24
Perfection in Automation www.br-automation.com Integrated Safety Technology

Integrated Safety Technology

  • Upload
    hanhu

  • View
    231

  • Download
    0

Embed Size (px)

Citation preview

Page 1: Integrated Safety Technology

Perfection in Automationwww.br-automation.com

Integrated Safety Technology

Page 2: Integrated Safety Technology

Integrated Safety Technology

Smart Safe Reaction - It doesn't al-ways have to be downtimeConventional safety technology has meant stopping the entire machine group when even the smallest distur-bance occurs. B&R's Smart Safe Reac-tion uses a completely new approach. Flexible safety functions such as Safe Direction or Safely Limited Increment are integral parts of the drive system and allow service work to be per-formed during operation. This mini-mizes the time and effort required for service and installation work and also eliminates the motivation to manipu-late the system.

Virtual wiring - Safety at the click of a mouseSafety shutdowns were handled using ���������� �� � ������������ � ������now implemented using virtual wiring

�� ���������� �������� �����������blocks are placed and connected in the graphic editor for this purpose. Even extremely complex relationships can be handled clearly and easily in � ��� ����� ������ ��� � ���� ������ ��identical copy of the safety applica-tion is processed in the safe control-ler. This completely eliminates wiring errors during series production. Com-��������� ������ ��� ����������� �-duced. The safe PLC provides options that were never possible with real wir-ing.

Safe wiring made easyIntelligent tests integrated in the mod-����������������� ����������!��������thereby eliminating safety risks for ev-ery meter of cable. The use of shield-ed cables or expensive protected lines is outdated. The testing patterns

generated for the tests identify each channel individually. All diagnosed wiring errors can be called up via the network and also referenced during remote diagnostics.

Integrated yet separateA clear separation of components and applications is incredibly impor-���� �� ������ �"�� �� �� ������� ���������"�� � �� "���� ��������� �"� ��"���� ��� -nology and standard automation components. Anyone using the prod-ucts must always be 100% certain of whether they are currently working in the safety-related or standard environ-ment. This is why B&R clearly sepa-rates safety technology from standard technology:

� Separate safe CPU � Different housing coding for SafeIO � Separate password management

in Automation Studio � Isolated engineering interface in

Automation Studio This physical separation also makes it possible to select a cost-optimized stan-dard CPU independent of the safe CPU.

Avoid service stress concerning safetyWhat are the consequences if a single DIP switch on the safe rotation speed monitor has the wrong setting? What happens if a 6 A switching device is replaced by one with 4 A? Your ser-#������� ������������������������� ���error and the safety of the machine is �� ����� ������� ��� $()�� � �� ���-tem takes over responsibility for a

Page 3: Integrated Safety Technology

3

Integrated Safety Technology

�����������������������������safely distributed and tested via the network. Your service technician will certainly appreciate this kind of relief during stressful situations.

A fast response is a good response����� ���� ���������� ��"�����������response times of less than 6 ms have been limited to a few compact control-lers on the market - without integra-��������������������������$()� ��� � ��only supplier to offer this performance with distributed SafeIO or SafeMC via the machine bus and with all the ad-vantages of integrated safety.

When safe data starts travelingSafety technology requires a large amount of data and parameters. Why

is this data allowed to be transported ������������������ ������*�+ ���������������,/+2��� ����������time capable and open safety bus system currently on the market. Data is stored and duplicated in a sophis-

ticated safety container that provides ��������� ������� ��������� ����-dental replacement and delay. As a re-�����������"�� ������������������� ����������������#����#������3�����������remote diagnostics applications and safety technology use the same data on the bus.

Prevent a false diagnosisDiagnostics are necessary to ensure the right actions are taken when errors occur. Integrated safety technology at B&R allows complete diagnosis of the safety technology and the standard automation components being used. This also includes special information pertaining to the safety environment such as two-channel evaluation or an extensive logbook containing safety-related events. Access is also possible using remote diagnostics.

Page 4: Integrated Safety Technology

The system at a glance

��������������� ����� ������"�57��-��������"����+�� �����5������������� ������� �� � �� ��������� 7������� ��89;���"�7<����������� ���������SafeMC (Safe Motion Control) ca-pabilities of ACOPOS and ACOPOS-����������"������ ����"�@<G7H���-���������� ����"�J/�7GK/)���������in Automation Studio are truly eye-���� ����N���#���7����������"����Technology means much more than this: It's a synonym for the way in which safety-related components work with one another and with the standard automation technology be-ing used.

