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Integration of Safety, Health and Environmental
Scania CV AB
Thomas Paulsson, Safety and Work Environment Engineer
Provider of transport solutions
Heavy trucks Heavy buses Engines
Workshops Parts Driver training 24-hour roadside
assistance
Operational leases Financial leases Hire purchase Insurance solutions
Products Services Financing
The world of Scania
Production unitsSales and service units
1,000 sales points 1,500 workshops Round-the-clock assistance
Production units1891 Sweden1957 Brazil1964 Netherlands1976 Argentina1992 France
Sales and service units
Number of employees32,000 persons
Integration of Safety, Health and Environment Scania CV AB 2010-12-07
Deliveries 43,443 unitsNet sales SEK 62,074 m.
Thomas Paulsson
Scania Production System
Continuous improvement
Priorities1. Safety/Environment 2. Quality3. Delivery4. CostR
ight
from
me
Normal situation – Standardised working method
Customer first Respect forthe individual
Elimination ofwaste
LEADERSHIP
Integration of Safety, Health and Environment Scania CV AB 2010-12-07Thomas Paulsson
Integration of Safety, Health and Environment Scania CV AB 2010-12-07
Principles
Methods
Results
Core values
A way of thinking
A way of doing things
….. which leads to results
A way of thinking…
Thomas Paulsson
Create a new better normal situation by continuously eliminate / reduce waste
Continuous improvements
Integration of Safety, Health and Environment Scania CV AB 2010-12-07
Part of daily work
Deviations – important input
Improve / Challenge
Improvement groups
Thomas Paulsson
Clear and supportive
Creates a secure climate Encourage employees to detect deviations Challenge the process Try new solutions Accept errors
Follow-up results
Leadership
Integration of Safety, Health and Environment Scania CV AB 2010-12-07Thomas Paulsson
Core values
Health & Environment Policy
Principles
Methods
Corporate Social
Responsibility
Health & Environment
Policy
Strategic work
Core values
Proactive methods
Methods
Corporate Social
Responsibility
Proactivemethods
Health & Environment
Policy
Strategic work
Method – Morning Meeting
Group level – Production Leader
7,45 – 8,00
Integration of Safety, Health and Environment Scania CV AB 2010-12-07Thomas Paulsson
Method – Morning Meeting
Work shop level – Work Shop Manager
Makes conclusions
8,30 – 8,45
Integration of Safety, Health and Environment Scania CV AB 2010-12-07Thomas Paulsson
Method - Improvement Group
Weekly improvement meetings
Different ”responsibilities”
Integration of Safety, Health and Environment Scania CV AB 2010-12-07Thomas Paulsson
Method – Activity List
Integration of Safety, Health and Environment Scania CV AB 2010-12-07Thomas Paulsson
Element sheet with work instructions
What / How / Why
Possible to integrate Safety Work Environment Environment
Developed and improved by employees
Integration of Safety, Health and Environment Scania CV AB 2010-12-07
Method – Position standard
Thomas Paulsson
Method – Risk Management
Impact of change PD-process
Product development PEIP
Production Equipment Investment Process
TFP, Technical demand for production equipment
Risk assessment CE-model
Integration of Safety, Health and Environment Scania CV AB 2010-12-07Thomas Paulsson
Thomas PaulssonIntegration of Safety, Health and Environment Scania CV AB 2010-12-07
Continuous introductions
4Fas 1 2 3 5
SES production (2005)
PCR (product change request)
Pre-development Product follow-up
Riskassessment:
SES design (2008)
CR0
Method – Risk Management
Thomas PaulssonIntegration of Safety, Health and Environment Scania CV AB 2010-12-07
Method – Risk Management
Service delivery
PD-process
Thomas PaulssonIntegration of Safety, Health and Environment Scania CV AB 2010-12-07
Method – Risk Management
Method – Risk Management
Risk identification Maintenance by operator Preventive maintenance Mapping of safety and
work environment aspects Surveys
Integration of Safety, Health and Environment Scania CV AB 2010-12-07Thomas Paulsson
Thomas PaulssonIntegration of Safety, Health and Environment Scania CV AB 2010-12-07
General safety inspection tour
Directed safety inspection tour Method
Method – Risk Management
Thomas PaulssonIntegration of Safety, Health and Environment Scania CV AB 2010-12-07
Method – Risk ManagementVisualization – Activity list – Actions taken
Method – Risk Management
Risk analysis Chemicals Transport Work equipment Machines Emissions
Risk treatment Activities Position standards
Re-evaluation
Integration of Safety, Health and Environment Scania CV AB 2010-12-07Thomas Paulsson
Thomas PaulssonIntegration of Safety, Health and Environment Scania CV AB 2010-12-07
DA/DG
UnitsSweden
Method – Risk Management
Awareness Corrective actions System for reporting
Accident and near-accidents Other deviations
Investigate Preventive actions “Go and see” Lesson learned
Method - Incident Reporting
Integration of Safety, Health and Environment Scania CV AB 2010-12-07Thomas Paulsson
Thomas PaulssonIntegration of Safety, Health and Environment Scania CV AB 2010-12-07
MBTLM
Method - Incident Reporting
Result – SPS Assessment
Säkerhet och miljöOrdning och redaKapabla processerFlödeFörbrukningsstyrningStandardiserat arbetssättMaskinstatusOrganisationResultat
Integration of Safety, Health and Environment Scania CV AB 2010-12-07
Den till 100 % perfekta verkstaden
Thomas Paulsson
Result – SPS Assessment
Integration of Safety, Health and Environment Scania CV AB 2010-12-07Thomas Paulsson
Den till 100 % perfekta verkstaden
Scania Blue Rating – Health & Environment
To give focus to the work with Environmental Protection and to the Management of Health and Work Environment issues
Identify and spread good practices Identify areas of improvements
- Local- Common
Comply with requirements in ISO 14001 and OHSAS 18001
Rating Topics - Health & Work EnvironmentGeneral Global Health and Work Environment Policy
Strategic action plan for Health and Work Environment development Health and Work Environment support Responsibilities and allocation of tasks Legal and other requirements
Develophealth
Competence within Health and Work Environment Introduction of new employees Lifestyle matters Diversity Management of change
Preventrisks
Surveys, investigation and risk assessment Load ergonomics Work accidents, near-accident and other deviations Chemicals
Cure and rehabilitate
Work adaptation, rehabilitation and job retraining First aid and crisis support
Integration of Environmental Protection and Health & Work Environment 2010-04-21S Olsson / T PaulssonIntegration of Safety, Health and Environment Scania CV AB 2010-12-07Thomas Paulsson
Scania Blue Rating – Health & Environment
Utfall 2007
Utfall 2008
Different criteria
Prod
uctio
n un
it
Integration of Safety, Health and Environment Scania CV AB 2010-12-07Thomas Paulsson
