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Introduction - 4.imimg.com4.imimg.com/data4/LB/GC/MY-11194479/cl_-gayatree... · Gandhi, presently serving as C.E.O. of the company. GPPL a precision Rubber Molded Parts and specialty

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Page 1: Introduction - 4.imimg.com4.imimg.com/data4/LB/GC/MY-11194479/cl_-gayatree... · Gandhi, presently serving as C.E.O. of the company. GPPL a precision Rubber Molded Parts and specialty
Page 2: Introduction - 4.imimg.com4.imimg.com/data4/LB/GC/MY-11194479/cl_-gayatree... · Gandhi, presently serving as C.E.O. of the company. GPPL a precision Rubber Molded Parts and specialty

Introduction: Gayatree Polymers Pvt. Ltd. (GPPL) was formed in 1985 by N. C.

Gandhi, presently serving as C.E.O. of the company.

GPPL a precision Rubber Molded Parts and specialty Unsaturated

Polyester Resin manufacturer based in Pune, India.

Through the two product lines GPPL caters the automotive, electrical,

infrastructure, telecommunication, consumers products and medical

sectors.

Page 3: Introduction - 4.imimg.com4.imimg.com/data4/LB/GC/MY-11194479/cl_-gayatree... · Gandhi, presently serving as C.E.O. of the company. GPPL a precision Rubber Molded Parts and specialty

1983 In eption of GPPL’s Ru er Molded Parts

manufacturing

1985 Shifted manufacturing into new unit at

Santosh Nagar (shop floor area 10,000sq ft.)

1995 GPPL ventured into manufacturing

Unsaturated Polyester Resin

2005 Company erected 2nd plant in Nahre Industrial

Zone. (Total shop floor area 35,000 sq. ft.)

2014 GPPL integrated all activities at the Narhe

Plant.

Page 4: Introduction - 4.imimg.com4.imimg.com/data4/LB/GC/MY-11194479/cl_-gayatree... · Gandhi, presently serving as C.E.O. of the company. GPPL a precision Rubber Molded Parts and specialty

Overview: Located on Mumbai – Pune by-pass

Total shop floor area: 35,000 sq. ft.

Strength: 105 employees

Rubber mixing, rubber molding, testing under one roof

ISO / TS 16949:2009 certified co.

Page 5: Introduction - 4.imimg.com4.imimg.com/data4/LB/GC/MY-11194479/cl_-gayatree... · Gandhi, presently serving as C.E.O. of the company. GPPL a precision Rubber Molded Parts and specialty

Compounding:

Compounding using various type of polymers.

Nitrile (NBR)

H-NBR

PVC-NBR

Natural (NR)

Silicone (VMQ)

Viton (FKM)

Polyacrylic (ACM)

EPDM (EP)

SBR

Neoprene (CR)

Fluorosilicate (FVMQ)

Vamac

Page 6: Introduction - 4.imimg.com4.imimg.com/data4/LB/GC/MY-11194479/cl_-gayatree... · Gandhi, presently serving as C.E.O. of the company. GPPL a precision Rubber Molded Parts and specialty

Mixing Dept.

Auto-Weighing System:

Page 7: Introduction - 4.imimg.com4.imimg.com/data4/LB/GC/MY-11194479/cl_-gayatree... · Gandhi, presently serving as C.E.O. of the company. GPPL a precision Rubber Molded Parts and specialty

Mixing Dept.

Dispersion Kneader

Page 8: Introduction - 4.imimg.com4.imimg.com/data4/LB/GC/MY-11194479/cl_-gayatree... · Gandhi, presently serving as C.E.O. of the company. GPPL a precision Rubber Molded Parts and specialty

Mixing Dept.

Mixing Mill:

Page 9: Introduction - 4.imimg.com4.imimg.com/data4/LB/GC/MY-11194479/cl_-gayatree... · Gandhi, presently serving as C.E.O. of the company. GPPL a precision Rubber Molded Parts and specialty

Mixing Dept.

Pre-forming Machine:

Page 10: Introduction - 4.imimg.com4.imimg.com/data4/LB/GC/MY-11194479/cl_-gayatree... · Gandhi, presently serving as C.E.O. of the company. GPPL a precision Rubber Molded Parts and specialty

Molding: State of art molding facility

Range from 50 - 200 Tons

Total no. of stations twenty

Page 11: Introduction - 4.imimg.com4.imimg.com/data4/LB/GC/MY-11194479/cl_-gayatree... · Gandhi, presently serving as C.E.O. of the company. GPPL a precision Rubber Molded Parts and specialty

2500 sq. ft., laboratory set up

Latest instruments to check raw material, in-process and finished

products

Testing as per JIS, ASTM, DIN, IS standards

Laboratory & R&D:

Page 12: Introduction - 4.imimg.com4.imimg.com/data4/LB/GC/MY-11194479/cl_-gayatree... · Gandhi, presently serving as C.E.O. of the company. GPPL a precision Rubber Molded Parts and specialty

• Karl Fischer apparatus

• Flash point

• Refractive Index tester

• Muffle Furnace

• Oscillating Disc Rheometer

• CarbonDispersionAppartus

• Specific Gravity s

• KMI Tensile tester

• Hot Air Oven

• Ozone Chamber

• Video Measuring System

• Universal Testing Machine

Testing Instruments:

Page 13: Introduction - 4.imimg.com4.imimg.com/data4/LB/GC/MY-11194479/cl_-gayatree... · Gandhi, presently serving as C.E.O. of the company. GPPL a precision Rubber Molded Parts and specialty

Laboratory:

