9
„This material is posted here with permission of the IEEE. Such permission of the IEEE does not in any way imply IEEE endorsement of any of ETH Zürich’s products or services. Internal or personal use of this material is permitted. However, permission to reprint/republish this material for advertising or promotional pur- poses or for creating new collective works for resale or redistribution must be obtained from the IEEE by writing to [email protected]. By choosing to view this document you agree to all provisions of the copyright laws protecting it.” Interleaved hybrid control concept for multiphase DC-DC converters G. Tsolaridis, J. Biela Power Electronic Systems Laboratory, ETH Zürich Physikstrasse 3, 8092 Zürich, Switzerland

Interleaved hybrid control concept for multiphase …...Interleaved Hybrid Control Concept for Multiphase DC-DC Converters Georgios Tsolaridis and Juergen Biela Laboratory for High

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„This material is posted here with permission of the IEEE. Such permission of the IEEE does not in any way imply IEEE endorsement of any of ETH Zürich’s products or services. Internal or personal use of this material is permitted. However, permission to reprint/republish this material for advertising or promotional pur-poses or for creating new collective works for resale or redistribution must be obtained from the IEEE by writing to [email protected]. By choosing to view this document you agree to all provisions of the copyright laws protecting it.”

Interleaved hybrid control concept for multiphase DC-DC converters

G. Tsolaridis, J. Biela Power Electronic Systems Laboratory, ETH Zürich

Physikstrasse 3, 8092 Zürich, Switzerland

Interleaved Hybrid Control Concept forMultiphase DC-DC Converters

Georgios Tsolaridis and Juergen Biela

Laboratory for High Power Electronic Systems

ETH Zurich, Switzerland

Email: [email protected]

Abstract—DC-DC converters with high dynamic performanceand low current ripple, able to drive highly fluctuating loadsare nowadays required in a range of applications (e.g. accel-erators, plasma research, fusion reactors). In order to fulfillthe requirements of these applications, advanced current controlconcepts have to be employed to harness the full potential of thedesigned topology. In this paper, an interleaved hybrid currentcontrol concept is introduced for multiphase DC-DC converters.The controller combines the time optimal transient behaviorof the hysteretic control with the constant switching frequencyof the PI control along with a phase-shifting controller. Thiscombination results in a highly dynamic performance duringtransients, excellent disturbance rejection capability during loaddisturbances, and minimum ripple during steady state withoutincreasing excessively the complexity of the controller. Theinteractions between the hysteretic controller, the PI controllerand the phase-shifting controller are described and the ability ofthe control scheme to fully utilize the converter’s capabilities isvalidated through detailed simulations.

I. INTRODUCTION

High power, solid state, dynamically controllable current

sources are considered to be a key component for various

modern applications, such as plasma generation [1] or beam

deflecting equipment used in accelerators [2] as well as for a

range of research activities, such as test equipment to facilitate

the development of next generation HVDC circuit breakers

for future grids [3]. Designing a flexible and highly dynamic

current source can be challenging and requires the combination

of an optimally designed power electronic converter topology

along with an advanced control concept that exploits the

converter’s full dynamic potential.

In [4] a novel current source topology was introduced which

is based on a multiphase interleaved buck-type converter for

shaping arbitrary current waveforms, connected in series to a

TABLE I: Parameters of the multiphase system

Output voltage vc 0V .. 400V

Output current iload 0A .. 400A

Upper voltage level V1 675V

Lower voltage level V2 125V

Load range @ iload Rload 0.1Ω .. 1.0Ω

Switching frequency fs 20kHz

Number of phases n 6

Phase inductance Li 250μH

Capacitance Cout 10μF

1C

2C

6 x interleaved

loadRoutCcv

LpR i

loadi

L,ii outi

1V

2V

1,iS

2,iS

Fig. 1: 6-phase interleaved two-level buck-type converter topology with splitDC link (V1 & V2), for improved load current dynamics at low output voltages.

Marx-type voltage generator, to generate high output voltages.

Multiphase interleaved buck converters are also widely used

in other industrial applications due to their simple, robust and

compact design [5]–[8].

In [1] and [4], such a multiphase topology was used,

where the focus was on the design and optimization of the

converter, for a current source application. The multiphase

interleaved operation of the current shaping converter ensures

low ripple in steady state while the small inductance value

of the buck converter results in a high dynamic capability.

However, with simple standard control concepts the achievable

current gradient and the robustness of the system under

dynamically changing loads is very limited. In order to fully

utilize the performance of such a multiphase converter (c.f.

