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Copyright Dassault Systèmes – 2009 – All rights reserved – Internal use only
Jean-Pierre THERET DDS Innovation - [email protected]+33 6 6023 4767
Peggy ZWOLINSKIGrenoble [email protected]+33 4 7682 7028
Integrating CAD, PLM Integrating CAD, PLM and LCA: a new and LCA: a new
architecture & integration architecture & integration proposalproposal
Conference, Lille, 2011 March 23rd
Copyright Dassault Systèmes – 2009 – All rights reserved – Internal use only
Dassault Systèmes Brands
3D Mechanical CAD
Digital Manufacturing
& Production
Realistic Simulation
CAE
Virtual DesignCAD
Collaborative Innovation
PLM
Lifelike Experience
ProductLifecycleManagement
Copyright Dassault Systèmes – 2009 – All rights reserved – Internal use only
DS EcoDesign Tools
4 directions by Dassault Systèmes Reduction in the material intensityReduction of energy intensityReduction of toxic materialsPromote reusabilityImproved recyclabilityUse of renewable resourcesGreater durabilityIncrease service intensity
Materials Compliance
Sustainability
EU ELV/RRR(ISO22628)
EnvironmentalDataWorkbench
Collect
Validatey
Publish
ELVRoHS
REACHPackaging
Copyright Dassault Systèmes – 2009 – All rights reserved – Internal use only
CAD/PLM & LCA current situation
Supplier
OEM
Supplier
Supplier
Pas d’outil
Bilan Produit de l’ADEME
Solidworks Sustainability
Supplier Portal
integration
standard
Supplier
Supplier
ATEP du CETIM
EIME
Copyright Dassault Systèmes – 2009 – All rights reserved – Internal use only
SolidWorks Sustainability (SWS) vs EDW
SWSFor SMB & DesignersEasy & Quick to use
4 dynamic indicatorsGaBi onlyGaBi embedded in
SolidWorks (not available)
Can’t add new Material nor new Process
EDWFor any UsersIntegrated in ENOVIAv6Can connect to any LCA tools
EIMESimaProGaBiOpenLCA…
Can connect to other toolsENOVIA Material ComplianceENOVIA Cost Analytics
EDW
SWSEIME
Copyright Dassault Systèmes – 2009 – All rights reserved – Internal use only
Existing interface & generic architecture
CAD : CATIA v5PLM : SmarteamLCA : EIME
By University of Grenoble, CODDE & UT Troye (2007)
Copyright Dassault Systèmes – 2009 – All rights reserved – Internal use only
EDW: General Architecture
7
PLM Product Life Cycle Management Extract/transform material design & simulate
manufacture use
recycle
Materials
Compliance Cost
AnalysisLife
Cycle Assessment Carbon
Footprint
EDW Repository
Collect
Validate
Publish
& Report
EDW Repository
CollectValidate
Publish
& Report
TransportationTransportation
Infrastructure /
Resources
Infrastructure /
Resources
Energy
/
Resources
Energy
/
Resources
Supply
Chain
Internal
Public Sources
Copyright Dassault Systèmes – 2009 – All rights reserved – Internal use only
EDW: Existing Concepts
From the engineering Bill of Materials (eBOM)…
and the manufacturing BOM (mBOM)
The eBOM describes the final product’s components, as well as their respective quantities (or proportion)
The mBOM describes the order of assembly
The eBOM describes the final product’s components, as well as their respective quantities (or proportion)
The mBOM describes the order of assembly
Manufacturer
75g
24g
1g
supplier Axxx €
supplier Bxxx €
supplier Cxxx €
1supplier Dxxx €
Formula
Package
Plastic cup
Lid
24g
75g
1g
8 g
1 g
Copyright Dassault Systèmes – 2009 – All rights reserved – Internal use only
EDW: New Concepts (1/2)
... To the Bill of Substances (BOS)
Materials Compliance
Copyright Dassault Systèmes – 2009 – All rights reserved – Internal use only
EDW: New Concepts (2/2)
...To the Bill of Processes (BOP)
Supplier A
Supplier B
Supplier C
Manufacturer Retailer
Supplier D
Consumer
Product Lifecycle & Bill of Processes (BoP)
SuppliersApportionment End-of life
The BoP introduces the operations – transformation processes - all along the Product Lifecycle and for all the used resources (materials, energy, water, soil…), emissions & wastes.
