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■ Zenostar Art Module Focus
■ Zenostar Art Module Complete
■ Zenostar Art Stains 3D (add-on)
Instructions for use valid from March 2013
0483
www.zenostar.de
VOLLANATOMIE
FULL CONTOUR
I n s t r u c t I o n s f o r u s e
2
table of contents
Zenostar Art Module Complete & Focus and the Zenostar Art Stains 3D ...................................................p. 3
Components of the Zenostar Art Module .....................................................................................................p. 6
Zenostar – the concept ..................................................................................................................................p. 7
Instructions – Zenostar restorations (staining technique) ..............................................................p. 8
Allocation Chart – Zenostar restorations (staining technique) .......................................................p. 10
Instructions – Zenostar restorations (cut-back technique) .............................................................p. 12
Shade chart – Zenostar restorations (cut-back technique) .............................................................p. 14
Firing programs .............................................................................................................................................. p. 16
Shade palette – individual characterization with Zenostar Stains ............................................................... p. 18
Contents of the powder / paste sets and the 3D-add-on at a glance ......................................................... p. 20
3
Indication
The Zenostar Art Modules provide with an efficient method of characterizing and individualizing the shade of all your Zenostar
restorations.
You have the choice of using the special Zenostar Art Stains to shade the Zenostar restorations or to create restorations using the
cut-back technique with the aid of Zenoflex dimension One ceramic.
Whichever you choose, you will be amazed by the results.
With the Zenostar Art Module Complete (powder or paste) you can use the simple Zenostar Art staining technique and the highly
esthetic cut-back technique. Simply choose and get started.
Contents:
■ 11 Zenostar Art Stains Characterizing the tooth shade according to the A-D shade guide including bleach shades
(staining technique)
■ 16 Zenostar Stains Individualizing the restoration
(staining technique and cut-back technique with Zenoflex dimension One)
■ 2 Zenostar Art Incisal Stains Effect of depth in the incisal area
(staining technique and cut-back technique with Zenoflex dimension One)
■ 4 Zenostar Bodystains Characterizing the tooth shade according to the A-D shade guide
(cut-back technique with Zenoflex dimension One)
■ 2 Zenoflex dimension One Uni Building up the reduced Zenostar restoration
(cut-back technique with Zenoflex dimension One)
■ 4 Zenoflex dimension Core Stains Pastel shadings for the ZrO2 framework
(cut-back technique with Zenoflex dimension One)
■ 3 Glazes Magic Glaze Flu Spray, Magic Glaze Spray, Glaze (powder)
■ 4 Liquids, 1 brush, 2 shade guides
The Zenostar Art Module Focus (powder or paste) offers all the components needed to reproduce the shades of the A-D shade
guides, including the bleach shades, by using the Zenostar staining technique. Further individualizations (Zenostar Stains) or layering
options (Zenoflex dimension One) are dispensed with and the "Focus" is placed solely on the original Zenostar technique.
This module will also be of interest to you if you already have the Zenoflex dimension One Module and X Stain RZ Module, since
this will place at your disposal all the Zenostar characterization techniques available
Contents:
■ 11 Zenostar Art Stains Characterizing the tooth shade according to the A-D shade guide, including bleach shades
■ 2 Zenostar Art Incisal Stains Effect of depth in the incisal area
■ 2 Glazes Magic Glaze Flu Spray, glaze (powder)
■ 2 liquids, 1 brush,1 shade guide
Both modules include the Zenostar Magic Glaze Flu Spray which gives the Zenostar restoration a natural-looking
fluorescence.
The Zenostar Art Stains 3D (3D–1 to 3D-7) are used to reproduce the 26 3D shades* together with the existing Art Stains by using
the staining technique (according to the allocation table on page 11). The Art Stains 3D are sold as single items and not as a module.
They are available as 3D-add-on to the existing modules.
* VITA System 3D-Master is a registered trade mark of Vita Zahnfabrik H. Rauter GmbH & Co. KG, 79704 Bad Säckingen
Zenostar Art Module complete & focus
and the Zenostar Art stains 3D
4
Zenostar Art Module complete & focus
and the Zenostar Art stains 3D
range of indications
The Zenostar Art Modules and 3D add-on components are suitable for staining (Art Module Focus and Zenostar Art Module
Complete) and veneering (Zenostar Art Module Complete) hard sintered full-contour Zenostar restorations with a CTE at 25 – 500 °C
of approx. 10,5 x 10-6 K-1.
contraindications
■ Veneering or staining of frameworks which manifest defects in the form of fractures, cracks or cavities.
■ Unsuitable types of preparation (e.g. tangential preparations)
■ Insufficient space in the mouth
■ Excessive grinding of the restoration (interior and exterior of the ZrO2 framework or the veneering ceramic) with rotary instruments
without water cooling and under application of excessive force by the dentist or dental technician
Innovative anti-stress minerals (AsM) in
Zenoflex dimension one uni materials (light and intense)
The innovative ASM microstructure is obtained by adding fine crystals during
the production process. This gives the user an added degree of confidence
and reliability. Anti-stress minerals (ASM) enable undesirable tensile stresses
to be removed whilst at the same time retaining the required compressive
stresses. The veneered ZrO2 restoration therefore offers the best possible
distribution of stresses, which can considerably increase the life of the restoration.
Benefits of the innovative microstructure
■ Extremely smooth, homogeneous, gingiva-friendly and plaque-resistant surfaces
■ ASM: anti-stress minerals reduce undesirable tensile stresses
5
reliable
■ Reliable and straightforward firing program
■ Final bake with relief cooling
■ Extremely strong
■ Very durable stains
■ Zenostar Magic Glaze and Zenostar Magic Glaze Flu Spray are especially suitable for Zenostar restorations and
are easy and fast to use. Zenostar Magic Glaze Flu Spray lends a natural-looking fluorescence to Zenostar restorations.
