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34 th Gas-Lift Workshop Singapore February 7 - 11, 2011 This presentation is the property of the author(s) and his/her/their company(ies). It may not be used for any purpose other than viewing by Workshop attendees without the expressed written permission of the author(s). Integrated Gas Hydrate Prediction in Design and Analysis of Gas Lifted Asset Rajan Chokshi, Ashok Dixit, Subash Kannan Weatherford International

Integrated Gas Hydrate Prediction in Design and … II – In presence of heavier gases propane, butane • Hydrate H Picture Courtesy :. Feb. 7 - 11, 2011 2011 Gas-Lift Workshop 5

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Page 1: Integrated Gas Hydrate Prediction in Design and … II – In presence of heavier gases propane, butane • Hydrate H Picture Courtesy :. Feb. 7 - 11, 2011 2011 Gas-Lift Workshop 5

34th Gas-Lift WorkshopSingapore

February 7 - 11, 2011

This presentation is the property of the author(s) and his/her/their company(ies).It may not be used for any purpose other than viewing by Workshop attendees without the expressed written permission of the author(s).

Integrated Gas Hydrate Prediction in Design and Analysis of Gas Lifted Asset

Rajan Chokshi, Ashok Dixit, Subash Kannan

Weatherford International

Page 2: Integrated Gas Hydrate Prediction in Design and … II – In presence of heavier gases propane, butane • Hydrate H Picture Courtesy :. Feb. 7 - 11, 2011 2011 Gas-Lift Workshop 5

Feb. 7 - 11, 2011 2011 Gas-Lift Workshop 2

Overview

• Hydrate Chemistry• Hydrate Forming Conditions in GL Assets• Prediction in Well Model• Prediction in Network Model• Hydrate Inhibition• Real Time update of models - Iterative Process….• Conclusion

Page 3: Integrated Gas Hydrate Prediction in Design and … II – In presence of heavier gases propane, butane • Hydrate H Picture Courtesy :. Feb. 7 - 11, 2011 2011 Gas-Lift Workshop 5

Feb. 7 - 11, 2011 2011 Gas-Lift Workshop 3

Hydrate Chemistry Gas Hydrates• Ice like crystalline structures formed by water

and stabilized by the presence of light gases and hydrocarbons

• It is a significant threat to the flow assurance of the production systems

• Can plug lines with little or no warning

Page 4: Integrated Gas Hydrate Prediction in Design and … II – In presence of heavier gases propane, butane • Hydrate H Picture Courtesy :. Feb. 7 - 11, 2011 2011 Gas-Lift Workshop 5

Feb. 7 - 11, 2011 2011 Gas-Lift Workshop 4

Hydrate Chemistry Hydrate Types• Hydrate I - In presence of light gases methane, ethane• Hydrate II – In presence of heavier gases propane,

butane• Hydrate H

Picture Courtesy :www.pet.hw.ac.uk

Page 5: Integrated Gas Hydrate Prediction in Design and … II – In presence of heavier gases propane, butane • Hydrate H Picture Courtesy :. Feb. 7 - 11, 2011 2011 Gas-Lift Workshop 5

Feb. 7 - 11, 2011 2011 Gas-Lift Workshop 5

Hydrate Forming ConditionsSome significant factors that influence hydrate

formation are,• Hydrate Structure• Operating Conditions

– Pressure, Temperature– Composition– Injection Fluids/ Injection Conditions

• Joule Thompson Cooling

Page 6: Integrated Gas Hydrate Prediction in Design and … II – In presence of heavier gases propane, butane • Hydrate H Picture Courtesy :. Feb. 7 - 11, 2011 2011 Gas-Lift Workshop 5

Feb. 7 - 11, 2011 2011 Gas-Lift Workshop 6

Hydrate – Typical Phase envelop

0

2000

4000

6000

8000

10000

0 10 20 30 40 50 60 70 80 90 100

Psia

Temperature (deg F)

Below Injection Point

HYDRATE FORMATION

ZONE

Page 7: Integrated Gas Hydrate Prediction in Design and … II – In presence of heavier gases propane, butane • Hydrate H Picture Courtesy :. Feb. 7 - 11, 2011 2011 Gas-Lift Workshop 5

Feb. 7 - 11, 2011 2011 Gas-Lift Workshop 7

Hydrate envelop – with Injection gas

0

2000

4000

6000

8000

10000

0 10 20 30 40 50 60 70 80 90 100

Psia

Temperature (deg F)

