Rear Axle) ..................................32Locking Differential (Rear Axle)...............33Axle Shaft (Rear Axle) ..............................34Wheel Hub (Rear Axle) .............................35Gearbox - 12.5 mph (20 km/h) ..................36Gears - 12.5 mph (20 km/h).......................37Differential Lock - Hydraulics...................38Service Brake - Hydraulics ........................39Parking Brake ............................................40Hydraulics Installation - Steering ..............41Hydraulics Installation - Pilot Valve .........42

Hydraulics Installation - Boom..................43Hydraulics Installation - Hose Burst..........44Auxiliary Control Circuit...........................46Control Lever Console...............................47Control Valve.............................................48Instrument Panel ........................................50Tilt Cylinder...............................................52Lift Cylinder ..............................................53Pilot Valve - Float Position........................54Lights .........................................................55Battery........................................................56Wiring Harnesses.......................................57Main Harness .............................................58Wiring Harness - Cab ................................61Wiring Harness - Steering Column............64Wiring Harness - Arm Rest .......................65Wiring Harness - Arm Rest (Option).........68Wiring Harness - Work Lights...................70Tires ...........................................................71Frame/Counterweights...............................72Trim and Engine Cover..............................73Wheel Covers - Trim .................................74Loader Unit ................................................75Cabin..........................................................76Cabin Door - Left.......................................78Cabin Door - Right ....................................79Cabin Trim.................................................80Quickhitch Assembly.................................81Operator’s Seat - Upper .............................82Operator’s Seat - Lower.............................83Operator’s Seat - Attachments ...................84Heater.........................................................85Air Conditioner ..........................................86Tools ..........................................................88Buckets.......................................................89Pallet Forks (48") .......................................90Alphabetical Index.....................................91Numerical Index ........................................93

Page 4: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

918122/CP0806 2 Printed in U.S.A

DECAL LOCATIONSGENERAL INFORMATIONDecal location information is provided to assist in the proper selection and application of new decals, in the event the original decals become damaged or the machine is repainted. Refer to the listing for the illustration reference number, part number, description and quantity of each decal provided in the kit. Refer to the appropriate illustrations for replacement locations.

To ensure proper selection of the correct replace-ment decals, compare all of the various close-up location drawings to your machine before starting to refinish the unit. Then circle each decal shown (applicable to your machine) while checking off its part number in the listing. After you have verified all the decals needed for replacement, place any extra unnecessary decals aside for disposal.

NOTE:Refer to the SAFETY chapter of the Operator's Manual for the specific information provided on all of the various safety decalsfurnished in the decal kit.

NEW DECAL APPLICATIONSurfaces MUST be free from dirt, dust, grease and other foreign material before applying the new decal. To apply, remove the smaller portion of the decal backing paper and apply this part of the exposed adhesive backing to the clean surface while maintaining proper position and alignment. Peel the other portion of the backing paper off slowly while applying hand pressure to smooth out the decal surface.

CAUTIONALWAYS follow safety precautions on decals. Replace the decals if they are damaged, or if the unit is repainted. If repainting, BE SURE all applicable decals are affixed to your unit.

The decal kit for the model 680 All-Wheel-Steer Loader is listed below:

PAINT NOTICEUse this list to order paint for refinishing:167768 4 qts. AWS Yellow (GEHL)167758 4 qts. Charcoal Gray (GEHL)167774 4 qts. Dark Gray (GEHL)167769 6 (12.8 oz. Spray Cans) AWS Yellow (GEHL)167775 6 (12.8 oz. Spray Cans) Dark Gray (GEHL)167760 6 (12.8 oz. Spray Cans) Charcoal Gray (GEHL)

Ref.No.

PartNo. Description & Quantity

208383 Decal Kit - 680 1 209871 Joystick Controls 2 183962 GEHL - 6.00 x 25.47 (2 Places) 3 183963 GEHL - 3.75 x 15.92 4 174063 680 (2 Places)10 0004355533 Safety Alert Symbol - Small

0004355833 Safety Alert Symbol - Large (2 Places)14 209451 WARNING - Moving Parts16 0004351144 Arrow (2 Places)21 0004359734 WARNING - Use Seat Belt22 0004359834 CAUTION - Avoid Danger of

Serious Injury23 208614 Maintenance24 209716 Lift Point (4 Places)25 209717 Tiedown Point (3 Places)26 208711 Load Chart27 208712 Information - Sound Power

Level Compliance30 208714 Fuse Chart33 208717 Fuse Chart35 208869 Ecospeed

Page 5: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

Printed in U.S.A 3 918122/CP0806

DECAL LOCATIONS

Page 6: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

918122/CP0806 4 Printed in U.S.A

DECAL LOCATIONSNOTES

Page 7: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

Printed in U.S.A 5 918122/CP0806

680 - ENGINE MOUNTING1000158754

Ref. No. Part No. Description Qty.1 205423 ENGINE (SN 343010157 >) 1

207967 ENGINE (SN 343010156) 12 7593641029 SEAL RING A 18X24 13 208479 ENGINE SUPPORT 14 7236677952 HEX SCREW M14X35-8.8 A2C 45 7234678147 HEX SCREW M14X55-10.9 86 651403 HB M12-1.75X100 C8.8 ZY 4

7 179793 NUT 48 207577 FLANGE 19 651473 SHCS M10-1.25X25 F8.8 ZY 1010 208867 ENGINE MOUNTING 411 207576 COUPLING 112 656094 CS M8-1.25X30 C8.8 ZO 613 0003618484 DRAIN COUPLING M18X1.5 1

Ref. No. Part No. Description Qty.

Page 8: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

918122/CP0806 6 Printed in U.S.A

680 - CYLINDER HEAD1000108134

Ref. No. Part No. Description Qty.1 207879 VALVE COVER 12 208814 HEX SCREW 13 207880 VALVE 14 0000802764 O-RING 45X4 15 208815 HEX SCREW 106 207878 VALVE COVER GASKET 17 0000802651 CYLINDER HEAD BOLT 108 207883 CYLINDER HEAD 19 133322 VALVE CONE 1610 0000801929 VALVE STEM SEAL 811 0000802658 COMPRESSION SPRING 812 208849 SPRING CAP 8

13 208861 VALVE SEAT 414 207875 VALVE SEAT 415 208862 EXHAUST VALVE 416 207885 INTAKE VALVE 417 207887 CYLINDER HEAD GASKET 118 207888 CYLINDER HEAD GASKET 119 207889 CYLINDER HEAD GASKET 120 0000801953 ROCKER ARM BRACKET 421 0000801918 PUSH ROD 822 0000804268 VALVE TAPPET 823 0000802648 LOCK 1

Ref. No. Part No. Description Qty.

Page 9: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

Printed in U.S.A 7 918122/CP0806

680 - ENGINE BLOCK1000131072

Ref. No. Part No. Description Qty.1 208864 FLYWHEEL 12 208845 RING GEAR 13 207890 RPM SENSOR 14 0000801363 ROTARY SHAFT SEAL 16 207977 SPRING 17 0000802741 O-RING 28 208832 SEAL RING 19 0000802765 BREATHER VALVE 110 208814 HEX SCREW 111 0000801368 ROTARY SHAFT SEAL 112 0000801369 ROTARY SHAFT SEAL 113 207978 GEAR 114 0000802659 WASHER 115 0000801898 HEXAGON HEAD SCREW

14X1.5X1101

16 209126 REPAIR KIT/TIMING BELT 117 208824 SCREW 318 208799 SPACER 319 208850 COVER 1

20 0000802742 SEAL 122 0000802897 OIL PAN 123 0000802645 TORX-HEAD SCREW M8X16 2624 208826 OIL PRESSURE SWITCH 125 208807 SEAL RING 126 208810 PLUG 127 0000802676 COMPRESSION SPRING 128 0000802673 VALVE 329 208843 FITTING 130 208806 SEAL RING 231 208817 PLUG 232 0000802675 COMPRESSION SPRING 133 208809 SEAL RING 234 208797 PLUG 235 208842 FITTING 136 0000802674 COMPRESSION SPRING 137 0000803948 THERMOSTAT 138 207629 TEMPERATURE SENSOR 1

Ref. No. Part No. Description Qty.

Page 10: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

918122/CP0806 8 Printed in U.S.A

680 - ENGINE LUBRICATION1000108138

Ref. No. Part No. Description Qty.1 208846 OIL DIPSTICK 12 208827 SEAL RING 13 0000802665 GASKET 1

4 208863 LUBE, OIL PUMP 15 132023 OIL FILTER 1

Ref. No. Part No. Description Qty.

Page 11: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

Printed in U.S.A 9 918122/CP0806

680 - INJECTION SYSTEM1000131102

Ref. No. Part No. Description Qty.1 209120 FUEL LINE 12 0000801847 BANJO BOLT 83 208833 SEAL RING 164 209117 FUEL LINE 15 0000801899 CLAMP 76 209133 HOSE 17 0000801396 O-RING 18 209123 FUEL PUMP 19 208829 TORX SCREW 210 209135 HOSE 111 207870 SEAL RING 112 132024 FUEL FILTER 113 207873 SEAL RING 114 207876 LIFT SOLENOID 115 207980 INJECTION PUMP 416 0000802683 WASHER - 0.4 MM 1

0000802684 WASHER - 0.5 MM 10000802685 WASHER - 0.6 MM 1

0000802686 WASHER - 0.7 MM 10000802687 WASHER - 0.8 MM 10000802688 WASHER - 0.9 MM 10000802689 WASHER - 1.0 MM 1208847 WASHER - 1.1 MM 1208848 WASHER - 1.2 MM 1

17 209115 PUSH ROD 118 209116 PLUG 419 208838 SPACER 820 207981 HEXAGON NUT 821 209124 INJECTION LINE 122 209121 INJECTION VALVE 423 209122 NOZZLE ELEMENT 424 207982 SEAL 425 209118 HOSE 126 209119 CONNECTION PIECE 127 209132 HOSE 128 137794 FUEL FILTER 1

Ref. No. Part No. Description Qty.

Page 12: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

918122/CP0806 10 Printed in U.S.A

680 - ENGINE ACCESSORIES1000158760

Ref. No. Part No. Description Qty.1 208828 HEX SCREW 22 208831 STARTER 13 208801 HEX SCREW 44 208816 SPACER 45 205419 HUB/FAN PULLEY (SN 343010157 >) 1

208852 HUB/FAN PULLEY (SN > 343010156) 16 208840 PULLEY 17 656092 CS M6-1X12 (SN 343010157 >) 4

0000802645 TORX-HEAD SCREW(SN > 343010156)

4

8 205501 RADIATOR FAN (SN 343010157 >) 1208853 RADIATOR FAN (SN > 343010156) 1

9 208819 V-BELT/NON AC 1205654 V-BELT/AC 1

10 208796 SHUT OFF MOTOR 111 208811 HEX SCREW 212 0000801986 TENSION SPRING 113 0000801849 O-RING 114 0000808901 HEX SCREW 4

15 208835 BELT PULLEY 116 208812 HEXAGON NUT 117 208798 SPRING RING 118 208821 PULLEY 119 208818 FAN 120 208822 ALTERNATOR 121 208820 TENSION REGULATOR 122 208830 HEX SCREW 123 0000801951 RUBBER SLEEVE 224 208825 HEX SCREW 125 208804 HEX SCREW 126 208836 SPACER 227 208837 BRACKET 128 208813 HEXAGON NUT 129 208805 HEX SCREW 130 208800 HEX SCREW 131 208851 ALTERNATOR BRACKET 132 209130 LIFT SOLENOID 133 209131 SEAL RING 1

Ref. No. Part No. Description Qty.

Page 13: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

Printed in U.S.A 11 918122/CP0806

680 - AIR FILTER1000158767

Ref. No. Part No. Description Qty.1 0009935151 CLAMP 12 656105 CS M8-1.25X25 C8.8 ZO 23 7462680011 WASHER 24 7405677005 HEX NUT M8-8 A2C 25 0009937929 CLAMP 46 205420 RUBBER SLEEVE (SN 343010157 >) 1

208704 RUBBER SLEEVE (SN > 343010156) 17 1431010254 PIPE 1

8 207658 PRESHAPED TUBE 19 164337 DIRT INDICATOR 110 0009938001 AIR FILTER - COMPLETE 111 0161010054 PIPE 112 0000805187 AIR FILTER - OUTER 113 0000805188 AIR FILTER - INNER 114 0000807545 COVER 115 165296 DUST VALVE 1

Ref. No. Part No. Description Qty.

Page 14: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

918122/CP0806 12 Printed in U.S.A

680 - EXHAUST COMPONENTS1000131357

Ref. No. Part No. Description Qty.1 208953 MUFFLER 12 207763 BRACKET 13 651448 LN INS M10-1.5 C8 ZY 44 163634 FLATWASHER 45 656008 CS M10-1.5X30 C8.8 ZY 26 7236677187 HEX SCREW M12X25-8.8 47 7451680113 WASHER B13-140HV A2C 48 656105 CS M8-1.25X25 C8.8 ZO 29 207764 PLATE 110 207604 CLAMP 111 207984 REDUCTION 112 0000801853 CLAMP 113 207985 TURBO CHARGER 114 0000801872 CLAMP 215 207869 RUBBER SLEEVE 116 0000801403 STUD BOLT M8X20 317 0000801939 SEAL 118 207698 EXHAUST PIPE 1

19 656048 HN M8-1.25 C8 ZY 320 207865 HEXAGON NUT 321 0000801404 GASKET 122 207866 HEX SCREW 323 208854 EXHAUST MANIFOLD 124 208450 TORX SCREW 825 0000801401 GASKET 426 207862 SEAL RING 127 207877 HOSE 128 208808 SEAL RING 129 208823 GLOW PLUG 130 0000804274 GASKET 431 0000804273 INTAKE MANIFOLD 132 207983 SCREW 833 208408 CLAMP 134 7405677005 HEX NUT M8-8 A2C 235 7451680112 WASHER B10.5-140HV A2C 4

Ref. No. Part No. Description Qty.

Page 15: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

Printed in U.S.A 13 918122/CP0806

680 - FUEL TANK1000108011

Ref. No. Part No. Description Qty.1 208468 FUEL TANK 12 208465 LOCK COVER 13 0001611202 SCREEN 14 208466 FUEL TANK FITTING/FRONT 15 209379 FUEL TANK FITTING/REAR 16 209312 BRACKET 27 209468 RUBBER BUFFER 28 656008 CS M10-1.5X30 C8.8 ZY 49 7451680112 WASHER 810 651448 HLN INST M10-1.50 C8 ZO 411 656102 HN M10-1.25 F8 ZO 412 208471 LEVEL SENSOR W/GASKET 1

13 9901673G SCREW 514 205619 HOSE D 8X3 (1.00M) 115 0009937550 CLAMP 216 0009937750 CLAMP 317 205620 HOSE D 5.5X2.5 (1.00M) 118 0009937450 CLAMP 519 0009930585 COVER PLATE 520 209287 PIN SCREW 121 7405677005 HEX NUT M8-8 A2C 522 205394 GASKET 123 651515 SHCS HS M8-1.25X20 C8.8 ZO 124 160713 KEY 1

Ref. No. Part No. Description Qty.

Page 16: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

918122/CP0806 14 Printed in U.S.A

680 - THROTTLE PEDAL1000139721

Ref. No. Part No. Description Qty.1 656128 CS M6-1.00X30 C8.8 ZO 12 7451680109 WASHER 23 0009939850 CLAMP 14 651457 LN INS M6-1 C8 ZY 25 0381710059 CABLE/THROTTLE 16 177648 HEX SCREW 57 7405677005 HEXAGON NUT 59 0009927501 TENSION SPRING 110 656047 HN M6-1.00 C8 ZO 211 7824670271 ANGLE JOINT 112 7236677079 HEX SCREW 113 1381710017 LEVER 1

14 0009963042 DUCT RING 17X45X14 115 7821104306 CLEVIS 116 0009908115 SPRING CLIP PIN 117 651456 LN INS M5-0.8 C8 ZY 218 651521 CS M5-0.80X16 C8.8 ZO 219 1381710034 CLAMP 120 0000802216 CABLE BRACKET 121 0381700004 THROTTLE PEDAL 122 7462680008 WASHER 623 656092 CS M6-1.00X12 C8.8 ZO 624 209027 SPRING ANCHOR 1

Ref. No. Part No. Description Qty.

Page 17: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

Printed in U.S.A 15 918122/CP0806

680 - HYDRAULIC PUMP1000108731

Ref. No. Part No. Description Qty.1 207594 DISPLACEMENT PUMP 12 0009953268 SCREW M16X35 43 207949 PLUG 24 207950 COVER 25 0000806112 MAGNET 26 207951 NOZZLE 17 207952 PLUG 38 207953 PLUG 49 0000802874 PLUG 110 207954 FILTER 1

11 207955 PRESSURE SPRING 212 207956 PRESSURE SPRING 213 207957 VALVE 214 207958 PUMP 115 207959 SEAL RING 116 207960 PLUG 217 207961 SEAL RING 418 207962 SEAL RING 119 207963 SEAL RING 120 207964 SEAL RING 1

Ref. No. Part No. Description Qty.

Page 18: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

918122/CP0806 16 Printed in U.S.A

680 - HYDRAULIC MOTOR -12.5 MPH (25 KM/H)1000108732

Ref.No. Part No. Description Qty.1 0000802876 PLUG 22 207926 THREAD PIN 13 0000805705 CONTROL PISTON 14 207927 PLUG 25 207928 VALVE 16 0000802874 PLUG 57 207929 PLUG 118 0000805717 SHCS 29 0000805718 SHCS 210 0000808933 VALVE PISTON 1

11 207930 PLUG 112 0000805714 SET SCREW 113 207930 PLUG 114 0000805720 VALVE PISTON 115 207932 SOLENOID 216 207933 VALVE PISTON 117 207607 SEAL KIT 118 207592 HYDRAULIC MOTOR 119 0009959068 SCREW M12X40-8.8 A3C 420 0009965370 O-RING 139.37X2.62 1

Ref. No. Part No. Description Qty.

