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INTERNATIONAL CATALOG
I N T E R N AT I O N A L C ATA L O GGGGGGGOOOOOOOCCCCCCIIIIIII NNNNNNN TTTTTTT EEEEEEE RRRRRRR NNNNNNN AAAAAAATTTTTTT IIIIII OOOOOOO NNNNNNN AAAAAAA LLLLLLL AAAAAAATTTTTTTAAAAAAA LLLLLLL
2
MIGLight Industrial
Processes•MIG(GMAW)•FluxCored(FCAW)
Comes Complete With •3m(10ft)M-10MIGgunandcable
assembly #195605•3m(10ft)workcablewithclamp•Factory-installedgassolenoidvalve•Smith®regulatorandgashose•1.8m(6ft)powercordwithplug•Dualgroovequick-changedriverolls
for0.6mm(.024in.)or0.8/0.9mm(.030/.035in.)wire
•Extracontacttips,Hobart®spoolofsolidwire,information/settingschart,set-up/operationCDandmaterialthicknessgauge #229895
Most Popular Accessories •Spoolmate100Series #300371•Runninggear/Cylinderrack
Small #300425Regular #770187
•Protectivecover #195149
Light Industrial
Processes•MIG(GMAW)•FluxCored(FCAW)
Comes Complete With •3m(10ft)M-10MIGgunandcable
assembly #195605•3m(10ft)workcablewithclamp•Factory-installedgassolenoidvalve•Smith®regulatorandgashose•1.8m(6ft)powercordwithplug•Dualgroovequick-changedriverolls
for0.6mm(.024in.)or0.8/0.9mm(.030/.035in.)wire
•Extracontacttips,Hobart®spoolofsolidwire,information/settingschart,set-up/operationCDandmaterialthicknessgauge #229895
Most Popular Accessories •Spoolmate100Series #300371•Runninggear/Cylinderrack
Small #300425Regular #770187
•Protectivecover #195149
Millermatic® 140 Auto-Set™
Millermatic® 180 Auto-Set™
See Literature No. DC/12.42
See Literature No. DC/12.44
EXCLUSIVE!Auto-Set™featuremakessetupquickandeasy.OntheMillermatic140,Auto-Setworkswith0.6and0.8mm(.024and.030in.)diametersolidsteelwire.Infinite voltage adjustmentprovidesbroaderoperatingrangewithfinercontrolthanatapmachine.Smooth-Start™patent-pendingtechnologyprovidessmooth,spatter-freestarts—nopopgunstartsandnospattertocleanup.“Tip Saver”shutsdownoutputwhentipisshortedtothework.Extendscontacttiplifeandprotectsinternalcomponentsfromdamage.Heavy duty aluminum drive system.Uses 102 or 203 mm (4 or 8 in.) spools.
Welds thickest material in its class—upto7.9mm(5/16in.)inasinglepass!Auto-Set™theexclusiveAuto-Setfeaturemakessetupquickandeasy.Infinite voltage adjustmentprovidesbroaderoperatingrangewithfinercontrolthanatapmachine.Smooth-Start™patent-pendingtechnologyprovidesasmooth,spatter-freestart.“Tip Saver”shutsdownoutputwhentipisshortedtothework.Extendscontacttiplifeandprotectsinternalcomponentsfromdamage.Heavy duty aluminum drive system. Uses 102 or 203 mm (4 or 8 in.) spools.
Recommended aluminum solution: Spoolmate100Series(#300371).*Dimensions and net weight are for machine only.
Recommended aluminum solution: Spoolmate100Series(#300371).*For machine only. **For machine with running gear.
Stock Number Amperage Range
Rated Output at 20% Duty Cycle
Amps Input at Rated Output, 60 Hz 115 V KVA KW
Wire Feed Speed Wire Type and Diameter Dimensions*
Net Weight*
(#907 335)115V 30-140 90Aat18VDC 20 2.8 2.4 .04-9.9m/min(15-390IPM)
Solid Steel:0.6-0.8mm (.024-.030in.)Stainless: 0.6-0.8mm (.024-.030in.)Flux Cored: 0.8-0.9mm (.030-.035in.)
H: 400mm (153/4in.)W:270mm (105/8in.)D: 445mm (171/2in.)
27kg(60lb)
63Aat21VDC 15 2.1 1.8
Stock Number Amperage Range Rated Output
Amps Input at Rated Output, 60 Hz 115 V KVA KW
Wire Feed Speed Wire Type and Diameter Dimensions*
Net Weight
(#907 312)230V 30-180 135Aat22.5VDC,30%DutyCycle
21.7 5.0 4.1 1.0-11.7m/min(40-460IPM)
Solid Steel:0.6-0.9mm (.024-.035in.)Stainless: 0.6-0.9mm (.024-.035in.)Flux Cored: 0.8-1.2mm (.030-.045in.)
H: 400mm (153/4in.)W:270mm (105/8in.)D: 445mm (171/2in.)
37.2kg(82lb)*50.35kg(111lb)**
Aluminum welding uses optional Spoolmate 100 Series spool gun and 4043 Series aluminum wire.
Aluminum welding uses optional Spoolmate 100 Series spool gun and 4043 Series aluminum wire.
Welding Capability
Min.0.8mm(24ga) Min.1.2mm(18ga)
Max.4.8mm(3/16in.) Max.1.9mm(14ga)
Mild Steel Aluminum
Welding Capability
Min.0.8mm(24ga) Min.1.2mm(18ga)
Max.7.9mm(5/16in.) Max.6.4mm(1/4in.)
Mild Steel Aluminum
3
MIGLight Industrial
Processes•MIG(GMAW)•FluxCored(FCAW)
Comes Complete With •1.8m(6ft)powercordandMVP™
adapterplugsfor115and230V•3m(10ft)M-10MIGgunandcable
assembly #195605•3m(10ft)workcablewithclamp•Factory-installedgassolenoidvalve•Smith®regulatorandgashose•Dualgroovequick-changedriveroll
for0.6mm(.024in.)or0.8/0.9mm(.030/.035in.)wire
•Extracontacttips,Hobart®spoolofsolidwire,information/settingschart,setupandoperationCD,andmaterialthicknessgauge #229895
Most Popular Accessories •Spoolmate100Series #300371•SmallRunninggear/Cylinderrack
#300425•Protectivecover #195149
Millermatic® 211 Auto-Set™
with MVP™
See Literature No. DC/12.54
Welds thickest material in its class—upto9.5mm(3/8in.)inasinglepass!Auto-Set™—theexclusiveAuto-Setfeaturemakessetupquickandeasy.Infinite voltage adjustmentprovidesbroaderoperatingrangewithfinercontrolthanatapmachine.Multi-Voltage Plug (MVP™)—Miller’sexclusiveMVPallowsconnectionto115or230Vreceptacleswithouttools.Smooth-Start™patent-pendingtechnologyprovidesasmooth,spatter-freestart.“Tip Saver”shutsdownoutputwhentipisshortedtothework.Extendscontacttiplifeandprotectsinternalcomponentsfromdamage.
Stock NumberPower Input
Amperage Range Rated Output
Amps Input at Rated Output 115 V 230 V KVA KW
Wire Feed Speed Wire Type and Diameter Dimensions*
Net Weight
(#907 422)115/230V 115VAC
30-140 90Aat20V,20%DutyCycle
20 – 2.9 2.5 1.5-11.7m/min(60-460IPM)
Solid Steel: 0.6-0.9mm (.024-.035in.)Stainless: 0.6-0.9mm (.024-.035in.)Flux Cored:0.8-1.1mm (.030-.045in.)
H: 444mm(171/2in.)W: 448mm(175/8in.)D: 400mm(153/4in.)
33.6kg(74lb)*
230VAC
30-210 150Aat23.5V,30%DutyCycle
– 24.3 5.5 4.8
Recommended aluminum solution: Spoolmate100Series(#300371).
Welding Capability
Min.0.8mm(24ga) Min.1.2mm(18ga)
Max.9.5mm(3/8in.)Aluminum welding uses optional Spoolmate 100 Series spool gun and 4043 Series aluminum wire.
Max.9.5mm(3/8in.)
Mild Steel Aluminum
*Dimensions and net weight are for machine only.
4
MIGLight Industrial
Processes•MIG(GMAW)•FluxCored(FCAW)
Comes Complete With •4.5m(15ft),250ampM-25gun•3m(10ft)workcablewithclamp•Smith®argonmixregulator/flow
gaugewithhose•2.1m(7ft)powercordandplug•Factoryinstalledrunninggear/cylinder
rack•0.8/0.9mm(.030/.035in.)reversible
dualgroovedriverolls•Extracontacttips,set-upand
operationCDandmaterialthicknessgauge #229895
Most Popular Accessories•Millermatic®ReachWireFeeder
7.6m(25ft) #907438•Spoolmate™200SeriesSpoolGunfor
aluminumwelding #300497•DualEZ-Change™LowCylinderRack
#300337•Protectivecover #195142
Light Industrial
Processes•MIG(GMAW)•FluxCored(FCAW)
Comes Complete With •4.5m(15ft),250ampM-25MIGgun•3m(10ft)workcablewithclamp•Factory-installedgassolenoid•Smith-Argonmixregulator/
flowgaugewithhose•3m(10ft)industrialpowercordand
plug(plugon200/230Vmodelonly)•Factory-installedrunninggear/cylinder
rack•0.8mm/0.9mm(.030/.035in.)
reversibledualgroovedriverolls•Extracontacttips,Setup/operationCD
Most Popular Accessories•Millermatic®ReachWireFeeder
#907438•XR™-APush-PullGuns•Spoolmate™200Seriesand
Spoolmatic®15A/30ASpoolGunsforaluminumwelding
•DualEZ-Change™LowCylinderRack #300337
•Protectivecover #195142
Millermatic® 212 Auto-Set™
Millermatic® 252
See Literature No. DC/12.46
See Literature No. DC/12.49
Auto-Set™—theexclusiveAuto-Setfeaturemakessetupquickandeasy.Infinite voltage adjustmentwhenusedinmanualmodeprovidesbroaderoperatingrangewithfinercontrolthanatapmachine.Fan-On-Demand™coolingsystemonlyoperateswhenneededreducingpowerconsumption.Compatible with Spoolmate™ 200 Series spool gunwithwirefeedspeedcontrolonthegun.Savestimebyreducingtripsbacktothemachine.AlsocompatiblewiththemoreindustrialSpoolmatic®15Aor30Aspoolgun.Gun-On-Demand™—simplypullthetriggerforeithergunandyou’rereadytoweld.Nowastedtimeinstallingmodulesandusinggasvalvekits.Heavy duty aluminum, two-drive-roll system.
Infinite voltage control with self-calibrating digital metersthatpermitpresettingofvoltageandwirefeedspeed.Ensurespreciseparametersandaccuracy.Integrated digital timerscomecompletewithpresettablepreflow/postflow,burnback,spotanddelay(Stitch)timers.IndependenttimersforMIGandspoolgun.Superior aluminum MIG welding with direct connectionofoptionalXRpush-pullguns,Spoolmatic15A/30AandSpoolmate200Seriesspoolguns.Noextramoduletobuyorinstall.EXCLUSIVE! Auto-Gun Detect™automaticallyadjustsvoltage,wirespeedandtimersforfaster,easierswitchingbetweenMIG,push-pullandspoolguns.Heavy duty aluminum, two-drive-roll system.Fan-On-Demand™coolingsystemonlyoperateswhenneededreducingpowerconsumption.
Recommended aluminum solution: Spoolmate200Series(#300497).
Stock Number Rated Output Amperage Range Wire Feed Speed Wire Type and Diameter Shipping Weight
(#907 405)200(208)/230V 160Aat24.5VDC,60%DutyCycle
30-210 1.3-17.8 m/min(50-700IPM)
Solid Steel:0.6-0.9mm(.023-.035in.)Stainless:0.6-0.9mm(.023-.035in.)Flux Cored:0.8-1.2mm(.030-.045in.)
110kg(242lb)
Recommended aluminum solution: Spoolmatic15A(#195156)or30A(#130831).
Stock Number Rated Output Amperage Range Wire Feed Speed Wire Type and Diameter Shipping Weight
(#907 321)200(208)/230V(#907 322) 230/460/575V
200Aat28VDC,60%DutyCycle250Aat28VDC,40%DutyCycle
30-300 1.3-17.8m/min(50-700IPM)
Solid Steel:0.6-1.2mm(.023-.045in.)Stainless:0.6-0.9mm(.023-.035in.)Flux Cored:0.8-1.2mm(.030-.045in.)
114kg(250lb)machineonly
Aluminum welding uses optional Spoolmate 200 Series spool gun.
Welding Capability
Min.0.9mm(22ga) Min.1.9mm(14ga)
Max.9.5mm(3/8in.)
Mild Steel Aluminum
Max.9.5mm(3/8in.)
Welding Capability
Min.0.9mm(22ga) Min.1.9mm(14ga)
Aluminum welding uses optional Spoolmatic 15A or 30A spool gun.
Max.9.5mm(3/8in.)
Mild Steel Aluminum
Max.13mm(1/2in.)
5
MIGIndustrial
Processes•MIG(GMAW)•FluxCored(FCAW)•PulsedMIG(GMAW-P)
Comes Complete With•4.5m(15ft)Bernard®Q300MIGgun
withCenterfire™consumables•3m(10ft)workcablewithclamp•3m(10ft)industrialpowercord
(withoutplug)for1-or3-phase•Factory-installedgassolenoid•Smith®argonmixregulator/flow
gaugewithhose•Factoryinstalled,lowmountedrunning
gear/cylinderrack•0.8/1.2mm(.035/.045in.)reversible
V-groovedriverolls(orderU-groovedriverollsforaluminumwelding)
•Extracontacttips,setup/operationCD
Most Popular Accessories•Spoolmatic®15A/30AGunsforAl.
welding•XR™-APush-PullGuns•DualCylinderRack #195299•ProtectiveCover #195142
Industrial
Processes•AluminumMIG(GMAW)•AluminumPulsedMIG(GMAW-P)
Comes Complete With•3m(10ft)workcablewithclamp•3m(10ft)industrialpowercord
(withoutplug)forsingle-orthree-phase
•Factoryinstalledgassolenoid•Smith®argonmixregulator/flow
gaugewithhose•Factoryinstalled,lowmountedrunning
gear/cylinderrack•0.9,1.0and1.2mm(.035,.040and
.047in.)U-groovedriverollsforaluminumwelding
•SetupandoperationCD
Push-Pull Gun System includes above plus•XR™air-cooledpush-pullgun(see
chartbelow)
Millermatic® 350P
Millermatic® 350P Aluminum
See Literature No. DC/12.51
See Literature No. DC/12.56
Built-in Pulsed MIG programs.Allprogrammedinformationisrestoredaftereachpowerup—aluminum/steel/stainlesssteel/metal-cored.EXCLUSIVE! Auto-Gun Detect™automaticallyadjustsvoltage,wirespeedandtimersforfasterswitchingbetweenMIG,push-pullandspoolguns.Infinite voltage control with self-calibrating digital metersthatpermitpresettingofvoltageandwirefeedspeed.Ensurespreciseparametersandaccuracy.Integrated digital timerscomecompletewithpresettablepreflow/postflowand spottimers.IndependenttimersforMIGandpush-pullguns.Heavy-duty aluminum, four-drive-roll system.Fan-On-Demand™coolingsystemonlyoperateswhenneeded,reducingpowerconsumptionandkeepinginternalcomponentscleaner.
True torque feed motor push-pull designprovidescontinuouspushforcetothewirewhilethegunmotorcontrolsthespeedatthegun.Themotorsworktogethertoprovideaccurateandpositivewirefeedspeedwithoutwireshavingordeformation.Electronic wire spool brakeallowswirespooltofreespoolwhileweldingresultinginsmoothwiredelivery.Built-in aluminum Pulsed MIG programsforsimplicityandimprovedpuddlecontrol.Pulsedweldingvirtuallyeliminatesburnthroughandwarpingissuesonthinnermaterials.Synergic MIG and Synergic Pulsed MIGprovidecommunicationbetweenpowersource,feederandgun.Aswirespeedincreases/decreases,thepulseorMIGparametersalsoincrease/decreasetomatchtherightamountofpowerneeded.Trigger schedule selectallowsoperatortochangebetweentwosetsofweldparameters.Trigger holdformakinglongweldmentswithouthandfatigue.Standard jog and purge.
Recommended aluminum solution: XR-Aluma-Propush-pullgun.
Model/Stock Number
Amperage Range Rated Output
Amps Input at Rated Output, 60 Hz200 V 230 V 460 V KVA KW Wire Feed Speed Wire Type and Diameter Dimensions
Net Weight
Millermatic 350P (#907 300)200/230/460V
25-400 Three-Phase300Aat32VDC,60%DutyCycle
34 30 15 11.6 11.5 MIG Gun1.3-17.8m/min(50-700IPM)Optional Spool Gun/Push-Pull Gun1.3-20m/min(50-800IPM)
Solid Steel:0.6-1.2mm(.023-.045in.)Stainless:0.6-1.2mm(.035-.045in.)Aluminum:0.9-1.2mm(.035-.047in.)Metal Core:0.9-1.3mm(.035-.052in.)Flux Cored:0.8-1.3mm(.030-.052in.)
H:863mm(34in.)W:483mm(19in.)D:1041mm(41in.)
82kg(181lb)
Single-Phase300Aat32VDC,60%DutyCycle
69 61 30 13.1 11.2
Aluminum welding uses optional Aluma-Pro push-pull gun.
Aluminum welding uses optional Aluma-Pro push-pull gun. Not compatible withstandard MIG gun.
Miller recommendsMAXAL® aluminum wire.
Welding Capability
Min.0.8mm(24ga) Min.1.2mm(18ga)
Max.13mm(1/2in.)
Mild Steel Aluminum
Max.13mm(1/2in.)
Welding Capability
Min.1.2mm(18ga)
Max.13mm(1/2in.)
Aluminum
Scan this tag to find out how the NEW! Millermatic 350P Aluminum makes welding aluminum faster and easier.
Model/Stock Number Amperage Range
Rated Output
Amps Input at Rated Output, 50/60Hz200 V 230 V 460 V KVA KW
Wire Feed Speed
Wire Type and Diameter Dimensions
Net Weight
Millermatic 350P Aluminum(gunNOTincluded)(#907 474)200/230/460V,standardunit
Aluminum Push-Pull Gun(#300 000)w/4.5m(15-ft)XR-Aluma-Pro™air-cooled(#300 001)w/7.6m(25-ft)XR-Aluma-Pro™air-cooled(#300 783)w/7.6m(25-ft)XR™-PistolProair-cooled(#300 948)w/7.6m(25-ft)XR-Aluma-Pro™Liteair-cooledgun
25-400 Three-Phase300Aat32VDC,60%DutyCycle
34 30 15 11.6 11.5 Optional Spool Gun/Push-Pull Gun1.3-20m/min(50-800IPM)
Aluminum:0.9-1.2mm(.035-.047in.)
H:863mm(34in.)W:483mm(19in.)D:1041mm(41in.)
82kg(181lb)
Single-Phase300Aat32VDC,60%DutyCycle
69 61 30 13.1 11.2
6
MIGHeavy Industrial
AlumaPower 450 is 3-phase only.
Processes•AluminumMIG(GMAW)•AluminumPulsedMIG(GMAW-P)
Comes Complete With•XR-AlumaFeedpush-pullfeeder•AlumaPower350MPaor
450MPapowersource•XR-Aluma-Pro™or XR™-PistolGrip
push-pullweldingguns(air-orwater-cooled)
•0.9and1.2mm(.035and3/64in.)contacttips,driverollandlinersforguns
•0.9and1.2mm(.035and3/64in.)driverollsforwirefeeder
Note: All AlumaFeed systems come set up out of the box to run 1.2 mm (3/64 in.) wire.
Most Popular Accessories•MIGRunnerCart #195445•IndustrialMIG4/0KitwithDinse
Connectors(350MPaonly) #300405IncludesSmith®regulator/flowmeterwith3m(10-ft.)gashose,3m(10-ft.)4/0feederweldcablewithDinseconnectorononeendandalugontheother,and4.6m(15-ft.)workcablewithDinseconnectorononeendand600-ampC-clamp.
•IndustrialMIG4/0Kit(450MPaonly) #300390IncludesthesameasthekitaboveexceptweldandworkcableshavelugsinsteadofDinseconnectors.
•ExtensionCables7.6m(25ft.) #24783102515m(50ft.) #24783105024.4m(80ft.) #247831080
•1.6mm(1/16in.)LinerandWireKit #230708
•1.6mm(1/16in.)DriveRollKitforcontrolbox #195591
AlumaFeed™ Synergic Aluminum Welding System See Literature
No. DC/34
Hot Start™allowsoperatortobeginandendweldswitheaseandconfidence.Eliminatesincompletefusionatthebeginningofaweld,acommonissuewithaluminumwelding.Cratergraduallydecreasesweldcurrentattheendofaweldtoeliminatecraterdefects.Adjustablepre-andpost-flowratesensurethatthepuddlealwayshasadequategascoverage.Synchronized, true push-pull wire feed systemforprecisewirefeedingandarcperformance.Parameter and system locksenhancequalityassuranceandprotectweldconsistency.Trigger schedule selectallowsoperatortochangebetweentwosetsofweldparameters.
AlumaPower350modelallowsforanyinputvoltagehookup(208–575V)withnomanual
linking.450modelis230/460Vmanuallink.
The XR-AlumaFeed™ and AlumaPower™ 350 MPa or 450 MPa combine for a synergic system that simplifies and improves MIG and Pulsed MIG aluminum welding applications.
Weld Cross Section
HotStartOff
HotStartOn
AlumaFeedSynergicAluminumWeldingSystemwith7.6m(25ft)XR-Aluma-ProgunandAlumaPower450MPashown.AlsoavailablewithXR-PistolGripgun.
Profile Pulse™providesTIGappearancewithMIGsimplicityandproductivity.Achieve“stackeddimes”withoutgunmanipulation.ProfilePulsefrequencycanbechangedtoincreaseordecreasethespacingbetweentheripplepatterntoachievethedesiredweldappearance.Synergic “one-knob” controlmakesadjustmentseasy.Setthewirefeedspeedcontrolonthegunandthesystemhandlestherest.Synergic Pulsed MIGprovidescommunicationbetweenthepowersource,feederandgun.Aswirespeedincreases/decreases,thepulseparametersalsoincrease/decreasetomatchtherightamountofpowerneeded.Built-in aluminum Pulsed MIG programsforsimplicityandimprovedpuddlecontrol.Pulsedweldingvirtuallyeliminatesburnthroughandwarpingissuesonthinnermaterials.
AlumaFeedMIGRunner
Model Stock Number Input Power Input Welding Circuit Rating Wire Speed Wire Diameter Capacity
Max Spool Size Capacity Dimensions
Net Weight
XR-AlumaFeed Wire Feeder FeederonlyFeeder is 14-pin compliant, but only operates synergicly with an MPa power source.
(#300 509)CE 24VAC,5A,50/60Hz
400Aat100%DutyCycleSystemdutycycleislimitedtogunrating.
1.3-22.9m/min(50-900IPM)
0.9-1.6mm(.035-.062in.)RequiresWireKit#230708forgun,andDriveRollKit#195591forcontrolboxtorun1.6mm(1/16in.)wire.
305mm(12in.)
H: 406mm (16in.)W: 241mm (9-1/2in.)D: 540mm (21-1/4in.)
19.2kg(42.5lb)
Millerrecommends
aluminumwire.
Model Stock Number Input Power
Amperage/Voltage Ranges Rated Output
Amps Input at Rated Load Output, 60 Hz 208V 230V 400V 460V 575V KVA KW Dimensions
Net Weight
AlumaPower 350 MPa Machineonly
(#907 420)(#907 420-003) CE(#907 420-001)w/AuxiliaryPower
Three-Phase
CCMode:5-425ACVMode:10-38V
350Aat34VDC,60%DutyCycle
40.4 36.1 20.6 17.8 14.1 14.2 13.6 H: 432mm (17in.)W: 318mm (12-1/2in.)D: 610mm(24in.)
36.3kg(80lb)
Single-Phase
CCMode:5-425ACVMode:10-38V
300Aat32VDC,60%DutyCycle
60.8 54.6 29.7 24.5 19.9 11.7 11.2
AlumaPower 450 MPa Machineonly
(#907 483)w/AuxiliaryPower
Three-Phase
CCMode:15-600ACVMode:10-38V
450Aat38VDC,100%DutyCycle
– 51 – 27.6 – 22 18.9 H: 438mm (17.25in.)W: 368mm (14-1/2in.)D: 689mm(27.125in.)
55.3kg(122lb)
7
MIG
Migmatic® Series Must be purchased from ITW Italy
Ask for Literature No. MN/55.0, DCM/9.0, DCM/10.0, DCM/13.0, MN/69.0, MN/64.0, MN/65.0, MN/66.0, MN/67.0
Industrial
Comes Complete With•Heavydutypowersource•Voltagestepadjustments•Heavydutywirefeedsystem•0.8/1.0mmdriverolls
(220/250models)•1.0/1.2mmdriverolls
(300/380models)•Groundcableandclamp•Runninggear/Bottlerack•Digitalmeters
(250DX,300,and380models)
DX modelfeatureseasy-to-useSynergic user interfacewithdigitaldisplaytosimplifysetupandofferprecisesettingsforweldingavarietyofmaterials.Manual Modeallowsforsimplemanualsettingofparametersforweldingonabroadrangeofapplications.Thermal overload protectionshutsdownthepowersourceoutputifthemaintransformerorrectifieroverheats.Industrial dual-gear-driven systemfeaturesno-tool,quick-changereversibledriverolls(0.8/1.0mm)andaneasy-to-settensionadjustmentknob.Professional wire drive motorwithstandseventhemostdemandingapplications!Superior arc control technologyprovidestheoperatorwithstate-of-the-artweldingperformanceonawidevarietyofmaterials.Traditional tapped design and laminated inductorprovideastable,smootharcforconsistentweldquality.Consumable compartmentprovidesconvenientstorageforcontacttips,driverollsandmore.Adjustable run-in controlallowstheoperatortooptimizearcstartingwithavarietyofdifferentwires.Spot weld timerprovidesconsistentspotweldseverytime.(Basemodelsonly.)Adjustable burnback controlreduceswirestubbing,arcflaringandpreventswireburnbacktoprotectcontacttips.Spool gun (Optional DX models)
Migmatic300DX/380DX
Migmatic220DX/250DX
Model Stock Number Rated OutputMax. Open- Circuit Voltage
Wire Feed Speed Wire Type and Diameter
Shipping Weight
175 (#029015550)230VAC,Single-Phase,50/60Hz,CE 150A,21VDC30%DutyCycle
34VDC 1.8-18MPM(70-708IPM)
Solid Steel: 0.6-0.8mmAluminum:0.8-1.0mmFlux Core: 0.6-0.8mm
45.4kg
220 220DX
(#029015520)220/240V,Single-Phase,50/60Hz,CE(#029015521)220/240V,Single-Phase,50/60Hz,CE
220A,28VDC25%DutyCycle
40VDC 1.0-28.2MPM(39-1110IPM)
Solid Steel: 0.6-1.2mmAluminum:0.8-1.2mmFlux Core: 0.9-1.2mmStainless Steel:0.8-1.0mm
84kg
250 250DX
(#029015524) 230/380-400V,Three-Phase,CE(#029015525) 230/380-400V,Three-Phase,CE
240A,26VDC35%DutyCycle
43VDC
300 (#029015540) Base 400VAC,Three-Phase,50Hz,CE(#029015541) DX 400VAC,Three-Phase,50Hz,CE(#029015545) Base 230/400VAC,Three-Phase,50Hz,CE(#029015546) DX 230/400VAC,Three-Phase,50Hz,CE
300A,28VDC35%DutyCycle
40VDC Solid Steel: 0.6-1.2mmAluminum:0.8-1.2mmFlux Core:0.9-1.4mmStainless Steel:0.8-1.0mm
100-103kg
380 (#029015542) Base 400VAC,Three-Phase,50Hz,CE(#029015543) DX 400VAC,Three-Phase,50Hz,CE(#029015547) Base 380-400VAC,Three-Phase,50Hz,CE(#029015548) DX 230/380-400VAC,Three-Phase,50Hz,CE
350A,29VDC35%DutyCycle
40VDC 111-114kg
Migmatic300/380
Migmatic220/250
Migmatic175
8
MIGIndustrial
Comes Complete With•Industrialpowercord•Workcableandclamp•Factory-installedrunninggear/twin
bottlerack
Industrial
Comes Complete With•Industrialpowercord•Workcableandclamp•Factory-installedrunninggear/bottle
rack
XPS Series
XMS 403
Traditional Tapped Transformer Power SourceSimpleandprecisewith30(XPS350)and40(XPS450)voltagesteps,providestheoperatorwithasuperiorrangeandarcperformanceforeventhemostdemandingapplications.Two inductance terminals and laminated inductor providesastable,smootharcoperatorsappreciate.Dual digital meters with hold function*displayclear,precisereadingsofarcvoltageandamperage.Fan-On-Demand™—Electroniccontroloffancoolingsavesbothenergyandmaintenancebyonlyrunningthefanwhenrequired.Alsoreducestheingressofdustparticlesintothepowersource.Standard 14 pin connection to Miller wire feed unitsconnectstoavarietyofMillerwirefeeders.Thermal overload protection shutsdownthepowersourceoutput,ifoverheatingofeitherthemaintransformerorrectifieroccurs.115 VAC Auxiliary Power Receptacles (XPS 450) Auxiliarypowerforwater-coolingunit(optional)Undercarriage and Bottle Carrier Singleordoublebottle/coolerracksavailable.
Inverter arc control technologyprovidesclass-leadingweldingperformanceonavarietyofmaterial,whileLineVoltageCompensation(LVC™)maintainsconstantpowerevenwhenprimarypowerinputvariesfrom+/-10percent.Multi-Process Power Source—MIG,SynergicMIG,SynergicPulsed&Double-PulsedMIG,L-TIG&Stickprocesses.Enhanced Double-Pulsed and Pulsed MIG capabilitiesreducespatteranddistortion,improvebeadshapeandprovidebetterout-of-positionweldpuddlecontrol.Integrated water-cooling systemprovidesefficientcoolingwithlow-flowshutdownforbothMIGandTIGapplications,andreducesexternalconnectionsandcablestosaveworkspace.Simple user interfacereducesthenumberofcontrolsetupcombinationsforallprocessesandprograms(includingDouble-PulsedandPulsedMIGcapabilities)withoutminimizingfeaturesorweldingperformance.Large, dual digital metersareeasilypresettothedesiredweldoutput,andprovideeasy-to-viewcurrentandvoltagemeasurementsduringweldingtoensureoptimalcontroloftheweldbead.32bit microprocessorcontrolsthearcandallowseasysetting,updatingandmemorizationofmorethan100customizedweldingprograms.
Must be purchased from ITW Italy
Must be purchased from ITW Italy
XPS350&XPS450Family
XMS403Multi-ProcessSystem
Model Stock Number Rated Output Max. Open-Circuit Voltage Shipping Weight
XPS 350 (#029 015 531) 400V,50/60Hz,CE(#029 015 528) w/DigitalMeter,400V,50/60Hz,CE(#029 015 537) 230/400V,50/60Hz,CE(#029 015 534) w/DigitalMeter,230/400V,50/60Hz,CE
350A,32VDC,45%DutyCycle
38VDC 140kg
XPS 450 (#029 015 532) 400V,50/60Hz,CE(#029 015 529) w/DigitalMeter,400V,50/60Hz,CE(#029 015 538) 230/400V,50/60Hz,CE(#029 015 535) w/DigitalMeter,230/400V,50/60Hz,CE
450A,37VDC,45%DutyCycle
47VDC 155kg
Model Stock Number Rated OutputMax. Open-Circuit Voltage Wire Feed Speed
Shipping Weight
XMS 403 (#029 015 483) 400V,Three-Phase,50/60Hz,PowerSource,CE 300A,32VDC,60%DutyCycle
90VDC 86kg
XMS 44 (#029 007 424) WirefeederdesignedexclusivelyforXMS403SynergicSystem,CE 1-20MPM(40-788IPM) 21kg
Bernard® Push-Pull 400 A MIG Torch
(#PPW402-1,2-004MC45)4m(13ft),Watercooled(#PPW402-1,2-008MC45)8m(26-1/4ft),Watercooled
9
MIGIndustrial Heavy Industrial
Processes•MIG(GMAW)•FluxCored(FCAW)•AirCarbonArcCuttingandGouging
(CAC-A)(452:6.4mm[1/4in.]carbons)(652:9.5mm[3/8in.]carbons)
Most Popular Accessories•70SeriesWireFeeders•StandardRunningGear #042886•StandardCylinderRack #042887•ExtensionCords•RemoteOn/OffControl #042869•AirFilterkit #042939•Bernard®Q-Gun™•IndustrialMIG4/0Kit #300390
Deltaweld® Series See Literature No. DC/16.2
Deltaweld models are available in 300, 450 and 650 amps. Line voltage compensationkeepsweldingparametersconstantevenwheninputvoltageschange±10%.Eliminatesneedtochangeweldingparametersthroughouttheday.Material specific output studsprovidetheflexibilitytoproducetheoptimalarccharacteristicsforaluminum,stainlesssteelandallothermaterials.UniqueFan-On-Demand™coolingsystemoperatesonlywhenneeded.Reducesexcessnoiseandcontaminantsdrawnintothemachine.Thermal overload protectionautomaticallyshutsdownthesystemtopreventhighrepaircosts.Remote control capabilityallowsoperatorsfinetuningcapabilityatanextendeddistance.15 amp 115 VAC duplex receptacleforoperatingauxiliarytools.Power efficientforexceptionalvalueandreturnonyourinvestment.Digital metersforpresettingormonitoringweldingvoltageoramperageformoreprecisecontrol.
Rock solid reliability, exceptional value and power efficient operation make this the “Better!” MIG solution for the most demanding industrial manufacturing applications. Combined with the 70 Series wire feeder, this system is the workhorse of the industrial market.
452/602
Model Stock Number Rated OutputVoltage Range
Recommended Welding Range Open-Circuit Voltage Dimensions* Net Weight*
Deltaweld 302/402
(#903 376)200-208/230/460V,Machineonly(#903 392) 230/460/575V,Machineonly(#907 357) 380/400/440V,50/60Hz,CE
300Aat32VDC,100%DutyCycle
10-32 15-32V 42VDC H: 762mm(30in.)W:585mm(23in.)D: 775mm(30-1/2in.)
165kg(363lb)
Deltaweld 452/602
(#903 377)200-208/230/460V,Machineonly(#903 394) 230/460/575V,Machineonly(#903 358) 380/400/440V,50/60Hz,CE
450Aat38VDC,100%DutyCycle
10-38 15-38V 48VDC H: 762mm(30in.)W:585mm(23in.)D: 966mm(38in.)
201kg(442lb)
Deltaweld 652/852
(#903 396) 230/460/575V,Machineonly(#907 359) 380/400/440V,50/60Hz,CE
650Aat44VDC,100%DutyCycle
10-44 15-44V 54VDC H: 762mm(30in.)W:585mm(23in.)D: 966mm(38in.)
240.4kg(530lb)
Deltaweld Stationary Stationarydisplaywithoutrunninggear/cylinderrack.