Fig. 1-Table I), an improved current control strategy aimed

for multiphase DC-DC converters is presented in this paper.

The most widely used control approach for DC-DC convert-

ers is the average current control method, which was analyzed

for multiphase systems in [9]. This method makes use of the

information of the average current of each phase in order to

provide precise reference tracking while ensuring equal current

sharing even in case of parameter mismatches. However, the

maximum achievable bandwidth of this concept is limited due

to the inevitable closed-loop delays. The concept was applied

in multiphase converters implemented as a conventional PID

control [1] or as a state feedback control [10].

Another common control solution, that is usually preferred

due to its simplicity and its low-cost implementation, is

the peak current control [11]. However, in its conventional

978-1-5090-2998-3/17/$31.00 ©2017 IEEE 3069

implementation, its transient response is severely affected by

the need for slope compensation, which is required for stability

in a wide operating region [12].

In contrast, in [13] a hysteretic controller was used for

a multiphase DC-DC converter. Its simple implementation,

time-optimal response and excellent large signal properties

make it particularly attractive. However, in its conventional

form, it suffers from switching frequency jittering (that results

in imprecise interleaving), inaccurate reference tracking and

unequal current sharing [14], [15].

Other non-linear control schemes were also applied in mul-

tiphase DC-DC converters. In [16] a sliding mode controller

was employed for a two-phase interleaved boost converter in

voltage regulation mode showing promising results. However,

the conceptual complexity of the method makes it impractical,

as noted in [17]. An attractive current control scheme, opti-

mized for the interleaving of multiphase DC-DC converters

was introduced in [18] and [19]. This method allows excel-

lent transient performance, inherent stability and very good

disturbance-rejection capability. However, system uncertainties

could severely downgrade its precision and synchronization in

steady state.

In order to overcome these limitations, a hybrid control

concept has been introduced in [20] for single-phase DC-

DC converters and simulations proved its superiority over

benchmark solutions. Based on this concept, an interleaved

hybrid controller for multiphase DC-DC converters, aimed

to overcome the drawbacks of the aforementioned control

schemes without increasing significantly the complexity of the

control system, is presented in this paper.

In section II, the theoretical limits of the static and dynamic

performance of a multiphase interleaved buck-type converter

are defined. In section III, the interleaved hybrid control

concept is presented. Section IV shows simulation results of

a 6-phase interleaved buck-type converter operated with the

proposed controller under various transient scenarios.

II. THEORETICAL DYNAMIC LIMITS

In Fig. 1, a multiphase buck-type converter with split DC

link is shown. This topology is used as a case scenario in

this paper. The split DC-link topology is chosen because it

offers an improved controllability at low/zero current and

an increased step-down performance compared to a standard

buck converter. This section identifies the maximum dynamic

potential of the considered topology as well as its ideal steady

state current ripple, providing a benchmark for the controller’s

performance.

First, the steady state performance of the topology is stud-

ied. The duty cycle D in steady state as well as the peak-to-

peak module current ripple ΔiL,pp can be determined by:

D =V2 + Vc

V1 + V2

ΔiL,pp =V1 + V2

LfsD(1−D) (1)

where Vc is the average value of the instantaneous output

voltage vc. The output current ripple can be dramatically

reduced, by applying a 2πn phase shift between the modules.

0 50 100 150 200 250 300 350 4000

10

20

30

40

50

L,ppiModule ripple Δ

ppΔi

out,ppiConverter ripple Δ load,ppiLoad ripple Δ

Peak

-pea

k cu

rrent

ripp

le

(A)

out,pp,maxiΔ

out,pp,maxΔi= 6thrIΔ

Output voltage (V)cV

Fig. 2: Peak-to-peak module current ripple ΔiL,pp (black), converter outputcurrent ripple Δiout,pp (red) and load current ripple Δiload,pp for 1Ω load(blue-solid) and 0.1Ω load (blue-dashed). In addition, the maximum converteroutput current ripple Δiout,pp,max is shown (red-dashed) along with the currentthreshold ΔIthr (c.f. section III).

