Integration through Plant Lifecycle with BENTLEY · Case Studies Preliminary P&ID ... Process PFDs P&IDs Conceptual Plant Design Detailed Plant Design ... Report 3D Model PXF, DXF

Integration through Plant Lifecyclewith BENTLEY

• Provides Owners with complete consistent and secure “Plant Engineering Information Store”

• Provides Engineering contractors with an “Engineering Information Hub”

An Engineering Information System that provides “The digital representation of your physical plant”

The Plant Life Cycle

DataData

O/ODomain

EPCDomain

ConceptualDesign

ConceptualConceptualDesignDesignConstruction

& Startup

ConstructionConstruction& Startup& Startup

Detailed Design& Engineering

Detailed DesignDetailed Design& Engineering& Engineering

Plant OperationsPlant OperationsPlant Operations

1 2 3 4 5Identify Select Define Execute Operate

Preliminary AnalysisBusiness Strategy

Conceptual DesignExecution Strategy

Front End Engineering Project Sanction

Detailed EngineeringConstruction Commissioning

Asset ServicesMaintenanceUpgradeDecommissioning

Leading professional services provider to the energy, resource, and complex process industriesAcross all phases of projects

Conceptual DesignConceptual Design

FEED AXSYSAXSYS.Process

Intelligent P&ID’sAutoCAD / Microstation

Instrument and ElectricalWiring DiagramsIncluding ILD’s

Comprehensive ProjectData Management Tools

Instrument , EquipmentReports / Datasheets

Including HookupsConceptual Layout Design

Equipment, Structure, Piping…








Detail DesignDetail Design

Industry Challenges • Shortage of Experienced Process Engineers • Even Shorter Schedules for Front-End Designs• Increasing demand to Re-Use Engineering Data • Domain Experts in various geographical locations• Customers demanding Higher Quality of Designs

Workflow Challenges • 40% of Engineering time is spent locating & validating information

(NIST, National Institute of Standards and Technology)

• 80% of Design Changes are caused by Lack of or the Wrong Data (Hydrocarbon Engineering, July 2002)

• If Information can be Entered Once and used by all, Reductions in Delivery Time up to 50% are possible (NIST, National Institute of Standards and Technology)

ProcessData Sheets

PFDdevelopment

SimulationCase Studies

PreliminaryP&ID

development

New Approach for Process Design

Automate preliminary P&IDs from PFDs and

apply your Best Design Practices

Optimize the Re-Use of process data and

enhanced support for in-house Excel

applications

Automate PFDsdirectly from

simulations, with tabulated Heat and

Mass Balances

Eliminate cut-n-paste and manual entry of data from Process

Simulations

Use a Common Data-Centric Environment

Operations &Maintenance

EquipmentDesign

SpecialistsMechanical /

DesignEngineers

ProcessEngineers

CostEngineers

Our Approach to Conceptual Design

How Do We Achieve This?

• A Single Project database for all disciplines • Data-Centric approach for all deliverables• Built-in Change/Revision Management • Integrate with major Process Simulators• Best Practices used for developing P&ID’s• Integration with Excel-based Applications

Concurrent Engineering Environment

Equipment DesignEquipment Design

Excel IntegrationExcel IntegrationData sheets / Reports /Data sheets / Reports /

Cost EstimationCost Estimation

Legacy ApplicationsLegacy ApplicationsThirdThird--party, Inparty, In--HouseHouse

Integrated: Multi-User DatabaseFlexible: Workflow Independent

IntelligentIntelligentSchematicsSchematics

Bentley Plant

Integrated Solution for Integrated Solution for Conceptual DesignConceptual Design