Affordable
■ Robust in use
■ Perfect handling, excellent firing properties
■ Zenostar restorations represent an extremely economical type of restoration
■ By using the cut-back technique, Zenostar restorations can also be made for anteriors
■ The One-layer ceramic Zenoflex dimension One offers a highly affordable veneering option.
Innovative
■ ASM: anti-stress minerals make the Zenoflex dimension ceramic even more reliable
■ Opalescence remains stable under firing
■ Very simple build-up techniques for better aesthetics
technical specifications, Zenostar Art stains, Zenostar Art stains 3D,
Zenostar Art Incisal stains, Zenostar Body stains and Zenostar stains
Physical properties (en Iso 6872) unit
Coefficient of thermal expansion (CTE 25 - 500 °C) 8.9 ± 0.5 *10-6 K-1
Transformation temperature 500 ± 20 °C
Type / class I/1
technical specifications, Zenoflex dimension one uni materials
Physical properties (en Iso 6872) unit
Coefficient of thermal expansion (CTE 25 - 500 °C) 9.4 ± 0.5 *10-6 K-1
Transformation temperature 580 ± 20 °C
Flexural strength (3-point test) approx. 120 MPa
Chemical solubility approx. 15 µg/cm2
Type / class I/1
6
components of the Zenostar Art Modules
Zenostar Art stain (powder or paste)
For easy reproduction of the tooth shades using the
Zenostar staining technique. These materials are used to
create the basic shade.
Zenostar Art Incisal stain (powder or paste)
Simulates the effect of depth in the incisal area simply
by using the Zenostar staining technique.
Zenostar Bodystain (powder or paste)
These materials are especially suitable for characterizing
the work in combination with the Zenoflex dimension One
layering ceramic.
Zenostar stain (powder or paste)
For characterizing the restoration e.g. in the cervical
and occlusal areas by using stains. Especially suitable
for applying directly onto zirconia.
Zenostar Glaze / Magic Glaze / Magic Glaze flu
The glaze bake gives the surface finish to the ceramic
veneer. The glaze material is applied in a thin and even
layer. Alternatively, the material can be applied as a spray
glaze (Zenostar Magic Glaze or Magic Glaze Flu). This is
extremely easy to use. Simply shake the can and spray
on the glaze (see the instructions for use applicable
to Zenostar Magic Glaze or Magic Glaze Flu). Using
Magic Glaze Flu gives the Zenostar restoration a natural-
looking fluorescence.
Zenoflex dimension core stain
These materials are needed when using the cut-back
technique with the aid of Zenoflex dimension One
veneering ceramic. This lends a fine pastel shade to the
Zenostar Zr Translucent pure frameworks.
Zenoflex dimension one uni (one-layer material)
These materials are used for the cut-back technique
and the One-layer build-up with Zenoflex dimension
One. The shade, translucency and chroma of the two
Zenoflex dimension Uni materials available (light and
intense) are designed to imitate a dentine / incisal
layer when the restoration is shaded with Zenostar
body stains.
Zenostar stain Liquid / Zenostar stain Liquid spezial
Zenostar Stain Liquid and Zenostar Stain Liquid
Special are used for mixing the glaze and stains. This
gives perfect brilliance and homogeneous surfaces
to the stains and the glaze. Because of the special
composition of Zenostar Stain Liquid Special, the
stains can be mixed to a paste-like consistency. This
makes these materials easy to apply and ensures
that they remain in situ and do not run off the edge.
The liquids vary in their consistency as follows:
■ Stain Liquid: low viscosity
■ Stain Liquid Spezial: medium viscosity
Zenoflex dimension core stain Liquid
Zenoflex dimension Core Stain Liquid has a high
viscosity, making it especially suitable for applying
the Core Stain. If desired, however, this liquid can
also be used for mixing stains and body stains.
X carving Liquid retain
Slow liquid, i.e. dries more slowly. Of course, you
can also use the products X Carving Liquid Standard
and X Carving Liquid Speed.
BODYSTAIN
GLAZE
STAINArt
STAINArt Incisal
stAIn
7
Zenostar – the concept
Monolithic restorations – a concept of the future
Non-veneered, monolithic all-ceramic crowns and bridges are now a reality. They present an economical and biologically compatible
complement to – or replacement for – metallic restorations, especially those made from non-precious metals.
Of course, from an esthetic point of view, some areas are more critical than others. In such matters, dental technicians have always
found and will always find the best solution – and the technological advances of the last few decades have borne this out. With the
cut-back technique, which is based on “quasi monolithic structures”, even better esthetics can be achieved just as easily.
The basic requirement for making Zenostar restorations is the use of translucent zirconia and especially coordinated sintering program
(please refer to the sintering recommendations given in the instructions for the zirconia). A highly suitable material for this purpose is
Zenostar Zr Translucent.
1. Zenostar restorations – staining technique
Here there are two different processes to choose from in order to produce the required esthetic effect:
a. Pre-stained Zenostar Zr translucent Discs
The Zenostar Art Stains are suitable for making Zenostar restorations from pre-stained discs. The restoration
can then be individualized by using Zenostar Art Incisal Stains and /or Zenostar Stains. We recommend staining
after the glaze bake with Magic Glaze / Magic Glaze Flu, since this makes it easier to apply the stains.
b. Zenostar Zr translucent (pre-stained with Zenostar color Zr)
When using unstained discs, the full-contour milled work must be stained with a brush using the technique
developed specially for Zenostar restorations. When doing this, please follow the instructions for use supplied
with Zenostar Color Zr.