SafeLOGICSafety-oriented controllers at B&R are purposefully designed as standalone devices. Only in this way can all ap-plications be implemented in a safe ����� ��������� �"� � �� �������controller that has been selected. N���#��� ��"�@<G7H� ��� �����������integrated into the entire system ac-������ ��� � �� �������� 5��������������������5�

SafeIOSafe digital and analog I/O modules are available with IP20 or IP67 pro-tection. In addition to their normal 7Z<� ������� � �������������� � �����-nal line as well as the connected sen-sors and actuators. Because they are ��������� ��� �� � �� ����� ��������they initially function in the standard application as normal modules. They deliver input signals and process

output commands. Only when used ����� �� ��� � ��"�@<G7H���� � ���safety-related characteristics be-come evident.

SafeMCDirect integration of the safety func-tions in the drive system greatly re-duces response times and opens up new possibilities for decreasing dan-���� /���������� ����� ��#���� �����i.e. situations in which service tech-nicians have to work on running pro-��������� ����#��������"��������"��Reaction open new perspectives.

SafeROBOTICSSafety-related functions can be used for kinematic objects based on the SafeMC functions and the program-������������#���������������"�@<G-IC. This enables functions such as safe reduced speed on the tool center ������"�� ��������� ��������������a new era of safety technology in the �����"������������HKH�

SafeDESIGNERProgramming safety functions on B&R systems is based on SafeDE-�7GK/)[�� �������� ��� ��"��� #������wiring and simple mapping of even the most complex functions. Integra-tion in Automation Studio allows in-"����������\���"������������� ��standard application and the safety-related program without losing an overview of the two platforms and without responsibilities becoming muddled.

openSAFETY & POWERLINKopenSAFETY represents the back-bone of a system. The SIL 3 certi-���� ������� "�� � �� �����,/+2�protocol transports all safety-related data between components. The true real-time properties paired with �<^/)@7K_[�������������"������characteristics result in an optimal communication platform for ma-chines and systems.

$����� �� � �� 5������ � ���5� ��-������� �����,/+2� ��� ���������of the underlying transport protocol. This freedom makes it possible to ex-change safety-related data via TCP/7�� �� `<J$��Z+H��� ��� �� ������� ��-pologies that include wireless com-ponents are also possible in addition to standard wired Ethernet networks.

openSAFETY / AS-i gatewayAs a simple and inexpensive installa-�����������"��� ����������������#����AS-i is both accepted and popular. With the openSAFETY / AS-i gate-����� ����� ��������� ��� ��� ���-gantly and easily integrated into B&R systems. More than one hundred companies are offering over a thou-sand different products for AS-i.

Page 5: Integrated Safety Technology

mul

tiAC

OPOS

mul

tiAC

OPOS

mul

tiAC

OPOS

mul

ti AC

OPOS

mul

ti AC

OPOS

mul

ti AC

OPOS

mul

ti AC

OPOS

mul

ti AC

OPOS

mul

tiAC

OPOS

mul

tiAC

OPOS

mul

tiAC

OPOS

mul

ti AC

OPOS

mul

ti AC

OPOS

mul

ti AC

OPOS

mul

ti AC

OPOS

� �� �

� � � � � � � � �

B&R Automation StudioSafeDESIGNER

PLC/PC

ACOPOSmicro X20 SafeIO

X67 SafeIO

X67 SafeIO

X20 SafeIOX20 SafeIO

openSAFETY 3rd Party

openSAFETY AS-i Gateway

ACOPOSmulti SafeMC SafeROBOTICSACOPOS

SafeLOGIC

PO

WE

RLI

NK

STO

X20 SafeIO

STO

Modbus, TCP/IP, POWERLINK

ACOPOSinverter

STO

�� �����������

5

Integrated Safety Technology

Page 6: Integrated Safety Technology

SafeIO - More than just yellow terminals

What makes SafeIO safe? The internal dual-channel 1oo2 (one out of two) architecture is actually a secondary ����������� ����,�� � ������� ��� ���the technological advantages that dis-tinguish the products when they are used in safety-related applications.

