Instructions and Parts List Important Safety …...Included with each machine is an Instructions and Parts List manual. Technical Assistance / Replacement Parts and Additional Manuals:

Instructions and Parts List

800rf Type 40800

RandomCase Sealer

with

AccuGlide 3Taping Heads

"3M-Matic"and "AccuGlide" are Trademarks of, 3M St. Paul, MN 55144-1000Printed in U.S.A.

© 3M 2012 44-0009-2085-8 (B030912-NA)

Serial No. For reference, record machine serial number here.

Important SafetyInformation

Spare Parts

™

3M-Matic™ BEFORE INSTALLING OR OPERATING THIS EQUIPMENTRead, understand, and follow all safety and operating instructions.

It is recommended you immediately order the spare parts listed in the "Spare Parts/Service Information" section. These parts are expected to wear through normal use, and should be kept on hand to minimize production delays.

3M Industrial Adhesives and Tapes3M Center, Building 220-5E-06St. Paul, MN 55144-1000

This instruction manual covers safety aspects, handling and transport, storage, unpacking, preparation, installation, operation, adjust-ments, maintenance, troubleshooting, repair work and servicing plus parts list of the 3M-Matic 800rf Random case sealer.


Edition March 2012

Copyright 3M 2012All rights reserved

The manufacturer reserves the right to change the product at any time without notice.

2012 March800rf-NA

3M-Matic™, AccuGlide™ and Scotch™ are Trademarks of 3M St. Paul, MN 55144-1000Printed in U.S.A.


To Our Customers:

This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up and tested in the factory with Scotch® tapes. If technical assistance or replacement parts are needed, call or fax the appropriate number listed below.

Included with each machine is an Instructions and Parts List manual.

Technical Assistance / Replacement Parts and Additional Manuals:

Contact your local service provider. Provide the customer support coordinator with the model/ machine name, machine type, and serial number that are located on the identifi cation plate - (For example: Model 800rf - Type 40800 - Serial Number 13282).

Replacement Parts and Service Information

i

Replacement Parts and Additional Manuals

Order parts by part number, part description, and quantity required.

When ordering parts or additional manuals, include model/machine name,

machine type, and serial number that are located on the identifi cation plate

(For example: Model 800rf - Type 40800 - Serial Number 13282).

For Commercial Use Only

Identifi cation Plate

THIS PAGE IS BLANK

3M-Matic™, AccuGlide™ and Scotch™

are Trademarks of 3M, St. Paul, MN 55144-1000Printed in U.S.A.


ii

Replacement Parts And Service Information

To Our Customers:

This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up

and tested in the factory with Scotch® tapes. If any problems occur when operating this equipment and

you desire a service call or phone consultation, call, write, or fax the appropriate number listed below.


SERVICE, REPLACEMENT PARTS, AND ADDITIONAL MANUALS

AVAILABLE DIRECT FROM:

Order parts by part number, part description, and quantity required. Also, when ordering parts

or additional manuals, include model/machine name, machine type, and serial number that are

located on the identifi cation plate.

THIS PAGE IS BLANK

TABLE OF CONTENTS - MANUAL 1: 800rf Random Case Sealer (For Taping Head Information - See MANUAL 2: AccuGlide 3 Taping Heads - 2 Inch)

800rf Random Case Sealer Page

Cover Page Replacement Parts and Service Information ........................................................................ i - ii Table of Contents ................................................................................................................. iii - v Acronyms and Abbreviations ................................................................................................ vi

1. Introduction

1.1 Manufacturing Specifi cations / Description / Intended Use ......................................... 1 - 2 1.2 How to Read and Use the Manual ................................................................................ 2 1.2.1 Importance of the Manual .................................................................................. 2 1.2.2 Manual Maintenance ......................................................................................... 2 1.2.3 Consulting the Manual ........................................................................................ 2 1.2.4 How to Update the Manual in Case of Modifi cations ........................................... 2

2. General Information

2.1 Identifi cation Data ......................................................................................................... 3 2.2 After-Sale Service ......................................................................................................... 3 2.3 Warranty / Contents ...................................................................................................... 4

3. Safety

3.1 General Safety Information ........................................................................................... 5 3.2 Signal Words Explanation ............................................................................................. 5 3.3 Table of Warnings .......................................................................................................... 6 - 7 3.4 Operator’s Qualifi cations Defi nition .............................................................................. 8 3.5 Number of Operators .................................................................................................... 8 3.6 Safe Use of the Machine Instructions ........................................................................... 8 3.7 Residual Hazards .......................................................................................................... 8 3.8 Prevent Other Hazards - Recommendations and Measures ........................................ 8 3.9 Personal Safety Measures ........................................................................................... 8 3.10 Incorrect / Predictable Actions Not Allowed .................................................................. 8 3.11 Operator's Required Skill Levels .................................................................................. 9 3.12 Component Locations .................................................................................................. 10 3.13 Table of Warnings and Replacement Labels ................................................................ 11

4. Technical Specifi cations

4.1 Power Requirements .................................................................................................... 12 4.2 Operating Rate ............................................................................................................. 12 4.3 Operating Conditions .................................................................................................... 12 4.4 Tape .............................................................................................................................. 12 4.5 Tape Width .................................................................................................................... 12 4.6 Tape Roll Diameter ....................................................................................................... 13 4.7 Tape Application Leg Length - Standard .......................................................................13 Tape Application Leg Length - Optional 4.8 Box Board ..................................................................................................................... 13 4.9 Box Weight and Size Capacities ................................................................................... 13 4.10 Machine Noise Levels ................................................................................................... 14 4.11 Machine Dimensions / Power Requirements ................................................................. 14 4.12 Set-Up Recommendations ............................................................................................ 14

iii 2012 March800rf-NA

8

THIS PAGE IS BLANK

TABLE OF CONTENTS (continued)

i

5. Shipment, Handling, and Storage

5.1 Packed Machine Shipment and Handling .......................................................................... 15 5.2 Overseas Shipment Packaging (Optional) ......................................................................... 15 5.3 Handling and Transportation of Uncrated Machine ............................................................ 15 5.4 Machine Storage ................................................................................................................ 15

