Instructions for useINTRA LUX motor K 200 - REF 1.000.6717 |INTRA LUX motor K 200 F - REF 1.002.1912

Sales:KaVo Dental GmbHBismarckring 39D-88400 BiberachTel. +49 7351 56-0Fax +49 7351 56-1488

Manufacturer:Kaltenbach & Voigt GmbHBismarckring 39D-88400 Biberachwww.kavo.com

Table of contents 1

Table of contents

Table of contents .................................................................................................................................................... 1 User instructions ..................................................................................................................................................... 4

Warranty terms and conditions ............................................................................................................................ 6 Safety ..................................................................................................................................................................... 8

Description of safety instructions ......................................................................................................................... 8Description of safety instructions: Warning symbol ....................................................................................... 8Description of safety instructions: Structure .................................................................................................. 9Description of safety instructions: Description of levels of danger .............................................................. 10

Proper use ......................................................................................................................................................... 12Safety instructions ............................................................................................................................................. 14

Product description ............................................................................................................................................... 18

Technical data ................................................................................................................................................... 19Transportation and storage conditions .............................................................................................................. 22

Table of contents 2

First use ................................................................................................................................................................ 23

Connection to the supply hose .......................................................................................................................... 23Spray water regulation ...................................................................................................................................... 24Connecting the attachments .............................................................................................................................. 25

Connecting the attachments: Attaching ...................................................................................................... 26Connecting the attachments: Removal ....................................................................................................... 28

Troubleshooting .................................................................................................................................................... 29

Check for malfunctions before initial startup ..................................................................................................... 29Troubleshooting ................................................................................................................................................. 30

Troubleshooting: Changing the high-pressure lamp ................................................................................... 30Troubleshooting: Exchanging the O-rings ................................................................................................... 31

The setup methods follow DIN EN ISO 17664. .................................................................................................... 33

Preparation at the site of use ............................................................................................................................ 33

Table of contents 3

Cleaning ............................................................................................................................................................ 34Cleaning: Manual cleaning of the exterior ................................................................................................... 35Cleaning: Manual cleaning of the inside ..................................................................................................... 36Cleaning: Mechanical cleaning of the exterior and interior ......................................................................... 39

Disinfection ........................................................................................................................................................ 40Disinfection: Manual disinfection of the the exterior .................................................................................... 41Disinfection: Manual disinfection of the interior ........................................................................................... 43Disinfection: Mechanical disinfection of the exterior and interior ................................................................ 44

Drying ................................................................................................................................................................ 45Care products and systems - Servicing ............................................................................................................. 46Packaging .......................................................................................................................................................... 47Sterilization ........................................................................................................................................................ 48Storage .............................................................................................................................................................. 49

Accessories .......................................................................................................................................................... 50

User instructions 4

User instructions

Dear user,KaVo hopes that you enjoy your new high-quality product. Following theinstructions below will allow you to work smoothly, economically and safely.

Symbols

See the section Safety/Warning Symbols

Important information for users and technicians

Non-sterilizable

User instructions 5

CE mark (Communauté Européenne). A product with this markmeets the requirements of the relevant EC directives, i.e. the stan‐dards applicable in Europe.Action request

Target group

This document is intended for dentists and their assistants. The section onstarting up is also intended for service technicians.

User instructions 6

Warranty terms and conditions

The following warranty conditions apply to this KaVo medical device:

KaVo provides the end customer with a warranty of proper function andguarantees zero defects in respect of material and processing for a periodof 24 months from data of invoice, subject to the following conditions:In case of justified complaints, KaVo will honor its warranty with a repair orfree replacement. Other claims of any nature whatsoever, in particular withrespect to compensation, are excluded. In the event of default, gross neg‐ligence or intent, this shall only apply in the absence of mandatory legalregulations to the contrary.KaVo cannot be held liable for defects and their consequences that are ormay be due to natural wear, improper handling, cleaning or maintenance,non-compliance with operating or connection instructions, calcination orcorrosion, contaminated air or water supplies or chemical or electrical fac‐tors deemed abnormal or impermissible in accordance with KaVo's instru‐ctions for use or other manufacturer specifications. The warranty does not

User instructions 7

usually cover lamps, light conductors made of glass and glass fibers, glas‐sware, rubber parts and the colorfastness of plastic parts.No liability is assumed when defects or their consequences are derivedfrom manipulations or changes to the product by the customer or a thirdparty.Service warranty claims will only be accepted if the product is submittedalong with proof of purchase in the form of a copy of the invoice/deliverynote. The dealer, purchase date, unit number or type and serial numbermust be clearly visible on this document.