Safe digital inputs � Module-internal evaluation of 2-channel sensors � ��������������������������"����������"����������������� � Unique modulation patterns (serial number encoding) on the clock outputs � Simultaneously suitable for switching devices with contacts and electronic

sensors

Digital input modules Analog input modules

X20SI2100 X20SI4100 X20SI9100 X20ST4292 X20ST4492 X20SA4430 X20SO2110

Protection type IP20 IP20 IP20 IP20 IP20 IP20 IP20

Input channelsK���"������� ���� 2 4 20 4 4 4

Input type Digital Digital Digital Analog Analog Analog

Sensor type Thermocouple PT100/PT1000 Current

K���"�������������� 2 4 4

Output channelsK���"��������� ���� 2

Output type Digital

Technology Semiconductor

Characteristics Plus/Minusswitching

OSSD 500 μs

Current 0.5 A

Page 7: Integrated Safety Technology

7

Integrated Safety Technology

Safe digital outputs � Semiconductor or relay technology � 5����Z`���5������ �����������"��� �� �� ���� ��#�����"�

safety � 5���������� ������5���������"�������������� �GKJ������� � �������������������~�;������;������9�����;�� � Test impulses that can be switched off � Open-circuit detection (muting lamp monitoring)

Safe analog inputs � ,���������+�;;���+�;;;����� ��������������� � Monitor function for minimum programming effort � Sensor function for maximum usability � Standard and safe analog measurement in one device � H������� "������� "�� "�� �� ������ ��������� ��

��"�J/�7GK/)

Output modules Mixed modules

0 X20SO4110 X20SO2120 X20SO4120 X20SO6300 X20SP1130 X20SC2432 X67SC2212 X67SC4122.L12

IP20 IP20 IP20 IP20 IP20 IP20 IP67 IP67

2 10 8

Digital Digital Digital

2 3 8

4 2 4 6 1 2 2 4

Digital Digital Digital Digital Digital Digital Digital Digital

or Semiconductor Semiconductor Semiconductor Semiconductor Semiconductor Relay Semiconductor Semiconductor

Plus/Minusswitching

Plus/Minusswitching

Plus/Minusswitching

Plus switching only Plus switching only Plus switching only

500 μs 500 μs 500 μs 10 μs 0 μs 600 μs

0.5 A 2 A 2 A 100 mA 10 A 6 A / 48 V 2 A 2 A

Page 8: Integrated Safety Technology

SafeMC - Drive with feeling

Today's safety technology is rigid ��� ����� ��� "��� � �� \���������� �"������ ��� ��� ���������� K����to slimmed down automation that ��� ������ �� ������������� ��� ����-���� ��������� � �� �������������of safety technology seems archaic ��� ���������� + ��� ������� \��-ibility often demands safety fences ��� ���������� � �� � ������� ��time-intensive and complicated work sequences that further reduce a sys-tem's productivity.

openSAFETY sets technical standardsThere are a number of new approach-��� ��� ��"�� �������� �������� � ��� ��� ��#���� �\������ ��� ���������standards and slow response times. The ACOPOSmulti drive system is different. Here the approach is sys-tematically based on openSAFETY ��� �<^/)@7K_�� H������� � ��

���� ��� �7@� �� �������� ��#����� �"�openSAFETY with the strict yet high-performance real-time behavior of �<^/)@7K_�"����� ��������������"��SafeMC.

Functions such as Safely Limited Speed are enabled directly over the network. Wiring these safety-related signals to the drive is now a thing of the past. The information is collected right from its source via safe digital

inputs. The information is then distrib-uted to the respective actuators - the drive in this case - via a safe central ������ ����"�@<G7H����������+ ������� �����,/+2�� ���� �"������� ���available directly in the standard CPU; the standard application is then syn-chronized automatically with the safe-ty application.

Page 9: Integrated Safety Technology

9

Integrated Safety Technology

openSAFETY also provides for safe parameter assignment. During boot-���� � �� ��������� �� � �� �������are checked against the data on the ��"�@<G7H���#�����7"�� �����[������ ��the data is transferred to the module securely via the openSAFETY service. This relieves technicians from the re-sponsibility of always having to con-����� ��������� � �� ��"�����maintenance.

Extensive safety functionsA complete set of safety functions that conform to the IEC 61800-5 safety standard have been implemented in the SafeMC module. They allow even � �� ��"������ ������� �"� ��#�� �����-cations to be represented. Even the special operating modes explicitly re-quired in the standards such as main-���������������������������#�-tion are easy to implement as a result.