6. Unpacking

6.1 Uncrating ............................................................................................................................ 16 6.2 Packaging Materials Disposal ............................................................................................ 16

7. Installation

7.1 Operating Conditions ......................................................................................................... 17 7.2 Space Requirements for Machine Operation and Maintenance ........................................ 17 7.3 Tool Kit / Parts Supplied with the Machine ......................................................................... 17 7.4 Machine Positioning / Bed Height ...................................................................................... 17 7.5 Plastic Ties Removal .......................................................................................................... 18 7.6 Assembly Completion / Machine Set-Up ............................................................................. 18 - 21 7.7 Preliminary Electric Inspection ............................................................................................ 22 7.8 Phases Inspection (for 3 phase).......................................................................................... 22 7.9 Completion of Taping Head ..................................................................................................23

8. Controls 8.1 Control Board .................................................................................................................... 24

9. Operation

9.1 Operation ........................................................................................................................... 25 - 27 9.2 Operation Methods .............................................................................................................. 27 9.3 Stop Methods ...................................................................................................................... 27 9.4 Alarms ................................................................................................................................ 28

10. Safety devices

10.1 Blade Guards .................................................................................................................... 29 10.2 Emergency Stop Button / Stop Switches ........................................................................... 29 10.3 Stop Switches ................................................................................................................... 29 10.4 Electric System ................................................................................................................. 29

11. Set-Up and Adjustments 11.1 Tape Loading on the Top Unit ........................................................................................... 30 11.2 Tape Loading on the Bottom Unit ...................................................................................... 31 11.3 Tope Drum Alignment ...................................................................................................... 31 11.4 Tape Drum Friction Brake Adjustment.................................................................................31 11.5 Adjustment of Taping Units According to the Type of Boxes............................................... 31 11.6 Main Pressure Regulator .................................................................................................. 32 11.7 Centering Guides Pressure .............................................................................................. 32 11.8 Side Drives Pressure Adjustment ..................................................................................... 32 11.9 Box Height Pick-up ........................................................................................................... 33 11.10 Upper Unit Descent Pressure Regulator .......................................................................... 33 11.11 Pneumatic Speed Regulators ........................................................................................... 34 11.12 Speed Regulators of the Rear Flap Folder ....................................................................... 35 11.13 Adjustment of the Upper Unit Height ................................................................................ 35 11.14 Adjustment of the Sensor that Stops the Descent of the Upper Unit ................................. 36 11.15 Adjustments of the Side Compression Rollers ................................................................. 37 11.16 Adjustment of the Magnetic Limit Switch on the Side Drives Air Cylinder.......................... 37 11.17 Use and Adjustments of the Photocells ............................................................................ 38

iv800rf-NA 2012 March

THIS PAGE IS BLANK

11

12. Troubleshooting 12.1 Troubleshooting .............................................................................................................. 39 - 40

13. Maintenance

13.1 Safety Measures (see section 3) .................................................................................... 41 13.2 Tools and Spare Parts Supplied with Machine ................................................................ 41 13.3 Maintenance Operations - Recommended Inspections and Frequency .......................... 41 13.4 Inspections to be Performed Before and After Every Maintenance Operation ................ 41 13.5 Safety Features (Inspection Effi ciency) / Circuit Breaker.................................................. 41 13.6 Machine Cleaning ........................................................................................................... 41 13.7 Cutter Blade Cleaning ..................................................................................................... 41 13.8 Securities Check-up ......................................................................................................... 42 13.9 Machine Lubrication ........................................................................................................ 42 13.10 Lubrication Products ........................................................................................................ 42 13.11 Drive Belt Replacement .................................................................................................. 43 - 44 13.12 Box Drive Belt Tension ..................................................................................................... 45 13.13 Upper Assembly Descent Brake Adjustment ................................................................... 45 13.14 Maintenance Work Log ................................................................................................... 47

14. Additional Instructions

14.1 Machine Disposal Information ........................................................................................ 49 14.2 Fire emergency ............................................................................................................... 49

15. Enclosures and Special Information

15.1 Statement of Conformity ................................................................................................. 49 15.2 Hazardous Substances Emission ................................................................................... 49

16. Technical Documentation and Information

16.1 Electric Diagrams ............................................................................................................ 51 - 53 16.2 Pneumatic Diagrams ....................................................................................................... 54 16.3 Spare Parts / Ordering .................................................................................................... 55 - 57

Drawings and Parts Lists ....................................................................................................... 59 - End of Manual

TAPING HEAD INFORMATION - MANUAL 2: AccuGlide™ 3 Taping Heads - 2 Inch (See MANUAL 2 for Table of Contents)

TABLE OF CONTENTS (continued)

v800rf-NA 2012 March

ABBREVIATIONS AND ACRONYMS

LIST OF ABBREVIATIONS, ACRONYMS

3M-Matic - Trademark of 3M St. Paul, MN 55144- 1000

AccuGlide - Trademark of 3M St. Paul, MN 55144-1000

Scotch - Trademark of 3M St. Paul, MN 55144-1000

Drw. - drawing

Ex. - for example

Fig. - exploded view fi gure no. (spare parts)

Figure - Illustration

Max. - maximum

Min. - minimum

Nr. - number

N/A - not applicable

OFF - machine not operating

ON - machine operating

PLC - Programmable Logic Control

PP - Polypropylene

PU/PUFoam - Polyurethane Foam

PTFE - Polytetrafl ourethelene

PVC - Poly-vinyl chloride

W - Width

H - Height

L - Length

800rf-NA 2012 Marchvi

1-INTRODUCTION

1

1.1 Manufacturing Specifi cations / Description / Intended Use

The 3M-Matic™ Model 800rf Type 40800 Automatic Random Case Sealer with AccuGlide™ 3 Taping Heads is designed to accept fi lled, regular slotted containers from an existing conveyor, fold the top fl aps, and apply a “C” clip of Scotch™ brand Pressure-Sensitive Film Box Sealing Tape to the top and bottom center seams. Two side-drive belt assemblies convey the cases through the machine.