Of course, Zenostar restorations can be individually stained with Zenostar Art Stains and Zenostar Art Incisal
Stains. In all cases, the occlusal surface must be polished to a high luster in order to avoid damage to the opposing
teeth.
By using Zenostar Magic Glaze or Zenostar Magic Glaze Flu, a glaze bake can also be applied to polished surfaces.
Here, too, follow the relevant instructions for use.
In order to make it easier to shade the finished restoration, it is recommended to carry out a stain bake after
the Magic Glaze or Magic Glaze Flu bake, since this makes the stains easier to apply than if they are applied
directly onto the highly polished framework.
2. Zenostar restorations – cut-back technique
With this technique, space is made for the Zenoflex dimension one uni material by removing a 0.5 mm
layer from the buccal area of the crowns after the restoration has been contoured to its anatomical shape.
After sintering, apply a thin layer of Uni material, light or intense and fire in a porcelain furnace at 900 °C.
Apply Magic Glaze or Magic Glaze Flu evenly, bake and then stain individually to achieve the required esthetic effect
8
Important
Before the Zenostar restoration can be glazed and/or stained, the occlusal surface must always be polished physically.
This should be carried out using a handpiece. The best results are obtained by using the Zenostar Polish polishing paste
and the corresponding Bison hair brush.
Zenostar – the concept Instructions – Zenostar restoration (staining technique)
the five steps to creating a Zenostar restoration using the staining techniques
1. Milling and separating the restorations Zenostar restorations are made by milling the required work from pre-shaded
Zenostar Zr Translucent blanks. The choice of blanks in the shades light, medium,
intense, sun and sun chroma depends on the required tooth shade as shown in the
shade chart (page 10). When the milling process is complete, the work must be
separated from the blank at the pre-milled positions.
2. Grinding Before sintering, gently grind the cervical and body areas with fine-grain emery paper.
Suitable rotary burs can be used to characterize the occlusal surface. Be sure to avoid
causing any fractures, cracks, edge chipping, sharp edges, indentations or undersized
areas.
3. sintering The Zenostar restorations are sintered in suitable high-temperature furnaces. Please
note the individual sinter programs for the various furnaces when sintering
Zenostar Zr Translucent and follow the relevant instructions and recommendations.
4. Polishing Polish the occlusal surface of the restoration to a high shine with a bison bristle brush
and a little Zenostar Polish diamond polishing paste in order to create a smooth surface.
Then use a steam jet to clean the full-contour ZrO2 work (Zenostar restoration).
9
5 a. Glazing and staining (powder)
After polishing, the Zenostar restorations are glazed with Zenostar Magic Glaze Flu
Spray or Zenostar Magic Glaze Spray.
Then they can be stained.
Zenostar Art and Zenostar Art Incisal Stains are mixed somewhat more thickly
(i.e. more of a paste) than the Zenostar Stains. The materials are used so as to achieve
the desired shade intensity, i.e. the shade can be made darker by repeatedly staining
and firing. Always avoid applying the materials too thickly since this can otherwise
cause unnatural and uneven surfaces. When the work has been characterized with
Zenostar Art Stains (or Zenostar Body Stains) and individualized with Zenostar Stains
and Zenostar Art Incisal Stains, it is then fired (glaze bake). Details of suitable carving
liquids can be found on page 6.
5 b. Glazing and staining (paste)
Zenostar Art Stains, Art Incisal Stains, Bodystains and Stains are also available as pastes.
To successfully apply the pastes please follow the recommendations below:
■ Homogeneity
Before using the pastes it is recommended to stir and homogenize them intensively.
■ Used Brush
Please use the brush included in the assortments (CB1 = Creative Brush 1) to apply
the paste as desired.
■ Paste Thinner
If the paste appears to be too thick, please use the available “Zenostar Stain Liquid”
or “Zenostar Stain Liquid Special” to individually decrease the viscosity of the paste.
■ Firing programs and allocation charts
The allocations charts given on page 10 + 11 and the firing programs listed on page
16 are applicable for both powder and paste materials.
Zenostar front tooth bridge
in daylight
Zenostar front tooth bridge + Zenostar Magic Glaze Flu Spray
in UV light
10
Allocation Chart „16 A-D Classical + 4 Bleach shades“
(staining technique, Zenostar Art Stains powder or paste)
° Zenostar Zr Translucent sun and sun chroma can be used alternatively for the reproduction of this tooth shade. The use of the new Zenostar Art Stains (Zenostar Art Module Focus) is required.
* The Zenostar Art Incisal Stains (Grey-Violet / Transpa-Blue) are used individually as required and depending on the tooth shade.
A-D classical Zenostar Zr Translucent Zenostar Art Stain Zenostar Art Incisal Stain
A1 light (sun°) A1/A2/A3
*Grey-Violet / Transpa-Blue
A2 light (sun°) A1/A2/A3
A3 medium (sun°) A1/A2/A3
A3,5 intense (sun chroma°) A3,5
A4 intense (sun chroma°) A4
B1 light B1/B2
B2 light (sun°) B1/B2
B3 medium (sun*) B3/B4
B4 medium (sun chroma°) B3/B4
C1 light C1/C2/C3
C2 medium C1/C2/C3
C3 medium C1/C2/C3
C4 intense C4
D2 medium (sun°) D2/D3
D3 medium (sun°) D2/D3
D4 medium D4
BL1 pure BL1/BL2
BL2 pure BL1/BL2
BL3 pure BL3/BL4
BL4 light BL3/BL4
11
° Zenostar Zr Translucent sun and sun chroma can be used alternatively for the reproduction of this tooth shade. The use of the new Zenostar Art Stains (Zenostar Art Module Focus) is required.
* The Zenostar Art Incisal Stains (Grey-Violet / Transpa-Blue) are used individually as required and depending on the tooth shade.
