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International Paint Ltd. Oil & Gas Solutions

International Paint Ltd. Oil & Gas Solutions

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International Paint Ltd. Oil & Gas Solutions. Agenda (2.5 hours). International Paint Product Range Structural Steel Corrosion Under Insulation (CUI) Tank Linings Concrete Pipelines Passive Fire Protection (PFP) Summary. International Paint The Oil & Gas Partner of Choice. - PowerPoint PPT Presentation

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Page 1: International Paint Ltd. Oil & Gas Solutions

International Paint Ltd.Oil & Gas Solutions

Page 2: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

Agenda (2.5 hours)

1. International Paint Product Range

2. Structural Steel

3. Corrosion Under Insulation (CUI)

4. Tank Linings

5. Concrete

6. Pipelines

7. Passive Fire Protection (PFP)

8. Summary

Page 3: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

International Paint The Oil & Gas Partner of Choice

International Paint supply all the major multinationals in the Oil & Gas Industry.

International Paint are named on the Shell, Exxon, Chevron, Saudi Aramco, Dow, Vopak global specifications to name but a few.

We work closely with the owners to provide technical support and ensure our products meet their needs through test work.

Our support ensures that the owners see the true value of using International Paint products.

On-site we can provide technical consultation on choice of paint for difficult maintenance jobs as well as Technical Support Representatives to attend application of the paint and train the applicator.

Page 4: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

International Paint – Supplying all your paint needs

Corrosion Under

InsulationTank

Externals

High Temperature Surfaces

Tank Internals

Structural Steel

OEMConcrete

Fire Protection

Page 5: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

International Paint - Technology Leader

International Paint have various systems which utilise market leading technology to provide solutions to your most difficult corrosion issues:

Intertherm 751 CSA – unique, patented heat & corrosion resistance Enviroline – High performance, thick film, rapid cure tank linings Ceilcote – Resistant to the most highly aggressive chemical attack Intercrete – Cementitious repair mortars and linings Chartek – 100% volume solids passive fire protection

Page 6: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

Structural Steel

Page 7: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

Typical Paint Specification for Un-Insulated External Surfaces <120˚C

Steel Substrate

Zinc Rich Primer – 50µm

Epoxy Intermediate – 100µm

Polyurethane Topcoat – 50µm

Page 8: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

Zinc silicate technology Rapid overcoating – within 4½ hours Available with various zinc levels to fulfil International Standards

requirements

Page 9: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

Zinc primers

Often, specifications for zinc primers will be guided by the following industry standards, which set levels of zinc dust in the dried film:

Standard Zinc Level

SSPC Paint 20 Standard

Level 1 ≥85%

Level 2 ≥77% <85%

Level 3 ≥65% <77%

NORSOK M501 ≥80%

ISO 12944 ≥80%

ASTM D520 – zinc dust should contain >94% zinc metal

Page 10: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

Micaceous Iron Oxide - MIO

MIO is a lamella type (flake like) form of iron oxide which is insoluble in water, organic solvents and alkalis

When incorporated into the coating dry film, its lamella type shape aligns itself parallel to the substrate providing a barrier of overlapping flakes

This barrier prevents the ingress of water, oxygen and ions and thus seriously slows down the corrosion of steel

Steel Substrate

MIOflakes

MIO Flakes

Dry

Fil

m

Page 11: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

Barrier Pigments – MIO - micaceous iron oxide

STEEL SUBSTRATE

Pigment

Conventional “spherical” Barrier Pigmentation

Page 12: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

Role of a Top / Finish Coat

A high quality finish and vibrant colours are important for any structure. The main function of finishes is to resist the damaging effects of the sun

which is normally interpreted in coatings as ultraviolet (UV) resistance as well corrosion protection.

UV resistance is the ability of a finish coat to maintain its colour and gloss level over an extended period of time

Page 13: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

Durability of Finishes

The Carbon-Carbon (C-C) bonds within traditional “organic” coatings are less resilient than those found in acrylic polysiloxanes

Polysiloxane coatings are significantly more resilient to UV (sunlight) degradation which means much improved cosmetic properties over time in service

Page 14: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

Page 15: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

Colour Stability – External Exposure

0

0.5

1

1.5

2

2.5

3

0 2 4 6 8 10 12 14

De

lta E

Months

Epoxy Polysiloxane

Acrylate Polysiloxane

Polyurethane

Page 16: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

Air separation unit - Germany

New steelwork required a durable, corrosion resistant paint system to protect the steel and keep it looking good for many years.

A 3 coat zinc based system was chosen from International Paint.