Above & Below Injection Point

HYDRATEFORMATION

ZONE

Page 8: Integrated Gas Hydrate Prediction in Design and … II – In presence of heavier gases propane, butane • Hydrate H Picture Courtesy :. Feb. 7 - 11, 2011 2011 Gas-Lift Workshop 5

Gas lifted well model

Feb. 7 - 11, 2011 2011 Gas-Lift Workshop 8

Page 9: Integrated Gas Hydrate Prediction in Design and … II – In presence of heavier gases propane, butane • Hydrate H Picture Courtesy :. Feb. 7 - 11, 2011 2011 Gas-Lift Workshop 5

Feb. 7 - 11, 2011 2011 Gas-Lift Workshop 9

Hydrate envelop with PT Profile

Page 10: Integrated Gas Hydrate Prediction in Design and … II – In presence of heavier gases propane, butane • Hydrate H Picture Courtesy :. Feb. 7 - 11, 2011 2011 Gas-Lift Workshop 5

Feb. 7 - 11, 2011 2011 Gas-Lift Workshop 10

Hydrate envelop with PT Profile(above gas Injection point)

Page 11: Integrated Gas Hydrate Prediction in Design and … II – In presence of heavier gases propane, butane • Hydrate H Picture Courtesy :. Feb. 7 - 11, 2011 2011 Gas-Lift Workshop 5

Fluid composition and phase envelop

Feb. 7 - 11, 2011 2011 Gas-Lift Workshop 11

Below Injection Point

Above Injection Point

Page 12: Integrated Gas Hydrate Prediction in Design and … II – In presence of heavier gases propane, butane • Hydrate H Picture Courtesy :. Feb. 7 - 11, 2011 2011 Gas-Lift Workshop 5

Subsea Gas Lift Asset

Feb. 7 - 11, 2011 2011 Gas-Lift Workshop 12

Subsea Wells

FPSO

Gas injection Line

Riser

Page 13: Integrated Gas Hydrate Prediction in Design and … II – In presence of heavier gases propane, butane • Hydrate H Picture Courtesy :. Feb. 7 - 11, 2011 2011 Gas-Lift Workshop 5

Wells - Below injection point

Feb. 7 - 11, 2011 2011 Gas-Lift Workshop 13

Well #2 Well #3

Well #4 Well #5 Well #6

Well #1

• The hydrate envelop for all subsea wells above Injection point

Page 14: Integrated Gas Hydrate Prediction in Design and … II – In presence of heavier gases propane, butane • Hydrate H Picture Courtesy :. Feb. 7 - 11, 2011 2011 Gas-Lift Workshop 5

Wells - Above injection point

Feb. 7 - 11, 2011 2011 Gas-Lift Workshop 14

Well #1 Well #2 Well #3

Well #4 Well #5 Well #6

• The hydrate envelop for all subsea wells below Injection point

Page 15: Integrated Gas Hydrate Prediction in Design and … II – In presence of heavier gases propane, butane • Hydrate H Picture Courtesy :. Feb. 7 - 11, 2011 2011 Gas-Lift Workshop 5

Feb. 7 - 11, 2011 2011 Gas-Lift Workshop 15

Hydrate envelop with PT Profile (Riser)

Page 16: Integrated Gas Hydrate Prediction in Design and … II – In presence of heavier gases propane, butane • Hydrate H Picture Courtesy :. Feb. 7 - 11, 2011 2011 Gas-Lift Workshop 5

Feb. 7 - 11, 2011 2011 Gas-Lift Workshop 16

Common methods to prevent Hydrates• Addition of Hydrate Inhibitors

– Industry standard inhibitors

• Methanol, Ethanol, Mono-Ethylene Glycol (MEG), Di-Ethylene Glycol (DEG), etc.

– How inhibitor works?

