Insulating Material Project

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what are the insulating materials are there?

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INSULATING MATERIALs CLASS AND TEMPERATURE CLASS TEMPERATURE Y 90

A 105

E 115

B 130

F 155

H 180

C 7180

SOME INSULATING MATERIALS AND ITS CLASSESPOLYSTER GLASS MICA POLYSTER TAPE (PGMP) -> FSEMIFLEX TAPE (PGM) -> HEPOXY GLASS SHEET > F/HNOMEX PAPER -> HKAPTON TAPE -> FTEFLON TAPE -> HFIBER GLASS TAPE -> BDIOLENE TAPE -> BPERMACEL SELF FUSIBLE TAPE/SILLICON BASED RUBBER TAPE -> HSIOFLEX TAPE -> F DIFFERENT TYPES OF VARNISHEDOrganic varnishes and solventless resins are widely used in the insulation system of electrical machine for impregration and finishing application impregrating and finishing agents offers several advantages such as, Increased mechanical bonding to the winding wire. Improved thermal conductivity. Protection to the winding against moisture and chemically corrosive element. Improved thermal conductivity of insulation.ELAN TAS Beck India offers a wide range of solvent bome , waterbased varnishes and solventless resins for various application. DIP OR FLOOD IMPREGRATION VACUUM PRESSURE IMPREGRATION TRICKLE IMPREGRATION

DIP OR FLOOD IMPREGRATIONIn this method, preheated winding is dipped in the varnish or resin , preferably with the slots in vertical direction , after certain time , the winding is removed from the varnished tank , excess varnish is allowed to drip down. One limitation is impregrating agent gets coated on unwanted parts of winding.

VPI MethodPredried winding is placed in an impregrating chamber, which is then evacuated to very low vacuum . The impregrating agent is fed in till complete submersion of winding for further penetration in compact or fine size wire wound units , dry compressed air or nitrogen gas pressure is applied . After breaking vacuum , VPI method is generally employed for electrical machine.

FINISHED VARNISH : Finishes varnishes are used to give an enveloping coat over the exposed impregrating winding for additional protection against moisture , chemical fumes and dust. Finishing varnish or resin is generally done by brushing , spraying

TYPES OF VARNISH :

1) ELMO-LUFT-A1 (Air Drying) [with Thiner 205]2) ELMO-THERM-F50 (Heat Drying) [with Thiner 235]3) ELMO-THERM-H71 (Heat Drying) [with Thiner 218]4) PROVAR (Anti-Track) Varnish5) Valex Red Insulation Varnish6) Scotch Varnish (electrical insulation sealer,RED)7) Becktol RED/Becktol GRAY (Finishing coating varnish)8) Gel Coat Varnish (Resin + Hardner) [with Thiner 218]9) Graphite with Thiner 22110) ISONEL-3111) ISONEL-51 DIFFERENT TYPES OF CLEANING AGENT :

1) ORION2) CTC (Carbon Tetra Chloride)3) Letra Clean4) Super Electro Shape5) Thiner 235 or 205