Page 19: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

Printed in U.S.A 17 918122/CP0806

680 - HYDRAULIC MOTOR - 25 MPH (40 KM/H)1000141904

Ref. No. Part No. Description Qty.1 207971 HYDRAULIC MOTOR 12 205433 PLUG 13 205466 LOCK RING 14 209032 SEAL RING 15 209038 SEAL 16 205432 FLANGE 17 205431 SPACER 18 205430 HEX SCREW 19 205435 PLUG 110 209037 SEAL KIT 111 209032 SEAL RING 112 209033 O-RING 113 205434 PLUG 114 209030 COVER 115 209031 SEAL RING 116 209060 BUSHING 117 209034 RPM SENSOR 118 205451 RING 119 205437 SLIDE 120 205458 PIPE LINE 121 205457 SCREW JOINT 222 205453 PRESSURE REDUCTION VALVE 823 209039 PRESSURE VALVE 1

24 205441 PRESSURE SPRING 125 205438 PRESSURE SPRING 126 205455 NOZZLE 127 205456 SCREW JOINT 228 205436 PLUG 229 205440 PLUG 530 205439 PLUG 231 205443 O-RING 132 205442 O-RING 433 205452 O-RING 234 205446 O-RING 135 205450 O-RING 136 205449 O-RING 137 205447 O-RING 338 205448 O-RING 139 205459 O-RING 140 205454 O-RING 141 205444 REGULATING VALVE 142 209040 WASHING VALVE 143 209041 SOLENOID VALVE 144 205445 LOCK RING 145 0000808745 SUPPORT 1

Ref. No. Part No. Description Qty.

Page 20: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

918122/CP0806 18 Printed in U.S.A

680 - HYDRAULICS INSTALLATION - DRIVE1000163677 - (SN 343010142 >)

Ref. No. Part No. Description Qty.1 207566 TEST CONNECTION 12 164937 SCREW CONNECTION 13 0003638466 TEST CONNECTION 14 207709 BRACKET 15 656008 CS M10-1.5X30 C8.8 ZY 16 651448 HLN INST M10-1.50 C8 ZO 17 7451680112 WASHER 18 207597 HYDRAULIC FILTER - COMPLETE 19 177648 HEX SCREW 310 7462680011 WASHER 511 207625 BRACKET 112 0003630362 SCREW CONNECTION 113 0003630315 SCREW CONNECTION 114 207680 HYDRAULIC PIPE 115 207782 HP HOSE 116 207718 CONNECTION PIECE 117 0003630063 TEST CONNECTION 118 0003636967 SCREW CONNECTION 119 207670 HP HOSE 120 0009936250 CLAMP 2D 15/15 PP 2

Ref. No. Part No. Description Qty.21 0009930585 COVER PLATE GD 2 D 222 7405677005 HEX NUT M8-8 A2C 623 7397677090 STUD BOLT 324 0003612587 NON-RETURN VALVE 125 207809 NON RETURN VALVE 126 165963 SCREW JOINT 127 207675 HYDRAULIC PIPE 128 207676 HYDRAULIC PIPE 129 0003638848 FLANGE HALF 3/4 430 0009967408 O-RING 25X3.53 231 651475 SHCS HS M10-1.25X30 F8.8 ZO 832 207617 HP HOSE 233 207705 HALF FLANGE 434 0009967508 O-RING 32.92X3.53 235 0009950368 HEXAGON HEAD SCREW 836 208499 DOUBLE CLAMP 137 0009933085 COVER PLATE 138 7397677090 STUD BOLT 139 7405677005 HEX NUT M8-8 140 0003630363 SCREW CONNECTION 2

Page 21: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

Printed in U.S.A 19 918122/CP0806

680 - HYDRAULICS INSTALLATION - DRIVE1000163677 - (SN 343010142 >)

Ref. No. Part No. Description Qty.41 161447 90º FITTING 142 0003632383 REDUCER 143 0003618484 DRAIN COUPLING M18X1.5 144 207657 PRESHAPED TUBE 145 207663 SCREW JOINT 146 207703 O-RING 147 179757 SCREW 448 207689 CLAMP 249 207717 HP HOSE 150 0009939650 CLAMP D 20/25 PPH 251 0009936350 CLAMP 252 0009930685 COVER PLATE GD 3 D 353 7397677086 STUD BOLT M8X55-8.8 A2C 354 0003638869 SCREW CONNECTION 255 0003619087 OIL TEMPERATURE CONTROLLER 156 207795 HP HOSE 157 209280 HEX SCREW 158 651457 LN INS M6-1 C8 ZY 159 7451680109 WASHER B6.4-140HV A2C 260 207776 CONNECTION PIECE 161 207778 BANJO BOLT 162 7593641028 SEAL RING 263 207777 REDUCTION JOINT 1

64 0003638969 SCREW CONNECTION 165 0003639466 SCREW CONNECTION 166 179804 SCREW JOINT 167 207796 HP HOSE 168 207568 CLAMP 269 0009931285 COVER PLATE GD 4 D 470 179784 SCREW 271 651457 LN INS M6-1 C8 ZY 272 207679 HYDRAULIC PIPE 173 0003631416 SCREW CONNECTION 274 207811 HP HOSE 175 207700 CONNECTION PIECE 176 161472 ANGLE 177 0003636266 SCREW CONNECTION 178 207809 NON RETURN VALVE 179 207669 HP HOSE 180 0003630315 SCREW CONNECTION 181 161467 TEE 182 161446 90º FITTING 183 207891 FILTER ELEMENT 184 207892 SEAL KIT 185 209170 SCREW JOINT 1

Ref. No. Part No. Description Qty.

Page 22: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

918122/CP0806 20 Printed in U.S.A

680 - HYDRAULICS INSTALLATION - DRIVE1000108734 - (SN > 343010141)

Ref. No. Part No. Description Qty.1 207566 TEST CONNECTION 12 164937 SCREW CONNECTION 13 0003638466 TEST CONNECTION 14 207709 BRACKET 15 656008 CS M10-1.5X30 C8.8 ZY 16 651448 HLN INST M10-1.50 C8 ZO 17 7451680112 WASHER 18 207597 HYDRAULIC FILTER - COMPLETE 19 177648 HEX SCREW 310 7462680011 WASHER 511 207625 BRACKET 112 0003630362 SCREW CONNECTION 113 0003630315 SCREW CONNECTION 114 207680 HYDRAULIC PIPE 115 207782 HP HOSE 116 207718 CONNECTION PIECE 117 0003630063 TEST CONNECTION 118 0003636967 SCREW CONNECTION 119 207670 HP HOSE 120 0009936250 CLAMP 2D 15/15 PP 2

Ref. No. Part No. Description Qty.21 0009930585 COVER PLATE GD 2 D 222 7405677005 HEX NUT M8-8 A2C 623 7397677090 STUD BOLT 324 0003612587 NON-RETURN VALVE 125 209479 SCREW JOINT 126 163113 SCREW JOINT 127 207675 HYDRAULIC PIPE 128 207676 HYDRAULIC PIPE 129 0003638848 FLANGE HALF 3/4 430 0009967408 O-RING 25X3.53 231 651475 SHCS HS M10-1.25X30 F8.8 ZO 832 207617 HP HOSE 233 207705 HALF FLANGE 434 0009967508 O-RING 32.92X3.53 235 0009950368 HEXAGON HEAD SCREW 836 208499 DOUBLE CLAMP 137 0009933085 COVER PLATE 138 7397677090 STUD BOLT 139 7405677005 HEX NUT M8-8 140 0003630363 SCREW CONNECTION 2

Page 23: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

Printed in U.S.A 21 918122/CP0806

680 - HYDRAULICS INSTALLATION - DRIVE1000108734 - (SN > 343010141)

Ref. No. Part No. Description Qty.41 161447 90º FITTING 142 0003632383 REDUCER 143 0003618484 DRAIN COUPLING M18X1.5 144 207657 PRESHAPED TUBE 145 207663 SCREW JOINT 146 207703 O-RING 147 179757 SCREW 448 207689 CLAMP 249 207717 HP HOSE 150 0009939650 CLAMP D 20/25 PPH 251 0009936350 CLAMP 252 0009930685 COVER PLATE GD 3 D 353 7397677086 STUD BOLT M8X55-8.8 A2C 354 0003638869 SCREW CONNECTION 255 0003619087 OIL TEMPERATURE CONTROLLER 156 207795 HP HOSE 157 209280 HEX SCREW 158 651457 LN INS M6-1 C8 ZY 159 7451680109 WASHER B6.4-140HV A2C 260 207776 CONNECTION PIECE 161 207778 BANJO BOLT 162 7593641028 SEAL RING 263 207777 REDUCTION JOINT 1

64 0003638969 SCREW CONNECTION 165 0003639466 SCREW CONNECTION 166 179804 SCREW JOINT 167 207796 HP HOSE 168 207568 CLAMP 269 0009931285 COVER PLATE GD 4 D 470 179784 SCREW 271 651457 LN INS M6-1 C8 ZY 272 207679 HYDRAULIC PIPE 173 0003631416 SCREW CONNECTION 274 207811 HP HOSE 175 207700 CONNECTION PIECE 176 161472 ANGLE 177 0003636266 SCREW CONNECTION 178 207809 NON RETURN VALVE 179 207669 HP HOSE 180 0003630315 SCREW CONNECTION 181 161467 TEE 182 161446 90º FITTING 183 207891 FILTER ELEMENT 184 207892 SEAL KIT 185 209170 SCREW JOINT 1

Ref. No. Part No. Description Qty.

Page 24: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

918122/CP0806 22 Printed in U.S.A

680 - HYDRAULICS INSTALLATION - HIGH-SPEED GEAR1000141903 - ECOSPEED

Ref.No. Part No. Description Qty.1 207675 HYDRAULIC PIPE 12 207676 HYDRAULIC PIPE 13 0003638848 FLANGE HALF 3/4 44 0009967408 O-RING 25X3.53 25 651475 SHCS M10-1.25X30 F8.8 ZY 86 207617 HP HOSE 27 207704 HYDRAULIC PIPE 28 207705 HALF FLANGE 49 0009967508 O-RING 210 0009959068 SCREW M12X40-8.8 811 0003630363 SCREW CONNECTION 112 161447 90º FITTING 113 0003632383 REDUCER 114 0003618484 DRAIN COUPLING 115 163114 SCREW JOINT 116 207976 HP HOSE 117 0003638466 TEST CONNECTION 118 207603 SCREW JOINT 119 161444 90º FITTING 120 207635 HP HOSE 121 161450 TEE 122 161426 SCREW JOINT 323 207639 HP HOSE 124 207603 SCREW JOINT 125 207635 HP HOSE 1

26 161450 TEE 127 0003638466 TEST CONNECTION 128 163114 SCREW JOINT 229 207773 SOLENOID VALVE 130 209058 BRACKET 131 207736 BRACKET 132 207973 BUSHING 133 209062 BUSHING 134 7234677056 HEX SCREW M6X70-8.8 235 651457 HLN INST M6-1.00 C8 ZO 236 0009936250 CLAMP 2D 15/15 PP 137 0009930585 COVER PLATE GD 2 D 138 7405677005 HEX NUT M8-8 A2C 839 7397677090 STUD BOLT 340 208499 DOUBLE CLAMP 141 0009933085 COVER PLATE 142 0009939650 CLAMP 243 0009936350 CLAMP 244 0009930685 COVER PLATE GD 3 D 345 7397677086 STUD BOLT M8X55-8.8 A2C 346 207568 CLAMP 247 0009931285 COVER PLATE GD 4 D 448 207779 HP HOSE 149 0003639464 SCREW CONNECTION 1

Ref. No. Part No. Description Qty.

Page 25: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

Printed in U.S.A 23 918122/CP0806

680 - OIL COOLER1000158842

Ref.No. Part No. Description Qty.1 208467 ENGINE/HYD. OIL COOLER 12 0009930484 BEARING 43 651399 CS M10-1.50X40 C8.8 ZO 44 656102 HN M10-1.25 F8 ZO 45 7462680014 WASHER B10.5 86 205421 SEPARATING SHEET

(SN 343010157 >)1

207912 SEPARATING SHEET (SN > 343010156)

1

7 207692 SEPARATING SHEET 18 206044 PROFILE (1.00M) 19 206045 PROFILE (1.00M) 110 651404 CS M12-1.75X20 C8.8 ZO 311 7462680016 WASHER 3

12 209053 BRACKET (SN 343010157 >) 1207690 BRACKET (SN > 343010156) 1

13 7234677593 HEX SCREW M12X80-8.8 A2C 114 656105 CS M8-1.25X25 C8.8 ZO 215 7462680011 WASHER 8.4 ST A2C 216 205422 SUPPORT (SN 343010157 >) 1

207914 SUPPORT (SN > 343010156) 117 656105 CS M8-1.25X25 C8.8 ZO 218 7462680011 WASHER 8.4 ST A2C 219 0003631416 SCREW CONNECTION 220 208657 HP HOSE 121 208608 HP HOSE 122 207915 INSULATING MAT 1

Ref. No. Part No. Description Qty.

Page 26: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

918122/CP0806 24 Printed in U.S.A

680 - OIL TANK1000110991

Ref. No. Part No. Description Qty.1 207581 OIL TANK 12 207588 RETURN FILTER ASSY. 13 207893 HYDRAULIC FILTER 14 207894 SEAL KIT 15 651393 CS M10-1.50X25 C8.8 ZO 16 7462680014 WASHER B10.5 17 0003637634 VENTING FILTER 18 0003618484 DRAIN COUPLING M18X1.5 1

9 0003630846 OIL LEVEL SIGHT GLASS 110 207628 TEMPERATURE SENSOR 111 0003630833 SCREEN 112 209468 RUBBER BUFFER 313 656102 HN M10-1.25 F8 ZO 314 7462680014 WASHER B10.5 315 209390 PRESSURE SWITCH 1

Ref. No. Part No. Description Qty.

Page 27: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

Printed in U.S.A 25 918122/CP0806

680 - AXLES1000109550

Ref. No. Part No. Description Qty.1 207578 FRONT AXLE 12 208469 U-BOLT 43 651452 HLN INS M20-2.5 ZO 84 208505 SPACER 85 207758 COVER 16 178555 SCREW 37 207579 REAR AXLE 18 7234677227 HEX SCREW M20X90-8.8 A2C 49 0382200001 GEARBOX 110 207618 BRACKET 1

11 207619 BRACKET 112 651405 CS M12-1.75X30 C10.9 ZO 413 7451680113 WASHER B13-140HV A2C 414 7236677245 HEX SCREW M16X35-8.8 A2C 415 209059 SPACER 216 0002295122 DRIVE SHAFT - 12.5 MPH (20 KM/H) 1

207714 DRIVE SHAFT - 25 MPH (40 KM/H) 117 7397678603 STUD BOLT 818 7409678208 HEX NUT M10-10 V A2F 1619 651395 CS M10-1.50X30 C10.9 ZO 8

Ref. No. Part No. Description Qty.

Page 28: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

918122/CP0806 26 Printed in U.S.A

680 - FRONT AXLE1000108393

Ref. No. Part No. Description Qty.1 207843 HOUSING 12 0000808583 BREATHER M10X1 13 0000808659 WAVE SPRING WASHER 24 208735 BUSHING 25 0000809318 ROTARY SHAFT SEAL 26 0000808597 BUSHING 27 0000808611 ARM 28 0000808658 WAVE SPRING WASHER 29 0000808578 STUD 2

10 207844 DIFFERENTIAL HOUSING 111 0000808639 SCREW 412 208736 WAVE SPRING WASHER 413 0000805827 ATTACHMENT 514 0000808648 SCREW 515 208737 PLUG 216 208738 SCREW 617 208739 FLANGE 118 208740 THREAD PIN 2

Ref. No. Part No. Description Qty.

Page 29: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

Printed in U.S.A 27 918122/CP0806

680 - STEERING (FRONT AXLE)1000108394

Ref. No. Part No. Description Qty.1 0000808523 GREASE ZERK 42 0000808650 SCREW 123 0000808660 SWIVEL PIN 24 207754 PLANETARY CARRIER 15 0000808594 BREATHER M10X1 26 0000808661 SWIVEL PIN 27 208744 NUT 48 0000808619 SCREW 49 0000808515 NUT M20X1.5 410 208745 CLAMP 211 0000808976 SENSOR 112 208746 SWIVEL PIN 213 0000808622 BUSHING 2

14 207846 PLANETARY CARRIER 115 0000808565 CYLINDER HEAD 116 207847 PISTON ROD 117 0000808564 SEAL KIT 118 0000808747 STEERING LEVER 219 208747 ARTICULATION 220 208748 NUT 221 0000808756 TRACK ROD 222 0000808754 FLANGE 123 207848 STEERING CYLINDER 124 0000808496 SCREW M12X55 325 208749 PLUG 2

Ref. No. Part No. Description Qty.