Deltaweld MIGRunner™
•Deltaweldpowersource•S-74Dwirefeederwithdriverolls•Bernard®Q-Gun™•IndustrialMIG4/0Kit(seelistingatrightforkitcontents)
Everything in the Stationary plus:•RunningGear/CylinderRack
*Dimensions and weight are for power source only – includes lift eye and strain relief.
10
MIG
Model(Machine Only)
Stock Number
Input Power
Amperage/ Voltage Ranges
Rated Output
Amps Input at Rated Load Output, 60 Hz 208V 230V 400V 460V 575V KVA KW
Max. Open-Circuit Voltage Dimensions**
Net Weight**
Invision 352 MPa (#907 431)(#907 431 001)w/AuxiliaryPower(#907 431 002)w/AuxiliaryPower,CE
Three-Phase
CCMode:5-425ACVMode:10-38V
350Aat34VDC,60%DutyCycle
40.4 36.1 20.6 17.8 14.1 14.2 13.6 75VDC H:432mm (17in.)W:318mm (12-1/2in.)D:610mm (24in.)
36.3kg(80lb)
Single-Phase
CCMode:5-425ACVMode:10-38V
300Aat32VDC60%DutyCycle*
60.8 54.6 29.7 24.5 19.9 11.7 11.2
Invision 450 MPa (#907 485)w/AuxiliaryPower
Three-Phase
CCMode:15-600ACVMode:10-38V
450Aat38VDC,100%DutyCycle*
– 51 – 27.6 – 22 18.9 90VDC H:438mm (17.25in.)W:368mm (14-1/2in.)D:689mm (27.125in.)
55.3kg(122lb)
Heavy Industrial
Invision 450 is 3-phase only.
Processes•MIG(GMAW)•FluxCored(FCAW)•PulsedMIG(GMAW-P)•AirCarbonArcCuttingandGouging
(CAC-A)(Invision352:6.4mm[1/4in.]carbons)
•(Invision450:7.9mm[5/16-in.]carbons)
Push-Pull Guns Designed for the 74 MPa Plus Wire FeedersDedicatedgunsworkwithMPaPlusfeedersusingtachometerfeedbacktocoordinatewirefeedspeedofthegunandfeeder.
XR-Aluma-Pro™ Plus4.6m(15ft)air-cooled #3000000017.6m(25ft)air-cooled #30000100110.7m(35ft)air-cooled #3002640014.6m(15ft)water-cooled #3000030017.6m(25ft)water-cooled #30000400110.7m(35ft)water-cooled #300265001
Most Popular Accessories•MIGRunner™Cart(Single
Feedersonly) #195445•RunningGearCylinderRack#300408•IndustrialMIG4/0Kitwith
DinseConnector #300405•ExtensionCables
7.6m(25ft.) #24783102515m(50ft.) #24783105024.4m(80ft.) #247831080
Invision™ MPa Plus SystemFeatures Alumination™ to provide the versatility of extended reach push-pull aluminum and includes Pulsed MIG programs for other wires, providing the “Best!” solution for all your MIG welding needs.
See Literature No. DC/23.6
Built-in MIG and Pulsed MIG programsautomaticallysettheoptimalparametersforawidevarietyofwiresprovidingimmediateproductivity.Alumination™allowsuseofextendedreachpush-pullgunforconsistent,dependablealuminumwirefeeding.
Invision352modelallowsforanyinputvoltagehookup(208–575V)withnomanuallinking.450model
is230/460Vmanuallink.Synergic Pulsed MIG.Aswirespeedincreases/decreases,pulseparametersalsoincrease/decreasetomatchtherightamountofpowerneeded.
Profile Pulse™providesTIGappearancewithMIGsimplicityandproductivity.Optimized arc control fromstarttofinishisachievedusingcommunicationbetweenInvisionMPapowersourceand74MPaPlusfeeder.Robust and stable arc,evenatshortlengths,providesimprovedcontrolwithreducedheatinputandtheabilitytoweldawiderrangeofmaterialthicknesses.Easy to set up.Selectwirediameter,wiretypeandgasbeingused,setyourwirespeedandstrikeanarc.
*Duty cycle rating below achieved with 6 gauge input power cord (8 gauge cord supplied with unit). **Dimensions and weight are for power source only.
Invision450MPashown.
Invision MPa Plus Stationary Stationarydisplaywithoutrunninggear/cylinderrack.
Invision MPa Plus MIGRunner™MIGRunnersystemwithrunninggear/cylinderrack.
Invision350MPaair-cooledpackageshownwithsinglefeeder.
Invision350MPawater-cooledpackageshownwithdualfeeder(wirenotincluded).
•Invision352MPaor450MPawithorwithoutauxiliarypower•Singleordual74MPaPluswirefeederwithdriverolls•7.6m(25ft)XR-Aluma-Pro™Pluspush-pullgunforaluminum•4.6m(15ft)Bernard®Q400Gun(twoincludedw/dualfeeders)•IndustrialMIG4/0KitwithDinseConnector•Coolmate™3forsinglefeedersor Coolmate™V3fordualfeeders
(water-cooledpackagesonly)
EverythingintheStationaryplus:•Runninggear/cylinderrack(MIGRunnerCartforsingle
feedersorRunningGearCylinderRackfordualfeeders)
Millerrecommends
aluminumwire.
ALSO AVAILABLE! Push-onlywithQ400gun.ProvidesthesamegreatInvisionarccharacteristicsandsynergicMIGcapabilitiesonavarietyofalloys.
Invision 352 MPa or 450 MPaMachineonly.
11
MIG
* Weights are for power source only.
Industrial – 300 Heavy Industrial – 450/675
ProcessesMulti-MIG•Accu-Pulse™MIG(GMAW-P)
-Accu-Curve™MIG(GMAW-P)-Accu-Speed™(optional)
•PulsedMIG(GMAW-P)•MIG(GMAW)•MetalCored•RMD®-RegulatedMetalDeposition
(GMAW-SCT)(optional)•CarbonArcGouging(CAC-A)canalso
beactivated
Most Popular Axcess-ories•Accu-Speed™
ForPalm #300719ForPC #300720
•RMD®(RegulatedMetalDeposition)ForPalm #195252ForPC #300721
•Axcess®FileManagementSoftwareforPC #300529
•WaveWriter™FileManagementSoftware (consultfactory)
•FeederCart #142382•RunningGearCylinderRack(Axcess
300and450only) #300408• Industrial MIG 4/0 Kit #300 390
IncludesSmith®regulator/flowmeterwith3m(10ft)gashose,3m(10ft)4/0feederweldcablewithlugsand4.6m(15ft)workcablewith600-ampC-clamp
•AluminumGunKits–forpushingaluminumwire0.035,3m(10ft) #3005410.047,3.7m(12ft) #3005421/16,3.7m(12ft) #300543
•Axcessfeeder #195182
Axcess® Systems See Literature No. DC/8.0
Allowsforanyinputvoltagehookup(190-630V)withnomanuallinking.Assuresrock-solid,consistentoutputon
fluctuatingprimarylines.RS-232 serial port providesaccesstodatatransferandoptionalprogramdownloadsfromWebatMillerWelds.com/advanced.Axcess four-drive-roll wire drive feederiscombinedwithoperatorinterfaceleavingnocontrolsbackatthepowersource.MIGweldingprogramsincludepatentedAccu-Pulse®,Accu-Curve™standardoradaptivepulse,conventionalMIGandmetalcoreprograms.Note: Look for high-speed video clips of Accu-Pulse ®, Accu-Curve ™, Accu-Speed ™ and Front Panel Simulator at MillerWelds.com/advanced.Accu-Pulse®MIGprocessdeliversprecisecontrolofthearcevenovertackweldsandintightcorners.SureStart®technologyprovidesconsistentarcstartsbypreciselycontrollingpowerlevelsforspecificwireandgascombinations.
Optimize your industrial MIG welding system with digital control capability and exceptional MultiMIG® performance. A dedicated, menu-driven wire feeder provides a true synergic solution.
Axcess 300, 450 or 675 Machineonly.
Axcess StationaryStationarydisplaywithoutrunninggear/cylinderrack.• Axcesspowersource• Axcesswirefeederwithdriverolls• Bernard®Q-Gun™• IndustrialMIG4/0Kit(seelistingatright
forkitcontents)
Axcess MIG Runner™
Model Stock Number
Amperage/Voltage Ranges
Three-Phase Rated Output
Amps Input at Rated Output, 50/60 Hz 208 V 230V 400V 460V 575V KVA KW
Max. Open Circuit Voltage Net Weight*
Axcess 300 (#907 150)Machineonly(#907 348) CE
5-400A10-44V
300Aat32VDC,60%DutyCycle
33 29.7 16.9 14.6 11.6 11.7 11.2 80VDC 52.6kg(116lb)
Axcess 450 (#907 152) Machineonly(#907 275) CE (#907 275-01-1) CE,withRMD
5-600A10-44V
450Aat44VDC,100%DutyCycle
– 60 33.7 28.8 22.8 22.2 23.1 73.9kg(163lb)
Axcess 675 (#907 154)Machineonly 5-900A10-44V
675Aat44VDC,100%DutyCycle
– 89.7 – 43.7 34.8 35.7 34.4 94.3kg(208lb)
EverythingintheStationaryplus:•RunningGear/CylinderRack
12
Automated Manufacturing Systems
ProcessesMulti-MIG®
•Accu-Pulse®MIG(GMAW-P)-Accu-Curve™MIG(GMAW-P)-Accu-Speed™MIG(GMAW-P)
•PulsedMIG(GMAW-P)•MetalCore•MIG(GMAW)•RMD™RegulatedMetalDeposition
(GMAW-SCT)(optional)
Required Wire Drive Motor Assembly/Motor Control Cable•AA-40GBWireDriveMotor(includes
15.2m[50ft]volt-senselead)Left-handDrive #195426Right-HandDrive #195515(OrderrequiredMotorControlCableseparately)
•MotorControlCable6.1m(20ft) #3000979m(30ft) #30009615.2(50ft) #300098
Most Popular Axcess-ories•RMD(RegulatedMetalDeposition)
#195252•PalmConveniencePackage
#195517•AxcessFileManagementSoftware
#195249•WaveWriterFileManagementSoftware
#195250•CoolantFlowSwitch #195461•Receptacle/AdapterKits(Onerequired
permachine)ABB #194793Fanuc #194791Motoman #194790Universal #195002Panasonic #300056
•SmartAdapter #300012allowsautomatictobeconfiguredtofunctionassemi-automatic
•Fanuc/MotormanMotorBracket #300013
Auto-Axcess® Systems See Literature No. AU/8.0
Features Auto-Cal. . . A patented automatic calibration feature that uses the Auto-Axcess internal digital technology to allow simple, automatic scaling and synchronization to analog robot controllers. This assures consistent and repeatable results with minimal downtime when installing Auto-Axcess power sources into existing robot cells. It also saves time and additional hardware costs while minimizing complexity in new cells on most robot systems.
For robotic automation — seamless integration of digital control technology combines inverter welding power source and robotic interface.
AA-40GB Wire Drive Motor Assembly with OCP (Over Current Protection)toprotectagainstcurrentsurges.Newdesignutilizesanimprovedsheetmetalenclosureincludingprintedcircuitboard.Itfeaturesathreadedgasconnectionandadirect-panel-mounted,quarter-turnmotorcontrolcableconnectionthateliminatesmotionstressonthemotor’spowerandtachometerfeedbackwires.72-pin Harting connectorforquick,easyconnectiontocommonanalogrobotcontrollers.
Miller’spatentedtechnologyallowsforanyinputvoltagehookup(190-630V)withno
manuallinking.Assuresrock-solid,consistentoutputonfluctuatingprimarylines.
MIGweldingprogramsincludepatentedAccu-Pulse®,Accu-Curve™,Accu-Speed™,standardoradaptivepulse,conventionalMIGandmetalcoreprograms.Accu-Pulse®MIGprocessdeliversprecisecontrolofthearcevenovertackweldsandintightcorners.SureStart®technologyprovidesconsistentarcstartsbypreciselycontrollingpowerlevelsforspecificwireandgascombinations.Optional Axcess-able software:Accu-Pulse™tandem(factory-installedonly),Accu-Speed™forPalmorPC,RMD®(RegulatedMetalDeposition)forPalmorPC,Axcess®FileManagementforPC,andWaveWriter™FileManagementwithWaveShaping.
Model Stock Number
Amperage/Voltage Ranges
Three-Phase Rated Output
Amps Input at Rated Output, 50/60 Hz 208 V 230V 400V 460V 575V KVA KW
Max. OCV Net Weight
Auto-Axcess 300 (#907 151)BasePowerSource(#907 151-01-1) w/RMDProcessSoftware(#907 349) CE
5-400A10-44V
300Aat32VDC,60%DutyCycle
33 29.7 16.9 14.6 11.6 11.7 11.2 80VDC 52.6kg(116lb)
Auto-Axcess 450 (#907 153) BasePowerSource(#907 153-01-1) w/RMDProcessSoftware(#907 274) CE (#907 274-01-1) CE,withRMD
5-600A10-44V
450Aat44VDC,100%DutyCycle
– 60 33.7 28.8 22.8 22.2 23.1 73.9kg(163lb)
Auto-Axcess 675 (#907 155)BasePowerSource 5-900A10-44V
675Aat44VDC,100%DutyCycle
– 89.7 – 43.7 34.8 35.7 34.4 94.3kg(208lb)
Process RMD® RegulatedMetal Deposition (Optional)
Standard Spray
Pulsed Spray
Accu-Pulse®
Accu-Curve™
Accu-Speed ™ (Optional)
StandardShortCircuit
Flat/Horizontal All Position Performance Thin Materials/Gap FillingWeld Puddle
Control
Axcess® Multi-MIG® Welding Process Capabilities
Note: Look for high-speed video clips of Accu-Pulse, Accu-Curve, Accu-Speed and Front Panel Simulator at MillerWelds.com/advanced.
13
Wire Feeders
Smaller 8VS sizeisErgonomicallysound,lightweightunitiswellbalancedforeaseofcarryingtoremoteweldingsites.Fitsthrougha25mm(14in.)manhole/manway.Polypropylene case with built-in slide railsandtheabilitytoopenthedoortochangewirewithfeederinverticalposition.Potted and trayed main printed circuit boardfortheharshestenvironmentsaddsexceptionalreliability.Boardhasfull-triggerisolationsoashortedguntriggerwillnotaffectfeederoperation.Improved contractorforhighamperage,highdutycycleapplications.
Digital meters with SunVision™technologycandisplayvoltageandwirespeed,andalsoamperageifdesired.Meterscanbeseenclearlyevenindirectsunlight.Trigger hold, wire jog, and gas purgearelocatedonfrontpanel(8VS:triggerholdisoptional).Wider voltage rangeforsmallandlargewireswithnocontactorchatterorarcoutages.Double filtered gas valvekeepsdirtfromcloggingandaffectinggasflow.Excellent starts and superior arc performanceforalltypesandsizesofwireswhetherusingCVorCCpowersupply.
SuitCase™ X-TREME™ 8VS and 12VSTaking portable welding to the extreme — available in two sizes, these portable feeders have every feature you will ever need.
See Literature No. M/6.41
SuitCaseX-TREME8VS
SuitCaseX-TREME12VS
Model Stock Number Input PowerInput Welding Circuit Rating Wire Speed
Wire Type and Diameter Capacity
Maximum Spool Size Capacity
Shipping Weight
SuitCase X-TREME 8VS
(#300 656) w/ogun(#300 656-002) CE,Eurow/meters,triggerhold
Operatesonopen-circuitvoltageandarcvoltage14-48VDC/110Max.OCV
300Aat60%DutyCycle
1.3-19.8m/min(50-780IPM)ActualrangeinCCmodeisdependentonarcvoltageapplied
Solid Wire: 0.6-1.6mm(.023-1/16in.)Flux Cored: 0.8-1.6mm(.030-1/16in.)
203mm(8in.)6.4kg(14lb)
19.5kg(43lb)
SuitCase X-TREME 12VS
(#300 659) w/ogun(#300 659-001) CE,Eurow/ogun
425Aat60%DutyCycle
Solid Wire: 0.6-2.0mm(.023-5/64in.)Flux Cored: 0.8-2.0mm(.030-5/64in.)
305mm(12in.)20kg(45lb)
24kg(53lb)
Industrial
Use with CC/CV, DC Power Sources.
Processes•MIG(GMAW)•FluxCored(FCAW)
Suggested Power Sources•DimensionSeries™•Dimension™NT•XMT®Series•Bobcat™•Trailblazer®•BigBlue®
Suggested Guns•Bernard®Q300(GMAW)
Q3015AE8HM•Bernard®Dura-Flux™(FCAW)
FLX3515OSM-1•Roughneck®(GMAW)•Ironmate™FC-1260(FCAW)
Most Popular Accessories•8VSMeterKit #300331•8VSTriggerHold #300332•FlowmeterKit #300343•DriveRoll #238687•ContactTips #1580015
14
Wire Feeders
The SuitCase 12RC door opens with feeder in upright position and has built-in side rails.Totally enclosed, impact-resistant, flame-retardant caseprovidesstrengthanddurability,andprotectscomponentsandweldingwirefrommoisture,dustandothercontaminants.Ergonomically sound, lightweight, modular designiswellbalanced,andallowsimprovedmobilityandeaseofcarryingtoremoteweldingsitesandforserviceability.Flexibility to run a variety of wires up to 1.6 mm (5/64 in.) diameter.Quick-change drive rolls—notoolsrequired.Drive roll accessibilitymakesiteasytoinstallwire,adjusttensionandchangedriverolls.Carrying handlefoldsupoutofoperatorsway,yetlargeenoughforaglovedhandtocarry.Remote voltage control – standard.Gas solenoid valve – standard.
SuitCase™ 8RC and 12RCThe SuitCase 8RC and 12RC offer remote voltage control, light weight and small size, with superior durability needed to stay in service and meet production schedules.
SuitCase8RC
SuitCase12RC
See Literature No. M/6.5
Model Stock Number Input PowerInput Welding Circuit Rating Wire Speed
Wire Type and Diameter Capacity
Maximum Spool Size Capacity Net Weight
SuitCase 8RC (#300 660) w/ogun(#300 660-003) CE,Eurow/triggerhold
24VAC,7A,50/60Hz 500Aat100%DutyCycle
1.9-17.8m/min(75-700IPM)
Solid Wire: 0.6-2.0mm(.023-5/64in.)Flux Cored: 0.8-2.0mm(.030-5/64in.)
203mm(8in.)6.4kg(14lb)
12kg(25lb)
SuitCase 12RC (#300 663) w/ogun(#300 663-005) CE,Eurow/triggerhold
24VAC,10A,50/60Hz 305mm(12in.)20kg(44lb)
12kg(26lb)
Industrial
Use with CV Power Sources.
Processes•MIG(GMAW)•FluxCored(FCAW)
ST 44® Series See Literature No. MN/51.2
Consumable compartment,providesstoragespaceforcontacttips,gasdiffusersandnozzles.*Remote voltage control,enablespreciseremoteoperationoftheweldingpowersourcearcvoltage.**Quick change, no-tools required dual groove, reversible drive rolls.Largediameterdesign(41mm)provides smooth, positive & accurate wire feedingwithlonguninterruptedservicelife.Industrial 4-roll gear-driven cast aluminium drive system&heavy-dutymotorprovideswirespeedsrangingfrom0-20m/min.AvailablewithEuro style or US Style torch connections.Standard 14 Pin connection to Miller power sourcesconnectstheST44SeriestoanyMillerCVpowersourcewitha14pinreceptacle.2T/4T Latching gun triggerallowstheoperatortoweldforextendedperiods,withouthavingtomaintainpressureontheguntrigger.Precisecontrolofgasflowwiththebuilt-in*Gas flow meterensuringthecorrectgasflowrateisachievedandmaintained.AdjustableRun-In & Burn-Back controlallowstheoperatortosettheoptimumarcstarts&stops,reducingwirestubbing,arcflaringorwireburning-backtothecontacttip.
Model Stock Number Input Power Electrode Wire Diameter Capacity Wire Speed Wire Type and Diameter Dimensions Net Weight
ST 44
ST 44 D
(#029 007 406) 4rolldriveenclosedwirefeedunit,CE(#029 007 404) AsabovebutwithdigitalMeters,RVC&waterconnections,CE
24VAC,3A,50/60Hz
0.6-2.0mm(.023-5/64in.)
0/20m/min(0-790IPM)
Solid Steel: 0.6-2.0mm(.023-5/64in.)Flux Cored: 0.8-2.0mm(.030-5/64in.)
H: 420mm(16.5in.)W: 220mm(8.65in.)D: 650mm(25.5in.)
18kg(40lb)Basic20kg(44lb)Digital
Industrial
Use with CV, DC Power Sources.
Processes•MIG(GMAW)•FluxCored(FCAW)
Suggested Power Sources•CP-302 •Deltaweld•Invision •XMTSeries•Trailblazer •PipePro304
Suggested Guns•Bernard®Q300(GMAW)
Q3015AE8HM•Bernard®Dura-Flux™(FCAW)
FLX3515OSM-1•DriveRoll #238687•ContactTips #1580015
Most Popular Accessories•RemoteExtensionCords(1required)
7.6,15,or23m(25,50,or75ft)•MeterKits•ShieldingGasFilter #195189Field•FlowmeterKit #300343•Volt/CurrentSensorKit(Forboth
models—requiredfordigitalmeteroperationwithpowersourcesnothavingpinsFandHin14-pinreceptacle.)
Must be purchased from ITW Italy
* Optional on certain models** Requires a Miller power source capable of remote voltage control
15
Wire FeedersIndustrial – Spoolmatic Heavy Industrial – XR-Pistol/ Pistol-Pro
Use with CC/CV, DC Power Sources.
Processes•MIG(GMAW)withaluminum and
othersoftalloywires(XRgunsrequireoptionalhardwirekitstorunhardwire)
•PulsedMIG(GMAW-P)withoptionalpulsingpowersource
Suggested Power SourcesFor Spoolmatic Guns Only•Millermatic®212Auto-Set™•Shopmate™300DX•Bobcat™(requiresWC-115Awith
contactor)For both Spoolmatic and XR guns •Millermatic®252•Millermatic®350P/350PAluminumFor both Spoolmatic and XR Guns (requires WC-24 for Spoolmatic gun; requires XR-AlumaFeed or XR-Control for XR guns)•AlumaPower™MPa•CP-302•Dimension™Series•XMT®Series(exceptVSmodel)•XMT®MPaSeries•Trailblazer®•BigBlue®300Pro•BigBlue®350PipePro®
Most Popular AccessoriesWeld controls for Spoolmatic guns only•WC-24 #137549•WC-115A #137546•WC-115A(withcontactor)
#137546-01-1•WC-115ContactorKit #137548Feeders for XR guns only•XR-AlumaFeed™orXR™-Controls•HardwireLinerKit #198377
Pistol Grip Guns See Literature No. M/1.73 and M/1.74
Engineered for operator comfort,ourwell-balancedpistolgripgunsgiveyouportabilityandmultiplecableassemblylengthstoaccessthosehard-to-reachwelds.Quick-change, single-turn contact tipprovidesexcellentperformanceandeaseofreplacement.Head tubes are Roughneck® and Bernard™ Centerfire™ compatible.Easy access to drive assembly and removable head tubereducesservicetimebyallowingasimplemeansofchangingdriverollsandheadtubeorperformingroutinemaintenancewithoutdisassemblyofgun.Wire feed speed adjustment on the gun handle and reversible drive rollssavetimeandmoney.
Spoolmatic® Gun Additional FeaturesBuilt-in gas valve eliminatestheneedtopurgelonggaslines.2-stage trigger includesgaspreflow.Spool canister rotates 180°.
XR™ Guns Additional FeaturesBoth air- or water-cooled versions are available. Replaceable feed cable liner reducespartscostandservicetimebyallowingasimplemeansofremovingandreplacinglinerandnotthecompletefeedcable.Aluminum-series-specific tension setting(XR-Pistol-Proonly)ensuressmoothwirefeedingperformancewith4000or5000seriesaluminumwires.Easy-to-rotate, self-seating head tube(XR-Pistol-Proonly)allowsforbetteraccessintotightspots,preventingleaksandprovidingexcellentcurrenttransfer.HeadtubesarenowcommonwiththeAluma-Progooseneck-styleguns.Head tube options in several different lengths and bend configurations(XR-Pistol-Proonly)areavailableforusewhenastandardheadtubedoesn’tfittheapplication.Improved motor and drive design(XR-Pistol-Proonly)improvesfeedabilityandarcconsistencyoverlongerdistanceswhilehelpingreducedowntimeandmaintenancecostsassociatedwithcomplexdrivesystems.
Spoolmatic® spool guns and XR™ push-pull guns are the professional’s choice for exceptional aluminum welding results in industrial or commercial applications.
*Order drive rolls and drive roll kits separately from guns. ** Wire speed dependent on control box or Millermatic used.
Model Stock Number*Welding Current Rating Wire Speed** Wire Diameter Capacity
Maximum Spool Size Capacity
Gun Weight(Gun only)
Spoolmatic(Air-Cooled)
(#195 156) 4.5m(15ft)cable(#130 831) 9m(30ft)cable
200Aat100%DutyCycle
1.8-22.2m/min.(70-875IPM)
0.8-1.6mm(.030-1/16in.)aluminumwireandhardwireupto1.1mm(.045in.)
102mm(4in.) 1.3kg(2.9lb)
XR-Pistol (Air-Cooled)
(#198 127) CE 4.6m(15ft)cable(#198 128) CE 9m(30ft)cable
200Aat100%DutyCycle
1.8-22.2m/min.(70-875IPM)
0.8-1.6mm(.030-1/16in.)aluminumwire
– 1kg(2.2lb)
XR-Pistol(Water-Cooled)
(#198 129) CE 4.6m(15ft)cable(#198 130) CE 9m(30ft)cable
400Aat100%DutyCycle
1.1kg(2.4lb)
XR-Pistol-Pro(Air-Cooled)
(#300 782) 4.6m(15ft)cable(#300 783) 7.6m(25ft)cable(#300 784) 10.6m(35ft)cable
200Aat100%DutyCycle
1.8-23m/min.(70-900IPM)
0.8-1.6mm(.030-1/16in.)aluminumwire
Wirekit#230708requiredtorun1.6mm.(1/16-in)wire.
– 1kg(2.2lb)
XR-Pistol-Pro(Water-Cooled)
(#300 786) 4.6m(15ft)cable(#300 787) 7.6m(25ft)cable(#300 788) 10.6m(35ft)cable
400Aat100%DutyCycle
1.1kg(2.4lb)
Millerrecommends
aluminumwire.
Spoolmaticspoolgun
XR-Pistol-Propush-pullgun
XR-Pistolpush-pullgun
16
Wire Feeders
Heavy Industrial
Use with CC/CV, DC Power Sources.
Processes•MIG(GMAW)withaluminumand
othersoftalloywires•PulsedMIG(GMAW-P)withoptional
pulsingpowersource
Suggested Power Sources•AlumaPower™MPa•Deltaweld®Series•Invision™352MPa/456MP•XMT®Series(exceptVSmodel)•XMT®MPaSeries•Trailblazer®
Suggested Guns•XR™-Pistol/Pistol-Pro(GMAW)•XR-Aluma-Pro™Lite/XR-Aluma-Pro
(GMAW)(seeabove)
Most Popular Accessories•Optima™MIGPulseControl#043389•ExtensionCables•PSA-2Control #141604•GasFlowmeterKitforXR-SModel
#246127
Gooseneck-Style Guns
XR-S and XR-D Controls
XR-Aluma-Pro™ guns work in conjunction with XR-Controls, XR-AlumaFeed or select Millermatic machines to provide an outstanding solution for push-pull applications.
The XR-S and XR-D Controls offer unsurpassed performance and reliability for feeding aluminum and other difficult-to-feed wire types. The perfect choice for use with basic CV MIG power sources.
XR-Aluma-Pro
XR-Aluma-ProLite
XR-D
Modelsincludeboth.035andfactory-installed3/64in.driverolls.Order1/16in.controlboxdriverollsseparately(#195591).
See Literature No. M/1.7
XR-Aluma-Pro Lite See Literature No. M/1.75Compact 175-amp, 60 percent duty cycle, push-pull gun with Bernard™ Centerfire™ consumables —idealforindustrialapplications.Lightweight gunreduceshandandwelderfatigue.Rear triggerallowsoperatorstoeasilyaccesshard-to-reachwelds.
XR-Aluma-Pro See Literature No. M/1.71Robust 300-amp, 100 percent duty cycle, push-pull gun with Miller® Fastip™ consumables —madeforheavyindustrialapplications.Rotatable, self-seating head tubeforvariousweldingpositions,reducingoperatorfatigue.
Digital wire feed speed readout.True torque feed motor push-pull designprovidescontinuouspushforcetothewirewhilethegunmotorcontrolsthespeedatthegun.Themotorsworktogethertoprovideaccurateandpositivewirefeedspeedwithoutwireshavingordeformation.Standard jog and purge as well as trigger holdformakinglongweldmentswithouthandfatigue.Adjustable wire run-in controlallowsarcstartingtobefinetuned,reducingwirestubbingorarcflaringwhichcanresultinaburnbacktothecontacttip.
XR-D Model Additional FeaturesDigital weld voltage readout.Remote voltage controlplusbasicprogrammableweldsequencingforpreflow, postflow, start, and craterprovidehigherqualitywelds.
™ ™
Gun Style Stock Number Welding Current Rating Wire Speed Wire Diameter Capacity Net Weight (gun only)
XR-Aluma-Pro Lite(air-cooled)
(#300 948)7.6m(25ft) 175Aat60%DutyCycle 1.8-23m/min(70-900IPM)
WirespeeddependentoncontrolboxorMillermaticused.
0.8-1.2mm(.030-.047in.)aluminumwire
0.9kg(2.0lb.)
XR-Aluma-Pro (air-cooled)
(#300 000)4.6m(15ft)(#300 301)7.6m(25ft)(#300 264)10.6m(35ft)
300Aat100%DutyCycle 0.8-1.6mm(.030-1/16in.)aluminumwire
Wirekit#230708requiredtorun1.6mm(1/16in.)wire
1.1kg(2.5lb.)
XR-Aluma-Pro (water-cooled)
(#300 003)4.6m(15ft)(#300 004)7.6m(25ft)(#300 265)10.6m(35ft)
400Aat100%DutyCycle 1.3kg(2.9lb.)
Stock Number Input Power Wire Feed Speed Wire Diameter Capacity Max Spool Size Capacity Dimensions Net Weight
(#300 601) CE XR-S(#300 687) CE XR-D
24VAC,50/60or100Hz
1.3-23m/min(50-900IPM)
0.8-1.6mm(.030-1/16in.)aluminumwireDriverollkit#195591requiredtorun1.6mm(1/16in.)wire.
305mm(12in.) H:406mm(16in.)W:235mm(9-1/4in.)D:540mm(21-1/4in.)
19.2kg(42.5lb)
XR-S
Millerrecommends
aluminumwire.
Millerrecommends
aluminumwire.
Industrial – XR-Aluma-Pro Lite Heavy Industrial – XR-Aluma-Pro
Processes•MIG(GMAW)withaluminumwire
(capableofotherwireswithoptionalhardwirekits)
•PulsedMIG(GMAW-P)withoptionalpulsingpowersource
Suggested Power SourcesFor both guns•Millermatic®252•Millermatic®350P/350PAluminumFor both guns (requires XR-AlumaFeed™ or XR-Control below)•AlumaPower™MPa•Deltaweld®Series•Invision™MPa•XMT®Series(exceptVSmodel)•XMT®MPaSeries•Trailblazer®
Most Popular Accessories•HardwireLinerKit #198377
17
Wire Feeders
Stock Number Input Power Wire Speed Wire Diameter Capacity Maximum Spool Size CapacityShipping Weight
(#300 615) 22Awithoutgun 24VAC,7A,50/60Hz
1.9-19m/min(75-750IPM) 22A: 0.6-2.0mm (.023-5/64in.)
27kg(60lb)coil 23kg(50lb)
(#300 622)24Awithoutgun 24A: 0.6-2.4mm (.023-3/32in.)
26kg(56lb)
Industrial
Use with CV, DC Power Sources.
Processes•MIG(GMAW)•FluxCored(FCAW)
Most Popular Accessories•DigitalDisplay #186498•Pre/PostFlowandSpotControl
#186496•VoltageControl #194211•Bernard®Gun Q3015AE8XM•DriveRoll035/045 #190300•ContactTips035/045 #1580012
22A and 24A See Literature No. M/11.0
Bothwirefeedersare ideal for most high duty cycle applicationsrequiringday-in/day-outtrouble-freeoperation.Trigger hold control forlongextendedwelds.Two gear-driven drive rollson22Aforsmooth,positivewirefeed.Four gear-driven drive rollson24Aforlargerwiresizes.On-board burnback and motor ramp control forexcellentstartingandstoppingperformance.Heavy-duty, 16 gauge metal enclosureforextradurability.Remote voltageisstandardon24A.Optional presettable voltage and wire feed speedonmostpowersourcesfor22A.
Simple to use, but built with the strength and flexibility to handle industrial manufacturing and fabricating, the 22A and 24A deliver proven reliability and economy.
Model Stock Number Input Power Wire SpeedWire Diameter Capacity
Maximum Spool Size Capacity Shipping Weight
I-24A (#186 493)FourDriveRoll,w/ogun, CE 24VAC,7A,50/60Hz
1.9-16.5m/min(75-650IPM)
0.6-2.0mm(.023-5/64in.)
27.2kg(60lb) 186 493 12kg(26lb)
Must be purchased from ITW Italy Model Stock Number Input Power Wire Speed Wire Diameter Capacity Dimensions Net Weight
ST-24 BaseST-24 RVCandWaterST-24 Digital,RVC,Water
(#029 007 395)CE(#029 007 396)CE(#029 007 397)CE
24VAC,7A,50/60Hz 0-20m/min(0-750IPM)
0.6-1.8mm(.023-.072in.)
H: 279mm(11in.)W: 273mm(10.75in.)D: 597mm(23.5in.)
16.6kg(36.5lb)
Industrial
Use with CV Power Sources.
Processes•MIG(GMAW)•FluxCored(FCAW)(gas-andself-
shielded)
I-20/ST-24 Series See Literature No. M/6.91x for I-20See Literature No. WFM/4.0 UK for ST-24
Thiswirefeederisideal for most high duty cycle applicationsrequiringday-in/day-outtrouble-freeoperation.Trigger hold control forlongextendedwelds.Geardrivendriverollsforsmooth,positiveandaccuratewirefeed.On-board burnback and motor ramp control forunmatchedstartingandstoppingperformance.Heavy-duty, 16 gauge metal enclosurefordurabilityinharshenvironments.Optional presettable voltage and wire feed speedoncertainpowersources.Euro-type gun adapter foraquickconnectiontoEuropeanstyleguns.
18
Wire Feeders
Stock Number Input Power Wire Speed Wire Diameter CapacityMax. Spool Size Capacity Shipping Weight
Single Wire ModelsS-74S (#300 616) S-74S (#300 616-001) withHigh-SpeedMotorS-74S (#300 616-002) CE,EuroS-74D (#300 617) S-74D (#300 617-001) withHigh-SpeedMotorS-74D (#300 617-003) CE,EuroS-74DX (#300 618) S-74DX (#300 618-002)withHigh-SpeedMotorS-74DX (#300 618-003) CE, Euro
24VAC,10A50/60Hz
1.3-19.8mm(50-780IPM)
OptionalHighSpeedMotor:2.3-36.6m/min(92-1435IPM)
Whenusing2.4-3.2mm(3/32-1/8in.)wires,consultfactoryforlowspeedoptions.