In this case, the converter output current ripple Δiout,pp is not

dependent on the RloadCout output network and is given by:

Di = D − 1

n�n ·D� Δiout,pp =

V1 + V2

LfsDi(1−Di) (2)

where �x� is the floor function of variable x. If the phases areinterleaved, the frequency of the current ripple at the output of

the converter, is n-times higher than the switching frequency

of the individual modules. As a worst case assumption, the

triangular converter current ripple is modelled as sinusoidal

current with an amplitude equal to the peak value of the

triangular ripple Δiout,pp at the frequency ωripple = 2πnfs. TheRloadCout network at the converter output acts as a first order

low pass filter and the load current ripple is given by:

Δiload,pp(ωripple) = Δiout,pp1√

1 + (RloadCoutωripple)2

(3)

The current ripple as a function of the output voltage is shown

in Fig. 2, assuming that the module currents are interleaved.

50 100 150 200 250 300 350 4000

4

8

12

16

20

~10

~8

refI

Fig. 3: Maximum load current gradient for different transients as a function ofthe reference current. Considered transients are: i) Step-up: 0→Iref ii) Step-down: Iref→0A. This figure sets the benchmark for the maximum dynamicperformance of the converter.

3070

The transient operation of the considered converter is gov-

erned by the system of differential equations in (4), where

Vin ∈ {V1,−V2}.⎡⎢⎢⎢⎢⎢⎢⎢⎢⎢⎢⎣

diL,1dtdiL,2dt...

diL,ndtdvcdt

⎤⎥⎥⎥⎥⎥⎥⎥⎥⎥⎥⎦=

⎡⎢⎢⎢⎢⎢⎢⎢⎢⎣

−Rp

L10 . . . 0 − 1

L1

0 −Rp

L2. . . 0 − 1

L2

... 0. . .

......

0 0 . . . −Rp

Ln− 1

Ln

1Cout

1Cout

. . . 1Cout

− 1RloadCout

⎤⎥⎥⎥⎥⎥⎥⎥⎥⎦

⎡⎢⎢⎢⎢⎢⎢⎣

iL,1

iL,2...

iL,n

vc

⎤⎥⎥⎥⎥⎥⎥⎦+

⎡⎢⎢⎢⎢⎢⎢⎢⎣

Vin

L1

Vin

L2

...Vin

Ln

0

⎤⎥⎥⎥⎥⎥⎥⎥⎦

(4)

An analytic solution gives only limited insight in the sys-

tem’s performance due to its complexity. Therefore, the system

is solved numerically and the load current gradient during a

step-up/down transient is given in Fig. 3 for different operating

conditions. According to Fig. 3, the maximum current gradient

of the studied converter ranges from 3A/μs to 16A/μs. There,the resistive load influences the gradient of the load current

because it changes the time constant of the output filter.

Furthermore, a step-down with low resistive load is slower

due to the low output voltage. In order to improve the worst

case step-down performance, an enhanced buck-type topology

with split DC-link has been introduced in [21] (c.f. Fig. 1).

Fig. 4 gives an overview of the trade-off between the

current gradient and the current ripple as a function of the

module inductance Li and the output capacitance Cout. The

depicted result assumes a 6-phase interleaved topology, with

a switching frequency of 20kHz and a nominal load of 1Ω

Additionally, by monitoring the change of the output volt-

age, the control system can detect load disturbances faster,

especially when a low output capacitance Cout is used (e.g.

current source applications), as highlighted in [20]. Since the

voltage derivative can be sensitive to noise, the weighted

voltage derivative acting as a low pass filter, is used:

dvc[k] = 0.5dvc[k − 1] + 0.5(vc[k]− vc[k − 1]) (5)

10 50 100 150 200 250 3001

3

5

7

9

11

13

15= 6, fs = 20kHzn

10A/μs

20A/μs

30A/μs

Studied converter

2%3%

Increased dynamics

Reducedripple

out

CC

apac

itanc

e

iLInductance

Fig. 4: Contour lines of load current gradient during a step-up 0A→400Awith a resistive load 1.0Ω (black-solid). In addition, the contour lines for worst

case ΔIload,pp(%) =ΔIload,pp

Imin(blue-dashed) are shown. For this calculation

a minimum operating current Imin = 100A is chosen.

0 50 100 150 200 250 300 350 400-0.4

-0.3

-0.2

-0.1

0

0.1

0.2

0.3

0.4

=loadR

loadRLower

c,maxdv

c,maxdv= 10thrVΔ

cV

/dt

cdv

Fig. 5: Maximum steady state output voltage derivative dvc/dt calculated asin (5). The derivative depends on the load resistance and only the result forthe highest considered load resistance is shown (Rload = 1Ω). In addition,the maximum steady state value dvc,max (red-dashed) is used for the tuningof the voltage threshold ΔVthr (c.f. section III).

