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2 Days investigation into the progression of mineral processing capability Invesng the future of mineral processing capability Prof Brij M Moudgil Director Minerals Resources Research Centre, University of Florida David B. Durocher Senior Member IEEE, Global Industry Manager, Mining & Minerals Processing Eaton Corporation Dr. Honaker University of Kentucky School of Mining Andrew Lewis Manager - Technology & Innovation, Citigold Corporation, Australia Dr Dave Robinson Leader, Advanced Processing Technologies, Minerals Down Under National Research Flagship, Australia (invited) Mike McGregory Processing Manager, Oceana Gold Joe Zhou M.Sc., P.Geo., Principal Consultant and Director, Zijin Mining Group, China Godofredo Barrios General Manager, Coldex Peru B.K. Parekh Sr. Research Engineer at FGX SepTech Wes Austerberry West Coast Lead, Improvement Resources Abhay Shankar Patra Tata Steel, India Surendra Jain President, Daniels WV Sarah Coleman Managing Director, Improvement Resources Greg Smith Manager of Mineral Processing Technologies, PHOENIX Process Equipment Co The global speaker line up includes: PH: 02 9896 0776, FAX: 02 9896 0796 E-mail: [email protected], www.ibrc.com.au Researched & Developed by: REGISTER NOW: Gede Ngurah Ambara, Business Improvement Manager, BPID, PT Kaltim Prima Coal Sangatta Driving process innovation through upcoming technologies A close examination of mineral processing advancement – and fundamental approaches Investigating cost effective and site specific automated approach to Geometallurgical modelling Optimising and increasing profit in grinding through enhanced methodologies The future pathway for modelling, simulation and design of mineral processes 2 Days investigation into the progression of mineral processing capability International Business Review presents: MINPRO2015 ADVANCED MINERAL PROCESSING TECHNOLOGY, INNOVATION & OPTIMISATION 2015 CONFERENCE 19th-20th October 2015, Hotel Jen Brisbane Topics of investigation include: at this event Exhibit SPECIAL RATE MINING COMPANY RATE OF $895 + GST Register before the 30th June 2015 and Save $500 Early Bird Discount SPECIAL RATE FOR MINING COMPANIES : $895 + GST ( Save 65% on Registraon) ( Save 65% on Registration)

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Page 1: International Business Review presents:PRO2015 ...ibrc.com.au/program/P-Mineral_Processing_Conference_2015.pdfDavid B. Durocher, Senior Member IEEE, Global Industry Manager, Mining

2 Days investigation intothe progression ofmineral processingcapabilityInvesting the future ofmineral processing capability

Prof Brij M MoudgilDirector Minerals ResourcesResearch Centre,University of Florida

David B. DurocherSenior Member IEEE,Global Industry Manager,Mining & Minerals ProcessingEaton Corporation

Dr. HonakerUniversity of KentuckySchool of Mining

Andrew LewisManager - Technology &Innovation, CitigoldCorporation, Australia

Dr Dave RobinsonLeader, Advanced ProcessingTechnologies, Minerals DownUnder National Research Flagship,Australia (invited)

Mike McGregoryProcessing Manager,Oceana Gold

Joe ZhouM.Sc., P.Geo., PrincipalConsultant and Director,Zijin Mining Group, China

Godofredo BarriosGeneral Manager,Coldex Peru

B.K. ParekhSr. Research Engineer at FGXSepTech

Wes AusterberryWest Coast Lead,Improvement Resources

Abhay Shankar PatraTata Steel, India

Surendra JainPresident, Daniels WV

Sarah ColemanManaging Director,Improvement Resources

Greg SmithManager of Mineral ProcessingTechnologies, PHOENIXProcess Equipment Co

The global speaker line up includes:

PH: 02 9896 0776, FAX: 02 9896 0796E-mail: [email protected], www.ibrc.com.au

Researched & Developed by:

REGISTER NOW:

Gede Ngurah Ambara,Business Improvement Manager,BPID, PT Kaltim PrimaCoal Sangatta

Driving process innovation through upcoming technologiesA close examination of mineral processing advancement – and fundamental approachesInvestigating cost effective and site specific automated approach to Geometallurgical modellingOptimising and increasing profit in grinding through enhanced methodologiesThe future pathway for modelling, simulation and design of mineral processes

2 Days investigation into the progression of mineral processing capability

International Business Review presents:

MINPRO2015

ADVANCED MINERAL PROCESSING TECHNOLOGY,INNOVATION & OPTIMISATION 2015 CONFERENCE19th-20th October 2015, Hotel Jen Brisbane

Topics of investigation include:

at this eventExhibit

SPECIAL RATEMINING COMPANY

RATE OF $895 + GST

Register before the 30th June 2015 and Save $500 Early Bird DiscountSPECIAL RATE FOR MINING COMPANIES : $895 + GST ( Save 65% on Registration)

( Save 65% on Registration)

Page 2: International Business Review presents:PRO2015 ...ibrc.com.au/program/P-Mineral_Processing_Conference_2015.pdfDavid B. Durocher, Senior Member IEEE, Global Industry Manager, Mining

Day One, 19th October 2015

08.30 Conference registration opens – morning coffee

09.00 Welcome introduction, conference chair

DRIVING PROCESS INNOVATION THROUGH ENABLED TECHNOLOGY INNOVATIONS09.20

• Global updates on research and development• Investigating the impact on production continuity• What to expect from emerging technical progress for 2014 and beyond

• Evaluating the journey - taking the plant to 40% above design within 2yr • Investigating the processes, systems and strategies Oceana Gold used to achieve this.

Dr Dave Robinson, Leader, Advanced Processing Technologies, Minerals Down Under National Research Flagship, Australia (invited)

INVESTIGATING FILTRATION OF TAILINGS AND DRY STACK-ING – DEVELOPMENTS AND RESEARCH REVIEW

12.15-

12.50

Bert J Huls, Project Director , Goldcorp USA

Mike McGrory, Processing Manager , Oceana Gold

FUNDAMENTAL APPROACHES AND THEIR ROLE IN MINERAL PROCESSING ADVANCES – CURRENT STATUS AND FUTURE OPPORTUNITIES

10.00

• Investigating fundamental advances and their impact on:• Mineral processing reagent schemes and equipment design innovations• Disposal and recycling mineral wastes• Water and energy usage in mineral processingBrij M. Moudgil, Professor of Materials Science and Engineering, Director of the Mineral Resources Research Center, University of Florida, Gainesville.

ENTERPRISE OPTIMIZATION FOR DESIGN AND OPERATION FOR MINERAL PROCESSING: CASE STUDY11.10

• Enterprise optimization for design and operation• Review of different approaches to optimisation• Bringing together finance and engineering• Removing the silos in organisationsAndrew Lewis, Manager - Technology and Innovation, Citigold Corporation, Australia

10.40 Refreshments and networking

10.40 Refreshments and networking

17.15 Conference close

17.20 Drinks reception

CASE STUDY

ASSESSING OCEANA GOLD’S PLANT START-UP AND COMMISSIONING13.50

• Assessing the global perspectives on processing solutions delivering real advantage• How the processing looks set to evolve beyond 2017• What can we expect in the coming years, anticipating where focuses improvement will ariseJoe Zhou, M.Sc., P.Geo., Principal Consultant and Director, Zijin Mining Group in China

ADVANCED MINERAL PROCESSING TECHNOLOGY – FUTURE PERSPECTIVES14.30

• The costs associated due to energy and quantity loss of coal as an outcome of spontaneous combustion are considerable. Not to mention, spontaneous combustion can be dangerous if not managed properly. • For the past 3 years, AKJ has funded a fellowship at the University of Kentucky School of Mining to conduct research on the spontaneous combustion of coal. A device has been created which allows various coals to be tested in order to analyze their propensity to spontaneously combust under the right conditions. • The SponCom device allows AKJ to test various chemicals and their ability to retard or the threat of spontaneous combustion. In order to solve the problem, it is critical to be able to create the problem in a lab setting so that significant product development work can be done. Coal treated with AKJ's SponSuppress can be safely transported and stored for months at a time without the fear of Spontaneous Combustion.