0.6-3.2mm(.023-1/8in.) 27kg(60lb)coil
25kg(55lb)
Dual Wire ModelsD-74S (#300 619) D-74S (#300 619-001) CE, Euro,nogunD-74D (#300 620) D-74D (#300 620-001) withHigh-SpeedMotor D-74D (#300 620-002) CE,EuroD-74DX (#300 621) D-74DX (#300 621-001)withHigh-SpeedMotorD-74DX (#300 621-002) CE, Euro
46.3kg(102lb)
195 061 50kg(109lb)
70 Series See Literature No. M/3.0
Raising the bar for industrial-class wire feeders with all the traditional features, plus enhanced flexibility provided by features such as trigger hold, automatic run-in, and tool-less rotatable drive.
S-74DS-74DX
D-74D
Tool-less rotatable drive assemblyallowsoperatortorotatethedrivehousing,eliminatingseverebendsinthewirefeedpathwhichreducegunlinerlife.Thisfeaturealsoaidsinfeedingdifficultwires.Designed to be easily upgradeablebysimplychangingthefrontpanelandaddingthetachometerfeedbacksystem.Benchmodelsarealsoavailableinbothsingle(S-74)anddualmodels(D-74).Thebestjustgotbetter!Automatic run-in controlsignificantlyimprovesarcstarts.Run-incanbeindependentlysetontheDXmodel.Trigger hold allowstheoperatortomakelongweldswithouthavingtoholdthetriggercontinuously.Reducesoperatorfatigue.Standard 3 m (10 ft) 14-pin interconnecting cordisincluded.
DX Models Additional FeaturesDual schedule control allowstheoperatortoswitchbetweentwoweldingparameterswithoutreadjustingthemachine,savingtimeandenhancingquality.Sequence control givestheoperatorcompletecontroloftheweldingparameters:preflow,run-in,weldtime,crater,burnbackandpostflow.Welding process range controllocksparametersatasetpercentageofweldingparameterstoensureweldingproceduresandqualitystandardsaremaintained.Four weld programsallowtheoperatortostorefourindependentweldingparametersreducingweldsetuptime.
Heavy Industrial
Use with CV, DC Power Sources.
Processes•MIG(GMAW)•FluxCored(FCAW)(gasandself-
shielded)
Models• 74-S – Standard• 74-D – Digitalmeters• 74-DX –Deluxe–DigitalFullFeature
Most Popular Accessories•Bernard®Guns Q4015AE8EM
Q3015AE8XM Q3015AE8HM Q3015CB8CM
•DriveRoll035/045 #235336•ContactTips035/045 #1580012
19
Wire Feeders
Model/Stock Number Input PowerWire Feed Speed Wire Diameter Capacity Max. Spool Size Capacity Dimensions Net Weight
Single-Wire ModelS-74 MPa Plus (#300 577) CE
24VAC,10A50/60Hz
1.3-19.8mm(50-780IPM)
Hard Wire0.6-2.0mm(.023-5/64in.)Aluminum0.9-1.6mm(.035-1/16in.)
Wirekit#230708requiredtorun1.6mm(1/16in.)aluminumwire.
27kg(60lb)coilwithoptionalWireReelAssembly#108008
H: 356mm(14in.)W:318mm(121⁄2in.)D: 711mm(28in.)
26kg(58lb)
Dual-Wire ModelD-74 MPa Plus (#300 578) CE
H: 356mm(14in.)W:533mm(21in.)D: 889mm(35in.)
39.5kg(87lb)
Heavy Industrial
Use with CV, DC Power Sources.
Processes•MIG(GMAW)•FluxCored(FCAW)•PulsedMIG(GMAW-P)withoptional
MPapowersource
Suggested Power Sources•Deltaweld®Series•Invision™•Dimension™Series•XMT®Series(exceptVSmodel)•Dimension™NT450
Suggested Guns•Bernard®andTregaskiss™•XR-AlumaPro™Plus(seebelow)
Most Popular Accessories•XR-AlumaPro™Pluspush-pullguns
foraluminum4.6m(15ft)air-cooled #3000000017.6m(25ft)air-cooled #30000100110.7m(35ft)air-cooled #3002640014.6m(15ft)water-cooled #3000030017.6m(25ft)water-cooled #30000400110.7m(35ft)water-cooled #300265001DedicatedgunworkswithMPaPlusfeedersusingtachometerfeedbacktocoordinatewirefeedspeedofthegunandthefeeder.
•FeederCart #142382•AluminumGunKits
.035,3m(10ft) #300541
.047,3.7m(12ft) #3005421/16,3.7m(12ft) #300543Kitsinclude.035,.047or1/16in.driverollsand10or12ftBernard®Q-Gun™.
•ExtensionCables7.6m(25ft) #24783102515m(50ft) #24783105024.4m(80ft) #247831080
•SpoolAdapter #047141•TurntableAssembly #146236•WireStraightener•HangingBail #058435•WireReelAssembly #108008•SpoolCovers
ForS-74andleftsideofD-74models #057607ForrightsideofD-74models #090389
•1.6mm(1/16in.)LinerandWireKit #230708
•.023–5/64in.driverolls
70 Series MPa PlusThe same great features and reliability of the traditional 70 Series with the added capability of push-pull aluminum, and more when optimized with the Invision MPa power source.
S-74MPaPlus
D-74MPaPlus
Alumination™technologygivesyoutheabilitytousetheextendedreachofapush-pullsystemforconsistent,versatileanddependablealuminumwirefeeding.Aluminationgivesyoutheversatilitytohandlewhateveraluminumweldingjobyouwanttotackle.Trigger schedule selectallowstheoperatortoselectthealternativeschedulebyquicklytappingtheguntriggerwhennotwelding.WhenoptimizedwiththeInvision352MPatheoperatorcanalsoswitchfromMIGtoPulsedMIG.Accu-Mate™properlyseatsthepowerpinforbestfeedingperformanceandpreventsAccu-MategroovedMIGgunsfromslidinginthecasting.
Optional XR-AlumaPro™ Plus push-pull gun for aluminum.Comesin4.6-,7.6-and10.7-m(15-,25-and35-ft)lengthsforextendedreachwithtrouble-free,reliablefeeding.Gunisavailableineitherair-orwater-cooledversions.
Additional Features When Used With Invision 352 MPa and XMT 350 MPa Power SourcesSynergicPulsedMIGoperationwhenoptimizedwiththeInvisionMPapowersource.Providescommunicationbetweenthepowersource,feederandgun.Aswirespeedincreases/decreases,thepulseparametersalsoincrease/decreasetomatchtherightamountofpowerneeded.Profile Pulse™providesTIGappearancewithMIGsimplicityandproductivity.Achieve“stackeddime”weldbeadappearancewithoutback-stepping.ProfilePulsefrequencycanbechangedtoincreaseordecreasethespacingbetweentheripplepatterntoachievethedesiredweldappearance.
See Literature No. M/3.0
Includes Bernard ® Q4004.6-m (15-ft) MIG Welding Gun!
20
Wire Feeders
Model/Stock NumberInput Power Wire Speed
Wire Diameter Capacity
Maximum Spool Size Capacity
2.4 m (8 ft) Booms with Single-Wire Feeders SS-74S8 (#300 625) w/S-74SSS-74D8 (#300 626)w/S-74DSS-74DX8 (#300 629) w/S-74DX
3.7 m (12 ft) Booms with Single-Wire Feeders SS-74S12 (#300 623) w/S-74SSS-74D12 (#300 627)w/S-74DSS-74DX12 (#300 630) w/S-74DX
4.9 m (16 ft) Booms with Single-Wire Feeders SS-74S16 (#300 624) w/S-74SSS-74D16 (#300 628)w/S-74DSS-74DX16 (#300 631) w/S-74DX
24VAC,10A,50/60Hz
1.3-19.8m/min(50-780IPM)
OptionalHighSpeed:2.3-36.6m/min(92-1435IPM)
StandardSpeedMotor:0.6-3.2mm(.023-1/8in.)Whenusing2.4-3.2mm(3/32-1/8in.)wires,consultfactoryforlowspeedoptions.
27kg(60lb)coil
2.4 m (8 ft) Booms with Dual-Wire Feeders DS-74S8 (#300 632) w/D-74SDS-74D8 (#300 635) w/D-74DDS-74DX8 (#300 638) w/D-74DX
3.7 m (12 ft) Booms with Dual-Wire Feeders DS-74S12 (#300 633) w/D-74SDS-74D12 (#300 636)w/D-74DDS-74DX12 (#300 639) w/D-74DX
4.9 m (16 ft) Booms with Dual-Wire Feeders DS-74S16 (#300 634) w/D-74SDS-74D16 (#300 637)w/D-74DDS-74DX16 (#300 640) w/D-74DX
Heavy Industrial
Use with CV, DC Power Sources.
Processes•MIG(GMAW)•FluxCored(FCAW)
(gas-andself-shielded)
Suggested Power Sources•CP302•Deltaweld®Series•Invision™•Dimension™Series•XMT®Series(exceptVSmodel)•Dimension™NT450
Suggested Guns•Bernard®(GMAW)
Most Popular Accessories•Remoteextensioncords
7.6m(25ft)15m(50ft)23m(75ft)
•WireReelAssembly #108008•0.6-3.17mm(.023-1/8in.)drive
rolls•Swingpak™Base #183997•1.2m(4ft)Pipepostwith
45mm(18in.)base #149838•1.8m(6ft)Pipepostwith
45mm(18in.)base #149839•1.2m(4ft)PipePostwithsingle/dual
spoolcarrier #300353•3.6m(6ft)PipePostwithsingle/dual
spoolcarrier #300352
70 Series Swingarc™
See Literature No. M/13.11
Swingarc boom-mounted wire feeders bring an extra dimension of flexibility and efficiency to weld stations dealing with large weldments, or wherever operator mobility is required.
Powersource(required,orderseparately)
Swingpak™Baseoptional
BernardQ-Gun™
SingleSwingarcshownwithpipepost,powersource,weldinggun,andoptionalSwingpak™base.
Pipepost(required,orderseparately)
Swingarc
Models in 2.4 m (8 ft), 3.6 m (12 ft) or 4.8 m (16 ft) lengthsmaximizeoutput.The unique counterbalanced designmakesiteasyandconvenienttopositiontheboomexactlywhereitisneeded.360-degree rotation and 60-degree lift anglemaximizesworkarea(4.8m[16ft],7.3m[24ft]or9.75m[32ft]diameterworkarea).Standard 3 m (10 ft) 14-pin interconnecting cordincluded.In-boom cable routingorganizeshosesandcables,protectsthemfromdamage.Quick-change drive rollsmeannotoolsarerequiredbytheoperatortochangedriverolls.
21
STICKLight Industrial
Process•Stick(SMAW)
Comes Complete With•4.5m(15ft)No.4electrodecablewith
heavy-dutyelectrodeholder•3m(10ft)workcablewithclamp•Powercordwithplug
Industrial
Processes•Stick(SMAW)•TIG(GTAW)
Most Popular Accessories•CST280Rack•RCC-14RemoteControl #151086•RFCS-14RemoteControl #043688•RFCS-14RemoteControl #043554•RFCS-14HDRemoteControl
#194744•RHC-14RemoteControl #129340
Thunderbolt® XL
CST™ 280
Economical Stick machines with precise, dependable control.• Patented Accu-Set™ amperage indicator• Unit allows higher duty cycle when amperage decreases• Infinite current control• Output selector switch on AC/DC units• 225 AC and 225/150 AC/DC certified by Canadian Standards
Association to both the Canadian and the U.S. Standards
Easy voltage changeover between voltages rangesthroughatwopositionmanualswitch.Convenientlylocatedontherearpanel,itsimplifiesvoltagechangeinracks.Simpletooperateprocess selector knob automatically sets the proper dig settingonE6010andE7018electrodesprovidingsuperiorstickperformance.Lift-Arc™startforTIGarcstartswithouttheuseofhighfrequency.Fan-On-Demand™coolingsystemoperatesonlywhenneededprovidingpowerefficiencyandnoisereduction.Stand-alone or rack-mounted.Optional4-packor8-packrack,usedinconstruction/shipyards,isavailableformulti-operatorapplications.Allcontrolsincludingthepowerswitcharelocatedonthefrontofthemachineforeasyaccess.Remote amperage controlprovidedthrough14-pinreceptacleonthefrontofthemachine.Thispermitstheuseofstandardamperagecontroldevices.Tweco- or Dinse-style connectors available.TheDinse-styleincludesonesetofmaleconnectors;theTweco-styledoesnot.
Durable yet lightweight Stick/TIG welding power source designed for the construction industry. 280 amps of output is ideal for stick electrodes up to 4.8 mm (3/16 in.) and TIG welding of pipe and plate.
225 AC, 225/150 AC/DCSee Literature No. AC/2.0 for AC model and AD/8.0 for AC/DC model
ThunderboltXL225ACshown
Note: Primary input current draw is limited to 50 A.
225AC
225/150AC/DC
See Literature No. DC/29.55
Model Stock NumberRated Output at 20% Duty Cycle, 60 Hz
Rated Output at 100% Duty Cycle
Amps Input at Rated Output 208 V 230V
Max. Open-Circuit Voltage Shipping Weight
Thunderbolt XL 225 AC (CSA)
(#903 641)230V,50/60Hz
AC 225Aat25VAC(15%DutyCycle,50Hz)
100A – 47.5 80 41kg(92lb)
Thunderbolt XL 225/150 AC/DC (CSA)
(#903 642)230V,50/60Hz
AC 225Aat25V(15%DutyCycle,50Hz)
100A – 47.5 50kg(110lb)
DC 150Aat25V(15%DutyCycle,50Hz)
65A
Stock Number Welding Mode Input Power Rated OutputWelding Amperage Range
Max. Open-Circuit Voltage
Shipping Weight
(#907 244)Dinse-style,220-230/460-575Volt(#907 244-01-1)Tweco®-style,220-230/460-575Volt
Stick/TIG(SMAW/GTAW)
Three-Phase 280Aat31.2V,35%DutyCycle200Aat28V,100%DutyCycle
5-280 77VDC 20kg(44lb)
Single-Phase 200Aat28V,50%DutyCycle150Aat26V,100%DutyCycle
5-200
(#907 251)Dinse-style,208-230/400-460Volt(#907 251-01-1)Tweco®-style,208-230/400-460Volt(#907 251-01-2)Dinse-style,208-230/400-460Voltw/VRD
Stick/TIG(SMAW/GTAW)
Three-Phase 280Aat31.2V,35%DutyCycle200Aat28V,100%DutyCycle
5-280 67VDC 21kg(46lb)
Single-Phase 200Aat28V,50%DutyCycle150Aat26V,100%DutyCycle
5-200
(#907 563)w/DigitalMeters,Dinse-style,208-230/400-460Volt(#907 563 001)w/DigitalMeters,Dinse-style,208-230/400-460Voltw/VRD
Stick/TIG(SMAW/GTAW)
Three-Phase 280Aat31.2V,35%DutyCycle200Aat28V,100%DutyCycle
5-280 67VDC 21kg(46lb)
Single-Phase 200Aat28V,50%DutyCycle150Aat26V,100%DutyCycle
5-200
22
STICKLight Industrial / Industrial
Processes•Stick(SMAW)•AirCarbonArcCuttingandGouging
(CAC-A)(4.8mm[3/16in.]carbons)
Heavy Industrial
Processes•Stick(SMAW)•TIG(GTAW)•AirCarbonArcCuttingandGouging
(CAC-A)(402:6.4mm[1/4in.]carbons)(602:7.5mm[5/16in.]carbons)(852:9.5mm[3/8in.]carbons)
•FluxCored(FCAW)•MIGSprayTransfer(GMAWwith
voltage-sensingfeeder)
Dialarc® 250 AC/DC
Gold Star® Series
Superb performance and versatility in a flexible Stick machine.
• Single-dial infinite current control• High and low ranges• Forced-draft cooling fan• Superior 6010 and 7018 Stick welding• High output and duty cycle• Optional remote weld output control
• Hot Start™ and built-in arc control
• Enclosed circuit board• Automatic thermal overload
protection with indicator light• Fan-On-Demand™
• 15 amp 115 VAC duplex receptacle
• Power efficient• Remote control capability• Optional digital voltmeter and
ammeter
452/602Shown
See Literature No. AD/2.1
See Literature No. DC/8.1
Stock Number Welding Amperage Range Rated OutputMax. Open- Circuit Voltage
Amps Input at Rated Output, 60 Hz 200V 208V 230V 460V 575V KVA KW
Shipping Weight
Without Power Factor Correction (#907 017) 220(208)/230/460V
AC Low:35-300 225Aat29VAC,30%DutyCycle
70 84 – 73 36 29 16.8 9.8 173kg(382lb)
DC Low:35-265 225Aat29VAC,30%DutyCycle
79 92 – 80 40 32 18.6 11.8 175.1kg(386lb)
With Power Factor Correction (#907 015)208/230/460/575V
AC Low:35-300 225Aat29VAC,30%DutyCycle
70 60 55 27 22 12.5 9.9 184kg(404lb)
DC Low:35-265 225Aat29VAC,30%DutyCycle
79 66 60 30 24 13.7 10.8
Model Stock Number Rated Output Amperage Range in CC Mode Max. Open-Circuit Voltage Shipping Weight
Gold Star 302/402
(#903 373) 200(208)/230/460V,60Hz(#907 362) 380/400/440V50/60Hz, CE
300Aat32VDC,60%DutyCycle
15-395 72VDC 180kg(396lb)
Gold Star 452/602
(#903 374) 200(208)/230/460V,60Hz(#907 363) 380/400/440V50/60Hz, CE
450Aat38VDC,60%DutyCycle
20-590 72VDC 215kg(474lb)
Gold Star 652/852
(#903 402) 230/460/575V,60Hz(#907 364) 380/400/440V50/60Hz, CE
650Aat44VDC,60%DutyCycle
50-850 72VDC 262kg(578lb)
Rugged, reliable performance and superior arc characteristics.
23
STICK
Maxstar® 150 S
Maxstar® 200 STR
See Literature No. DC/27.0
See Literature No. DC/29.5
Miller’sexclusivemulti-voltage plug (MVP™)allowsconnectionto115or230Vreceptacleswithouttools—choosetheplugthatfitsthereceptacleandconnectittothepowercord.Portableintheshoporatthejobsite—at6kg(13.2lb)theshoulderstrapallowstheoperatortoeasilymovefromlocationtolocation.Auto-Line™circuitryautomaticallyconnectsto115-230VAC,single-phasepowerwithoutremovingthecoverstorelinkthepowersource.Low OCV Stickreducesopen-circuitvoltageto12-16VDCwhenpowersourceisnotinuse.Adaptive Hot Start™ for Stick arc startspreventselectrodefromsticking.Single amperage rangeallowsoperatortoaccuratelysetamperageonboth115or230Vprimarypower.
Allowsforanyinputvoltagehook-upfrom120-460V,single-orthree-phasewithnomanuallinking,providingconvenienceinany
jobsetting.Idealsolutionfordirtyorunreliableinputpower.Low OCV Stickreducesopen-circuitvoltageto9–14VDCwhenpowersourceisnotinuse.Thisbuilt-incircuitdesigneliminatestheneedforadd-onvoltagereducers.Excellent for thin and medium wallpipe welding.Lift-Arc™startforTIGarcstartswithouttheuseofhighfrequency.Remote amperage controlprovidedthrough14-pinreceptacleonfrontofmachine.Adaptive Hot Start™ for Stick arc startsautomaticallyincreasesoutputamperageatstartofweldshouldthestartrequireit.Preventselectrodefromstickingandcreatinganinclusion.Portableat32lb—easilymovedfromlocationtolocation.
Light Industrial
#907 134 Comes Complete With•Powersourceandcord•4m(13ft)stickelectrodeholderwith
Dinseconnector•3m(10ft)workclampwith25mm
Dinseconnector•MVP™plugs•Shoulderstrap
#907 134-01-2 Includes Above Plus•ProtectiveX-CASE™
Most Popular Accessories•MVP™Plugs•ProtectiveX-CASE™ #300184
Industrial
Processes•Stick(SMAW)•TIG(GTAW)
Comes Complete With•Powersource•2.4m(8ft)primarycord•(2)50mmDinseconnectors•Adjustableshoulderstrap
Most Popular Accessories•Air-CooledTIGtorchadapter#195378•Protectivecover #195321•RCCS-14RemoteControl #043688•RFCS-14HDRemoteControl
#194744•WeldcraftWP17V12RMTIGTorch
Best in class — provides maximum portability and performance in the most compact Stick package in the industry. Packs dependability and performance all in one machine.
* Sense voltage for Stick
* Sense voltage for Stick and Lift-Arc ™ TIG
Stock Number Input Power Rated OutputWelding Amperage Range
Max. Open- Circuit Voltage
Amps Input at Rated Output, 50/60 Hz
KVA at Duty Cycle KW
Shipping Weight
(#907 134) 115-230VAC,50/60Hz(#907 351) CE,withoutcase
115VAC 70Aat22.8VDC,100%DutyCycle 20–100 90(12–16VDC*)
17.4 2.0 1.9 11kg(24lb)
100Aat24VDC,35%DutyCycle 26.4 3.0 3.0
(#907 134-01-2) 115-230VAC,50/60Hz,withcase
230VAC 100Aat24VDC,100%DutyCycle 20–150 90(12–16VDC*)
13.1 3.0 2.8 16.8kg(37lb)
150Aat26VDC,30%DutyCycle 21.6 4.9 4.7
Stock Number Welding Mode Input Power Rated Output Welding Amperage Range Max. Open-Circuit Voltage Shipping Weight
(#907 036)LowOCV(#907 036-00-1)NormalOCV(#907 355) CE
Stick Three-Phase 150Aat26V,60%DutyCycle 1–200 70VDC(9–14VDC*)
19.5kg(43lb)
Single-Phase 150Aat26V,60%DutyCycle125Aat25V,50%DutyCycle90Aat24V,100%DutyCycle
1–200(1–90on120VAC)
TIG Three-Phase 175Aat17V,60%DutyCycle 1–200
Single-Phase 175Aat17V,60%DutyCycle150Aat16V,70%DutyCycle110Aat15V,100%DutyCycle
1–200(1–150on120VAC)
24
TIG
Maxstar® 150Two models available –STL:DCTIG/StickwithLift-Arc™startingwithouttheuseofhighfrequency.STH:DCTIG/StickwithHFandLift-Arc™starting,plusbuilt-inpulsingallowingselectionoffourfixed-pulsefrequencies.Auto-Line™circuitryautomaticallyconnectsto115-230Vsingle-phasepowerwithoutremovingthecoverstorelinkthepowersource.Miller’sexclusivemulti-voltage plug (MVP™)allowsconnectionto115or230Vreceptacleswithouttools—choosetheplugthatfitsthereceptacleandconnectittothepowercord.Portableintheshoporatthejobsite—at6.2kg(13.7lb).Low OCV Stickreducesopencircuitvoltageto12-16VDCwhenpowersourceisnotinuse.Single amperage rangeallowsoperatortoaccuratelysetamperageonboth115or230Vprimarypower.Built-in gas solenoideliminatestheneedforbulkytorchwithagasvalve.
Light Industrial
Processes•TIG(GTAW)•PulsedTIG(GTAW-P)withSTHmodel•Stick(SMAW)
Standard Package Comes With•Powersource,cordandMVP®plug•3m(10ft)workclampwith25mm
Dinseconnector•4m(13ft)Stickelectrodeholderwith
25mmDinseconnector•Shoulderstrap
Stick/TIG Includes Above Plus •Weldcraft®WP1712RD125TIGtorch
withadapter•Protectivecarryingcase•Smithregulatorwithgashose
* Sense voltage for Stick and Lift-Arc ™ TIG.** For machine only.
STL – Stick/TIG Lift-Arc, See Literature No. DC/27.1 STH – Stick/TIG HF Start, See Literature No. DC/27.2
Maxstar150STLTIG/StickPackagewithremoteandcase(#907 136-01-7) shown.
Model/Stock Number Welding Mode Input Power Rated InputWelding Amperage Range
Max. Open-Circuit Voltage
Shipping Weight**
Maxstar 150 STL (#907 135)Stickpackage(#907 135-01-6) TIG/Stickpackage(#907 135-01-7) TIG/StickpackagewithRemoteFingertipControl (#195 184)
TIG 115VAC 100Aat14VDC,100%DutyCycle 5–150 90VDC12–16VDC*
11kg(24lb)
150Aat16VDC,30%DutyCycle
230VAC 100Aat14VDC,100%DutyCycle 5–150 90VDC12–16VDC*
150Aat16VDC,30%DutyCycle
Maxstar 150 STH (#907 136)Standardpackage(#907 136-01-7) TIG/StickpackagewithRemoteFingertipControl (#195 184)(#907 352) CE
Stick 115VAC 70Aat22.8VDC,100%DutyCycle 20–100 90VDC12–16VDC*
100Aat24VDC,35%DutyCycle
230VAC 100Aat24VDC,100%DutyCycle 20–150 90VDC12–16VDC*
150Aat26VDC,30%DutyCycle
MaxstarAdvanced DC TIG Technology for Carbon, Stainless and Other AlloysSuperior arc control•Focusedarcconeresultsinfastertravel
speedswithadvancedpulse•Reducedheatinputforlesswarping,better
partfit-up•Betterarccontrol,optimizesweldbead
profiletoreducepost-weldgrindingBlue Lightning™arc starter•Precisearcstarting,improvesweldquality
andconsistency•Morearcstartsbeforere-sharpeningthe
tungsten
DynastySame as the Maxstar, Plus Advanced AC TIG Technology for AluminumFaster travel speedsIncreased penetration on thicker sectionsBetter arc and puddle control•Improveweldquality•Optimizebeadprofile•Easiertotrainnewoperatorstoweld
Maxstar and DynastyLess to Install and OperateLower amperage draw than conventional welding power sources•Smallerwiringandcircuitbreakersrequired•Addcapacitywithexistingavailablepower•Eliminatecostlychangestoprimarypower•Potentialutilityrebates;checkwithyour
localpowercompanyfordetailsUnmatched primary power flexibility•Operatesonsingle-orthree-phasepower•Plugintovirtuallyanyvoltage•Extremelytolerantofvoltagefluctuationsto
maintainweldqualityandreducerework
Better for Mobile WeldingCompact designs allow for easy transportation•Takeyourweldingmachinetowhereyou
needtoweld•Noneedforlongleadextensions•Eliminatecableclutterandincreaseweld
performance•Adjustsettingsquicklywhereyouare
weldingAmazing power per pound performance•SuperiorTIG/Stickstartandweldpuddle
control•Theabilitytorunanyelectrode
TIG Technology Innovations Improve PerformanceMillersetthestandardforTIGtechnologymorethan35yearsagowiththeintroductionoftheSyncrowave®Serieswithsquarewavetechnology.
Today,Maxstar®andDynasty®welderscontinuethattraditionofinnovation,featuringadvancedTIGtechnology.Theysetnewstandardsforproductivityandweldqualityimprovementswhileloweringthecostofproductinstallationandoperation.
Comparedtoconventionaltechnology,MaxstarandDynastyweldersgiveyoumoretoolsforyourspecificapplication.Paybackoftenoccursin18monthsorless.Here’show:
Welding Capability
Min.0.5mm(0.020in.)
Max.4.8mm(3/16in.)
Steel
25
TIG
Maxstar® Series DC TIG and Stick
Maxstar200DX
Maxstar700
For carbon steel, stainless, and other exotic alloys
Allowsforanyinputvoltagehook-upwithnomanual
linking,providingconvenienceinanyjobsetting.Blue Lightning™high-frequencyarcstarterformoreconsistentnon-contactstartsandgreaterreliabilitycomparedtotraditionalHFarcstarters.Lift-Arc™startprovidesTIGarcstartingwithouttheuseofhighfrequency.
Hot Start™adaptivecontrolprovidespositiveStickarcstartswithoutsticking.Fan-On-Demand™coolingsystemonlyoperateswhenneededtoreducenoise,energyuseandcontaminantspulledthroughthemachine.Auto-postflowcalculatesthelengthofpostflowtimebasedontheamperagesetting.Eliminatesneedtoindependentlysetpostflowtime.
Three models available.SDmodelprovidesbasicTIGandStickfunctions.DXandLXmodelsaddpulserandsequencerfunctionswhiletheLXmodelalsoaddsanautomationconnection.
Portable with adjustable shoulder strap.At16.8kg(37lb.)youcantakeitanywhere.
High-speed DC TIG pulse controlscapableof5000pulsespersecond.120 V auxiliary power dual receptacletopowercoolingsystemorsmalltools.
Program memoryfeaturesnineprogrammemoriesthatmaintain/saveyourparameters.
Maxstar 200 Additional Features See Literature No. DC/32.0
Maxstar 350/700 Additional Features See Literature No. DC/24.0
Compared to conventional technology, Maxstar welders give you:• Increasedproductivity• Improvedweldquality•Reducedenergycosts•Greaterportabilityand
spacesavings
Feature200
350 700SD DX LX
Auto-Line(115–460V)Auto-Line(208–575V)BlueLightningHFLift-ArcHotStartDIG(ArcForce)DigitalMetersTriggerOptionsPreflowAuto-postflowPulserSequencerMeterCalibrationCoolerAux.PowerProgramMemoryAutomationConnection
Standard Optional
Maxstar Features
Steel Welding Capability
Minimum 0.1mm(0.004in.)
0.3mm(0.012in.)
0.5mm(0.020in.)
Maximum6.4mm(1/4in.)
15.9mm(5/8in.)
25.4mm(1in.)
Maxstar 200 350 700
Maxstar350
26
TIGIndustrial – 200 Model Heavy Industrial – 350/700 Models
Processes•TIG(GTAW)•Stick(SMAW)•PulsedTIG(GTAW-P)except200SD
model•AirCarbonArc(CAC-A)
Maxstar 200 and 350 Come With•2.4 m(8-ft.)primarycord(noplug)•Two50-mmDinseconnectors•Setupvideo(350modelonly)and
referenceguide
Maxstar 700 Comes With•Thread-locktorchadapter•Twothread-lockweldcableconnectors•Setupvideoandreferenceguide•PowercordNOTincluded,mustbe
orderedseparately
Most Popular Accessories•RemoteControls
WirelessFoot #300429RFCS-14HDFootControl #194744RCCS-14FingertipControl #043688
•Carts•Coolers•Coolant(4Gallons) #043810•ContractorKitwithRFCS-14
HDFootControl #195054•ContractorKitwithRCCS-14
HDFingertipControl #195055•Weldcraft®Water-CooledTorchKits
250ATorchKit #300185(200)300ATorchKit #300183(350)700ATorchKit #300186(700)
ModelWelding Process
Input Power
Welding Amp Range Rated Output
Amps Input at Rated Load Output, 50/60 Hz115V 208V 230V 400V 460V 575V KVA KW
Max. Open-Circuit Voltage
Net Weight
Maxstar 200 TIG 3-Phase 1–200 175Aat17V,60%DutyCycle — — 11 6 5 — 4.2 4.0 80VDC(9–14VDC*)
Machine16.8kg(37lb.)Complete59kg(129lb.)
1-Phase 1–200 175Aat17V,60%DutyCycle — — 17 — — — 4.0 4.0
1–150(115V) 150Aat16V,70%DutyCycle 30 — 14 — — — 3.4 3.4
Stick 3-Phase 1–200 150Aat26V,60%DutyCycle — — 13 7 6 — 5.2 5.0
1-Phase 1–200 150Aat26V,60%DutyCycle — — 22 — — — 5.0 5.0
1–90(115V) 125Aat25V,50%DutyCycle 34 — — — — — 4.0 3.8
Maxstar 350 TIG/Stick
3-Phase 3–350 300Aat32V,60%DutyCycle — 33 30 17 15 12 12.0 11.5 75VDC(10–15VDC*)
Machine61kg(135lb.)Complete140kg(308lb.)
1-Phase 3–350 225Aat29V,60%DutyCycle — 41 37 — 19 15 8.6 8.2
Maxstar 700 TIG/Stick
3-Phase 5–700 600Aat44V,60%DutyCycle — 89 80 46 40 32 32 31 75VDC(10–15VDC*)
Machine90kg(198lb.)
1-Phase 5–700 450Aat38V,60%DutyCycle — 106 96 — 48 38 22 21
Model Machine Only
Water-Cooled (Machine/Cart/Cooler)TIGRunner
Maxstar 200 SD (#903 701) —
Maxstar 200 DX (#903 701-01-1)(#907 354)CE
(#903 701 02-2)
Maxstar 200 LX (#903 701-01-2) —
Maxstar 350 (#907 334)(#907 334-02-1)CE
(#907 334 00-1)
Maxstar 700 (#907 103)(#907 103-02-1)CE
—
Notes: Duty cycle for Maxstar 200 is limited on 115 V power. Refer to Owner’s Manual for 208 V ratings. Coolmate 1 used with the Maxstar 200 must be plugged into a 115 V source (wall). *Sense voltage for Low OCV Stick and Lift-Arc™ TIG.
One stock number = everything you need.
Models/Packages
For your convenience when ordering a full system, Miller® offers Maxstar® and Dynasty® water-cooled Complete Packages.Thesepackagesprovideeverythingoperatorsneedforhigh-precisionDCandAC/DCTIGwelding,includingpowersource,cooler,remote,torchkitandcartforportabilityandmaximumuseofspace.Astheworld’sleadingmanufacturerofTIGtorchesandaccessories,Weldcraft®high-qualityproductsareincludedinMiller®packagestooptimizeyourTIGweldingperformance. #907334-00-1
packageshown
27
TIG
Dynasty® Series AC/DC TIG and Stick
Dynasty700
For aluminum, carbon steel, stainless, and other exotic alloys
Allowsforanyinputvoltagehook-upwithnomanual
linking,providingconvenienceinanyjobsetting.Blue Lightning™high-frequencyarcstarterformoreconsistentnon-contactstartsandgreaterreliabilitycomparedtotraditionalHFarcstarters.Lift-Arc™startprovidesACorDCarcstartingwithouttheuseofhighfrequency.Hot Start™adaptivecontrolprovidespositivearcstartswithoutsticking.Fan-On-Demand™coolingsystemonlyoperateswhenneededtoreducenoise,energyuseandcontaminantspulledthroughthemachine.
Auto-postflowcalculatesthelengthofpostflowtimebasedontheamperagesetting.Eliminatesneedtoindependentlysetpostflowtime.AC balance(30–99%)controlsamountofoxidecleaningenablinghigh-qualityTIGweldsonaluminum(280basemodelhas60–80%range).AC waveformsincludeadvancedsquarewave,softsquarewave,sinewaveandtriangularwave(280basemodelhassoftsquarewaveonly).AC frequencycontrolsthewidthandtheforceofthearcinTIGwelding(280basemodelhaslimitedrange)andaddsstability.
Two models available.SDmodelprovidesbasicTIGandStickfunctions.DXmodeladdspulserandsequencerfunctions.
Portable with adjustable shoulder strap.At20.4kg(45lb.)youcantakeitanywhere.
AC amperageallowsindependentamperagestopreciselycontrolheatinput.High-speed DC TIG pulse controlscapableof5000pulsespersecond.
120 V auxiliary power dual receptacletopowercoolingsystemorsmalltools.Program memoryfeaturesnineprogrammemoriesthatmaintain/saveyourparameters.