In steady state, the ripple of the output current iout is causingan output voltage ripple and the expected steady state voltage

derivative can be calculated based on (4). The result for the

studied converter is shown in Fig. 5, as a function of the output

voltage. The maximum steady state value dvc,max is used in

order to specify a voltage threshold (ΔVthr) which is later

introduced in the proposed control system (ΔVthr=10dvc,max).

III. INTERLEAVED HYBRID CONTROL OPERATION

In the previous section the theoretical limits of the selected

multiphase converter regarding its current ripple and its current

gradient are defined. If an ideal controller is used, the potential

of the topology can be capitalized both when it comes to its

dynamic as well as its steady state performance.

In general, the hysteretic controller provides excellent tran-

sient performance but particularly its digital implementation

suffers from switching frequency jittering that prevents the

interleaving of the module currents in steady state [15].

Moreover, its precision in steady state is severely downgraded

due to parasitic elements and sensing delays [20]. On the other

hand, the PI control ensures accurate current sharing between

the individual phases, precision in steady state and design sim-

plicity. Additionally, due to its constant switching frequency, it

can provide interleaved operation when it is combined with a

phase-shifting controller. However, its transient performance is

limited due to the unavoidable closed loop delays that decrease

the achievable bandwidth. Additionally, keeping the module

currents interleaved during transients prohibits the exploitation

of the full dynamic potential of the topology.

The hybrid combination of the aforementioned controllers

(PI & hysteretic), results in a control concept with excellent

transient as well as steady state performance. Fig. 6 gives

an overview of the proposed interleaved hybrid controller for

a 2-phase system, but the extension to an n-phase system

is straightforward, by adding identical slave modules. Each

module’s control system consists of an average current mode

(PI combined with phase-shifting controller) and an adaptive

hysteretic mode along with a supervisor that determines which

3071

Inductor

+ PWM

Band Calculation

Master

PI Controller

+- PWM

Adaptive Hysteretic Control

Average Current Control

+

h,1S

L,1V

Moving Average

Hysteretic Modulator

Reset

ResetCapacitor

outi

1L

1HL,1i

L,1i

∗swf

cv

∗swf

I∗

I

cv

cV

Inductor

+ PWM

Band Calculation

Slave

PI Controller

+- PWM

Adaptive Hysteretic Control

Average Current Control

+

h,2S

L,2V

Moving Average

Hysteretic Modulator

Reset

Reset

Reset 2L

2HL,2i

L,2i

∗swf

cv

slavef

I∗

I cV

Mas

ter

Mod

ule

Slav

e M

odul

e 1

+ +

Phase Shifting Control

∗swf

outC

loadi

Load

Moving Average

cV

sw∗f=avgf

sw∗f=avgf

sw∗6f=avgf

State Machine L,2i

cvI∗

outi

L,1i

L,2i

Phase Shift Measurement

L,1i

L,2i

Δf

Supervisor

Slav

e M

odul

e i

Load

ResetState

Machine L,1i

cvI∗

outi

Supervisor

Fig. 6: Schematic of the proposed interleaved hybrid control scheme. Twomodules are shown (master & slave). The slave module consists of: i) anaverage current mode controller (PI control and phase-shifting control) whichis enabled during steady state and ii) an adaptive hysteretic mode controllerwhich is enabled during transients. Note: The band calculation block of theslave module needs to measure the time-shift between its current and themaster’s current Δt in order to adapt the hysteresis band as in (9).

control mode is enabled. The next sections describe the

operation principle of each control mode and their interactions.

A. Steady State Operation

In steady state the average current mode is enabled, consist-

ing of a PI controller and a phase-shifting controller, as shown

in Fig. 6. It should be noted that any other average current

control scheme can be used (e.g. state feedback control etc.)

but here a PI controller is considered for simplicity. Since

the PI controller is a well-investigated concept this section

describes only the operation of the phase-shifting control.