The 800rf Case Sealer is to be used with infeed and exit conveyors supplied by the customer. Do not attempt to run the case sealer without infeed and exit conveyors in place.

800rf-NA 2012 March

3M-MaticTM 800rf Random Case Sealer, Type 40800

2

1-INTRODUCTION (continued)

2012 March800rf-NA

1.2.1 Importance of the Manual

The manual is an important part of the machine; all information contained herein is intended to enable the equipment to be maintained in perfect condition and operated safely. Ensure that the manual is avail-able to all operators of this equipment and is kept up to date with all subsequent amendments. Should the equipment be sold or disposed of, please ensure that the manual is passed on. Electrical and pneu-matic diagrams are included in the manual. Equip-ment using PLC controls and/or electronic compo-nents will include relevant schematics or programs in the enclosure and in addition, the relevant documen-tation will be delivered separately.

1.2.2 Manual Maintenance

Keep the manual in a clean and dry place near the machine. Do not remove, tear, or rewrite parts of the manual for any reason. Use the manual without damaging it. In case the manual has been lost or damaged, ask your after sale service for a new copy.

1.2.3 Consulting the Manual

The manual is composed of:

- Pages which identify the document and the machine- Index of the subjects- Instructions and notes on the machine- Enclosures, drawings and diagrams- Spare parts (last section)

All pages and diagrams are numbered. The spare parts lists are identifi ed by the fi gure identifi cation number. All the notes on safety measures or possible dangers are identifi ed by the symbol:

1.2.4 How to Update the Manual in Case of Modifi cations to the Machine

Modifi cations to the machine are subject to manu-facturer’s internal procedures. The user receives a complete and up-to-date copy of the manual to-gether with the machine. Afterwards the user may receive pages or parts of the manual which contain amendments or improvements made after its fi rst publication. The user must use them to update this manual.

1.1 Manufacturing Specifi cations / Description / Intended Use (continued)

The 800rf Case Sealer is controlled from two operator control panels located on the front left side of the case sealer. These control panels (Electrical Control Panel and Pneumatic Control Panel) have the most-used controls within easy reach of the operator. The case sealer is microprocessor-based and fi rmware con-trolled to maintain maximum and precise control over all operations within the case sealer.

The case sealer may be operated in Random, Fixed, or Bypass mode. A selector switch is located on the top of the Electrical Control Panel.• In Random mode, the case sealer automati-

cally adjusts itself for a wide range of case sizes, providing a tape seal on the top and bottom of the cartons. Random mode is considered the stan-dard operating mode.

• In Fixed mode, the case sealer runs multiple cartons of the same (fi xed) size, providing a tape seal on the top and bottom of the cartons.

• In Bypass mode, the case sealer passes certain containers through the machine, providing a tape seal only on the bottom of the containers. The top of these containers is not sealed.

1.2 How to Read and Use the Instruction Manual

This instruction manual covers safety aspects, han-dling and transport, storage, unpacking, preparation, installation, operation, set-up and adjustments, tech-nical and manufacturing specifi cations, maintenance, troubleshooting, repair work and servicing, electric diagrams, warranty information, disposal (ELV), a defi nition of symbols, plus a parts list of the 3M-Matic 800rf Random case sealer 3M Industrial Adhesives and Tapes Division 3M Center, Bldg. 220-5E-06 St. Paul, MN 55144-1000 (USA) Edition March 2012 Copyright 3M 2012 All rights reserved. The manufac-turer reserves the right to change the product at any time without notice Publication © 3M 2012 44-0009-2085-8.

• Never change operating modes while a box is in the case sealer.

- Change modes only after a box exits the case sealer and before the next box enters the case sealer.

CAUTION

3

2.1 Data Identifying Manufacturer and Machine

2.2 Data for Technical Assistance and Service

2012 March800rf-NA

2-GENERAL INFORMATION

For Commercial Use Only

4 2012 March

Contents—800rf Random Case Sealer

(1) 800rf Random Case Sealer, Type 40800 (1) Upper Tape Drum/Bracket/Hardware (1) Tool/Spare Parts Kit (1) Instruction and Parts Manual

800rf-NA

Scotch®, AccuGlideTM, and 3M-MaticTM are Trademarks of 3M, St. Paul, Minnesota 55144-1000

2-GENERAL INFORMATION (continued)

2.3 Warranty

Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTY OF MERCHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, A CUSTOM OR USAGE OF TRADE:

3M sells its 3M-Matic™ 800rf Adjustable Case Sealer, Type 40800 with the following warranties:

1. The drive belts and the taping head knives, springs and rollers will be free from all defects for ninety (90 days after delivery. 2. All other taping head parts will be free from all defects for three (3) years after delivery. 3. All other parts will be free from all defects for two (2) years after delivery.

If any part is proved to be defective within its warranty period, then the exclusive remedy and 3M’s and seller’s sole obligation shall be, at 3M’s option, to repair or replace the part, provided the defective part is returned immediately to 3M’s factory or an authorized service station designated by 3M. A part will be presumed to have become defective after its warranty period unless the part is received or 3M is notifi ed of the problem no later than fi ve (5) calendar days after the warranty period. If 3M is unable to repair or replace the part within a reasonable time, then 3M at its option, will replace the equipment or refund the purchase price. 3M shall have no obligation to provide or pay for the labor required to install the repaired or replacement part. 3M shall have no obligation to repair or replace (1) those parts failing due to operator misuse, carelessness, or due to any accidental cause other than equipment failure, or (2) parts failing due to non-lubrication, inadequate cleaning, improper operating environment, improper utilities or operator error.

Limitation of Liability: 3M and seller shall not be liable for direct, indirect, special, incidental or consequential damages based upon breach of warranty, breach of contract, negligence, strict liability or any other legal theory.

The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by a written agreement signed by authorized offi cers of 3M and seller.