Dynasty 200 Additional Features See Literature No. AD/4.8
Dynasty 350/700 Additional Features See Literature No. AD/5.0
Compared to traditional technology, Dynasty welders give you:•AdvancedACTIG
technologyforaluminum•Increasedproductivity• Improvedweldquality•Reducedenergycosts•Greaterportabilityand
spacesavings
Feature200
350 700SD DX
Auto-Line(115–460V)Auto-Line(208–575V)BlueLightningHFLift-ArcHotStartDIG(ArcForce)DigitalMetersTriggerOptionsPreflowAuto-postflowACWaveformsACBalanceACFrequencyACAmplitudePulserSequencerMeterCalibrationCoolerAux.PowerProgramMemoryAutomationConnection
Standard Optional
Dynasty Features
Steel and Aluminum Welding Capability
Steel Minimum
Aluminum Minimum
Maximum
Dynasty
0.1mm(0.004in.)
0.5mm(0.020in.)
6.4mm(1/4in.)
200
0.3mm(0.012in.)
0.38mm(0.015in.)
15.9mm(5/8in.)
350
0.5mm(0.020in.)
0.5mm(0.020in.)
25.4mm(1in.)
700
Dynasty350
Dynasty200DX
28
TIGIndustrial – 200 Model Heavy Industrial – 350/700 Models
Processes•TIG(GTAW)•Stick(SMAW)•PulsedTIG(GTAW-P)except200SD
model•AirCarbonArc(CAC-A)
Dynasty 200 and 350 Come With•2.4 m(8-ft.)primarycord(noplug)•Two50-mmDinseconnectors•Setupvideo(350modelonly)and
referenceguide
Dynasty 700 Comes With•Thread-locktorchadapter•Twothread-lockweldcableconnectors•Setupvideoandreferenceguide•PowercordNOTincluded,mustbe
orderedseparately
Most Popular Accessories•RemoteControls
WirelessFoot #300429RFCS-14HDFootControl #194744RCCS-14FingertipControl #043688
•Carts•Coolers•Coolant(4Gallons) #043810•ContractorKitwithRFCS-14
HDFootControl #195054•ContractorKitwithRCCS-14
HDFingertipControl #195055•Weldcraft®Water-CooledTorchKits
250ATorchKit #300185(200)300ATorchKit #300183(350)700ATorchKit #300186(700)
ModelWelding Process
Input Power
Welding Amp Range Rated Output
Amps Input at Rated Load Output, 50/60 Hz115V 208V 230V 400V 460V 575V KVA KW
Max. Open-Circuit Voltage
Net Weight
Dynasty 200 TIG 3-Phase 1–200 150Aat16V,60%DutyCycle — — 10 6 5 — 3.8 3.6 80VDC(5–10VDC*)
Machine20.5kg(45lb.)Complete62kg(137lb.)
1-Phase 1–200 150Aat16V,60%DutyCycle — — 16 — 8 — 3.6 3.6
1–150(115V) 140Aat16V,40%DutyCycle 31 — — — — — 3.6 3.5
Stick 3-Phase 1–200 130Aat25V,60%DutyCycle — — 13 8 6 — 4.8 4.6
1-Phase 1–200 130Aat25V,60%DutyCycle — — 20 — 10 — 4.7 4.7
1–90(115V) 100Aat24V,60%DutyCycle 31.3 — — — — — 3.6 3.6
Dynasty 350 TIG/Stick
3-Phase 3–350 300Aat32V,60%DutyCycle — 35 32 16 16 13 12.7 12.1 75VDC(10–15VDC*)
Machine61kg(135lb.)Complete140kg(308lb.)
1-Phase 3–350 225Aat29V,60%DutyCycle — 47 43 — 21 17 9.8 9.1
Dynasty 700 TIG/Stick
3-Phase 5–700 600Aat44V,60%DutyCycle — 97 88 51 44 35 35 34 75VDC(10–15VDC*)
Machine90kg(198lb.)Complete168kg(370lb.)
1-Phase 5–700 450Aat38V,60%DutyCycle — 115 104 — 52 42 24 22
Model Machine Only
Water-Cooled (Machine/Cart/Cooler)TIGRunner
Dynasty 200 SD (#907 099) —
Dynasty 200 DX (#907 099-01-1)(#907 356) CE
(#907 099-02-1)
Dynasty 350 (#907 204)(#907 204-01-2) CE
(#907 204-00-1)
Dynasty 700 (#907 101)(#907 101-01-2) CE
(#907 101-00-1)
Notes: Duty cycle for Dynasty 200 is limited on 115 V power. Refer to Owner’s Manual for 208 V ratings. Coolmate 1 used with the Dynasty 200 must be plugged into a 115 V source (wall). *Sense voltage for Low OCV Stick and Lift-Arc™ TIG.
Models/Packages #907099-02-1packageshown
Invert the equation –rethink your approach to TIG welding.
Dynasty® and Maxstar® welders continue the Miller® tradition of innovation through advanced TIG technology.
Conversionfromconventionaltechnologytoinvertertechnologyprovidesnumerousimprovements.Implementingsmaller,moreefficientweldingpowersourcesincreasesproductivityandqualitywhileofferingspaceandenergycostsavings,aswellasoperationalflexibilitynotpossiblewithtraditionalsystems.
Ifyou’restillusingtraditionalequipment,it’stimetoexperiencethebenefitsoftoday’sinnovations.
Scan this tag to see videos and learn more about the benefits of advanced TIG technology.
29
TIG
Model/Stock Number Input Power
Welding Amperage Range Rated Output
Amps Input at Rated Output KVA KW
Max. Open-Circuit Voltage Dimensions Net Weight
Diversion 165(#907 005)
230VAC 10-165 150Aat16V,20%DutyCycle 23(.20)* 5.3(.04)* 3.7(.02)* 80 H:433mm(17in.)W:251mm(9-7/8in.)D:608mm(23-7/8in.)
22.7kg(50lb.)165Aat16.6V,15%DutyCycle 25.5(.20)* 5.9(.04)* 4.2(.02)*
Diversion 180(#907 460)
115VAC 10-125 125Aat15V,35%DutyCycle 26.5(.88)* 3.1(.1)* 3.0(.03)*
230VAC 10-180 150Aat16V,20%DutyCycle 16(.44)* 3.7(.1)* 3.6(.03)*
180Aat17.2V,10%DutyCycle 20.5(.44)* 4.7(.1)* 4.6(.03)*
Diversion™ 165 and 180
Diversion180
* While idling
AC/DC TIGSee Literature No. AD/1.5
Light Industrial
Process•TIG(GTAW)
Comes With•Powersourcewithprimarycord(50A,
230Vplugon165model)or(MVP™plugson180model)
•RFCS-RJ45remotefootcontrol(180modelonly)
•3.8m(12-1/2ft.)Weldcraft®LS17TIGtorchwithbackcap,ceramicgascup,2.4mm(3/32in.)colletandcolletbody,and2%ceriatedtungsten
•3.7m(12ft.)workleadwithclamp•Smith®Argonregulator/flowgauge
withhose• TIG Welding for Dummiesbook•SetupandoperationDVD•Weldingprojectblueprintfora
machinecart/cylinderrack
Most Popular Accessories•PremiumRunningGear/CylinderRack
#770187•ProtectiveCover #300579•RFCS-RJ45RemoteFootControl
#300432•Flex9and17TorchBodyKitfor
Diversion #253592•TorchAccessoryKitw/Cerium #AK2C
Easy-to-understand operator interface.Powerup,selectmaterialtype,setmaterialthicknessrangeandstartwelding!Inverter-based, AC/DC power sourceprovidesamoreconsistentweldingarcwhileusinglesspower.HF start fornon-contactarcstartingthateliminatestungstenandmaterialcontamination.Fan-On-Demand™coolingsystemonlyoperateswhenneededtoreducenoiseandmaintenance.Portable.At22.7kg(50lb.)theycanbetakenanywhere.Auto-postflowprotectstheweldendzoneandelectrodebyoptimizingpostflowtimebasedonweldingamperage.Advanced squarewave AC providesafastfreezingweldpuddleanddeeperpenetration.Weldcraft® LS17 torchputsthecontrolatyourfingertipswithbuilt-inremotecontrols.Diversion 180 modelincludesanRFCS-RJ45 remote foot controlandamulti-voltage plug (MVP™).Plugallowsconnectionto115or230Vreceptacleswithouttools.Choosetheplugthatfitsthereceptacleandconnectittothepowercord.
Diversion165
Leave it to Miller to take a professional-grade arc and put it in a package designed specifically for personal users. Diversion AC/DC TIG welders contain all of the features you need and nothing more — simplicity combined with superior performance and honest value.
TIG Welding for Dummies book, setup and operation video, Smith Argon regulator/flow gauge with hose, and welding project blueprint (not shown) included with each Diversion model.
Scan this tag to see video on the Diversion advantage.
Welding Capability
Min.0.6mm(0.025in.) Min.0.75mm(0.030in.)
Max.4.8mm(3/16in.) Max.4.8mm(3/16in.)
Steel Aluminum
30
TIG
Syncrowave® Series
Syncrowave200Runner
Syncrowave250MachineOnly
Syncrowave350CompletePackage
*Add 63 kg (139 lbs.) with Complete Package.
AC/DC TIG and StickLight Industrial – 200 Model Heavy Industrial – 250/350 Models
Processes•TIG(GTAW)•Stick(SMAW)•PulsedTIG(GTAW-P)(optionalon
250DX)•AirCarbonArc(CAC-A)
Syncrowave 200 Runner Comes With•No.39RunningGear•1.8m(6-ft.)primarycord(noplug)•3.8m(12.5-ft.)Weldcraft®WP17
TIGtorch•4.6m(15-ft.)leadw/electrodeholder•4.6m(15-ft.)workleadwithclamp•RFCS-14remotefootcontrol•Flowgaugeregulatorwithhose•Cableandremotefootpedalholders
Syncrowave 250 DX and 350 LX Come With•Two50-mmDinseconnectors•PowercordNOTincluded,mustbe
orderedseparately
Syncrowave 250 DX and 350 LX Complete Packages Come With•No.37RunningGear•Coolmate™3Xcooler•Coolant(fourgallons)•7.6m(25-ft.)water-cooledtorch
(Syncro250:Weldcraft®WP20(Syncro350:Weldcraft®CS310)
•4.6m(15-ft.)workleadwithclamp•RFCS-14remotefootcontrol•Two50-mmDinseconnectors•Regulator/flowmeterwithhose•Torchaccessorykitwithtungsten•Cablecover•PowercordNOTincluded,mustbe
orderedseparately
Most Popular Accessories•PulserModulefor
Syncrowave250DX #300548Forweldingthinmaterials.Providesaheatingandcoolingeffectoftheweldpuddletoreduceheatinputandcontroldistortionofthematerial.Provides0.25to10pulsespersecond.
•SequencerModule #300547Providesastartingcurrenthigherorlowerthantheweldingcurrent.Providesfinalslopeandfinalcurrentfortrailingtheweld.ProvidesaspottimerforTIGspotapplication.
Squarewave output with AC balance controlfeaturesadjustablepenetrationandcleaningactionwhileincreasingarcstabilityonvariousaluminumalloys,andhelpseliminatetungstenspittingandarcrectification.120 V auxiliary power receptacleforcoolingsystemorsmalltools.Syncro Start™ technologyforcustomizedarcstarts.Allowsmoreprecisearcstartsandfine-tuningbasedontungstendiameterandmaterialthickness.HF arc startingprovidesnon-contactarcstartingthateliminatestungstenormaterialcontamination.Dual digital metersallowforquickandeasyviewingofactualandpresetvaluesofamperageandvoltage.Postflowprotectstheweldendzoneandelectrode.(Syncrowave200hasauto-postflowwhichcalculatesthelengthofpostflowtimebasedontheamperagesetting.Syncrowave250/350hasadjustablepostflowwhichhastobesetindependently.)
Syncrowave 250/350 Additional FeaturesCoolmate™ 3X cooler (shown in Complete Package).Three-galloncoolingsystemfeaturesaflowindicatortovisuallyindicatesystemisworkingandanexternalfiltertostopobjectsfromenteringthewater-cooledtorchcable.Last procedure recallautomaticallyrecallsthelastprocedureset-upwhenswitchingpolarity.Line voltage compensationkeepspowersourceconstantregardlessoffluctuationsininputpower(±10percent).Lift-Arc™startprovidesDCarcstartingwithouttheuseofhighfrequency.Built-in consumable storage drawerlocatedonfrontpanelforeasyaccess.
Steel Welding Capability
Minimum 0.5mm(0.020in.)
0.3mm(0.012in.)
0.3mm(0.012in.)
Maximum6.4mm(1/4in.)
12.7mm(1/2in.)
15.9mm(5/8in.)
Syncro 200 250 350
Aluminum Welding Capability
Minimum 0.5mm(0.020in.)
0.4mm(0.015in.)
0.4mm(0.015in.)
Maximum6.4mm(1/4in.)
9.5mm(3/8in.)
12.7mm(1/2in.)
Syncro 200 250 350
The world’s first and most reliable conventional squarewave TIG power source.
Syncrowave 200 – See Literature No. AD/4.4 Syncrowave 250 and 350 – See Literature No. AD/4.2
Model Stock Number
Welding Amperage Range Rated Output
Amps Input at Rated Output(Syncro 200/250: 60 Hz; Syncro 350: 50/60 Hz)208V 230V 460V 575V KVA KW
Max. Open-Circuit Voltage
Net Weight*
Syncrowave200
(#907 308-00-1)208-230V,60Hz,Runner 5–200 150Aat26VAC,40%DutyCycle
54 54 — — 12.5 6.0 80VDC 108kg(238lb.)
Syncrowave250 DX
(#907 195)230/460/575V,50/60Hz,Machineonly(#907 516)220/400/440/520V,50/60Hz,IEC
3–310 200Aat28VAC,60%DutyCycle
— 77 38 31 17.6 8.6 80VDC 172kg(378lb.)
250Aat30VAC,40%DutyCycle
— 96 48 38 21.98 11.76
Syncrowave350 LX
(#907 199)230/460/575V,50/60Hz,Machineonly(#907 517)220/400/440/520V,50/60Hz,IEC
3–400 300Aat32VAC,60%DutyCycle
— 110 55 42 25 10.6 225kg(496lb.)
350Aat34VAC,40%DutyCycle
— 128 65 50 29.5 13.7
31
TIG
STi 160
STi 203®
Portableintheshoporatthejobsite—at5.2kg(11.5lb)theshoulderstrapallowstheendusertoeasilymovefromlocationtolocation.Dual fan technology.Anoptimisedpowersourcecoolingsystemwhichenablesthemachinetooperateatalowertemperature,thusincreasingitsperformanceandlifecycle.Thermal overload protection with indicator lighthelpspreventmachinedamageifthedutycycleisexceededorairflowisblocked.VRD functionisasimpledesignthatreducestheopen-circuitvoltageto20voltswhentheweldingpowersourceisnotinuse.Digital meter with presetting.Showspresetcurrentbeforeweldingandactualvalueduringwelding.
Lift-Arc™startprovidesTIGarcstartingwithouttheuseofhighfrequencyortheriskoftungstencontamination.Adjustable Hot Start™ for Stick arc starts.Adjusttheoptimalstartcurrentfortheapplication.Thecurrentautomaticallyincreasestheoutputamperageatthestartofaweld.Adjustable Arc force™prevents sticking.Adjusttheoptimalarcforcevalue.Adjustablearcforcesupportspositionalweldingbyincreasingtheoutputamperage.Full-function remote control connectorforpreciseamperagecontrolforcriticalweldsonthinmaterials.
Portableintheshoporatthejobsite—at13kgtheSTi203easilymovesfromlocationtolocation.Inverter-based,DCpowersourcehasasimple-to-use operator interfaceprovidingonlythenecessarycontrolsinacompactmachine.Remote amperage control providedthrough14-pinreceptacleonfrontofthemachine.Thispermitsuseofstandardremoteamperagecontroldevices.Lift-Arc™startprovidesTIGarcstartingwithouttheuseofhighfrequency.
Adaptive Hot Start™for Stick arc startsautomaticallyincreasestheoutputamperageatthestartofaweldshouldthestartrequireit.Preventstheelectrodefromstickingandcreatinganinclusion.DIG controlallowsthearccharacteristicstobechangedforspecificapplicationsandelectrodes.LowertheDIGsettingforsmoothrunningelectrodeslikeE7018andincreasetheDIGsettingforstiffer,morepenetratingelectrodeslikeE6010.Digial Meters –presetcurrentoractualwhilewelding.
Light Industrial
Processes•Stick(SMAW)•TIG(GTAW)
Most Popular Accessories•StickWeldingKit:3m(10ft)electrode
holderwithcableand3m(10ft)workclampwithcable #058066079
•RCCS-6Mremotefingertipcontrol4m(13ft) #1951848m(26ft) #195503
•RFCS-6Mremotefootcontrol4m(13ft) #1951836m(20ft) #195504
•RMS-6M8m(26ft)remoteon/offcontrol #195269
•Dinse-StyleFlowThruAdapter25mmforTIG #195234
•6-PinRemotePlug #217796
Industrial
Most Popular Accessories•RemoteControls
RCC-14FingertipControl #151086RCCS-14FingertipControl #043688RFCS-14HDFootControl #194744RHC-14HandControl #129340
•International-StyleConnectorsNote: All STi power sources are equipped with International-style connectors for secondary connections. (Power source is shipped with two 50-mm male plugs for use with #1 or #2 AWG size cable.) Dinse50mm(1male) #042418Dinse50mm(1male,1female) #042419TwecoTerminalAdapter #042465Cam-LokTerminalAdapter #042466
See Literature No. DC/27.15 UK
See Literature No. DCM/29.6 UK
Must be purchased from ITW Italy
Must be purchased from ITW Italy
Model Stock NumberInput Power
Welding Amperage Range
Rated Welding Output at 40°C (104°F)
Amps Input at Rated Output, 50/60 Hz
KVA at Duty Cycle KW
Max. Open-Circuit Voltage Dimensions Weight
STi 160 (#059 016 012)Machineonly,CE
230VACStick
4–150A 100Aat24.0VDC,100%DutyCycle 20 4.5 2.8 70V(20V*) H:245mm(9-5/8in)W:145mm(5-3/4in)D:380mm(15in)
6.0kg(13.2lb)
150Aat26.0VDC,25%DutyCycle 30 7.0 4.8
230VACTIG
4–160A 100Aat14.0VDC,100%DutyCycle 13 3.0 2.0 70(20V*)
160Aat16.4VDC,20%DutyCycle 22 5.1 3.5
Stock NumberWelding Mode Rated Output
Welding Amperage Range
Max. Open-Circuit Voltage
Amps Input at Rated Output, 50/60 Hz 380 400 440 KVA KW Dimensions
Net Weight
(#059 016 015) 400VAC,50/60Hz,CE
TIG(GTAW) 200Aat28VDC,40%DutyCycle
5–200A 85VDC 13.5 12.8 11.5 8.86 6.51 L:460mmW:190mmH:345mm
17kg(37.5lb.)
Stick(SMAW) 200Aat18VDC,40%DutyCycle
8.7 8.3 7.5 5.73 4.2
Inverter-based, DC power source has a simple-to-use operator interface providing only the necessary controls in a compact machine.
*VRD voltage.
32
TIG
STH 160
Best-in-class TIG and Stick arc characteristicsforthosedemandingjobs.Portableintheshoporatthejobsite—at6.0kg(13.2lb)theshoulderstrapallowstheendusertoeasilymovefromlocationtolocation.Built-in pulsing capabilitiesallowtheoperatortoselectfromfourfixedpulsefrequenciestosatisfytheapplication.HF startfornon-contactarcstartingthateliminatestungstenormaterialcontamination.Dual fan technology.Anoptimisedpowersourcecoolingsystemwhichenablesthemachinetooperateatalowertemperature,thusincreasingitsperformanceandlifecycle.Thermal overload protection with indicator lighthelpspreventmachinedamageifthedutycycleisexceededorairflowisblocked.VRD functionisasimpledesignthatreducestheopen-circuitvoltageto20voltswhentheweldingpowersourceisnotinuse.Digital meter with presetting.Showspresetcurrentbeforeweldingandactualvalueduringwelding.Lift-Arc™startprovidesTIGarcstartingwithouttheuseofhighfrequencyortheriskoftungstencontamination.Adjustable Hot Start™ for Stick arc starts.Adjusttheoptimalstartcurrentfortheapplication.Thecurrentautomaticallyincreasestheoutputamperageatthestartofaweld.Adjustable Arc force™prevents sticking.Adjusttheoptimalarcforcevalue.Adjustablearcforcesupportspositionalweldingbyincreasingtheoutputamperage.Selectable trigger configurationallowstheoperatortochoosestandardor2Ttriggermethod.Built-in gas solenoideliminatestheneedforabulkytorchwithgasvalve.Full-function remote control connectorforpreciseamperagecontrolforcriticalweldsonthinmaterials.Built-in upslope/downslope functionhelpsprovidebetterarcstartsandreducescraters.Adjustable preflow and postflowgivesoperatorbettercontrolofthegasparametersaffectingweldzone.
Light Industrial
Processes•TIG(GTAW)•PulsedTIG(GTAW-P)•Stick(SMAW)
Most Popular Accessories•P-CASE #656161007•StickWeldingKit:3m(10ft)electrode
holderwithcableand3m(10ft)workclampwithcable #058066079
•RCCS-6Mremotefingertipcontrol4m(13ft) #1951848m(26ft) #195503
•RFCS-6Mremotefootcontrol4m(13ft) #1951836m(20ft) #195504
•RMS-6M8m(26ft)remoteon/offcontrol #195269
•Dinse-StyleFlowThruAdapter25mmadapterforTIGtorchconnection #195234
•6-PinRemotePlug #217796
See Literature No. DC/27.25 UK Must be purchased from ITW Italy
Model/ Stock Number
Input Power
Welding Amperage Range
Rated Welding Output at 40°C (104°F)
Amps Input at Rated Output, 50/60 Hz
KVA at Duty Cycle KW
Max. Open-Circuit Voltage Dimensions Weight
STH 160(#059 016 013), CESTH 160 L(#059 016 021), CE
230VACStick
4–150A 100Aat24.0VDC,100%DutyCycle 20 4.5 2.8 70V(20V*) H:245mm(9-5/8in.)W:145mm(5-3/4in.)D:380mm(15in.)
6.0kg(13.2lb.)
150Aat26.0VDC,25%DutyCycle 30 7.0 4.8
230VACTIG
4–160A 100Aat14.0VDC,100%DutyCycle 13 3.0 2.0
160Aat16.4VDC,20%DutyCycle 22 5.1 3.5
Inverter-based, DC power source has a simple-to-use operator interface providing only the necessary controls in a compact machine.
*VRD voltage.
33
Wireless RemotesIndustrial
Processes•TIG(GTAW)•PulsedTIG(GTAW-P)
Comes Complete With •Wirelessfootcontroltransmitter•Wireless14-pinreceiver•Batteryboxwith3AAbatteries•4Easy-GlideWearPads™
Suggested Power Sources•Maxstar®150STL/STH*•Maxstar®200SD/DX/LX•Maxstar®350/700•Dynasty®200SD/DX•Dynasty®350/700•Syncrowave®250DX•Syncrowave®350LX•PipeWorx™WeldingSystem(may
requireseparatekit*Requires Adapter Cord #300 507. Note: If your power source is not listed, visit MillerWelds.com/wireless to check compatibility.
Most Popular Accessories•ReplacementEasy-GlideWearPad™
#248274(soldindividually)•ReplacementBatteryBox #249297
Industrial
Processes•TIG(GTAW)•PulsedTIG(GTAW-P)•Stick(SMAW)•MIG(GMAW)*•FluxCored(FCAW)**Only with voltage-sensing feeder.
Comes Complete With •Wirelesshandcontroltransmitter•Wireless14-pinreceiver•Batteryboxwith3AAbatteries•Beltclip
Suggested Power Sources•GoldStar®Series•CST™280•Maxstar®(exceptSTR)•Dynasty®•Dimension™Series•XMT®Series(exceptVS)•Trailblazer®•BigBlue®300Pro•BigBlue®350XPipePro®•BigBlue®EcoProNote: If your power source is not listed,visit MillerWelds.com/wireless to check compatibility.
Most Popular Accessories•ReplacementBeltClip #249233•ReplacementBatteryBox #249297
Wireless Remote Foot Control
Wireless Remote Hand Control
See Literature No. AY/6.5
See Literature No. AY/6.6
Improves productivity and maneuverabilitybyeliminatingcordtangles.Reducescleanuptimeandworkareacordclutter.Improves safetybyeliminatingcontrolcordandreducingpotentialtriphazard.Improves reliabilitybyeliminatingcontrolcordfailure.Multiple frequency sharingallowsupto20systemstooperateina27.4m(90-ft)radiuswithaccuracyandprecision—andwithoutdelay,systeminterference,orcrosstalk.Auto Onfeatureextendsthebatterylifeupto250hoursofweldingwithoutturningthepedalonandoff.Easy-to-install receiverplugsdirectlyintothe14-pinreceptacleofMillermachines.Easily programmable.ControlcanbequicklyandeasilypairedwithanyotherMiller14-pinwirelessreceiver.(Controlispreprogrammedwhenpurchasedwiththereceiver.)Easy-Glide Wear Pads™glideacrossconcrete,makingiteasytorepositionthepedalforcomfortandspeed.
Improves productivitybyallowingparameteradjustmentsupto90meters(300ft.)awayfromwelderwithoutreturningtothemachineorcallingforassistance.Improves weld quality.Operatorscaneasilyadjusttheirmachinestooptimizetheparametersfordifferentjointconfigurations,electrodes,andwiretypesandsizes.Improves safetybyeliminatingcontrolcordandreducingpotentialtriphazard.Smart Touch™buttonsincreaseordecreasemachineparametersin1%or5%increments,forquickandaccurateadjustments.Multiple frequency sharingallowsupto20systemstooperateina27.4m(90-ft)radiuswithaccuracyandprecision—andwithoutdelay,systeminterference,orcrosstalk.Easy-to-install receiverplugsdirectlyintothe14-pinreceptacleofMillermachines.Easily programmable.ControlcanbequicklyandeasilypairedwithanyotherMiller14-pinwirelessreceiver.Digital meter displayallowspresettingpercentageofmachineoutputbeforewelding,andviewingamperageandvoltagewhilewelding.High-visibility colormakeshandcontroleasytolocateonthejobsite.
Model/Stock Number Component Power Supply Battery Life Rated Range* Temperature Radio Frequency RF Power Antenna Weight
Wireless Foot Control System (#300 429), CE
FootControl(Transmitter)
(3)AABatteries 250hrs 27.4m(90ft) -25°Cto+70°C(-13°Fto+158°F)
2.4Ghz(ISMBand) <3mW Internal 1.4kg(3lb)w/Batteries
14-PinReceiver 10–35VACorDC N/A 0.07kg(0.16lb)
Model/Stock Number Component Power Supply Battery Life Rated Range* Temperature Radio Frequency RF Power Antenna Weight
Wireless Hand Control System (#300 430), CE
HandControl(Transmitter)
(3)AABatteries 250hrs 91m(300ft) -25°Cto+70°C(-13°Fto+158°F)
2.4Ghz(ISMBand) <3mW Internal .27kg(0.6lb)w/Batteries
14-PinReceiver 10–35VACorDC N/A 0.07kg(0.16lb)
The Wireless Remote Foot Control, designed specifically for TIG welding in manufacturing, fabrication and plant applications, allows the operator to adjust amperage at the point of use without being limited to the range of the remote cord.
The Wireless Remote Hand Control, designed for Stick, TIG, MIG and Flux Cored welding, allows the operator to adjust parameters for different joint configurations, electrodes and wire types/sizes at the point of use instead of walking back to the machine.
* Some applications are not suitable for wireless communication. Keep in mind that the rated range is subjective, and depends on factors such as obstructions, frequency interference, transmission technology, and weather. The figures listed assume ideal conditions are present.
* Some applications are not suitable for wireless communication. Keep in mind that the rated range is subjective, and depends on factors such as obstructions, frequency interference, transmission technology, and weather. The figures listed assume ideal conditions are present.
34
Multiprocess
Dimension™ Series and NT 450
MPi 220P
See Literature No. DC/19.2 and DC/19.5
Allmodelsfeature:• DC multiprocessversatilitywithexcellentarcperformance.• Digital metersforpresettingormonitoringvoltageor
amperage(DimensionSeriesallowspresetvoltageonly).• Line voltage compensationforinputvoltagevariations.• Power efficiencyforexceptionalreturnonyourinvestment.• 15-amp, 115-VAC duplex receptacleforauxiliarytools.DimensionSeriesaddsthefollowingfeatures:• Hot Start™makesiteasiertostartdifficultstickelectrodes.• Arc control foraddedflexibilityintightsticklocations.DimensionNT450addsthefollowingfeatures:• Electronic arc and inductance controls with digital display
foraddedflexibilityandcontrolonalargevarietyofstickelectrodesandweldingwires.
• Lift-Arc™startforTIGarcstartingwithouthighfrequency.
Thermal overload protectionshutsdownunitandactivatesover temperature lightifairflowisblockedordutycycleisexceeded.Automaticallyresetswhenfaultiscorrectedandunitcools.Synergic welding modeoffersthesimplicityofsingleknobcontrol.Themachinewillselectthecorrectvoltageandamperagebasedonthewirefeedspeed(WFS)setbytheoperator.Completemateriallibrarytoselectfromforthetargetedmarketsegment.Adjustable Hot Start™for Stick arc starts.Adjusttheoptimalstartcurrentfortheapplication.Thecurrent
automaticallyincreasestheoutputamperageatthestartofaweld.Built-in upslope/downslope function for TIGhelpsprovidebetterarcstartsandreducescraters.Built-in run-in/crater/burnback function for MIGhelpsprovidebetterarcstartsandreducescraters.Adjustable preflow and postflowgivesoperatorbettercontrolofthegasparametersaffectingweldzone.Selectable trigger configurationallowstheoperatortochoosestandardor2Ttriggermethod.
Heavy Industrial
Processes•MIG(GMAW)•Flux-Cored(FCAW)•Stick(SMAW)•TIG(GTAW)•AirCarbonArcCuttingandGouging
(CAC-A)(Dimension302:1/4-in.carbons)(Dimension452:5/16-in.carbons)(DimensionNT450:5/16-in.carbons)(Dimension652:3/8-in.carbons)
Most Popular Accessories•SuitCase®X-TREME™WireFeeders•70SeriesWireFeeders•StandardRunningGear #042886•StandardCylinderRack #042887•IndustrialMIG4/0Kit #300390
IncludesSmith®regulator/flowmeterwith3m(10-ft.)gashose,3m(10-ft.)4/0feederweldcablewithlugs,and4.6m(15-ft.)workcablewith600-ampC-clamp.
•ExtensionCables•Bernard®andTregaskiss™MIGGuns
Industrial
Processes•MIG(GMAW)•PulsedMIG(GMAW-P)•Flux-Cored(FCAW)•Stick(SMAW)•TIG(GTAW)
Most Popular Accessories•TIGTorch
125AmpsDC,100AmpsAC,60%dutycycle WTC9AA4AG130AmpsDC,100AmpsAC,60%dutycycle CS130AGA4CG-I
•MIG/MAGTorch200AmpQ-Gunwith3m(10ft)cable Q2010AO8DE
100% duty cycle industrial power sources deliver time-tested, reliable performance in demanding multiprocess applications for a variety of industries.
DimensionStationary
DimensionNT450MIGRunner
Model Stock NumberWelding Mode
Amperage/ Voltage Range Rated Output
Max. Open-Circuit Voltage
Net Weight(power source only)
Dimension 302
(#903 216) 230/460/575V,Machineonly CC 15-375A 300Aat32VDC,100%DutyCycle
60VDC 164kg(361lb.)
CV 10-32V 36VDC
Dimension 452/562
452 (#903 255) 230/460/575V,Machineonly562 (#907 360)380/400/440V,50/60Hz,CE
CC 20-565A 450Aat38VDC,100%DutyCycle
65VDC 192kg(424lb.)
CV 10-38V 43VDC
Dimension 652/812
652 (#903 379) 230/460/575V,Machineonly812 (#907 361) 380/400/440V,50/60Hz,CE812 (#903 482)380/520V
CC 50-815A 650Aat44VDC,100%DutyCycle
72VDC 247kg(545lb.)
CV 10-65V 67VDC
Dimension NT 450/500
NT 450 (#907 256) 230/460/575V,60Hz,MachineonlyNT 500 (#907 391) 380/400/440V,50Hz
CC 5-500A 450Aat38VDC,100%DutyCycle
80VDC 171kg(376lb.)CV 10-38V
Not available with NT 450 model.
See Literature No. DCM/9.5 UK Must be purchased from ITW Italy
Stock Number Input Power Welding ModeRated Output (Duty Cycle)100% 60% 35%
Max. Open-Circuit Voltage
Amperage/Voltage Range DC IP Rating Dimensions Weight
#059 016 014 230VAC,50/60Hz,Single-Phase,CE
MIG 110A 140A 180A17.5V 21.0V 23.0V
35V 2–200A15–24V
IP22S L:548mm(21.6in.)W:237mm(9.3in.)H:365mm(14.4in.)
16kg(35lb.)
Stick 100A 130A 170A24.0V 25.2V 26.8V
65V 5–200A20.2–28V
TIG 100A 130A 180A14.0V 15.2V 17.2V
65V 5–200A10–18V
Includes Work Clamp.
35
Multiprocess
Model Stock Number Input Power Rated OutputAmperage Voltage Range
Max. Open- Circuit Voltage
Net Weight
XMT 304 CC/CV w/Dinse
(#903 471) 208-230/460V(#903 471-01-1) 208-230/460V,withAux.Power(#907 370)400V,50Hz,withAux.Power,CE
Three-Phase 300Aat32VDC,60%DutyCycle CCMode:5-400ACVMode:10-35V
90VDC 36.1kg(79.5lb.)
Single-Phase 225Aat29VDC,60%DutyCycle
XMT 350 CC/CV w/Dinse
(#907 161) 208-575V(#907 161-01-1) 208-575V,withAux.Power(#907 161-01-2) 230-460V,withAux.Power, IEC
Three-Phase 350Aat34VDC,60%DutyCycle CCMode:5-425ACVMode:10-38V
75VDC 36.3kg(80lb.)
Single-Phase 300Aat32VDC,60%DutyCycle*
XMT 350 VS w/Tweco®
(#907 224) 208-575V(CC/CVinverteridealforconstruction–noremotecontrol,ordermatingTwecoconnectorsseparately)
Three-Phase 350Aat34VDC,60%DutyCycle CCMode:5-425ACVMode:10-38V
75VDC 36.3kg(80lb.)
Single-Phase 300Aat32VDC,60%DutyCycle*
XMT 450 CC/CV w/stud12.7mm(1/2in.)
(#907 481) 230/460V(#907 525)400V,withAux.Power,CE
Three-Phase 450Aat38VDC,100%DutyCycle CCMode:15-600ACVMode:10-38V
90VDC 55.3kg(122lb.)
XMT® Series 304 CC/CV – see Literature No. DC/18.8 350 CC/CV, 350 VS and 450 CC/CV – see Literature No. DC/18.83
Not available with 350 VS model.
XMT304CC/CV
XMT350CC/CV
XMT350VSXMT450CC/CV
* Duty cycle rating achieved with 6 gauge input power cord (8 gauge cord supplied with unit).
Heavy Industrial
XMT 450 is 3-phase only.