* The Zenostar Art Incisal Stains (Grey-Violet / Transpa-Blue) are used individually as required and depending on the tooth shade.
** VITA System 3D-Master is a registered trade mark of Vita Zahnfabrik H. Rauter GmbH & Co. KG, 79704 Bad Säckingen
Allocation Chart “26 3D** shades” (staining technique, Zenostar Art Stains
3D-1 to 3D-7 only available in powder form)
Vita 3D shade** Zenostar Zr Translucent Zenostar Art Stain Zenostar Art Incisal Stain
1M1 light A1 /A2 /A3
*Grey-Violet / Transpa-Blue
1M2 light A1 /A2 /A3
2L1,5 light B1 /B2
2L2,5 medium B1 /B2
2M1 sun 3D-1
2M2 sun A3,5
2M3 light 3D-2
2R1,5 sun 3D-1
2R2,5 sun B3 /B4
3L1,5 sun D4
3L2,5 sun B3 /B4
3M1 light 3D-1
3M2 light 3D-2
3M3 medium 3D-2
3R1,5 sun D2 /D3
3R2,5 sun chroma A3,5
4L1,5 sun C1 /C2 /C3
4L2,5 sun A4
4M1 medium 3D-3
4M2 intense 3D-4
4M3 sun 3D-5
4R1,5 sun chroma 3D-6
4R2,5 sun 3D-7
5M1 sun chroma 3D-3
5M2 sun chroma 3D-7
5M3 sun chroma 3D-5
The reproduction of the 16 A-D + 4 Bleach shades and the 26 3D shades** is summarized in the two tables above. The staining scheme is specifically adapted to the
pre-shaded Zenostar Zr Translucent Blanks light, medium, intense, sun and sun chroma. The Zenostar Art 3D stains are available as single add-ons.
12
Zenoflex dimension one
The One-layer technique is a fast and simple process for making ceramic restorations,
for both the cut-back technique and the full-layer technique. In this process, a single
layer of material is applied to a full-contour crown or bridge and then fired. The esthetic
finish is achieved by using special stains (Zenostar Body Stain and Zenostar Stain).
The One-layer technique makes the build-up easier, faster and consequently more
cost-effective. Whereas until now, a minimum of two ceramic materials (dentine and
incisal and/or transparent material) were needed to make a ceramic restoration, this
technique now enables each of the 16 dental shades (A1 to D4) to be reproduced
by applying just one layer of ceramic material, Uni light or Uni intense.
The zirconia framework forms the basis for creating the 16 tooth shades. Depending
on the tooth shade, Core Stain is applied.
■ For non-stained (white and translucent) frameworks, we recommend the use of Core
Stains.
■ For frameworks stained with Zenotec Color, it is not necessary to use Core Stains.
However, their use is advisable in the case of post-borne restorations and discolored
stumps.
Then the complete full-contour framework receives just one layer of Uni light Uni
intense.
Zenostar – the concept Instructions – Zenostar restorations (cut-back technique)
Core Stain / Core Liner
(if required)
Zenoflex dimension One Uni
Body Stains
13
Important
■ Use only the recommended liquids for making up the materials (see page 6).
■ Using components other than those recommended for the product always entails the risk of the restoration failing as a result
of uncontrolled reactions, CTE incompatibility or unsuitable firing parameters.
1. Applying the core stain
In order to obtain an accurate reproduction of the desired shade when using non-stained frameworks, the
corresponding Core Stain or Core Liner material must be used to create the basic shade.
Mix the Core Stain material with the Core Stain Liquid to make up a (not too thin) paste and apply evenly to the
zirconia framework. If the layer of Core Stain applied to the zirconia framework is too thick, the shade of the
finished veneer will be too dark. There are four Core Stains in all. If you prefer a more opaque coping, please ask
about our Core Liners
2. uni one-layer ceramic
a. first one-layer ceramic bake
The Zenoflex dimension One, Uni light and Uni intense One-layer materials are mixed with X Carving Liquid
or X Carving Liquid Retain in the same way as a dentine. As shown in the layering diagram, this material is
used to build up a slightly oversized version of the complete final anatomic shape of the restoration. When
the build-up is complete, fire the ceramic in accordance with the relevant firing recommendations.
b. second one-layer ceramic bake
After the first One-layer ceramic bake, trim the work with (water drip) cooled diamond tools, then clean in a steam
jet as for a second dentine bake. Any missing ceramic can be corrected by adding a further layer of Uni material.
3. characterizing the shade
a. staining with Zenostar Body stains and Zenostar stains
When trimming is complete, clean the restoration. Apply Zenostar Body Stains and Zenostar Stains depending
on the depth of shade required, i.e. repeated staining and firing makes the shade darker. However, avoid
applying these materials too thickly, since this can result in an unnatural and uneven surface. After characterizing
the shade with Zenostar Body Stains and individualizing it with Zenostar Stains, fire the work (glaze bake).
b. Glaze bake
If desired, the restoration can now be glazed with Zenostar Magic Glaze (Spray), Zenostar Magic Glaze Flu (Spray)
or Zenostar Glaze (powder). This makes the surface especially shiny and smooth.
note
For pre-stained zirconia frameworks, no Core Liner or Core Stain is usually needed since the zirconia is already pre-stained.
However, it is specifically recommended to use Core Stain and Core Liner for post-borne restorations or strongly discolored
tooth stumps.