• Commercial application results-removing sulfur and ash for a high sulfur Illinois coal• Economic data on the process• Commercially accepted around the world

Dr. Honaker, University of Kentucky School of Mining

Dr. B.K.Parekh, Sr. Engineer, FGX SepTech

PREVENTING SPONTANEOUS COMBUSTION OF COAL THROUGH CHEMICAL APPLICATION15.40

EFFICIENT INNOVATIVE AND ECONOMIC PROCESS FOR DRY CLEANING OF COAL16.30

CASE STUDY

TRANSITIONING YOUR FACILITY TO PREDICTIVE MAINTENANCE THROUGH TECHNOLOGY11.45

• Investigating the latest technologies in support of large rotating motors and generators, transformer, switchgear and motor controls based on a predictive maintenance approach. • These new technologies have allowed users to switch from a preventive to a predictive maintenance process, saving in operating maintenance while improving overall system reliability. • Specific results from recent case studies will be reviewed and discussed. David B. Durocher, Senior Member IEEE, Global Industry Manager, Mining & Minerals Processing Eaton Corporation

12.50 Lunch and networking

CLOSE

19-20, October 2015

MINPRO2015

ADVANCED MINERAL PROCESSING TECHNOLOGY,INNOVATION & OPTIMISATION 2015 CONFERENCE

Be asponsor

at this event

Page 3: International Business Review presents:PRO2015 ...ibrc.com.au/program/P-Mineral_Processing_Conference_2015.pdfDavid B. Durocher, Senior Member IEEE, Global Industry Manager, Mining

Day Two, 20th October 201508.30 Registration and coffee

09.00 Opening remarks by conference chair

IMPLEMENTATION OF ENTERPRISE OPTIMIZATION FOR DESIGN AND OPERATION09.20

FUTURE DIRECTIONS FOR MINERAL PROCESSING.12.15

• Optimisation from resource to market • Data collection and manipulation during operations• Examples and difficulties of implementation

• Future directions for mineral processing.• Investigating the cutting edge improvement technologies• Innovation in the pipeline – from where are does the key change in advancement lie• Developmental discussion – interactive discussion on best practice optimisation processes

Andrew Lewis, Manager - Technology and Innovation at Citigold Corporation, Australia

OPTIMISING AND INCREASING RETURNS IN GRINDING WITH ENHANCED CLASSIFICATION14.00

INVESTIGATING SAFETY AND PRODUCTIVITY AROUND COMMON PROCESS BOTTLENECKS IN THE MINING INDUS-TRY - PRODUCT INNOVATIONS AND RESEARCH

14.40

INVESTIGATION OF EMERGING GLOBAL TECHNOLOGIES: 15.30

CLOSING INTERACTIVE PANEL DISCUSSION:PROCESSING 202015.30

Right now in the mining industry by effect of lowering of the metal prices the economical performance of the Mineral processing Plants are decreasing and it is necessary optimize the actual operation and/or increase the capacity with additional investments in more Mills and peripherical equipments for try to balance the economical operation.In Perú, we have made some successful optimization in the classification of the grinding circuit, mainly we installed High Frequency Derrick Screen for increase the capacity of the mills between 10% to 30% of the actual grinding operation with the same mills, this mean increase the production of the concentrates in same ratio, really, it is many additional millions of dollars per year.We describe in this paper some Real operations, that right now are working successful by many years and explain How, we can do this successful optimization for increase the profit in the Plant Operation.In addition, we explain some new uses of the High Frequency Derrick Screen in other circuits of the mineral processing operation that will be helpful for other plants.Godofredo Barrios, General Manager, Goldex, Peru