Safety 8

Description of safety instructions: Warning symbol

Warning symbol

Safety 9

Description of safety instructions: Structure

DANGER

The introduction describes the type and source of the danger.This section describes the possible consequences of misuse.▶ The optional step contains necessary measures for avoiding hazards.

Safety 10

Description of safety instructions: Description of levels of danger

The herein cited safety instructions with the three levels of danger will helpavert property damage and injury.

CAUTION

CAUTIONindicates a hazardous situation that can lead to property damage or minorto moderate injury.

WARNING

WARNINGindicates a hazardous situation that can lead to serious injury or death.

Safety 11

DANGER

DANGERindicates a maximum hazardous situation that can directly cause seriousinjury or death.

Safety 12

Proper use

The motor is- a type 2, dental electrical low-voltage motor according to DIN EN IEC60601-1.- intended to drive and operate a dental handpiece or contra-angle hand‐piece equipped with a handpiece connection according to ISO 3964.- not permitted for use in explosive areas.- only intended for dental use. Any misuse or change to the product is im‐permissible and can be hazardous.- a medical device according to relevant national statutory regulations.

According to these provisions, this medical device may only be used for thedescribed application by a knowledgeable user. The following must be ob‐served:▪ the applicable health and safety regulations▪ the applicable accident prevention regulations

Safety 13

▪ these instructions for use

According to these regulations, the user is required to:▪ Only use equipment that is operating correctly▪ use the equipment for the proper purpose.▪ to protect himself, the patient and third parties from danger.▪ to avoid contamination from the product.

Safety 14

Safety instructions

CAUTION

Premature wear and malfunctioning from improper storage during longperiods of nonuse.Shortened product life.▶ The instrument must be cleaned, serviced and stored dry if it has not

been used for a long period.

CAUTION

Injury or damage due to wear.Irregular running noise, significant vibration, overheating, imbalance orinsufficient grip▶ Stop work and seek service support.

Safety 15

WARNING

Risks from electromagnetic fields.The functions of implanted systems (such as pacemakers) can be influ‐enced by electromagnetic fields.▶ Ask patients before treatment and counsel them about the risks.

WARNING

ElectricityElectrical shock from incorrectly connecting a non-KaVo system to themedical device.▶ When installing the operating the medical device for treatments and

equipment from other manufacturers, observe the provisions of "Pro‐tection from electrical shock," "Leakage current," and "Not groundingthe application part" in accordance with DIN EN IEC 60601-1.

▶ The medical device may only be combined with a treatment unit re‐leased by KaVo.

Safety 16

CAUTION

Risks from the lack of control equipment.Hazards can arise if control equipment is not available for changing thespeed and the direction of rotation.▶ The connected dental treatment unit must have control equipment for

changing the speed and direction of rotation.▶ In addition, the accompanying documents must refer to them due to

responsibilities relating to from safety, reliability and performance.▶ The medical device may only be combined with a treatment unit re‐

leased by KaVo.

WARNING

Damage from soiled and moist cooling air.Contaminated and moist cooling air can cause malfunctions and lead topremature bearing wear.▶ In general, ensure dry, clean uncontaminated cooling air according to

EN ISO 7494- -2.

Safety 17

NoteThis medical device in conjunction with the dental treatment unit meetsthe requirements of DIN EN IEC 60601-1-2.

The following individuals are authorized to repair and service KaVo pro‐ducts:▪ Technicians at the KaVo branches throughout the world▪ Technicians specially trained by KaVo

The present product is subject to the EC Directive on used electrical andelectronic devices and must be disposed within Europe at a special facility.Further information can be obtained from KaVo or a dental distributor.

Product description 18

Product description

INTRA LUX Motor K 200, Mat. No. 1.000.6717INTRA LUX Motor K 200 F, Mat. No. 1.002.1912

Product description 19

Technical data

Motor electronics Material nos. 0.641.1020,0.641.1120, 0.641.1140,0.696.0161 and 1.004.4317

Motor voltage min. 1.6 – 2.5 V DC, max. 26 V DCMotor speed min. 400 rpm, max. 40,000 rpmMotor torque max. 2.6 Ncm (0.01924 foot-pound)

Ask the manufacturer for the connected loads on the device side and aconnection diagram for the connection side.