The Interzinc 22 primer and Intergard 475HS intermediate give long-term corrosion resistance and the Interthane 990 topcoat provides a long-term cosmetically good finish.

Page 17: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

Refinery vessel externals

Un-insulated vessel externals coated with Interseal 670 and Interthane 990

Page 18: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

Maintenance of Tank Externals

In order to reduce the amount of dust created the previous coating on these tanks was removed by hydro blasting.

Surface tolerant Interplus 356 was used to prime the hydro blasted steel followed by epoxy intermediate Interseal 670HS and a top coat of Interthane 990.

The system was roller applied and cured at 0°C allowing application during the winter with no additional heating.

Page 19: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

Long lasting finish

Vessels at a gas processing plant in the Netherlands coated with Interfine 878

Page 20: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

2009 – Condensate Separator Container(PEMEX, Mexico)

Interzone 954 was applied while the condenser was operating and damp

The product had a hard drying time of 8 hours

There was no problem with runoff or condensation on the surface

“Power Tool Cleaning” (SSPC- P3) Condensate Separator Vessel

Page 21: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

2009 – Condensate Separator Container(PEMEX, Mexico)

Application of Interzone 954 on 6” condensate pipe

Application of Interzone 954

Page 22: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

2007 – Ettrick Sage Hot Tap Project(ExxonMobil, UK)

Hot tap structure (500 ltrs )

- Surface prep: blast Sa2.5 or SSPC-SP6 - Full coat Interzone 954 (450m)

Page 23: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

2003 – Valves (PEMEX, Mexico) (cont.)

Manually cleaned and washed with fresh water

Two coats of Interzone 954 applied with conventional spray equipment and a brush

Page 24: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

2003 – Valves (PEMEX, Mexico) (cont.)

Application of Interzone 954 grey

Final appearance of Interzone 954 yellow

Page 25: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

High TemperatureCoatings

Page 26: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

High Heat

Product Name Resin Type Maximum Temperature

Intertherm 715* Modified Silicone <100°C

Intertherm 228 Epoxy Phenolic 230°C

Intertherm 875* Silicone-acrylic 260°C

Intertherm 751 CSA Titanium Modified Inorganic Co-Polymer

400°C

Intertherm 50* Silicone 540°C

*For some of these materials where improved corrosion protection is required, the Intertherm products can be applied directly over zinc rich primers (e.g. Interzinc 22)

Certain epoxy-phenolic binder systems are suitable for high temperatures up to the 230°C (446°F) limit, thereafter, alternative ‘inorganic’ binder systems need to be used

Page 27: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

Durable finish for chimney stacks

New chimney stack operating at this refinery required a high temperature resistant finish.

Interzinc 22 was applied to the grit blasted surface in the workshop and once installed on site Intertherm 50, aluminium silicone was applied.

Page 28: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

Corrosion UnderInsulation

Page 29: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

Inorganic Zinc Silicate Coatings

Many engineers strictly follow the NACE RP0198 recommendations, & use IOZ for all high temperature service above 120°C.

BUT … NACE do not recommend the use of Zinc Silicates (or Galvanising) on Carbon Steel under warm, wet Insulation.

“.…Inorganic Zinc Coatings or Galvanising shall not be used under Thermal Insulation in the 50-150°C service temperature range for long term or cyclic service. Zinc provides inadequate resistance in closed, sometimes wet environments.…”

CUI with IOZ Primer

Page 30: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

After heating to 3x400°C

Intertherm 50 – Cyclic heating to 400°C

Rust Ri 5Cracking Density 5;

Size 3-5

Followed by 12 months

C5M

Visually the coating was in good condition

Page 31: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

Gas Processing Plant, Austria

Gas processing plant in Austria.

The gas driers are filled with SilicaGel to absorb moisture from the gas.

Equipment cycles from ambient up to over 300˚C in order to drive moisture out of SilicaGel once it is saturated.

Previous zinc silicate and aluminium silicone system had failed.

31

Page 32: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

CUI Coating Selection

Coating to prevent CUI

New Construction Maintenance

0-200°C 0-400ºC 0-150°C 0-200°C

Blast Sa2½

Intertherm 228 2 x 100μm

Blast Sa2½

Intertherm 751 CSA 1 x 175μm

St2/St3

Interplus 2562 x 80μm

SA 2.5

Intertherm 2282 x 100μm

0-100°C

St2/St3

Interseal 670HS2 x 100μm

0-400ºC

SP11 / SA 2.5

Intertherm 751 CSA

2 x 100μm

Page 33: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

Interplus 256 – Preventing CUI

Stripper columns were coated with Interplus 256 (aluminium) whilst in service.

