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Instrumentation and Measurements Dr. Mohammad Kilani Class 1 Introduction

Instrumentation and Measurements Dr. Mohammad Kilani Class 1 Introduction

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Page 1: Instrumentation and Measurements Dr. Mohammad Kilani Class 1 Introduction

Instrumentation and Measurements

Dr. Mohammad Kilani

Class 1Introduction

Page 2: Instrumentation and Measurements Dr. Mohammad Kilani Class 1 Introduction

Department’s Website

www.uj-mechatronics.net

Page 3: Instrumentation and Measurements Dr. Mohammad Kilani Class 1 Introduction

Home

Welcome to UJ-Mechatronics, the website of the Mechatronics Engineering Department of the University of Jordan. Our mission is to equip our

students with a solid understanding of the principles of mechanical engineering, electrical engineering, electronics, control systems and

information technology to a level that allows them to employ the latest developments in those fields for the advancement of engineering

systems in general, and mechatronic systems in particular. To that end, we have prepared a multidisciplinary program of study, established

eight multidisciplinary engineering labs, and attracted an internationally-recognized academic staff to work with our students on designing and

building engineering systems with improved efficiency, reliability, cost and environmental footprint.

Whether you are a current student, an alumni, or a prospective student, I hope that you find the information in this site useful.

Mohammad I. Kilani, Department Head

Page 4: Instrumentation and Measurements Dr. Mohammad Kilani Class 1 Introduction

Department Courses

Mandatory Department Courses

Control Systems (0908441)

Engineering Measurements and Instrumentation (0908341)

Hydraulic and Pneumatic Systems for Mechatronics (0908537)

Measurements and Control Lab (0908448)

Mechatronics Systems Design (0908531)

Modelling and Simulation (0908312)

Modern Control Systems(0908442)Power Electronics for Mechatronics (0908461

)

Elective Department Courses

Automation (0908561)

Autotronics (0908481)Drive Systems (0908582)Hydraulic

and Pneumatic Control (0908543)Industrial

Process Control (0908545)Intelligent Control (0908541)

Microelectromechanical Systems (MEMS) (0908575)Robotic

Systems (0908563)Selected Topics in Mechatronics (0908589)

Transducers (0908443)System Integration (0908571)

Study Plan

Graduation Course Requirements (PDF-264KB)

Tree-Structured Plan (PDF-81KB)

Semester Plan (PDF-1MB)

Course Description (PDF-660KB)

Page 5: Instrumentation and Measurements Dr. Mohammad Kilani Class 1 Introduction

Staff

Academic Staff

Lutfi Al-Sharif, 06/5355000 ext 23027, [email protected],

Mohammad Al-Janaideh, ext 23007, [email protected]

Mohammad Kilani,  ext 23025, [email protected]

Osama Al-Habahbeh, ext , [email protected]

Ratib Issa, ext 22814, [email protected]

Za’er Abo-Hammour, ext 23026, [email protected]

Engineering Staff

Hesham Mohammad, ext 23028, [email protected]

Nadeen Habash, ext 23028, [email protected]

Nazmi Abu-Ashour, ext 23029, [email protected]

Nisreen Al-Amayreh, ext 23028, [email protected]

Osama Abdel A’al, ext 23028, [email protected]

Rasha Noufal, ext 23028,[email protected]

Safaa Al-Wreadat, ext  , [email protected]

Labs and Facilities

Automation Lab

Hydraulics and Pneumatics Lab

Measurements and Control Lab

Mechatronics System Design Lab

Transducers Lab

Forms and Instructions

Alternative Course Form

Closed Section Registration Form

Course Drop Form

Course Grade Revision Form

Graduation Project Forms and Instructions

Student Release Form

Posts and Announcements

Department Posts and Announcements

Staff Posts and Announcements

Course Posts and Announcements

Page 6: Instrumentation and Measurements Dr. Mohammad Kilani Class 1 Introduction

Introduction to Measurements

Measurement techniques have been of immense importance

ever since the start of human civilization, when measurements

were first needed to regulate the transfer of goods in barter

trade to ensure that exchanges were fair. The industrial

revolution during the nineteenth century brought about a

rapid development of new instruments and measurement

techniques to satisfy the needs of industrialized production

techniques.

Page 7: Instrumentation and Measurements Dr. Mohammad Kilani Class 1 Introduction

Applications of Measurement Systems

1. Regulating trade

2. Monitoring to allow human beings to take some action accordingly

3. Use as part of automatic feedback control systems

Page 8: Instrumentation and Measurements Dr. Mohammad Kilani Class 1 Introduction

The Five Senses

1. See

2. Hear

3. Touch

4. Taste

5. Smell

Page 9: Instrumentation and Measurements Dr. Mohammad Kilani Class 1 Introduction

Limitations of Unassisted Measurements

Page 10: Instrumentation and Measurements Dr. Mohammad Kilani Class 1 Introduction

Sensing PrinciplesThe interaction of physical parameters with each other—most notably electricity with stress, temperature and thermal gradients, magnetic fields,

and incident light—yields a multitude of sensing techniques which may be applied in measurements

Transductive

Piezoelectric

Thermoelectric

Photoelectric

etc.

