INTERSEPTORecologiayreuso.com.mx/.../ICS2_Centrifugal_Separator_Drawings.pdf · PEP Filters continues to lead the industry in the design and manu-facture of the most rugged, reliable

INTERSEPTORINTERSEPTOR ®® SERIES CENTRIFUGAL SEPSERIES CENTRIFUGAL SEPARAARATORSTORS

WWW.PEPFILTERS.COM

PEP Filters continues to lead the industry in the design and manu-facture of the most rugged, reliable and efficient automatic equip-ment for filtration and separation. The InterSeptor CentrifugalSeparator style ICS2 continues in this tradition. Our ICS2Separators are available as stand alone units or skid mounted sys-tems (ICS2-TCP). The ICS2 is effective in removing suspendedparticles 40 micron and larger from a flow stream. Depending onthe specific gravity of the particle and the viscosity of the carrierfluid retention as small as 5 microns is possible.

In keeping with our innovative leadership position and firm commitment to providing efficient and cost effective filter solu-tions, the InterSeptor® Series Centrifugal Separator (“ICS2”) is thenewest addition to our diverse product line. Available in manysizes, please feel free to contact your PEP sales engineer for application assistance. Our goal is to provide system matchedliquid/solids separation and filtration products that meet or

exceed your system requirements.

HOW IT WORKSThe ICS2 is a simple mechanical device that uses the principleof centrifugal force and friction to cause the separation of

suspended solids from liquids. It is a device with no movingparts, has no media and operates effectively for years without

any required maintenance.

The liquid enters on a tangential inlet port (1) where the veloci-ty is increased by an internal acceleration ring.(2) As the fluidspins through the separation chamber (3) the centrifugal forcecaused by the acceleration ring forces the suspended particlesto the outer wall of the separation chamber. (4) The separatedparticles then slide down the outer wall to the collection cham-ber while the carrier fluid undergoes a 270 degree change ofdirection (5) by the direction plate causing further and moreefficient separation while the vortex breaker (6) allows the sus-pended particles to settle in the collection chamber. (7)Toremove the solids, a continuous purge can be utilized. Anautomatic timed purge can be used as well based on twoparameters intervals between purges and purge length.

In addition there are several options for further cleaning andreusing the purge fluid.

I C S 2 I N T E R S E P T O R C E N T R I F

(1) Inlet Port

(2) Acceleration Ring

(4) Particle Separation

(5) Redirection Plate

(6) Vortex Breaker

(7) Purge Outlet

(3) Centrifugal Action

Aluminum 2.7Alumina (Al2O3) 4.0Asbestos 2.1 - 2.8Bauxite 2.6Brass 9.0Bronze, Copper 8.9Carbon, Concrete 1.8 - 2.5Carborundum 3.2Coal (anthracite) 1.3 - 1.9Coal Ash 2.0Dolomite (limestone, marble) 2.9Soil 1.2 - 2.0Glass 3.0Gravel (Granite) 2.5 - 3.0Iron (Steel) 7.8Lead 11.3Lead Oxide 9.5Manganese 7.4Nickel 8.9Sand 2.6 - 2.8Silt 1.2 - 2.8Sulphur 2.1

WHAT PARTICLE SIZE WILL ICS2 REMOVE?The ICS2 is effective at removing suspended particles largerthan 40 microns from a variety of fluids. Removal of particlesas small as 5 microns is possible for denser materials (Seetable). Particle removal performance is improved when usedin multiple-pass arrangement.

FACTORS TO CONSIDER WHEN CHOOSING A CENTRIFUGALSEPARATORMany factors contribute to the efficiency of a centrifugal separator. These include:

Efficient liquid/solid sepa-ration depends on cen-trifugal force. Since thecentrifugal force in theseparator is dependent onvortex velocity, and vortexvelocity is directly propor-tional to flow rate, it isimportant to match yourflow rate requirements tothe appropriate ICS2model. The following tableshows recommended ICS2models for the indicatedflow ranges.

PARTICLE AND FLUID DENSITYIt is important to note that the density (specific gravity) of theparticles to be removed must be greater than the density ofthe fluid. The greater the difference in density, the higher theremoval efficiency. The table lists densities (specific gravity)of several common particles removed from water (specificgravity of water is 1).

