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Internal Coating Sarah Tamilarasan
Chemical costs (Paraffin & Corrosion)
Pigging
Operationally intensive
Internally coat pipe
• Paraffin Inhibitors • Modifies Wax Crystals • Decreases Adherence Rate • Injected below cloud point, traditionally through capillary strings down the
backside
• Paraffin Solvents • Injected above surface • Decreases force required to strip wax from pipe wall
• Corrosion Inhibitor • Essentially forms a film on the interior of pipeline to prevent corrosion
4
Hydraulic Efficiency (Reduced surface profile = less friction loses)
Flow Assurance (Reduced surface profile = reduction in mechanical
binding properties)
Flow Assurance (Low Surface Energy = reduction in chemical binding properties)
Bare pipe (delivery 3
days)
Zaplok (3 days)
Internal coating
(2-4weeks)
Coated pipe
(delivery 3 days)
External coating (1
week)
Delivery to site (3 days)
• Protect the coating • Metal to metal connection
Zaplok or Sleeves
• Zaplok – 50-75% lower compared to welding Economics
Welding vs. Zaplok
• 5 days of welding equivalent to 3 days using zaplok
• Saved approx. 40%-60% in construction time Construction