Processes•MIG(GMAW)•PulsedMIG(GMAW-P)*•Stick(SMAW)•TIG(GTAW•FluxCored(FCAW)•AirCarbonArcCuttingandGouging
(CAC-A)(304:6.4mm[1/4in.]carbons)(350:7.5mm[5/16in.]carbons)(450:9.5mm[3/8in.]carbons)
* XMT CC/CV models with optional control. Not available on VS model.
Most Popular Accessories for non-VS Models•XR-AlumaFeed™Feeder
foraluminum #300509•SuitCase®RCFeeders•Spoolmatic®30A/WC-24•XR™-Controls•22Aand24AFeeders•70SeriesFeeders•Optima™MIGPulseControl#043389
Most Popular Accessories for VS Model•Spoolmatic®30A/WC-115A(with
contactor)
Most Popular Accessories for all Models•SuitCase®X-TREME™VSFeeders•XMT®Rack•CylinderCart #042537•UniversalCartandCylinderRack
(XMT304/350only) #042934•MIGRunner™Cart #195445•RunningGearCylinderRack#300408•Coolmate™CoolantSystem•ProtectiveCover
(XMT304/350only) #195478•Bernard®Q-Gun™
Wind Tunnel Technology™protectselectricalcomponentsandPCboardsfromcontamination.Fan-On-Demand™coolingsystemoperatesonlywhenneeded,reducingnoise,energyuseandamountofcontaminantspulledthroughmachine.Lift-Arc™allowsTIGstartingwithouttheuseofhigh-frequency.Startsthearcwithoutcontaminatingtheweldwithtungsten.Adaptive Hot Start™increasestheoutputamperageatthestartofaweldifnecessary,eliminatingelectrodesticking.Inverter arc control technologyprovidesgreaterpuddlecontrolforsuperior6010Stickelectrodeperformance.Process selector switchreducesthenumberofcontrolsetupcombinationswithoutreducinganyfeatures.Large, dual digital metersareeasytoviewandpresettabletoeasesettingweldoutput.Lightweight, aerospace-grade aluminum case offersprotectionwiththebenefitofreducedweight.Ultra-tough, polycarbonate-blended cover for control panelprotectsfrontcontrolsfromdamage.
XMT350modelallowsforanyinputvoltagehookup(208-575V)withnomanuallinking.304
modelusesAuto-Link®whichautomaticallylinksthepowersourcetoprimaryvoltagebeingapplied(230/460or460/575VAC,single-orthree-phase).450modelis230/460Vmanuallink.Reduced OCV operation.Aninternaldipswitchenablesreducedopen-circuitStickweldingcapability.OCVistypicallybelow15volts.350CC/CVand450CC/CVmodelsonly.Pulsed MIG with optional Optima™controlreducesspatteranddistortion,allowsbetterout-of-positionpuddlecontrol,andprovidespotentialreductionoffumeparticleemissions.PulsedMIGisnotavailableonVSmodel.Optional 115 VAC auxiliary powerprovides10ampsofcircuit-breaker-protectedpowerforwatercirculators,etc.Optional on 304 and 350 CC/CV models. Not available on 350 VS or 450 model.
The proven “Best!” performer in portable multiprocess inverter applications.
Must be purchased from ITW Italy XMT 350 CC/CV (#907 371) withAux.Power,CE Three-Phase 350Aat34VDC,60%DutyCycle CCMode:5-425A
CVMode:10-38V75VDC 43kg
(94.8lb.)Single-Phase 300Aat32VDC,60%DutyCycle*
XMT 350 CC/CV (#907 556 002) CE Three-Phase 350Aat34VDC,60%DutyCycle CCMode:5-425ACVMode:10-38V
75VDC 36.3kg(80lb.)
Single-Phase 300Aat32VDC,60%DutyCycle*
36
Multiprocess
Model Stock Number Input Power Rated OutputAmperage Voltage Range
Max. Open- Circuit Voltage
Net Weight
XMT 350 MPa w/Dinseexceptwherenoted
(#907 366) 208–575V(#907 366-01-1)208–575VwithAux.Power(#907 366-01-4) 208–575VwithTweco(#907 366-002) withAux.Power,CE
Three-Phase 350Aat34VDC,60%DutyCycle CCMode:5-425ACVMode:10-38V
75VDC 36.3kg(80lb.)
Single-Phase 300Aat32VDC,60%DutyCycle*
XMT 450 MPa w/stud12.7mm(1/2in.)
(#907 479)230/460V(#907 479 001) 230/460VwithAux.Power
Three-Phase 450Aat38VDC,100%DutyCycle CCMode:15-600ACVMode:10-38V
90VDC 55.3kg(122lb.)
XMT 450 MPa (#907 468)400V,CE Three-Phase 450Aat38VDC,100%DutyCycle CCMode:15-600ACVMode:10-38V
90VDC 55.3kg(122lb.)
XMT® MPa Series
XMT350MPaXMT450MPa
* Duty cycle rating achieved with 6 gauge input power cord (8 gauge cord supplied with unit).
Heavy Industrial
XMT 450 is 3-phase only.
Processes•MIG(GMAW)•PulsedMIG(GMAW-P)•Stick(SMAW)•TIG(GTAW•FluxCored(FCAW)•AirCarbonArcCuttingandGouging
(CAC-A)(350:7.5mm[5/16in.]carbons)(450:9.5mm[3/8in.]carbons)
Most Popular Accessories•XR-AlumaFeed™Feeder
foraluminum #300509•SuitCase®X-TREME™VSFeeders•SuitCase®RCFeeders•Spoolmatic®30A/WC-24•XR™-Controls•22Aand24AFeeders•70SeriesFeeders•70SeriesMPaPlusFeeders•XMT®Rack•CylinderCart #042537•UniversalCartandCylinderRack
(XMT304/350only) #042934•MIGRunner™Cart #195445•RunningGearCylinderRack#300408•Coolmate™CoolantSystem•Optima™MIGPulseControl#043389•ProtectiveCover
(XMT350only) #195478•Bernard®Q-Gun™
XMT MPa Series takes the features of the XMT 350 and 450 CC/CV multiprocess inverters and adds built-in Pulsed MIG capabilities.• Easy-to-usePulsedMIG,includingprogramsfor
exoticalloys• Eliminatesneedforseparatepulsecontrolpendant
orotherpulsecontrols• PulsedMIGworkswithvoltagesensing,remote
controlandbenchtopwirefeedersMPa–MIG;Pulsed;advancedArcControl.Easy-to-useadvancedarccontrolenablesanimprovedPulsedMIGweldingarc.Built-in Pulsed MIG programscontainoptimalparametersforsteel,metal-cored,stainless,aluminum,nickel,siliconbronzeandcoppernickelwire.Justdialinwireandgastype.AseasytouseastraditionalMIG,theMPa’sintuitiveprogrammingvirtuallyeliminatesthePulsedMIGlearningcurveforexperiencedMIGoperators.SharpArc®controlsthearcinPulsedMIGmodeandgivestotalcontroloverthearcconeshape,puddlefluidityandbeadprofile.
Synergic Pulsed MIG–Addinga70SeriesMPaPlusfeederforsteeloraXR-AlumaFeed™feederforaluminumweldinggivesyouthebenefitofaSynergicPulsedMIGsystem.Asyouincrease/decreasethewirefeedspeed,thepulseparametersincrease/decrease,matchingtherightamountofpoweroutputtomatchthewirespeed.
XMT350modelallowsforanyinputvoltagehookup
(208–575V)withnomanuallinking.450modelis230/460Vmanuallink.Dinse- or Tweco®-style weld disconnectsprovidehigh-qualityweldcableconnections(twoconnectorssuppliedwitheachunit).450modelhasstuds.Optional 115 VAC auxiliary powerprovides10ampsofcircuit-breaker-protectedpowerforwatercirculators,etc.
The simple, powerful XMT MPa models can handle almost any portable welding application. Add a 70 Series MPa Plus or XR-AlumaFeed feeder for a synergic system that simplifies Pulsed MIG welding applications.
See Literature No. DC/18.84
37
Multiprocess
Model Stock Number Input Power Rated Output at 60% Duty Cycle
Voltage Range in CV Mode
Voltage Range in CC Mode
Max. Open Circuit Voltage Weight
XMT 425 CC/CV (#907 386) (#907 386-01-1),w/AuxPower,IEC
Three-Phase 350Aat34VDC 10-38V 5-425A 75VDC 42.6kg(94lb)
XMT 425 VS (#907 387) Single-Phase 300Aat32VDC
XMT® 425 Series See Literature No. EX/18
Wind Tunnel Technology™protectselectricalcomponentsandPCboardsfromcontamination.Fan-On-Demand™coolingsystemoperatesonlywhenneeded,reducingnoise,energyuseandamountofcontaminantspulledthroughmachine.Lift-Arc™allowsTIGstartingwithouttheuseofhigh-frequency.Startsthearcwithoutcontaminatingtheweldwithtungsten.Adaptive Hot Start™increasestheoutputamperageatthestartofaweldifnecessary,eliminatingelectrodesticking.Lightweight, aerospace-grade aluminum caseoffersprotectionwiththebenefitofreducedweight.Auto-Line™PowerManagementtechnologyallowsforanyinputvoltagehook-up(208-460V)withnomanuallinkingrequired,providingconvenienceinanyjobsetting.Idealsolutionfordirtyorunreliableinputpower.Inverter arc control technologyprovidesgreaterpuddlecontrolforsuperior6010StickelectrodeperformanceandoutstandingMIGweldperformance.Process selector switchreducesthenumberofcontrolsetupcombinationswithoutreducinganyfeatures.Line voltage compensationkeepsweldingoutputconstantevenifpowerinputpowervariesby±10%.XMT425modelsfurtherexpandlinevoltagecompensationon460VACtoanamazing+37%and-59%.Large, dual digital metersareeasytoviewandpresettabletoeasesettingweldoutput.350 A of welding output at60%dutycyclewithsuperiorlow-endperformance.Power factor of .95enablessmallerfuses/breakersandprimarywiring.Primaryamperagedrawatratedoutputis25%lessthanthecompetition.
Ultra-tough, polycarbonate-blended cover for control panelprotectsfrontcontrolsfromdamage.Low OCV Stick—Abuilt-in,selectablefeature,thatreducestheStickmodeopen-Circuitvoltage(OCV)tonearly15voltswhentheweldingpowersourceisnotinuse.Eliminatestheneedforadd-onvoltagereducers.Dinse International-style weld disconnectsprovidehigh-qualityweldconnections.
Additional Features for XMT 425 CC/CVAuto Remote Sense™enablesunittoautomaticallyuseremotecontrolifconnectedtoremotecontrolreceptacle.115 VAC auxiliary powerprovides10ampsofcircuitbreakerprotectedpowerforwatercirculates.AvailableonCEmodels.Pulsed MIG (GMAW-P) capabilitieswithoptionalOptimacontrolreducesspatteranddistortion,allowsbetterout-of-positionpuddlecontrol,andprovidespotentialreductionoffumeparticleemissions.Auto-Line™—Allowsforanyinputvoltagehook-up(208-575V)withnotmanuallinking,providingconvenienceinanyjobsetting.Idealsolutionfordirtyorunreliableinputpower.Reduced OCV operation—aninternaldipswitchenablesreducedopen-circuitvoltageStickweldingcapability.OCVistypicallybelow15volts.Auto Remote Sense™enablesunittoautomaticallyuseremotecontrolifconnectedtoremotecontrolreceptacle(CC/CVandMPamodelsonly).Optional gas solenoid kit (#195 286)forTIGwelding.WorkswithVSandnon-VSmodels.
XMT425CC/CV XMT425VS
Heavy Industrial
Processes•MIG(GMAW)•PulsedMIG(GMAW-P)*•Stick(SMAW)•TIG(GTAW•FluxCored(FCAW)•AirCarbonArcCuttingandGouging
(CAC-A)7.5mm(5/16in.)carbons
* XMT 425 CC/CV requires optional control: not available with XMT 425 VS model.
Most Popular Accessories for non-VS Models•XR-AlumaFeed™Feeder
foraluminum #300509•SuitCase®RCFeeders•Spoolmatic®30A/WC-24•XR™-Controls•22Aand24AFeeders•70SeriesFeeders•Optima™MIGPulseControl#043389
Most Popular Accessories for VS Model•Spoolmatic®30A/WC-115A(with
contactor)
Most Popular Accessories for all Models•SuitCase®X-TREME™VSFeeders•XMT®Rack•CylinderCart #042537•UniversalCartandCylinderRack
#042934•MIGRunner™Cart #195445•RunningGearCylinderRack#300408•Coolmate™CoolantSystem•ProtectiveCover #195478•Bernard®Q-Gun™
Must be purchased from ITW Italy XMT 425 CC/CV (#907 557) withAux.Power,CE Three-Phase 350Aat34VDC 10-38V 5-425A 75VDC 43kg(94.8lb)
XMT 425 CC/CV (#907 557 002) CE Three-Phase 350Aat34VDC 10-38V 5-425A 75VDC 36.3kg(80lb)
38
Multiprocess
PipePro® XC Welding System See Literature No. PWS/5.0
Power Source FeaturesAbletoperformsimpleStick(SMAW)weldingtoadvancedRMDwelding.Thearcperformanceandease-of-useisoptimizedtoprovidequalityandproductivity,whilesimplifyingweldingtraining.Specificallydesignedfortheruggedenvironmentsofpipelineconstruction,reducingdowntimeandservicerequirements.• Temperature—ratingisbasedon50°Cambient.• Moisture—meetsIP23standards.• Shockandvibration—designedwithshockmountsto
reducevibrationwhenmountedontractors.• Dust—WindTunnelTechnology™circulatesair
overcomponentsthatrequirecooling(notelectroniccircuitry).Fan-On-Demand™coolingsystemoperatesonlywhenneeded.Thisreducestheamountofairbornecontaminantsinthemachine.
Equippedwithamemorycardreadertoprovidenewcapabilitiesintothefuture.• Storesweldparametersforallweldingprocesses.• Enablestheuseofcustomprograms.• Providesrangelocks.• ProvidesAccu-Power(InstantaneousPowerDisplay).• Providesdiagnosticinformationandoperational
informationinatextfileformat.
Pipeline
Processes•Stick(SMAW)•MIG(GMAW)•RMD™(ModifiedShortCircuit)•Flux-Cored(FCAW
Most Popular Accessories•PipeProXCFeeder #300794•PipeProXCRMDFeeder #300844•Bernard®PipeWorx™
250-15Gun #195399•Bernard®PipeWorx™
300-15Gun #195400•Bernard®PipeProDura-Flux™Gun•FeederControlCable
(One required per system.)10m(32ft.) #30084520m(64ft.) #300846
•Work-SenseLead5m(16ft.) #3009477.6m(25ft.) #3004617.6m(25ft.) #300462
•WirelessRemoteHandControlw/14-PinReceiver #300430
•WirelessRemoteHandControl #300723
•Wireless14-PinReceiver #300722•RHC-14RemoteControl
6m(20ft.).Handcurrentcontrolandcontactor #24221102030.5m(100ft.).Handcurrentcontrolandcontactor #242211100
•PipeProMemoryCards(Free software upgrades and calibration software available on MillerWelds.com) Blankcard—Usedtostoreweldprograms #300538
•Calibration—UsedtocalibratethePipeProSystem.Forfreedownload,visitMillerWelds.com #300557
•RangeLocks—Providesabilitytosetnominalparametervaluesandrangesforwirefeederprocesses #300460
•Accu-Power—DisplaysinstantaneouspowerduringweldingtomeetthenewASMErequirementforcalculatingheatinputoncomplexwaveformprocesses(RMD) #300667
The PipePro® XC Welding System is designed specifically to meet the rugged demands of pipeline applications. The system is optimized to provide excellent arc performance using the Hobart® Fabshield® family of self-shielded FCAW filler metals.
PipeProXCFeeder
BernardPipeProDura-FluxGun
BernardPipeWorx300-15Gun(shown)
PipeProXCRMDFeeder
Feeder FeaturesPipePro XC Feeder isuniquelydesignedtooperatewiththePipeProXCpowersourcetoperformFCAWself-shieldedweldprocessforfillandcappassweldingonpipelines.ThiseconomicalsolutionoptimizestheweldprocessusingtheHobartFabshieldfamilyofself-shieldedwires.PipePro XC RMD FeederprovidesthemostversatileweldingsolutionwhenusedwiththePipeProXCpowersource.ItcanprovideMIGandMIGRMD(solidwireandmetal-coredwire),andFCAW(self-shieldedorgas-shieldedwires).Allweldingprocessesareoptimizedforpipewelding.
Gun FeaturesBernard PipePro Dura-Flux Gunisuniquelydesignedtoperformself-shieldedFCAWwiththePipeProSystemforonshorepipelineapplications.Thegunfeaturesadualscheduleswitchtoenabletwosetsofweldingparameters—wirefeedspeedandvoltage.Bernard PipeWorx 250-15 Gunisdesignedbywelderstoreducefatigueandimprovevisibilityofthepuddleontherootpass.Bernard PipeWorx 300-15 Gunprovidesaheavy-dutysolutiontoproducingroot,fillandcapweldsonpipe.
Model/Stock Number
Welding Process Rated Output
Voltage Range in CV Mode
Amperage Range in CC Mode
Max. Open- Circuit Voltage
Amperes Input at Rated Output, 50/60 Hz380V 400V
KVA380V 400V
KW380V 400V Dimensions
Shipping Weight
PipePro® XC Power Source380 – 400 V, Three-Phase(#907 490)(Add a Wire Feeder, Gun and Cablesto create a system.)
Stick 350Aat34VDC,100%DutyCycle
— 40–350A 80VDC 23.5 22.7 15.7 15.9 13.2 13.2 H:375mm(14.75in.)W:464mm(18.25in.)D:686mm(27in.)
56.7kg(125lb.)
MIG/FCAW
400Aat34VDC,100%DutyCycle
10–39V — 80VDC 27.1 25.7 18.0 18.0 15.5 15.6
PipeProXCPowerSource
39
Multiprocess
Model/Stock Number
Welding Mode/Process
Amperage/ Voltage Range
Rated Output at 100% Duty Cycle
Amps Input at Rated Output, 60 Hz, 3-Phase230V 460V 575V
KVA
KWMax. Open- Circuit Voltage Dimensions*
Net Weight*
PipeWorx Power Source only (#907 382) 230/460V(#907 475) 400V(#907 534) 380/400V,CE
CC:Stick 40–400A 350Aat34VDC 36.8 22.5 18.9 230 V14.8460 V18.0575 V19.0
230 V13.7460 V13.7575 V13.8
90VDC H: 711mm (28in.)W: 495mm (19-1/2in.)D: 806mm (31-3/4in.)
102kg(225lb)
CC/DC:TIG 10–400A 350Aat34VDC
CV:MIG/FluxCored
10–44V 400Aat44VDC 53.6 31.1 26 230 V21.5460 V24.7575 V25.9
230 V20.0460 V19.9575 V19.7
Model/Stock Number Input Power Wire SpeedWire Diameter Capacity
Input Welding Circuit Rating
Max. Spool Size Capacity Dimensions Net Weight
PipeWorx Feeder only (#300 365) Single-wiremodel(#300 366) Dual-wiremodel
24VAC,11A
1.3–19.8m/min(50–780IPM)
0.9–1.6mm(.035–.062in.)
100V,750Aat100%DutyCycle
27kg(60lb) H: 356mm(14in.)W: 483mm(19in.)D: 737mm(29in.)
Single:29.5kg(65lb)Dual:41kg(90lb)
RMD™ (Regulated Metal Deposition) —Preciselycontrolledshort-circuitmetaltransferprocessprovidesacalm,stablearcandweldpuddleforlesschanceofcoldlaporlackoffusion,lessspatterandahigherqualityrootpassonpipe.Thestabilityoftheweldprocesslessenstheneedforpuddlemanipulationandismoretoleranttohi-loconditions,reducingtrainingrequirements.Weldbeadprofilesarethickerthanconventionalrootpasseswhichcaneliminatetheneedforahotpass.Insomestainlesssteelapplications,itmaybepossibletoeliminatethebacking(purge)gastofurtherimproveproductivityandreduceweldingcosts.
Pulse—Pulseweldingmethodthatprovidesashorterarclength,narrowerarcconeandlessheatinputthantraditionalspraypulsetransfer.Processissynergic,virtuallyeliminatingarcwanderandvariationsintip-to-workdistances,providingeasierpuddlecontrolandreducingtrainingtime.Alsoimprovesfusionandfillatthetoeoftheweld,forhighertravelspeedsanddeposition.ThisprocesscoupledwithRMDforrootpassespermitsproceduresusingthesamewireandgas,eliminatingprocessswitch-overtime.
* Dimensions and weight are for power source only.
PipeWorx™ Welding System See Literature No. PWS/2.0
Simple Process Setup• Thefrontpanelwasdesignedbyweldersforwelders.• Requiresjustafewbasicstepstosetupanewweld
process,resultinginlesstrainingtimeandminimizingerrorsfromincorrectsetups.
• Memoryfeaturestores4programsforeachselection:Stick,DCTIG,andMIG(leftandrightsideoffeeder).Eliminatestheneedtorememberparameters.
Multiprocess Machine• Weldprocessesareoptimizedtodeliversuperiorarc
performanceandstabilityspecificallyforrootpass,fillandcappipewelding.
• RMD™andPulse.
Quick Process Changeover• Noneedtomanuallyswitchpolarityorcablesandhoses
betweenprocesses.Simplypushaprocessselectionbuttontochooseaweldingprocess.PipeWorx“Quick-Select”technologyautomaticallyselectstheweldingprocess,thecorrectpolarity,cableoutputsanduserprogrammedweldingparameters.
• Quickprocesschangeovereliminatesset-uptimeforswitchingcablesandgashoses.Also,reducestheriskofweldreworksduetoincorrectcableconnection.
Streamlined System• WindTunnelTechnology™andFan-On-Demand™provide
systemprotectioninthedustyshopenvironment.• Allsystemcomponentshavebeenselectedtomeetthe
needsofapipefabricationshop.
Optimized for pipe fabrication shops.
FREE! PipeWorx Welding System CDShowcases the features and benefits of PipeWorx Welding System and new pipe welding techniques. Visit PipeWorx page at MillerWelds.com/pipeworxcd to order your CD today.
Pipe Fabrication
Processes•Stick(SMAW)•MIG(GMAW)•DCTIG(GTAW)(HFandLift-Arc™)•FluxCored(FCAW)•RMD™(GMAWMSC)•Pulse(GMAW-P)
PipeWorx Welding System Comes Complete With•Powersourcewithcablehangers•Runninggearandhandles•Dualfeederwithdriverolls•Cablekitwith7.6m(25ft)work
senselead•4.6m(15ft)PipeWorx300guns
Most Popular Accessories•CableKit #300367
Forfeederusedonpowersource.Includesfeedercable,weldcableand7.6m(25ft)worksenselead.
•CompositeCableKit7.6m(25ft) #30045415.2m(50ft) #300456Forremotefeederapplications.Includescompositecablewhichencasesfeedercable,gashoseandweldcableinprotectivesheath,andeither7.6or15.2m(25or50ft)worksenselead.
•PipeWorxRunningGear #300368Includesgascylinderrackandhandles.
•FeederCart #300467Forremotefeederapplications.Includesconsumablesdrawer.
•PipeWorxCooler #028042102•PipeWorxRemoteFeederInterfacew/
guntriggersandcable #300597•SpoolCover #057607
Forsingleorleftsideofdualfeeder.•SpoolCover #090389
Forrightsideofdualfeeder.•DSS-9DualScheduleSwitch
#071833•RFCS-14HD #194744•RPBS-14On-OffSwitchRemote
#300666•Bernard®PipeWorx™Guns
4.6m(15ft)250-15 #1953994.6m(15ft)300-15 #1954004.6m(15ft)400-15 #300240
PipeWorxWeldingSystem(Includesdriverolls.Fillermetalsoldseparately.)
RMD™Carbon Steel
Pulse Stainless
40
Multiprocess
XMT® 350/SuitCase™ X-TREME™ 8 OFFSHORESee Literature No. DC/18
Industrial
Use with CC/CV, DC Power Sources.
Processes•Stick(SMAW)•TIG(GTAW)•MIG(GMAW)•Self-ShieldedFluxCored(SS-FCAW)
Most Popular Accessories•ShoulderStrap #246250•GasSolenoidKit #195286•ProtectiveCover #195478•InverterRacks•XMTCylinderCart #042537•UniversalCarryingCartand
CylinderRack #042934•BernardDura-Flux™(FCAW)Gun
#FLX3515OSM-1
The XMT 350 OS and SuitCase 8 OS are designed specifically for the construction of jackets and other structures used in offshore oil production. The small, lightweight feeder handles large-diameter flux- and metal-cored wires commonly used in these structures, ensuring smooth and reliable wire feeding.
SuitCaseX-TREME8OS
BoxofHobart®2mm(5/64in.)FABSHIELDOffshore71NiWire
XMT350OS
BernardDura-Flux™FluxCoredGun
Model/ Stock Number Input Power
Input Welding Circuit Rating
Electrode Wire Diameter Capacity Wire Speed
Max. Spool Size Capacity Dimensions
Net Weight
SuitCase X-TREME 8 OS(#300 594)
Operatesonopen-circuitvoltageandarcvoltage:14–48VDC/110MaxOCV
330Aat60%DutyCycle
Solid Wire:0.6-1.6mm(.023–.062in.)Flux Cored:0.8-2mm(.030–.078in.)
Low Range.65-5.2m/min(25-200IPM)High Range4.5-19.8m/min(175-780IPM)dependentonarcvoltage
203mm(8in.)4.5kg(10lb)
H: 324mm(12-3/4in.)W:184mm(7-1/4in.)D: 457mm(18in.)
14kg(30lb)
Model/ Stock Number
Input Power
Amperage/Voltage Ranges
Rated Output at 60% Duty Cycle
Max. Open-Circuit Voltage
Amps Input at Rated Load Output, 60 Hz 208V 230V 400V 460V 575V KVA KW Dimensions
Net Weight
XMT 350 OS(#907 224-001)
Three-Phase
CCMode:5–425ACVMode:10–38V
350Aat34VDC 75VDC 40.4 36.1 20.6 17.8 14.1 14.2 13.6 H: 432mm (17in.)W: 318mm (12-1/2in.)D: 610mm(24in.)
36.3kg(80lb)
Single-Phase
CCMode:5–425ACVMode:10–38V
300Aat32VDC 75VDC 60.8 54.6 29.7 24.5 19.9 11.7 11.2
SuitCase X-TREME 8 OS FeaturesTrigger hold, wire jog, and gas purgearealllocatedonfrontpanel.High-torque motorisspecificallydesignedforfeeding2mm(5/64in.)fluxcoredwire.Themotorandgeartrainwereoptimizedtopushlarge-diametercorewirewithoutsignificantincreasingtheweightofthefeeder.Digital meterswithSunVision™technologycandisplayvoltageandwirespeed,andalsoamperageifdesired.Meterscanbeseenclearlyevenindirectsunlight.Wider voltage rangeforsmallandlargewireswithnocontactorchatterandreductionofarcoutages.Double-filtered gas valvehelpskeepdirtfromcloggingandaffectinggasflow.Excellent starts and improved superior arc performanceforalltypesandsizesofwireswhetherusingCVorCCpowersupply.Potted and trayed main printed circuit boardfortheharshestenvironmentsaddsexceptionalreliability.Boardhasfull-triggerisolationsoashortedguntriggerwillnotaffectfeederoperation.
XMT 350 OS FeaturesVersi-Shield™self-shieldedFluxCoredprocesscontroltechnologyofferssuperiormaterialtransferandoperatorappeal.Spatterisreducedandnarrowflatbeadsare
possibleoverawiderangeofwirefeedspeeds,andweldingpositions.Wind Tunnel Technology™protectselectricalcomponentsandPCboardsfromcontamination.Fan-On-Demand™coolingsystemoperatesonlywhenneeded,reducingnoise,energyuseandtheamountofcontaminantspulledthroughmachine.Lift-Arc™allowsTIGstartingwithouttheuseofhighfrequency.Startsthearcwithoutcontaminatingtheweldwithtungsten.Adaptive Hot Start™increasestheoutputamperageatthestartofaweldifnecessary,eliminatingelectrodesticking.Auto-Line™powermanagementtechnologyallowsforanyinputvoltagehook-up(208–575V)withnomanuallinkingrequired,providingconvenienceinanyjobsetting.Idealsolutionfordirtyorunreliableinputpower.Inverter arc control technologyprovidesgreaterpuddlecontrolforsuperior6010Stickelectrodeperformance,andoutstandingMIGweldperformance.Line voltage compensationkeepsweldingoutputconstantevenifinputpowervariesby+/-10%.Thismodelfurtherexpandslinevoltagecompensationon460VACtoanamazing+37%,-59%.Process selector switchreducesthenumberofcontrolsetupcombinationswithoutreducinganyfeatures.
41
Multioperator
Model/Stock NumberRack Capacity Input Power to Rack Welding Power Source Shipping Weight
4-Rack Pack (#907 247) Tweco-Style (#907 245) Dinse®Style
4units,8unitswithoptionaldualrackkit
220-230/460-575V,60Hz,Three-Phase
CST280’slinkedfor460-575VwithTweco-orDinse-Styleconnectors.TheDinse-styleincludesonesetofmaleconnectors;theTweco-styledoesnot.
180kg(395lb)
8-Rack Pack (#907 365) Tweco-Style 8units 291kg(640lb)
Empty Rack (#195 051) 4units CancontainanyCST280models. 108.4kg(239lb)
Model/Stock Number Welding Power Source Input Power to Rack
XMT 304 Rack(#907 292) XMT304CC/CV(4units) 230/460VAC,60Hz,Three-Phase(20Afusesincluded)
XMT 304 Rack(#907 291) XMT304CC/CV(6units)
XMT 350 Rack (#907 227) XMT350VS(4units) 208-575VAC,50/60Hz,Three-Phase(20Afusesincluded)
XMT 350 Rack(#907 228) XMT350VS(6units)
XMT 350 Rack(#907 231) XMT350CC/CV(4units)
XMT 350 Rack(#907 232) XMT350CC/CV(6units)
Empty Rack (#195 466) XMT304or350,Invision350MPa(6units);XMT456CC/CV,Invision456MP(4units) (Order required fuse kit separately.)
CST™ 280 Racks
XMT® 304 and 350 Racks
See Literature No. DC/18.82
See Literature No. DC/18.81, DC/18.8, and DC/18.83
Light weight and small footprintforeasytransportation.Thelowweightenablestheuseofelevatorstomovetherack.Top coverprotectsmachinesfromfallingdebris.Lifting eyesimplifiescraneoroverheadliftingdevicetransport.Lift truck fork pockets.One main disconnect box with branched fusingforeachmachine.Common output ground connection(forsamepolarityuseonly).Optional dual rack kitconnectstwo4-packCSTrackstoforman8-packrack,utilizingoneinputpowercableandonelift.Optional rack running gearavailablefortransportingtherack.
Both4-rackand6-rackmodelsareavailablewithtwo lifting eyesfortransportationandrugged skidsfordraggingorpushing.Custom build your own systembymixandmatchingMiller’sXMT®304CC/CV,350CC/CV,350MPa,350VS,and456CC/CV;andInvision™354MPa,456MPand456P.(XMT®456CC/CV,Invision™456MPand456P-maximumof4units.)One easy connectionallowsuptosixinverterstobeconnectedwithoneprimarypowerdrop.Isolated work terminal providesaconnectionpointforcommonworkpiececonstruction.XMT 304 Rack—fusesprovideprimarypowerlineprotectionforeachinverterpowersupply.XMT 350 Rack—operateswithprimaryvoltagefrom208to575VACandisequippedwith“fingersafe”fusestohelpcomplywithNECguidelines.
Rugged enclosure provides simple means for protecting and transporting multiple welding power sources for construction, maintenance/repair and shipbuilding applications.
XMT Rack conveniently houses multiple inverter power sources for multiple welders. This is an ideal system for on site applications including construction and shipbuilding.
Heavy Industrial
Processes•Stick(SMAW)•TIG(GTAW)•AirCarbonArcCuttingandGouging
(CAC-A)(ParalleledCST-280’s:7.5mm[5/16in.]carbons)
Most Popular Accessories•DualRackKit #195267•4-PackRunningGear #195114•8-PackRunningGear #195436
Heavy Industrial
Processes•MIG(GMAW)•PulsedMIG*(GMAW-P)•Stick(SMAW)•TIGandLift-ArcTIG(GTAW)•PulsedTIG*(GTAW-P)•FluxCored(FCAW)•AirCarbonArcCuttingandGouging
(CAC-A)(XMT304:6.4mm[1/4in.]carbons)(XMT350:7.5mm[5/16in.]carbons)(XMT456:9.5mm[3/8in.]carbons)
* With optional controls only — not available with XMT 350 VS model.Note: TIG processes not available with Invision models.
CST2808-PackRackshown.
XMT3506-PackRackshown.
Except350VSrack.
42
Engine Driven
Blue Star® 145 DX and 185 DX
Wildcat® 200
See Literature No. ED/2.5
See Literature No. ED/3.0
Compact and portable,itssmallfootprintuseslittletruckspace.OptionalrunninggearalsomakestheBlueStarone-manportable.Includes electric start, five-gallon fuel capacity, auto-idle and engine hour meter.Receptacle coversimprovereliabilitybyprotectingreceptaclesfromdebris.Accu-Rated™peak generator power isusableformaximumgeneratorloadssuchasplasmacutting,Millermatic®MIGweldersandmotorstarting.
Fully enclosed durable caseprovidesafullyprotectedenginetoensurelong-termenginereliability.Accu-Rated™6500 watts of usable peak powercranksoutenoughpowerformanyconstruction,maintenance/repair,andarm/ranchapplications.5500wattsofcontinuouspower.12 hours of run timeisprovidedbya25L(7-gallon)fueltankwhenusingatypical3.2mm(1/8in.)stickelectrode.Tested and rated at 40° C (104° F)toensureconsistentoperationofthewelderandgeneratorinallclimates.Heavy duty constructionensuresprotectionformroughhandlingorthattheelementstokeepyoumakingmoney,ratherthanspendingit.Compact designtakesuplesstruckspace,is508mm(20in.)widetofitonservicetrucktoolboxesandisonly635mm(25in.)tallallowingvisibilityoutoftherearwindowwhentruckmounted.Standard maintenance displays and front panel mounted engine controlsmaketheWildcateasytoserviceandoperate.
Light Industrial
Processes•Stick(SMAW)•TIG(GTAW)
Gasoline Engines145 DX – Yahama MZ300:9.1 HPat3600RPM
185 DX – Yahama MZ360:10.2HPat3600RPMOne-cylinder,four-cycle,OHV,air-cooled
Note: Engines are warranted separately by engine manufacturer.
Most Popular Accessories•Millermatic®140Auto-Set™
#907335•Millermatic®180Auto-Set™
#907312•LiftingEye #195353•No.38RunningGear #195352•ProtectiveCover #195193
(notforusewithrunninggear)•No.2StickCableSet
Light Industrial / Industrial
Processes•Stick(SMAW)•TIG(GTAW)
Gasoline EngineSubaru EX40: 14HPat3600RPM1cylinder,4cycle,overheadcam,industrial,air-cooled
Note: Engines are warranted separately by engine manufacturer.