AXSYS.ProcessAXSYS.Process

DatabaseDatabase

Asset LifecycleAsset LifecycleDatabaseDatabase

ProjectWise Lifecycle Server

2D Drafting2D Drafting

MicroStation AutoCAD

Process SimulatorsProcess Simulators

METSIM®

Automate PFD’s

Enhance PFD’s

Automate P&ID’s

Enhance P&ID’s

Start From Process Simulation / Legacy Data

Design Data

Sheets and Specs

Result: Optimum Workflow for Conceptual Design Activities

Using AXSYS.Server to Link Excel Applications with data in AXSYS.Process

AXSYS.Server

AXSYS.ProcessProcess input to Engineering

Disciplines /Cost Estimating

Input from Engineering Disciplines /

Vendors

Offline Editing

Synchronization

Equipment DesignEquipment Design

Excel Integration :Excel Integration :Data sheets / Calculations Data sheets / Calculations

Corrosion Risk Corrosion Risk AssessmentAssessmentIntelligentIntelligent

P&ID toolsP&ID tools

AXSYS.ProcessAXSYS.Process

CollaborativeCollaborativeProject WorkflowProject Workflow

ProjectWise

ConceptualConceptualPlant LayoutPlant Layout

Process SimulatorsProcess SimulatorsMETSIM®

New Approach for FEED

PlantWise

AXSYS.Integrity

ISO15926

Built-in Applications :• Automated PFD • Automated P&ID• Case Studies• Change Management

ProcessPFDsP&IDs

Conceptual Plant DesignDetailed Plant

Design

PlantBuilder AutoRouter

Iterative Layout via fully associative model response and Material Take-offs

Plant Costing

Plant Scheduling

Detailed PlantDesign

Plant Walkthru

Via specific interfaces and XML / XMPlant

Via specific interfaces and XML / XMPlant

PlantWise…Plant layout in days, modification in minutes

Detail DesignDetail Design

Detailed 3D Design & LayoutAutoCAD / Microstation

Creation of IntelligentPiping Isometric Drawings

Design, Documentation & Engineering Analysis Of Structure, Piping, Floew ….

Parametric Design& Layout of Equipment

3D Layout of ElectricalCable Trays & Conduit

Interference Detection& Management

Of 3D Plant Models

Management of Plant Objectsand Documents

In the Project Database








Construction & StartupConstruction & Startup

•계장설계 & Wiring• Data Sheet

• Hookup 도면•사양서, 시방서

구조분야

P&ID, 공정분야

건축분야

설비및배관

전기 Cable TraySupport

공조설비, HVAC

설계검토및간섭 Check

Digital Plant Model

응력해석

3D Design Solution

AutoPIPE(Pipe Stress Analysis)

AutoPIPE(Pipe Stress Analysis)

PlantFLOW(Fluid Flow Analysis)

PlantFLOW(Fluid Flow Analysis)

WinNOZL(Design Check

Nozzle/Vessel Limits)

WinNOZL(Design Check

Nozzle/Vessel Limits)

PULS(Pulsation Analysis)

PULS(Pulsation Analysis)

Equipment Limitse.g. Pumps,

Turbines, Boilers, Compressors

Iso’s Marked-UpDrawing

Design Report

3D Model PXF, DXF

3D Model PXF, NTL

Physical Design3D PLANT(3D Modeling)

Physical Design3D PLANT(3D Modeling)

Intelligent PLANT P&ID

(Schematic Design)

Intelligent PLANT P&ID

(Schematic Design)

Third Party Programs

Structural Design

Vessel Design

Transient Flow

Analysis

FEA

StressI

SO

Managed by ProjectWise

STAAD

DigitalPlant - Engineering Analysis WorkFlow

3D Model

IFC

API

Translators Structural Analysis

BENTLEY

RAM/STAAD

PLATFORM

RAM/STAAD

PLATFORM

PDS / PDMS

Piping Analysis

PCF

CII

NTL

PXF

Newly Integrated Engineering WorkflowNewly Integrated Engineering Workflow

Current Fragmented Engineering Workflow3D Model

IFC

API

Translators Structural Analysis

BENTLEY

RAM/STAAD

PLATFORM

RAM/STAAD

PLATFORM

PDS / PDMS

Piping Analysis

PCF

CII

NTL

PXF

Newly Integrated Engineering WorkflowNewly Integrated Engineering Workflow

STAAD.Pro with Integration to AutoPIPE

Transfer piping loads from AutoPIPE to STAAD.Pro

Nuclear Power on the Rise

Class 1

Class 2&3

AutoPIPE IndustriesPower (20 years)