At the start of each switching cycle, the relative phase

difference Δφ, between the master’s module current iL,master

and the slave’s module current iL,slave, is measured. As shown

in Fig. 7, Δφ=1 is defined such that iL,slave is lagging iL,master

by one switching period, while Δφ=−1 is defined such that

iL,slave is leading iL,master by one switching period. It is then

clear that: |Δφ| ≤ 1. Similarly, the relative reference phase

shift of each slave module Δφ∗ depends on the total number

of phases n and is given by:

Δφ∗ ∈{−n− 1

n, . . . ,− 1

n,1

n, . . . ,

n− 1

n

}(6)

The interleaving is achieved by adjusting the switching fre-

quency of the slave module fslave. A switching frequency

L,masteri L,slavei L,slave∗i

(master)PWM (slave)PWM

0

1

D

φΔφΔ

0

(master)PWM counter

(slave)PWM counter

max∗cslavec

Mod

ule

curr

ent

t

t

t

Note: Smaller resolution

sw∗f

slavef

b)

a)

c)

Fig. 7: Operation of the phase-shifting controller. a) Master and slave modulecurrents b) Master and slave digital PWM c) Master and slave PWM counters.In this scenario, the measured phase-shift Δφ is smaller than the referencephase-shift Δφ∗ so the slave’s PWM maximum counter cslave is increasedaccording to (7), decreasing the switching frequency fslave, and shifting iL,slaveto its reference position i∗L,slave, within one period.

adjustment of a digital PWM, simply requires a change in the

resolution of its clock, as shown in Fig. 7b). This modification

is implemented with a change in the maximum value of the

counter of the slave’s PWM cslave compared to the reference

maximum counter value c∗max of the master’s PWM, as shown

in Fig. 7c). The value of cslave is then given by:

cslave = c∗max + (Δφ∗ −Δφ) c∗max (7)

With this method, the interleaving is ideally achieved within

one switching cycle. However, it should be noted that a distur-

bance is introduced in the converter output current iout duringthe switching cycle in which the resolution change occurs.

In order to avoid high disturbances, the switching frequency

change can be saturated. This means that more than one

switching cycles are required before achieving interleaving.

B. Transient Operation

The proposed interleaved hybrid controller makes use of the

excellent large signal properties of the hysteretic controller,

when a transient is detected according to the mode-shifting

conditions described in the next section. As a case scenario,

the operation of the interleaved hybrid controller under a step

reference change is described and shown in Fig. 8 for a system

with two modules.

At t=t0: A reference change is detected and the hysteretic

controller is enabled, i.e. the status of the signal Sh,1 for the

master and Sh,2 for the slave (Fig. 6) is changed from 0 to 1.

Initially, the hysteresis band is set to a low value (H0) in order

to avoid a large overshoot of the converter output current iout,since the interleaved operation is lost and the current ripples

of iL,1 and iL,2 add up. Setting the hysteresis band to a low

H0 value could cause a temporary increase in the switching

3072

t

t

t

ResetReset

c,ssV

0t 1t 2t 3t 4t 5t

cV

1,1S1,2S

Steady-state

(master)PWM (slave)PWM

b)

c)

d)

t

= 1h,2S

ssH

Δt

∗I

L,1i

0H

Hysteresis band

= 0h,2S= 0h,2S= 0h,1S = 1h,1S = 0h,1S

L,2i

2H1H

ΔH

a)

outi

out,maxiΔ

e)

t

Fig. 8: Operation of the interleaved hybrid controller during a step currentchange for a system with two modules: a) Master and slave module currents,b) Converter output current iout, c) Switching pulses of the upper switch of themaster and slave module, d) Average converter output voltage Vc and steadystate voltage Vc,ss and e) PWM counter of the master and slave module.

frequency that only lasts however for one switching cycle. The

initial band H0 can be set based on the maximum allowed

overshoot of the converter output current Δiout,max, as H0 =Δiout,max

n , since in the worst case the current ripples of all the

module currents add up. As shown in Fig. 8b, the maximum

limit of Δiout,max is not hit due to the small phase-shift between

iL,1 and iL,2. However, the ripple of iout is relatively large as

the interleaved operation is lost.

At t = t1: The current of the master module reaches its

peak value I∗+H0 for the second time and the average con-

verter output voltage Vc is almost settled. The hysteresis band

calculation block samples the average voltage Vc and updates

the hysteresis band of the master module to approximately its

steady state value Hss:

Hss =1

2Lfs

(1− V2 + Vc

V1 + V2

)(V2 + Vc) (8)

At t= t2: The slave’s current also reaches its peak value

I∗ + H0 and the time shift Δt between the two currents

is measured. The slave’s band calculation block then re-

calculates the hysteretic band of the slave module and adjusts

it by ΔH , in order to restore the interleaved operation of the

system in the next switching period. The adjustment ΔH can

be calculated based on (9), where Δt∗ is the ideal time shift

for interleaved operation.