5

3.1 General Safety Information

Read all the instructions carefully before starting work with the machine; please pay particular atten-tion to sections marked by the symbol:

The machine is provided with a LATCHING EMER-GENCY STOP BUTTON (Figure 3-1); when this button is pressed, it stops the machine at any point in the working cycle. Maintain clear access to power cord while machine is operating. Disconnect plug from power source before machine maintenance (Figure 3-1). Also disconnect air if the machine has a pneumatic system. Keep this manual in a handy place near the machine. This manual contains infor-mation that will help you to maintain the machine in a good and safe working condition.

2012 March800rf-NA

E-Stop

3-SAFETY

3.2 Explanation of Signal Word and Possible Consequences

Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury and/or property damage.

CAUTION:

Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury and/or property damage.

WARNING:

This safety alert symbol identifi es important messages in this manual.READ AND UNDERSTAND THEM

BEFORE INSTALLING OR OPERATING THIS EQUIPMENT.

Figure 3-1

6 2012 March800rf-NA

3-SAFETY (continued)

Figure 3-4

Figure 3-2

Important! Cavity in the conveyor bed. Never put your hands inside any part of the machine while it is working. Serious injury may occur (Figure 3-4).

Figure 3-3

3.3 Table of Warnings

• To reduce the risk associated with mechanical and electrical hazards: − Read, understand, and follow all safety and operating instructions before operating or servicing the case sealer. − Allow only properly trained and qualifi ed personnel to operate and service this equipment.

WARNING

• To reduce the risk associated with hazardous voltage: − Position electrical cord away from foot and vehicle traffi c.

WARNING

• To reduce the risk associated with pinches, entanglement and hazardous voltage: − Turn electrical supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads.

WARNING

• To reduce the risk associated with pinches and entanglement hazards: − Do not leave the machine running while unattended. − Turn the machine off when not in use. − Never attempt to work on any part of the machine, load tape, or remove jammed boxes from the machine while the machine is running.

WARNING

Start

7


2012 March800rf-NA

Important! Side fl ap compression rollers. Never keep hands on the box while it is driven by the belts (Figure 3-7).Important! Drive belts. Never work on the machine with loose hair or loose garments such as scarfs, ties or sleeves. Although protected, the drive belts may be dangerous (Figure 3-8).

Figure 3-7

WARNINGSharp Blade

Figure 3-8

Figure 3-5

Figure 3-6

• To reduce the risk associated with sharp blade hazards: − Keep hands and fi ngers away from tape cutoff blades under orange blade guards. The blades are extremely sharp.

WARNING

Important! Tape cutting blade. Never remove the safety device which covers the blade on the top and bottom taping units. Blades are extremely sharp. Any error may cause serious injuries (Figure 3-5).

• To reduce the risk associated with pinches hazards: − Keep hands clear of the upper head support assembly as boxes are transported through the machine. − Keep hands, hair, loose clothing, and jewelry away from box compression rollers. − Always feed boxes into the machine by pushing only from the end of the box. − Keep hands, hair, loose clothing, jewelry away from moving belts and taping heads.

CAUTION

• To reduce the risk associated with fi re and explosion hazards: − Do not operate this equipment in potentially fl ammable/explosive environments.

WARNING

• To reduce the risk associated with muscle strain: − Use the appropriate rigging and material handling equipment when lifting or repositioning this equipment. − Use proper body mechanics when removing or installing taping heads that are moderately heavy or may be considered awkward to lift.

WARNING

Forklift on Opposite Side

8


2012 March800rf-NA

3.7 Residual Hazards

The case sealer 800rf incorporates various safety protections which should never be removed or disabled. It is essential that the operator and service personnel be warned that hazards exist which can-not be eliminated.

3.8 Recommendations and Measures to Prevent Other Hazards which Cannot be Eliminated

- The operator must stay on the working position shown in the Operation Section. He must never touch the running driving belts or put his hands inside any cavity. - The operator must pay attention to the blades during the tape replacement.

3.10 Predictable Actions which are Incorrect and Not Allowed

- Never try to stop/hold the box while being driven by the belts.

- Never remove or disable the safety devices.

- Only authorized personnel should be allowed to carry out the adjustments, repairs or maintenance which require operation with reduced safety protections. During such operations, access to the machine must be restricted. When the work is fi nished, the safety protections must immediately be reactivated.

- The cleaning and maintenance operations must be performed after disconnecting the electric power.

- Do not modify the machine or any part of it.

- Clean the machine using only dry cloths or light detergents. Do not use solvents, petrols, etc.

- Install the machine following the suggested layouts and drawings.

3.4 Operator's Qualifi cations

- Machine Operator- Mechanical Maintenance Technician- Electrical Maintenance Technician- Manufacturer’s Technician/Specialist (See Section 3.11)

3.5 Number of Operators

The operations described below have been analyzed by the manufacturer; the recommended number of operators for each operation provides the best and safest work performance.

Note: A smaller or greater number of operators could be unsafe.

3.6 Instructions for a Safe Use of the Machine / Defi nition of Operator's Qualifi cations

Only persons who have the skills described in the skill levels section should be allowed to work on the machine. It is the responsibility of the user to appoint the operators having the appropriate skill level and the appropriate training for each category of job.

3.9 Personal Safety Measures

Safety glasses, safety gloves, safety helmet, safety shoes, air fi lters, ear muffs - None is required except when recommended by the user.

• To reduce the risk associated with mechanical and electrical hazards: − Read, understand, and follow all safety and operating instructions before operating or servicing the case sealer. − Allow only properly trained and qualifi ed personnel to operate and service this equipment.

WARNING

9


2012 March800rf-NA

Operator's Skill Levels Required to Perform the Main Operations on Machine

Skill 1: Machine OperatorThis operator is trained to use the machine with the machine controls, to feed cases into the machine, make adjustments for different case sizes, to change the tape and to start, stop and restart production. Skill 2: Mechanical Maintenance TechnicianThis operator is trained to use the machine as the MACHINE OPERATOR and in addition is able to:• Work with the safety protection disconnected• Check and adjust mechanical parts• Carry out machine maintenance operations/repairsHe is not allowed to work on live electrical components

Skill 2a: Electrical Maintenance TechnicianThis operator is trained to use the machine as the MACHINE OPERATOR and in addition is able to: • Work with the safety protection disconnected• Check and adjust mechanical parts• Carry out machine maintenance operations / re-

pairs / adjustments / repair electrical componentsHe is allowed to work on live electrical panels, connector blocks, control equipment, etc.