• They dissolve in water and thus alter the properties of water which reduces the tendency of hydrate formation

• Heat Flow-line to Increase the Fluid Temperature• Dehydrate Gas

Page 17: Integrated Gas Hydrate Prediction in Design and … II – In presence of heavier gases propane, butane • Hydrate H Picture Courtesy :. Feb. 7 - 11, 2011 2011 Gas-Lift Workshop 5

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Hydrate Inhibition

Page 18: Integrated Gas Hydrate Prediction in Design and … II – In presence of heavier gases propane, butane • Hydrate H Picture Courtesy :. Feb. 7 - 11, 2011 2011 Gas-Lift Workshop 5

18

Hydrate

Network ModelFlow

Assurance Module

Hydrate Prediction (Real Time)

This is an iterative Process which can update the well and network model to predict the Possible Hydrate Formation and help with calculation of Inhibitor Injection rates.

Page 19: Integrated Gas Hydrate Prediction in Design and … II – In presence of heavier gases propane, butane • Hydrate H Picture Courtesy :. Feb. 7 - 11, 2011 2011 Gas-Lift Workshop 5

Feb. 7 - 11, 2011 2011 Gas-Lift Workshop 19

Conclusion• The seamless integration between Well/Surface

network module and Flow Assurance module facilitates fast and efficient analysis of multiple scenarios.

• The concurrent display of Hydrate curves and P&T profiles assist user in identifying the possible Hydrate formation location in the well / flowline quickly

• Module can Predict the Hydrates with the available Black Oil Data- No need of Compositional PVT (Internally translated)

Page 20: Integrated Gas Hydrate Prediction in Design and … II – In presence of heavier gases propane, butane • Hydrate H Picture Courtesy :. Feb. 7 - 11, 2011 2011 Gas-Lift Workshop 5

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Conclusion• The hydrate inhibitor functionality allows user to study

the efficacy of various industry standard inhibitors and also optimize the inhibitor quantity.

• Real Time update of the models assure that the Possible Hydrate Formation can be predicted at any stage.

Page 21: Integrated Gas Hydrate Prediction in Design and … II – In presence of heavier gases propane, butane • Hydrate H Picture Courtesy :. Feb. 7 - 11, 2011 2011 Gas-Lift Workshop 5

Feb. 7 - 11, 2011 2011 Gas-Lift Workshop 21

CopyrightRights to this presentation are owned by the company(ies) and/or author(s) listed on the title page. By submitting this presentation to the Gas-Lift Workshop, they grant to the Workshop, the Artificial Lift Research and Development Council (ALRDC), and the American Society of Mechanical Engineers (ASME), rights to:

– Display the presentation at the Workshop.– Place it on the www.alrdc.com web site, with access to the site to be as

directed by the Workshop Steering Committee.– Place it on a CD for distribution and/or sale as directed by the Workshop

Steering Committee.Other uses of this presentation are prohibited without the expressed written permission of the company(ies) and/or author(s) who own it and the Workshop Steering Committee.

Page 22: Integrated Gas Hydrate Prediction in Design and … II – In presence of heavier gases propane, butane • Hydrate H Picture Courtesy :. Feb. 7 - 11, 2011 2011 Gas-Lift Workshop 5

Feb. 7 - 11, 2011 2011 Gas-Lift Workshop 22

DisclaimerThe following disclaimer shall be included as the last page of a Technical Presentation or Continuing Education Course. A similar disclaimer is included on the front page of the Gas-Lift Workshop Web Site.The Artificial Lift Research and Development Council and its officers and trustees, and the Gas-Lift Workshop Steering Committee members, and their supporting organizations and companies (here-in-after referred to as the Sponsoring Organizations), and the author(s) of this Technical Presentation or Continuing Education Training Course and their company(ies), provide this presentation and/or training material at the Gas-Lift Workshop "as is" without any warranty of any kind, express or implied, as to the accuracy of the information or the products or services referred to by any presenter (in so far as such warranties may be excluded under any relevant law) and these members and their companies will not be liable for unlawful actions and any losses or damage that may result from use of any presentation as a consequence of any inaccuracies in, or any omission from, the information which therein may be contained.The views, opinions, and conclusions expressed in these presentations and/or training materials are those of the author and not necessarily those of the Sponsoring Organizations. The author is solely responsible for the content of the materials.The Sponsoring Organizations cannot and do not warrant the accuracy of these documents beyond the source documents, although we do make every attempt to work from authoritative sources. The Sponsoring Organizations provide these presentations and/or training materials as a service. The Sponsoring Organizations make no representations or warranties, express or implied, with respect to the presentations and/or training materials, or any part thereof, including any warrantees of title, non-infringement of copyright or patent rights of others, merchantability, or fitness or suitability for any purpose.