Process (20 years)

Oil & Gas including Offshore (20 years)

Buried or Cross-Country Piping (Recognized by ASCE)

Nuclear = 17 years (with ADLPipe since 1967)

ISO 9001

ASME NQA-1

ASME N45.2

10CFR50 app B

AutoPIPE audited by NUPIC & NRC , ADLPipe by NRC customers including class 1

Thermal Transient Analysis (TTA)

The AutoPIPE XM (v9.0) Now Offers

• Full Read / Write interoperability with Caesar. Pipe Stress work in AutoPIPE and handover Caesar file to Client or Contractor

• AutoPIPE + STAAD integration – Transfer piping and support loads in hours not weeks to Structural. Design for more accurate, safer integrated piping + structure

• StressISO – The pipe stress engineer can generate a fully dimensioned digital stress isometric for the CAD Designer, contractor or client complete with the Engineers comments and detailed stress & support data

The AutoPIPE XM (v9.0) Now Offers

• Full Read / Write interoperability with Caesar. Pipe Stress work in AutoPIPE and handover Caesar file to Client or Contractor

• AutoPIPE + STAAD integration – Transfer piping and support loads in hours not weeks to Structural. Design for more accurate, safer integrated piping + structure

• StressISO – The pipe stress engineer can generate a fully dimensioned digital stress isometric for the CAD Designer, contractor or client complete with the Engineers comments and detailed stress & support data

Construction & StartupConstruction & Startup

ProjectWiseFor Document Management

& Change Management

For Construction Planning,Scheduling, Visualization

& Management

For on-site ChangeValidation and Management

Interfaces toPreferred 3rd Party








Plant OperationsPlant Operations

FIATECH© 2004 FIATECH. All contents and rights reserved.

“Fully integrated and highly automated project processes coupled with radically advanced technologies across all phases and functions of the project/facility lifecycle..” by Fiatech

Interoperability using XMpLant

Interoperability using XMpLant• What is XMpLant?• Neutral Process Plant Object Model in XML• Based on ISO 15926 and ISO 10303 (STEP)• Flexible and Extensible Model• Common Model for P&ID and 3D• Support for Component Classes (ERDL)

XMpLant View of the 3D Model

What to Store - Lifecycle Information for a Plant

Courtesy of Fiatech

define newrequirements

design &engineer

in conceptconstruction and precommissioning documentsdesign &

engineerin detail

prefabricate

construct &precommission

manufacture& assemble

procuregoods &services

activitymodel contracts

goodsspecs &scopes

POs

prefab units

facility

definemodificationrequirements

analyzeperformance

performoperations

handover &commission

performmaintenance

decommission& disassemble

demolish& dispose

.

operational data

on-line

off-line

environment

acquirefeedstock sell product

operation-ready facility

maintenance data

documents for operations

documents for maintenance

ISO 15926 tells us what to storeISO 15926 tells us what to storeISO 15926 has been designed with exchange,

sharing, and integration information of the entire lifecycle in mind ISO 15926 is a suite of standards with the following parts:

• Part 1 - General• Part 2 - Data Model• Part 3 - Data Model extension for geometry• Parts 4, 5, 6 - Reference Data Library• Part 7 - Implementation Methods in XML

What to Store - Lifecycle Information for a Plant

Courtesy of Fiatech

define newrequirements

design &engineer

in conceptconstruction and precommissioning documentsdesign &

engineerin detail

prefabricate

construct &precommission

manufacture& assemble

procuregoods &services

activitymodel contracts

goodsspecs &scopes

POs

prefab units

facility

definemodificationrequirements

analyzeperformance

performoperations

handover &commission

performmaintenance

decommission& disassemble

demolish& dispose

.