14
Zenostar – the concept Shade charts for Zenostar restorations (cut-back technique)
For Zenostar Zr Translucent light, medium, intense
A-D Shade Guide Zenostar Zr Translucent Core Stain / Core Liner One-layer ceramic* Zenostar Bodystain Stains
A1 light – 1 A
As required
for additional
characterization
on a case-by-
case basis
A2 light – 1 A
A3 medium – 2 A
A3,5 intense – 2 A
A4 intense A 2 A
B1 light – 1 B
B2 light – 1 B
B3 medium – 2 B
B4 intense – 2 B
C1 light – 1 C
C2 medium – 1 C
C3 medium C 2 C
C4 intense – 2 C
D2 medium – 1 D
D3 medium – 2 D
D4 intense – 2 D
* Single-layer ceramic: 1 = Zenoflex One Uni light; 2 = Zenoflex One Uni intense
For Zenostar Zr Translucent pure
A-D Shade Guide Core Stain Core Liner One-layer ceramic* Zenostar Bodystain Stains
A1 – A1/B1 1 A
As required
for additional
characterization
on a case-by-
case basis
A2 – A 1 A
A3 A A 2 A
A3,5 A A 2 A
A4 A A 2 A
B1 – A1/B1 1 B
B2 – B 1 B
B3 B B 2 B
B4 B B 2 B
C1 – C 1 C
C2 – C 1 C
C3 C C 2 C
C4 C C 2 C
D2 – D 1 D
D3 D D 2 D
D4** D D 2 B and D**
* Single-layer ceramic: 1 = Zenoflex One Uni light; 2 = Zenoflex One Uni intense ** In order to obtain dental shade D4, both Zenostar Bodystains B and D are required.
15
Zenostar Zr Translucent frameworks shaded with Zenotec Color Zr (according to dental shade)
A-D Shade Guide Core Stain / Core Liner One-layer ceramic* Zenostar Bodystain Stains
A1
It is not usually
necessary to apply a
Core Stain or Core
Liner
1 A
As required
for additional
characterization
on a case-by-
case basis
A2 1 A
A3 2 A
A3,5 2 A
A4 2 A
B1 1 B
B2 1 B
B3 2 B
B4 2 B
C1 1 C
C2 1 C
C3 2 C
C4 2 C
D2 1 D
D3 2 D
D4** 2 B and D**
* Single-layer ceramic: 1 = Zenoflex One Uni Light; 2 = Zenoflex One Uni Intense** In order to obtain dental shade D4, both Zenostar Bodystains B and D are required.
Important!
Inhaling ceramic dust can be harmful to the lungs. Ceramic powders must therefore be stored in tightly sealed containers and
used in accordance with the instructions provided. When grinding the fired ceramic to its final shape, always wear a mask with
a P1 filter or use an approved, fully operational work bench extraction unit.
16
firing programs
Zenostar restorations – cut-back technique
Standard firing
program
Pre-heat temp.
[°C]
Drying time
[min:sec]
Heat rise
[°C/min]
Firing temp.
[°C]
Dwell time
[min:sec]
Vacuum
[hPa]
Relief cooling
[min]
1st dentine bake 575 9 45 900 + X 2 50 –
2nd dentine bake 575 8 45 890 + X 1 50 –
Glaze bake 575 5 45 880 + X 1 - 2 – 6
Austromat 3001 firing programs for Austromat 3001
1st dentine bake C575 T180 T180 • L9 T180 V9 T045 • C 900 + X V0 T120 C0 L0 T2 C575
2nd dentine bake C575 T120 T180 • L9 T180 V9 T045 • C 890 + X V0 T60 C0 L0 T2 C575
Glaze bake C575 T60 T120 • L9 T120 T045 • C 880 + X T60 C0 T360 • L0 T2 C575
Austromat M START
[°C]Dry Vac. Level
°C
min
END
[°C] 1 2
1st dentine bake 575 3 3 3 9 45 900 + X 2:00 0 0
2nd dentine bake 575 2 3 3 9 45 890 + X 1:00 0 0
Glaze bake 575 1 2 2 0 45 880 + X 1:00 0 6
Important!
■ Monolithic Zenostar single crowns are fired with a heat rise of 45 °C / min.
■ Monolithic Zenostar bridges are fired with a heat rise of 15 °C / min.
Standard firing
program for
Zenostar glaze/
stain bake
Pre-heat temp.
[°C]
Drying time
[min:sec]
Heat rise
[°C/min]
Firing temp.
[°C]
Dwell time
[min:sec]
Vacuum
[hPa]
Relief cooling
[min]
Glaze bake 575 5 45 / 15 900 - 910 1 --- 6
2nd stain bake 575 5 45 / 15 900 - 910 1 --- 6
Austromat M START
[°C]Dry
Vac.
Level
°C
min
END
[°C] 1 2
Glaze bake 575 1 2 2 0 45 / 15 900 - 910 1:00 0 6
Stain bake 575 1 2 2 0 45 / 15 900 - 910 1:00 0 6
Zenostar restorations – staining technique (powder and paste)
17
Austromat D4 „Professional Mode“
1st dentine bake
Dry 02:00 min:sec
Close 03:00 min:sec
Pre-heat 575 °C 03:00 min:sec
Temperature 1 900 + X °C 45 °C/min 02:00 min:sec
Temperature 2 °C °C/min min:sec
Temperature 3 °C °C/min min:sec
VAC (off/level/hold) 900 °C 100 % min:sec
2nd dentine bake
Dry 02:00 min:sec
Close 02:00 min:sec
Pre-heat 575 °C 03:00 min:sec
Temperature 1 890 + X °C 45 °C/min 01:00 min:sec
Temperature 2 °C °C/min min:sec
Temperature 3 °C °C/min min:sec
VAC (off/level/hold) 890 °C 100 % min:sec
Glaze bake
Dry 01:00 min:sec
Close 02:00 min:sec
Pre-heat 575 °C 02:00 min:sec
Temperature 1 880 + X °C 45 °C/min 01:00 min:sec
Temperature 2 650 °C MAX °C/min min:sec
Temperature 3 400 °C 75 °C/min 01:00 min:sec
VAC (off/level/hold) °C % min:sec
calculating the value of X
Along with incorrect framework design, too low a setting on the furnace is the most common cause of failure.