ΔH = (Δt∗ −Δt)S1S2

S2 − S1

(9)

In (9), S1 and S2 are the slopes of the triangular current rise

and fall which are given in (10) for the considered converter.

S1 =V1 − Vc

LS2 =

−V2 − Vc

L(10)

At t = t3: The interleaved operation is achieved and the

hysteretic band of the slave becomes equal to the steady state

value Hss. It can be observed in Fig. 8b that the ripple of

iout reduces significantly after the adaptation. It should be

noted that possible inaccuracies in the phase-shift between

the module currents must be expected due to the non-ideal

characteristics of the hysteretic control and the fact that the

average output voltage Vc is affected by the band adaptations

(phase-coupling). However, the error is relatively small and is

corrected by the phase-shifting controller at steady state, as

previously described.

At t = t4: The master’s current reaches the lower limit

of the hysteresis band and Vc has settled, so the signal Sh,1

changes its status enabling the average current mode and the

PWM clock of the master module is reset.

At t=t5: The slave’s current reaches the lower limit of the

hysteresis band and the signal Sh,2 changes its status setting

the slave module to average current mode and the PWM clock

of the slave is reset.

C. Control Algorithm

The flowchart of the proposed adaptive hybrid controller

is shown in Fig. 9, where the states of the supervising state

machine and the step-by-step operation of the average mode

as well as the adaptive hysteretic mode are given. When the

system is at steady state the supervisor of each module checks

the mode-shifting conditions a)-c) (i.e. same for all modules)

[20].

a) |I∗[k]− I∗[k − 1]| ≤ ΔI∗

b) |iL − I∗| ≤ ΔIthr

c) |dvc| ≤ ΔVthr

If one of these conditions is violated, the supervisors change

their output signal Sh,i from 0 to 1 and all the modules enter

the hysteretic mode simultaneously.

Condition a) checks the reference current which is a known

input for the controller. The knowledge of the reference current

helps in distinguishing between fast transients that require the

use of the hysteretic mode and slower transients that can be

handled by the average current mode and therefore do not

result in temporary loss of the interleaved operation. More

details regarding the choice of ΔI∗ can be found in [20].

3073

(initialize, reset clks)Start

= 0h,iSAverage Current Mode

Controller

Slave Module ?

Phase-Shifting

PWM

FalseTrue

Conditionsa), b), c)

True False

Adaptive Hysteretic Mode = 1h,iS

Set

0H=H

= 0cyclesN

= 1cyclesN

> 1cyclesN

L,maxi=L,ii

Slave Module ?

Modulator

Conditionsi), ii), iii)

True False

True False

Set SetΔH=H ssH=H

L,mini=L,ii

cyclesNIncrease

False True

TrueFalse

Check cyclesN

Fig. 9: Flowchart of the interleaved hybrid controller. In average currentmode, the supervisor checks the conditions a)-c) based on the output convertercurrent iout, the weighted derivative dvc/dt and the reference current I∗. Inhysteretic mode, the supervisor checks the mode-shifting conditions i)-iii)based on the module current iL,i the number of hysteretic cycles Ncycles, andthe weighted derivative dvc/dt.

Conditions b) and c) check the output converter current ioutand the weighted voltage derivative dvc, that was introduced

in section II, in order to detect a possible violation of the

thresholds ΔIthr and ΔVthr, which could be caused by load

disturbances. The fine tuning of the thresholds ΔIthr and ΔVthr

depends on the requirements of the application and exemplary

configurations are shown in Fig. 2 and Fig. 5 [20].

When the control system is in adaptive hysteretic mode, the

supervisor of each module checks the mode-shifting conditions

i)-iii):

i) iL,i = iL,min = I∗−H

ii) Ncycles ≥ 2

iii) |dvc|<ΔVthr

If all of these conditions are met, the supervisors change

their output signal Sh,i from 1 to 0, so that the average current

mode is activated again and the integral part of the controller

along with the PWM clock are reset. In contrast to the previous

case, each module’s supervisor changes its output signal Sh,i

at a different time instant, as can be seen in Fig. 8 too.

Condition i) ensures that the mode-shifting happens at the

start of a new switching cycle and the sawtooth PWM counter

is reset as shown in Fig. 8e). In this way, the control output of

the average mode controller is immediately applied, turning

on Si,1 resulting in an increasing iL,i. Moreover, conditionii) checks the number of hysteretic cycles of the module.

As shown in Fig. 9 the adaptation of the hysteretic band

occurs when Ncycles = 1. Therefore, this condition ensures

that the adaptation has occurred before a mode-shift happens,

so the phase-shift of the module currents is near-optimal

before the controller can change to average current mode.