operational data

on-line

off-line

environment

acquirefeedstock sell product

operation-ready facility

maintenance data

documents for operations

documents for maintenance

ISO 15926 tells us what to storeISO 15926 tells us what to store

ISO 15926 has been designed with exchange, sharing, and integration information of the entire lifecycle in mind ISO 15926 is a suite of standards with the following parts:

• Part 1 - General• Part 2 - Data Model• Part 3 - Data Model extension for geometry• Parts 4, 5, 6 - Reference Data Library• Part 7 - Implementation Methods in XML

ProjectWise StartPoint: Collaboration, made simple

Benefits include simple Web interface, version control, reference file / CAD standards support + PDF publishing

Used by the global design elite – 9 of the top 10 in the ENR500 use ProjectWise – 150,000 users worldwide

ProjectWise StartPoint provides entry-level collaboration for small teams of MicroStation & AutoCAD users

• Project framework: Search tools make cross-project queries simple, while templates and inherited properties speed the process of creating new projects.

• Standards management: The association of workspaces to project folders, cache management of workspaces, and support of AutoCAD profiles all help administrators maintain CAD standards across multiple projects and multiple offices.

• Scalability: Network load balancing ensures high performance during periods of high demand and clustering provides fail-over security for mission-critical projects; users can also now quickly access very large images through streaming raster services.

• Usability/administration enhancements: Editable workflows and environments increase the administration flexibility of projects in progress, and centralized view management provides a common view of project documents for all users across all projects.

• SharePoint integration: With ProjectWise support for WebParts and SharePoint, users can access ProjectWise content from a Web browser and SharePoint-based applications can be connected to ProjectWise and all its content.

Collaboration system that enables distributed enterprises to successfully deliver infrastructure projects

AutoCAD 11-2007, ADT 3.3 to 2006, RevitBuilding 8.1, Building Systems, Revit Structure 2.0,

Inventor 5 to 11, 3ds Max 3 to 7, MDT 6 to 2006, Viz 3 to 2006, Revit 4 to 7, Maya, AutoPLANT, AutoPLANT

P&ID, Advanced Routing and Permitting System (ARPS), AutoPLANT Structural Detailer, AutoPLANT

Equipment, AutoPLANT Structural Engineering, AutoPLANT Isometrics, AutoPLANT Structural

Modeler, Architecture, Coax, Arenium, Connector for mySAP.com, AutoPIPE, Connectors, AXSYS®.

Engine, Copper, AXSYS®.Integrity, Data Manager, AXSYS®.Process, Datasheets, Building Electrical

Systems, Descartes, Building Mechanical Systems, DigitalPlant Solutions, CADscript, Driver Packs,

CloudWorx, eWarehouse, Expert Designer, Fiber, Explorer, Geo Web Publisher, Explorer Interference Detection, Geo Web Publisher for Communications,

Explorer NWD Export, Geospatial Management, Explorer Photorealism, Hookups, Facilities, I/RAS B, Facilities Inquirer, Inside Plant, Facilities Manager,

Instrumentation and Wiring, Facilities Planner, Interference Manager, Facilities Reports, MAPscript, MXRAIL, PowerMap, MXRENEW, PowerMap Field,

MXROAD, PowerMap Field for Communications, MXSITE, PowerRebar, MXURBAN, PowerSurvey,

Navigator, ProjectWise Connector for ArcGIS Software, Piping, ProjectWise Connector for Oracle,

PlantFLOW, Publisher, IsoExtractor, PULS, PowerCivil, Rebar, Redline, Darwin Calibrator,

Structural, Darwin Designer, Transportation Data Manager (TDM), Digital InterPlot, View, Elementary

Electrical Diagrams, Vision, FlowMaster, Wastewater, GeoMacao, Water, GEOPAK Bridge, CEI Toolset,

GEOPAK Civil Engineering Suite, CivilStorm, GEOPAK Site, CulvertMaster, GEOPAK Survey,