Page 30: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

918122/CP0806 28 Printed in U.S.A

680 - LOCKING DIFFERENTIAL (FRONT AXLE)1000108395

Ref. No. Part No. Description Qty.1 0000809301 GEAR DRIVE 12 0000808638 WASHER 23 0000808636 SPACER RING 14 0000808587 WASHER 15 0000808588 CLAMP M40X1.5 16 208750 O-RING 17 0000808678 SHIM - 2.5 MM 1

0000808679 SHIM - 2.6 MM 10000808680 SHIM - 2.7 MM 10000808681 SHIM - 2.8 MM 10000808682 SHIM - 2.9 MM 10000808683 SHIM - 3.0 MM 10000808684 SHIM - 3.1 MM 10000808685 SHIM - 3.2 MM 10000808686 SHIM - 3.3 MM 10000808687 SHIM - 3.4 MM 1

8 0000808540 BEARING 29 0000808608 WASHER 110 0000809330 SPACER 111 208751 FLANGE 112 0000808997 WASHER 113 0000808616 WASHER 114 208449 SCREW 115 207849 PLANETARY GEAR SET 116 0000808586 PLATE 217 0000808655 SCREW M6X10 218 207850 HOUSING 119 208752 CLAMP 220 0000808538 BEARING 221 0000808696 SLEEVE 122 0000808662 STUD 423 0000808623 SCREW M10X75 12

Ref. No. Part No. Description Qty.

Page 31: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

Printed in U.S.A 29 918122/CP0806

680 - AXLE SHAFT (FRONT AXLE)1000108397

Ref. No. Part No. Description Qty.1 177648 HEX SCREW 42 0000809313 SUPPORT 13 207852 O-RING 14 0000808643 PISTON 15 207853 O-RING 16 207854 LOCK RING 27 0000808641 SPACER RING 28 0000808646 SPRING 29 0000808640 FORK 1

10 0000808642 BUSHING 111 0000808670 STUD 112 0000808645 FLANGE 113 207855 PLUG 114 207856 DOUBLE DRIVE SHAFT 215 208779 SPACER 216 208780 SPACER 217 208781 LOCK RING 2

Ref. No. Part No. Description Qty.

Page 32: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

918122/CP0806 30 Printed in U.S.A

680 - WHEEL HUB & BRAKES (FRONT AXLE)1000108396

Ref. No. Part No. Description Qty.1 0000808620 PLUG 22 208753 SCREW 43 208754 PLANETARY HOUSING 24 208755 SUN GEAR 65 208756 NEEDLE BEARING 1086 208757 PRESSURE PLATE 67 208758 LOCK RING 68 208759 PRESSURE PLATE 29 0000809316 ROTARY SHAFT SEAL 210 0000808596 BEARING 411 208761 FASTENER SET 212 208762 WHEEL HUB 213 0000808649 STUD BOLT 1614 7686682004 SPRING WASHER C20.5-A3C 1615 7686677103 WHEEL NUT B20-8 A2C 16

16 0000808558 O-RING 217 0000808621 RING 418 208766 O-RING 419 208767 PRESSURE PLATE 220 208768 BUSHING 1621 208769 SCREW 1622 208770 RING 223 208771 SCREW 424 208772 O-RING 225 208773 O-RING 226 208774 PRESSURE PLATE 227 208775 BRAKE DISC 428 208776 PRESSURE PLATE 229 208777 PRESSURE PLATE 230 208778 PLANETARY GEAR 2

Ref. No. Part No. Description Qty.

Page 33: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

Printed in U.S.A 31 918122/CP0806

680 - REAR AXLE1000108593

Ref. No. Part No. Description Qty.1 207858 HOUSING 12 0000808583 BREATHER M10X1 13 0000808659 WAVE SPRING WASHER 24 208735 BUSHING 25 0000809318 ROTARY SHAFT SEAL 26 0000808597 BUSHING 27 0000808611 ARM 28 0000808658 WAVE SPRING WASHER 29 0000808578 STUD 210 207859 DIFFERENTIAL HOUSING 111 0000808639 SCREW 412 208736 WAVE SPRING WASHER 413 0000805827 ATTACHMENT 5

14 0000808648 SCREW M12X75 515 208737 PLUG 216 208740 THREAD PIN 217 0000808591 BUSHING 218 0000808744 SUPPORT 119 0000808523 GREASE ZERK 120 208782 SCREW 121 0000808689 BUSHING 122 0000808672 BUSHING 123 0000808673 WASHER 124 208783 SPACER 125 0000808618 BUSHING 1

Ref. No. Part No. Description Qty.

Page 34: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

918122/CP0806 32 Printed in U.S.A

680 - STEERING (REAR AXLE)1000108594

Ref. No. Part No. Description Qty.1 0000808523 GREASE ZERK 42 0000808650 SCREW 123 0000808660 SWIVEL PIN 24 207860 PLANETARY CARRIER 15 0000808496 SCREW M12X55 36 0000808661 SWIVEL PIN 27 208744 NUT 48 0000808619 SCREW 49 0000808515 NUT M20X1.5 410 208745 CLAMP 211 0000808976 SENSOR 112 208746 SWIVEL PIN 213 0000808622 BUSHING 2

14 207861 PLANETARY CARRIER 115 0000808565 CYLINDER HEAD 116 207847 PISTON ROD 117 0000808564 SEAL KIT 118 0000808747 STEERING LEVER 219 208747 ARTICULATION 220 208748 NUT 221 0000808756 TRACK ROD 222 0000808754 FLANGE 123 207848 STEERING CYLINDER 124 0003338865 HOUSING 125 0003339265 CONTACT 326 0003339065 PIN HOUSING 1

Ref. No. Part No. Description Qty.

Page 35: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

Printed in U.S.A 33 918122/CP0806

680 - LOCKING DIFFERENTIAL (REAR AXLE)1000108595

Ref. No. Part No. Description Qty.1 0000809298 GEAR DRIVE 12 0000808638 WASHER 23 0000808636 SPACER RING 14 0000808587 WASHER 15 0000808588 CLAMP M40X1.5 16 0000808540 BEARING 27 0000808678 SHIM - 2.5 MM 1

0000808679 SHIM - 2.6 MM 10000808680 SHIM - 2.7 MM 10000808681 SHIM - 2.8 MM 10000808682 SHIM - 2.9 MM 10000808683 SHIM - 3.0 MM 10000808684 SHIM - 3.1 MM 10000808685 SHIM - 3.2 MM 1

0000808686 SHIM - 3.3 MM 10000808687 SHIM - 3.4 MM 1

8 0000808528 SEAL RING 19 0000808750 COVER 110 0000808548 O-RING 111 207849 SCREW 112 0000808586 PLATE 213 0000808655 SCREW M6X10 214 207850 HOUSING 115 208752 CLAMP 216 0000808538 BEARING 217 0000808696 SLEEVE 118 0000808662 STUD 419 0000808623 SCREW M10X75 12

Ref. No. Part No. Description Qty.

Page 36: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

918122/CP0806 34 Printed in U.S.A

680 - AXLE SHAFT (REAR AXLE)1000108597

Ref. No. Part No. Description Qty.1 177648 HEX SCREW 42 0000809313 SUPPORT 13 207852 O-RING 14 0000808643 PISTON 15 207853 O-RING 16 207854 LOCK RING 27 0000808641 SPACER RING 28 0000808646 SPRING 29 0000808640 FORK 1

10 0000808642 BUSHING 111 0000808670 STUD 112 0000808645 FLANGE 113 207855 PLUG 114 207857 DOUBLE DRIVE SHAFT 215 208779 SPACER 216 208780 SPACER 217 208781 LOCK RING 2

Ref. No. Part No. Description Qty.

Page 37: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

Printed in U.S.A 35 918122/CP0806

680 - WHEEL HUB (REAR AXLE)1000108596

Ref.No. Part No. Description Qty.1 0000808620 PLUG 22 208753 SCREW 43 208786 PLANETARY HOUSING 24 208755 GEAR 65 208756 NEEDLE BEARING 1086 208757 PRESSURE PLATE 67 208758 LOCK RING 68 208759 PRESSURE PLATE 29 0000809316 SEAL RING 210 0000808596 BEARING 4

11 208762 WHEEL HUB 212 0000808649 STUD BOLT 1613 7686682004 SPRING WASHER C20.5-A3C 1614 7686677103 WHEEL NUT B20-8 A2C 1615 0000808558 O-RING 216 0000808621 RING 417 208787 PRESSURE PLATE 218 208788 BUSHING 1619 208769 SCREW 1620 208789 PLANETARY GEAR 2

Ref. No. Part No. Description Qty.

Page 38: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

918122/CP0806 36 Printed in U.S.A

680 - GEARBOX - 12.5 MPH (20 KM/H)1000109746

Ref. No. Part No. Description Qty.1 0000808583 BREATHER 12 0000808720 PLUG 13 0000808518 WASHER 14 0000808714 GEARBOX HOUSING 15 0000808504 SCREW 26 0000808503 SCREW 87 0000808620 PLUG 28 0000808496 SCREW 89 0000808577 STUD 210 0000808713 GEARBOX HOUSING 1

11 0000808745 SUPPORT 112 0000808746 FLANGE 113 208925 SCREW 114 0000808524 GREASE ZERK 115 0000808609 BUSHING 116 0000808552 O-RING 117 0000808591 BUSHING 218 208926 SCREW 819 0382200001 GEARBOX 1

Ref. No. Part No. Description Qty.

Page 39: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

Printed in U.S.A 37 918122/CP0806

680 - GEARS - 12.5 MPH (20 KM/H)1000109747

Ref. No. Part No. Description Qty.1 0000808529 SEAL RING 12 7490682065 SNAP RING 13 0000808532 BEARING 14 0000808690 GEAR 15 0000808533 BEARING 16 0000808692 SEAL RING 17 208721 COVER 18 0000808749 SHAFT 19 0000808709 PLUG 1

10 651475 SHCS M10-1.25X30 F8.8 ZY 611 0000808547 O-RING 112 0000808506 SCREW 213 0000808651 FLANGE 114 0000808559 O-RING 115 0000808535 BEARING 116 0000808531 BEARING 117 0000808691 GEAR 1

Ref.No. Part No. Description Qty.

Page 40: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

918122/CP0806 38 Printed in U.S.A

680 - DIFFERENTIAL LOCK - HYDRAULICS1000112050

Ref. No. Part No. Description Qty.1 163113 SCREW JOINT 22 161444 90º FITTING 13 207671 HP HOSE 1

4 207664 SCREW JOINT 25 207646 HP HOSE 16 209830 SOLENOID 1

Ref. No. Part No. Description Qty.

Page 41: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

Printed in U.S.A 39 918122/CP0806

680 - SERVICE BRAKE - HYDRAULICS1000108716

Ref. No. Part No. Description Qty.1 207975 BRAKE PEDAL (SN 343010073 >) 1

207672 BRAKE PEDAL (SN > 343010072) 12 207916 BALLJOINT 23 207917 BELLOW 14 207918 LEVER 15 207919 CLEVIS 16 205415 PIN (SN 343010073 >) 1

207920 PIN (SN > 343010072) 17 205416 PIN (SN 343010073 >) 1

207921 PIN (SN > 343010072) 18 207922 BALL AND SOCKET 29 207923 BALL HEAD 110 177648 HEX SCREW 611 163634 FLATWASHER 712 208705 MASTER CYLINDER 113 656105 CS M8-1.25X25 C8.8 ZO 214 7405677005 HEX NUT M8-8 A2C 315 0009903915 SPRING CLIP PIN 8X32-A3C 116 206893 POTENTIOMETER 117 651521 CS M5-0.80X16 C8.8 ZO 218 208424 RESERVOIR 1

19 205619 HOSE D 8X3 (1.00M) 120 0009937750 HOSE CLAMP 221 0009960242 DUCT RING 122 208501 PRESSURE SWITCH 123 0003631666 SCREW CONNECTION 124 207768 HP HOSE 125 0003630165 SCREW CONNECTION 126 207948 HP HOSE 227 161443 90º FITTING 228 0003639864 SCREW CONNECTION 229 209232 CLAMP 530 0009932850 CLAMP 2D 15 PP 131 656172 CS M6-1.00X45 C8.8 ZO 432 651428 CS M6-1.00X50 C8.8 ZO 633 209226 COVER PLATE 734 651457 HLN INST M6-1.00 C8 ZO 635 209185 WIRING HARNESS 136 205417 PIN 237 206983 LOCK COVER 138 7479682511 LOCK WASHER 2

Ref. No. Part No. Description Qty.

Page 42: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

918122/CP0806 40 Printed in U.S.A

680 - PARKING BRAKE1000108717

Ref. No. Part No. Description Qty.1 209245 BRAKE LEVER 12 651424 CS M6-1.00X20 C8.8 ZO 23 208834 CABLE PULL 14 7821104307 CLEVIS 35 0009902212 SPRING CLIP PIN 8X16-A3C 36 7530680039 COTTERPIN 3.2X20 17 7451680112 WASHER B10.5-140HV A2C 18 208549 LEVER 19 0009940806 SLIDE BEARING 210 209299 PIN 111 208707 SHCS 212 0000803975 SWITCH 113 7405677002 HEX NUT M4-8 A2C 214 7530680028 COTTERPIN 2X16 1

15 208550 LEVER 116 7236677079 HEX SCREW M6X16-8.8 A2C 117 209508 PIN 118 208642 CABLE BRACKET 119 208644 PIN 120 208422 LOCK RING 221 208791 BRAKE CALIPER - COMPLETE 122 0000805388 BRAKE PADS 123 208793 BRAKE DISC 124 208794 SCREW 225 177648 HEX SCREW 226 208403 CLAMP 127 7405677005 HEX NUT M8-8 A2C 1

Ref. No. Part No. Description Qty.

Page 43: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

Printed in U.S.A 41 918122/CP0806

680 - HYDRAULICS INSTALLATION - STEERING1000123826

Ref. No. Part No. Description Qty.1 207580 HYDROSTATIC STEERING 12 208420 THREAD PIN 43 0003615087 VALVE 14 177648 HEX SCREW 65 7462680011 WASHER 46 0003613889 SOLENOID VALVE 4/2 17 0003614714 PLATE 18 0000801312 SEAL KIT 19 165944 SCREW 410 164895 SCREW 211 651457 HLN INST M6-1.00 C8 ZO 1012 7462680008 WASHER 6.4 213 207673 STEERING COLUMN 114 208691 BRACKET 115 177648 HEX SCREW 416 163634 FLATWASHER 417 208539 STEERING WHEEL 118 207702 SCREW JOINT 119 207718 CONNECTION PIECE 120 0003630063 TEST CONNECTION 121 207686 HP HOSE 122 0009933150 CLAMP 323 0009939650 CLAMP 224 0009930685 COVER PLATE GD 3 D 525 7405677005 HEX NUT M8-8 A2C 526 7397677086 STUD BOLT M8X55-8.8 A2C 527 209210 SCREW JOINT 2

28 209216 SCREW JOINT 229 161445 90º FITTING 130 207668 HP HOSE 231 0003631320 SCREW CONNECTION 632 207647 HP HOSE 233 0009939150 CLAMP 434 0009932485 COVER PLATE 435 208417 PIN SCREW 236 0003632371 SCREW CONNECTION 437 207645 HP HOSE 138 0003636516 SCREW CONNECTION 439 207671 HP HOSE 240 7397677055 STUD BOLT M6X40 641 0003631620 SCREW CONNECTION 142 207643 HP HOSE 143 207644 HP HOSE 144 163113 SCREW JOINT 145 161446 90º FITTING 246 207667 HP HOSE 147 651448 LN INS M10-1.5 C8 ZY 448 163113 SCREW JOINT 149 161444 90º FITTING 150 207671 HP HOSE 151 207664 SCREW JOINT 152 163113 SCREW JOINT 153 207646 HP HOSE 154 0003632666 SCREW CONNECTION 1

Ref. No. Part No. Description Qty.

Page 44: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

918122/CP0806 42 Printed in U.S.A

680 - HYDRAULICS INSTALLATION - PILOT VALVE1000110087

Ref. No. Part No. Description Qty.1 163113 SCREW JOINT 12 161444 90º FITTING 13 207785 HP HOSE 14 0003635017 SCREW CONNECTION 15 208392 SCREW JOINT 16 207639 HP HOSE 17 207596 SCREW CONNECTION 18 208495 PRESSURE ACCUMULATOR 19 209291 HEXAGON NUT 110 163113 SCREW JOINT 111 161444 90º FITTING 112 207670 HP HOSE 113 0003636516 SCREW CONNECTION 114 165960 SCREW CONNECTION 815 208458 HP HOSE 116 207633 HP HOSE 117 207654 HP HOSE 118 0003639868 SCREW CONNECTION 219 161426 SCREW CONNECTION 120 207729 HP HOSE 121 161443 90º FITTING 222 0003600184 BALL VALVE ASSY. 123 7236677055 HEX SCREW M5X12-8.8 A2C 224 7451680108 WASHER B5.3 225 207730 HP HOSE 126 161426 SCREW CONNECTION 1

27 207634 HP HOSE 428 207710 SCREW CONNECTION 429 207654 HP HOSE 230 0003639868 SCREW CONNECTION 431 207735 HOLDER 332 7236677079 HEX SCREW M6X16-8.8 333 7451680109 WASHER 334 207595 SCREW JOINT 135 207947 CONNECTION PIECE 136 207781 HP HOSE 137 207598 SCREW JOINT 138 163371 SCREW JOINT 139 207687 HP HOSE 140 207593 NON RETURN VALVE 141 205392 SOLENOID VALVE - COMPLETE

(SN 343010142 >)1

207564 SOLENOID VALVE - COMPLETE(SN > 343010141)

1

42 205724 VALVE (SN 343010142 >) 2209830 SOLENOID (SN > 343010141) 3

43 205460 SPOOL (SN 343010142 >) 1209829 SPOOL (SN > 343010141) 3

44 207946 HP HOSE 145 161483 SCREW JOINT 246 207945 PRESSURE ACCUMULATOR 147 209291 HEXAGON NUT 148 0003630063 TEST CONNECTION 1

Ref. No. Part No. Description Qty.