Finally, condition iii) ensures that the output voltage has

settled before the mode can be changed. The control output of

the average mode is almost at its steady state value and only

small adaptations are needed.

IV. SIMULATION RESULTS

For evaluating the performance of the proposed controller

time domain simulation results are presented for the consid-

ered topology, shown in Fig. 1. Fig. 10a) and Fig. 11a) show

the output current of the converter iout, as well as the load

current iload while Fig. 10b) and Fig. 11b) show the module

currents iL,i during a step-up and a step-down transient. The

maximum theoretically achievable current gradient for the

step-up/down was calculated in section II (10A/μs and 8A/μsrespectively). It can be seen that the usage of the hysteretic

control during the transient, fully exploits the potential of the

converter by generating a load current with the maximum

achievable gradient, verifying the time-optimal transient re-

sponse of the designed control system. Additionally, the initial

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8Time (ms)

0

100

200

300

400

500

Cur

rent

(A)

-50

0.25 0.3 0.35 0.4 0.45 0.5 0.55Time (ms)

385

400

415

Cur

rent

(A)

outi

loadi

∗I

A/μs~10

Mode-shifting

= 1hS = 0hS

Imperfect interleaving

Optimal ripple

-50

0

50

100

Cur

rent

(A)

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8Time (ms)

30405060708090

100

Cur

rent

(A)

0.1 0.15 0.2 0.25Time (ms)

Hysteretic band adaptationMaster module

0H

ssH

= 0h,6S= 0h,5S

= 0h,1S

a)

b)

Disturbance due tophase-shifting

= 0hS

Fig. 10: a) Current waveforms during a step-up transient 0A→ 400A withnominal load (1Ω). The use of the hybrid controller ensures the generationof a load current with 10A/μs gradient, equal to the theoretical maximum,shown in Fig. 3. b) Module currents iL,i during the step-up.

3074

adaptation of the hysteretic band H0 (c.f. section III), results

in small initial overshoot in Fig. 10a) and Fig. 11a).

Moreover, in both figures the ability of the controller to

return to optimal interleaving shortly after the transient, is

emphasized. It should be noted that in both cases, the hys-

teretic band adaptation does not lead to an optimal interleaving

but it reduces significantly the current ripple. The non-ideal

interleaving occurs due to the non-idealities of the hysteretic

controller as well as due to the change of the output voltage

vc during the switching cycle. However, the use of the phase-

shifting control ensures that optimal interleaving is achieved

within one switching cycle, as soon as the controller returns

to average current mode.

In addition, Fig. 12 and Fig. 13 depict the performance of

the controller under sudden load changes from Rload = 1Ω to

Rload = 0.1Ω and Rload = 0.5Ω to Rload = 1Ω. In Fig. 12a) the

controller switches to hysteretic mode as soon as the voltage

derivative (Fig. 12b) exceeds the pre-set threshold value of

ΔVthr, which is set to be 10 times higher than the calculated

maximum steady state value duc,max, shown in Fig. 5. The

module current ripples initially add-up and result in a high

output current ripple. However, the output current is kept

within ±40A of its set value despite the major voltage change.

In Fig. 13, the voltage derivative constraint is not violated

(Fig. 13b) and the controller does not switch to the hysteretic

mode before the threshold current ΔIthr is violated. ΔIthr isset to be 6 times higher (48A) than the maximum expected

-100

0

100

200

300

400

500

Cur

rent

(A)

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8Time (ms)

-30

0

30

Cur

rent

(A)

0.25 0.3 0.35 0.4 0.45 0.5 0.55Time (ms)

Mode-shifting

Imperfect interleaving

Optimal ripple

Disturbance due tophase-shifting

outi

loadi

∗I

= 1hS = 0hS

A/μs~8

-50

0

50

100

Cur

rent

(A)

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8Time (ms)

0.15 0.2 0.25 0.3 0.35Time (ms)

-30

0

30

Cur

rent

(A)

0.125

Hysteretic band adaptationMaster module

ssH = 0h,1S= 0h,3S

a)

b)

= 1hS = 0hS

Fig. 11: a) Current waveforms during a step-down transient 400A→0A atnominal load (1Ω). The use of the hybrid controller ensures the generationof a load current with approximately 8A/μs gradient, equal to the theoreticalmaximum shown in Fig. 3. b) Module currents iL,i during the step-down.