Fastest response times^�� � ��"�`H�� �������� ��� #����-tions in safety-related areas are trig-gered directly in the SafeMC module �����"��^�� ���������"������������������safe stop procedure is initiated. Com-����������#���������� ���������� ��response time here reduces the re-sponse time by a factor of 10 and the subsequent remaining distance and impact energy by a factor of 100.

Page 10: Integrated Safety Technology

mul

tiAC

OPOS

mul

tiAC

OPOS

mul

tiAC

OPOS

mul

ti AC

OPOS

mul

ti AC

OPOS

mul

ti AC

OPOS

mul

ti AC

OPOS

mul

ti AC

OPOS

mul

ti AC

OPOS

mul

ti AC

OPOS

mul

ti AC

OPOS

mul

tiAC

OPOS

mul

tiAC

OPOS

mul

tiAC

OPOS

mul

ti AC

OPOS

mul

ti AC

OPOS

mul

ti AC

OPOS

mul

ti AC

OPOS

mul

ti AC

OPOS

mul

ti AC

OPOS

mul

ti AC

OPOS

mul

ti AC

OPOS

mul

tiAC

OPOS

mul

tiAC

OPOS

mul

tiAC

OPOS

mul

ti AC

OPOS

mul

ti AC

OPOS

mul

ti AC

OPOS

mul

ti AC

OPOS

mul

ti AC

OPOS

mul

ti AC

OPOS

mul

ti AC

OPOS

mul

ti AC

OPOS

ACOPOSmulti SafeMC

ACOPOSmulti SafeMC

ACOPOSmulti SafeMC

SafeROBOTICS

SafeLOGIC

SafeROBOTICS - Robots without cells

One long-term objective for safe ro-botics is the development of an in-dustrial robot that is safe enough to work hand in hand with its human colleagues without requiring any sort of separator to provide protection. Af-ter the integration of safety-oriented controller and drive technology using �����,/+2�� � �� ���� ����� �������this goal is the safe monitoring of the entire kinematic chain. As with any-� ��� ������ � �� �������#�� ��� ������������� "��� � �� ������ ��������-����� "�� ������� ,���� ��� "��������this has to do with the movements �"�� ��������� �����#����7����������������������������� "������� ��� � ���lasers or water jets in cutting applica-tions need to be taken into consider-ation.

Requirement 1: openSAFETY, Safe-LOGIC, SafeIO and SafeDESIGNERUsing the open protocol openSAFETY allows signals to be safely and secure-������������#������������������������#����"�@<G7H������������ ��-ogy and compact SafeIO modules make it possible to integrate a com-plete range of peripheral safety de-vices - from pressure-sensitive safety mats to wireless image processing de-vices - directly into the controller on

the robot itself. A safety application for robot systems is developed using function blocks that conform to PLCo-��������������������+����� ����������� #�������� �� ��"�J/�7GK/)�� ��platform whose programming capa-bilities go far beyond simple conven-�����������������

Page 11: Integrated Safety Technology

11

Integrated Safety Technology

Requirement 2: SafeMCMonitoring axis and arm movements as well as mastering braking and stop-ping distances are just as important as actual sequential control when it comes to the safety of robotic sys-tems. Integrating safety technology directly into servo drives and motors resulted in a reduction of the time it takes to detect and respond to errors from the typical 80 ms (using safety circuits with cut-off relays) down to 7 ���������������������������������factor of 100. This means a reduction in the safety clearance when traveling � �� ����� ������� � �� � �� ��� �����reduces the total dimensions of the robot cell itself. A clear advantage of �������� ��"����������� ��#�� ��� -������ ���������� �������������������"��)��������� �� ��������� ��$H�(Safe Brake Control) and SLS (Safely Limited Speed) offers countless alter-natives to just shutting off all the ma-chines. This more gentle mechanism ��� ���� �������� �������� ��� �����prevents robots from being damaged as a result of safety shutdowns.

Logical consequence: The kinematic chainThe next step to increasing robotic safety currently under development has to do with applying Smart Safe Reaction technology not just at the ��#����"��������������������� �������-ing movement at the tool center point �+H����7������������ ����� ���������"�the safe response within the entire kinematic chain must take into con-sideration all the different possible movements and eventualities that can occur. The SLS@TCP function (Safely Limited Speed at the Tool Cen-������������������#������������ ������function for this.

ISO 10218-1+ �� 7�<� �;9����� ������� ���������the special demands placed on safety technology for robots. For operation ��� ������� �������� � �� ������� �-quires that the speed of the tool cen-���������+H������� ��\����"��� ������������������������������������-mum value of 250 mm/s. The SLS@TCP function as well as the associated "������ ������ �� ��"�J/�7GK/)� ����������� �������� � ���!���������"�ISO 10218-1.