It is therefore absolutely crucial to set the firing temperature of your furnace correctly. This is very easy to do
by means of a firing sample with the aid of the Zenoflex dimension calibration set.
In order to adjust the firing temperature of each individual furnace used, the actual firing temperature of the
furnace must first be determined, since this can differ from the temperature shown in the display. It is not
unusual to find a deviation of 20 – 30 °C.
To do this, a firing sample of Zenoflex Transpa Clear is fired in the lab and compared with the reference sample
supplied. Transparency values and surface roughness should be the same for the firing sample and the refe-
rence sample. If this is not the case, then the firing temperature must be adjusted until the required degree
of firing is attained.
The difference in temperature between the value indicated and the actual temperature corresponds to the
value X and must accordingly be added to the value given for the respective firing program. With larger pieces
of work, the drying and closing times should be increased accordingly.
18
1
0
2
3
4
5
6
12
1318
23
29
34
36
3839
37
35
40
45
51
56
57
62
67
73 78
84
85
86
87
88
8990
79
80
81
82
83
74
75
76
77
6870
7172
6963
64
65
66
46
47
53
54
55
52
58
59
61
60
49
50
4842
43
44
41
30
32 33
31
24 25 26
27
28
19
20
21
22
14
15
16
17
7
8
9
10
11
Indication
Zenostar Stains are suitable for individualizing Zenostar restorations. In addition, they can also be used for individualizing Zenoflex
dimension veneering ceramic with and without using the cut-back technique.
the shade palette is a logical and easy-to-use stain mixing system
■ It enables the dental technician to reproduce all 75 shades depicted on the palette in a simple and logical way, using the eight colors
shown on the angles of the octagon plus white and gray.
■ In addition to the colors shown on the angles of the octagon, the eight shades most commonly used in dental technology are a
regular component of the Stain Module.
■ By using a measure and referring to the mixing chart (page 17), the various shades can be reproduced accurately.
■ Select the size of the measure according to the total volume required.
Procedure
■ Select the shade from the palette shown on the right.
■ Make a note of the number of each color swatch.
■ Look up the corresponding number in the chart that follows.
■ Then mix the components as described in the chart.
This should give the required nuance.
example: color no. 18
1 x small measure of (Nr. 15)
1 x small measure of Orange (Nr. 26)
2 x small measure of White (Nr. 0)
Or …
1 x large measure of Peach Peach (Nr. 15)
1 x large measure of Orange (Nr. 26)
2 x large measure of White (Nr. 0)
note
Do not switch measures when mixing colors since the measures bear no fixed relationship to one another.
An accurate reproduction of the required shade is guaranteed only if measuring is exact.
shade palette Individual characterization with Zenostar Stains
19
shade number Mixture of:0 white –1 1 part blue + 3 parts white2 1 part blue + 1 part white3 3 parts blue + 1 part white4 blue –5 steel 3 parts blue + 1 part grey6 1 part blue + 1 part grey7 1 part blue + 1 part peach + 2 parts white8 3 parts blue + 3 parts peach + 2 parts white9 1 part blue + 1 part peach10 3 parts blue + 3 parts peach + 2 parts grey11 1 part blue + 1 part peach + 2 parts grey12 1 part peach + 3 parts white13 1 part peach + 1 part white14 melon 3 parts peach + 1 part white15 peach –16 3 parts peach + 1 part grey17 1 part peach + 1 part grey18 1 part peach + 1 part orange + 2 parts white
19 3 parts peach + 3 parts orange + 2 parts white
20 1 part peach + 1 part orange
21 3 parts peach + 3 parts orange + 2 parts grey
22 1 part peach + 1 part orange + 2 parts grey
23 1 part orange + 3 parts white
24 1 part orange + 1 part white
25 3 parts orange + 1 part white
26 orange –
27 3 parts orange + 1 part grey
28 olive 1 part orange + 1 part grey
29 1 part orange + 1 part marone + 2 parts white
30 3 parts orange + 3 parts marone + 2 parts white
31 1 part orange + 1 part marone
32 3 parts orange + 3 parts marone + 2 parts grey
33 1 part orange + 1 part marone + 2 parts grey
34 1 part marone + 3 parts white
35 1 part marone + 1 part white