Page 45: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

Printed in U.S.A 43 918122/CP0806

680 - HYDRAULICS INSTALLATION - BOOM1000109868

Ref. No. Part No. Description Qty.1 161431 SCREW CONNECTION 62 161446 90º FITTING 43 207636 HP HOSE 24 0009936651 CLAMP 65 0009930685 COVER PLATE 66 7405677005 HEX NUT M8-8 A2C 67 7397677086 STUD BOLT M8X55-8.8 A2C 68 207682 HYDRAULIC PIPE 19 207683 HYDRAULIC PIPE 110 0009936750 CLAMP 411 7252677036 SHCS M6X35-8.8 A2C 812 207800 HP HOSE 213 0003633166 COUPLING SOCKET 2

14 207640 HP HOSE 115 207638 HP HOSE 116 0009938350 CLAMP 217 0009933185 COVER PLATE 318 162028 SCREW 619 207678 HYDRAULIC PIPE 120 0003630896 PLUG 121 7788010664 UNION NUT 122 207642 HP HOSE 123 0009939750 CLAMP 124 207784 HYDRAULIC PIPE 125 207677 HYDRAULIC PIPE 126 207641 HP HOSE 1

Ref. No. Part No. Description Qty.

Page 46: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

918122/CP0806 44 Printed in U.S.A

680 - HYDRAULICS INSTALLATION - HOSE BURST1000110203

Ref. No. Part No. Description Qty.1 207786 VALVE 22 207565 SCREW CONNECTION 23 207681 HYDRAULIC PIPE 14 0009937528 CLAMP 25 0003633263 SCREW CONNECTION 26 207701 SCREW JOINT 17 161443 90º FITTING 18 161448 ELBOW 19 0003636348 SCREW CONNECTION 310 209745 REPLACEMENT VALVE 111 207650 HP HOSE 112 0003639868 SCREW CONNECTION 413 207624 BRACKET 214 0009931315 CABLE STRAP 4.6X200 515 207652 HP HOSE 116 207563 SOLENOID VALVE 117 208459 HP HOSE 218 0003637664 SCREW CONNECTION 119 165960 SCREW CONNECTION 420 165962 SCREW CONNECTION 121 207651 HP HOSE 122 207685 COLLECT BLOCK 123 651427 HB M6-1.0 X 35 C 8.8 ZO 224 651457 HLN INST M6-1.00 C8 ZO 2

25 207648 HP HOSE 126 207637 HP HOSE 127 209481 SCREW JOINT 128 207649 HP HOSE 129 209222 CLAMP 130 207574 PIN SCREW 131 209759 SOLENOID VALVE 132 165928 SCREW 233 7405677005 HEX NUT M8-8 A2C 234 7462680011 WASHER 235 0003630315 SCREW CONNECTION 336 207627 HP HOSE 137 207626 HP HOSE 138 161446 90º FITTING 239 207666 HP HOSE 140 0003636115 SCREW CONNECTION 141 0003633103 PRESSURE ACCUMULATOR 142 207665 HP HOSE 143 208589 WIRING HARNESS 144 208676 WIRING HARNESS 145 208459 HP HOSE 146 207570 CABLE 147 209759 SOLENOID VALVE 3/2 148 0003614114 CONNECTING BLOCK 1

Ref. No. Part No. Description Qty.

Page 47: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

Printed in U.S.A 45 918122/CP0806

680 - HYDRAULICS INSTALLATION - HOSE BURST1000109832

Ref. No. Part No. Description Qty.1 207786 VALVE 22 207565 SCREW CONNNECTION 23 207681 HYDRAULIC PIPE 14 0009937528 CLAMP 25 0003633263 SCREW CONNECTION 16 0003639868 SCREW CONNECTION 57 209481 SCREW JOINT 28 207650 HP HOSE 19 207624 BRACKET 210 0009931315 CABLE STRAP 4.6X200 511 165962 90º FITTING 112 207651 HP HOSE 1

13 165960 SCREW CONNECTION 414 207685 COLLECT BLOCK 115 207567 LOCK SCREW 116 651427 HB M6-1.0 X 35 C 8.8 ZO 217 651457 LN INS M6-1 C8 ZY 218 208459 HP HOSE 119 207648 HP HOSE 120 207637 HP HOSE 121 207649 HP HOSE 122 209222 CLAMP 123 207574 PIN SCREW 1

Ref. No. Part No. Description Qty.

Page 48: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

918122/CP0806 46 Printed in U.S.A

680 - AUXILIARY CONTROL CIRCUIT1000163581

Ref. No. Part No. Description Qty.1 205166 SOLENOID VALVE 12 205724 VALVE BLOCK 43 161431 SCREW JOINT 24 205167 HP HOSE 25 207682 HYDRAULIC PIPE 16 207683 HYDRAULIC PIPE 17 207800 HP HOSE 28 0003633066 COUPLING PLUG BG 2 15 29 0003633366 COUPLING SOCKET 210 209159 LOCK PIECE 211 205168 COVER PLATE 2

12 0003639868 SCREW CONNECTION 213 207654 HP HOSE 214 165960 SCREW JOINT 215 0003639868 SCREW CONNECTION 216 208459 HP HOSE 217 0003637664 SCREW CONNECTION 118 0003636348 SCREW CONNECTION 119 161448 ELBOW 120 205392 SOLENOID VALVE - COMPLETE 121 205460 SPOOL 122 205370 DISTRIBUTOR 1

Ref. No. Part No. Description Qty.

Page 49: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

Printed in U.S.A 47 918122/CP0806

680 - CONTROL LEVER CONSOLE1000112543

Ref. No. Part No. Description Qty.1 209377 CONTROL LEVER CONSOLE 12 651440 HB M8-1.2 X 90 C 8.8 ZO 23 209641 PIPE LINE 14 207793 CONDUIT 15 207788 BRACKET 16 651507 SHCS HS M6-1.00X20 C8.8 ZO 27 7462680008 WASHER 28 164977 PIN 19 164979 PIN 110 207799 LIMIT STOP 111 656002 CS M8-1.25X35 C8.8ZO 212 656094 CS M8-1.25X30 C8.8 ZO 2

13 209496 COVER 114 209498 GAS STRUT 115 209223 QUICK LOCK 116 209617 STRUT 117 177693 HEXAGON HEAD SCREW 118 7405677005 HEX NUT M8-8 619 209221 KNOB 120 209497 HANDLE 121 209485 HEX SCREW 122 209499 LIMIT STOP 123 7404677207 HEX NUT M10-04 224 209381 ARMREST 1

Ref. No. Part No. Description Qty.

Page 50: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

918122/CP0806 48 Printed in U.S.A

680 - CONTROL VALVE1000108232

Ref. No. Part No. Description Qty.1 207830 CONTROL SLIDE VALVE 12 207831 VALVE 13 207833 PRESSURE LIMIT RELIEF VALVE 14 207832 SEAL KIT 15 207834 SEAL KIT 16 207835 SEAL KIT 47 207836 CONTROL LEVER 38 207837 PLUG 2

9 207838 SEAL KIT 710 207839 NON RETURN VALVE 611 207840 VALVE 312 207609 VALVE 313 207610 SUCTION VALVE 114 207841 SEAL KIT 315 207589 DISTRIBUTOR 1

Ref. No. Part No. Description Qty.

Page 51: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

Printed in U.S.A 49 918122/CP0806

680 - CONTROL VALVE1000108333

Ref. No. Part No. Description Qty.1 207830 CONTROL SLIDE VALVE 12 207831 VALVE 13 207833 PRESSURE LIMIT RELIEF VALVE 14 207832 SEAL KIT 15 207834 SEAL KIT 16 207835 SEAL KIT 47 207836 CONTROL LEVER 28 207837 PLUG 2

9 207838 SEAL KIT 610 207839 NON RETURN VALVE 611 207840 VALVE 312 207609 VALVE 313 207610 SUCTION VALVE 114 207841 SEAL KIT 315 207842 CONTROL LEVER 116 207590 DISTRIBUTOR 1

Ref. No. Part No. Description Qty.

Page 52: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

918122/CP0806 50 Printed in U.S.A

680 - INSTRUMENT PANEL1000110164

Ref. No. Part No. Description Qty.1 209520 CIGARETTE LIGHTER 12 209446 WORK LIGHT SYMBOL 13 209389 TILT SWITCH 44 209198 SWITCH/HAZARD WARNING DEVICE 15 209194* RELAY 16 207780* RELAY 17 0003320872 BLANK 38 207772 LIGHT STRIP (SN > 343010101) 19 208697 SOCKET (SN > 343010101) 810 208616 LIGHT STRIP (SN > 343010101) 111 208385 FRAME 412 208655 4-WHEEL/2-WHEEL DRIVE SWITCH 113 209736 SWITCH/3RD CIRCUIT 114 209388 SWITCH/LIGHTS 115 209052 LIGHTS SYMBOL 116 208455 TIP SWITCH 117 208457 SYMBOL/WASH DEVICE 118 209879 SPEED CONTROL SYMBOL 119 208585 TIP SWITCH 120 208503 STEERING SYCHRON. SYMBOL 1

21 207756 INSTRUMENT PANEL 12.5 MPH (20 KM/H) (SN > 343010101)

1

22 207757 INSTRUMENT PANEL 25 MPH (40 KM/H) - ECOSPEED (SN > 343010101)

1

23 208582 FASTEN PLATE 124 209220 NUT 425 209470 SCREW 426 209061* RELAY 20/35 A 827 0003322917* RELAY 70 A 228 0003323317* RELAY 40/60 A 329 207615 OVALHEAD SCREW 1930 207769 TEMPERATURE GAUGE/HYDRAULIC 131 207770 TEMPERATURE GAUGE/ENGINE 132 207972 INDICATOR INSTRUMENT 133 7733661601 FLAT FUSE - 3 A 534 7733661603 FLAT FUSE - 5A 635 161375 FUSE - 15 A 1236 161374 FUSE - 10 A 837 164872 FUSE - 25 A 138 0003331306 GLOW START SWITCH 1

Ref. No. Part No. Description Qty.

Page 53: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

Printed in U.S.A 51 918122/CP0806

680 - INSTRUMENT PANEL1000110164

*

*See Decals 208714 & 208717 for details (Fuse Charts)

Ref. No. Part No. Description Qty.39 208698 INSTRUMENT PANEL 140 209196 FRAME 241 209197 FRAME 342 209389 TILT SWITCH 144 208519 FUSE BOX 145 207723 FUSE BOX 146 207724 FUSE BOX 147 208520 FUSE BOX 148 208453 WORK LIGHT SYMBOL 149 209444 ROTATING BEACON SYMBOL 150 209394 SWITCH/REAR WINDOW HEATER 151 208656 SYMBOL 152 209391 LOAD STABILIZER SWITCH 153 209449 LOAD STABILIZER SYMBOL 1

54 161376 FUSE - 7.5 A 155 209443 ELEC. OPERATED IMPLEMENT

SYMBOL1

56 0003330733 KEY 157 206984 MPH SPEEDOMETER 158 207806 TURN SIGNAL SWITCH 159 209389 TILT SWITCH 160 207631 SYMBOL/AC 161 207445 INSTRUMENT PANEL

12.5 - 25 MPH (20 - 40 KM/H) (SN 343010102 >)

1

62 207447 LIGHT STRIP (SN 343010102 >) 163 207446 LIGHT STRIP (SN 343010102 >) 1

Ref. No. Part No. Description Qty.

Page 54: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

918122/CP0806 52 Printed in U.S.A

680 - TILT CYLINDER1000112629

Ref. No. Part No. Description Qty.1 207713 TILT CYLINDER 12 207934 PISTON ROD 13 207965 CYLINDER PIPE 14 207935 GUIDE BUSHING 15 207936 SEAL KIT 1

6 207937 PISTON 17 207938 GREASE ZERK 28 207939 SCREW 19 207986 PIVOTING BEARING 210 207987 LOCK RING 2

Ref. No. Part No. Description Qty.

Page 55: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

Printed in U.S.A 53 918122/CP0806

680 - LIFT CYLINDER1000112628

Ref. No. Part No. Description Qty.1 207804 LIFT CYLINDER 12 207940 PISTON ROD 13 207966 CYLINDER PIPE 14 207941 GUIDE BUSHING 15 207942 SEAL KIT 1

6 207943 PISTON 17 207938 GREASE ZERK 28 207944 SCREW 19 207986 PIVOTING BEARING 210 207987 LOCK RING 2

Ref. No. Part No. Description Qty.

Page 56: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

918122/CP0806 54 Printed in U.S.A

680 - PILOT VALVE - FLOAT POSITION1000147784

Ref. No. Part No. Description Qty.1 205412 PILOT VALVE - COMPLETE

PROPORTIONAL CONTROL (SN 343010142 >)

1

208434 PILOT VALVE - COMPLETE (SN > 343010141)

1

3 205418 HANDLE - PROPORTIONAL CONTROL(SN 343010142 >)

1

208927 HANDLE (SN > 343010141) 15 209864 BELLOW 16 209174 LEVER 1

7 209865 JOINT SET 18 209866 PLATE 19 209175 PUSH ROD 410 209176 SPOOL VALVE 311 209867 SPOOL VALVE 112 209177 SPRING 413 209868 REPAIR KIT 114 209869 REPAIR KIT 115 209178 SEAL KIT 1

Ref. No. Part No. Description Qty.

Page 57: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

Printed in U.S.A 55 918122/CP0806

680 - LIGHTS1000109702

Ref. No. Part No. Description Qty.1 209383 DOME LIGHT 12 209298 BULB 10W 13 209386 MAIN HEADLIGHT - LEFT 14 209827 LIGHT COVER 25 7734000926 LIGHT BULB T4W-12V 26 209860 BULB 55W H3 27 209861 BULB 55W H7 28 209828 LIGHT COVER 29 7734000917 LIGHT BULB P21W-12V 210 209387 MAIN HEADLIGHT - RIGHT 111 208567 BRACKET/LEFT 112 208572 BRACKET/RIGHT 113 656093 CS M8-1.25X16 C8.8 ZO 814 163634 FLATWASHER 815 208460 REAR LIGHT 216 7734000917 LIGHT BULB P21W-12V 217 163008 BULB 218 207924 BRACKET 119 207924 BRACKET 120 651457 LN INS M6-1 C8 ZY 421 7451680109 WASHER 4

22 207653 BACKUP LIGHT 223 7734000917 LIGHT BULB P21W-12V 224 207573 FLAT HEAD SCREW 625 7451680108 WASHER 626 209382 REFLECTOR 227 209385 WORK LIGHT/LEFT W/HARDWARE 128 209831 HEADLIGHT INSERT 129 209832 BULB 55W 130 0003322105 HORN 12V 131 0003322005 BACKUP ALARM 132 209254 BRACKET 133 209285 SHCS 335 0163320028 BASE 136 0003321610 BULB H1 137 209021 BRACKET 138 177648 HEX SCREW 239 163634 FLATWASHER 240 7405677005 HEX NUT M8-8 A2C 241 209066 ROTATING BEACON A12 GELB H1 142 207454 PLUG COVER 143 209384 WORK LIGHT/RIGHT W/HARDWARE 1

Ref. No. Part No. Description Qty.

Page 58: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

918122/CP0806 56 Printed in U.S.A

680 - BATTERY1000110139

*Purchase locally. Group size 48; 570 CCA.

Ref. No. Part No. Description Qty.1 * BATTERY 12 207712 BRACKET 13 656008 CS M10-1.5X30 C8.8 ZY 24 7462680014 WASHER 85 651448 LN INS M10-1.5 C8 ZY 46 651472 SHCS HS M10-1.25X20 F8.8 ZO 27 7451680112 WASHER 48 1383350040 BRACKET/SUPPORT 19 651430 CS M8-1.25X12 C8.8 ZO 210 161662 WASHER 511 208509 BRACKET 112 656105 CS M8-1.25X25 C8.8 ZO 313 209231 CLAMP 214 656130 CS M8-1.25X50 C8.8ZO 115 0009930585 COVER PLATE 1

16 0009936250 CLAMP 117 7405677005 HEX NUT M8-8 A2C 318 0003306612 BATTERY LEAD 119 208523 CABLE 120 0003307912 BATTERY LEAD 121 207775 BATTERY CABLE 122 651476 SHCS HS M10-1.25X35 F10.9 ZO 123 656093 CS M8-1.25X16 C8.8 ZO 124 0003339608 BATTERY MASTER SWITCH 125 207931 BRACKET 126 651424 CS M6-1.00X20 C8.8 ZO 227 651457 LN INS M6-1 C8 ZY 228 7451680109 WASHER B6.4-140HV A2C 429 0000801464 KEY 1

Ref. No. Part No. Description Qty.

Page 59: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

Printed in U.S.A 57 918122/CP0806

680 - WIRING HARNESSES1000110318

Ref. No. Part No. Description Qty.1 207587 DRIVE/ELECTRONIC

12.5 MPH (20KM/H)1

2 207806 TURN SIGNAL SWITCH 13 208790 DRIVE/ELECTRONICS 14 205397 WIRING HARNESS

(SN 343010142 >)1

208562 WIRING HARNESS (SN > 343010141) 15 205409 WIRING HARNESS

(SN 343010142 >)1

207750 WIRING HARNESS (SN > 343010141) 16 207570 CABLE 17 207810 CABLE 18 205414 CABLE (SN 343010142 >) 1

208609 CABLE (SN > 343010141) 19 205399 WIRING HARNESS

(SN 343010142 >)1

207749 WIRING HARNESS (SN > 343010141) 110 207706 HOUSING 111 0003320628 BASE 212 0003322917 RELAY 70 A 213 0009966742 GROMMET 114 0003334320 FUSE BOX 115 162838 FUSE 30 A 116 161998 FUSE 50 A 117 207656 FUSE 60 A 218 207615 OVALHEAD SCREW 1919 207711 BRACKET 120 207587 DRIVE/ELECTRONIC

25 MPH (40 KM/H)1

25 205396 AMPLIFIER/PROPORTIONAL (SN 343010142 >)

1

Ref. No. Part No. Description Qty.