Product description 20

Mode Exposure mode: 2 min. on, 5 min.off

Operating voltage of the high-press‐ure lamp

3.0 – 3.5 V DC (KaVo recommends3.2 V DC)

Performance of the high pressurebulb

max.2.5 Watt

Cooling air 2.5 - 4.5 bar (36.3 – 65.3 psi)Amount of cooling air 32 ± 4 NL/min.Air exiting the motor coupling 7.5 ± 1.5 NL/min.Spray air 1.0 - 2.5 bar (14.5 – 36.3 psi)Spray water 0.8 - 2.0 bar (11.6 – 29.0 psi)

All dental handpieces and contra-angle handpieces can be connected toan ISO 3964 compliant handpiece connection.

Product description 21

NoteThe INTRA LUX Motor K 200/K 200 F can only be combined with thespecified motor electronics.

Product description 22

Transportation and storage conditions

CAUTION

Hazard starting up the medical device after it has been stored refrigerated.This can cause the medical device to malfunction.▶ The temperature of very cold products must be raised to a range of

20°C (68°F) to 25°C (77°F).

Temperature: -50 °C (-58°F) to 80°C (176°F)

Relative humidity: Non-condensing

Air pressure: 700 hPa (10 psi) to 1060 hPa (15 psi)

Protect from moisture.

First use 23

Connection to the supply hose

Slightly wet the O-rings on the connection hose with KAVOspray.Insert the plug-in connector ① into the motor bearing end plate (note theposition of the plug contacts), and tighten the screw connection ② in thedirection of the arrow.

NoteDetails on the hose connection can be obtained from the manufacturer.

First use 24

Spray water regulation

Turn the regulating sleeve ③ to the left or right to meter the spray water.Maximum throughput is achieved when the "KaVo" imprint on the regulatingsleeve is aligned with the button ④.

First use 25

Connecting the attachments

All handpieces and contra-angle handpieces can be mounted with the INT‐RAmatic connection DIN EN ISO 3964.

CAUTION

Attaching or removing instruments during rotationCan cause damage.▶ Do not attach or remove the instruments during rotation.▶ Only use reliable handpieces.

First use 26

Connecting the attachments: Attaching

Insert the instrument into the LUX motor until it locks in place. Turn theinstrument until the catch audibly locks.

First use 27

CAUTION

Make sure that the instrument is firmly seated on the INTRA LUX motorK 200 / K 200 F.If the instrument accidentally releases from the INTRA LUX motor K 200 /K 200 F during treatment, it can be dangerous to the patient and user.▶ Pull on the instrument before each use to check that it is engaged and

locked in place.

First use 28

Connecting the attachments: Removal

Pull the instrument off the motor in an axial direction.

Troubleshooting 29

Check for malfunctions before initial startup

▪ The motor becomes too hot while idling:- Check the amount of cooling air being supplied.

▪ The motor runs too hot under load:- Also check the handpiece.

▪ Intermittent pauses or uneven running:- Replace the carbon brushes.

▪ Motor coupling O-ring missing:Replace O-rings.

CAUTION

Missing or damaged O-ringsIf the O-rings are missing and damaged, malfunctions and premature fai‐lure can occur.▶ Check if all O-rings are on the coupling and undamaged.

Troubleshooting 30

Troubleshooting: Changing the high-pressure lamp

Press the button ① while pulling off the sleeve ② in the direction of thearrow. Turn the ring ③ until the lamp is exposed ④. Push the lamp ④ outof the holder in the direction of the arrow and lift it out. Insert a new lampin the recess so that the contact surfaces mate with those in the holder.Push the lamp into the holder. To secure the lamp, turn the ring ③, mountthe sleeve ② and engage it in place.

Troubleshooting 31

Troubleshooting: Exchanging the O-rings

Press the O-rings between your fingers to form a loop.Slide the O-rings forwards and remove them. Insert new O-rings into thegrooves. Spray with KAVOspray.

CAUTION

Vaseline, oils or other greases.This can cause malfunctions.▶ Do not use Vaseline, oils or other greases on this medical device.

Troubleshooting 32

NoteThe O-ring on the motor attachment may only be lubricated with a cottonball which has been coated with KAVOspray.

The setup methods follow DIN EN ISO 17664. 33

Preparation at the site of use

CAUTION

Hazard from nonsterile products.An infection hazard exists from contaminated medical devices.▶ Observe suitable personal protective measures.

▶ Remove residual cement, composite or blood at the site of use.▶ The medical device must be dry when transporting it to be prepared.

Do not place it in a solution or the like.▶ The medical device should be prepared as close to the treatment time

as possible.