Most Popular Accessories•Millermatic®140Auto-Set™
#907335•Millermatic®180Auto-Set™
#907312•Spectrum®375X-TREME™
PlasmaCutter #907339•AdapterCord,FullKVA #300517•Wildcat200RunningGear #300532•ProtectiveCover #300496
(notforusewithrunninggear)
Reliable outdoor portable power! Great for farm, ranch, maintenance, construction and hobbyist.
Compact, lightweight, durable and cost effective machine is designed for the contractor and is great for maintenance/repair, farm and ranch applications.
BlueStar185DX
Model Stock NumberWeldingMode/Process
Amperage Range Rated Output at 40° C (104° F)
Single-Phase GeneratorPower at 40° C (104° F) Dimensions
Net Weight
Blue Star 145 DX (#907 590-001) Yamahawithstandardreceptacles(#907 590) YamahawithGFCI
CC/DC(Stick/TIG)
40-145 145Aat25V,20%DutyCycle100Aat25V,60%DutyCycle
Peak:4500wattsContinuous:4000watts
H:578mm(22.75in.)W:578mm(22.75in.)D:803mm(31.625in.)
140kg(309lb.)
Blue Star 185 DX (#907 591-001) Yamahawithstandardreceptacles(#907 591) YamahawithGFCI
CC/DC(Stick/TIG)
55-185 185Aat25V,20%DutyCycle130Aat25V,60%DutyCycle
Peak:6000wattsContinuous:5500watts
143kg(315lb.)
Stock NumberWeldingMode/Process Amperage Range Rated Output at 40° C (104° F)
Single-Phase GeneratorPower at 40° C (104° F) Dimensions Net Weight
(#907 546-001)Subaru(#907 546)SubaruwithGFCI
CC/DC(Stick/TIG)
50-200 200Aat25V,20%DutyCycle150Aat25V,100%DutyCycle
Peak:6500wattsContinuous:5500watts
H:629mm(24.75in.)W:508mm(20in.)D:902mm(35.5in.)
159kg(345lb.)
BlueStar145DX
43
Engine Driven
Bobcat™ Series
Quieter and better sound.Significantimprovementsinsoundlevelandqualityofferbetter
jobsitecommunication,whichprovidesasafer,moreefficientworkingenvironmentforyouandyourcrew.NewBobcatwelder/generatorshaverotatedtheenginetowardthefronttocreatemoreefficientairflow,resultinginsignificantlyquieteroperation.Nowyoucanstartyourjobearlierinthedayandenditlater,aswellasworkaroundhospitals,businesses,andresidentialareas.
Smaller and lighter design.Bobcatwelder/generatorstakeuplessspaceontrucksandtrailers—
leavingmoreroomforotherequipmentandtools.Plus,they’reeasiertomovearoundjobsites—evenwithweldcablesandrunninggearattached.
Easier maintenance.Easy-to-readfrontpanelmaintenancedisplaysshowwhenyourequipmentneedstobeserviced.Withtheintuitivedesign,thedailymaintenanceisfasterandeasier:• Oilchecksfromthetopbythefrontpanel• Toollesspanelsthatallowforquickaccess• Single-sidefuelfillandoildrain/filter
Smooth power.Betterpowermeansbetterperformance.OurBobcatwelder/generatorshavesmootherpower—notthespikedpowerfoundwithotherbrands—becauseof:• Revolutionaryten-degreeskewed-rotor
design• OptimizedgeneratorperformanceAccu-Rated™–not inflated generator power.OurAccu-Ratedpeakpowerisusableformaximumgeneratorloads,includingplasmacutters,wireweldersandmotorstarting.Italsobeatsthecompetition’sveryshort-durationpeakorsurgepower.Accu-Ratedpowerdelivers:• 11,000watts(12,000withEFIavailableon
theBobcat250)ofusablepeakpower• Peakpowerdeliveredforaminimumof
30secondsLarge 12-gallon fuel capacitymeansmanyhoursofruntimebeforerefueling.Versatile AC and DC weld outputprovidesqualityweldsonalltypesofmetals.DCissmoothandeasytorunwhileACStickisusedwhenarcblowoccurs.Maintenance displaysshowenginehoursandhoursleftbeforeanoilchangeisdue.
Super-tough protective armor with covershashigh-impactresistanceinalltemperaturesandischemical-resistant.Otherapplicationsinclude:automotivebumpers,tractorhoodsandpanels,lawnmowerdecks,largestructuralparts,etc.Output stud and receptacle coversasrequiredbyOSHAandCSAforjobsitesafety.Fully enclosed caseprovidesreducedsoundlevelsandfullyprotectstheengine.Welding and power ratings are at 40°C (104°F) —highestinitsclasstoensurereliableperformance.Heavy-duty construction.Allinternalcomponentsaredesignedtohandletheharshestenvironmentsandwillrunbetterandlastlonger.
Our Bobcat engine-driven welder/generators have been the top-selling in their class because they are engineered to be reliable, powerful and durable from the start.
The most popular welder/generator in the industry is getting better. Building on its exceptional value, the redesigned Bobcats are:•Quietertooperate•Smallerandlighter•Morefuelefficient
withEFI•Easiertomaintain
Bobcat250Bobcat3Phase
Bobcat225
Scan this tag to hear more about the redesigned Bobcat Series.
Additional featuresImprovements (comparedtopreviousmodel)
44
Engine Driven
*Additional models are available – visit MillerWelds.com or your distributor.
Cost-effective, multiprocess machine primarily used for Stick welding. Great for farm, ranch, maintenance/repair operations and as a stand-alone generator.
Designed for farm and ranch owners in need of single- and three-phase power to run 480 V three-phase pivot irrigation systems or to provide backup power for home, farm and ranch.
Rugged engine drive is great for Stick and Flux-Cored welding, adds ability to Carbon Arc gouge, and is designed for maintenance/repair operations, construction, farm/ranch, and generator use.
Front panel fuel gaugeprovidesconvenientfuellevelindication.Smoother weld output and better generator power while welding.More weld output than 225-amp welder generators for more versatility.72percentmorepowerforMIG/FCAW,67percentmoreforACwelding,and11percentmoreforDCStick.
Bobcat™ 225 (Gas) See Literature No. ED/4.4
Bobcat™ 3 Phase (Gas) See Literature No. ED/4.33
Bobcat™ 250 (Gas or LP) Additional Features
EFI gas engines optimize the air/fuel ratio for all engine speeds and engine
loads, resulting in lower operational costs, fewer emissions, longer runtimes and betterperformance when compared to carbureted models. The payback from fuel savings aloneis a matter of months. EFI will give you:
• 12,000 watts of generator power and more weld output
• Easy starts with no choke required
• Reliable operation, even with infrequent use —less prone to fuel deterioration
• Fuel efficiency — use up to 27 percent less fuel
• Fewer emissions — 27 percent less CO and 33 percent lower HC+NOx levels
Electronic Fuel Injection (EFI) —Recommended Option
See Literature No. ED/4.4
Gaso
line/
LP
Model Stock Number*Welding Mode Process
Amp/Volt Ranges Rated Output at 40°C (104°F) Generator Power 40°C (104°F) Net Weight
Bobcat 225 (#907 498)KohlerwithGFCI(#907 498-001)Kohlerw/Std.Rcpt.(#907 499)Subaruw/Std.Rcpt.
CC/AC Stick/TIG 70–150A 150Aat25V,100%DutyCycle Single-PhasePeak:11,000wattsContinuous:9500watts
220kg(485lb.)
CC/DC Stick/TIG 50–225A 225Aat25V,100%DutyCycle
CV/DC MIG/FCAW 19–28V 200Aat20V,100%DutyCycle
Bobcat3 Phase
(#907 505)KohlerwithGFCI CC/AC Stick/TIG 50–200A 200Aat25V,100%DutyCycle Single-Phase/Three-PhasePeak:11,000wattsContinuous:9500watts/10,000watts
225kg(495lb.)
CC/DC Stick/TIG 50–225A 210Aat25V,100%DutyCycle
CV/DC MIG/FCAW 19–28V 200Aat20V,100%DutyCycle
Bobcat 250 (#907 500)KohlerwithGFCI(#907 500-001)Kohlerw/Std.Rcpt.(#907 501)Subaruw/Std.Rcpt.(#907 502) EFIKohler(#907 504) LPKohlerwithGFCI(order #300 917 Hose and LP TankMounting Assembly separately)
CC/AC Stick/TIG 40–250A 250Aat25V,60%DutyCycle225Aat25V,100%DutyCycle
Single-PhasePeak:11,000wattsContinuous:9500wattsEFI ModelPeak: 12,000 wattsContinuous: 10,500 watts
227kg(501lb.)
CC/DC Stick/TIG 40–250A 250Aat25V,100%DutyCycle
CV/DC MIG/FCAW 17–28V 275Aat25V,60%DutyCycle250Aat28V,100%DutyCycle
Industrial – 225 & 3 Phase Models Heavy Industrial – 250 Model
Processes•AC/DCStick(SMAW)•MIG(GMAW)1
•Flux-Cored(FCAW)1
•AC2/DCTIG(GTAW)•AirCarbonArcCuttingandGouging•(CAC-A)3(rated4.8mm[3/16in.]
carbons,capable6.4mm[1/4in.]carbons)
1With voltage-sensing feeder only.2With Dynasty® 200 Series or HF-251 (non-critical).3Bobcat 250 model only.
Gasoline/LP EnginesGas – Kohler CH 730 or Subaru EH 65:23HPat3600RPMEFI Gas – Kohler ECH 730:25HPat3600RPMLP – Kohler CH 730:25HPat3600RPMV-twin-cylinder,four-cycle,overheadvalve,industrial,air-cooledNote: Engines are warranted separately by engine manufacturer.
Most Popular Accessories•Single-PhaseFullKVAPlugKit
#119172•SuitCase®X-TREME™WireFeeders•Dynasty®200Series•Spectrum®PlasmaCutters
375X-TREME™ #907339625X-TREME™ #907404
•AdapterCord,FullKVA #300517•RemoteOilDrain/FilterKits•HoseandLPTankMountingAssembly
#300917•Multi-TerrainRunningGear
withInnerTubes #300913withNeverFlat™tires #300914
•Off-RoadRunningGearwithInnerTubes #300909withNeverFlat™tires #300910
•ProtectiveCagewithCableHolders #300921
•ProtectiveCover•HWY-1000Trailer #195013•EngineTuneUpKitsareavailablefrom
yourMillerpartsdistributor.
45
Engine Driven
Trailblazer® Series
Longer runtimes. StoplessforrefuelingandgetmoreworkdonewithanewTrailblazer;itcanrunupto50percentlongerwhenequippedEFIandExcelpower.
More fuel efficient.WhenequippedwithEFIandExcelpower,anewTrailblazercanuseupto35percentlessfuel,savingmoneyandimprovingyourbottomline.
Easier maintenance.Easy-to-readfrontpanelmaintenancedisplaysshowwhenyourequipmentneedstobeserviced.Withtheintuitivedesign,thedailymaintenanceisfasterandeasier:• Oilchecksfromthetopbythefrontpanel• Sunvision™technologythatprovideseasy-
to-readdigitalmeter• Toollesspanelsthatallowforquickaccess• Single-sidefuelfillandoildrain/filter
Quieter and better sound. Redesignedengine/generatorpackagingplusadvancedgeneratortechnologiesmeanlesssoundoutput—soyoucanworkearlier,later,andaroundnoise-sensitiveareas.
Smaller and lighter design.Size-reducing,weightreducingSmart-Cor™technologyandanewinternaldesignmeanalighterTrailblazerthattakesuplessspace.
Arc performance.• ThreeStickmodes—EXX18,EXX10,and
Gouge• TwoWiremodes—SolidandFlux-Core• ThreeLift-Arc™TIGmodes—Auto-Stop™,
Auto-Crater™,andPulse
Our Trailblazer welder/generators deliver unbeatable arc performance, the smoothest, most stable arc in the industry and an independent welder and generator power system.
Designed for the professional welder, our Trailblazer welder/ generators are getting even better. Building on their outstanding performance, the new Trailblazers are:•Morefuelefficientwith
EFIandExcel™power•Quietertooperate•Smallerandlighter•Easiertomaintain
Trailblazer325EFITrailblazer275EFI
See Literature No. ED/4.75
Scan this tag to hear more about the new Trailblazer Series.
Significant cost savings
Fewer refueling trips
HOURS
SHORTER
LIGHTER
5"
108lb.
Easier mobility and uses lesstruck space and payload
Safer, more productive jobsite
Significant cost savings
Fewer refueling trips
HOURS
SHORTER
LIGHTER
5"
108lb.
Easier mobility and uses lesstruck space and payload
Safer, more productive jobsite
Significant cost savings
Fewer refueling trips
HOURS
SHORTER
LIGHTER
5"
108lb.
Easier mobility and uses lesstruck space and payload
Safer, more productive jobsite
Significant cost savings
Fewer refueling trips
HOURS
SHORTER
LIGHTER
5"
108lb.
Easier mobility and uses lesstruck space and payload
Safer, more productive jobsite
Self-calibrating digital weld meters with maintenance displays• Presetandactualweldamperage/
voltage• Processsettings• Fuelgauge• Hourmeterfunctionandoilchange
interval• Enginespeed(RPM)Accu-Rated™–not inflated generator power.OurAccu-Ratedpeakpowerisusableformaximumgeneratorloads,includingplasmacutters,wireweldersandmotorstarting.Italsobeatsthecompetition’sveryshort-durationpeakorsurgepower.Accu-Ratedpowerdelivers:• 12,000wattsofusablepeakpower• Peakpowerdeliveredforaminimumof
30secondsLarge 12-gallon fuel capacitymeansmanyhoursofruntimebeforerefueling.Heavy-duty construction.Allinternalcomponentsaredesignedtohandletheharshestenvironmentsandwillrunbetterandlastlonger.
Additional featuresImprovements (comparedtopreviousmodel)
46
Engine DrivenExclusive, game-changing technology
Smart-Cor™ technology.Independentweldandgeneratorpowerinanimproved,morecompactdesign.Benefitsitprovides:• Nointeractionbetweenjobsite
toolsandtheweldingarc• Stronger,cleaner,moreefficient
generatorpower• Reducedsizeandweight• Improvedarcperformance
Auto-Speed™ technology.Automaticallyadjuststheenginespeedtorunatlowerspeedsdependingonthetotalpowerneeded.Benefitsitprovides:• Exceptionalfuelefficiency• Extendedruntimes• Quieteroperation• Reducedemissions
Innovative design. Engineisrotatedtothefronttocreatemoreefficientairflow.Benefitsitprovides:• Quieteroperation• Reducedsizeandweight• Easiermaintenance
Improve generator performance with Excel™ power.Excelpowerprovides120-volt,60hertzofpuresinewavegeneratorpoweratidlespeedandwhilewelding.WhenconnectedtotheExcelpowerreceptacle,yougetupto2400wattsofthecleanestgeneratorpoweravailable.Plusyoucanrunmostjobsitetools—likegrinders,chopsaws,drillsandlights—atidlespeed,whichprovides:• Exceptionalfuelefficiency• Extendedruntimes• Quieteroperation• Longerenginelife
Maximize performance with EFI.EFIoptimizestheair/fuelratioforallenginespeedsandloads.ChooseEFIfor:• Upto27%betterfueleconomy• Extendedruntimesupto27%• Fast,easystartsinallclimates• Reliableoperation,evenwith
infrequentuse• Feweremissions—27%less
COand33%lowerHC+NOxlevels
Reduce downtime with battery charge/jump start capability. Batterycharge/jumpstartisdesignedandrecommendedformechanicsoranyoneelseresponsibleforafleetoftrucksorequipment.ByusingyourTrailblazertochargedeadbatteriesorjumpastubbornengine,you’llkeepyourcrewworkingandthefleetupandrunning.
Gaso
line/
LP
Model Stock Number*Welding Mode Process Amp/Volt Ranges
Rated Output at 40°C (104°F)
Single-Phase Generator Power 40°C (104°F)
Net Weight
Trailblazer275
(#907 506-001) Kohler(#907 506) KohlerwithGFCI(#907 508) EFIKohlerwithExcelPower(#907 509) LPKohlerwithGFCI(#907 509-001) LPKohlerwithExcelPower(order Hose and LP Tank MountingAssembly #300 917 separately)
CC/DC Stick/TIG 10–275A 275Aat28V,100%DutyCycle
Peak:12,000watts/11,000watts(LP)Continuous:10,500watts/9500watts(LP)Excel Power (optional)2400 watts20Aat120V,60Hzpuregeneratorpoweratidlespeedandwhilewelding
208kg(459lb.)
CV/DC MIG/FCAW 10–35V 275Aat28V,100%DutyCycle
Trailblazer325
(#907 510-001) Kohler(#907 510)KohlerwithGFCI(#907 510-002) Kohlerw/ElectricFuelPump(#907 510-003) KohlerwithExcelPower(#907 512) EFIKohler(#907 512-001) EFIKohlerwithExcelPower(#907 512-002**) EFIKohlerwithExcelPowerandBatteryCharge/JumpStart
CC/DC Stick/TIG 10–325A 325Aat28V,100%DutyCycle
209kg(460lb.)
CV/DC MIG/FCAW 10–35V 325Aat28V,100%DutyCycle
*Additional models are available – visit MillerWelds.com or your distributor.**Battery charge/jump cables (#300 422) must be ordered separately.
Heavy Industrial
Processes•Stick(SMAW)•MIG(GMAW)1
•Flux-Cored(FCAW)1
•DCTIG/PulsedTIG(GTAW/GTAW-P)2
•AirCarbonArcCuttingandGouging(CAC-A)(rated4.8mm[3/16in.]carbons,capable6.4mm[1/4in.]carbons)3
1With wire feeder.2Two-piece TIG torch recommended.3Trailblazer 325 model only.
EnginesGas – Kohler CH 730:25HPat3600RPMEFI Gas – Kohler ECH 730:25HPat3600RPMLP – Kohler CH 730:LiquidwithdrawalLPsystem25HPat3600RPMV-twin-cylinder,four-cycle,overheadvalve,industrial,air-cooledNote: Engines are warranted separately by engine manufacturer.
Most Popular Accessories•SuitCase®X-TREME™12VSWire
Feeder•Spoolmatic®30AAluminumSpool
Gun/WC-24Control #130831/#137549
•Dynasty®Series•Spectrum®625X-TREME™
#907404•Multi-TerrainRunningGearwithNever
Flat™tires #300914•Off-RoadRunningGear•ProtectiveCagewithCableHolders
#300921•HoseandLPTankMountingAssembly
#300917•ProtectiveCover•AdapterCord,FullKVA #300517•HWY-1000Trailer #195013•7.6m(25-ft.)BatteryCharge/Jump
CableswithPlug #300422
The new Trailblazer includes innovative technologies designed with the professional welder in mind. These Miller® exclusives deliver superior runtimes, increased fuel efficiency, and improved welder and generator performance.
Base model
Option
All Trailblazer 275 and 325 models feature the following new exclusive technologies.
Add the Excel™ power, electronic fuel injection (EFI) and battery charge/jump start options to maximize your Trailblazer’s performance.
Option Option Option
47
Engine Driven
Trailblazer® 302 Air Pak™
See Literature No. ED/4.78
Powerful all-in-one tool is designed for repair and construction with unbeatable multiprocess weld quality, integrated rotary screw air compressor, 13,000 watts of generator power for jobsite tools, and battery charge/jump start.
Air Compressor
Strongest combined generator/compressor power• Deliversanindustry-leading13,000wattsof
peakgeneratorpowerindependentofweldsettings—enoughtopoweraSpectrum®875plasmacutter,andprovideairforplasmacuttingatthesametime(rated15.9mm[5/8-inch]mildsteel).
Rotary screw air compressor• Deliversupto31CFMand160PSIofairwithno
storagetank• Runsmanytoolsatidlespeed• Gives100percentdeliverableair• CompressoriswarrantedbyMillerforthreeyears• Airoutputsratedatanindustryhigh40°C(104°F)• Frontpanelairpressureadjustment(80to160PSI)• Screwcompressorisdesignedformorethan
30,000hoursofoperation• Automaticoverpressureshutdownwithindication
Weld Power
Generator Power
Heavy Industrial
Processes•AC/DCStick(SMAW)•MIG(GMAW)1
•Flux-Cored(FCAW)1
•AC2/DC3TIG(GTAW)•AirCarbonArcCuttingandGouging
(CAC-A)(rated4.8mm[3/16in.]carbons,capable6.4mm[1/4in.]carbonsusingintegratedaircompressor)
•BatteryCharger/JumpStart1With wire feeder.2With Dynasty® 200 Series or HF-251 (non-critical).3Two-piece TIG torch recommended.
Gasoline EngineKohler CH 750:30HPat3600RPMV-twin-cylinder,four-cycle,overheadvalve,industrial,air-cooled
Note: Engine is warranted separately by engine manufacturer.
Most Popular Accessories•SuitCase®X-TREME™12VSWire
Feeder•Spoolmatic®30AAluminumSpool
Gun/WC-24Control #130831/#137549
•Spectrum®625X-TREME™ #907531
•ProtectiveCover #300379•AdapterCord,FullKVA #300517•7.6m(25-ft.)BatteryCharge/Jump
CableswithPlug #300422
Four tools in one• Professionalweldingperformanceinall
processeswiththebestweldingarcinitsclass• 13,000-wattgenerator• 31CFMrotaryscrewaircompressor• 12-/24-voltbatterycharger/jumpstarterSuperior arc performance• Presetdigsettingsoptimizedforthemajorityof
Stickweldingapplications• BestinclassWirearcperformance• TwoLift-Arc™TIGmodesidealformostDC
TIGapplicationsBattery charge/jump start• Providesselectable12-or24-voltbattery
chargingcapability• Providesupto450ampsofbatteryjump-
startingcapability• Convenientfrontpanelbatterycharger/jump
starteraccess
Gaso
line
Stock Number*Welding Mode Process
Amperage/Voltage Ranges
Rated Weld Outputat 32 V 40°C (104°F)
Single-Phase Generator Power at 40°C (104°F) Dimensions
Net Weight
(#907 549-001**)Kohler(#907 549**)KohlerwithGFCIandElectricFuelPump(#907 549-002**)KohlerwithCooler/Separator
CC/DC Stick/TIG 10-300A 280Aat100%DutyCycle Peak:13,000wattsContinuous:11,000watts
H:711mm(28in.)H:876mm(34.5in.)totopofexhaustW:508mm(20in.)D:1514mm(59.625in.)
350kg(771lb.)
CV/DC MIG/FCAW 13-35V,350A 300Aat100%DutyCycle350Aat60%DutyCycle
CC/AC TIG/Stick 10-225A 200Aat60%DutyCycle
*Additional models are available – visit MillerWelds.com or your distributor.**Battery charge/jump cables (#300 422) must be ordered separately.
AirCompressor
Features
Free Air Deliveryat 3600 RPM
Free Air Deliveryat 3000 RPM
Free Air Deliveryat 2400 RPM (Idle)
Working PressureConstant
DutyCycle
OilCapacity
ByMiller Rotaryscrewwithelectricclutchforon/off.Oilchangeintervals500hours.Lifeexpectancy30,000hours.
0.88m3/min.(31CFM)
0.79m3/min.(28CFM)
0.62m3/min.(22CFM)
80–160PSIG 100% 1.7L(1.75qt.)
48
Engine Driven
Bobcat™ 250 Diesel
Trailblazer® 302 Diesel
See Literature No. ED/4.34
See Literature No. ED/4.77
Rugged engine drive is great for Stick and Flux-Cored welding and is designed for maintenance/repair operations, construction, farm/ranch, and generator use.
High output, unbeatable arc performance, and the independent weld and generator system make this engine drive perfect for construction, fabrication, and maintenance/repair operations.
Versatile AC and DC Stick/TIG plus Wire capabilitiesprovidequalityweldsonalltypesofmetals.DCissmoothandeasytorunwhileACStickisusedwhenarcblowoccurs.Note: AC TIG requires Dynasty 200 Series or HF-251 (non-critical).
Tri-Cor™technologyisaredesignedstabilizerwithaddedironcoreforsmootherweldoutput,improvedperformanceanddecreasedspatterwith7018electrodes.Allwithoutsacrificingtheexcellentperformancewith6010electrodes.Accu-Rated™11,000 watts of usable peak powerisdeliveredforaminimumof30seconds.Accu-Ratedmeanspeakpowerisusableformaximumgeneratorloadssuchasplasmacutting,Millermatic®MIGweldersandmotorstarting.Accu-Ratedpeakpowerbeatsthecompetition’sveryshort-durationpeakorsurgepower.Useyourpeakpower,it’smorethananumber.Idle lock switchallowsenginetobestartedatidletoextendenginelife.Smaller and lighter design.*Bobcatwelder/generatorstakeuplessspaceontrucksandtrailers—leavingmoreroomforotherequipmentandtools.Plus,they’reeasiertomovesafelyaroundjobsites—evenwithweldcablesandrunninggearattached.
Independent weld and generator.TrailblazerSerieshastheonlytrulyindependentweldandgeneratorsystem—meaningnointeractionbetweentoolsandtheweldingarc,andithasthestrongestgeneratorpowerwhilewelding.Superior arc performance• FourpresetDIGsettings(Stick)• AdaptiveHotStart™(Stick)• ExcellentMIG/FCAWarcperformance• Lift-Arc™TIGwithAuto-Crater™andAuto-Stop™Accu-Rated™11,000 watts of usable peak powercranksoutenoughpowerformostapplications:jobsite,farm/ranch,orhome.9500wattsofcontinuouspower.Automatic start at idleidlesengineimmediatelywhenstartedtoextendenginelifeandreducefueluseandnoise.
*Compared to previous model.**Additional models are available – visit MillerWelds.com or your distributor.
*Additional models are available – visit MillerWelds.com or your distributor.
Industrial / Heavy Industrial
Processes•AC/DCStick(SMAW)•MIG(GMAW)1
•Flux-Cored(FCAW)1
•AC2/DCTIG(GTAW)•AirCarbonArcCuttingandGouging
(CAC-A)(rated4.8mm[3/16in.]carbons,capable6.4mm[1/4in.]carbons)
1With voltage-sensing feeder only.2With Dynasty® 200 Series or HF-251 (non-critical).
Diesel EngineEPA Tier 4 Compliant! Kubota D722: 19HPat3600RPMThree-cylinder,industrial,liquid-cooledNote: Engine is warranted separately by engine manufacturer.
Most Popular Accessories•1-PhaseFullKVA PlugKit #119172•Dynasty®200Series•Spectrum®PlasmaCutters
375X-TREME™ #907339625X-TREME™ #907404
•ProtectiveCage #300052•ProtectiveCover•HWY-1000Trailer #195013
Heavy Industrial
Processes•AC/DCStick(SMAW)•MIG(GMAW)1
•Flux-Cored(FCAW)1
•AC2/DC3TIG(GTAW)•AirCarbonArcCuttingandGouging
(CAC-A)(rated4.8mm[3/16in.]carbons,capable6.4mm[1/4in.]carbons)
1With wire feeder.2With Dynasty® 200 Series or HF-251.3Two-piece TIG torch recommended.
Diesel EngineEPA Tier 4 Compliant! Kubota D722: 19HPat3600RPMThree-cylinder,industrial,liquid-cooledNote: Engine is warranted separately by engine manufacturer.
Most Popular Accessories•1-PhaseFullKVA PlugKit #119172•Dynasty®200Series•Spectrum®PlasmaCutters
625X-TREME™ #907404875 #907390-01-1
•ProtectiveCage #300052•ProtectiveCover•HWY-1000Trailer #195013
Dies
el
Stock Number**Welding Mode Process Amp/Volt Ranges
Rated Outputat 40°C (104°F)
Single-Phase Generator Power at 40°C (104°F) Dimensions
Net Weight
(#907 565)KubotawithGFCI(#907 565-001)Kubotaw/Std.Rcpt.
CC/ACCC/DC
Stick/TIG 40–100A,60–140A,80–200A,100–275A
250Aat25V,100%DutyCycle275Aat25V,60%DutyCycle
Peak:11,000wattsContinuous:9500watts
H:711mm(28in.)H:873mm(34.38in.)toexhausttopW:508mm(20in.)D:1153mm(45.38in.)
289kg(638lb.)
CV/DC MIG/FCAW
17–22V,20–28V 250Aat28V,100%DutyCycle275Aat25V,60%DutyCycle
Dies
el
Stock Number*Welding Mode Process Amp/Volt Ranges
Rated Outputat 40°C (104°F)
Single-Phase Generator Power at 40°C (104°F) Dimensions
Net Weight
(#907 548)KubotawithGFCI(#907 548-001)Kubotaw/Std.Rcpt.
CC/AC TIG/Stick 10–225A 200Aat25V,60%DutyCycle Peak:11,000wattsContinuous:9500watts
H:762mm(30in.)H:870mm(34.25in.)toexhausttopW:508mm(20in.)D:1321mm(52in.)
327kg(720lb.)
CC/DC Stick/TIG 10–300A 280Aat25V,100%DutyCycle
CV/DC MIG/FCAW 13–35V,10–325A 300Aat25V,100%DutyCycle
49
Engine Driven
Big Blue® 300 Pro See Literature No. ED/5.21
Reliable low speed diesel with outstanding arc performance. Ideal for construction, fabrication or process piping professionals.
Meter maintenance displays:• Fuelgauge• Hourmeterfunction• Oilchangeinterval• Highcoolanttemperatureandlowoilpressureshutdown
indicators.• Lowfuelshutdown—engineshutsdownbeforesystemruns
outoffuel,makingrestartseasy.The Vault — ultimate control board reliability.Housedinasealedvault,sealedconnectionsaremadethroughwatertightplugsthatmaketheecomponentsimpenetrabletodustandmoisture.Tailored arc control (DIG) allowsthearccharacteristicstobechangedforspecificapplicationsandelectrodes.Smoothrunning7018orstiffer,morepenetrating6010.Improved arc starts and arc stabilityforexcellentperformanceinallapplications.Easy to use—simplecontrolsmakeiteasytoset-upandweld.Quiet.Only72.2dba(97Lwa)atmaximumoutput.Improvesworksitecommunicationandsafety.Compact designfitssidewaysinastandardpickup.Optional stainless steel package available.CSA, IEC and NEMA compliant.
Legendary Big Blue Reliability with Professional Quality Arc!
Dies
el
Stock Number*Welding Mode Amp/Volt Ranges
Rated Outputat 40°C (104°F)
Single-Phase Generator Power at 40°C (104°F) Dimensions Net Weight
(#907 144)CAT(#907 144-01-1)CATwith120VBlockHeater(#907 144-02-1)CATwithStainlessSteel/120VBlockHeater(#907 472)Mitsubishi(#907 472-001)Mitsubishiwith120VBlockHeater
CC/DC 20–410A 300Aat32V,60%DutyCycle
Peak:12,000wattsContinuous:10,000watts
H:813mm(32in.)W:667mm(26.25in.)D:1422mm(56in.)
Caterpillar499kg(1100lb.)Kubota472kg(1040lb.)Mitsubishi491kg(1083lb.)
CV/DC 14–40V
Heavy Industrial
Processes•Stick(SMAW)•MIG(GMAW)•FluxCored(FCAW)•TIG(GTAW)•AirCarbonArcCuttingandGouging
(CAC-A)(rated4.8mm[3/16in.]carbons,capable6.4mm[1/4in.]carbons)
Diesel EngineEPA Tier 4i Compliant Choices! CAT C1.5:21.7HPat1850RPMThree-cylinder,industrial,liquid-cooled
Kubota V1505:20.2HPat1850RPMFour-cylinder,industrial,liquid-cooled
Mitsubishi S4L2:24.4HPat1850RPMFour-cylinder,industrial,liquid-cooled
Note: Engines are warranted separately by engine manufacturer.
Most Popular Accessories•SuitCase®X-TREME™12VS•SuitCase®12RC•Dynasty®200Series•WirelessRemoteHandControl
#300430•WirelessAntennaKit #300749•Spectrum®875•AdapterCord,FullKVA #300517•Single-PhaseFullKVA
PlugKit #119172•ProtectiveCover #195301•HWY-224Trailer #043805•PRHC-14Remote #195511•EngineFilterKits
CAT #246987Mitsubishi #252782Kubota #253901
*Additional models are available – visit MillerWelds.com or your distributor.
50
Engine Driven
Designed exclusively for transmission pipeline work, the system offers a complete welding solution. With Stick welding capabilities — as well as MIG/FCAW welding capabilities to meet high-strength steel requirements — it is ideal for the most demanding pipeline jobs.
PipePro Dura-Flux™• Featuresalightweight,rotatableHi-Viz™neck
thatmatchestheSuitCaseX-TREMEHDDSperformance,resultinginoptimalarccharacteristics.
• Powercablewithinternaltriggerleadsprovidesbetterweld-jointaccess.
• Replaceablelinermakesmaintenancesimple.• Comfortablehandlewithdualscheduleswitch
optimizeswirefeedspeedandreducesuserfatigue.
Fabshield® 79T8/79T8Ni2• Self-shieldedflux-coredtubularwiresspecifically
designedfortransmissionpipelineapplications.• Fast-freezing,easy-to-removeslagdecreasestime
spentclearingweldbeads.• All-positionwelding,excellentvertical-down
performance,reducesfatigueandweldcycletime.• Four10-lbvacuum-packedspoolsperjobsite-
friendlybucket,490kg(1080lb)perpallet.• Idealformultipassweldingondeep-groovepipe
weldbuttjoints.• 79T8typicalapplicationsareonX70gradepipeand
below.• 79T8Ni2typicalapplicationsareonX80gradepipe.
PleaseseeMillerWelds.com/pipeproformorecompleteinformationandproductspecsheets.
Model/Stock NumberWelding Mode Process
Amp/Volt Ranges Rated Output at 40°C (104°F)
Single-Phase Generator Power at 40°C (104°F) Dimensions Net Weight
Big Blue 350X PipePro Engine Drive only(#907 530)CATTurbo(#907 527)Mitsubishi
CC/DC TIG 20-400A 400Aat26V,40%DutyCycle350Aat24V,100%DutyCycle
Peak:12,000wattsContinuous:10,000watts
H:813mm(32in.)W:667mm(26-1/4in.)D:1422mm(56in.)
Caterpillar470kg(1037lb.)Mitsubishi462kg(1018lb.)
Stick 20-400A 350Aat34V,60%DutyCycle325Aat33V,100%DutyCycle
CV/DC MIG 14-40V 350Aat31.5V,100%DutyCycle
Big Blue® 350X PipePro® System Heavy Industrial
Processes•Stick(SMAW)•MIG(GMAW)•FluxCored(FCAW)•TIG(GTAW)•AirCarbonArcCuttingandGouging
(CAC-A)(rated6.4mm[1/4in.]carbons)
Diesel EngineEPA Tier 4i Compliant! CAT C1.5T: 24.5HPat1850RPMTurbo-chargedthree-cylinder,industrial,liquid-cooledMitsubishi S4L2:24.4HPat1850RPMFour-cylinder,industrial,liquid-cooledNote: Engine is warranted separately by engine manufacturer.