Skill 3: Specialist from the ManufacturerSkilled operator sent by the manufacturer or its agent to perform complex repairs or modifi cations (on agreement with the customer).

3.11 Operator's Skill Levels Required to Perform the Main Operations on the Machine

The Table shows the minimum operator's skill for each machine operation.

Important: The factory manager must ensure that the operator has been properly trained on all the machine functions before starting work.

Operation Machine StatusRequired Operator

Skill

Number of Operators

Machine installation and setup Running with safety protections disabled

2 and 2a 2

Adjusting box size Stopped by pressing the EMERGENCY STOP button

1 1

Tape replacement Stopped by pressing the EMERGENCY STOP button

1 1

Blade replacement Electric power disconnected

2 1

Drive belt replacement Electric power disconnected

2 1

Ordinary maintenance Electric power disconnected

2 1

Extraordinary mechanical maintenance

Running with safety protections disabled

3 1

Extraordinary electrical maintenance

Running with safety protections disabled

2a - 3 1

• To reduce the risk associated with mechanical and electrical hazards: − Allow only properly trained and qualifi ed personnel to operate and service this machine

WARNING

10


2012 March

Refer to Figure 3-9 below to acquaint yourself with the various components and controls of the case sealer. Also refer to Manual 2 for taping head components.

Figure 3-9—800rf Case Sealer Components (Left Front View)

800rf-NA

3.12 Component Locations

Top Taping Head

Tape Roll

Pneumatics

Upper HeadAssembly

Side FlapFolding Arm

Rear FlapFolding Arm Case-

PositioningFork Assembly

Air Control Assembly

Case Centering Rails

Powered/ Gated Infeed Conveyor

E-Stop Switch

Main Controls Panel

Main Power Switch

Auto-Centering Side Belt Drive Assemblies

11

Important Safeguards (continued)

Figure 1-1 – Replacement Labels/3M Part Numbers

800rf-NA 2012 March

78-8062-4266-1

78-8070-1336-8on Tape Head

78-8070-1329-3

78-8113-8912-9

Leg Height Adjustment Label(not shown)

3M Logo(not shown)

78-8060-8481-678-8070-1339-2

78-8070-1366-5

78-8113-6750-3

78-8137-1331-6

78-8070-1333-5

78-8070-1317-8

78-8070-1331-9

78-8137-0886-0

78-8095-1141-9

78-8113-6882-4

78-8113-6883-2

78-8137-0221-0


4-SPECIFICATIONS

4.1 Power Requirements

Electrical: 115 Volt, 60Hz, 3.8 A (440 watts) (*Note: Electric Information may not relect machine electrical settings/requirements in your area) The machine is equipped with a 2.4m [8 foot] standard neoprene covered power cord and a grounded plug.

Contact your 3M Representative for power requirements not listed above. Pneumatic – 6 bar gauge pressure [87 PSIG] @ 21 C, 1.01 bar [3.75 SCFM] at 15 boxes per minute A pressure regulator is included Machine requires 75 – 140 PSIG [5.2 – 9.5 BAR] 7.0 SCFM [11.89 m3/h 21oC, 101 kPa] at the regulator, maximum at maximum cycle rate. The optimum operating set point on the gauge is 95 – 100 PSIG.)

4.2 Operating Rate

Box drive belt speed is approximately 0.5 m/s [100 feet per minute]. Infeed conveyor speed: 21m/min Production = 600 boxes/hour (average)

4.5 Tape Width

36mm [1 1/2 inch] minimum to 50mm [2 inch] maximum 800rf Case Sealer. This model offers 3-inch wide upper and lower AccuGlide™ 3 Taping Heads for tape widths from 2 inches [48 millimeters] to 3 inches [72 millimeters].

4.4 Tape

Scotch® pressure-sensitive fi lm box sealing tapes.

4.3 Operating Conditions

Use in dry, relatively clean environments at 4.4o C to 48.9o C [40o F to 120o F] with clean, dry boxes. Note: Machine should not be washed or subjected to conditions causing moisture condensation on components.

• To reduce the risk associated with fi re and explosion hazards: − Do not operate this equipment in potentially fl ammable or explosive environments.

WARNING


4-SPECIFICATIONS (continued)

4.6 Tape Roll Diameter

Up to 410mm [16 inch] maximum on a 76.2mm [3 inch] diameter core.

(Accommodates all system roll lengths of Scotch® fi lm tapes.)

4.7 Tape Application Leg Length – Standard

70mm ± 6mm [2 3/4 inch ±1/4 inch]

Tape Application Leg Length – Optional 50mm ± 6mm [2 inch ±. 1/4 inch] (See "Removing Taping Heads Procedure – Changing the Tape Leg Length")

4.8 Box Board

Style – regular slotted containers – RSC 125 to 275 P.S.I. bursting test, single wall or double wall B or C fl ute. 23-44 lbs. per inch of width Edge Crush Test (ECT)

4.9 Box Weight and Size Capacities

A. Box Weight, fi lled: 65 lbs. [2 kg–30 kg] ,maximum. Minimum must be suffi cient to hold case on the conveyor bed with bottom fl aps fl at.

B. Box Size: Minimum Maximum

Length – 200mm [8.0 inch] 600mm [23.5 inch] Width – 160mm [6.3 inch]* 500mm [20 inch] Height – 140mm [5.5 inch] 500mm [20 inch]

(See "Special Set-Up Procedures".)

Note: The case sealer can accommodate most boxes within the size range listed above. However, if the box

length (in direction of seal) to box height ratio is 0.6 or less, test run several boxes to ensure proper machine performance. DETERMINE THE BOX LIMITATIONS BY COMPLETING THIS FORMULA:

BOX LENGTH IN DIRECTION OF SEAL = SHOULD BE GREATER THAN 0.6 BOX HEIGHT

Any box ratio approaching this limitation should be test run to ensure performance.