GISConnect, InRoads Survey, HAMMER, Location Data Manager, HEC-Pack, Location Data Manager Express (LDMx), InRail, MicroStation GeoGraphics, InRoads, MicroStation, InRoads Bridge, MicroStation SE, InRoads Site, MicroStation J, InRoads Site Suite, MicroStation v8 to 8.5, InRoads Storm and Sanitary,

PowerDraft, InRoads Suite, Optram Condition Modules, Optram Enterprise Asset Management Interface, PondPack, Optram Enterprise Suite,

ProjectWise, Optram GIS Interface, ProjectWise Extensions, Optram Video, ProjectWise StartPoint,

PlantSpace Equipment, Right-of-Way Office, PlantSpace Isometrics, SCADAConnect, PlantSpace Orthographics, SELECT Server, PlantSpace P&ID, SewerCAD, PlantSpace Raceways, SewerGEMS,

PlantSpace SupportModeler, Skelebrator, StormCAD, StruCad, Triforma J, CADPipe, Triforma v8 to 8.5,

PDMS, WaterCAD, CADKEY 20, WaterGEMS, IntelliCAD, WaterSAFE, Plant-4D, WinNOZL,

CADWorx PLANT, ArchiCAD 6.5 to 7, CADWorx STEEL, ArchiCAD 8 to 9, BSLink, Constructor 2005,

Framing R3, 3D+, RoCAD, Catia, MultiSteel, SketchUp, All Plan, Google Earth, 3DSMART, elcoCAD R4, Pro/Engineer, PDS, CADDS 5,

MicroGDS, PipeDesigner3D, TriCAD, DuctDesigner3D, ProSteel, CADStudio, CAD-Duct, Rhino, SolidWorks 97+ to 2006, Solid Edge 17 (and

earlier), Tekla Structures, Unigraphics, Xsteel, FactoryCAD, thinkdesign, FabPro Pipe,

I-DEAS, X-Plant

ProjectWise

Navigator

Complete Application

ContentSource

Business Requirements

Functional Capabilities

File System

InterferenceDetection

ScheduleSimulation

ProjectWiseStartPoint

PlottingServices

(un)Managed Services

FileServices

ComponentServices

WebServices

LifecycleManagement

ProjectWise Navigator In a Managed Environment

IFC

Assemble

Enrich

Review

Analyze

Produce

2D, 3D, CAD, DGN, DWG, Models, Office documents, PDF, Raster, XML,

database content, Create Projects, Access control, Check-in / check-out, Reference File / X-ref Management,

Search, Find, Reference File Healing, Full Text Indexing, Saved Searches,

Component Indexing

Design, Change, Security, Safety, Evacuation, Aesthetics, Real-time conditions, Environmental issues,

Collaborate, Create Versions, Standards Management,

Caching servers, Microsoft SharePoint Integration

Redline, Material assignments, Lighting, Links Sets – Specs, Real-time devices, Documents, Threaded

Discussions, Audit Trail

Interferences, Schedule simulation, Construction Operations, Lighting &

visibility, Impact of change,Informing decisions

Work packages, bid packages, contract packages, archives, plots, PDF,

compound PDF, 3D PDF, digital pen & paper, photorealistic images, animations,

business objects, Google Earth, 3D printing, Web Publishing

A Commitment to Interoperability

XMLaecXMLXMpLantTransXMLGMLDWG

Plant OperationsPlant Operations

For Plant Operations&

Maintenance

For Construction Planning,Scheduling, Visualization

& ManagementFor Rapid

‘As-Built’ 3D ModelsFor Plant Re-work and TurnaroundsInterfaces to

Preferred 3rd Party Software

Integrated, Risk-BasedInspection Planning &

Data Management








Supporting the Plant Life Cycle

DataData ConceptualDesign

ConceptualConceptualDesignDesignConstruction

& Startup

ConstructionConstruction& Startup& Startup

Detailed Design& Engineering

Detailed DesignDetailed Design& Engineering& Engineering

Plant OperationsPlant OperationsPlant Operations

ProjectWise ServersProjectWise ServersCONTENTCONTENTMANAGEMENTMANAGEMENTSERVERSSERVERS