Page 60: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

918122/CP0806 58 Printed in U.S.A

680 - MAIN HARNESS1000158866 - (SN 343010162 >)

Ref. No. Part No. Description Qty.1 205461 WIRING HARNESS 1

Page 61: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

Printed in U.S.A 59 918122/CP0806

680 - MAIN HARNESS1000136676 - (SN 343010142 > SN 343010161)

Ref. No. Part No. Description Qty.1 205399 WIRING HARNESS 1

Page 62: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

918122/CP0806 60 Printed in U.S.A

680 - MAIN HARNESS1000142137 - (SN > 343010141)

Ref. No. Part No. Description Qty.1 207749 WIRING HARNESS 1

Page 63: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

Printed in U.S.A 61 918122/CP0806

680 - WIRING HARNESS - CAB1000158948 - (SN 343010162 >)

Ref. No. Part No. Description Qty.1 205462 WIRING HARNESS 1

Page 64: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

918122/CP0806 62 Printed in U.S.A

680 - WIRING HARNESS - CAB1000148073 - (SN 343010142 > SN 343010161)

Ref. No. Part No. Description Qty.1 205409 WIRING HARNESS 1

Page 65: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

Printed in U.S.A 63 918122/CP0806

680 - WIRING HARNESS - CAB1000142086 - (SN > 343010141)

Ref. No. Part No. Description Qty.1 207750 WIRING HARNESS 1

Page 66: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

918122/CP0806 64 Printed in U.S.A

680 - WIRING HARNESS - STEERING COLUMN1000136869

Ref. No. Part No. Description Qty.1 207810 WIRING HARNESS 1

Page 67: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

Printed in U.S.A 65 918122/CP0806

680 - WIRING HARNESS - ARM REST1000145128, 1000142049

Ref. No. Part No. Description Qty.1 205395 WIRING HARNESS (SN 343010142 >) 1

207968 WIRING HARNESS (SN > 343010141) 1

Page 68: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

918122/CP0806 66 Printed in U.S.A

680 - WIRING HARNESS - ARM REST1000136866 - (SN 343010142 >)

Ref. No. Part No. Description Qty.1 205397 WIRING HARNESS 1

Page 69: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

Printed in U.S.A 67 918122/CP0806

680 - WIRING HARNESS - ARM REST1000142055 - (SN > 343010141)

Ref. No. Part No. Description Qty.1 208562 WIRING HARNESS 1

Page 70: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

918122/CP0806 68 Printed in U.S.A

680 - WIRING HARNESS - ARM REST (OPTION)1000136867 - (SN 343010102 >)

Ref. No. Part No. Description Qty.1 208676 WIRING HARNESS/LOAD STABILIZER 1

Page 71: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

Printed in U.S.A 69 918122/CP0806

680 - WIRING HARNESS - ARM REST (OPTION)1000142047 - (SN > 343010101)

Ref. No. Part No. Description Qty.1 208589 WIRING HARNESS/LOAD STABILIZER 1

Page 72: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

918122/CP0806 70 Printed in U.S.A

680 - WIRING HARNESS - WORK LIGHTS1000109730

Ref. No. Part No. Description Qty.1 205379 WIRING HARNESS 1 2 207539 WIRING HARNESS 1

Ref. No. Part No. Description Qty.

Page 73: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

Printed in U.S.A 71 918122/CP0806

680 - TIRES1000142492

Ref. No. Part No. Description Qty.1 207753 T/W ASSY 16/70-20 STD TREAD 42 207752 RIM 43 209996 AIR VALVE 4

4 7686682004 SPRING WASHER 325 7686677103 WHEEL NUT 326 208490 WHEEL NUT 32

Ref. No. Part No. Description Qty.

Page 74: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

918122/CP0806 72 Printed in U.S.A

680 - FRAME/COUNTERWEIGHTS1000112408

Ref. No. Part No. Description Qty.1 207600 BUSHING 22 207707 COUNTERWEIGHT 13 207708 COUNTERWEIGHT 14 208663 PIN SCREW 65 651451 HLN INS M16-2.0 ZO 66 161648 WASHER 117 207693 SCREEN 18 207694 SCREEN 19 207695 SCREEN 110 7286671503 PAN-HEAD SCREW 611 208402 LOCK COVER 212 208498 RUBBER STRIP 413 207913 INSULATING MAT 1

14 207655 COVER 115 656093 CS M8-1.25X16 C8.8 ZO 616 163634 FLATWASHER 618 207794 CONNECTION PLATE 119 0382000029 TOWING PIN 120 207925 SUPPLEMENT WEIGHT 121 207906 ANGLE 122 207907 ANGLE 123 207908 DISTANCE PIECE 424 207571 HEX SCREW 325 207909 HEX SCREW 426 207572 HEX SCREW 227 209059 SPACER 4

Ref. No. Part No. Description Qty.

Page 75: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

Printed in U.S.A 73 918122/CP0806

680 - TRIM AND ENGINE COVER1000123829

Ref. No. Part No. Description Qty. 1 207630 ENGINE HOOD 1 2 208491 LOCK 1 3 209344 GAS STRUT 2 4 207731 INSULATING MAT/LEFT 1 5 207732 INSULATING MAT/RIGHT 1 6 207733 INSULATING MAT 1 7 208702 INSULATING MAT 1 8 208502 THREAD PLATE 2 9 656105 CS M8-1.25X25 C8.8 ZO 2610 161662 WASHER/GR A 8.4 ZO 411 207725 COVER/WHEEL 112 207620 COVER/WHEEL 113 207726 COVER/WHEEL 114 207621 COVER/WHEEL 115 207910 BRACKET/RIGHT 116 207911 BRACKET/LEFT 117 208480 COVER/WHEEL 118 208481 COVER/WHEEL 119 207696 COVER WHEEL 120 207697 COVER WHEEL 121 163634 FLATWASHER 5622 7451680112 WASHER 8

23 208729 SPACER 1024 7405677005 HEX NUT M8-8 A2C 2125 656094 CS M8-1.25X30 C8.8 ZO 126 651439 HB M8-1.2 X 80 C 8.8 ZO 127 163024 SCREW 128 656006 CS M10-1.5X20 C8.8 ZO 129 651393 CS M10-1.50X25 C8.8 ZO 430 209469 SCREW 631 208733 SCREW 632 207762 COVER PLATE 233 208613 PROFILE 134 207774 COVER PLATE 135 208485 SPACER 136 0003415344 LOCK 137 0163050025 U-BOLT 138 207622 SCREEN/LEFT 139 207623 SCREEN/RIGHT 140 206989 BRACKET 141 206987 HINGE 142 206988 HINGE 143 208502 THREAD PLATE 244 205373 BLIND RIVET 22

Ref. No. Part No. Description Qty.

Page 76: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

918122/CP0806 74 Printed in U.S.A

680 - WHEEL COVERS - TRIM1000158711

Ref. No. Part No. Description Qty.1 205402 TRIM 12 205403 TRIM 13 205404 TRIM 14 205405 TRIM 15 656105 CS M8-1.25X25 C8.8 ZY 286 7405677005 HEX NUT M8-8 A2C 28

7 7462680011 WASHER 228 656139 CS M6-1X35 C8.8 ZY 129 205393 BLIND RIVET NUT 1210 7462680008 WASHER 1211 205406 SPACER 6

Ref. No. Part No. Description Qty.

Page 77: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

Printed in U.S.A 75 918122/CP0806

680 - LOADER UNIT1000112964

Ref. No. Part No. Description Qty.1 207719 LIFT FRAME 12 207582 PIN 13 207801 SHIM - 2.0 MM 2

207802 SHIM - 3.0 MM 2207614 SHIM - 4.0 MM 2

4 177232 SHCS 25 651448 HLN INST M10-1.50 C8 ZO 76 7761675404 GREASE ZERK 57 0009963251 COVER 38 207583 PIN 19 7252677096 SHCS M 10X110-8.8 A2C 5

10 207586 PIN 111 207715 BUSHING 212 0009963151 COVER 213 207583 PIN 114 207585 PIN 115 207720 TILT LEVER 116 207584 PIN 117 0009976920 SPACER 50.5X90X1.0 2

0009977020 SHIM - 2.0 MM 20009977120 SHIM - 3.0 MM 20009977220 SHIM - 4.0 MM 2

Ref. No. Part No. Description Qty.

Page 78: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

918122/CP0806 76 Printed in U.S.A

680 - CABIN1000109450

Ref. No. Part No. Description Qty.1 208900 WIPER MOTOR/REAR 12 207901 REAR WINDOW 13 209713 ANGLE 14 207902 WIPER ARM 15 207903 WIPER BLADE 16 208901 BRACKET 17 208902 SCREW 88 0000809770 O-RING 89 0000801805 PIN 210 207904 DOOR/LEFT 111 0003330733 KEY 112 208904 MOUNTING 213 208855 PLUG 214 209671 NUT 215 209673 SPACER 416 208474 SCREW 217 208856 BRACKET 218 209686 SPACER 219 208857 SCREW 220 209699 SPACER 2

21 0000809770 O-RING 222 208472 COUNTER NUT 223 209658 PLUG 224 207881 DOOR/RIGHT 125 209623 WIPER BLADE 126 208858 WIPER ARM 127 209602 WIPER BLADE 128 208859 WIPER ARM 129 207882 SPACER 230 209855 SCREW 131 208860 BRACKET 132 208905 NUT 133 208906 WINDSHIELD 134 207905 HOSE 135 208907 CONTAINER/WASHER FLUID 136 208908 PLATE 137 0000809770 O-RING 338 208472 COUNTER NUT 339 208909 SCREW 342 209715 SLEEVE 2

Ref. No. Part No. Description Qty.

Page 79: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

Printed in U.S.A 77 918122/CP0806

680 - CABIN1000109450

Ref. No. Part No. Description Qty.43 209706 SCREW 444 208912 SCREEN/LT 145 208913 SCREEN/RT 146 208870 FILTER 147 208914 BRACE/DOOR LT (SN > 343010123) 148 209705 CATCH BOLT 249 209697 SPACER 450 209681 BRACKET 251 208915 BRACE/DOOR RT (SN > 343010123) 152 208916 SCREW 253 656048 NUT 254 208917 SPACER 255 209859 SPACER 256 208472 COUNTER NUT 257 208918 WIPER MOTOR 158 207660 CABIN 159 0009934784 BEARING/REAR 260 0009934884 BEARING/FRONT 261 0009933663 WASHER 662 7234677179 HEX SCREW M16X100-8.8 463 651451 HLN INS M16-2.0 ZO 2

64 0000801594 MIRROR 265 209055 MIRROR BRACKET 266 7451680109 WASHER 467 7236677079 HEX SCREW M6X16-8.8 A2C 468 209138 NOZZLE 269 209137 NOZZLE 170 206046 HOSE (1.00M) 171 207988 GROOVED SCREW 172 205424 BRACE/DOOR LT - COMPLETE

(SN 343010124 >)1

73 205425 BRACE/DOOR RT - COMPLETE (SN 343010124 >)

1

74 205463 SPACER 175 209658 PLUG 176 205428 SPRING 177 205429 SPRING 178 205426 BRACE DOOR/RT (SN 343010124 >) 179 205427 BRACE DOOR/LT (SN 343010124 >) 180 209855 SCREW 181 205465 CATCH BOLT 282 209666 NUT 183 205464 PLUG 2

Ref. No. Part No. Description Qty.

Page 80: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

918122/CP0806 78 Printed in U.S.A

680 - CABIN DOOR - LEFT1000109452

Ref. No. Part No. Description Qty.1 207898 DOOR WINDOW 12 208895 HINGE 13 208876 RUBBER PLATE 44 208877 SCREW 45 209653 SLEEVE 46 209652 BUSHING 47 207899 HANDLE FRAME 18 0000809770 O-RING 49 208472 COUNTER NUT 410 209706 SCREW 111 208896 LINKAGE 112 208879 NUT 113 208880 BUTTON 114 208897 LOCK COVER 115 208882 SCREW 116 208473 PLUG 317 209666 NUT 3

18 208898 LOCK 119 7272671155 SCREW 220 208885 HANDLE 121 208886 FASTEN PLATE 122 208899 DOOR LATCH 123 209715 SLEEVE 124 208888 SCREW 125 209856 PLUG 126 207900 HINGE 127 208891 RUBBER PLATE 128 208892 SPACER 129 208893 SCREW 330 208894 SEAL 131 209857 RING 432 208919 COTTERPIN 233 209674 MOUNTING 234 0003330733 KEY 1

Ref. No. Part No. Description Qty.

Page 81: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

Printed in U.S.A 79 918122/CP0806

680 - CABIN DOOR - RIGHT1000109453

Ref. No. Part No. Description Qty.1 207895 DOOR WINDOW 12 208875 HINGE 13 208876 RUBBER PLATE 44 208877 SCREW 45 209653 SLEEVE 46 209652 BUSHING 47 207896 HANDLE 18 0000809770 O-RING 49 208472 COUNTER NUT 410 209706 SCREW 111 208878 LINKAGE 112 208879 NUT 113 208880 BUTTON 114 208881 LOCK COVER 115 208882 SCREW 116 208473 PLUG 317 209666 NUT 3

18 208883 LOCK 119 7272671155 SCREW 220 208885 HANDLE 121 208886 FASTEN PLATE 122 208887 DOOR LATCH 123 209715 SLEEVE 124 208888 SCREW 125 209856 PLUG 126 207897 HINGE 127 208891 RUBBER PLATE 128 208892 SPACER 129 208893 SCREW 330 208894 SEAL 131 209857 RING 432 208919 COTTERPIN 233 209674 MOUNTING 234 0003330733 KEY 1

Ref. No. Part No. Description Qty.

Page 82: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

918122/CP0806 80 Printed in U.S.A

680 - CABIN TRIM1000109451

Ref. No. Part No. Description Qty.1 207738 TRIM 12 207739 TRIM 13 207737 TRIM 14 208558 TRIM 15 0000809402 SUN VISOR 16 208586 HOOK 17 208560 TRIM 18 207743 TRIM 19 207742 TRIM 110 207741 TRIM 111 209256 NET 112 207740 TRIM 113 207748 COVER 114 207745 TRIM 115 207744 TRIM 116 208580 TOOL BOX/COMPLETE 117 208559 TRIM 118 208477 TRIM 1

19 208475 TRIM 120 207755 FLOOR RUBBER MAT 121 207886 FLOOR RUBBER MAT 122 208476 TRIM 123 208478 TRIM 124 207662 SCREW 125 209470 SCREW 126 209469 SCREW 1227 208557 TRIM 128 207746 TRIM 129 207747 TRIM 130 207734 FOPS SCREEN 131 651407 CS M12-1.75X40 C8.8 ZY 432 179793 NUT 433 7451680113 SPACER 834 208725 GROOVED SCREW 635 207661 SPACER 1236 206991 LOCK 1

Ref. No. Part No. Description Qty.

Page 83: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

Printed in U.S.A 81 918122/CP0806

680 - QUICKHITCH ASSEMBLY1000112982

Ref. No. Part No. Description Qty.1 207721 QUICKHITCH ASSEMBLY 12 208428 PIN 13 0394160260 PISTON ROD 24 209371 GUIDE TUBE 25 209818 SEAL KIT 26 0009954668 LIMIT STOP M16X1.5X45 8.8 27 7403677727 HEX NUT M16X1.5-8 A2C 28 0003631468 COUPLING PLUG 29 0009961952 DUST CAP 110 0009961952 DUST CAP 1

11 207722 PIN 212 177649 SCREW 213 651448 LN INS M10-1.5 C8 ZY 214 0009955669 THREADED PIN M16X30 215 207761 TILT ROD 116 207560 BUSHING 217 207599 BUSHING 218 7761675404 GREASE ZERK 119 7761675424 GREASE ZERK 220 0009963251 COVER 3

Ref. No. Part No. Description Qty.

Page 84: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

918122/CP0806 82 Printed in U.S.A

680 - OPERATOR’S SEAT - UPPER1000108034

*See page 84 entitled, “Operator’s Seat - Attachments.”

Ref. No. Part No. Description Qty.1 177458 BACK CUSHION 12 165589 SEAT UPHOLSTERY (CLOTH) 13 0000806159 ADJUSTMENT SLIDE RAIL 14 207812 COVER 15 207813 SEAT PLATE 16 0000806508 COVER 1

7 0000806515 SEAT BACK 18 0000806516 ATTACHMENT ACCESSORIES 19 0000804950 ADJUSTMENT SLIDE RAIL 1* 207674 SEAT BELT (NOT SHOWN) 1

Ref. No. Part No. Description Qty.

Page 85: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

Printed in U.S.A 83 918122/CP0806

680 - OPERATOR’S SEAT - LOWER1000108035

Ref. No. Part No. Description Qty.1 207814 SPRING ASSY 12 207815 BELLOW 13 0000805695 FORK 14 207816 BUFFER 35 207817 SPRING/LOWER 16 0000806127 WASHER 17 207818 BALL BEARING 18 0009921501 SPRING 19 207819 BUSHING 110 0000802150 TENSION SPRING 111 207820 SHOCK ABSORBER 212 207821 THREAD PIECE 213 207822 SPRING LODGING 114 207823 RING 1

15 207824 PIN 116 207825 BUSHING 417 0000806485 DRUM 418 0000806129 SHEET-METAL 219 0000806133 PIN 120 207608 STRAP 121 0000801508 TENSION SPRING 222 207826 PIN 123 207611 SPRING 124 207602 SEAT/LOWER 125 207827 LOCKING 126 207828 STRIP 127 207829 TOGGLE 128 0000802164 ADJUSTMENT SPINDLE 1

Ref. No. Part No. Description Qty.