Page 12: Integrated Safety Technology

SafeLOGIC - Simply safe

All central tasks are handled using ��"�@<G7H�� + ���� ��� ��� ��������subdivided into the following areas: ���������� ���������� ����-eter management and the safety-oriented application program. When �������� ��� � ��"�7<�� ��"�`H� ��Z����"�)<$<+7H������������� ����functions make it possible to imple-ment both extremely simple as well as �������������������������"����safety-oriented platform.

����������� ��� �� � /�������������������"�����������

��� ������������ � Checks the module type as well as

������ ��� ������ #������������������������������������

� H ������ ����������������������and periodically during operation

� `�� ������ ��������� �� ���-SAFETY and usable across manu-facturer lines

Parameter management � Ensures consistent parameters on

the devices � Checks parameters against the ap-

��������[�� ������������� ��� ��-forms complete parameter down-loads independently

� `�� ������ ��������� �� ���-SAFETY and usable across manu-facturer lines

Safety-oriented application program

� Diverse execution of the code gen-����������"�J/�7GK/)

� Highest process performance for application cycle times of 1 ms and higher

� Implicit signal transfer and syn-chronization of diagnostic states with the standard CPU

Scalable safety technology: � SafeLOGIC Standard

For simple applications up to a maximum of 20 nodes

� SafeLOGIC ExtendedFor complex applications

� SafeLOGIC MotionFor safe motion applications

Page 13: Integrated Safety Technology

13

Integrated Safety Technology

SafeKEY � Memory for the application pro-

������ ���������������� ����-vice parameters

� + ����"�_/2� ������������������be removable so that data can be transferred easily to an initialized ��"�@<G7H� ��#���� ����� �����-nance

Machine optionsManaging machine options and ma-� ��� ������ ��� ��������� � �� �������of series machine manufacturing. It is a fact that one machine is rarely ex-actly the same as another. A slew of options determines the actual ma-chine characteristics and often also determines the functionality of the

safety technology. With integrated ��"������� ������"���$()��� ���� ��-lenge can be mastered in a simple and elegant way.

^�� � ��"�J/�7GK/)�� ����� �"� � ��available machine options are imple-mented with virtual wiring. Optional safety-related functions are grouped into machine options in the next step. A safe activation signal then deter-mines if machine options exist or not and subsequently determines if the safety function will be executed or by-�������� �� ��"�� ����� � ����� #�����������������"�J/�7GK/)���������-����������"���� ����������������-������������������� ����������������������� �� � �� �������� �!���-ments of the machine manufacturer.

����������� �������������������������������������������������������������������������������

Page 14: Integrated Safety Technology

SafeDESIGNER - Virtual wiring

Clear and easy to use development tools are highly important when pro-gramming safety-related applica-������ 7�� ���������� ����������"�virtual wiring has been consistently ����������� �� ��"�J/�7GK/)����The most important characteristics are:

� G�� ����������"���������"��-tion blocks

� ���������������������������� � 7������������"�������������� � G�� ��������������������#���-

dation of the complete project doc-umentation

������� �������� ��� ���������� ����-tion blocks��"�J/�7GK/)� "������ ������� ��������������+���) �������+ ��� �#��therefore been shown to function

properly by an independent testing institute. Engineers handling safety-related applications can concentrate on connecting these function blocks in the graphics editor. Even challeng-ing safety applications can be imple-������ �� �� ������ "���� ��� ������#��manner.

�� ���������������������������The functionality of the safety-relat-ed application depends greatly on the quality and preprocessing of the ������� ������ ^�� � $()� ���������the functions required for this pur-pose are represented in the device ��� �������������� ����������The safety-related program is there-fore not loaded down with unneces-sary programming code for signal processing.

Examples of this: � ���������� � 2-channel analysis � Safe Motion Control functions � Limit value monitors � Safety measures for the response

time Default values for parameters are al-ways tuned to typical applications. `��������������������������������usually not necessary. The application engineer doesn't have to spend time setting parameters for unnecessary functions.

^ �� ���������� �� �������� ���� ��-rameters are stored together with the safety-related application on � �� ��"�_/2� "�� � �� ��"�@<G7H��^ �� �������� � ��� ��� ���� ��� � ����"�@<G7H� ��� ���� ���� ��"���� ���-ules. The user doesn't have to worry about the consistency and distribution of the data.