Constitutive

Resistive

Capacitive

Inductive

Etc.

Pressure

Temperature

Light

Current

Voltage

Other.

Transducer

Pressure

Temperature

Light

R, C. L, etc

Sensor

Page 11: Instrumentation and Measurements Dr. Mohammad Kilani Class 1 Introduction

Standardization of Units

Establishment of standards for the measurement of

physical quantities proceeded in several countries at

broadly parallel times, and in consequence, several sets

of units emerged for measuring the same physical

variable.

An internationally agreed set of standard units (SI units

or Syst`emes Internationales d’Unit´es) has been

defined, and strong efforts are being made to encourage

the adoption of this system throughout the world.

Page 12: Instrumentation and Measurements Dr. Mohammad Kilani Class 1 Introduction

Standard Units

Page 13: Instrumentation and Measurements Dr. Mohammad Kilani Class 1 Introduction

Fundamental Units andSupplementary Fundamental Units

Page 14: Instrumentation and Measurements Dr. Mohammad Kilani Class 1 Introduction

Derived Units

Page 15: Instrumentation and Measurements Dr. Mohammad Kilani Class 1 Introduction

Elements of a Measurement Systems

In simple cases, the system can consist of only a single

unit that gives an output reading or signal according to

the magnitude of the unknown.

However, in more complex measurement situations, a

measuring system consists of several separate

elements. These components might be contained

within one or more boxes, and the boxes holding

individual measurement elements might be either close

together or physically separate.

Page 16: Instrumentation and Measurements Dr. Mohammad Kilani Class 1 Introduction

Elements of a Measurement Systems

In simple cases, the system can consist of only a single

unit that gives an output reading or signal according to

the magnitude of the unknown.

However, in more complex measurement situations, a

measuring system consists of several separate

elements. These components might be contained

within one or more boxes, and the boxes holding

individual measurement elements might be either close

together or physically separate.

Page 17: Instrumentation and Measurements Dr. Mohammad Kilani Class 1 Introduction

Elements of a Measurement Systems

[Morris, Measurement & Instrumentation Principles]

Measured Variable

SensorVariable Conversion

ElementSignal Processor

Use of Measurement at Remote

Location

Signal Transmission

Presentation / Recording

Unit

Output

Page 18: Instrumentation and Measurements Dr. Mohammad Kilani Class 1 Introduction

Elements of a Measurement Systems

[Figliola, Theory and Design of Mechanical Measurements]

Page 19: Instrumentation and Measurements Dr. Mohammad Kilani Class 1 Introduction

Elements of a Measurement Systems: Sensor

A sensor gives an output that is a function of the

measurand (the input applied to it).

For most but not all sensors, this function is at least

approximately linear.

Some examples of primary sensors are a liquid

mercury in the liquid-in-glass thermometer, a

thermocouple and a strain gauge.

Page 20: Instrumentation and Measurements Dr. Mohammad Kilani Class 1 Introduction

Examples Sensors

Liquid Mercury

Input: Temperature

Output: Mercury volume

Are these linear sensors?

Thermocouple

Input: Temperature

Output: Voltage

Strain gauge

Input: Strain

Output: Electric resistance

Page 21: Instrumentation and Measurements Dr. Mohammad Kilani Class 1 Introduction

Examples Sensors

Liquid Mercury Thermometer

Measured Variable: Temperature

Sensor: Liquid Mercury

Variable Conversion Element: Stem

Signal Presentation Element: Display Scale

Page 22: Instrumentation and Measurements Dr. Mohammad Kilani Class 1 Introduction

Elements of a Measurement Systems: Variable Coversion Element

Needed where the output variable of a primary sensor is in an

inconvenient form and has to be converted to a more convenient

form.

The displacement-measuring strain gauge has an output in the form

of a varying resistance. The resistance change cannot be easily

measured and so it is converted to a change in voltage by a bridge

circuit, which is a typical example of a variable conversion element.

In some cases, the primary sensor and variable conversion element

are combined, and the combination is known as a transducer.

Page 23: Instrumentation and Measurements Dr. Mohammad Kilani Class 1 Introduction

Elements of a Measurement Systems: Signal Processing Element

Improve the quality of the output of a measurement system.

A very common type is the electronic amplifier, used when the primary transducer has a low output. For example, thermocouples have a

typical output of only a few millivolts.

Other signal processing element are those that filter out induced noise and remove mean levels etc. In some devices, signal processing

is incorporated into a transducer, which is then known as a transmitter.