Big Blue 350X PipePro System Consists Of (ordered separately)•BigBlue®350XPipePro®engine
drive•SuitCase®X-TREME™8HDDS
wirefeeder #300594-003•WirelessRemoteHandControland
14-pinreceiver #300430•WirelessAntennaKit #300749•Bernard®PipePro®Dura-Flux™gun
with3m(10ft)cablewith1.6mm(1/16in.)liner#301011
•HobartBrothersFabshield®1.6mm(1/16in.)79T8 #S228519-V321.6mm(1/16in.)79T8Ni2 #S228819-V322.0mm(5/64in.)79T8 #S228525-V322.0mm(5/64in.)79T8Ni2 #S228825-V32
Most Popular AccessoriesBig Blue 350X PipePro•1-PhaseFullKVAPlugKit #119172•EngineFilterKit #244711
(includesair,oilandfuelfilters)SuitCase X-TREME 8HD DS Feeder•V-KnurledDriveRolls
1.6mm(1/16in.) #0796092.0mm(5/64in.) #079610
PipePro Dura-Flux Gun•QuikTip™ContactTips
1.6mm(1/16in.) #T11162.0mm(5/64in.) #T1564
•Hi-Viz™QuikTip™Insulator #7010062
•Neck(70°xR2in) #7010068•NeckLiner
1.6mm(1/16in.) #QJL-1162.0mm(5/64in.) #QJL-564
•CableLiner1.6mm(1/16in.) #442152.0mm(5/64in.) #44315
Miller Big Blue 350X PipePro• Easyarcstartsandbetterarccontrolprovideimproved
arcperformancetoproducemoreconsistentwelds.• EnhancedMIG/FCAWarccontrolforbestinclass
performance.• Quieter—40%lessnoiseimprovesworksite
communicationandsafety.• TheVault—ultimatecontrolboardreliability.Asealed
aluminumcaseprotectsthecircuitboardfromdust,dirt,moistureandheat.
• 12,000wattsofpeaksingle-phaseauxiliarypowerrunsmultiplejobsitetools.
• Compactsizeandweightoptimizestruckspace.• 20%greaterfuelefficiency.• Tier4iCompliant—meetstoughEPAemission
requirements.• AutoRemoteSense™(ARS)—eliminatesconfusion
ofaremote/panelswitch.• LINE-X®coveristoughtoprovidesuperiorimpact,
corrosionandabrasionprotection.• Optionalstainlesssteelpackageavailable.• CSA,IECandNEMAcompliant.
Miller SuitCase® X-TREME™ 8HD DS• Voltage-sensing,heavy-dutywirefeederfeatures
numerousperformance-drivenbenefits.• High-torquemotorcanhandlelargeorsmalldiameter
flux-coredwireswithease.• Improvedmotorcontrolallowsforincredibleprecision
andarccontrol.• DualscheduleoperationwhenconnectedtoPipePro
Dura-Fluxgun,fixed12%reductioninwirefeedinScheduleB.
Miller Wireless Remote Hand Control• Completelycordlessdesignincreasesproject
productivity,savesmoneyandimprovesoperatorsafety.
• Extendsremoteweldingcontrolrangeto91.4m(300ft)forjobsitemobility.
• Eliminatescostlycordfailures.• Improvesweldqualitywithpreciseoperatorcontrol.• Beltclipkeepstheremotesecureandaccessible.
Model/Stock Number Input PowerInput Welding Circuit Rating Wire Feed Speed
Wire Type and Diameter Capacity
Max. Spool Size Capacity Dimensions
Net Weight
SuitCase X-TREME 8HD DS Feeder only (#300 594-003)
Operatesonopen-circuitvoltageandarcvoltage:14-48VDC/110Max.OCV
330Aat60%DutyCycle
Low Range0.65-5.2m/min(25-200IPM)High Range4.5-19.8m/min(175-780IPM)dependentonarcvoltage
Solid Wire 0.6-1.6mm (.023-.062in.)Flux Cored 0.8-2.0mm (.030-.078in.)
203mm(8in.),6.4kg(14lb)
H:324mm(12-3/4in.)W:184mm(7-1/4in.)D:457mm(18in.)
14kg(30lb)
51
Engine Driven
Stock Number Weld Mode
Weld Output Range Weld Output Rated at 40°C (104°F)
Max. Open Circuit Voltage Generator Power Output Rated at 40°C (104°F) Shipping Weight
(#907 143) CE(#907 143-001) CE withmeters
CV/DC(FluxCored)
14-40V 400A,23VDC,30%DutyCycle300A,32VDC,60%DutyCycle
73OCV(41VRD) Peak:12,000wattsContinuous:10,000wattsSingle-phase,110/220VAC,91/46A,60Hz
506.2kg(1116lb)
CC/DC 20-40V
Big Blue® 400 X See Literature No. EDX/10.1
The Big Blue 400 X is ideal for pipeline contractors, rental or fleet managerswhovaluereliability,easeofservice,andlonglifeataneconomicalprice.Simple to set controlsrequirenoelaborateprocedure—justselectprocessandweld!Tailored Arc Control (DIG)allowsthearccharacteristicstobechangedforspecificapplicationsandelectrodes.Smoothrunning7018orstiffer,morepenetrating6010electrodes.Auto Remote Sense (ARS)detectsifaremotecontrolispluggedintothe14-pinreceptacleandeliminatesconfusionoftheremote/panelswitch.Lift-Arc startsprovideDCTIGarcstartingwithouttheuseofhighfrequency.Low OCVisasimpledesignthatreducestheopen-circuitvoltageto41Vwhentheweldingmachineisnotinuse.Doesnotaffectarcstarts.The Vault—ultimatecontrolboardreliability.Hardenedsolidstatecontroltechnology,housedinasealedvault.Thevault’ssealedconnectionsaremadethroughwatertightplugsthatmakethesecomponentsimpenetrabletodustandmoisture.
Features:Stick,Lift-ArcTIG,andconstantvoltageforFluxCoredwire.OtherfeaturesincludeArcControl/DIG,automaticengineshutdowns,sparkarrestormuffler,remoteoildrain,fuelgauge,andhourmeter.CATERPILLAR diesel enginedesignedtooperateover10,000hoursbeforethefirstbasicoverhaul.Backedbyworldwidesupportandservice.Low speed industrial diesel engine(1800RPM)offerslongserviceintervals,longenginelifeandlowoperatingexpenses.Quiet at only 96 Lwa (71 db at 4 m) at maximum output.Improvesworksitecommunicationandsafety.Marine grade ignition switchissealedandprotectedfromwateranddust.oneswitchcontrolsengineoperation.Thermal overload protectionpreventsmachinedamageifthedutycycleisexceededorairflowisblocked.High efficiency:Three-phase,rotatingfieldweldinggeneratorrequireslessfuelandhorsepowertooperateIEC and NEMA compliant for welders. DegreeofprotectionbyenclosureIP23.
Industrial
Processes•Stick(SMAW)•FluxCored(FCAW)•Lift-ArcDCTIG(GTAW)•AirCarbonArcCuttingandGouging
(CAC-A)through6.4mm(1/4in.)carbons
Diesel EngineCaterpillar C1-53-cylinder,industrial,liquid-cooled
Note: Engine is warranted separately by engine manufacturer.
Most Popular Accessories•DigitalWeldMeterkit #195289•RHC-14 #129340•Protectivecover #195301•SuitCaseX-TREME12VS #195500•WirelessRemoteHandControl
#300430•WirelessAntennaKit #300749•EngineFilterKit #246987
52
Engine Driven
Engine Brand Features HP Type Engine SpeedsFuel Capacity
Oil Capacity
Coolant Capacity
Automatic Engine Shutdown
MitsubishiS4L2 EPATier4iEPAcertified,indirect-injectedliquid-cooledengine.Rightsideserviceaccesswithserviceintervalsof500hrsforoilandfilters.
35 4-cylinder,industrialliquid-cooled,diesel
Idle:1500RPMWeld:1800RPMGouge:3000RPM
43.5L(11.5gal)
6L(6.3qt)
9.5L(10qt)
LowOilPressure,HighCoolantTemp,LowFuelLevel
Stock Number Weld ModeWeld Output Range Weld Output Rated at 40°C (104°F)
Max. Open-Circuit Voltage
Generator Power Output Rated at 40°C (104°F)
Sound Levels at Rated Output, 7 m (23 ft)
Net Weight (without fuel)*
(#907 427) (#907 427 001) w/metersandsparkarrestor
CC/DC(Stick/TIG)
20-450A 300A,32VDC,100%DutyCycle450A,30VDC,40%DutyCycle
72 5500WattsPeak4000WattsContinuousSingle-phase,110/220VAC,36/18A50/60Hz
71.5dB(96Lwa)EconomyMode
Net:494kg(1090lb)Ship:517kg(1140lb)CV/DC
(FCAW)14-40V 300A,28VDC,100%DutyCycle
450A,30VDC,40%DutyCycle
CC/DC(CAC-A)
40-500A 400A,36VDC,100%DutyCycle500A,30VDC,40%DutyCycle
72 81.5dB(106Lwa)PowerMode
Big Blue® 500X Eco Pro See Literature No. EDX/5.3Superior arc performance• Factory-presetDIGsettings(Stick)• HotStart™(Stick)• Lift-Arc™TIGwithAuto-Stop™andCrater-outAn Eco-nomical and Eco-friendly alternative.Designedtobeupto23%morefuel-efficientduringtypicalweldingoperationsthanothermodels.Outputoftheenginematchesthepowerrequired,savingoperatingcostandtheenvironment.Thefuelsavingsreallyaddupwhenrunningday-after-day,whileproducingfewercarbonemissions.MeetstoughEPATier4icompliancestandards.Compact package.TheBigBlue500XEcoProisupto78%smallerand72%lighterthanothermodels—takinglessroomandreducingtransportationcosts.
Meets NEMA and IEC output ratings.*Additional 43 kg (95 lb) when fuel tank is full.
Heavy Industrial
Most Popular Accessories•SuitCase™X-TREME•RHC-14RemoteHandControl•Canvascover #195301•HWY-224Trailer #043805•OFR-224Trailer #034802•WeldMeters #195289•EngineFilterKit #252782
Big Blue® 500 X and 600 X CC or CC/CVSee Literature No. ED/10.11
Meter maintenance displays:• HourmeterfunctionandOilchangeinterval• Highcoolanttemperatureandlowoilpressureshutdowns• Lowfuelshutdown—engineshutsdownbeforesystemrunsout
offuel,makingrestartseasyDesigned and built with reliable, heavy duty industrial componentstoallowoperationinremotelocations,withoutdowntime.Enclosed robust case designprotectsinternalcomponentsfromimpact,allowsairflowtocoolandprolongthelifeoftheengine,andreducessoundlevels.Hot Start™makesiteasytostartalltypesofstickelectrodes.Arc-DriveenhancesStickwelding,especiallyonpipe,byfocusingthearcandpreventingtheelectrodefromgoingout.5500-watt peak AC powerindependentofweldsettingsmeansnointeractionbetweentoolsandweldingarc.Quick and easy maintenancewithsingle-sideaccesstooillevelcheck,oilfill,oilfilter,fuelfilterandaircleaner.
Heavy Industrial
Diesel Engine500 X – Deutz D 2011 L03i3-cylinder,industrial,air/oil-cooled
500 X – Perkins 404D-224-cylinder,industrial,liquid-cooled
600 X – Deutz F3L9123-cylinder,industrial,air-cooled
600 X – Deutz F4L20114-cylinder,industrial,air/oil-cooledNote: Engines are warranted separately by engine manufacturer.
Most Popular Accessories•EngineFilterKits
Deutz2011 #246988Deutz912 #246989Perkins404 #246985
•ColdWeatherStartingAidsavailableforallunits
Model Stock Number Description* ProcessAmp/Volt Ranges Rated Output at 40°C (104°F)
Generator Output Rated at 40°C (104°F) Shipping Weight
Big Blue 500 X CC
(#907 185) DeutzF3L2011 DC,Stick/TIG 55-500A 400Aat36V(14.4kW),100%DutyCycle450Aat38V(17.1kW),60%DutyCycle500Aat30V(15kW),40%DutyCycle
Peak:5500wattsContinuous:4000watts,34/17A,120/240VAC,50/60Hzwhilewelding
907 185: 728kg(1604lb)907 187: 732kg(1614lb)
(#907 187) Perkins404.22,CE
Big Blue 500 X CC/CV
(#907 184) DeutzF3L2011 DC,Stick/TIG/MIG/FCAW
20-550A14-40V
907 184: 751kg(1655lb)907 186: 726kg(1600lb)
(#907 186) Perkins404.22
Big Blue 600 X CC
(#907 193) DeutzF4L2011 DC,Stick/TIG 65-600A 500Aat40V(20kW),100%DutyCycle550Aat34V(18.7kW),60%DutyCycle600Aat30V(18kW),40%DutyCycle
Deutz: 769 kg (1695lb)Perkins:762kg(1680lb)Deutz F4L: 826kg(1820lb)(#907 189) DeutzF3L912
Big Blue 600 X CC/CV
(#907 192) DeutzF4L2011 DC,Stick/TIG/MIG/FCAW
20-550A14-40V
907 192:769kg(1696lb)907 188:1862kg(1862lb)
(#907 188) DeutzF3L912
* With engine gauges and dry battery
53
Engine Driven
Big Blue® 450X Duo CST™
Big Blue® 700X Duo Pro
See Literature No. ED/5.5
See Literature No. ED/5.6
Two superior arcsinonecompactpackage.Save fuel, reduce maintenance costs and increase productivity.Simple-to-operateprocessselector knob automatically sets proper DIG settingonE6010andE7018electrodesprovidingsuperiorStickperformance.Lift-Arc™startforTIGstartswithouttheuseofhighfrequency.Remote amperage controlpermitstheuseofstandardandwirelessamperagecontroldevices.Quiet operation.Atjust72.2dBat7m(23ft.)it’squieterthanmostsingle-operatormodels,improvingjobsitecommunicationandsafety.Low-speedMitsubishidieselengine.
Durable dual-operator welder/generator, delivers proven CST 280 Stick/TIG performance maximizing productivity and efficiency. Two separate outputs powered by one low-speed diesel engine delivers 280 amps of output per operator. Fuel efficient and quiet operation makes it ideal for any jobsite.
A complete multiprocess and multioperator welder/generator in one rugged package. Up to 400 amps of output per operator can be paralleled with a single switch to provide up to 800 amps of power.
Dies
el Stock NumberWelding Mode/ Process Output Mode
Amperage Range Rated Output at 50° C (122° F)
Single-Phase Generator Power at 50° C (122° F) Dimensions
Net Weight
(#907 473)Mitsubishi
CC/DC(Stick/TIG)
Separate(DualOutputs) 5–280A 200Aat28VDC,100%DutyCycle Peak:12,000watts,Continuous:10,000watts120/240VAC,60Hz
H:813mm(32in.)W:667mm(26.25in.)D:1422mm(56in.)
483kg(1064lb.)
Combined:(Paralleled) 10–450A 400Aat28VDC,100%DutyCycle
Two independent pipe quality arcsinonecompactpackage.Two independent generatorsprovideupto32,000wattsofpower.Multiprocess CC/CV capabilityprovidesindependentoperatorcontrolsandthebestStick,MIG,Flux-CoredandTIGperformanceavailablewithnointeraction.Easy arc starts and better arc controlforbestinclassperformance.Independent remote control connectionsallowtheuseofstandardandwirelessvolt/amperagecontroldevicesforeachoperator.Quiet operation.Atjust68dBatidleor76dBat7m(23ft.)atfullload,it’squieterthanmanysingle-operatormodels,improvingjobsitecommunicationandsafety.Big Blue®350X PipePro®System compatible.Smaller, lighter, quieter, and smoother runningthancompetitivemodelswithcomparableoutput.Standard featuresincludeoilpanheater,intakemanifoldheater,outputparallelingswitchandautomaticidle.
Heavy Industrial
Processes•Stick(SMAW)•TIG(GTAW)•AirCarbonArcCuttingandGouging
(CAC-A)(rated4.8mm[3/16in.]carbons,capable6.4mm[1/4in.]carbons)
Diesel EngineEPA Tier 4i Compliant! Mitsubishi S4L2:24.4HPat1850RPMFour-cylinder,industrial,liquid-cooledNote: Engine is warranted separately by engine manufacturer.
Most Popular Accessories•WirelessRemoteHandControl/
WirelessAntennaKit #300430/#300749
•Spectrum®875•AdapterCord,FullKVA #300517•Single-PhaseFullKVAPlugKit
#119172•ProtectiveCover #195301•HWY-224Trailer #043805•EngineFilterKit #252782
Heavy Industrial
Processes•Stick(SMAW)•MIG(GMAW)•Flux-Cored(FCAW)•TIG(GTAW)•AirCarbonArcCuttingandGouging
(CAC-A)(rated9.5mm[3/8in.]carbons)
Diesel EngineEPA Tier 4i Compliant! Deutz D2011L04i:48.6HPat1800RPMFour-cylinder,industrial,air/oil-cooledNote: Engine is warranted separately by engine manufacturer.
Most Popular Accessories•SuitCase®X-TREME™8VS/12VS•WirelessRemoteHandControl/
WirelessAntennaKit #300430/#300749
•Spectrum®875•AdapterCord,FullKVA #300517•FullKVAPlugKit:1-Phase #119172
3-Phase #254140•ProtectiveCover #194683•HWY-224Trailer #043805•EngineFilterKit #246988
Dies
el
Stock Number Welding Mode/Process Output Mode Amp Range Rated Output at 40°C (104°F) Generator Power at 40°C (104°F) Dimensions Net Weight
(#907 520)Deutz(#907 520-001)Deutzwith3-PhasePowerandParallelSwitch
CC/DC(Stick/TIG)
Separate(DualOutputs)
20–400A 300Aat32VDC,100%DutyCycle400Aat36VDC,40%DutyCycle
Single-Phase:5500wattspeak/4000wattscontinuousAdditional Generator PowerThree-Phase:27,000wattspeak/20,000wattscontinuousorSingle-Phase:19,000wattspeak/12,000wattscontinuous
H:1092mm(43in.)W:724mm(28.5in.)D:1654mm(65.125in.)
784kg(1729lb.)
Combined:(Paralleled)
40–800A 500Aat40VDC,100%DutyCycle700Aat28VDC,60%DutyCycle
CV/DC(MIG/FCAW)
Separate(DualOutputs)
14–40V 300Aat29VDC,100%DutyCycle400Aat34VDC,40%DutyCycle
Combined:(Paralleled)
14–40V 500Aat39VDC,100%DutyCycle700Aat28VDC,60%DutyCycle
54
Engine Driven
Air Compressor FeaturesFree Air Delivery at 1850 RPM
Free Air Delivery at 1235 RPM (idle)
Working Pressure Constant
Duty Cycle
Oil Capacity
Automatic Compressor Shutdowns
Ingersoll-RandCE55G1
Rotaryscrewwithelectricclutchforon/off.Oilchangeintervalsof500hours(sameasengine).Lifeexpectancyof30,000hours.
1.70m3/min(60cfm)
1.13m3/min(40cfm)
100psig7bar 100% 4.7L(5qt)
Oiltemperature
See Literature No. ED/10.5Big Blue® Air Pak™
Meter maintenance displays• Fuelgauge• Hourmeterfunction• Oilchangeinterval• Highcoolanttemperature,
lowoilpressureandlowfuelshutdowns
Ingersoll-Rand ultra-reliable industrial rotary screw air compressor.Belt-drivenwithautomaticbelttensioner.Independent compressor controlsincludeanon/offswitchforapplicationsnotrequiringcompressedair.
Turbocharged engineprovidessuperiorperformanceinhighaltitudes.Quiet.Only70dB(95Lwa)atidleand79dB(104Lwa)atmaximumoutput.Hot Start™makesiteasytostartalltypesofStickelectrodes.Arc-Drive™enhancesStickwelding,especiallyonpipe,byfocusingarcandpreventingelectrodefromgoingout.Optional battery charge/jump startfor12and24voltbatteries.Note: Option includes AC weld.
CSA, IEC and NEMA compliant.
Designed for heavy construction or maintenance and repair contractors, this all-in-one multiprocess welder/generator/compressor and optional AC weld/battery charge/jump-start package sets the standard for power and performance.
DeluxemodelshownwithouttheVandalismLockoutKit.
Big Blue® Turbo See Literature No. ED/10.3
Similar to the Big Blue Air Pak, but without the air compressor.
Dies
el
Stock Number Welding ModeAmp/Volt Ranges
Weld Output Rated at 40°C (104°F) NEMA Amperage and Voltage
Single-Phase Generator Power at 40°C (104°F) Dimensions Net Weight
(#907 062)*Deutz(#907 062-04-1)**Deutz,ColdWeatherModel(#907 062-07-1)***Deutz,DeluxeModel
CC/DC 20–750A 600Aat44V(26.4kW),40%DutyCycle550Aat42V(23.1kW),60%DutyCycle500Aat40V(20kW),100%DutyCycle
Peak:5500wattsContinuous:4000wattsAdditional GeneratorPower for Deluxe Model(While NOT Welding)Three-Phase:20,000wattsorSingle-Phase:12,000watts
H:1092mm(43in.)W:724mm(28.5in.)D:1765mm(69.5in.)
Base andCold WeatherModels876kg(1931lb.)Deluxe Model887kg(1956lb.)
CV/DC 14–40V 500Aat40V(20kW),100%DutyCycle
CC/AC(DeluxeModelOnly) 20–575A 400Aat36V(14.4kW),100%DutyCycle
BatteryCharge/JumpStart(DeluxeModelOnly)
12/24V 750A,12V,Jump-Start750A,24V,Jump-Start
* Comes complete with Engine Gauges, Auto Idle and 12 Volt Intake Manifold Heater.** Cold Weather Model – Comes complete with Engine Gauges, Auto Idle, Weld Meters, Battery Lockout/Tagout Disconnect Switch, 12 Volt Intake Manifold Heater and 120 Volt Oil Pan Heater.*** Deluxe Model – Comes complete with Engine Gauges, Auto Idle, Weld Meters, Battery Lockout/Tagout Disconnect Switch, 12 Volt Intake Manifold Heater, 120 Volt Oil Pan Heater, Vandalism Lockout Kit, AC/DC/Battery Charge/Jump-Start Switch and Optional Generator Power.
Dies
el
Stock Number Weld Mode Process Amp/Volt Ranges Rated Output at 40°C (104°F) 1-Phase Generator Power at 40°C (104°F) Dimensions Net Weight
(#907 157) Deutz
CC/DC Stick/TIG 20-750A 600Aat44V,(26.4kW),100%DutyCycle
Peak:5500wattsContinuous:4000watts
H:1092mm(43in.)W:724mm(28.5in.)D:1765mm(69.5in.)
796kg(1755lb.)
CV/DC MIG/FCAW 14-40V
Meter maintenance displays• Fuelgauge• Hourmeterfunction• Oilchangeinterval• Highcoolanttemperature,lowoil
pressureandlowfuelshutdownsTurbocharged engineprovidessuperiorperformanceinhighaltitudes.Highest output rating availableonanengine-drivenwelder:20to750amprange,600ampsat100%dutycycle!
Quiet.Only70dB(95Lwa)atidleand79dB(104Lwa)atmaximumoutput.Hot Start™makesiteasytostartalltypesofStickelectrodes.Arc-Drive™enhancesStickwelding,especiallyonpipe,byfocusingarcandpreventingelectrodefromgoingout.5500-watt peak AC powerindependentofweldsettingsmeansnointeractionbetweentoolsandtheweldingarc.CSA, IEC and NEMA compliant.
Heavy Industrial
Processes•AC1/DCStick(SMAW)•MIG(GMAW)•Flux-Cored(FCAW)•AC2/DCTIG(GTAW)•AirCarbonArcCuttingandGouging
(CAC-A)(rated12.7mm[1/2-in.]carbons)
•Stud•BatteryCharger/JumpStart1
1Deluxe model only.2Deluxe model with HF-251, or all models with Dynasty ® 200 Series.
Diesel EngineEPA Tier 4i Compliant! Deutz TD2011L04:
63.4HPat1850RPMTurbo-charged,4-cylinder,industrial,liquid-cooledNote: Engine is warranted separately by engine manufacturer.
Most Popular Accessories•DesiccantAirDrySystem #195117
Eliminatesmoistureintheairstreamandpreventsairlinefreeze-upsincoldclimates.
•EngineFilterKit #246988•CompressorFilterKit #246991
Heavy Industrial
Processes•Stick(SMAW)•MIG(GMAW)•TIG(GTAW)•FluxCored(FCAW)•AirCarbonArcCuttingandGouging
(CAC-A)(rated12mm[1/2in.],capable16mm[5/8in.]carbons)
•Stud
Diesel EngineEPA Tier 4i Compliant! Deutz TD2011L04:63.4HPat1850RPMTurbo-charged,4-cylinder,industrial,liquid-cooled•EngineFilterKit #246988Note: Engine is warranted separately by engine manufacturer.
55
Sub Arc
Model Stock NumberAmperage Range
Voltage Range Rated Output
Amps Input at Rated Output, 60 Hz 230 V 460 V 575 V KVA KW
Max. Open- Circuit Voltage
Net Weight
Sub Arc DC 650Sub Arc DC 800
(#907 388) 230/460/575V(#907 344) 380/400/440V,CE
50-815AinCCmode
10-65VinCVmode
650Aat44VDC,100%DutyCycle
126 63 50.4 50 34.8 72VDC 247kg(545lb.)
Sub Arc DC 1000Sub Arc DC 1250
(#907 342) 230/460/575V(#907 343)380/400/440V,CE
100-1250AinCCmode
10-60VinCVmode
1000Aat44VDC,100%DutyCycle
180 90 72 73 53 66VDCinCCmode38VDCinCVmode
292kg(644lb.)
Sub Arc AC/DC 1000Sub Arc AC/DC 1250
(#907 454) 460V(#907 456) 400V,CE
350-1250AinCCmode
25-44VinCVmode
1000Aat44VDC,100%DutyCycle
– 122 – 98 53 71VDC 540kg(1225lb.)
Subarc DC Series power sourcesareknownforstable,consistentarcoutputwithavarietyofelectrodesizes,electrodetypes,andfluxesinsingle-arcsystemconfigurations.NEW! Subarc AC/DC 1000 power sourcesworkinsingle-arcormulti-arcconfigurations:AC+DCorAC+ACcombinedweldingoutput.Theyfeature:• Practical, easy-to-use operator interfaceallows
polarity/balancetobesetatthefrontcontrolpanel.• Enhanced arc stability frombuilt-indigitalarccontrol
increasesthroughput.• More precise parallel operationformulti-arc
configurationswithoptionalParallelControl(#194711).• Interchangeable accessories(HDCcontrols,RADwire
drives,tractors,etc.)arefullycompatiblewithDCorAC/DCsystems.
HDC 1500 DX #300 438 WithDigitalMeters,CEHDC 1500 A #300 439 WithAnalogMeters,CE
ReliableandflexibleMillerweldcontrolsworkwithACorDCCC/CVpowersourcesthathaveremotecontactorandoutputcontrolcapabilities.Internalpowerstripsallowinterfacingwithnon-Millerpowersupplies.Run-incontrolensuressmootherarcstartingandburnbackcontrolhelpspreventwirestickingonweldtermination.Cratertime,speed,andoutputratescanalsobecontrolledwithHDCs.SeeLiteratureNo.DC/19.8orAD/7.2formoredetails.
RAD-400 #195 265 Standard-speed,0.5–10MPM(20–400IPM),for3.2mm(1/8in.)orlargerwireRAD-780 #195 266 High-speed,0.5–19.8MPM(20–780IPM),for3.2mm(1/8in.)orlargerwireSAW4 #300 481 Standard-speed,0.5–10MPM(20–400IPM),forsmallerthan3.2mm(1/8in.)wire
Millerwiredriveassembliesoperateusing115-voltpowerandareavailableforawiderangeofwirediameters.Rightanglewiredrives(RAD)aredesignedforlargerdiameterwireswhiletheSAW4isoptimizedforsmallerdiameters.
OBT 600 #043 923 600-amp,100%dutycycletorch,for1.6–5.6mm(1/16–7/32in.)wireOBT 1200 #043 900 1200-amp,100%dutycycletorch,for1.6–5.6mm(1/16–7/32in.)wire
MilleroffersachoiceoftorchesforSubmergedArcwelding:OBT600(600ampmaximumoutput)andOBT1200(1200ampmaximumoutput).Bothfeatureaconcentricfluxflownozzleandhaveoptionalbodyextensionsavailable.OBT1200alsohasareplaceablebreakawayadapterendtopreventcostlydamageshouldthetorchrunintoanobstruction.
DC Series – See Literature No. DC/19.8 AC/DC Series – See Literature No. AD/7.2Sub Arc Series Heavy Industrial
Subarc DC Series is DC only.
Processes•SubmergedArc(SAW)•AirCarbonArcCuttingandGouging
(CAC-A)(12.7mm[1/2in.]carbons)•Flux-Cored(FCAW)*•Stick(SMAW)**Subarc DC Series only.
Most Popular Accessories•FluxHopperwithValve #194775•Self-PropelledTractorPkgs
SubarcDC650
HDC1500DXHDC1500A
RADwiredriveassembliesincludeanadapterplateformountingto2.5-inch,4.25-inch,and4.625-inchbolt-holepatterns.
RAD-400shown.
Automatic Weld Control
Wire Drive Assemblies
Sub Arc TorchesOBT600
OBT1200
SubarcAC/DC1000
56
Sub ArcDrive Rolls“V” knurled drive rolls for use with hard-shelled cored wires1.6mm(1/16in) #132 9552.0mm(5/64in) #132 9602.4mm(3.32in) #132 9612.8mm(7/64in) #132 9623.2mm(1/8in) #132 9634.0mm(5/32in) #193 7004.8mm(3/16in) #193 7015.6mm(7/32in) #193 702
Parallel Control
Parallel Control #194 711Mustbeusedwhenparallelingtwounits.
Welding CarriagesMostSubmergedArcweldingsystemstraversethearc,wireandfluxalongthejointtobefusedinoneoftwoways:aself-propelledtractorpackageforweldlengthsgreaterthan2.4m(8feet)or amotorizedsidebeamforweldlengthslessthan2.4m(8feet).
Self-Propelled Tractor PackagesSelf-propelledtractorpackagesinclude:• Weldcontrol• Travelsystemcompletewithamainmounting
mastandhandleassembly• Mountingarmforonewirereel,verticaland
horizontal4x4inchcrossslides,acontrolsupportarmandanadjustableguiderollarm
SeeLit.No.DC/19.9formoreinformation.
Motorized Side Beam SystemsWerecommendsidebeamsystemsfromJetlineEngineering(949-951-1515).TheyhaveextensiveexperienceassemblingcustommechanizedweldingsystemslikeSubArc.
Flux Handling EquipmentFlux Hopper with Valve #194 775Fluxhopperwithautomaticfluxvalvewillcarry11.3kg(25lb)offlux.Theopeningissizedtoallowhook-upofanyflux-hopper-mountedrecoverysystem.Aslagscreenisalsoprovided.
Torch Accessories and TipsOBT 600 Torch Body Extensions25mm(1inch) #043 96751mm(2inch) #043 969102mm(4inch) #043 973152mm(6inch) #043 975
OBT 1200 Torch Body Extension #043 981Overalllengthwithextensionis229mm(9in.)Actuallengthofextensionis216mm(8.5in.)
Torch Contact TipsWire Size OBT 600 OBT 12001.6mm(1/16in) #192 700 #192 1412.0mm(5/64in) #192 701 #199 0262.4mm(3.32in) #192 702 #192 1422.8mm(7/64in) #192 703 #200 7713.2mm(1/8in) #192 704 #192 1434.0mm(5/32in) #192 705 #192 1444.8mm(3/16in) #192 706 #192 1365.6mm(7/32in) #192 707 #200 756
AccessoriesWire Straightener #199 733ForRAD-400(standard-speed)andRAD-780(high-speed)wiredriveassembly.Forwires1.6–5.6mm(1/16–7/32in.)
Light-Duty Cross Slide #195 411Allows.15m(6in.)oftraveladjustment.Twounitscanbestackedtoprovideverticalandhorizontalmovement.NOTrecommendedfortandem.
Heavy-Duty Cross Slide #300 482Allowsfor.15m(6in.)oftraveladjustmentandhasaloadcapacityof90.7kg(200pounds).Recommendedfortandem.
Wire Reel #108 008For27kg(60lb)coilofwire.RequiresSpoolSupportAssembly#119 438.
Spool Support Assembly #119 438For27kg(60lb)wirereel.
Cable Kit for HDC 1500 Controllers #195 308Includes9m(30ft)14-pininterconnectcableand3m(10ft)motorcable.
Motor Extension Cable #195 3427.6m(25ft)extensionforthemotorcablesuppliedinkit#195 308.
Extension Cables 7.6m(25ft) #242 205 02515m(50ft) #242 205 05024.4m(80ft) #242 205 08014-pinweldingpowersourcecontrolcableextendsdistancebetweenpowersourceandcontroller.
Power Source Interface for HDC 1500 A Controller #300 537Forpowersourceswithoutcurrentandvoltagefeedbackthrough14-pinconnection.
57
Plasma Cutters
Stock Number Rated Output at 40°C (104°F)Amps Input at Rated Output, 60 Hz 120 V KVA KW Dimensions Net Weight with Torch
(#907 149)120V,60Hz 12Aat110VDC35%DutyCycle
20 2.4 2.0 H:343mm(13.5in.)W:216mm(8.5in.)D:406mm(16in.)
14kg(31lb.)
Stock Number Rated Output at 40°C (104°F)Amps Input at Rated Output, 60 Hz 115 V 230V KVA KW Compressor Requirement Dimensions
Net Weight with Torch
(#907 532) 115/230V,60Hz
15-27Aat90VDC35%DutyCycle
28* 14 3.3 3.2 128L/min(4.5CFM)at621kPa(90PSI)
H:343mm(13.5in.)W:216mm(8.5in.)D:406mm(16in.)
25kg(55lb.)
Light Industrial
Process•AirPlasmaCutting
Comes Complete With•ICE-12Chand-heldtorchwith6.1m
(20ft)cable•Workclampwith6.1m(20ft)cable•3m(10ft)powercord•Extraconsumables
(2electrodes,2tips)
Most Popular Accessories•Protectivecover #195144•CircleCuttingGuide #253055•StandoffRollerGuide #253054•No.30BEconomyCartwith
CordWrap #300511
Light Industrial
Process•AirPlasmaCutting
Comes Complete With•XT30Chand-heldtorch with
6.1m(20-ft.)cable•Heavy-dutyworkclampwith6.1m
(20-ft.)cable•3m(10-ft.)powercordwith115VAC,
20Aplug•Extraconsumables(threeelectrodes,
threetipsandoneairfitting)•Built-ingas/airfilterandregulator
Most Popular Accessories•Protectivecover #195144•CircleCuttingGuide #253055•StandoffRollerGuide #253054•No.30BEconomyCartwith
CordWrap #300511•In-LineAirFilterKit #228926
Spectrum® 125C
Spectrum® 375
Built-in, heavy-duty industrial piston-driven compressor provideslonglifeandsuperiorairflow.Constant-currentdesignoffersconsistent 12 amp cutting arcforcontinuousqualitycuttingupto4.2mm(3/16in.)steel.Auto-Refire™technologyprovidesultimatecustomerconveniencebyautomaticallycontrollingthepilotarcwhencuttingexpandedmetalormultiplepiecesofmetal.35% duty cycleistestedat40°C(104°F)togiveyouthecuttingpowerwheneveryouneedit.
Dual input voltageallowseither115or230VACinputpowerandprovidespatentedprotectionincaseofincorrectswitchposition.Theunitcomeswitha115V,20Aplug.Electronic pilot arc controllerautomaticallycontrolsthepilotcircuittoprovideexpandedmetalcuttingcapabilitywithouthavingtore-triggerthetorch,increasingproductivityandextendingtiplife.Pressure gauge and pressure knobformanualadjustmentofpressuretothetorch.