ICS2-0050 1/2” 1” 10-20

ICS2-0075 3/4” 1” 15-35

ICS2-0100 1” 1” 30-60

ICS2-0125 1-1/4” 1” 50-110

ICS2-0150 1-1/2” 1” 80-150

ICS2-0200 2” 1” 120-210

ICS2-0300 3" 1" 195-330

ICS2-0400 4” 1” 280-500

ICS2-0500 6” 1-1/2” 320-750

ICS2-0600 6” 1-1/2” 690-1350

ICS2-0800 8” 1-1/2” 1000-2225

ICS2-1000 10" 2" 1500-3500

ICS2-1200 12” 2” 2000-5000

For longer sizes, contact a PEP filtration solutions representative at 800.24.FILTERS.

U G A L S E P A R A T I O N S Y S T E M SICS2 MODEL SELECTION

1. Fluid density2. Particle size3, Particle specific gravity

4. System flow5. System pressure6. Purge cycle

InterSeptor Centrifugal SeparatorsPART NUMBER Inlet/Outlet Purge Outlet Flow Rate (GPM)

Typical Particle Specific GravityMaterials

Represented by:

PEP Filters, Inc.322 Rolling Hill RoadMooresville, NC 28117-9920Toll Free (800)24-FILTER

Phone (704)662-3133Fax (704)662-3155Email: [email protected]

PEP Filters Asia Pte Ltd10 Anson Road #33-17Singapore 079903(65)6225-5339 ex 119 Fax (65) 6246-0668 ©2004 PEP Filters, Inc.

Printed in USA

INTERSEPTOR CENTRIFUGAL SEPARATION SYSTEMS

ICS2-TCPThe ICS2-TCP is a skid mounted pre-engineeredseparation package that is completely self con-tained and requires only utility (Fluid Inlet/ Outlet,Purge and Electrical) connections for installation.The Tower Clean Package includes a Separator,manual purge valve, PEP BGFS-100 reclaim filter,PVC face piping, manual service valve, cast ironpre-strainer on system matched bronze fitted closecoupled centrifugal pump, all skid mounted on anepoxy coated carbon steel base and controlled by aNEMA 4X control panel.

PURGE OPTIONSThe ICS2 is designed to remove suspended solidsfrom a flow stream and collect them in a collectionchamber. Periodic purging of the collection chamberwill be required for removal of the collected contam-inant. This can be accomplished several ways:

Continuous BleedThis is where a manual valve is opened to allowless than 1% of the design flow rate to continuous-ly bleed from the system to drain. This bleed willresult in the solid contaminant being removed fromthe system.

Manual PurgeSimilar to the continuous purge where a manualvalve is opened to purge the contaminant from the collection chamber.

Automatic PurgeThis is an automated system where a control panelis utilized to operate an electrically actuated ballvalve to accomplish a purge. The control has twooperating parameters, interval between purges andthe duration of the purge itself. Typically a systemwill work very well purging once every 4 hours for10-15 seconds.

APPLICATIONS- Nozzle protection- Mechanical seal protection- Increased efficiency on heat exchanger surfaces- Cooling tower water filtration, chemical reduction

in treatment, increased efficiency- Plant influent process water filtration- Pre-filtration for bag, cartridge, screen, sand

filters and centrifuges

- Source water liquids/solids separation (riverwater, lakes and wells)

- Recycling of solvents used in painting,machining etc.

- Machine tool coolant filtration. Extends coolantand tool life

- Cleaning, quench and wash water

CUSTOMERS PREFER PEP INTERSEPTOR® CENTRIFUGAL SEPARATORS

ICS2 Centrifugal Separators

Drawings and Flow Curves Key To Bookmark Tab Labels Separator Only: Just the separator, with no options

Manual Purge: Includes separator and bronze 2-way ball valve on purge outlet

Auto Purge: Includes separator and electrically actuated 2-way bronze ball valve on purge outlet

Pump Manual Purge: Includes skid mounted separator, pump and bronze 2-way ball valve on purge outlet

Pump Auto Purge: Includes skid mounted separator, pump and electrically actuated bronze 2-way ball valve on purge outlet

TCP Continuous Purge: “TCP” designates Tower Clean Package – Includes skid mounted separator, pump and bag filter (purge recovery vessel). Separator purge flows continuously to the bag filter and filtered liquid from bag filter flows to suction side of pump.

