FOSTERING INDUSTRIAL SYMBIOSIS FOR A SUSTAINABLE RESOURCE INTENSIVE INDUSTRY ACROSS THE EXTENDED CONSTRUCTION VALUE CHAIN

This project has received funding from the European Union’s Horizon 2020 research and innovation programme under

grant agreement n° 642154.

Introducing the H2020 FISSAC project

An ambitious transition agenda

ACCIONA Construcción, Blanca Juez and Daniel Hiniesto

Project overview

HORIZON 2020

WASTE-1-2014: Moving towards a circular economy through industrial symbiosis

• Type of action: innovation

• 54 months, 01/09/2015 – 29/02/2020

• Project Coordinator: Acciona Construcción

FOSTERING INDUSTRIAL SYMBIOSIS FOR A SUSTAINABLE

RESOURCE-INTENSIVE INDUSTRY ACROSS THE EXTENDED

CONSTRUCTION VALUE CHAIN

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This project has received funding from the European Union’s Horizon 2020 research and

innovation programme under grant agreement n° 642154.

The concept

Project overview

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Italy

Project overview

BelgiumUK Sweden

Germany

Czech

Republic

Turkey

Hungary

Spain

26 partners from 9 countries

(8 EU Member States + Turkey)

Partners

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FISSAC scientific & technical goals

Project overview

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Validate the recyclingprocesses and the

new eco-innovative products at

(pre-)industrial scale

Develop & optimise new cost-effective

construction products through total/partial replacement of virgin

raw materials

Develop an integrated IS Management

Software Tool with a life-cycle and a GIS-

based approach

Demonstrate the new solutions

through 5 different case studies

considering the whole IS supply chain

Contribute to innovative

(non-)technologicalprocesses to

transform waste intosecondary raw

materials

Project overview

INNOVATIVE MATERIALS AND CONSTRUCTION PRODUCTS:

WITH IMPROVED CHARACTERISTICS AND REDUCED CARBON FOOTPRINT

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STEEL ALUMINIUM CERAMIC NATURAL STONE CHEMICAL CONSTRUCTION & DEMOLITION

ALUMINIUM OXIDE BASED

PRODUCTS from Aluminium Salt

Slag Valorization

EAF Slag

LF Slag

CERAMIC WASTESTEEL SLAG MARBLE SLURRY USED TYRESFINE CERAMICS, GLASS,

PLASTIC AND WOOD

ECO-CEMENT NEW GREEN CONCRETE INNOVATIVE CERAMIC TILES RUBBER WOOD PLASTIC COMPOSITES

FISSAC SCENARIO INDUSTRIES

SECONDARY RAW MATERIALES

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FISSAC Partners are working on developing the following products:

• Eco-cement and Green concrete

• Innovative ceramic tiles;

• Rubber Wood plastic composites

The new products were produced using Secondary Raw Materials (SRMs) at pre-industrial scale (TRL 6) and their technical properties were evaluated according tostandards, environment regulations and technical documents, previously stablishedfor their validation. Our next step will be the industrial production and real scaledemonstration on six different case studies (TRL 6-9).

Project overview

FISSAC innovative construction products

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• Eco cement – Calcium Sulpho-Aluminate (CSA) Cement (produced by using Ladle

furnace slag, Glass waste, Ceramic waste and Aluminium waste)

• Eco cement – Blended Cement (produced by using Glass waste, Ceramic waste and

Ladle furnace slag)

• Green Concrete – Blended cement (produced by using Eco-cement and EAF slag as

aggregates). Ready mix concrete and precast elements

• AAC (were produced by using eco-cement, Ceramic waste, EAF slag and LF slag)

Project overview

FISSAC new cement based products

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• Eco-wall tiles (produced by using Aluminium waste and Marble Slurries as

Natural Stone waste)

• Eco-porcelain tiles (produced by using Aluminium waste and Marble Slurries as

Natural Stone waste)

Project overview

FISSAC Innovative ceramic tiles

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• Rubber Wood plastic composites (RWPC) were produced by using tyre rubber,

waste plastic and wood, both virgin or waste.

• RWPC for decking, fencing and cladding applications.

Project overview

FISSAC Rubber wood plastic composites

FISSAC Pilots & Case Studies

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PILOTS

• CSA (2.1 tons) cement preindustrial scale

and Blended cement industrial

production – 300 tons

Adana – TCMB

• Green Concrete (25 m3) slab – 80 m2

Zestoa – Guipúzcoa TECNALIA

• Green Concrete (25m3) slab, new Jersey

and concrete bricks

North Italy - FERALPI&CSM

• Rubber Wood Plastic Composites

Madrid – Spain (ECODEK&ACC)

REAL SCALE DEMONSTRATION

• Case Study 1 Concrete pavement

Adana – Turkey TCMB

• Case Study 2 Autoclaved aerated concrete

blocks

Real Building (to be confirmed)- Turkey AKG

• Case Study 3 Precast concrete pavers and

new Jersey Barriers

Madrid – Spain ACCIONA & FAB

• Case Study 4 Eco-Wall and Eco-porcelain

tiles

Madrid – Spain KERABEN & ACC

• Case Study 5 Innovative Wood Plastic

Composites

Madrid – Spain ECODEK&ACCIONAUK - ECODEK

• CSA (2.1 tons) cement preindustrial scale and Blended cement industrial

FISSAC Pilots

• CSA (2.1 tons) cement preindustrial scale and Blended cement industrial

FISSAC Pilots

Mix 22: 350 tnMix 55: 25 tnMix 58: 25 tn

BLENDED

CSA

• Green Concrete (25 m3) slab – 80 m2

Zestoa – Guipúzcoa TECNALIA

Green Ready mix Concrete

FISSAC Pilots

CEMENT BASED products: Green Concrete (25m3) slab, new Jersey and concrete bricks