PlotPlotServerServer

WebWebServerServer

PublishingPublishingServerServer

Caching Caching serverserver

Integration Integration ServerServer

Lifecycle ServerLifecycle Server(eWarehouse)(eWarehouse)

ERP/O&M ConnectorsConnectors

SupplyChain

Management

PlantMaintenance

Project SystemsAPPLICATIONSAPPLICATIONS FEED Detailed

Engineering

Construction, commissioning

& Handover

Operations& Maintenance

EngineeringEngineeringChangeChange

ManagementManagement

DataDataQualityQuality

ManagementManagement

CommonCommonClassClassEditorEditor

Finance, People,Materials, Equipment

AdaptiveAdaptiveInformationInformation

Model & RepositoryModel & Repository(ISO 15926)(ISO 15926)

USERSUSERS

EngineeringUsers

Business &Operations Users

InternetInternet

Enterprise Users

CONTENTCONTENTREPOSITORIESREPOSITORIES•• ComponentsComponents•• FilesFiles•• DocumentsDocuments

FunctionalDesign

PhysicalDesign

Construction &Commissioning

Operations &Maintenance

3rd Party & Legacy Content• DGN, DWG,Raster• PDS, PDMS, XMpLant• DOC, XLS, etc.

Managing Your Global Business

Federated Engineering ContentUnified Business Content

Managed Environment Value Proposition - Owners• Maximizes information reuse and accuracy• Solutions that can be effective in their environment – Scalable and deployable• Supports their de facto Standards (DGN, DWG)• Manages change• Connects to the Enterprise• Provides legacy information support • Open, extensible and proven lifecycle repository

Managed Environment Value Proposition - EPC• Reduced risk by providing choices in design tools and tool transition strategy• Reduce risk by leveraging existing knowledge base• Increased opportunities to augment relationship with Owner• Increased rewards through dynamic data centric design solutions• Increased rewards through more cost-effective solutions• Increased rewards through a proven managed environment

Conceptual &Front-end Engineering

DetailedDesign

Procurement& Construction

Commissioning& Handover

ExpansionProjects

Bid Process

BidSelection

Project Management, Review & Approval Commission & Startup Operations & MaintenanceProject

ManagementBid Package

Creation

Lifecycle ServerPh

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Spar

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Tag D

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egist

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Data

Quali

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Mana

geme

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Chan

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Tag D

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New

Tag R

egist

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Refer

ence

Data

Man

ager

Facil

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xplor

er

Repo

rt &

Sche

dules

DocumentManagement

MaintenanceManagement

Design/GraphicalEnvironment ERP

Plant Creation Tools SAP, Oracle,…

Maximo, SAP PMDocumentum, PW,…

Plant / Project Life Cycle Timeline

Integration through the Plant Lifecycle

Progress/Performance

Define Environment• Tools• Processes• WorkflowDefine Data Requirements• Coverage •`Shared• Deliverables

Data Setup• Tagging • Coverage• Statusing

Data sharing• Processes • Workflow• Vendors

Handovers• Milestones• Construction• Commissioning


DetailedDesign



ExpansionProjects

Bid Process

BidSelection



Creation


DetailedDesign



ExpansionProjects

Bid Process


How this works for an EPC

Define Environment• Maintenance • Operations• Document ControlDefine Data Requirements• Coverage• CompletenessContract RequirementsHandover milestones

Define Data Stand• Tagging • Coverage• Ranges

Handovers• Milestones • Quality checks• Vendors• Interfaces• Spares

Populate• Maintenance • Hazops• Procedures

BidSelection



CreationBid

Selection Project Review & Approval Commission & Startup Operations & MaintenanceBid PackageCreation

How this works for an Owner / OperatorConceptual &

Front-end EngineeringDetailedDesign



ExpansionProjects

Bid Process


감사합니다.