TCP Auto Purge: “TCP” designates Tower Clean Package – Includes skid mounted separator, electrically actuated bronze 2-way purge valve, pump and bag filter (purge recovery vessel). Separator purge interval* and duration** times are field adjustable. Filtered liquid from bag filter flows to suction side of pump.

*Purge interval: The time between each purge (0.24 to 24 hours)

**Duration: The time that the purge valve remains open (0.6 to 60 seconds)

On Separator Models 0300 and larger…

RL: Removable Lid – The separator top is removable on models 0300 and larger

NRL: Non-Removable Lid – The separator top is permanently welded to the separator body

(all separators smaller than model 0300 have non-removable top)

Note: Some manufacturers incorporate “acceleration slots” inside the separator to facilitate solids separation. Performance is enhanced marginally at best, and the slots may be susceptible to clogging. This is what drives their need to offer removable lids. PEP’s separator design does not require acceleration slots .

ICS2 Centrifugal Separators Model ICS2 0075

15 ~ 35 GPM

dmiller

InterSeptor Series Centrifugal Separator Model ICS-0075

322 Rolling Hills Rd Mooresville, NC 28115(704) 662-3133 fax (704) 662-3155www.pepfilters.com

Flow Rate Vs Pressure Drop

15

17

19

21

23

25

27

29

31

33

35

3 3.8 4.6 5.3 6.1 6.9 7.7 8.4 9.2 10

Pressure Drop (psi)

Flow

Rat

e (g

pm)


30 ~ 60 GPM




30

35

40

45

50

55

60

3 3.8 4.6 5.3 6.1 6.9 7.7 8.4 9.2 10

Pressure Drop (psi)

Flo

w R

ate

(gpm

)


50 ~ 110 GPM




50

60

70

80

90

100

110

3 3.8 4.6 5.3 6.1 6.9 7.7 8.4 9.2 10

Pressure Drop (psi)

Flow

Rat

e (g

pm)


80 ~ 150 GPM




80

90

100

110

120

130

140

150

3 3.8 4.6 5.3 6.1 6.9 7.7 8.4 9.2 10

Pressure Drop (psi)

Flow

Rat

e (g

pm)

ICS2 Centrifugal Separators Model ICS2 0200 120 ~ 210 GPM

dmiller




120

130

140

150

160

170

180

190

200

210

3 3.8 4.6 5.3 6.1 6.9 7.7 8.4 9.2 10

Pressure Drop (psi)

Flow

Rat

e (g

pm)




195

215

235

255

275

295

315

3 3.8 4.6 5.3 6.1 6.9 7.7 8.4 9.2 10

Pressure Drop (psi)

Flow

Rat

e (g

pm)




280

330

380

430

480

3 3.8 4.6 5.3 6.1 6.9 7.7 8.4 9.2 10

Pressure Drop (psi)

Flow

Rat

e (g

pm)




320

370

420

470

520

570

620

670

720

3 3.8 4.6 5.3 6.1 6.9 7.7 8.4 9.2 10

Pressure Drop (psi)

Flow

Rat

e (g

pm)




690

790

890

990

1090

1190

1290

3 3.8 4.6 5.3 6.1 6.9 7.7 8.4 9.2 10

Pressure Drop (psi)

Flow

Rat

e (g

pm)




1000

1200

1400

1600

1800

2000

2200

3 3.8 4.6 5.3 6.1 6.9 7.7 8.4 9.2 10

Pressure Drop (psi)

Flow

Rat

e (g

pm)




1500

1700

1900

2100

2300

2500

2700

2900

3100

3300

3500

3 3.8 4.6 5.3 6.1 6.9 7.7 8.4 9.2 10

Pressure Drop (psi)

Flo

w R

ate

(gpm

)




2000

2500

3000

3500

4000

4500

5000

3 3.8 4.6 5.3 6.1 6.9 7.7 8.4 9.2 10

Pressure Drop (psi)

Flow

Rat

e (g

pm)

Separator BrochureBrochure Pg 2Brochure Pg 3Brochure Pg 4

Drawings & Flow CurvesICS2 0050 10~20 GPMICS2 0075 15~35 GPMSeparator OnlyManual PurgeAuto PurgeICS2 0075 Flow Curve