�����������������������Hard wiring means that each machine produced in a series is wired individu-ally. This method is extremely sus-��������� ��� ����� ��� ��� � ��� ���has to be thoroughly and extensively tested. If safety components are ex-� ����� ����� ��#���� ����� � ��the wiring must also be remapped and completely retested. All mea-sures must be documented in a man-ner that ensures traceability and are only permitted to be implemented by trained personnel.���������������������!"#�$���������������������������������%������� ���

Page 15: Integrated Safety Technology

15

Integrated Safety Technology

^ �� ��"�J/�7GK/)� ��������� ��-���������� ��� � #������ ������ � �� ��������� ����Z����� ��� H)H� ��� �����saved as identifying properties. After � �� ������ ��� ���� � ������ �����the same identifying properties always result in the same machine characteris-tics. The properties can be read from the ��"�@<G7H� ��� ��#���� ������� ��� -����� ����"�J/�7GK/)��J����������-����������#�����������[����������-sary to carry out simple wiring tests for actuators and sensors and to make sure that the identifying properties match the machine documentation.

Graphic commissioning and validation��"�J/�7GK/)��������#�������� ���support for commissioning. Functions ��� ����#����������� ��"�������"��������������������������������"���-es and much more reduce the work-load here. Integration in the graphics editor ensures simple and intuitive operation.

Complete project documentationThis documentation must be com-����������������������������������This is required by the relevant stan-dards. Documentation is therefore

�� ������ "������ �� ��"�J/�7GK/)��not just an afterthought. The pro-gram code and all data and param-eters in the safety-related application are summarized in clearly organized project documentation. This includes ������������������� ����� ������������������������"�� ���������������� ��names of the engineers responsible for the project and much more.

Integrated yet separateErrors and problems always occur at the interfaces separating different systems. The complete integration of ��"�J/�7GK/)������������������������������� ������������� ���#���7����������� ������������"�����-"��� �������� ����� ���#�� �����-ging and system-wide data exchange between the standard application and the safety-oriented project. The sepa-rated design of the editor allows the application engineer to always know whether he is working in a safety-re-lated or standard context.

Page 16: Integrated Safety Technology

PLCopen Safety conformity

Simplífying the development of safety-oriented applications - that's the goal of the PLCopen Safety workgroup. The PLCopen guideline package includes ��"�� ����� ������� �� ��������� ������-tics concept and standardized function �������� 7� �������� ��� $()�� �� �� �����known automation manufacturers as ��������+���) ���������� ��7��������for Occupational Safety and Health of � �� G���� ������� �������� 7�������7,��� �#�� ����� ������ �� � �� ������-cation. These guidelines are widely ac-cepted in the industry for this reason and many others.

The requirements for PLCopen have been consistently implemented in ��"�J/�7GK/)��+ ��������������3����"������������ ��� �� �������"���"����������� ����� ������ ��� � ��,/$<<@����,/^<)J�� ��,/+7`/�� ��,/7K+�� �����as well as the strict separation of safe and non-safe data types. Function blocks ��������� ��� �@H���� ��� �������� ����"�J/�7GK/)� "��� �"� � ���� ��� � ��PLCopen and PLCopen Motion libraries. An interesting aspect results from the diagnostics concept integrated in the PLCopen function blocks. The function blocks signal their internal states and er-rors using a standardized data interface. Data content is interpreted in the same way for all function blocks. This allows diagnostics to be handled independent-ly of how the function blocks are con-nected. Diagnostics are usually imple-������ �� � ��������������������� ���this information is also available in the standard CPU.

Sensor connection

Function block Function/��7��@/K+ ���"�9��#���������"������!��#��������������K�H��Z�K�H����K�<��

Z�K�<������ �����������������������

�K+7��@/K+ ���"�9��#���������"��������#��������������K�H��Z�K�<������ �discrepancy time monitoring

MODE SELECTOR Operating mode switch (1 of max. 8 evaluation) with discrep-ancy time monitoring.