4-SPECIFICATIONS (continued)

4.10 Machine Dimensions

4.11 Machine Noise Level:

Acoustic pressure measured at a distance of 1m. from machine with Scotch PVC adhesive tape in operation; 78dB Acoustic radiation pressure at 1.6m. height with Scotch PVC adhesive tape in operation; 73dB Measurement taken with appropriate instrument: (Type SPYRI-MICROPHON 11).

4.12 Set-Up Recommendations:

• Machine must be level. • Customer supplied infeed and exit conveyors (if used) should provide straight and level box entry and exit. • Exit conveyors (powered or gravity) must convey sealed boxes away from machine.

3308mm

694mm 1520mm 1094mm

Max

. 205

0mm

892

mm

112

1mm

Min

. 183

0mm

920

mm

5-SHIPMENT-HANDLING-STORAGE, TRANSPORT

15

5.1 Shipment and Handling of Packed Machine

The machine and the infeed conveyor are shipped in 2 separate packings, fi xed on a wooden pallet. They can be uplift with a normal forklift. The standard pack-ing is suitable for surface and air transportation. Over-sea packing on request.

Packing dimensions800rf l = length: 2880mm: w = width: 1480mm h = height: 2050mm Weight: 617kg Packaging Overall Dimensions (Figure 5-1)

5.2 Packaging for Overseas Shipment (Optional - Figure 5-2)

The machines shipped by sea freight are covered by an aluminum/polyester/polythene bag which contains dehydrating salts.

5.3 Handling and Transportation of Uncrated Machine

The uncrated machine should not be moved except for short distances and indoors ONLY. Without the sup-porting pallet, the machine is exposed to damage and may cause injuries. To move the machine use belts or ropes, paying attention to place them in the points in-dicated using care to not interfere with the lower taping head (Figure 5-3).

5.4 Storage of the Packed or Unpacked Machine

If the machine is not used for a long period, please take the following precautions:

- Store the machine in a dry and clean place.- If the machine is unpacked it is necessary to protect it from dust.- Do not stack anything over the machine.

H

L W

Figure 5-1

Figure 5-2

2012 March

H

L W

800rf-NA

Figure 5-3


16

6.1 Uncrating

The envelope attached to the shipping box contains the uncrating instructions of the machine (Figure 6-1).

Cut straps. Cut out staple positions along the bottom of the shipping box or remove staples with an appropriate tool (Figure 6-2).

After cutting out or removing the staples, lift the shipping box in order to clear the machine (two persons required).

Transport the machine with a fork-lift truck to the oper-ating position. Lift the pallet at the point indicated by labels on the front, back, and right side of the machine Figure 6-3 (weight of machine + pallet = See Specifi cations).

2012 March800rf-NA

6-UNPACKING

6.2 Disposal of Packaging Materials

The 800rf package is composed of:

- Wooden pallet- Cardboard shipping box- Wooden supports- Metal fi xing brackets- PU foam protection- PP plastic straps- Dehydrating salts in bag- Special bag of laminated polyester/aluminium/- Polyethylene (sea freight package only)- Polyethylene protective material

For the disposal of the above materials, please follow the environmental directives or the law in your country.

Figure 6-1

Figure 6-2

Figure 6-3

Removal of Pallet

Loosen and remove nuts and brackets using the open end spanner supplied in the tool box (Figure 6-4).

A cardboard box is located under the machine body. Retrieve the instruction manual for additional proce-dures of the set up. The box also contains parts re-moved for shipping, spare parts and tools.

Cut the stretch fi lm and remove the control board, the guards panel and the accessories box.

Figure 6-4

17

The crate should also contain the following:

• One warning beacon with bracket (electrically connected, but not mounted in place)

7.4 Machine Positioning / Bed Height

Lift the machine with belts or ropes paying attention to place the belts in the points (Figure 7-2).To set the machine bed height, do the following:

7-INSTALLATION

2012 March800rf-NA

The legs on the case sealer can be adjusted to obtain different bed heights from the factory set-point. The bed height can be set from 25-7/8 inches [657mm] minimum through 32 inches [815mm] maximum. Set the bed height as follows:

1. Block up the case sealer frame to allow adequate leg adjustment.

2. Using a 6mm hex key wrench, loosen, but do not remove, two (2) M8 x 16mm socket-head cap screws in one leg. Refer to Figure 7-3.

3. Using the height label as a guide, adjust the leg length to the desired conveyor bed height. Re-tighten the two (2) screws to secure the leg.

4. Adjust the remaining legs in the same way.

Figure 7-3

A tool kit containing some tools are supplied with the machine. These tools should be adequate to set-up the machine, however, other tools supplied by the customer will be required for machine maintenance.

7.3 Tool Kit / Parts Supplied with the Machine

7.1 Operating Conditions

The machine should operate in a dry and relativelyclean environment (See Specifi cations).

7.2 Space Requirements for Machine Operation and Maintenance WorkMinimum distance from wall (Figure 7-1):

A = 1000mm.B = 700mm.Minimum height = 2700mm.

• To reduce the risk associated with muscle strain: − Use the appropriate rigging and material handling equipment when lifting or repositioning this equipment. − Use proper body mechanics when removing or installing taping heads that are moderately heavy or may be considered awkward to lift.

WARNING


Figure 7-2

Figure 7-1

M8 x 16mmSocket Head

Screws

AdjustableLegs

HeightLabel

A

B

18

7-INSTALLATION (continued)

2012 March800rf-NA

7.5 Safety Guards: Inside and Outside Machine Emergency Stop Push-Button

Position and assemble the inside (A) and outside (B) guard panels with the upper and bottom brackets and stiffening profi le plates as shown in the pictures (Figure 7-4).

Inside Safety Guards

Support brackets (upper and bottom); 4+4 socket head screws each bracket (Figure 7-5).

Stiffening profi le plate (upper): 2+2 socket head screws (Figure 7-6).