0

100

200

300

400

500

Cur

rent

(A)

0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4Time (ms)

0.45 0.5

outi = 1hS = 0hS

Hysteretic band adaptationImperfect interleaving

0.05 0.1 0.15 0.2 0.25 0.3Time (ms)

405060708090

100110

Cur

rent

(A)

Hysteretic band adaptation

Master module0H

= 0h,6S3ΔH

ssH

= 0h,3S

thrΔI

0

100

200

300

400

450

Vol

tage

(V)

0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4Time (ms)

0.45 0.5

10-8-6-4-2024

0.05 0.1 0.15 0.2 0.25 0.3Time (ms)

thrΔV

a)

b)

= 1hS= 0hS = 0hS

Fig. 12: a) Current waveforms for a load step from Rload = 1Ω→ 0.1Ω,at t= 0.1ms b) Output voltage and weighted voltage derivative during theload disturbance. The violation of ΔVthr causes the controller to change tohysteretic mode immediately after the occurrence of the fault.

converter current ripple Δiout,pp,max (Fig. 2). In both Fig. 12

and Fig. 13 it should be highlighted that the oscillations that

arise during the transient result from the imperfect interleaving

and do not compromise the stability of the system, which is

inherently given due to the bounded nature of the hysteretic

controller.

Finally, the transient performance of the proposed controller

is compared with an optimally tuned multiphase PI controller,

in Fig. 14. It can be seen that the PI fails to exploit the full

potential of the topology as it is able to generate a converter

output current gradient of only 2.5A/μs compared to 14A/μsof the proposed method for the same transient. Furthermore,

the disturbance rejection performance of the two controllers

is compared for a load changes from Rload = 1Ω to Rload =0.1Ω based on the Integral of Absolute Error (IAE) index,

highlighting the superiority of the proposed control scheme.

V. CONCLUSION

In this paper, a new interleaved hybrid current controller

for DC-DC converters is presented. The controller makes

use of the hysteretic mode during transients for near-optimal

transient response and of the PI controller during steady

state for accuracy and precise interleaving. The performance

of the controller is evaluated with time domain simulations

and the capabilities of the controller are compared with

the theoretical maximum limits that the studied converter

topology can achieve. Furthermore, emphasis is laid on the

3075

0

100

200

300

400

500C

urre

nt (A

)

0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4Time (ms)

0.45 0.5

outi= 1hS = 0hS

thrΔI

Hysteretic band adaptation

30405060708090

100110

Cur

rent

(A)

0.05 0.1 0.15 0.2 0.25 0.3Time (ms)

Hysteretic band adaptation

0H

= 0h,3SssH

= 0h,5S

150

200

250

300

350

400

450

Vol

tage

(V)

-1

0

1

0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4Time (ms)

0.45 0.5

0.05 0.1 0.15 0.2 0.25 0.3Time (ms)

a)

b)

= 3.2thrΔV

Fig. 13: a) Current waveforms for a load step from Rload = 0.5Ω→1Ω, att=0.1ms. The violation of ΔIthr causes the controller to change to hystereticmode. b) Voltage waveform and weighted voltage derivative during the loaddisturbance. The voltage threshold is not violated in this case.

fast detection and rejection of large signal load disturbances

as well as on minimizing the disturbance during the mode-

shifting instances between the different control modes. In

addition, the performance of the controller is compared with a

benchmark multiphase PI controller revealing the superiority

of the proposed concept. Finally it can be concluded that

the proposed controller manages to harness the full dynamic

potential of the topology, achieving minimum ripple in steady

Cur

rent

(A)

0 1 2 3 4 5 6Time (ms)

-100

0

100

200

300

400

500

600

700

IAE = 4.8

IAE = 26.8

Fig. 14: Comparison of transient and disturbance rejection performance of theproposed hybrid controller versus a benchmark multiphase PI controller, withoptimized gains (MATLAB optimization). At t = 4.1ms a load change fromRload = 1Ω to Rload = 0.1Ω occurs. The Integral of Absolute Error (IAE)index of each controller is noted on the graphs, calculated as:

∫∞t0

|e(t)|dt,where e(t) = I(t)− I∗ and t0 = 5ms in the simulated case.

state while maintaining a simple design which makes it

particularly attractive for multiphase DC-DC converters.

ACKNOWLEDGEMENT

The authors would like to thank the SCCER Furies/CTI

(project number: 25197.1 PFEN-I) and Ampegon AG for their

financial support.

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