Page 86: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

918122/CP0806 84 Printed in U.S.A

680 - OPERATOR’S SEAT - ATTACHMENTS1000107668

Ref. No. Part No. Description Qty.1 207659 OPERATOR’S SEAT 12 656105 CS M8-1.25X25 C8.8 ZO 43 163634 FLATWASHER 44 7405677005 HEX NUT M8-8 A2C 2

5 209381 ARM REST 16 163634 FLATWASHER 27 207674 SEAT BELT, 2” RETRACTABLE 1

809306 SEAT BELT, 3” RETRACTABLE 1

Ref. No. Part No. Description Qty.

Page 87: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

Printed in U.S.A 85 918122/CP0806

680 - HEATER1000123861

Ref. No. Part No. Description Qty.1 0384140902 HEATER/COMPLETE 12 0000809498 HEAT EXCHANGER 13 0000803712 BLOWER 14 0000803713 RESISTOR 15 208579 SWITCH 16 0009965546 SHIFT BUTTON 17 208703 CONTROL PANEL 18 208556 BOX PLATE 19 163634 FLATWASHER 310 7405677005 HEX NUT 911 651424 CS M6-1X20 C8.8 ZY 512 7451680109 WASHER 313 208540 COVER PLATE 114 208541 PIPE LINE 115 208658 PIPE LINE 116 161445 90º FITTING 117 209466 CLAMP 118 0009930585 COVER PLATE 119 164906 SCREW 120 7462680011 WASHER 121 207728 HP HOSE 222 0003639069 SCREW CONNECTION 223 0009933150 CLAMP 524 7397677086 STUD BOLT M8X55-8.8 A2C 3

25 0009930685 COVER PLATE 526 208543 HEATER NOZZLE 427 208542 HEATER NOZZLE 628 208561 AIR GUIDE 129 209469 SCREW 330 207751 HEATER HOSE 231 0009931628 CLAMP 432 208573 ROTARY SWITCH 233 208574 BOWDEN CABLE 134 208575 BOWDEN CABLE 135 208696 BRACKET/BOWDEN CABLE 136 651423 CS M5-0.80X25 C8.8 ZO 137 161665 WASHER 338 206047 SEALING STRIP 15X10 (1.00M) 139 206048 PROFILE D19 (1.00M) 140 206049 SEALING STRIP 3/15X15 (1.00M) 141 208692 SEPARATING SHEET 142 651521 CS M5-0.8X16 C8.8 ZY 343 7462680008 WASHER 344 0009937128 CLAMP 145 0000803715 BALL VALVE 146 0000809501 CONNECTION PIECE 147 161566 SEAL 248 0000809500 SCREW CONNECTION 1

Ref. No. Part No. Description Qty.

Page 88: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

918122/CP0806 86 Printed in U.S.A

680 - AIR CONDITIONER1000156957

Ref. No. Part No. Description Qty.1 209389 TILT SWITCH 12 207631 A/C DEVICE SYMBOL 13 205634 CABLE 14 205629 ENGINE MOUNT 15 206978 V-BELT PULLEY 16 205628 HEX SCREW 87 205627 BRACKET 18 205654 V-BELT/AC 19 205626 SPACER 310 205625 EYEBOLT 111 205628 HEX SCREW 112 651397 CS M10-1.5X35 C8.8 ZY 113 177232 SHCS 114 651448 LN INS M10-1.5 C8 ZY 215 656102 HN M10-1.25 F8 ZY 216 177736 AIR CONDITIONING COMPRESSOR 117 7451680112 WASHER 418 177894 AIR DRYER 119 205390 BRACKET 120 656105 CS M8-1.25X25 C8.8 ZY 2

21 163634 FLATWASHER 222 0009931628 CLAMP 123 177708 CONDENSOR 124 207338 A/C SYSTEM 125 205381 BRACKET 126 205382 BRACKET 127 205383 BRACKET 128 163634 FLATWASHER 829 7405677005 HEX NUT M8-8 A2C 830 656092 CS M6-1X12 C8.8 ZY 431 7462680008 WASHER 432 207337 SCREW JOINT 133 205384 HOSE 134 205385 HOSE 135 205386 HOSE 136 205387 HOSE 137 207728 HP HOSE 238 0003639069 SCREW CONNECTION 239 205636 PIPE LINE 140 205637 PIPE LINE 1

Ref. No. Part No. Description Qty.

Page 89: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

Printed in U.S.A 87 918122/CP0806

680 - AIR CONDITIONER1000156957

Ref. No. Part No. Description Qty.41 205635 COVER PLATE 142 205652 RUBBER PROFILE (0.20M) 143 206621 SEALING STRIP 15X10 (1.10M) 144 0009936250 CLAMP 145 0009930585 COVER PLATE 246 163024 SCREW 147 7405677005 HEX NUT M8-8 A2C 148 208574 BOWDEN CABLE 149 208696 BRACKET/BOWDEN CABLE 150 651423 CS M5-0.8X25 C8.8 ZY 151 161665 WASHER 152 651456 LN INS M5-0.8 C8 ZY 153 205624 CLAMP 154 7236677079 HEX SCREW M6X16-8.8 A2C 555 7451680109 WASHER 556 205407 TRIM 157 208573 ROTARY SWITCH 158 0000801811 NOZZLE 359 205650 HEATER NOZZLE 260 0000803715 BALL VALVE 261 0000809501 CONNECTION PIECE 1

62 161566 SEAL 163 0000809500 SCREW CONNECTION 164 651427 HB M6-1X35 C8.8 ZY 465 7462680008 WASHER 466 651457 LN INS M6-1 C8 ZY 467 0009938328 CLAMP 268 656002 CS M8-1.25X35 C8.8 ZY 169 163634 FLATWASHER 270 7405677005 HEX NUT M8-8 A2C 171 0009933150 CLAMP 172 0009930685 COVER PLATE 173 209287 PIN SCREW 174 7405677005 HEX NUT M8-8 A2C 175 205408 TRIM 176 207574 PIN SCREW 177 0009932050 CLAMP 178 0009930585 COVER PLATE 179 651440 HB M8-1.25X90 C8.8 ZY 180 205413 SEPARATING SHEET 181 0009963042 DUCT RING 17X45X14 182 205411 SEPARATING SHEET 1

Ref. No. Part No. Description Qty.

Page 90: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

918122/CP0806 88 Printed in U.S.A

680 - TOOLS1000113177

Ref. No. Part No. Description Qty.1 208394 TOOL KIT 12 177267 OIL DRAIN COUPLING 1

3 209640 HOSE 1

Ref. No. Part No. Description Qty.

Page 91: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

Printed in U.S.A 89 918122/CP0806

680 - BUCKETS1000113031

Ref. No. Part No. Description Qty.1 208438 BLADE/LIGHT MATERIAL BUCKET 22 207601 BLADE 1

3 809196 BUCKET/STD W/O TEETH 81IN 1.4YD 14 809199 BUCKET/LIGHT MATL 85IN 1.7YD 1

Ref. No. Part No. Description Qty.

Page 92: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

918122/CP0806 90 Printed in U.S.A

680 - PALLET FORKS (48")1000113155

Ref. No. Part No. Description Qty.1 209748 LEVER 22 809193 PALLET FORK ASSEMBLY 1

3 207771 FORK MOUNTING 24 207727 FORK ARMS 2

Ref.No. Part No. Description Qty.

Page 93: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

Printed in U.S.A 91 918122/CP0806

IndexAAir Conditioner ......................................... 86Air Filter .................................................... 11Auxiliary Control Circuit .......................... 46Axle Shaft (Front Axle) ............................ 29Axle Shaft (Rear Axle) .............................. 34Axles ......................................................... 25

BBattery ....................................................... 56Buckets ...................................................... 89

CCabin ......................................................... 76Cabin Door - Left ...................................... 78Cabin Door - Right .................................... 79Cabin Trim ................................................ 80Control Lever Console .............................. 47Control Valve ............................................ 48Cylinder Head ............................................. 6

DDecal Locations ........................................... 2Differential Lock - Hydraulics .................. 38

EEngine Accessories ................................... 10Engine Block ............................................... 7Engine Lubrication ...................................... 8Engine Mounting ......................................... 5Exhaust Components ................................. 12

FFrame/Counterweights .............................. 72Front Axle ................................................. 26Fuel Tank ................................................... 13

GGearbox - 12.5 mph (20 km/h) .................. 36Gears - 12.5 mph (20 km/h) ...................... 37

HHeater ........................................................ 85Hydraulic Motor - 25 mph (40 km/h) ....... 17Hydraulic Motor -12.5 mph (25 km/h) ..... 16Hydraulic Pump ........................................ 15Hydraulics Installation - Boom ................. 43Hydraulics Installation - Drive .................. 18Hydraulics Installation - High-Speed Gear 22Hydraulics Installation - Hose Burst ......... 44Hydraulics Installation - Pilot Valve ......... 42Hydraulics Installation - Steering .............. 41

IInjection System .......................................... 9Instrument Panel ........................................ 50Introduction ..................... Inside Front Cover

LLift Cylinder .............................................. 53Lights ......................................................... 55Loader Unit ............................................... 75Locking Differential (Front Axle) ............. 28Locking Differential (Rear Axle) .............. 33

MMain Harness ............................................ 58

NNumerical Index ........................................ 93

OOil Cooler .................................................. 23Oil Tank ..................................................... 24Operator’s Seat - Attachments .................. 84Operator’s Seat - Lower ............................ 83Operator’s Seat - Upper ............................. 82

PPallet Forks (48") ...................................... 90Parking Brake ............................................ 40Pilot Valve - Float Position ....................... 54

Page 94: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

918122/CP0806 92 Printed in U.S.A

IndexQQuickhitch Assembly ................................ 81

RRear Axle .................................................. 31

SService Brake - Hydraulics ....................... 39Steering (Front Axle) ................................ 27Steering (Rear Axle) .................................. 32

TTable of Contents ........................................ 1Throttle Pedal ............................................ 14Tilt Cylinder .............................................. 52Tires ........................................................... 71Tools .......................................................... 88Trim and Engine Cover ............................. 73

WWheel Covers - Trim ................................. 74Wheel Hub & Brakes (Front Axle) ........... 30Wheel Hub (Rear Axle) ............................. 35Wiring Harness - Arm Rest ....................... 65Wiring Harness - Arm Rest (Option) ........ 68Wiring Harness - Cab ................................ 61Wiring Harness - Steering Column ........... 64Wiring Harness - Work Lights .................. 70Wiring Harnesses ...................................... 57

Page 95: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

Printed in U.S.A 93 918122/CP0806

680 - Numerical Index

PartNo.

PageNo.

Ref.No.

132023 8 5132024 9 12133322 6 9137794 9 28160713 13 24161374 50 36161375 50 35161376 51 54161426 22 22161426 42 19161426 42 26161431 43 1161431 46 3161443 39 27161443 42 21161443 44 7161444 22 19161444 38 2161444 41 49161444 42 2161444 42 11161445 41 29161445 85 16161446 19 82161446 21 82161446 41 45161446 43 2161446 44 38161447 19 41161447 21 41161447 22 12161448 44 8161448 46 19161450 22 21161450 22 26161467 19 81161467 21 81161472 19 76161472 21 76161483 42 45

161566 85 47161566 87 62161648 72 6161662 56 10161662 73 10161665 85 37161665 87 51161998 57 16162028 43 18162838 57 15163008 55 17163024 73 27163024 87 46163113 20 26163113 38 1163113 41 44163113 41 48163113 41 52163113 42 1163113 42 10163114 22 15163114 22 28163371 42 38163634 12 4163634 39 11163634 41 16163634 55 14163634 55 39163634 72 16163634 73 21163634 84 3163634 84 6163634 85 9163634 86 21163634 86 28163634 87 69164337 11 9164872 50 37164895 41 10164906 85 19

PartNo.

PageNo.

Ref.No.

164937 18 2164937 20 2164977 47 8164979 47 9165296 11 15165589 82 2165928 44 32165944 41 9165960 42 14165960 44 19165960 45 13165960 46 14 165962 44 20165962 45 11165963 18 26174063 2 4177232 75 4177232 86 13177267 88 2177458 82 1177648 14 6177648 18 9177648 20 9177648 29 1177648 34 1177648 39 10177648 40 25177648 41 4177648 41 15177648 55 38177649 81 12177693 47 17177708 86 23177736 86 16177894 86 18178555 25 6179757 19 47179757 21 47179784 19 70179784 21 70

PartNo.

PageNo.

Ref. No.

Page 96: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

918122/CP0806 94 Printed in U.S.A

680 - Numerical Index

179793 5 7179793 80 32179804 19 66179804 21 66183962 2 2183963 2 3205166 46 1205167 46 4205168 46 11205370 46 22205373 73 44205379 70 1205381 86 25205382 86 26205383 86 27205384 86 33205385 86 34205386 86 35205387 86 36205390 86 19205392 42 41205392 46 20205393 74 9205394 13 22205395 65 1205396 57 25205397 57 4205397 66 1205399 57 9205399 59 1205402 74 1205403 74 2205404 74 3205405 74 4205406 74 11205407 87 56205408 87 75205409 57 5205409 62 1205411 87 82

PartNo.

PageNo.

Ref.No.

205412 54 1205413 87 80205414 57 8205415 39 6205416 39 7205417 39 36205418 54 3205419 10 5205420 11 6205421 23 6205422 23 16205423 5 1205424 77 72205425 77 73205426 77 78205427 77 79205428 77 76205429 77 77205430 17 8205431 17 7205432 17 6205433 17 2205434 17 13205435 17 9205436 17 28205437 17 19205438 17 25205439 17 30205440 17 29205441 17 24205442 17 32205443 17 31205444 17 41205445 17 44205446 17 34205447 17 37205448 17 38205449 17 36205450 17 35205451 17 18

PartNo.

PageNo.

Ref.No.

205452 17 33205453 17 22205454 17 40205455 17 26205456 17 27205457 17 21205458 17 20205459 17 39205460 42 43205460 46 21205461 58 1205462 61 1205463 77 74205464 77 83205465 77 81205466 17 3205501 10 8205619 13 14205619 39 19205620 13 17205624 87 53205625 86 10205626 86 9205627 86 7205628 86 6205628 86 11205629 86 4205634 86 3205635 87 41205636 86 39205637 86 40205650 87 59205652 87 42205654 10 9205654 86 8205724 42 42205724 46 2206044 23 8206045 23 9206046 77 70

PartNo.

PageNo.

Ref. No.

Page 97: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

Printed in U.S.A 95 918122/CP0806

680 - Numerical Index

206047 85 38206048 85 39206049 85 40206621 87 43206893 39 16206978 86 5206983 39 37206984 51 57206987 73 41206988 73 42206989 73 40206991 80 36207337 86 32207338 86 24207445 51 61207446 51 63207447 51 62207454 55 42207539 70 2207560 81 16207563 44 16207564 42 41207565 44 2207565 45 2207566 18 1207566 20 1207567 45 15207568 19 68207568 21 68207568 22 46207570 44 46207570 57 6207571 72 24207572 72 26207573 55 24207574 44 30207574 45 23207574 87 76207576 5 11207577 5 8

PartNo.

PageNo.

Ref.No.

207578 25 1207579 25 7207580 41 1207581 24 1207582 75 2207583 75 8207583 75 13207584 75 16207585 75 14207586 75 10207587 57 1207587 57 20207588 24 2207589 48 15207590 49 16207592 16 18207593 42 40207594 15 1207595 42 34207596 42 7207597 18 8207597 20 8207598 42 37207599 81 17207600 72 1207601 89 2207602 83 24207603 22 18207603 22 24207604 12 10207607 16 17207608 83 20207609 48 12207609 49 12207610 48 13207610 49 13207611 83 23207614 75 3207615 50 29207615 57 18

PartNo.

PageNo.

Ref.No.

207617 18 32207617 20 32207617 22 6207618 25 10207619 25 11207620 73 12207621 73 14207622 73 38207623 73 39207624 44 13207624 45 9207625 18 11207625 20 11207626 44 37207627 44 36207628 24 10207629 7 38207630 73 1207631 51 60207631 86 2207633 42 16207634 42 27207635 22 20207635 22 25207636 43 3207637 44 26207637 45 20207638 43 15207639 22 23207639 42 6207640 43 14207641 43 26207642 43 22207643 41 42207644 41 43207645 41 37207646 38 5207646 41 53207647 41 32207648 44 25

PartNo.

PageNo.

Ref. No.

Page 98: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

918122/CP0806 96 Printed in U.S.A

680 - Numerical Index

207648 45 19207649 44 28207649 45 21207650 44 11207650 45 8207651 44 21207651 45 12207652 44 15207653 55 22207654 42 17207654 42 29207654 46 13207655 72 14207656 57 17207657 19 44207657 21 44207658 11 8207659 84 1207660 77 58207661 80 35207662 80 24207663 19 45207663 21 45207664 38 4207664 41 51207665 44 42207666 44 39207667 41 46207668 41 30207669 19 79207669 21 79207670 18 19207670 20 19207670 42 12207671 38 3207671 41 39207671 41 50207672 39 1207673 41 13207674 82 *

PartNo.

PageNo.

Ref.No.