The setup methods follow DIN EN ISO 17664. 34

Cleaning

CAUTION

Malfunctions from cleaning in the ultrasonic unit.Defects in the product.▶ Only clean manually!

The setup methods follow DIN EN ISO 17664. 35

Cleaning: Manual cleaning of the exterior

Required accessories:▪ Tap water 30°C ± 5 °C (86°F ± 41°F) and a 60 to 70% alcohol solution▪ Soft cotton cloth

▶ First wipe off the outside surfaces of the motor with a cloth moistenedwith water, then wipe with a cloth moistened with 60 to 70% alcoholsolution, and then dry with a soft cotton cloth.

The setup methods follow DIN EN ISO 17664. 36

Cleaning: Manual cleaning of the inside

Required accessories:▪ Tap water 30°C ± 5 °C (86°F ± 41°F) and a 60 to 70% alcohol solution▪ Soft cotton cloth

▶ Pull off the sleeve from the motor (once a week).

The setup methods follow DIN EN ISO 17664. 37

▶ Rub the motor with a dry cloth to remove residual oil.

The setup methods follow DIN EN ISO 17664. 38

▶ First wipe off the motor sleeve with a cloth moistened with water, thenwipe the inside with a cloth moistened with 60 to 70% alcohol solution,and then dry with a soft cotton cloth.

The setup methods follow DIN EN ISO 17664. 39

Cleaning: Mechanical cleaning of the exterior and interior

Not applicable.

NoteGerm formationInfections- After treating a patient, allow spray air and spray water to exit for at least20 seconds.

The setup methods follow DIN EN ISO 17664. 40

Disinfection

CAUTION

Malfunctioning from using a disinfectant bath or chlorine-containing disin‐fectant.Defects in the product.▶ Only disinfect manually!

The setup methods follow DIN EN ISO 17664. 41

Disinfection: Manual disinfection of the the exterior

KaVo recommends the following products based on material compatibility.The microbiological efficacy must be ensured by the disinfectant manufac‐turer.

▶ Microcide AF by Schülke&Mayr (liquid or cloths)▶ FD 322 by Dürr▶ CaviCide by Metrex

Required tools:Cloths for wiping off the medical device.

NoteObserve the instruction for use for the disinfectant.

The setup methods follow DIN EN ISO 17664. 42

Spray the disinfectant on a cloth, then thoroughly wipe down the medicaldevice and leave the disinfectant to soak in according to the instructions ofthe disinfectant manufacturer.

NoteDo not place the motor in disinfectant baths.

The setup methods follow DIN EN ISO 17664. 43

Disinfection: Manual disinfection of the interior

The interior of this product is not designed for manual disinfection.

The setup methods follow DIN EN ISO 17664. 44

Disinfection: Mechanical disinfection of the exterior and interior

Not applicable.

The setup methods follow DIN EN ISO 17664. 45

Drying

Manual drying

If there is any residual moisture after cleaning and disinfecting, dry with asoft cotton cloth.The inside and outside of the removed motor sleeve can be dried withcompressed air.

NoteAlways make sure that the supply of cooling air is dry, clean and uncon‐taminated according to EN ISO 7494-2.

Machine drying

Not applicable.

The setup methods follow DIN EN ISO 17664. 46

Care products and systems - Servicing

The bearings of the INTRA LUX Motor K 200 / K 200 F are lubricated witha high-quality lifelong lubricant.

NoteExcess fluids exiting the contra-angle handpiece (oil, cleanser or disin‐fectant) can penetrate the motor and cause a malfunction. Please ensurethat the care instructions supplied with the instruments are always follo‐wed.

NoteRemove the motor sleeve once a week, and use a dry cloth to wipe off theinside and outside of the motor sleeve and the outside of the open motor.

The setup methods follow DIN EN ISO 17664. 47

Packaging

Not applicable for the medical product INTRA LUX Motor K 200 / K 200 F.

NoteOnly the removable motor sleeve can be sterilized in an autoclave up to135°C.

The setup methods follow DIN EN ISO 17664. 48

Sterilization

Not applicable for the medical product INTRA LUX Motor K 200 / K 200 F.

NoteOnly the removable motor sleeve can be sterilized in an autoclave up to135°C.

The setup methods follow DIN EN ISO 17664. 49

Storage

Prepared products should be stored protected germ-free from dust in a dry,dark and cool room.

Accessories 50

Accessories

Accessories obtainable from dental and medical suppliers.

Material summary Mat. no.High-pressure bulb 1.002.2928O-ring 0.200.6120Airflow measuring tube 0.411.4441

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