The BoP introduces the operations – transformation processes - all along the Product Lifecycle and for all the used resources (materials, energy, water, soil…), emissions & wastes.
Copyright Dassault Systèmes – 2009 – All rights reserved – Internal use only
EDW: PPR Data Model
Product Process Resource
Process11
Machine
Tools
PartRaw
Materials
Macro Process 1
Process12
AncilaryMaterial
Macro Process 2
Part Life Cycle
Copyright Dassault Systèmes – 2009 – All rights reserved – Internal use only
EDW: macro-process oriented
Requiremen t Functional Logical Physical
Product
Package
Part 1
SubPart 12
SubPart 11Product
Process
Resource
eBOMEarly BOM
Machine
Toolis
Raw Materials
Ancilary Material
Design
Man
ufac
turin
g
Macro Process Template 1
Macro Process template 2
Generic Product
Reused Part
Generic Part 1
Materials Family
Energy
Waste
Specified Product
Process11
Macro Process 1
Process12
Macro Process 2
Product
F1
F2
F3Need Functions
mBOM
Copyright Dassault Systèmes – 2009 – All rights reserved – Internal use only
EDW Use Cases & Demonstrators
UC#1 Ease data Collection to build Product System in the LCA tool
Data Collection (CATIA, Product)Data Collection (DELMIA, Processes &
Resources)Other data sources to ENOVIA
(Transportation, usage, end of live)Validation of the Bill of ProcessesXML export to LCA Tool
Demonstrator with CATIA/DELMIA/ENOVIA v6r2010x
UC#2 Quick LCA analysisExisting Product Systems databaseSynchroneous interface with the LCA tool
Demonstrator with OpenLCA
UC#3 Consolidate Product & Site dataAllocate Site Impacts (plant) to the Product
Lines
Copyright Dassault Systèmes – 2009 – All rights reserved – Internal use only
EDW : Business Scenarios
Different Business Scenarios in the Supply ChainCompliancy Regulations
Need: check the Product Compliancy to the Materials (restricted substances usages), Recycling or End of Life EU regulationsTargets : EU REACH, RoHS, ELV/RRR, WEEE…
Product Environmental Profile Declaration (EPD)Need : communicate the environmental performance of the Product to Customers (B2B) or to End-Users (B2C)LCA targeted tools: GaBi, SimaPro, EIME (E&E), OpenLCA…
Product EcoDesignNeed: design a better « eco-friendly » product, reduce environmental impacts all along the lifecycle & energy costs, ease recycling at the end of lifeApproach: integrate ecological indicators & innovation in the Design Process
Copyright Dassault Systèmes – 2009 – All rights reserved – Internal use only
Perspectives
On going R&D collaborative project withG-SCOP Laboratory (Grenoble), BIO Intelligence Services (Paris)Pernexas & GreenDelta (Germany)Funded by DGCIS / French Ministry of Economy2010-2012
ENOVIA EDW prototypeCAD : CATIA v5 / v6PLM : ENOVIA VPM / ENOVIA MatrixOneManufacturing: DELMIALCA : OpenLCA (existing), EIME, GaBi, SimaproMaterial Compliance : ENOVIA MCCRecycling: MCC for Automotive (RRR), ReSICLED for High Tech (WEEE)
Looking for Business Cases inHigh TechAerospaceAutomotiveRail Train
Copyright Dassault Systèmes – 2009 – All rights reserved – Internal use only
ENOVIA EDW – an EcoDesign solution
[email protected]+33 (0)6 60 23 47 67
DS Innovation & EcoDesign