207674 84 7207675 18 27207675 20 27207675 22 1207676 18 28207676 20 28207676 22 2207677 43 25207678 43 19207679 19 72207679 21 72207680 18 14207680 20 14207681 44 3207681 45 3207682 43 8207682 46 5207683 43 9207683 46 6207685 44 22207685 45 14207686 41 21207687 42 39207689 19 48207689 21 48207690 23 12207692 23 7207693 72 7207694 72 8207695 72 9207696 73 19207697 73 20207698 12 18207700 19 75207700 21 75207701 44 6207702 41 18207703 19 46207703 21 46207704 22 7

PartNo.

PageNo.

Ref.No.

207705 18 33207705 20 33207705 22 8207706 57 10207707 72 2207708 72 3207709 18 4207709 20 4207710 42 28207711 57 19207712 56 2207713 52 1207714 25 16207715 75 11207717 19 49207717 21 49207718 18 16207718 20 16207718 41 19207719 75 1207720 75 15207721 81 1207722 81 11207723 51 45207724 51 46207725 73 11207726 73 13207727 90 4207728 85 21207728 86 37207729 42 20207730 42 25207731 73 4207732 73 5207733 73 6207734 80 30207735 42 31207736 22 31207737 80 3207738 80 1

PartNo.

PageNo.

Ref. No.

Page 99: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

Printed in U.S.A 97 918122/CP0806

680 - Numerical Index

207739 80 2207740 80 12207741 80 10207742 80 9207743 80 8207744 80 15207745 80 14207746 80 28207747 80 29207748 80 13207749 57 9207749 60 1207750 57 5207750 63 1207751 85 30207752 71 2207753 71 1207754 27 4207755 80 20207756 50 21207757 50 22207758 25 5207761 81 15207762 73 32207763 12 2207764 12 9207768 39 24207769 50 30207770 50 31207771 90 3207772 50 8207773 22 29207774 73 34207775 56 21207776 19 60207776 21 60207777 19 63207777 21 63207778 19 61207778 21 61

PartNo.

PageNo.

Ref.No.

207779 22 48207780 50 6207781 42 36207782 18 15207782 20 15207784 43 24207785 42 3207786 44 1207786 45 1207788 47 5207793 47 4207794 72 18207795 19 56207795 21 56207796 19 67207796 21 67207799 47 10207800 43 12207800 46 7207801 75 3207802 75 3207804 53 1207806 51 58207806 57 2207809 18 25207809 19 78207809 21 78207810 57 7207810 64 1207811 19 74207811 21 74207812 82 4207813 82 5207814 83 1207815 83 2207816 83 4207817 83 5207818 83 7207819 83 9207820 83 11

PartNo.

PageNo.

Ref.No.

207821 83 12207822 83 13207823 83 14207824 83 15207825 83 16207826 83 22207827 83 25207828 83 26207829 83 27207830 48 1207830 49 1207831 48 2207831 49 2207832 48 4207832 49 4207833 48 3207833 49 3207834 48 5207834 49 5207835 48 6207835 49 6207836 48 7207836 49 7207837 48 8207837 49 8207838 48 9207838 49 9207839 48 10207839 49 10207840 48 11207840 49 11207841 48 14207841 49 14207842 49 15207843 26 1207844 26 10207846 27 14207847 27 16207847 32 16207848 27 23

PartNo.

PageNo.

Ref. No.

Page 100: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

918122/CP0806 98 Printed in U.S.A

680 - Numerical Index

207848 32 23207849 28 15207849 33 11207850 28 18207850 33 14207852 29 3207852 34 3207853 29 5207853 34 5207854 29 6207854 34 6207855 29 13207855 34 13207856 29 14207857 34 14207858 31 1207859 31 10207860 32 4207861 32 14207862 12 26207865 12 20207866 12 22207869 12 15207870 9 11207873 9 13207875 6 14207876 9 14207877 12 27207878 6 6207879 6 1207880 6 3207881 76 24207882 76 29207883 6 8207885 6 16207886 80 21207887 6 17207888 6 18207889 6 19207890 7 3

PartNo.

PageNo.

Ref.No.

207891 19 83207891 21 83207892 19 84207892 21 84207893 24 3207894 24 4207895 79 1207896 79 7207897 79 26207898 78 1207899 78 7207900 78 26207901 76 2207902 76 4207903 76 5207904 76 10207905 76 34207906 72 21207907 72 22207908 72 23207909 72 25207910 73 15207911 73 16207912 23 6207913 72 13207914 23 16207915 23 22207916 39 2207917 39 3207918 39 4207919 39 5207920 39 6207921 39 7207922 39 8207923 39 9207924 55 18207924 55 19207925 72 20207926 16 2207927 16 4

PartNo.

PageNo.

Ref.No.

207928 16 5207929 16 7207930 16 11207930 16 13207931 56 25207932 16 15207933 16 16207934 52 2207935 52 4207936 52 5207937 52 6207938 52 7207938 53 7207939 52 8207940 53 2207941 53 4207942 53 5207943 53 6207944 53 8207945 42 46207946 42 44207947 42 35207948 39 26207949 15 3207950 15 4207951 15 6207952 15 7207953 15 8207954 15 10207955 15 11207956 15 12207957 15 13207958 15 14207959 15 15207960 15 16207961 15 17207962 15 18207963 15 19207964 15 20207965 52 3

PartNo.

PageNo.

Ref. No.

Page 101: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

Printed in U.S.A 99 918122/CP0806

680 - Numerical Index

207966 53 3207967 5 1207968 65 1207971 17 1207972 50 32207973 22 32207975 39 1207976 22 16207977 7 6207978 7 13207980 9 15207981 9 20207982 9 24207983 12 32207984 12 11207985 12 13207986 52 9207986 53 9207987 52 10207987 53 10207988 77 71208383 2208385 50 11208392 42 5208394 88 1208402 72 11208403 40 26208408 12 33208417 41 35208420 41 2208422 40 20208424 39 18208428 81 2208434 54 1208438 89 1208449 28 14208450 12 24208453 51 48208455 50 16208457 50 17

PartNo.

PageNo.

Ref.No.

208458 42 15208459 44 17208459 44 45208459 45 18208459 46 16208460 55 15208465 13 2208466 13 4208467 23 1208468 13 1208469 25 2208471 13 12208472 76 22208472 76 38208472 77 56208472 78 9208472 79 9208473 78 16208473 79 16208474 76 16208475 80 19208476 80 22208477 80 18208478 80 23208479 5 3208480 73 17208481 73 18208485 73 35208490 71 6208491 73 2208495 42 8208498 72 12208499 18 36208499 20 36208499 22 40208501 39 22208502 73 8208502 73 43208503 50 20208505 25 4

PartNo.

PageNo.

Ref.No.

208509 56 11208519 51 44208520 51 47208523 56 19208539 41 17208540 85 13208541 85 14208542 85 27208543 85 26208549 40 8208550 40 15208556 85 8208557 80 27208558 80 4208559 80 17208560 80 7208561 85 28208562 57 4208562 67 1208567 55 11208572 55 12208573 85 32208573 87 57208574 85 33208574 87 48208575 85 34208579 85 5208580 80 16208582 50 23208585 50 19208586 80 6208589 44 43208589 69 1208608 23 21208609 57 8208613 73 33208614 2 23208616 50 10208642 40 18208644 40 19

PartNo.

PageNo.

Ref. No.

Page 102: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

918122/CP0806 100 Printed in U.S.A

680 - Numerical Index

208655 50 12208656 51 51208657 23 20208658 85 15208663 72 4208676 44 44208676 68 1208691 41 14208692 85 41208696 85 35208696 87 49208697 50 9208698 51 39208702 73 7208703 85 7208704 11 6208705 39 12208707 40 11208711 2 26208712 2 27208714 2 30208717 2 33208721 37 7208725 80 34208729 73 23208733 73 31208735 26 4208735 31 4208736 26 12208736 31 12208737 26 15208737 31 15208738 26 16208739 26 17208740 26 18208740 31 16208744 27 7208744 32 7208745 27 10208745 32 10

PartNo.

PageNo.

Ref.No.

208746 27 12208746 32 12208747 27 19208747 32 19208748 27 20208748 32 20208749 27 25208750 28 6208751 28 11208752 28 19208752 33 15208753 30 2208753 35 2208754 30 3208755 30 4208755 35 4208756 30 5208756 35 5208757 30 6208757 35 6208758 30 7208758 35 7208759 30 8208759 35 8208761 30 11208762 30 12208762 35 11208766 30 18208767 30 19208768 30 20208769 30 21208769 35 19208770 30 22208771 30 23208772 30 24208773 30 25208774 30 26208775 30 27208776 30 28208777 30 29

PartNo.

PageNo.

Ref.No.

208778 30 30208779 29 15208779 34 15208780 29 16208780 34 16208781 29 17208781 34 17208782 31 20208783 31 24208786 35 3208787 35 17208788 35 18208789 35 20208790 57 3208791 40 21208793 40 23208794 40 24208796 10 10208797 7 34208798 10 17208799 7 18208800 10 30208801 10 3208804 10 25208805 10 29208806 7 30208807 7 25208808 12 28208809 7 33208810 7 26208811 10 11208812 10 16208813 10 28208814 6 2208814 7 10208815 6 5208816 10 4208817 7 31208818 10 19208819 10 9

PartNo.

PageNo.

Ref. No.

Page 103: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

Printed in U.S.A 101 918122/CP0806

680 - Numerical Index

208820 10 21208821 10 18208822 10 20208823 12 29208824 7 17208825 10 24208826 7 24208827 8 2208828 10 1208829 9 9208830 10 22208831 10 2208832 7 8208833 9 3208834 40 3208835 10 15208836 10 26208837 10 27208838 9 19208840 10 6208842 7 35208843 7 29208845 7 2208846 8 1208847 9 16208848 9 16208849 6 12208850 7 19208851 10 31208852 10 5208853 10 8208854 12 23208855 76 13208856 76 17208857 76 19208858 76 26208859 76 28208860 76 31208861 6 13208862 6 15

PartNo.

PageNo.

Ref.No.

208863 8 4208864 7 1208867 5 10208869 2 35208870 77 46208875 79 2208876 78 3208876 79 3208877 78 4208877 79 4208878 79 11208879 78 12208879 79 12208880 78 13208880 79 13208881 79 14208882 78 15208882 79 15208883 79 18208885 78 20208885 79 20208886 78 21208886 79 21208887 79 22208888 78 24208888 79 24208891 78 27208891 79 27208892 78 28208892 79 28208893 78 29208893 79 29208894 78 30208894 79 30208895 78 2208896 78 11208897 78 14208898 78 18208899 78 22208900 76 1

PartNo.

PageNo.

Ref.No.

208901 76 6208902 76 7208904 76 12208905 76 32208906 76 33208907 76 35208908 76 36208909 76 39208912 77 44208913 77 45208914 77 47208915 77 51208916 77 52208917 77 54208918 77 57208919 78 32208919 79 32208925 36 13208926 36 18208927 54 3208953 12 1209021 55 37209027 14 24209030 17 14209031 17 15209032 17 4209032 17 11209033 17 12209034 17 17209037 17 10209038 17 5209039 17 23209040 17 42209041 17 43209052 50 15209053 23 12209055 77 65209058 22 30209059 25 15209059 72 27

PartNo.

PageNo.

Ref. No.

Page 104: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

918122/CP0806 102 Printed in U.S.A

680 - Numerical Index

209060 17 16209061 50 26209062 22 33209066 55 41209115 9 17209116 9 18209117 9 4209118 9 25209119 9 26209120 9 1209121 9 22209122 9 23209123 9 8209124 9 21209126 7 16209130 10 32209131 10 33209132 9 27209133 9 6209135 9 10209137 77 69209138 77 68209159 46 10209170 19 85209170 21 85209174 54 6209175 54 9209176 54 10209177 54 12209178 54 15209185 39 35209194 50 5209196 51 40209197 51 41209198 50 4209210 41 27209216 41 28209220 50 24209221 47 19209222 44 29

PartNo.

PageNo.

Ref.No.

209222 45 22209223 47 15209226 39 33209231 56 13209232 39 29209245 40 1209254 55 32209256 80 11209280 19 57209280 21 57209285 55 33209287 13 20209287 87 73209291 42 9209291 42 47209298 55 2209299 40 10209312 13 6209344 73 3209371 81 4209377 47 1209379 13 5209381 47 24209381 84 5209382 55 26209383 55 1209384 55 43209385 55 27209386 55 3209387 55 10209388 50 14209389 50 3209389 51 42209389 51 59209389 86 1209390 24 15209391 51 52209394 51 50209443 51 55209444 51 49

PartNo.

PageNo.

Ref.No.

209446 50 2209449 51 53209451 2 14209466 85 17209468 13 7209468 24 12209469 73 30209469 80 26209469 85 29209470 50 25209470 80 25209479 20 25209481 44 27209481 45 7209485 47 21209496 47 13209497 47 20209498 47 14209499 47 22209508 40 17209520 50 1209602 76 27209617 47 16209623 76 25209640 88 3209641 47 3209652 78 6209652 79 6209653 78 5209653 79 5209658 76 23209658 77 75209666 77 82209666 78 17209666 79 17209671 76 14209673 76 15209674 78 33209674 79 33209681 77 50

PartNo.

PageNo.

Ref. No.

Page 105: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

Printed in U.S.A 103 918122/CP0806

680 - Numerical Index

209686 76 18209697 77 49209699 76 20209705 77 48209706 77 43209706 78 10209706 79 10209713 76 3209715 76 42209715 78 23209715 79 23209716 2 24209717 2 25209736 50 13209745 44 10209748 90 1209759 44 31209759 44 47209818 81 5209827 55 4209828 55 8209829 42 43209830 38 6209830 42 42209831 55 28209832 55 29209855 76 30209855 77 80209856 78 25209856 79 25209857 78 31209857 79 31209859 77 55209860 55 6209861 55 7209864 54 5209865 54 7209866 54 8209867 54 11209868 54 13

PartNo.

PageNo.

Ref.No.

209869 54 14209871 2 1209879 50 18209996 71 3651393 24 5651393 73 29651395 25 19651397 86 12651399 23 3651403 5 6651404 23 10651405 25 12651407 80 31651423 85 36651423 87 50651424 40 2651424 56 26651424 85 11651427 44 23651427 45 16651427 87 64651428 39 32651430 56 9651439 73 26651440 47 2651440 87 79651448 12 3651448 13 10651448 18 6651448 20 6651448 41 47651448 56 5651448 75 5651448 81 13651448 86 14651451 72 5651451 77 63651452 25 3651456 14 17651456 87 52

PartNo.

PageNo.

Ref.No.

651457 14 4651457 19 58651457 19 71651457 21 58651457 21 71651457 22 35651457 39 34651457 41 11651457 44 24651457 45 17651457 55 20651457 56 27651457 87 66651472 56 6651473 5 9651475 18 31651475 20 31651475 22 5651475 37 10651476 56 22651507 47 6651515 13 23651521 14 18651521 39 17651521 85 42656002 47 11656002 87 68656006 73 28656008 12 5656008 13 8656008 18 5656008 20 5656008 56 3656047 14 10656048 12 19656048 77 53656092 10 7656092 14 23656092 86 30656093 55 13

PartNo.

PageNo.

Ref. No.

Page 106: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

918122/CP0806 104 Printed in U.S.A

680 - Numerical Index

656093 56 23656093 72 15656094 5 12656094 47 12656094 73 25656102 13 11656102 23 4656102 24 13656102 86 15656105 11 2656105 12 8656105 23 14656105 23 17656105 39 13656105 56 12656105 73 9656105 74 5656105 84 2656105 86 20656128 14 1656130 56 14656139 74 8656172 39 31809193 90 2809196 89 3809199 89 4809306 84 7

0000801312 41 80000801363 7 40000801368 7 110000801369 7 120000801396 9 70000801401 12 250000801403 12 160000801404 12 210000801464 56 290000801508 83 210000801594 77 640000801805 76 90000801811 87 58

PartNo.

PageNo.

Ref.No.

0000801847 9 20000801849 10 130000801853 12 120000801872 12 140000801898 7 150000801899 9 50000801918 6 210000801929 6 100000801939 12 170000801951 10 230000801953 6 200000801986 10 120000802150 83 100000802164 83 280000802216 14 200000802645 7 230000802645 10 70000802648 6 230000802651 6 70000802658 6 110000802659 7 140000802665 8 30000802673 7 280000802674 7 360000802675 7 320000802676 7 270000802683 9 160000802684 9 160000802685 9 160000802686 9 160000802687 9 160000802688 9 160000802689 9 160000802741 7 70000802742 7 200000802764 6 40000802765 7 90000802874 15 90000802874 16 60000802876 16 1

PartNo.

PageNo.

Ref.No.

0000802897 7 220000803712 85 30000803713 85 40000803715 85 450000803715 87 600000803948 7 370000803975 40 120000804268 6 220000804273 12 310000804274 12 300000804950 82 90000805187 11 120000805188 11 130000805388 40 220000805695 83 30000805705 16 30000805714 16 120000805717 16 80000805718 16 90000805720 16 140000805827 26 130000805827 31 130000806112 15 50000806127 83 60000806129 83 180000806133 83 190000806159 82 30000806485 83 170000806508 82 60000806515 82 70000806516 82 80000807545 11 140000808496 27 240000808496 32 50000808496 36 80000808503 36 60000808504 36 50000808506 37 120000808515 27 90000808515 32 9

PartNo.

PageNo.

Ref. No.

Page 107: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

Printed in U.S.A 105 918122/CP0806

680 - Numerical Index

0000808518 36 30000808523 27 10000808523 31 190000808523 32 10000808524 36 140000808528 33 80000808529 37 10000808531 37 160000808532 37 30000808533 37 50000808535 37 150000808538 28 200000808538 33 160000808540 28 80000808540 33 60000808547 37 110000808548 33 100000808552 36 160000808558 30 160000808558 35 150000808559 37 140000808564 27 170000808564 32 170000808565 27 150000808565 32 150000808577 36 90000808578 26 90000808578 31 90000808583 26 20000808583 31 20000808583 36 10000808586 28 160000808586 33 120000808587 28 40000808587 33 40000808588 28 50000808588 33 50000808591 31 170000808591 36 170000808594 27 5

PartNo.