The surface temperature was 56°C and 3 coats of Interplus 256 were applied in quick succession to create a total dry film thickness of 150-200µm.

After the coating had cured the insulation was replaced on the stripper columns

Page 34: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

Intertherm 228 – Case History

Intertherm 228 was applied to the outside of this insulated vessel.

The vessel had been suffering from Corrosion Under Insulation (CUI)

Page 35: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

Intertherm 751 - Product Properties

Two component

Ambient cure

High build - 1x200μm or 2x125μm

High temperature corrosion resistant coating - 400ºC

Resistant to temperature cycling

Based on Titanium Modified Inorganic Copolymer Technology

Pigmented with Aluminium Flake

Page 36: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

Temperature Cycle – Ambient to 300°C

Preparation - Garnet Blast Sa2 Roller Application – 2 Coats No Insulation Aluminium Jacket with Perforations for

Protection

Page 37: International Paint Ltd. Oil & Gas Solutions

Cyclic Pipeline in C5M Environment

Photographs from 1st inspection after 11 months. Inspected again after 28 months and was still in good condition.

Page 38: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

Following successful trial customer has specified Intertherm 751 CSA for all vessels and pipeline under insulation

Page 39: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

Propane Treater Unit - Australia

Tem

per

atu

re °

C

Time

260

80

40

Page 40: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

Propane Treater Unit, Australia

Application October 2005.Grit blast 2.5.Airless Spray Applied. 1x200µm.Total Area 200m².

Page 41: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

Photographs during inspection after one year in service. Also passed second inspection in October 2007.

Propane Treater Unit, Australia

Page 42: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

Further inspections have shown 7 years service with no signs of degradation

Propane Treater Unit, Australia

20082011

Page 43: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

Linings

Page 44: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

International Paint Linings Offer

44

International Paint have the largest linings range in the market

International paint linings can be use to protect the storage tanks, process vessels, equipment, pipe lines and secondary containment areas.

International Paint linings can protect both steel and concrete substrates from attack by a wide range of aggressive chemicals.

The International Paint Linings Offer includes epoxy, epoxy phenolic, epoxy novolac, vinyl ester, novolac vinyl ester, polyurethane and polyurea/polyurethane hybrid technology.

Page 45: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

Interline

45

Interline is International Paint’s core linings offer

In the market since 1970s

Mostly epoxy based linings for general internal tank lining use

Widely specified by Oil & Gas Majors and global chemical producers

Range has numerous owner approvals and long track record of success.

Normally used to protect steel storage tanks

Page 46: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

Interline Product Highlights

46

Interline 850Cost effective, new construction epoxy tank lining. Thin film to offer the lowest cost per square meter in terms of material cost.

Interline 984Multi-purpose epoxy phenolic tank lining. Resistant up to 90°C in constant immersion. Suitable for immersion in hydrocarbons including biofuels. One of the few tank linings approved to EI 1541 making it suitable for EI/JIG Standard 1530 compliant jet fuel storage systems

Interline 984 MatcoteChopped strand reinforced lining system applied by automatic chopper gun and spray equipment. Applies reinforced lining system at faster rates than conventional hand lay systems.

Page 47: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

Interline Examples

47

Diesel storage tank in South Africa.Lined with Interline 984

Brine tank in Malaysia.Internally lined with Interline 399

Jet Fuel Tank in Turkey.Lined with Interline 850

Page 48: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

Ceilcote

48

Ceilcote Company founded in 1926

Acquired by International Paint in 2006

Specialists in vinyl ester and novolac vinyl ester resins which can resist the most aggressive chemical environments

Leaders in the protection of Flue Gas De-Sulphurisation plants

Usually used to protect steel and concrete chemical storage tanks and secondary containment areas.

Page 49: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

Ceilcote Product Highlights

49

Ceilcote Mat Screed SystemsHighly reinforced systems to give high strength and chemical resistance. These hand applied systems give long term chemical resistance, ideal for concrete tanks and secondary containment areas.

Ceilcote CeilLine SystemsThe flexible base layer in the CeilLine systems give crack bridging properties which means that if the concrete moves and cracks after application of the system the topcoat will remain intact and not crack.

Ceilcote 282HBWidely specified in Flue Gas De-Sulphurisation equipment – Ceilcote 282 has excellent high temperature resistance and this high build version can be applied to the correct thickness in 2 coats instead of 3.