/`/)G/KH2��+<� E-stop evaluation with restart inhibit

/@/H+)<��/K�7+7�/��)<+/H+7�/�/��7�`/K+��/��/�

Evaluation of an ESPE signal with restart inhibit

+^<�N�KJ�H<K+)<@�+2�/�77 Evaluation for a two-handed operator console without monitor-ing of the simultaneous operation

+^<�N�KJ�H<K+)<@�+2�/�777 Evaluation for a two-handed operator console with monitoring of the simultaneous operation

��,/+2�G��)J�`<K7+<)7KG Safety door monitoring with discrepancy time monitoring and restart inhibit

+/�+�$@/���,/+2��/K�<)� Testing of an ESPE device with restart inhibit

/K�$@/��^7+HN Evaluation of a enable switch with restart inhibit

Actuator connection

Function block Function<�+H<K+)<@ Control of an actuator with restart inhibit

/8+/)K�@�J/�7H/�`<K7+<)7KG Control of an actuator with evaluation of the feedback signals and restart inhibit

SAFETY REQUEST G�������"�����!�������� ���������������

��,/+2�G��)J�7K+/)@<H_7KG�^7+N�@<H_7KG

Control of a safety door with bolt

Page 17: Integrated Safety Technology

17

Integrated Safety Technology

Muting

Function block Function�/��/K+7�@�`�+7KG Muting with standard sensors arranged sequentially

��)�@@/@�`�+7KG Muting with standard sensors arranged in parallel

��)�@@/@�`�+7KG�^7+N9��/K�<)�

Muting with safety sensors arranged in parallel

Motion/Robotics

Function block FunctionSAFEMC Request and status monitoring of SafeMC functions:

STO Safe Torque Off�+<�� ��"��+�!���<""��������� ���SOS Safe Operating StopSS1 Safe Stop 1SS2 Safe Stop 2SLS Safely Limited SpeedSMS Safe Maximum SpeedSDI Safe DirectionSLI Safely Limited IncrementSLP Safely Limited PostionSMP Safe Maximum PositionSBC Safe Break Control

SAFERC Request and status monitoring of SafeMC functions:SLS@TCP Safely Limited Speed at Tool Center Point

Page 18: Integrated Safety Technology

The future is wide open

IEC approves openSAFETY as a worldwide standard+ ������������������������,/-TY protocol has been tested accord-ing to IEC 61784-3 FSCP 13 and ap-proved by national IEC committees representing 27 countries including H ���� � �� ���� ��� G������ � ��-fore undergoing rigorous examination before being approved for internation-al standardization. Since openSAFETY remains independent of any particular ���������������������� ���������������industrial Ethernet systems. End cus-tomers have been requesting a uni-form and manufacturer-independent �������"����������������,/+2�is the answer to those requests. This system makes possible productiv-ity increases that cannot currently by matched by other safety protocols.

One uniform safety standard for en-tire machine linesopenSAFETY is a uniform safety stan-dard for a complete machine product ����� ��������� �"� � �� �����������"������ ��� �������� �������being used. This enables the bus-independent standard openSAFETY to reduce costs and start-up times for entire production plants.

Highlights: � ����"����������"���������������������������� � Highest level of productivity through direct communication � Reduced service and commissioning times � ������������"������������������� � Ideal for safe modular machine concepts � The only 100% open safety solution � The fastest IEC 61508 SIL3 communication solution � K���#����������~�+�������������"����������

Page 19: Integrated Safety Technology

PROFINETEtherNet/IPModbusSERCOSPOWERLINK

19

Integrated Safety Technology

Advantages for the plant operator � One comprehensive safety stan-

dard for the entire plant � For all controller manufacturers � Ideal for safe modular system con-

cepts � Minimal commissioning and retool-

ing times � Investment security - legal and

technical independence

Advantages for the machine manu-facturer

� Free selection of safety sensor tech-nology

� Faster response times � Reduced safety clearances � Increased productivity � ���������� ������������� �"� ��-

chine guidelines � Series availability of Safe Motion

Advantages for the sensor manufac-turer

� Development only necessary once � K���#���������� � Minimal time-to-market � Low costs due to open source � G��������������������� � K������"���������

Page 20: Integrated Safety Technology

openSAFETY meets AS-i Safety at Work

AS-i and AS-i Safety at WorkAs a simple and inexpensive installa-�����������"��� ����������������#����AS-i is both accepted and popular. ^�� � ����� ��"���� ��� ^���� � ���� ��-vantages are also being offered for safety-oriented sensors and actuators ���������+ ������� ��_�����HN`/)��@�G��N��������� ���� ������� ��companies are now offering various products for use with this system.

