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August 2 and 3, 2010 Integration, Test, and Commissioning Paul Martini

Integration, Test, and Commissioningmartini/kosmos/KOSMOS-DR...Integration, Test, and Commissioning Paul Martini 2 Schedule Summary Top-Level Software Integration & Testing Detector

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  • August 2 and 3, 2010

    Integration, Test, andCommissioning

    Paul Martini

  • 2

    Schedule Summary

    Top-Level Software

    Integration & Testing

    Detector System

    Instrument Software

    Instrument Electronics

    Mechanical

    Dispersers

    Optical Assemblies

    SAJJMAMFJDNOSA

  • 3

    Optical Assemblies

    • Remaining Work pre-PO

    • Procurement Time Estimate

    • Vendor Management

    • Acceptance Testing

  • 4

    Optical Assemblies

    Remaining Work pre-PO

    • Follow-up from Design Review

    • Prepare Bid Package

    • Solicit and Review Bids

    • Plan to issue PO by the end September

  • 5

    Optical Assemblies

    Procurement Time Estimate

    • Vendor estimate is 7 months

    • Add 1 month contingency

    • Delivery expected by end of May 2011

  • 6

    Optical Assemblies

    Vendor Management

    • Acquire refractive index data (incl. i-line)

    • Re-optimize for test plates, index data

    • Re-optimize airspaces for as-built lenses

    • Iterate on coating selection

  • 7

    Optical Assemblies

    Acceptance Testing

    • Iterate with vendor on testing plan design

    • Travel to vendor to witness testing

    • Review vendor report

    • Time included in procurement schedule

  • 8

    Dispersers

    • Complete disperser design

    • Investigate cross-dispersed option

    • Order by end of 2010

    • Expected delivery within 6 months

  • 9

    Mechanical

    • Order of purchased parts

    • Completion of detail design

    • 3-phase drawing release

  • 10

    Mechanical

    Purchased Parts

    • Good understanding of parts list

    • No major lead times

    • Plan to purchase early in project

  • 11

    Mechanical

    Completion of Detail Design

    • Adapter plate and Exit Plate nearly complete

    • Camera mount after iteration with vendor

    • Minor re-work, improve light tightness

    • Shorten enclosure

    • Acceptance Test fixtures

  • 12

    Mechanical

    3-Phase Drawing Release1. Wheel mechanisms, IEB panels, parts identical

    to OSMOS equivalent

    2. Linear stages, other updates

    3. Enclosure, cart, adapter plate

    • Mechanisms expected by January 2011

    • Enclosure/cart expected by March 2011

  • 13

    Instrument Electronics

    • Nearly identical to OSMOS IEB

    • Only difference is shutter electronics

    • Will be built as soon as parts arrive

    • Includes all cables and wiring harnesses

    • Expected completion by November 2010

  • 14

    Instrument Software

    • Code essentially identical to OSMOS

    • Main effort is to repackage as libraries

    • Will be completed as soon as practical

    • Expected completion in October 2010

  • 15

    Top-Level Software

    • Most code already exists

    • Some work required to integrate withInstrument Software

    • Expected delivery by end of January 2011

  • 16

    Detector System

    • Detector lead time well understood

    • Torrent production review in August

    • Expected delivery by end of February 2011

  • 17

    Schedule Summary

    Top-Level Software

    Integration & Testing

    Detector System

    Instrument Software

    Instrument Electronics

    Mechanical

    Dispersers

    Optical Assemblies

    SAJJMAMFJDNOSA

  • 18

    Integration

    February 2011

    • Build wheel and linear mechanisms

    • Instrument Electronics

    • Instrument Software

    • Top-Level Software

  • 19

    Integration

    March 2011

    • Complete mechanisms as required

    • Complete software integration as required

    • Detector System

  • 20

    Integration

    April 2011

    • Build enclosure and cart

    • Install mechanisms

    • Install detector system

    • May is contingency

  • 21

    Integration

    June 2011

    • Optical assemblies

    • Acceptance Testing– Optical alignment

    – Image quality and best focus

    – Throughput

    – Spectroscopic performance

  • 22

    Shipping

    End of July 2011

    • Separately ship– Enclosure (with mechanisms) and Cart

    – Optical assemblies and disperers

    – Detector System

    • Brief checkout at KPNO

  • 23

    Commissioning

    September 2011

    • Activities include– Pupil alignment

    – Throughput

    – NOAO data system

    – Long-slit acquisition

    – Multi-slit acquisition

  • 24

    Schedule Summary

    Top-Level Software

    Integration & Testing

    Detector System

    Instrument Software

    Instrument Electronics

    Mechanical

    Dispersers

    Optical Assemblies

    SAJJMAMFJDNOSA