Page 50: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

Ceilcote Examples

50

Secondary Containment Area in Turkey.Lined with Ceilcote 232 Mat Screed

Crystallisers in Jordan.Internally lined with Ceilcote 180

Flue Gas De-Sulphurisation Unit in AustriaLined with Ceilcote 282

Page 51: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

Enviroline

51

Enviroline Company founded in 1960

Acquired by International Paint in 2008

Specialists in high temperature resistant epoxy novolac linings

Enviroline products offer cost reduction to the asset owner due to quick return to service times and winter cure grades

Specified by many Oil & Gas Majors

Usually used to protect steel storage tanks and process vessels

Page 52: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

Enviroline Product Highlights

52

Enviroline 376F-60Flake and fibre reinforced spray applied in one thick coat of 1500µm. Does not required any other layers or rollering as traditional reinforced system do.Full cure in 14 hours at 25°C

Enviroline 376F LT SeriesLow Temperature cure grade. Cures down to -7°C. Cure in 3 days at 0°C. Traditional epoxy linings do not cure below 5°C and are not recommended to cure below 10°C.

Enviroline 405HTHigh temperature immersion resistant thick film lining. Can resist up to 120°C in constant immersion. Applied in one thick coat of 500µm. Full cure in 14 hours at 25°C.

Page 53: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

Enviroline Examples

53

Buried pipeline in USA.Externally lined with Enviroline 376F-30

High temperature process vessel in Italy.Internally lined with Enviroline 405HT

Buried Fuel Tank in USA.Lined with Enviroline

Page 54: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

Storage Tank Base

Chemical storage tank in the UK required sealing of the gap between tank and tank base.

Intercrete products are used with an elastic reinforcement tape to seal the gap between the tank and the tank base.

The Intercrete system is has good adhesion to both concrete and steel to prevent water entering

The Intercrete system also has good flexibility to allow for differential movement of steel and concrete

Page 55: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

Tank Base Sealing

Gap between concrete base and steel tank was sealed with an Intercrete system and top coated with Interfine 691.

The system creates a flexible waterproof seal which will allow for the different movement of the steel and concrete

Page 56: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

Concrete

Page 57: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

International Paint supply the full range of products and lining to repair and protect concrete containment areas in the Oil & Gas Industry.

The cementitious rebuilding products can be used to repair damaged and degraded concrete.

The linings can be used in areas of continuous immersion, such as storage tanks and also in areas of splash and spill such as secondary containment areas.

Page 58: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

Intercrete

Page 59: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

Intercrete

59

Intercrete was launched in 2012

Intercrete are cementitious, water based products

Intercrete products are designed to repair and protect concrete

Intercrete offers an excellent barrier to water along with high compressive strength and adhesion.

No primer required. The products are applied to concrete which is wet with clean water meaning that you do not need to wait for the concrete to dry before applying Intercrete.

Usually used to repair and protect concrete tanks

Page 60: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

High build structural repair mortar.

80mm in one application to overhead and vertical repairs.

Can be bulked out with stones for deeper holes.

No primer required.

Applied to a water saturated substrate.

Demonstration Video

Intercrete 4801

Page 61: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

Intercrete 4820

Waterproof protective render, pore filler & fairing coat.

Withstand water pressure up to 10 bar.

Maximum thickness 6mm. Can be feather-edged to 0mm.

Used to fill blow holes etc.

Applied by trowel can be bagged rubbed.

Demonstration Video

Page 62: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

Intercrete 4840Cementitious coating

Waterproofing cementitious coating Resists 10 bar water pressure (positive and negative) 2mm is equivalent to 100mm concrete cover Flexible withstand thermal expansion and contraction Spray applied for large areas Can be applied to damp and green concrete 25 years track record

Page 63: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

Secondary Containment area protection

The concrete floor area around tanks containing 31% hydrochloric acid and 33% Sodium hydroxide was protected with Ceilcote 380 primer and Ceilcote 232 novolac vinyl ester chemically resistant lining.

Page 64: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

Drain Channel SumpOman

This sump in the Mechanical Vapour Compression (MVC) Plant was suffering from attack by oily water from drain channels at a temperature of less than 100˚C

The damaged concrete was primed with Ceilcote 380 concrete primer, rebuilt with paste made of Ceilcote 380 mixed with powder and then coated with Ceilcote 222HT to provide long-term chemical resistance.

Page 65: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

New Construction Power Station

Flue Gas De-sulphurisation unit at a new build power station in Saudi Arabia.

Ceilcote 242MR was selected to protect the absorber against the high temperature chemical attack.