See Literature No. PC/13.0
See Literature No. PC/9.1
*Recommended 30 A branch circuit for maximum performance.
Mild Steel Cutting Capability
2.7mm(12ga)at35IPM
3.2mm(1/8in.)at10IPMRated
Mild Steel Cutting Capability
6.4mm(1/4in.)at27IPM
9.5mm(3/8in.)at14IPMMaximumsevercutof
15.9mm(5/8in.)
Rated
Includes Industrial-GradeTechnologies/Features (see above)
Includes Industrial-GradeTechnologies/Features (see above)
Miller Industrial-GradeTechnologies/Features
Spectrum®
Series
Each Spectrum model features these technologies (except as noted).
Thesetechnologiesprovidereliabilityandperformanceotherscan’tmatch...
See why at MillerWelds.com/reliableLVC™line voltage compensationprovidespeakperformancepowerundervariableinputvoltageconditionsforclean,steadycuts.Wind Tunnel Technology™(not available on 125C model)preventsabrasivedustandparticlesfromdamaginginternalcomponents.Fan-On-Demand™coolingsystemonlyoperateswhenneeded,reducingtheamountofairbornedust/dirtpulledthroughtheunit.
Power Factor Correction (PFC) (notavailableon125Cmodel). Useslessenergybyutilizinginputpowermoreefficientlyandincreasesproductivitybyreducingnuisancecircuitbreakertrips.Miller engine drive generator compatibility.Industrial, heavy-duty work clamp(notavailableon125Cmodel).LED indicators for easy troubleshooting.Non-high-frequency arc startingdoesnotinterferewithordamagecontrolsorcomputers.Postflow cooling circuitryextendslifeoftheconsumableandtorchbycoolingthemwithpostflowairaftertriggerisreleased.Built-in gas/air filter and regulator (notavailableon125Cmodel).Providesairfiltrationofairborneparticlesfivemicronsandlarger.Additionalfiltrationandwaterseparationrecommended.
Includes XT30C Torch with ergonomic design
and Flexible Cable!
58
Plasma Cutters
Stock Number Input Power Rated Output at 40°C (104°F)Amps Input at Rated Output, 50/60 Hz KVA KW
Compressor Requirement Dimensions
Net Weight with Torch
(#907 529)120–240VAC,50/60Hz
120V(15A) 20Aat88VDC,35%DutyCycle 18.1 2.2 2.1 142L/min.(5.0CFM)at621kPa(90PSI)
H:229mm(9in.)W:140mm(5.5in.)D:337mm(13.25in.)
8.6kg(19lb.)
120V(20A) 27Aat92VDC,20%DutyCycle 25.6 3.1 3.0
240V 30Aat92VDC,35%DutyCycle 13.6 3.3 3.1
Stock Number Input Power Rated Output at 40°C (104°F)Amps Input at Rated Output, 60 Hz KVA KW
Compressor Requirement Dimensions
Net Weight with Torch
(#907 531)120–240VAC,60Hz,with3.7m(12-ft.)Torch(#907 531-00-1)120–240VAC,60Hz,with6.1m(20-ft.)Torch
120V(15A) 20Aat88VDC,35%DutyCycle 18 2.2 2.1 170L/min.(6.0CFM)at621kPa(90PSI)
H:229mm(9in.)W:140mm(5.5in.)D:337mm(13.25in.)
3.7m(12-ft.)Torch9.5kg(21lb.)6.1m(20-ft.)Torch10.5kg(23lb.)
120V(20A) 27Aat91VDC,20%DutyCycle 26 3.0 2.9
240V 40Aat140VDC,50%DutyCycle 27 6.4 6.3
Spectrum® 375 X-TREME™
See Literature No. PC/9.2
Light Industrial
Process•AirPlasmaCutting
Comes Complete With•XT30hand-heldtorchwith
3.7m(12-ft.)cable•Heavy-dutyworkclampwith3.7m
(12-ft.)cable•3m(10-ft.)MVP™powercordwith
MVP™plugs5-15P(120VAC,15A)and6-50P(240V,50A)
•X-CASE™forprotectionandstorage•Shoulderstrap•Consumablesboxwithtwoelectrodes,
twotips,deflectorandairfitting•Built-ingas/airfilterandregulator
Most Popular Accessories•CircleCuttingGuide #253055•In-LineAirFilterKit #228926•StandoffRollerGuide #253054•PlasmaTorchConsumableKits
ForXT30 #253520•MIGGloves•X-CASE™ #300184•MVP™Plugs
Light Industrial
Processes•AirPlasmaCuttingandGouging
Comes Complete With•XT40hand-heldtorchwith
3.7m(12-ft.)or6.1m(20-ft.)cable•Heavy-dutyworkclampwith3.7m
(12-ft.)or6.1m(20-ft.)cable•3.7m(12-ft.)powercordwith240V,
L6-30Ptwistlockplug• NEW!MVP™Adapterswith240V,
50A(6-50P)plugand120V,15A(5-15P)plug
•X-CASE™forprotectionandstorage•Shoulderstrap•Consumablesboxwithtwoelectrodes,
two40Atipsandone30Atip,30Adragshield,deflectorandairfitting
•Built-ingas/airfilterandregulator
Most Popular Accessories•CircleCuttingGuide #253055•In-LineAirFilterKit #228926•StandoffRollerGuide #253054•PlasmaTorchConsumableKits
ForXT40 #253521•X-CASE™ #300184•MVP™Adapters
Spectrum® 625 X-TREME™
See Literature No. PC/9.6
Allowsforanyinputvoltagehook-up(120–240VAC,single-phase,50/60Hz)withnomanual
linking,providingconvenienceinanyjobsetting.Multi-voltage plug (MVP™)allowsconnectionto120or240Vreceptacleswithouttools—choosetheplugthatfitsthereceptacleandconnectittothepowercord.Auto-Refire™providesultimateconveniencebyautomaticallycontrollingthepilotarcwhencuttingexpandedmetalormultiplepiecesofmetal.X-CASE™providestheultimateprotectionduringtransportandstorage.AdditionalspaceisidealforMVPplugs,consumablesbox,gloves,etc.
Allowsforanyinputvoltagehook-up(120–240VAC,single-phase,60Hz)withnomanual
linking,providingconvenienceinanyjobsetting.MVP™Adaptersallowconnectionto120or240Vreceptacleswithouttools—choosetheadaptercordwiththerightplugthatfitsthereceptacleandconnectittothepowercordwiththeL6-30Rtwistlock.Automatic consumable detectiondetectsconsumabletypeinstalledandadjustsgaspressuretooptimizecuttingperformance,eliminatingtheneedforamanualregulator.Auto-Refire™providesultimateconveniencebyautomaticallycontrollingthepilotarcwhencuttingexpandedmetalormultiplepiecesofmetal.X-CASE™providestheultimateprotectionduringtransportandstorage.AdditionalspaceisidealforMVPplugs,consumablesbox,gloves,etc.
Includes Industrial-GradeTechnologies/Features (see Spectrum® Series Intro)
Includes Industrial-GradeTechnologies/Features (see Spectrum® Series Intro)
Includes XT30 Torch with ergonomic design and
Flexible Cable!
Includes XT40 Torch with ergonomic design and
Flexible Cable!
Mild Steel Cutting Capability
6.4mm(1/4in.)at36IPM
MaximumSevercutof15.9mm(5/8in.)cuttingat30amps(120V,30Aservicewith5-20PMVPor240V6-50PMVP).
Rated9.5mm(3/8in.)at18IPM
Mild Steel Cutting Capability
6.4mm(1/4in.)at64IPM
MaximumSevercutof22.2mm(7/8in.)cuttingat40amps(240Vservice).Rated
15.9mm(5/8in.)at13IPM
59
Plasma Cutters
Model Stock Number Input Rated Output at 40°C (104°F)Amps Input at Rated Output, 50/60 Hz
Compressor Requirements Dimensions
Net Weight with Torch
Spectrum 875 (#907 390-01-1) 208/230VACwith6.1m(20ft)Torch(#907 390-01-2)208/230VACwith15.2m(50ft)Torch
1-Phase 60Aat140VDCDutyCycle:208V:40%230V:50%
208 V 47 KVA 9.9230 V 42 KW 9.8
191L/min(6.75CFM)at621kPa(90PSI)
H: 343mm (13-1/2in.)W: 222mm (8-3/4in.)D: 470mm (18-1/2in.)
20 ft23kg(51lb)50 ft28kg(62lb)
Spectrum 875 Auto-Line
(#907 396)208-575VACwith6.1m(20ft)Torch(#907 396-00-1)208-575VACwith15.2m(50ft)Torch(#907 396-00-2)208-575VACwith7.6m(25ft)MachineTorch(#907 396-00-3)208-575VACwith15.2m(50ft)MachineTorch
3-Phase 60Aat140VDCDutyCycle:208V:40%230-380V:50%380-575V:60%380-575V:100%at50A
208 V 28 KVA 9.9230 V 25 KW 9.4380 V 15460 V 12575 V 10
20 ft25kg(56lb)25 ft27kg(59lb)50 ft30kg(67lb)*
1-Phase 60Aat140VDCDutyCycle:208V:40%230V:50%230V:100%at50A
208 V47 KVA 9.9230 V42 KW 9.7
Industrial
Spectrum 875 is 1-phase only.
Processes•AirPlasmaCuttingandGouging
Comes Complete With•ICE-60Thand-heldtorchwith
6m(20ft)or15.2m(50ft)cable;or ICE-60TMmachine-heldtorch(875Auto-Linemodelonly)with7.6m(25ft)or15.2m(50ft)cable
•Heavy-dutyworkclampwith6m(20ft)or15.2m(50ft)cable
•3m(10ft)powercord•Builtingas/airfilterregulator•Extraconsumables
Most Popular Accessories•ProtectiveCover #300388•No.30BEconomyCartwith
CordWrap #300511•RTIFilterandBracket #300491•AdapterCord #300517•CableCovers
6m(20ft) #2396427.6m(25ft) #23186715.2m(50ft) #231868
•CircleCuttingGuide #253055•MIGGloves
Spectrum® 875 and 875 Auto-Line™
Spectrum 875 Auto-Line model allowsforanyinput
voltagehook-up(208–575V,single-orthree-phase)withnomanuallinking,providingconvenienceinanyjobsetting.StandardSpectrum875modeloperateson208/230V,single-phaseinputvoltageonly.Auto Postflowcalculatesthelengthofpostflowtimebasedontheamountofcuttingtimetooptimizeconsumablelifeandeliminateexcessiveairusage.Auto-Refire™providesultimateconveniencebyautomaticallycontrollingthepilotarcwhencuttingexpandedmetalormultiplepiecesofmetal.Automatic air regulationautomaticallycompensatesforinputpressurevariationtoprovideconstantrecommendedtorchpressureforoptimumcuttingperformance.Ultra-Quick Connect™torch and work cableoffersthefastestplasmatorchandworkcableconnectionandremovalintheindustry.
See Literature No. PC/9.8
*Add 0.5 kg (1 lb) for 875 Auto-Line with 50 ft machine-held torch.
Spectrum875modelshown.
Auto-Line model offers hand-held torch packages, and machine-held torch packages for CNC/robotic applications.
Mild Steel Cutting Capability
12.7mm(1/2in.)at34IPM
Maximumsevercutof32mm(1-1/4in.)
Rated22.2mm(7/8in.)at11IPM
Includes Industrial-GradeTechnologies/Features (see Spectrum® Series Intro)
60
Fume Extraction
MWXMobile
Fabrication shops, manufacturing,and training centers
1
MWX-D: DisposableMWX-S: Self-cleaning
SWXWall or column mounted
Fabrication shops, manufacturing,and training centers where weldareas are near filtration system
Up to 2 per unit
SWX-D: DisposableSWX-S: Self-cleaning
2000—12000These models are part of an engineeredsystem and offer the best filter andcleaning technologies to effectivelymanage weld fume particulate
Manufacturing, hand-held andautomation, fabrication shops, andtraining facilities
Up to 16 per unit
Self-cleaning (automatic/programmable)
130Portable, high-vacuum
Contractors, maintenance andrepair operations, light fabricationwork and light manufacturing
1
Manual cleaning
400High-vacuum system ideally suitedfor use with Bernard™ FILTAIR fumeextraction MIG guns to extract atthe source
Fabrication, manufacturing, andmaintenance and repair operations
Up to 6 per unit
Self-cleaning (automatic)
FILTAIR Weld FumeExtractor Type
Ideal For
Welding Arcs
Filter Type
80
MillerWelds.com/filtair
A FLE13 Cat P 80 Fume Intro_Fume Intro 11/12/12 1:25 PM Page 1
Model/Stock Number Accu-Rated™ Airflow Sound Level Motor Input Power Dimensions Net Weight
FILTAIR 130 (#300 595) 62L/sec(132CFM) 68.5dBAat1.5m(5ft) 1HP 115VAC,1-Phase,60Hzat11A
H:584mm(23in.)W:305mm(12in.)D:305mm(12in.)
21kg(46lb.)
FILTAIR 400 (#300 894) 189L/sec(400CFM) 74dBAat1.5m(5ft) 8.85HP 460VAC,3-Phase,60Hz H:1372mm(54in.)W:660mm(26in.)D:1219mm(48in.)
250kg(551lb.)
FILTAIR® 130 and 400
FILTAIR 130 FeaturesUnrivaled filtering performance. Designedtocaptureweldfumeparticleswithacleanablefilterandsafelydeposittheminanintegratedparticlebin.
Less noise. Upto70percentquieterthansomeotherextractors.Only68.5decibelsat1.5m(5ft.).
Portable and compact. Atonly21kg(46lbs.)thevertical-shapedmachineiseasytomovearound.
FILTAIR 400 FeaturesExtraction flexibility. Capableofutilizingmorethan18.3m(60ft.)ofcollectionhosetoextendaccessoriesforfumeextraction.Rigidductingcanbeusedtoextendoverallreach.
User Flexibility.Withfour-portaccess,theunitcanremaincentrallylocatedwhileprovidingmobilityofaccessories.
Extract at the source.Designedforalmostanysolidwireweldingapplication.Availablein300-and400-ampmodels.
See Literature No. AY/3.1 and AY/3.3
Portable (130 model) and stationary (400 model) high-vacuum weld fume extractors designed for use with accessories like nozzles and fume guns to collect weld fume particles at the source.
Miller offers a complete line of solutions for extracting weld fumes for all types of jobs and workspaces. Our family of air filtration systems is developed exclusively for welding applications to help you stay in compliance with environmental regulations.
Processes•Stick(SMAW)•FluxCored(FCAW)•MIG(GMAW)•TIG(GTAW)
Comes With•FilTek™XLFilter•2.4-m(8-ft.)collectionhose
(130modelonly)•6.1-m(20-ft.)powercord
(130modelonly)
Most Popular Accessories•ReplacementFilters
Cleanable(130model) #300671Cleanable(400model) #300925
•CollectionHose5.2m(17ft) #30067210.4m(34ft) #300673
•MagneticNozzles300mm(11.8in.)width #300669600mm(23.6in.)width(400modelonly) #300670
•FlexibleFunnelMagneticNozzle #300668
• Bernard® FILTAIR Extraction GunIdeallysuitedforalmostanysolid-wireweldingapplication.Availablein300and400Amodels.ContactBernardat1-800-946-2281toordergunandrequiredgunadaptor.
• NEW!Four-InchDuctAdapter(400modelonly) #300974Easy-to-installpaneladaptsfourhoseinletstosinglefour-inchductinlet.
• NEW!DualHoseInlettoDuctAdapter(400modelonly) #301070Y-shapedadapterconnectsducttooneortwohoseattachments.
FILTAIR400(collectionhosesnotincluded,orderseparately)
FILTAIR130(includes2.4-m(8-ft.)collectionhose)
Choose the right fume extractor.
Quieter for a safer,more productive work area
Lightweight andportable
FilTek™ XL cleanablefilters last longer
Standard high-efficiency filterdesigned to capture weld fume
CAPTUREUP TOOF WELD
FUME
UP TO
8xFILTERLIFE
UP TO
70%LESSSOUND
ONLY 46lb.UP TO LESS FLOOR SPACE
95%
50%
Quieter for a safer,more productive work area
Lightweight andportable
FilTek™ XL cleanablefilters last longer
Standard high-efficiency filterdesigned to capture weld fume
CAPTUREUP TOOF WELD
FUME
UP TO
8xFILTERLIFE
UP TO
70%LESSSOUND
ONLY 46lb.UP TO LESS FLOOR SPACE
95%
50%
Quieter for a safer,more productive work area
Lightweight andportable
FilTek™ XL cleanablefilters last longer
Standard high-efficiency filterdesigned to capture weld fume
CAPTUREUP TOOF WELD
FUME
UP TO
8xFILTERLIFE
UP TO
70%LESSSOUND
ONLY 46lb.UP TO LESS FLOOR SPACE
95%
50%
Quieter for a safer,more productive work area
Lightweight andportable
FilTek™ XL cleanablefilters last longer
Standard high-efficiency filterdesigned to capture weld fume
CAPTUREUP TOOF WELD
FUME
UP TO
8xFILTERLIFE
UP TO
70%LESSSOUND
ONLY 46lb.UP TO LESS FLOOR SPACE
95%
50%
Standard high-efficiency filterdesigned to capture weld fume
CAPTUREUP TOOF WELD
FUME95%
Extract at the source!
6UP TOBERNARD®
FILTAIRGUNS
Portable for extractionflexibility
MORE THAN
60 ft.OF REACH
Standard high-efficiency filterdesigned to capture weld fume
CAPTUREUP TOOF WELD
FUME95%
Extract at the source!
6UP TOBERNARD®
FILTAIRGUNS
Portable for extractionflexibility
MORE THAN
60 ft.OF REACH
61
Fume Extraction
Model/Stock Number/LengthofextractionarmFilter Media
Accu-Rated™Airflow
Extraction Arm Diameter
Sound Level Motor
Input Power Dimensions Net Weight
MWX-S (Self-Cleaning) (#951 510)2.1m(7ft)(#951 511)3m(10ft)(#951 512)3.7m(12ft)
MWX-D (Disposable Filter)(#951 507)2.1m(7ft)(#951 508)3m(10ft)(#951 509)13.7m(12ft)
45.52m2(490ft2)
413L/sec(875CFM)
203mm(8in.)
Approx.70dBAat1.5m(5ft)
1HP,3450RPM
115VAC,1-Phase,60Hzatapprox.11.9A
H:883mm(34-3/4in.)W:806mm(31-3/4in.)D:1219mm(48in.)
MWX-S136kg(300lb)MWX-D108kg(238lb)
SWX-S (Self Cleaning) (#951 516)2.1m(7ft)(#951 517)3m(10ft)(#951 518)3.7m(12ft)
SWX-D (Disposable Filter)(#951 513)2.1m(7ft)(#951 514)3m(10ft)(#951 515)3.7m(12ft)
Approx.74dBAat1.5m(5ft)
SWX-SH:838mm(33in.)SWX-DH:737mm(29in.)W:692mm(27-1/4in.)D:838mm(33in.)
SWX-S88kg(195lb)SWX-D59kg(130lb)
FILTAIR™ MWX and SWX Series
FILTAIR™ Industrial Series
Features Common to All ModelsMERV 15ratingofFilTekXLfiltersisthehighestintheindustry.Upto95%ofweldfumesaresubmicronandFilTekXLfilterscapture85–95%oftheseparticles.
Class-leading suction powerisAccu-Ratedatthehoodtobettercaptureweldfumesandprovideacleanerenvironment.
Superior filters.OurFilTekXLfiltersarespecificallydesignedforweldingwithaMERV15ratingtooutlast,out-filter,andoutperformalltherest.
Durable aluminum pre-assembled extraction armwithexternaladjustmentsforbetterairflowandlongerlife.
Self-Cleaning Models Additional FeaturesUnrivaled filtering performance. Designedtocaptureweldfumeparticleswithacleanablefilterandsafelydeposittheminanintegratedparticlebin.
One-minute cleaning cycleoperateswithapushofabuttononthecontrolpanel.Note: Compressed air required to operate cleaning mechanism.
Disposal drawerprovideseasyandconvenientaccesstoemptyoutcollectedparticles.Handlereleasesdrawerallowingittoslideout.Upgrade to self-cleaning modelsforhigharc-ontime,extractingfromheavyfumeprocesses,orwhenweldingaluminumorgalvanizedmaterials.
Experience extended filter life, increased efficiency and cleaner air with our advanced FilTek™ XL filter technology. Both the MWX (mobile) and SWX (stationary) source capture systems include an S model (self-cleaning) and D model (disposable filter).
Processes•Stick(SMAW)•FluxCored(FCAW)•MIG(GMAW)•TIG(GTAW)
Comes With•FilTek™XLFilter•Pre-assembledarm
Most Popular Accessories• Replacement Filters
Self-CleaningFilter #300540DisposableFilter #300539FilTekXLfiltersaredesignedtoefficientlycapturethesmallestweldfumeparticlesandoffersuperiorfilterlife.
• Hood Light with Arc SensorForMWXSeries #300689ForSWXSeries #300763Illuminatestheweldingzoneandenablesthefumeextractortostartautomaticallywhenweldingbegins.
• SWX Dual Arm Add-On PackagesSA-W807(2.1-m[7-ft]arm)#951519SA-W810(3-m[10-ft]arm) #951520SA-W812(3.7-m[12-ft]arm) #951521Includesarm,blowerandbackdraftdamperstoturnasingle-armweldfumeextractorintoadual-armextractor.
•SA-WArmDuctingKit #300771Includesasupportingbracket,collarandhardwareforconnectinganarmtoexistingductwork.
MWX mobile fume extraction systems designed specifically for welding.
MWX-S(self-cleaning)modelwith3-m(10-ft)extractionarmshown.
SWX wall- or column-mounted fume extraction systems designed specifically for welding.
SWX-D(disposablefilter)modelwith
2.1-m(7-ft)extractionarmshown.
See Literature No. AY/3.0 and AY/3.2
See Literature No. AY/3.4Centralized SystemsPackaged filter efficiency.OneFilTekXLfilterreplacesuptothreecartridge-stylefiltersincreasingefficiency,reducingextractorsize,andloweringoperationalcosts.Easy-clean filterwithsurface-loadedfiltertechnology.Stand-alone space saver.Ourdesignprovidesuptoa65percentsmallerfootprintversusthetraditionalcartridgefiltercollector.Thisfullyassembledweldfumefilterboxprovidesallthenecessaryextractiontools,whileofferingcustomizableoptions.
Call toll-free 855-FILTAIR (345-8247) for information on custom engineered solutions to fit your needs.
FILTAIR4000modelshown.Othermodelsareavailable(2000,6000,8000,and12000).
Better suction for acleaner work space
Standard high-efficiency filterdesigned to capture weld fume
FilTek™ XL cleanablefilters last longer
CAPTUREUP TOOF WELD
FUME
UP TO
8xFILTERLIFE
95%
ACCU-RATED™
875CFM
Better suction for acleaner work space
Standard high-efficiency filterdesigned to capture weld fume
FilTek™ XL cleanablefilters last longer
CAPTUREUP TOOF WELD
FUME
UP TO
8xFILTERLIFE
95%
ACCU-RATED™
875CFM
Better suction for acleaner work space
Standard high-efficiency filterdesigned to capture weld fume
FilTek™ XL cleanablefilters last longer
CAPTUREUP TOOF WELD
FUME
UP TO
8xFILTERLIFE
95%
ACCU-RATED™
875CFM
62
Workstations
Arc Station Models 30FX (#300 837) 30S (#951 167) 30SX (#951 168) 60S (#951 169)60SX (#951 170)60SX FullyLoaded(#951 413)
Steel Top (1)29x29x3/16-inX-Pattern (1)29x29x3/16-inSolid (1)29x29x3/8-inX-Pattern (2)29x29x3/16-inSolid (1)29x29x3/8-inSolid(1)29x29x3/8-inX-Pattern
Load Capacity 227kg(500lb) 454kg(1000lb) 454kg(1000lb) 454kg(1000lb) 454kg(1000lb)
Dimensions 889x737x889mm(35x29x35in)
889x737x737mm(35x29x29in)
889x737x737mm(35x29x29in)
889x1473x737mm(35x58x29in)
889x1473x737mm(35x58x29in)
Weight 34kg(74lb) 56kg(123lb) 80kg(177lb) 104kg(230lb) 144kg(318lb)
S-Series ArcStation™ Most Popular AccessoriesMiller’sArcStationaccessoriesallowyoutogetthemostoutofyourArcStation.• X-clamps
6-inch(S-Seriesonly) #3006135-inch(S-orF-Series) #300850
• SideShelf #300680• ToolChestwithBall-BearingSlides
#300610• InteriorShelf #300679• Quick-RemoveVise
5-inchVise/Mount #300611Mountonly #300612
• WeldCurtain30Series #30068560Series #300686
• Casters #300849
ConvenienceKit #300614includesthefollowing:• GunHolder• ToolHolder• ClampBar
F-Series ArcStation™
Four S-Series models available, depending on your needs.• 30S(30x30in.withsolidtabletop)• 30SX(30x30in.withX-patterntabletop)• 60S(30x60in.withsolidtabletop)• 60SX(30x60in.withX-patternandsolid
tabletopcombo)SX model includes X-pattern tabletopfortrouble-freeclamping!Durable 1/8-inch steel frame with crossbar and heavy-duty tabletopsprovideasturdyareaforweldingormetalworking.Lower shelfprovidesaconvenientplacetostoreequipment,toolsandrawmaterials.Adjustable leveling feetkeepbenchrock-steady.Customize with a wide range of handy accessoriestomakethistheultimateworkbench(seeatright).
Wheels, handle, and fold-up designmakeuniteasytotaketothejobsiteormovearoundtheshop.Compact sizemakesstoringunitabreeze.Unitfoldsdownto152x737x1219mm(6x29x48in.).30 x 30 inch size tabletopprovidesplentyofworksurface.3/16-inch X-pattern steel tabletopallowstrouble-freeclamping.1.5-inch diameter steel tube frameprovidesstrengthanddurability.Includes removable gun holder.Add the optional 5-inch X-clamps (#300 850)tomakethistheultimateportableworkbench.
Shownwithoptional5-inchX-clamps.
The S-Series is perfect for the welder who needs a tough workbench for the fab shop or the home garage.
When portability or space-savings is a concern, the F-Series ArcStation is your solution.
Fullyloaded60SXmodel(#951 413)shown.Seebelowforothermodels.
1
2
3
4
5
6
7
8
9
10
8
1
2 3
4
5
6
9
7
8
10
63
Coolant SystemsCoolant
Soldinmultiplesoffour1-gallonrecycleableplasticbottles.Miller®coolantscontainabaseofethyleneglycolanddeionizedwatertoprotectagainstfreezingto-38°C(37°F)orboilingto108°C(227°F).
Low Conductivity Coolant (Clear, Pre-mixed) #043 810ForTIGapplications.NOTforuseinpush-pullsystemsorsystemswherealuminumisincoolantpath/circuit.
Aluminum-Protecting Coolant(Green, Pre-Mixed) #043 809Primarilyusedinpush-pullsystemswherealuminumisincoolantpath/circuitandhighfrequencyisNOTused.
Coolant Systems See Literature No. AY/7.2
Model Motor Input Voltage Maximum Current DrawMaximum Cooling Capacity IEC Cooling Capacity
Tank Capacity Dimensions
Net Shipping Weight
Coolmate 1 115VAC,60Hz 2.1A(60Hz) 2850W(9700BTU/hr)1.7L/min(1.8qt/min)
1210W(4120BTU/hr)1L/min(1.1qt/min)
3.8L(1gal)
H: 203mm(8in.)W: 191mm(7.5in.)D: 603mm(23.75in.)
13kg(29lb)
Coolmate 3 115VAC,50/60Hz 5.9A(50Hz),4.7A(60Hz) 3820W(13,000BTU/hr)4L/min(4.2qt/min)
1420W(4840BTU/hr)1L/min(1.1qt/min)
11.4L(3gal)
H: 337mm(13.25in.)W: 311mm(12.25in.)D: 584mm(23.25in.)
20kg(43lb)
230VAC,50/60Hz 2.5A(50Hz),3.0A(60Hz)
Coolmate 3.5 115VAC,50/60Hz 5.9A(50Hz),4.7A(60Hz) 4140W(14,000BTU/hr)4.7L/min(5qt/min)
1660W(5660BTU/hr)1L/min(1.1qt/min)
13.2L(3.5gal)
H: 298mm(11.75in.)W: 400mm(15.75in.)D: 660mm(26in.)
32kg(70lb)
Coolmate 4 115VAC,50/60Hz 5.9A(50Hz),4.7A(60Hz) 5500W(18,000BTU/hr)5.6L/min(5.9qt/min)
1780W(6070BTU/hr)1L/min(1.1qt/min)
15L(4gal)
H: 413mm(16.25in.)W: 387mm(15.25in.)D: 476mm(18.75in.)
18kg(40lb)
Coolmate™ 1#300 360115VAC,CEFor Maxstar/Dynasty 200 Series, and Syncrowave 200.Lightindustrial,one-galloncoolerdesignedforwater-cooledtorchesonpowersourcesratedupto200A*.
Coolmate™ 3#043 007115VAC,CE#043 008230VAC,CEEconomical,three-galloncoolerdesignedforwater-cooledtorchesratedupto500A*.
Coolmate™ 3.5#300 245115VAC,CEFor Maxstar/Dynasty 350and 700.Industrial,three-and-a-half-galloncoolerdesignedforwater-cooledtorchesratedupto600A*.
Coolmate™ 4#042 288115VACThebestperformerinitsclass—industrial,four-galloncoolerdesignedforwater-cooledtorchesratedupto600A*.
Coolmate1Coolmate3
Coolmate3.5Coolmate4
*May vary with torch design and cable length. Miller coolant systems are backed by the best warranty in the industry — one full year.
AlumaFeed Welding System ........ 6Auto-Axcess Systems ................ 12Axcess Systems ....................... 11
Big Blue 300 Pro ...................... 49Big Blue 350X PipePro System ..... 50Big Blue 400 X ......................... 51Big Blue 450X Duo CST .............. 53Big Blue 500 X and 600 X ............ 52Big Blue 500X Eco Pro ............... 52Big Blue 700X Duo Pro ............... 53Big Blue Air Pak ....................... 54Big Blue Turbo ......................... 54Blue Star 145 DX and 185 DX ....... 42Bobcat 250 Diesel .................... 48Bobcat Series .......................... 43
Coolant Systems ...................... 63CST 280 ................................ 21CST 280 Racks ........................ 41
Deltaweld Series ...................... 9Dialarc 250 AC/DC .................... 22Dimension Series and NT 450 ...... 34Diversion 165 and 180 ............... 29Dynasty Series ........................ 27
FILTAIR 130 and 400 ................. 60FILTAIR Industrial Series ............ 61FILTAIR MWX and SWX Series ...... 61F-Series ArcStation ................... 62
Gold Star Series....................... 22Gooseneck-Style Guns ............... 16
I-20 ...................................... 17Invision MPa Plus System ........... 10
Maxstar 150 ........................... 24Maxstar 150 S ......................... 23Maxstar 200 STR ...................... 23Maxstar Series ........................ 25Migmatic Series ...................... 7Millermatic 140 Auto-Set ............ 2Millermatic 180 Auto-Set ............ 2Millermatic 211 Auto-Set w/MVP ... 3Millermatic 212 Auto-Set ............ 4Millermatic 252 ....................... 4Millermatic 350P ..................... 5Millermatic 350P Aluminum ........ 5MPi 220P ............................... 34
PipePro XC Welding System ........ 38PipeWorx Welding System .......... 39Pistol Grip Guns ....................... 15
70 Series ............................... 1870 Series MPa Plus ................... 1970 Series Swingarc ................... 20Spectrum 125C ........................ 57Spectrum 375 .......................... 57Spectrum 375 X-TREME.............. 58Spectrum 625 X-TREME.............. 58
Spectrum 875 and 875 Auto-Line .. 59S-Series ArcStation ................... 62ST-24 Series ........................... 17ST 44 Series ........................... 14STH 160 ................................ 32STi 160 ................................. 31STi 203 ................................. 31Sub Arc Series......................... 55SuitCase 8RC and 12RC ............. 14SuitCase X-TREME 8VS and 12VS .. 13Syncrowave Series ................... 30
22A and 24A ........................... 17Thunderbolt XL ........................ 21Trailblazer 302 Air Pak ............... 47Trailblazer 302 Diesel ................ 48Trailblazer Series ..................... 45
Wildcat 200 ............................ 42Wireless Remote Foot Control ...... 33Wireless Remote Hand Control ..... 33
XMS 403 ................................ 8XMT 304 and 350 Racks ............. 41XMT 350/SuitCase X-TREME 8 OFFSHORE ........................... 40XMT 425 Series ....................... 37XMT MPa Series ...................... 36XMT Series ............................ 35XPS Series ............................. 8XR-S and XR-D Controls ............. 16
Index New! or Improved!productsappearinbluetype.
Manufactured in Europe.
AnIllinoisToolWorksCompany®MillerElectricMfg.Co.
PrintedinUSA
ContentsMIG (GMAW) Power Sources 2
Automated Mfg. Systems 12
Wire Feeders 13
Stick (SMAW) Power Sources 21
TIG (GTAW) Power Sources 24
Wireless Remotes 33
Multiprocess Power Sources 34
Multioperator Power Sources 41
Engine-Driven Welder/Generators 42
Submerged Arc 55
Plasma Cutters 57
Fume Extraction 60
Welding Workstations 62
Coolant Systems 63
International HeadquartersMillerElectricMfg.Co.1635WestSpencerStreetAppleton,Wisconsin54914,U.S.A.InternationalDept.FAX:920-735-4125E-mail:[email protected]
ITW Welding Products Group (FZE)-UAEPhone:+971-4-299-6621E-mail:[email protected]:www.weldingproductsgroup.com
ITW Welding Products – Singapore Pte. Ltd.Phone:+65-6552-1223E-mail:[email protected]
Beijing Miller Electric Mfg. Co.Phone:+86-10-8739-7080E-mail:[email protected]:www.millerchina.com
Welding Products Group – Latin AmericaPhone:920-735-4411E-mail:[email protected]
ITW Welding BrasilPhone:+55-11-3047-3400E-mail:[email protected]:www.itwwelding.com.br
ITW Welding SAS – FrancePhone:+33-1-6004-1166E-mail:[email protected]:www.Miller-France.com
ITW Welding Products – ItalyPhone:+39-02-9829-01E-mail:[email protected]
ITW Welding Products – NetherlandsPhone:+31186641444E-mail:[email protected]:www.itw-welding.com
ITW Welding Products – MexicoPhone:+52-55-5366-7370E-mail:[email protected]:www.itwwelding.com.mx
Welding Industries of AustraliaPhone:+61-387-958241E-mail:[email protected]:www.welding.com.au
Weldwell New ZealandPhone:+64-6-834-1600E-mail:[email protected]:www.weldwell.co.nz
ITW India Ltd.Phone:+91-79-3315-4009E-mail:[email protected]
ITW Welding Products – EspañaPhone:+34-96-393-5398E-mail:[email protected]:www.itw-welding.es
ITW Welding Products – NordicPhone:+46-31-726-4600E-mail:[email protected]
ITW Welding Products – RussiaPhone:+78-1296-154-81E-mail:[email protected]