ICS2 0100 30~60 GPMSeparator OnlyManual PurgeAuto PurgePump Manual PurgePump Auto PurgeTCP Continuous PurgeTPC Auto PurgeICS2 0100 Flow Curve

ICS2 0125 50~110 GPMSeparator OnlyManual PurgeAuto PurgePump Manual PurgePump Auto PurgeTCP Continuous PurgeTCP Auto PurgeICS2 0125 Flow Curve



ICS2 0300 195~330 GPMNRL Separator OnlyRL Separator OnlyNRL Manual PurgeRL Manual PurgeNRL Auto PurgeRL Auto PurgeNRL 5HP Pump Manual Purge 200 GPMRL 5 HP Pump Manual Purge 200 GPMNRL 5 HP Pump Auto Purge 200 GPMRL 5 HP Pump Auto Purge 200 GPMNRL 7.5 HP Pump Manual Purge 280 GPMRL 7.5 HP Pump Manual Purge 280 GPMNRL 7.5 HP Pump Auto Purge 280 GPMRL 7.5 HP Pump Auto Purge 280 GPMTCP NRL 5 HP Continuous Purge 200 GPMTCP RL 5 HP Continuous Purge 200 GPMTCP NRL 5 HP Auto Purge 200 GPMTCP RL 5 HP Auto Purge 200 GPMTCP NRL 7.5 HP Continuous Purge 280 GPMTCP RL 7.5 HP Continuous Purge 280 GPMTCP RL 7.5 HP Auto Purge 280 GPMICS2 0300 Flow Curve

ICS2 0400 280~500 GPMNRL Separator OnlyRL Separator OnlyNRL Manual PurgeRL Manual PurgeNRL Auto PurgeRL Auto PurgeNRL Pump Manual PurgeRL Pump Manual PurgeNRL Pump Auto PurgeRL Pump Auto PurgeTCP NRL Continuous PurgeTCP RL Continuous PurgeTCP NRL Auto PurgeTCP RL Auto PurgeICS2 0400 Flow Curve

ICS2 0500 320~750 GPMNRL Separator OnlyNRL Manual PurgeNRL Auto PurgeNRL Pump Manual PurgeNRL Pump Auto PurgeTCP NRL Continuous PurgeTCP NRL Auto PurgeICS2 0500 Flow Curve

ICS2 0600 690~1350 GPMNRL Separator OnlyRL Separator OnlyNRL Manual PurgeRL Manual PurgeNRL Auto PurgeRL Auto PurgeNRL 15 HP Pump Manual Purge 850 GPMRL 15 HP Manual Purge 850 GPMNRL 15 HP Pump Auto Purge 850 GPMRL 15 HP Pump Auto Purge 850 GPMNRL 20 HP Pump Manual Purge 1100 GPMRL 20 HP Pump Manual Purge 1100 GPMNRL 20 HP Pump Auto Purge 1100 GPMRL 20 HP Pump Auto Purge 1100 GPMTCP NRL 15 HP Continuous Purge 850 GPMTCP RL 15 HP Continuous Purge 850 GPMTCP NRL 15 HP Auto Purge 850 GPMTCP RL 15 HP Auto Purge 850 GPMTCP NRL 20 HP Continuous Purge 1100 GPMTCP RL 20 HP Continuous Purge 1100 GPMTCP NRL 20 HP Auto Purge 1100 GPMTCP RL 20 HP Auto Purge 1100 GPMICS2 0600 Flow Curve

ICS2 0800 1000~2225 GPM NRL Separator OnlyRL Separator OnlyNRL Auto PurgeRL Auto PurgeRL Auto Purge w/Bag FilterICS2 0800 Flow Curve

ICS2 1000 1500 ~ 3500 GPMNRL Separator OnlyNRL Auto PurgeICS2 1000 Flow Curve

ICS2 1200 2000~5000 GPMNRL APICS2 1200 Flow Curve

Documents

INTERSEPTORecologiayreuso.com.mx/.../ICS2_Centrifugal_Separator_Drawings.pdf · PEP Filters continues to lead the industry in the design and manu-facture of the most rugged, reliable