PageNo.

Ref.No.

0000808596 30 100000808596 35 100000808597 26 60000808597 31 60000808608 28 90000808609 36 150000808611 26 70000808611 31 70000808616 28 130000808618 31 250000808619 27 80000808619 32 80000808620 30 10000808620 35 10000808620 36 70000808621 30 170000808621 35 160000808622 27 130000808622 32 130000808623 28 230000808623 33 190000808636 28 30000808636 33 30000808638 28 20000808638 33 20000808639 26 110000808639 31 110000808640 29 90000808640 34 90000808641 29 70000808641 34 70000808642 29 100000808642 34 100000808643 29 40000808643 34 40000808645 29 120000808645 34 120000808646 29 80000808646 34 80000808648 26 14

PartNo.

PageNo.

Ref.No.

0000808648 31 140000808649 30 130000808649 35 120000808650 27 20000808650 32 20000808651 37 130000808655 28 170000808655 33 130000808658 26 80000808658 31 80000808659 26 30000808659 31 30000808660 27 30000808660 32 30000808661 27 60000808661 32 60000808662 28 220000808662 33 180000808670 29 110000808670 34 110000808672 31 220000808673 31 230000808678 28 70000808678 33 70000808679 28 70000808679 33 70000808680 28 70000808680 33 70000808681 28 70000808681 33 70000808682 28 70000808682 33 70000808683 28 70000808683 33 70000808684 28 70000808684 33 70000808685 28 70000808685 33 70000808686 28 70000808686 33 7

PartNo.

PageNo.

Ref. No.

Page 108: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

918122/CP0806 106 Printed in U.S.A

680 - Numerical Index

0000808687 28 70000808687 33 70000808689 31 210000808690 37 40000808691 37 170000808692 37 60000808696 28 210000808696 33 170000808709 37 90000808713 36 100000808714 36 40000808720 36 20000808744 31 180000808745 17 450000808745 36 110000808746 36 120000808747 27 180000808747 32 180000808749 37 80000808750 33 90000808754 27 220000808754 32 220000808756 27 210000808756 32 210000808901 10 140000808933 16 100000808976 27 110000808976 32 110000808997 28 120000809298 33 10000809301 28 10000809313 29 20000809313 34 20000809316 30 90000809316 35 90000809318 26 50000809318 31 50000809330 28 100000809402 80 50000809498 85 2

PartNo.

PageNo.

Ref.No.

0000809500 85 480000809500 87 630000809501 85 460000809501 87 610000809770 76 80000809770 76 210000809770 76 370000809770 78 80000809770 79 80001611202 13 30002295122 25 160003306612 56 180003307912 56 200003320628 57 110003320872 50 70003321610 55 360003322005 55 310003322105 55 300003322917 50 270003322917 57 120003323317 50 280003330733 51 560003330733 76 110003330733 78 340003330733 79 340003331306 50 380003334320 57 140003338865 32 240003339065 32 260003339265 32 250003339608 56 240003415344 73 360003600184 42 220003612587 18 240003612587 20 240003613889 41 60003614114 44 480003614714 41 70003615087 41 30003618484 5 13

PartNo.

PageNo.

Ref.No.

0003618484 19 430003618484 21 430003618484 22 140003618484 24 80003619087 19 550003619087 21 550003630063 18 170003630063 20 170003630063 41 200003630063 42 480003630165 39 250003630315 18 130003630315 19 800003630315 20 130003630315 21 800003630315 44 350003630362 18 120003630362 20 120003630363 18 400003630363 20 400003630363 22 110003630833 24 110003630846 24 90003630896 43 200003631320 41 310003631416 19 730003631416 21 730003631416 23 190003631468 81 80003631620 41 410003631666 39 230003632371 41 360003632383 19 420003632383 21 420003632383 22 130003632666 41 540003633066 46 80003633103 44 410003633166 43 130003633263 44 5

PartNo.

PageNo.

Ref. No.

Page 109: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

Printed in U.S.A 107 918122/CP0806

680 - Numerical Index

0003633263 45 50003633366 46 90003635017 42 40003636115 44 400003636266 19 770003636266 21 770003636348 44 90003636348 46 180003636516 41 380003636516 42 130003636967 18 180003636967 20 180003637634 24 70003637664 44 180003637664 46 170003638466 18 30003638466 20 30003638466 22 170003638466 22 270003638848 18 290003638848 20 290003638848 22 30003638869 19 540003638869 21 540003638969 19 640003638969 21 640003639069 85 220003639069 86 380003639464 22 490003639466 19 650003639466 21 650003639864 39 280003639868 42 180003639868 42 300003639868 44 120003639868 45 60003639868 46 120003639868 46 150004351144 2 160004355533 2 10

PartNo.

PageNo.

Ref.No.

0004355833 2 100004359734 2 210004359834 2 220009902212 40 50009903915 39 150009908115 14 160009921501 83 80009927501 14 90009930484 23 20009930585 13 190009930585 18 210009930585 20 210009930585 22 370009930585 56 150009930585 85 180009930585 87 450009930585 87 780009930685 19 520009930685 21 520009930685 22 440009930685 41 240009930685 43 50009930685 85 250009930685 87 720009931285 19 690009931285 21 690009931285 22 470009931315 44 140009931315 45 100009931628 85 310009931628 86 220009932050 87 770009932485 41 340009932850 39 300009933085 18 370009933085 20 370009933085 22 410009933150 41 220009933150 85 230009933150 87 71

PartNo.

PageNo.

Ref.No.

0009933185 43 170009933663 77 610009934784 77 590009934884 77 600009935151 11 10009936250 18 200009936250 20 200009936250 22 360009936250 56 160009936250 87 440009936350 19 510009936350 21 510009936350 22 430009936651 43 40009936750 43 100009937128 85 440009937450 13 180009937528 44 40009937528 45 40009937550 13 150009937750 13 160009937750 39 200009937929 11 50009938001 11 100009938328 87 670009938350 43 160009939150 41 330009939650 19 500009939650 21 500009939650 22 420009939650 41 230009939750 43 230009939850 14 30009940806 40 90009950368 18 350009950368 20 350009953268 15 20009954668 81 60009955669 81 140009959068 16 19

PartNo.

PageNo.

Ref. No.

Page 110: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

918122/CP0806 108 Printed in U.S.A

680 - Numerical Index

0009959068 22 100009960242 39 210009961952 81 90009961952 81 100009963042 14 140009963042 87 810009963151 75 120009963251 75 70009963251 81 200009965370 16 200009965546 85 60009966742 57 130009967408 18 300009967408 20 300009967408 22 40009967508 18 340009967508 20 340009967508 22 90009976920 75 170009977020 75 170009977120 75 170009977220 75 170161010054 11 110163050025 73 370163320028 55 350381700004 14 210381710059 14 50382000029 72 190382200001 25 90382200001 36 190384140902 85 10394160260 81 31381710017 14 131381710034 14 191383350040 56 81431010254 11 77234677056 22 347234677179 77 627234677227 25 87234677593 23 13

PartNo.

PageNo.

Ref.No.

7234678147 5 57236677055 42 237236677079 14 127236677079 40 167236677079 42 327236677079 77 677236677079 87 547236677187 12 67236677245 25 147236677952 5 47252677036 43 117252677096 75 97272671155 78 197272671155 79 197286671503 72 107397677055 41 407397677086 19 537397677086 21 537397677086 22 457397677086 41 267397677086 43 77397677086 85 247397677090 18 237397677090 18 387397677090 20 237397677090 20 387397677090 22 397397678603 25 177403677727 81 77404677207 47 237405677002 40 137405677005 11 47405677005 12 347405677005 13 217405677005 14 77405677005 18 227405677005 18 397405677005 20 227405677005 20 397405677005 22 38

PartNo.

PageNo.

Ref.No.

7405677005 39 147405677005 40 277405677005 41 257405677005 43 67405677005 44 337405677005 47 187405677005 55 407405677005 56 177405677005 73 247405677005 74 67405677005 84 47405677005 85 107405677005 86 297405677005 87 477405677005 87 707405677005 87 747409678208 25 187451680108 42 247451680108 55 257451680109 14 27451680109 19 597451680109 21 597451680109 42 337451680109 55 217451680109 56 287451680109 77 667451680109 85 127451680109 87 557451680112 12 357451680112 13 97451680112 18 77451680112 20 77451680112 40 77451680112 56 77451680112 73 227451680112 86 177451680113 12 77451680113 25 137451680113 80 337462680008 14 22

PartNo.

PageNo.

Ref. No.

Page 111: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

Printed in U.S.A 109 918122/CP0806

680 - Numerical Index

7462680008 41 127462680008 47 77462680008 74 107462680008 85 437462680008 86 317462680008 87 657462680011 11 37462680011 18 107462680011 20 107462680011 23 157462680011 23 187462680011 41 57462680011 44 347462680011 74 77462680011 85 207462680014 23 5

PartNo.

PageNo.

Ref.No.

7462680014 24 67462680014 24 147462680014 56 47462680016 23 117479682511 39 387490682065 37 27530680028 40 147530680039 40 67593641028 19 627593641028 21 627593641029 5 27686677103 30 157686677103 35 147686677103 71 57686682004 30 147686682004 35 13

PartNo.

PageNo.

Ref.No.

7686682004 71 47733661601 50 337733661603 50 347734000917 55 97734000917 55 167734000917 55 237734000926 55 57761675404 75 67761675404 81 187761675424 81 197788010664 43 217821104306 14 157821104307 40 47824670271 14 119901673G 13 13

PartNo.

PageNo.

Ref. No.

Page 112: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

918122/CP0806 110 Printed in U.S.A

680 - Numerical Index

NOTES

Page 113: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

918122/CP0806 Printed in U.S.A

TORQUE SPECIFICATIONSNote: Use these torque values when tightening Gehl hardware (excluding: locknuts and self-tapping, thread forming andsheet metal screws) unless specified otherwise.

Hydraulic fittings with various seals (light application). All torque values are in lb.-ft. (Nm) unless marked otherwise.

ThreadStraight pipe fitting with thread and screwed plug (GE) Non-return valve

with elastic sealIdentification aid outside ØSealing washer Elastic seal O-ring

M10X1.0 7 (9) 13 (18) 11 (15) 13 (18) 0.4 in. (10 mm)M12X1.5 15 (20) 18 (25) 18 (25) 18 (25) 0.5 in. (12 mm)M14X1.5 26 (35) 33 (45) 26 (35) 26 (35) 0.6 in. (14 mm)M16X1.5 33 (45) 41 (55) 30 (40) 37 (50) 0.6 in. (16 mm)M18X1.5 41 (55) 52 (70) 33 (45) 52 (70) 0.7 in. (18 mm)M22X1.5 48 (65) 92 (125) 44 (60) 92 (125) 0.9 in. (22 mm)M27X2.0 66 (90) 133 (180) 74 (100) 107 (145) 1.0 in. (27 mm)M33X2.0 111 (150) 229 (310) 118 (160) 155 (210) 1.3 in. (33 mm)M42X2.0 177 (240) 332 (450) 155 (210) 266 (360) 1.7 in. (42 mm)M48X2.0 214 (290) 398 (540) 192 (260) 398 (540) 1.9 in. (48 mm)G1/8A 7 (9) 13 (18) 11 (15) 13 (18) 0.4 in. (9.73 mm)G1/4A 26 (35) 26 (35) 22 (30) 26 (35) 0.5 in. (13.16 mm)G3/8A 33 (45) 52 (70) 33 (45) 37 (50) 0.7 in. (16.66 mm)G1/2A 48 (65) 66 (90) 41 (55) 48 (65) 0.8 in. (20.96 mm)G3/4A 66 (90) 133 (180) 74 (100) 103 (140) 1.0 in. (26.44 mm)G1A 111 (150) 229 (310) 118 (160) 140 (190) 1.3 in. (33.25 mm)G1 1/4A 177 (240) 332 (450) 155 (210) 266 (360) 1.7 in. (41.91 mm)G1 1/2A 214 (290) 398 (540) 192 (260) 398 (540) 1.9 in. (47.80 mm)

Page 114: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

Printed in U.S.A 918122/CP0806

Hydraulic fittings with various seals (heavy application). All torque values are in lb.-ft. (Nm) unless marked otherwise.

ThreadStraight pipe fitting with thread and screwed plug (GE) Non-return valve

with elastic sealIdentification aid outside ØSealing washer Elastic seal O-ring

M12X1.5 15 (20) 26 (35) 26 (35) 26 (35) 0.5 in. (12 mm)M14X1.5 26 (35) 41 (55) 33 (45) 33 (45) 0.6 in. (14 mm)M16X1.5 33 (45) 52 (70) 41 (55) 41 (55) 0.6 in. (16 mm)M18X1.5 41 (55) 66 (90) 52 (70) 52 (70) 0.7 in. (18 mm)M20X1.5 41 (55) 92 (125) 59 (80) 74 (100) 0.8 in. (20 mm)M22X1.5 48 (65) 100 (135) 74 (100) 92 (125) 0.9 in. (22 mm)M27X2.0 66 (90) 133 (180) 125 (170) 100 (135) 1.0 in. (27 mm)M33X2.0 111 (150) 229 (310) 229 (310) 155 (210) 1.3 in. (33 mm)M42X2.0 177 (240) 332 (450) 243 (330) 266 (360) 1.7 in. (42 mm)M48X2.0 214 (290) 398 (540) 310 (420) 398 (540) 1.9 in. (48 mm)G1/8A 26 (35) 41 (55) 33 (45) 33 (45) 0.5 in. (13.16 mm)G1/4A 33 (45) 59 (80) 44 (60) 44 (60) 0.7 in. (16.66 mm)G3/8A 48 (65) 85 (115) 55 (75) 74 (100) 0.8 in. (20.96 mm)G1/2A 66 (90) 133 (180) 125 (170) 107 (145) 1.0 in. (26.44 mm)G3/4A 111 (150) 229 (310) 229 (310) 192 (260) 1.3 in. (33.25 mm)G1A 177 (240) 332 (450) 243 (330) 266 (360) 1.7 in. (41.91 mm)G1 1/4A 214 (290) 398 (540) 310 (420) 398 (540) 1.9 in. (47.80 mm)

Page 115: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

918122/CP0806 Printed in U.S.A

With coarse-pitch thread. All torque values are in lb.-ft. (Nm) unless marked otherwise.

ThreadThreads according to DIN 912, DIN 931, DIN 933, etc. Threads according to DIN 7984

8.8 10.9 12.9 8.8 10.9M5 4.1 (5.5) 6 (8) 7 (10) 4 (5) 5 (7)M6 7 (10) 10 (14) 13 (17) 6.3 (8.5) 9 (12)M8 18 (25) 26 (35) 31 (42) 15 (20) 22 (30)M10 33 (45) 48 (65) 59 (80) 30 (40) 44 (59)M12 64 (87) 81 (110) 108 (147) 51 (69) 74 (100)M14 100 (135) 133 (180) 170 (230) 81 (110) 118 (160)M16 155 (210) 203 (275) 258 (350) 125 (170) 184 (250)M18 207 (280) 302 (410) 354 (480) 181 (245) 254 (345)M20 302 (410) 420 (570) 509 (690) 251 (340) 361 (490)M22 406 (550) 575 (780) 686 (930) 339 (460) 487 (660)M24 524 (710) 738 (1000) 878 (1190) 435 (590) 620 (840)M27 767 (1040) 1092 (1480) 1305 (1770) 642 (870) 922 (1250)M30 1047 (1420) 1482 (2010) 1770 (2400) 885 (1200) 1254 (1700)

With fine-pitch thread. All torque values are in lb.-ft. (Nm) unless marked otherwise.

ThreadThreads according to DIN 912, DIN 931, DIN 933, etc. Threads according to DIN 7984

8.8 10.9 12.9 8.8 10.9M8X1.0 18 (25) 27 (37) 32 (43) 16 (22) 24 (32)M10X1.0 37 (50) 55 (75) 65 (88) 32 (43) 48 (65)M10X1.25 36 (49) 52 (71) 61 (83) 31 (42) 46 (62)M12X1.25 64 (87) 96 (130) 111 (150) 55 (75) 81 (110)M12X1.5 61 (83) 92 (125) 107 (145) 53 (72) 77 (105)M14X1.5 100 (135) 148 (200) 173 (235) 89 (120) 129 (175)M16X1.5 155 (210) 229 (310) 266 (360) 133 (180) 195 (265)M18X1.5 232 (315) 332 (450) 391 (530) 199 (270) 284 (385)M20X1.5 325 (440) 465 (630) 538 (730) 277 (375) 391 (530)M22X1.5 435 (590) 620 (840) 723 (980) 369 (500) 524 (710)M24X2.0 546 (740) 789 (1070) 922 (1250) 465 (630) 664 (900)M27X2.0 811 (1100) 1143 (1550) 1328 (1800) 679 (920) 959 (1300)M30X2.0 1106 (1500) 1586 (2150) 1844 (2500) 959 (1300) 1364 (1850)

Page 116: INTRODUCTION...9 208819 v-belt/non ac 1 205654 v-belt/ac 1 10 208796 shut off motor 1 11 208811 hex screw 2 12 0000801986 tension spring 1 13 0000801849 o-ring 1 14 0000808901 hex

®

918122/CP0806 ©2006 GEHL Company. All rights reserved. Printed in U.S.A

Gehl Company 143 Water Street, P.O. Box 179, West Bend, WI 53095-0179 U.S.Awww.gehl.com