36 3 parts marone + 1 part white
37 marone –
38 3 parts marone + 1 part grey
39 1 part marone + 1 part grey
40 1 part marone + 1 part caramel + 2 parts white
41 3 parts marone + 3 parts caramel + 2 parts white
42 1 part marone + 1 part caramel
43 3 parts marone + 3 parts caramel + 2 parts grey
44 1 part marone + 1 part caramel + 2 parts grey
45 ivory 1 part caramel + 3 parts white
shade number Mixture of:46 1 part caramel + 1 part white47 3 parts caramel + 1 part white48 caramel –49 3 parts caramel + 1 part grey50 1 part caramel + 1 part grey51 1 part caramel + 1 part ocker + 2 parts white52 3 parts caramel + 3 parts ocker + 2 parts white53 1 part caramel + 1 part ocker54 3 parts caramel + 3 parts ocker + 2 parts grey55 1 part caramel + 1 part ocker + 2 parts grey56 1 part ocker + 3 parts white57 1 part ocker + 1 part white58 3 parts ocker + 1 part white59 ocker –60 3 parts ocker + 1 part grey61 1 part ocker + 1 part grey62 1 part ocker + 1 part yellow + 2 parts white63 3 parts ocker + 3 parts yellow + 2 parts white
64 1 part ocker + 1 part yellow
65 3 parts ocker + 3 parts yellow + 2 parts grey
66 1 part ocker + 1 part yellow + 2 parts grey
67 1 part yellow + 3 parts white
68 1 part yellow + 1 part white
69 3 parts yellow + 1 part white
70 yellow –
71 3 parts yellow + 1 part grey
72 1 part yellow + 1 part grey
73 1 part yellow + 1 part gum + 2 parts white
74 3 parts yellow + 3 parts gum + 2 parts white
75 1 part yellow + 1 part gum
76 3 parts yellow + 3 parts gum + 2 parts grey
77 1 part yellow + 1 part gum + 2 parts grey
78 1 part gum + 3 parts white
79 1 part gum + 1 part white
80 3 parts gum + 1 part white
81 gum –
82 3 parts gum + 1 part grey
83 1 part gum + 1 part grey
84 1 part gum + 1 part blue + 2 parts white
85 3 parts gum + 3 parts blue + 2 parts white
86 violett 1 part gum + 1 part blue
87 3 parts gum + 3 parts blue + 2 parts grey
88 1 part gum + 1 part blue + 2 parts grey
89 grey 1 part black + 1 part white
90 black –
shade palette Mixing chart
20
Zenostar Art Module Focus Powder
Ref. No. 8540230SET Ref. No. 8540235SET (International)
Ref. No. Description
8570400050 Zenostar Magic Glaze Flu Spray 50 ml*
8570500002 Zenostar Glaze 2 g
8570710002 Zenostar Art Stain A1/A2/A3 2 g
8570720002 Zenostar Art Stain A3,5 2 g
8570730002 Zenostar Art Stain A4 2 g
8570740002 Zenostar Art Stain B1/B2 2 g
8570750002 Zenostar Art Stain B3/B4 2 g
8570760002 Zenostar Art Stain C1/C2/C3 2 g
8570770002 Zenostar Art Stain C4 2 g
8570780002 Zenostar Art Stain D2/D3 2 g
Ref. No. Description
8570790002 Zenostar Art Stain D4 2 g
8570800002 Zenostar Art Stain BL1/BL2 2 g
8570810002 Zenostar Art Stain BL3/BL4 2 g
8570830002 Zenostar Art Incisal Stain Grey-Violet 2 g
8570840002 Zenostar Art Incisal Stain Transpa-Blue 2 g
8390210015 Zenostar Stain Liquid 15 ml
8390220015 Zenostar Stain Liquid Spezial 15 ml
8395090000 Brush CB 1
8599610000 Zenostar Art Module Focus shade guide
contents of the powder / paste sets and the 3D-add-on at a glance
*Zenostar Art Module Focus (international) Ref. No. 8540235SET delivered without "Zenostar Magic Glaze Flu Spray 50 ml".
21
Zenostar Art Module Focus Paste
Ref. No. 8540250SET Ref. No. 8540255SET (International)
Ref. No. Description
8570400050 Zenostar Magic Glaze Flu Spray 50 ml*
8570500002 Zenostar Glaze 2 g
8571710003 Zenostar Art Stain Paste A1/A2/A3 3 g
8571720003 Zenostar Art Stain Paste A3,5 3 g
8571730003 Zenostar Art Stain Paste A4 3 g
8571740003 Zenostar Art Stain Paste B1/B2 3 g
8571750003 Zenostar Art Stain Paste B3/B4 3 g
8571760003 Zenostar Art Stain Paste C1/C2/C3 3 g
8571770003 Zenostar Art Stain Paste C4 3 g
8571780003 Zenostar Art Stain Paste D2/D3 3 g
Ref. No. Description
8571790003 Zenostar Art Stain Paste D4 3 g
8571800003 Zenostar Art Stain Paste BL1/BL2 3 g
8571810003 Zenostar Art Stain Paste BL3/BL4 3 g
8571830003 Zenostar Art Incisal Stain Paste Grey-Violet 3 g
8571840003 Zenostar Art Incisal Stain Paste Transpa-Blue 3 g
8390210015 Zenostar Stain Liquid 15 ml
8390220015 Zenostar Stain Liquid Spezial 15 ml
8395090000 Brush CB 1
8599610000 Zenostar Art Module Focus shade guide
*Zenostar Art Module Focus (international) Ref. No. 8540255SET delivered without "Zenostar Magic Glaze Flu Spray 50 ml".