Page 14: Introduction - 4.imimg.com4.imimg.com/data4/LB/GC/MY-11194479/cl_-gayatree... · Gandhi, presently serving as C.E.O. of the company. GPPL a precision Rubber Molded Parts and specialty

Laboratory

Page 15: Introduction - 4.imimg.com4.imimg.com/data4/LB/GC/MY-11194479/cl_-gayatree... · Gandhi, presently serving as C.E.O. of the company. GPPL a precision Rubber Molded Parts and specialty

Laboratory:

Page 16: Introduction - 4.imimg.com4.imimg.com/data4/LB/GC/MY-11194479/cl_-gayatree... · Gandhi, presently serving as C.E.O. of the company. GPPL a precision Rubber Molded Parts and specialty

Tool Room: Well equipped Tool Room

I. Mold designing (CAD-CAM)

II. Prototype and multi-cavity molds

Page 17: Introduction - 4.imimg.com4.imimg.com/data4/LB/GC/MY-11194479/cl_-gayatree... · Gandhi, presently serving as C.E.O. of the company. GPPL a precision Rubber Molded Parts and specialty

Tool Room Well equipped Tool Room

I. Mold designing (CAD-CAM)

II. Prototype and multi-cavity molds

Page 18: Introduction - 4.imimg.com4.imimg.com/data4/LB/GC/MY-11194479/cl_-gayatree... · Gandhi, presently serving as C.E.O. of the company. GPPL a precision Rubber Molded Parts and specialty

Inspection: 100% visual inspection as per Final inspection plan

Dimensional inspection, as per sample inspection plan

Automatic optical inspection machine for O Rings

Page 19: Introduction - 4.imimg.com4.imimg.com/data4/LB/GC/MY-11194479/cl_-gayatree... · Gandhi, presently serving as C.E.O. of the company. GPPL a precision Rubber Molded Parts and specialty

Finish Goods Storage: ERP Software to control & monitor the production, inventory

& traceability from raw material inward to dispatch.

Page 20: Introduction - 4.imimg.com4.imimg.com/data4/LB/GC/MY-11194479/cl_-gayatree... · Gandhi, presently serving as C.E.O. of the company. GPPL a precision Rubber Molded Parts and specialty

O’Rings

Page 21: Introduction - 4.imimg.com4.imimg.com/data4/LB/GC/MY-11194479/cl_-gayatree... · Gandhi, presently serving as C.E.O. of the company. GPPL a precision Rubber Molded Parts and specialty

Gaskets

Page 22: Introduction - 4.imimg.com4.imimg.com/data4/LB/GC/MY-11194479/cl_-gayatree... · Gandhi, presently serving as C.E.O. of the company. GPPL a precision Rubber Molded Parts and specialty

Grommets

Page 23: Introduction - 4.imimg.com4.imimg.com/data4/LB/GC/MY-11194479/cl_-gayatree... · Gandhi, presently serving as C.E.O. of the company. GPPL a precision Rubber Molded Parts and specialty

Diaphragms

Page 24: Introduction - 4.imimg.com4.imimg.com/data4/LB/GC/MY-11194479/cl_-gayatree... · Gandhi, presently serving as C.E.O. of the company. GPPL a precision Rubber Molded Parts and specialty

Bearings & Bushes

Page 25: Introduction - 4.imimg.com4.imimg.com/data4/LB/GC/MY-11194479/cl_-gayatree... · Gandhi, presently serving as C.E.O. of the company. GPPL a precision Rubber Molded Parts and specialty

Seals

Page 26: Introduction - 4.imimg.com4.imimg.com/data4/LB/GC/MY-11194479/cl_-gayatree... · Gandhi, presently serving as C.E.O. of the company. GPPL a precision Rubber Molded Parts and specialty

Level Indicators

Page 27: Introduction - 4.imimg.com4.imimg.com/data4/LB/GC/MY-11194479/cl_-gayatree... · Gandhi, presently serving as C.E.O. of the company. GPPL a precision Rubber Molded Parts and specialty

Bellows & Dust Covers

Page 28: Introduction - 4.imimg.com4.imimg.com/data4/LB/GC/MY-11194479/cl_-gayatree... · Gandhi, presently serving as C.E.O. of the company. GPPL a precision Rubber Molded Parts and specialty

Clientele:

Page 29: Introduction - 4.imimg.com4.imimg.com/data4/LB/GC/MY-11194479/cl_-gayatree... · Gandhi, presently serving as C.E.O. of the company. GPPL a precision Rubber Molded Parts and specialty

Achievements: EXPORTS TO JAPAN, BRAZIL & IRELAND

VENDOR RATING MORE THAN 98% FOR ALL CUSTOMERS

MORE THAN 80% PARTS ARE USED DOL

ABIDE BY ENVIORNMENTAL NORMS SUCH AS ROHS AND REACH COMPLIANCE

AWARDED FOR BEST QUALIY PERFORMANCE AND JUST-IN

TIME (JIT) DELIVERY FROM VARIOUS CUSTOMERS

COMPOUNDS APPROVED BY INTERNATIONALLY RECOGNIZED LABORATORIES

CERTIFIED ISO / TS 16949:2009 (TUV NORD)

Page 30: Introduction - 4.imimg.com4.imimg.com/data4/LB/GC/MY-11194479/cl_-gayatree... · Gandhi, presently serving as C.E.O. of the company. GPPL a precision Rubber Molded Parts and specialty

Office: Procurement, Logistics, Accounts & Marketing

Tally ERP 9 software for accounts & finance

Page 31: Introduction - 4.imimg.com4.imimg.com/data4/LB/GC/MY-11194479/cl_-gayatree... · Gandhi, presently serving as C.E.O. of the company. GPPL a precision Rubber Molded Parts and specialty

THANK Y0u!