!��������� ������ �������� � ����� ������ ���������'�����()*�$��+�"��)�����.�� ��� �������� 4������8��:���; <����������������������=>$�� ��������������� ��������<���������������� �� �

Page 21: Integrated Safety Technology

�� �����������

21

Integrated Safety Technology

A secure gateway between AS-i Safety at Work and openSAFETYThe AS-i technology leader Bihl + Wi-edemann is producing a secure AS-i / openSAFETY gateway. On the AS-i ������ � ��� �������� ��#����� �� �����master with an integrated safety mon-�����,�������,/+2��� ������������������������"��7Z<�������� ���\�������number of secure input and output signals; the exact number is taken "���� �����������������

^�� �� ��������������"��������������standard data as well as diagnostic in-formation can now be exchanged be-tween the openSAFETY network and the AS-i installation in both directions.

Page 22: Integrated Safety Technology

Standards and guidelines

Adherence to legal requirements and guidelines is essential for companies who want to keep their liability claims to an absolute minimum. The resulting measures are generally implemented �������� ��� � �� ������ �"� ��� �������which is established by norms and standards.

In the area of safety-oriented technolo-����� ��7/H����;���������������� ���state in a very general way. The certi-������� �"� �������� �������� ��� 7/H�61508 requirements allows products to be used in general safety-oriented applications such as cable propelled transport (ski lifts and gondolas) or those related to medicine.

,����������������������������� ��-�#���� ��7/H�������������������������������$�������7/H����;��������������the safety-related requirements spe-���������"������������������

In the area of machine manufactur-���� �!�������� ��� ��#���� ���machine directives in Europe (DIREC-TIVE 2006/42/EC) as well as the ISO 13849 and IEC 62061 standards inter-nationally.

All products enhanced by B&R's Inte-grated Safety Technology are inter-nationally recognized and have been �������� ��� � �� �������#�� ��#����bodies. This guarantees that products can be accepted even in the interna-tional arena. All safety-related data is listed in the respective documentation.

Page 23: Integrated Safety Technology

23

Integrated Safety Technology

SISTEMA libraryIn order to mathematically analyze achieved performance levels accord-������7�<��������� ��7��������"��<�-cupational Safety and Health of the G���� ������� �������� 7������(IFA) has developed a PC-based tool. + ��� ������ ���� ��� 5�7�+/`�5�� ���be downloaded at no cost from the IFA homepage. It is available in both G�������/���� ��

Like many well-known manufacturers �"� ������ ��� ���������� $()� �����offers a library where safety-related data values do not need to be entered ��������� ������ � �� ����� ������-ably easier to use. This library can be downloaded free of charge from the B&R homepage.

Links: � SISTEMA download - German

www.dguv.de/ifa/de/pra/softwa/sistema � SISTEMA download - English

www.dguv.de/ifa/en/pra/softwa/sistema � B&R SISTEMA library

www.br-automation.com/sistema

Page 24: Integrated Safety Technology

Argentina � Australia � Austria � Belarus � Belgium � Botswana ��Brazil � Bulgaria � Canada � Chile � China � Colombia � Costa Rica Croatia � Cyprus � Czech Republic � Denmark � Dominican Republic � Dubai � Egypt � Finland � France � Germany � Greece Guatemala � Honduras � Hungary � India � Indonesia � Ireland � Israel � Italy � Japan � Kazakhstan � Korea �� Kyrgyzstan Luxembourg � Malaysia � Mexico �� Mozambique �� Namibia � The Netherlands � New Zealand �� Norway � Pakistan �� Peru Poland � Portugal � Romania � Russia � Serbia � Singapore � Slovakia � Slovenia � South Africa � Spain � Sweden � Switzerland Taiwan � Thailand � Turkey � Ukraine � United Arab Emirates � United Kingdom � USA � Venezuela � Vietnam � Zimbabwe

MM

-E01

039.

836

© 2

011_

06 b

y B&

R. A

ll rig

hts

rese

rved

. Al

l tra

dem

arks

pre

sent

ed a

re p

rope

rty o

f the

ir re

spec

tive

com

pany

. We

rese

rve

the

right

to m

ake

tech

nica

l cha

nges

.

��������� ���������� �����www.br-automation.com/contact

CORPORATE HEADQUARTERS

Bernecker + Rainer Industrie-Elektronik Ges.m.b.H. B&R Strasse 1 5142 Eggelsberg AustriaTel.: +43 (0) 77 48 / 65 86 - 0 Fax: +43 (0) 77 48 / 65 86 - [email protected]