Page 24: Instrumentation and Measurements Dr. Mohammad Kilani Class 1 Introduction

Elements of a Measurement Systems: Signal Transmission

Needed when the observation or application point of the output of a

measurement system is some distance away from the site of the

primary transducer.

It has traditionally consisted of single or multi-cored cable, which is

often screened to minimize signal corruption by induced electrical

noise.

Fibre-optic cables are being used in ever increasing numbers in

modern installations because of their low transmission loss and

imperviousness to the effects of electrical and magnetic fields.

Page 25: Instrumentation and Measurements Dr. Mohammad Kilani Class 1 Introduction

Elements of a Measurement Systems: Signal Presentation or Recording Unit

The final optional element in a

measurement system.

It may be omitted altogether when the

measurement is used as part of an

automatic control system.

It takes the form either of a signal

presentation unit or of a signal-

recording unit.

Page 26: Instrumentation and Measurements Dr. Mohammad Kilani Class 1 Introduction

Elements of a Measurement Systems

Measured Variable

SensorVariable Conversion

ElementSignal Processor

Presentation / Recording

Unit

Page 27: Instrumentation and Measurements Dr. Mohammad Kilani Class 1 Introduction

Elements of a Measurement Systems

SensorVariable Conversion

ElementSignal Processor

Signal Transmission

Presentation / Recording

Unit

Transducer

Measured Variable

Page 28: Instrumentation and Measurements Dr. Mohammad Kilani Class 1 Introduction

Elements of a Measurement Systems

SensorVariable Conversion

ElementSignal Processor

Signal Transmission

Presentation / Recording

Unit

Transducer

Measured Variable

Transmitter

Page 29: Instrumentation and Measurements Dr. Mohammad Kilani Class 1 Introduction

Case Study 1Resistive Temperature Detector (RTDs)

Resistance temperature detectors (RTDs), are sensors

used to measure temperature by correlating the

resistance of the RTD element with temperature.

Most RTD elements consist of a length of fine coiled wire

wrapped around a ceramic or glass core. The RTD

element is made from a pure material whose resistance

at various temperatures has been documented; The

change in resistance is used to determine temperature.

Page 30: Instrumentation and Measurements Dr. Mohammad Kilani Class 1 Introduction

Case Study 1Resistive Temperature Detector (RTDs)

Although most metals can in theory be used in RTDs,

only a few have been practically applied.

RTD elements are normally constructed of platinum,

copper, or nickel. These metals are suited for RTD

applications because of their linear resistance-

temperature characteristics, their high resistive

temperature coefficient, and their ability to withstand

repeated temperature cycles.

Page 31: Instrumentation and Measurements Dr. Mohammad Kilani Class 1 Introduction

Case Study 1Resistive Temperature Detector (RTDs)

The coefficient of resistance is the change in resistance per

degree change in temperature, usually expressed as a

percentage per degree of temperature. The material used must

be capable of being drawn into fine wire so that the element

can be easily constructed.

Page 32: Instrumentation and Measurements Dr. Mohammad Kilani Class 1 Introduction

Case Study 1Resistive Temperature Detector (RTDs)

With proper circuitry (e.g., Wheatstone

bridge), the change in resistance can be

converted into a change in voltage.

The combination then becomes a

temperature transducer

Page 33: Instrumentation and Measurements Dr. Mohammad Kilani Class 1 Introduction

Case Study 1Resistive Temperature Detector (RTDs)

The simplest bridge configuration uses two wires. It

is used when high accuracy is not required, as the

resistance of the connecting wires is added to that

of the sensor, leading to errors of measurement.

This configuration allows use of 100 meters of cable.

Ru

R3 R

2

R1

Vo

Vi

213 RRRRu

When the bridge is balanced, Vo = 0

21

1

3 RR

R

RR

RVV

u

uio

Page 34: Instrumentation and Measurements Dr. Mohammad Kilani Class 1 Introduction

Homework

Suggest an alternative configuration to eliminate the

effect of lead resistance. Be prepared to present

your suggestion on class this Thursday.

Make a team with four students per team.

Ru

R3 R

2

R1

Vo

Vi

213 RRRRu

When the bridge is balanced, Vo = 0

21

1

3 RR

R

RR

RVV

u

uio

Page 35: Instrumentation and Measurements Dr. Mohammad Kilani Class 1 Introduction

Choosing appropriate measuring instruments

Accuracy, resolution, sensitivity and dynamic performance.

Environmental conditions that the instrument will be subjected to. Measurement systems and

instruments should be chosen that are as insensitive as possible to the operating environment.

The extent to which the measured system will be disturbed during the measuring process is

another important factor in instrument choice. For example, significant pressure loss can be

caused to the measured system in some techniques of flow measurement.