Zenostar 3D-add-on (only Powder)
Stains – single items
Ref. No. Description
8570850002 Zenostar Art Stain 3D-1, 2 g
8570860002 Zenostar Art Stain 3D-2, 2 g
8570870002 Zenostar Art Stain 3D-3, 2 g
8570880002 Zenostar Art Stain 3D-4, 2 g
8570890002 Zenostar Art Stain 3D-5, 2 g
8570900002 Zenostar Art Stain 3D-6, 2 g
8570910002 Zenostar Art Stain 3D-7, 2 g
22
Zenostar Art Module Complete Powder
Ref. No. 8540220SET Ref. No. 8540225SET (International)
Ref. No. Description
8523510015 Zenoflex dimension One Uni Light 15 g
8523520015 Zenoflex dimension One Uni Intense 15 g
8534510002 Zenoflex dimension Core Stain A 2 g
8534520002 Zenoflex dimension Core Stain B 2 g
8534530002 Zenoflex dimension Core Stain C 2 g
8534540002 Zenoflex dimension Core Stain D 2 g
8570000050 Zenostar Magic Glaze Spray 50 ml
8570400050 Zenostar Magic Glaze Flu Spray 50 ml*
8570500002 Zenostar Glaze 2 g
8570510002 Zenostar Stain White 2 g
8570520002 Zenostar Stain Black 2 g
8570530002 Zenostar Stain Grey 2 g
8570540002 Zenostar Stain Caramel 2 g
8570550002 Zenostar Stain Orange 2 g
8570560002 Zenostar Stain Ocker 2 g
8570570002 Zenostar Stain Peach 2 g
8570580002 Zenostar Stain Melon 2 g
8570590002 Zenostar Stain Blue 2 g
8570600002 Zenostar Stain Steel 2 g
8570610002 Zenostar Stain Violet 2 g
8570620002 Zenostar Stain Gum 2 g
8570630002 Zenostar Stain Marone 2 g
8570640002 Zenostar Stain Olive 2 g
8570650002 Zenostar Stain Ivory 2 g
8570660002 Zenostar Stain Yellow 2 g
Ref. No. Description
8570670002 Zenostar Body Stain A 2 g
8570680002 Zenostar Body Stain B 2 g
8570690002 Zenostar Body Stain C 2 g
8570700002 Zenostar Body Stain D 2 g
8570710002 Zenostar Art Stain A1/A2/A3 2 g
8570720002 Zenostar Art Stain A3,5 2 g
8570730002 Zenostar Art Stain A4 2 g
8570740002 Zenostar Art Stain B1/B2 2 g
8570750002 Zenostar Art Stain B3/B4 2 g
8570760002 Zenostar Art Stain C1/C2/C3 2 g
8570770002 Zenostar Art Stain C4 2 g
8570780002 Zenostar Art Stain D2/D3 2 g
8570790002 Zenostar Art Stain D4 2 g
8570800002 Zenostar Art Stain BL1/BL2 2 g
8570810002 Zenostar Art Stain BL3/BL4 2 g
8570830002 Zenostar Art Incisal Stain Grey-Violet 2 g
8570840002 Zenostar Art Incisal Stain Transpa-Blue 2 g
8390210015 Zenostar Stain Liquid 15 ml
8390220015 Zenostar Stain Liquid Spezial 15 ml
8590040015 Zenoflex dimension Core Stain Liquid 15 ml
8390070050 X -Carving Liquid retain 50 ml
8395090000 Brush CB 1
8599600000 Zenostar Art Module Focus shade guide
8599610000 Zenostar Art Module shade guide
*Zenostar Art Module Complete (international) Ref. No. 8540225SET delivered without "Zenostar Magic Glaze Flu Spray 50 ml".
23
Zenostar Art Module Complete Paste
Ref. No. 8540240SET Ref. No. 8540255SET (International)
Ref. No. Description
8523510015 Zenoflex dimension One Uni Light 15 g
8523520015 Zenoflex dimension One Uni Intense 15 g
8534510002 Zenoflex dimension Core Stain A 2 g
8534520002 Zenoflex dimension Core Stain B 2 g
8534530002 Zenoflex dimension Core Stain C 2 g
8534540002 Zenoflex dimension Core Stain D 2 g
8570000050 Zenostar Magic Glaze Spray 50 ml
8570400050 Zenostar Magic Glaze Flu Spray 50 ml*
8570500002 Zenostar Glaze 2 g
8571510003 Zenostar Stain Paste White 3 g
8571520003 Zenostar Stain Paste Black 3 g
8571530003 Zenostar Stain Paste Grey 3 g
8571540003 Zenostar Stain Paste Caramel 3 g
8571550003 Zenostar Stain Paste Orange 3 g
8571560003 Zenostar Stain Paste Ocker 3 g
8571570003 Zenostar Stain Paste Peach 3 g
8571580003 Zenostar Stain Paste Melon 3 g
8571590003 Zenostar Stain Paste Blue 3 g
8571600003 Zenostar Stain Paste Steel 3 g
8571610003 Zenostar Stain Paste Violet 3 g
8571620003 Zenostar Stain Paste Gum 3 g
8571630003 Zenostar Stain Paste Marone 3 g
8571640003 Zenostar Stain Paste Olive 3 g
8571650003 Zenostar Stain Paste Ivory 3 g
8571660003 Zenostar Stain Paste Yellow 3 g
Ref. No. Description
8571670003 Zenostar Body Stain Paste A 3 g
8571680003 Zenostar Body Stain Paste B 3 g
8571690003 Zenostar Body Stain Paste C 3 g
8571700003 Zenostar Body Stain Paste D 3 g
8571710003 Zenostar Art Stain Paste A1/A2/A3 3 g
8571720003 Zenostar Art Stain Paste A3,5 3 g
8571730003 Zenostar Art Stain Paste A4 3 g
8571740003 Zenostar Art Stain Paste B1/B2 3 g
8571750003 Zenostar Art Stain Paste B3/B4 3 g
8571760003 Zenostar Art Stain Paste C1/C2/C3 3 g
8571770003 Zenostar Art Stain Paste C4 3 g
8571780003 Zenostar Art Stain Paste D2/D3 3 g
8571790003 Zenostar Art Stain Paste D4 3 g
8571800003 Zenostar Art Stain Paste BL1/BL2 3 g
8571810003 Zenostar Art Stain Paste BL3/BL4 3 g
8571830003 Zenostar Art Incisal Stain Paste Grey-Violet 3 g
8571840003 Zenostar Art Incisal Stain Paste Transpa-Blue 3 g
8390210015 Zenostar Stain Liquid 15ml
8390220015 Zenostar Stain Liquid Spezial 15 ml
8590040015 Zenoflex dimension Core Stain Liquid 15ml
8390070050 X -Carving Liquid retain 50 ml
8395090000 Brush CB 1
8599600000 Zenostar Art Module Focus shade guide
8599610000 Zenostar Art Module shade guide
*Zenostar Art Module Complete (international) Ref. No. 8540225SET delivered without "Zenostar Magic Glaze Flu Spray 50 ml".
X Ceramic-Hotline +49 72 31/ 37 05-600
5301
09e.
03.0
2/13
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