Aaron Carter, Director, Sand Pit Innovations

B.K.Parekh and Stephen Sewell, Flash Rockwell

Aaron Carter, Director, Sand Pit Innovations, Gede Ngurah Ambara, Business Improvement Manager, BPID, PT Kaltim Prima Coal Sangatta Godofredo Barrios, General Manager, Goldex, Peru

Andrew Lewis, Manager - Technology and Innovation at Citigold Corporation, AustraliaGede Ngurah Ambara, Business Improvement Manager, BPID, PT Kaltim Prima Coal SangattaDr. B.K.Parekh, Sr. Engineer, FGX SepTech

REVISITING ENERGY AND WATER-USE EFFICIENCY IN WASHING PROCESSES & CAPTURE/DEWATERING OF GRANULAR SOLIDS FROM SLURRY

10.00

SURFACE MINING OPERATIONAL EFFICIENCY: FUTURE CONSID-ERATIONS AND IMPROVEMENT STRATEGIES : IMPROVING EFFICIENCY AS WELL AS IMPROVING PRODUCTIVITY

11.00

• Aside from comminution processes, in many wet mineral processing circuits water and slurry pumping duties are the major energy consumer and therefore cost driver. We will consider various process equipment developments that are relevant to minimizing the demand for energy and clean process water. • Modern bucketwheels – in letting gravity do much of the work - present an ultra-low energy demand, high-technical efficiency solution for recovery and dewatering of granular minerals from slurry. We will compare investment and operating costs of a bucketwheel against those of a “conven-tional” (similar scope) pump/cyclone/dewatering screen module.• “Digesters”, a variant of tank style attrition cells, offer significant benefits in washing high clay content or accreted raw materials. Downstream screening and slurry pumping costs can be significantly reduced, compared with conven-tional processing.The use of Digesters and Hindered Settling classifiers ganged together offer a means to beneficiate in a very economical manner high clay content raw materials. An example at a construction sand operation in Australia will be discussed.

• A novel non thermal pneumatic dewatering drying technology• Efficient innovative and economic process for dry cleaning of coal

• Shaping the global research field – focusing on delivery• Confronting the obstacles to processing advancements• Innovation – debating the true cost of innovation and driving innovation break throughs

Greg Smith, Manager of Mineral Processing Technologies, PHOENIX Process Equipment Co

Gede Ngurah Ambara, Business Improvement Manager, BPID, PT Kaltim Prima Coal Sangatta

10.40 Refreshments and networking

10.40 Refreshments and networking

Pane

l Dis

cuss

ion:

13.00 Lunch and networking

16.50 Conference close CLOSE

DEVELOPMENT OF AN ECO EFFICIENT MINING PROCESS11.40

• Investigating opportunities to reduce energy, water and Greenhouse gas emissions• Including the following key area: High intensity selective blasting, in-pit crushing and conveying, pre-concentration, eco-efficient comminution circuits, energy efficient dry comminution technologies and water recovery optimisation.

Metso Minerals, Australisia

International Business Review presents:

ADVANCED MINERAL PROCESSING TECHNOLOGY,INNOVATION & OPTIMISATION 2015 CONFERENCE19th-20th October 2015, Hotel Jen Brisbane

MINPRO2015

REGISTER REGISTER REG

ISTER REGISTER REGIS

TER

Page 4: International Business Review presents:PRO2015 ...ibrc.com.au/program/P-Mineral_Processing_Conference_2015.pdfDavid B. Durocher, Senior Member IEEE, Global Industry Manager, Mining

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International Business Review presents:

ADVANCED MINERAL PROCESSING TECHNOLOGY,INNOVATION & OPTIMISATION 2015 CONFERENCE19th-20th October 2015, Hotel Jen Brisbane

MINPRO2015