Outside Safety Guards

Support brackets (upper and bottom); 4+4 socket head screws each bracket.Left hand bracket (with pre-assembled photocell); Right hand bracket (with pre-assembled refl ector). Assemble the emergency push button unit as shown (Figure 7-7 & 7-8).

Stiffening profi le plate (upper): 2+2 socket head screws (Figure 7-9).

7.6 Connection between the Infeed Conveyor 800rf

Lift the infeed conveyor placing the forks under the points where there are the labels (Figure 7-10).

Figure 7-4

Figure 7-5

Figure 7-6

Figure 7-7

Figure 7-8

Figure 7-9

Figure 7-10


A

B

19

• To reduce the risk associated with impact hazards:

− Always use appropriate supporting means when working under the upper drive assembly

WARNING

800rf-NA 2012 March

• To reduce the risk associated with mechanical and electrical hazards: − Allow only properly trained and qualifi ed personnel to operate and/or service this equipment

WARNING

7-INSTALLATION (continued)

(infeed conveyor attachment continued)

Approach the infeed conveyor to the machine and fi x it using the screws previously removed (Figure 7-11).

B10, B1, B2 infeed conveyor photocells connections(Figure 7-12).

Insert the B10, B1 photocells screw connector in the plug on the sealing machine bench as shown. Connect the cable with screw connector deriving from the machine to the relative B2 photocell on the infeed conveyor (Figure 7-13).

Connect air tubes from the sealing machine to the conveyor centering guides cylinder connectors (1) and to conveyor belt cylinders (2). Connects the air tubes to the connectors above mentioned pay attention to the reference numbers (Figure 7-14).

Figure 7-11

Figure 7-12

B10

B10

B1

B1

B2

B2

B2 V11AV11B

VSA VSB

1

22

Figure 7-13

Figure 7-14

20

7-INSTALLATION AND SET-UP (continued)

800rf-NA 2012 March

7.6 Pneumatic & Control Board Connections (continued)

- Connect an air tube to the ON/OFF valve and attach it with a strap.

Minimum inside diameter of the tube 10mm; air pressure 6 BAR.

- Give air to the machine with the ON/OFF valve (Figure 7-15).

Position the control board near the machine. Feeder cables: Connect the cable with multipolar connectors from the machine and from conveyor to the control board (Figure 7-16).

Front and back junction boxes connections (1, 2 - Figure 7-17 & 7-18):

2

1

Figure 7-15

Figure 7-16

Figure 7-18

Figure 7-17

21


800rf-NA 2012 March

Figure 7-19

Figure 7-20

Figure 7-21

(Pneumatic & Control Board Connections - continued)

Front junction box connector (Figure 7-20).

Rear junction box connector. (Figure 7-21).

22

2 E-Stop


7.7 Preliminary Electric Check-Out

Before connecting the machine to the mains please carry out the following operations:

- Make sure that the socket is provided with a ground protection circuit and that both the mains voltage and frequency meet the indications on the name plate of the machine.- Check that the connection of the machine to the mains meets the provisions of law and/or the safety regulations in your country.- Installed power = 0,620 kW- Connect the power cable (A) of the control board to an electric socket c- Standard power supply (See Specifi cations).

7.8 Check-Out Phases (For Three-Phases Only)

Procedure to be followed in order to connect correctly the position of the phases:

- Set the main switch 1 in ON (I) position (Figure 7-23).- Check that safety guard panels are clearly shuts;- Release the emergency stop push buttons rotating them clockwise (Figure 7-24).- Push the AUXILIARIES button 3;- Push the RESET button 4;- Push the START button 5; (Figure 7-25).

Check the rotation direction of the side drive belts. In case of wrong direction of rotation operate as follows:

- Push the STOP (O) button 6 and disconnect the plug (Figure 7-26).- Invert two phases on the terminals of the plug;- Repeat the above mentioned procedure.

800rf-NA 2012 March

A

3

1

56 4

Figure 7-23

Figure 7-22

Figure 7-25

Figure 7-26

Figure 7-24

2

23 800rf-NA 2012 March


7.9 Completion of Taping Heads

See Manual 2 for Complete Instructions:

1. Place the Upper Taping Head in a convenient working position

.2. Use Figure 7-22 and tape threading label. Position the tape supply roll so the adhesive side of tape is facing the front of the taping head as it is pulled from the supply roll.

3. Attach the threading needle to the end of the roll. Guide the threading needle around the wrap roller (Position 1) then back around the one-way tension roller (Position 2).

4. Continue pulling the threading needle down and guide it between the two (2) rollers on the apply arm (Position 3).

5. Pull the threading needle down until the tape travels between the apply plate and the ears of the apply arm (Position 4) until it extends past the applying roller. When properly threaded the adhesive side of the tape should be facing the knurled rollers at position 2 and also position 3.

6. Cut away any excess tape and repeat steps for Lower Taping Head.

Important – Do not cut against the apply roller - roller damage could occur.

One Way Tension Roller

Tension Wrap Roller

Knurled Roller

Wrap Roller

Applying Roller

Threading Needle

#1#2

#3

#4Figure 7-27

24

8.1 Controls Board

1. Main switch (Figure 8-1).2. Emergency stop push button (lockable)3. Auxiliaries push button (control board electrical components habilitation)4. Reset push button (new work cycle predisposition )5. Start push button6. Stop push button7. Voltage warning light8. Thermal switch warning light9. Warning (fl ashing light + buzzer on top guard- not shown)10. Operating mode panel (Figure 8-2). a) Selector switch 1) Operating mode: ‘unchanging box size’ 2) Operating mode: automatic’ 3) Operating mode:‘transit only’11. Warning lights panel a) Cycle time out b) Minimum gap between side belts c) Emergency (emergency push button pressed or safety guard opened) d) Full sealing line e) Low air pressure f) Tape end/breakage

2. Lockable emergency stop push button on Control Panel (Figure 8-3).

Front Junction Box Controls (Figure 8-4).