(Feralpi/CSM) – Activities on going

• Green Concrete (25m3) slabs, New Jerseys and concrete lego bricks

Feralpi/RINA CSM

FISSAC Pilots

- "New Jersey" EAF slag

- Platform/basement withEcocement and EAF slags

- Bricks/Lego withEcocement and EAF slags

• Rubber Wood Plastic Composites

10 m2 of RWPC has been successfully produced.

51 m2 of decking and 55 m2 of cladding containing variations of different polymers (MDPE and LDPE mixed waste) have been produced.

FISSAC Pilots

FISSAC Case Studies

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REAL SCALE DEMONSTRATION

• Case Study 1 Concrete pavement

Adana – Turkey TCMB

• Case Study 2 Autoclaved aerated concrete blocks

Izmir – Turkey AKG

• Case Study 3 Precast concrete pavers and new Jersey Barriers

Madrid – Spain ACCIONA & FAB

• Case Study 4 Eco-Wall and Eco-porcelain tiles

Madrid – Spain KERABEN & ACC

• Case Study 5 Innovative Wood Plastic Composites

Madrid – Spain ECODEK&ACCIONAUK - ECODEK

• Case Study 1 Concrete pavement

Adana – Turkey TCMB Green Ready mix Concrete (GC) 115m x 8m x 0,2m

FISSAC Cement: Secondary Raw Materials: 5% glass waste, 5% ceramic waste and 2% ladle furnace slag

GCs containing 882 kg of EAF slags as aggregates /m³

Heavy vehicle traffic

FISSAC Case Studies

FISSAC Case Studies

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T5.3 Real Case Studies. On site installation

• Case Study 2 Autoclaved aerated concrete blocks

Real Building - İzmir,Turkey AKG FISSAC Cement

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Case Study 3 Precast concrete pavement installation

FISSAC Case Studies

T5.3 Real Case Studies. On site installation

• Case Study 3 Precast concrete pavement

Demopark Madrid, ACCIONA and FAB Green Concrete precast elements: 130 m2 pavement and New jersey barriersFISSAC Cement: Secondary Raw Materials: 5% glass waste, 5% ceramic waste and 2% ladle furnace slag

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• Case Study 3 Precast concrete New Jersey Barriers

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Case Study 4 Eco-Wall and Eco-porcelain tiles installation

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• Case Study 4 Eco-Wall and Eco-porcelain tiles

Madrid – Spain KERABEN & ACC

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• Case Study 4 Eco-Wall and Eco-porcelain tiles

Madrid – Spain KERABEN & ACC

Outdoor pavement

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Case Study 5 Innovative Wood Plastic Composites installation

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Case Study 5 Innovative Wood Plastic Composites Madrid – Spain, ACCIONA.

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Case Study 5 Innovative Wood Plastic Composites Madrid – Spain, ACCIONA.

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Case Study 5 Innovative Wood Plastic Composites UK – ECODEK

FISSAC Pilots

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PILOTS

CSA (2.1 tons) cement preindustrial scale and Blended cement industrial production –

300 tons. Adana - TCMB

Green Concrete (25 m3) slab –80 m2

Zestoa – Guipúzcoa TECNALIA

Green Concrete (25m3) slab, new Jersey and concrete bricks

North Italy - FERALPI&CSM

Rubber Wood Plastic Composites

Madrid – Spain (ECODEK&ACC)

FISSAC Case Studies

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REAL SCALE DEMONSTRATION

• Case Study 1 Concrete pavement

Adana – Turkey TCMB

• Case Study 2 Autoclaved aerated concrete blocks

Izmir – Turkey AKG

• Case Study 3 Precast concrete pavers and new Jersey Barriers

Madrid – Spain ACCIONA & FAB

• Case Study 4 Eco-Wall and Eco-porcelain tiles

Madrid – Spain KERABEN & ACC

• Case Study 5 Innovative Wood Plastic Composites

Madrid – Spain ECODEK&ACCIONAUK - ECODEK

An important objective of the project is the introduction of a model for IndustrialSymbiosis. For this, a specific tool is being developed and will be evaluated within theproject: the FISSAC Software Platform.It will feature amongst others a Life Cycle based Multiple Factor Analysis, networkindicators and GIS based capabilities.

FISSAC Software Platform

Capabilities

Life-cycle assessment Life-cycle costing Material and energy flow analyses Multi-objective optimization Visualization & Diagrams Network analysis through industrial ecology

metrics Graph and network topologies and industrial

system modeling Innovative circular economy and industrial

symbiosis indicator-based assessment

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The Living Labs are ongoing in different countries and each one has its own sectionon the FISSAC website.Their main objectives are to replicate the FISSAC model by promoting stakeholderacceptance (industry, public entities, social representatives, government, etc.).Through the exchange of experiences and knowledge among the different LivingLabs, the partners follow up the replication of the FISSAC model.

Living Labs

Project overview

https://fissacproject.eu/en/

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