Page 66: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

Ceilcote 2000MR

Secondary Containment Area around this sulphuric acid tank was rebuilt and protected with Ceilcote 2000MR

Page 67: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

67

Ceilcrete

Page 68: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

Chemical and effluent treatment - Secondary containment

Protection of chemical handling area

Page 69: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

Ceilcote 2000 CeilLine

Page 70: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

Transformer Bunds

The client wanted to quickly seal electric transformer bunds to ensure that no leaking was possible and to prevent environmental damage.

One thick coat of Polibrid 705E was applied to the bund and hydro tested the same day

The flexibility of Polibrid allows it to move with the concrete substrate and not crack.

Page 71: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

Pipelines

Page 72: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

Internal CoatingsStandard Description Cargo Approved Products Suitable ProductsUK DEF STAN 80-97

Jet Fuel Jet Fuel Interline 850Interline 399Interline 984

MIL-C-4556E Jet Fuel Jet Fuel Interline 850EI 1541 Jet Fuel Jet Fuel Interline 984API RP5L2 Epoxy

FlowcoatsGas Intergard 272

Intergard 2272ISO 15741 Epoxy

FlowcoatsGas Intergard 272

Intergard 2272NSF Potable

Water Approval

Potable Water

Interline 850Interline 925Interline 975

N/A Oil pipeline Sour Oil Interline 984Enviroline 376 FEnviroline 405HT

Page 73: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

Interzone 485 – Workshop application

Interzone 485 - Ultra high build epoxy applied to the externals of buried pipeline in workshop.

Coating passes BS EN 10289 showing suitability for use in this environment.

Page 74: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

Application Example –Buried Pipeline

Interzone 485 - Ultra high build epoxy applied to the externals of buried pipeline in the field.

Coating tested to BS EN 10289 showing suitability for use in this environment

Page 75: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

Application Example –Buried PipelineExternals of this buried natural gas pipeline required re-coating. The contractor recommended Enviroline 376F-30 cured epoxy novolac lining following 3 years successful experience using the product.

The quick cure of the coating allows quick back filling of the pipe and also reduces the good weather window required to apply the coating. This saved the customer money and allowed quick completion of the job.

Page 76: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

External Coatings

Standard Description Environment Approved Products

Suitable products

ISO 10290 Polyurethane External Coatings

Buried Interzone 1800 (under test)

ISO 10289 Epoxy external coatings

Buried Interzone 485Interzone 1500

Enviroline 376 FEnviroline 405HTInterzone 954

ISO 21809 Field Joints Buried Enviroline 124Interzone 485

ISO 12944 External coatings

Above ground Interzinc 22 / 52Intergard 475HSInterthane 990

Page 77: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

Interline 925

Interline 925 was used to internally line 26,000 m² of water pipeline in India.

Interline 925 was spray applied using rotating airless spray equipment.

Page 78: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

Case Histories- Oil & Gas Onshore

Oman Gas Corporation- Pipeline Owner: Oman Gas Corporation Applicator: Jindal Saw Ltd Location: Gujarat Project Finished: 2007 Coating: Epoxy Flowcoat Area: 300,000m2

Page 79: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

CHARTEK 1709CHARTEK 1709FIREPROOFINGFIREPROOFING

AA real alternative to cement or concrete based fire protectionreal alternative to cement or concrete based fire protection

Page 80: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

Chartek 1709 Chartek 1709 is epoxy intumescent

fireproofing

It gives protection against oil & gas fires for the onshore hydrocarbon industries

In a fire it forms an insulating layer to protect the steel from extreme heat

Page 81: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

C1709 gives corrosion protection

Strong, durable material

30 years track record of corrosion protection

Epoxy market leader used by all major operators worldwide

No recorded failure due to the material itself

Fast application: no pins and no metal mesh

Page 82: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

A real alternative to cementitious fireproofing Concrete/cement fireproofing is porous

Allows corrosion to take place unseen (Corrosion Under Fireproofing)

Requires regular crack repair and maintenance of topcoat

High cost of maintenance gives high lifecycle costs Collapsed sphere due to corrosion

under cementitious PFP

Corrosion of column web

under cementitious PFP

After fire buckling of

steel column ‘protected’ by cementitous

pfp

Page 83: International Paint Ltd. Oil & Gas Solutions

All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any information given here is for guidance only and no representation or warranty is given as to its potential use.

Summary

International Paint have the complete product offer for the Oil & Gas Industry

International Paint have full range of traditional paint systems to protect structural steel and offer long-term performance.

Specialised products can be used to solve most difficult issues on site.

International Paint provide high levels of service to both owners and applicators whilst adhering to strict business principles practices from Akzo Nobel.