1. Centering guide pressure regulator2. Side belts (motorizations) pressure regulator3. Box height pick-up pressure regulator4. Upper unit pressure regulator

8-CONTROLS

2012 March800rf-NA

Figure 8-3

Figure 8-4

Figure 8-2

Figure 8-1

2

2

4 32 1

564

7 8

1

ON OFF

3

f) e) c) b) a) d)

10

10

11

11

12

3

E-Stop

9-OPERATION

25

When the 4th photocell is obscured, the side drive belts stop. The gate between the rollers, positions the box correctly (Figure 9-4).

The upper group then comes down on the box after folded the front fl ap, the height pick-up device stops the upper group descent (Figure 9-5).

2012 March800rf-NA

9.1 Operation

- Give air to the machine by the ON/OFF valve, set the main switch to ON (I) position;- Close the safety guards; release the E-stops; - Press AUXILIARIES button,- Press RESET button; press START button.

The box, after passed the infeed conveyor belt, obscures the fi rst photocell (Figure 9-1)

When the second photocell is obscured the infeed conveyor belt goes down in order to stop the next box. The side guides A align the box.The next box obscuring the fi rst photocell cause the infeed conveyor belt stoppage (Figure 9-2).

The side guides open and the box obscures the third photocell. The side drive belts B go against the box and, if the box is longer than 500mm, the rear fl ap folder is controlled (Figure 9-3).

Figure 9-1

Figure 9-2

Figure 9-3

Figure 9-4

Figure 9-5

B

A

26

C

Simultaneously the rear fl ap is folded the fork goes down and the side belts restart to run (Figure 9-6).

The side fl aps are folded (Figure 9-7).

The two taping heads seal the box with adhesive tape (Figure 9-8).

When the box has passed the fi fth photocell, the upper group goes up, the side drive belts open and the infeed conveyor belt (on which awaitsthe next box) comes up and restarts (Figure 9-9).

The sealing machine begins again with a new cycle.

9-OPERATION (continued)

800rf-NA

Figure 9-9

Figure 9-6

Figure 9-7

Figure 9-8

2012 March

27

2

E-Stop

2012 March800rf-NA


Important! If, for any reason, the box should stop inside the machine, the machine will stop operating after 10 seconds. To remove the box and restart, operate as follows:

- press the E-stop,- open the safety guard, - remove the box,- close the safety guard an release the E-stops,- press the AUXILIARIES push-button;- press the RESET push-button,- press the START (I) button to start the cycle

9.2 Operation MethodsThe 800rf works only in automatic:

- Safety guard closed, - E-stop released, - START (I) button pressed, air circuit open.

Automatic Operating Modes

- Unchanging box size (selector switch 10 on 1 pos.): the machine acknowledges the size of the fi rst box. The upper unit maintains its position along whole production. Introducing a box of a different size with consequent machine jam the same stop after 10 seconds with activation of the ’‘cycle time out’‘ warning light on the control board.- Automatic (selector switch 10 on 2 pos.): the machine acknowledges the box size whenever a new box is placed on the infeed conveyor belt. - Transit only (selector switch 10 on 3 pos): upper taping unit out of operation; the box is sealed only on the bottom side. Removing the bottom taping unit the boxes can be simply moved inside-outside; a useful condition when the sealing machine is placed in an automatic packaging line.

9.3. Stop Methods

Normal Stop: STOP (O) push button 6 on control board panel: the push-button must be pressed at the working cycle end.

To restart press RESET 4 then START 5.

EMERGENCY STOP: Lockable E-stops pressed or safety guard open. They stop the machine at any point of the cycle; also pneumatic circuit are disconnected. To restart release the E-stops and close the safety guards as necessary and then:- Press AUXILIARIES 3 push-button- Press RESET 4 push-button,- Press START 5 push-button (Figure 9-11).

3 5 4

Figure 9-10

6

453

Figure 9-11



3 5 4

a) b)c)d) e)f)g)

9.4 Alarms

Warning light a: Thermal switch activation (motor overload)

- The machine cannot be started; machine stops if it is running- To restart press 3, after 4, then 5 push-buttons.

Warning light b: Time out cycle (the machine will stop when the cycle taping boxes is not done just in time as preselected; 10 seconds approximately).

- machine stop.- to restart press 4, 5 push-buttons; if necessary, open a safety guard to eliminate a jam, press 3, 4, 5 push-buttons.

Warning light c: Minimum gap between side belts (box size below allowed minimum dimensions or no box)

- machine stop.- to restart press 4, 5 push-buttons; if necessary, open a safety guard to eliminate a jam, press 3, 4, 5 push-buttons.

Warning light d: Emergency (emergency push button pressed or safety guard opened).

- machine stop, pneumatic circuit disconnected.- to restart press 3, 4, 5 push-buttons.

Warning light e: Full taping line

- Temporary stop of the machine, the outside line photocell is obscured; the cycle restart just when the box is removed and so the above mentioned photocell is reactivated.

Warning light f: Low air pressure (min. 6 bar or no air)

- the machine cannot be started, machine stops if it is running;- to restart press 4, 5 push-buttons

Warning light g: Tape end/breakage

- the machine cannot be started, machine stops if it is running;- to restart press 3, 4, 5 push-buttons

Figure 9-12

10-SAFETY DEVICES OF THE MACHINE

Rear E-Stop

29

10.1 Blade and Safety Guards

Both the top and bottom taping units have a blade guard (See Manual 2: AccuGlide™ 3 Taping Heads - 2 Inch).

10.2 Emergency Stop Button

The box drive belts are turned on and off with the electrical switch on the side of the machine frame.

The machine electrical supply can be turned off by pressing the latching emergency stop switch. To restart machine, rotate the emergency stop switch clockwise to release the switch latch. Restart machine by turning the On/Off switch to the Off (O) position and then to the On (I) position (Figure 10-1).

10.4 Electric System

The electric system is protected by a ground wire whose continuity has been tested during the fi nal inspection. The system is also subject to insulation and dielectric strength tests.

10.3 Stop SwitchesThe Model 800rf Type 40800 Case Sealer is equipped with three STOP switches. Their locations are shown in Figure 10-2. Pressing either of the red E-Stop switches stops the machine, removing electrical power and air pressure from the case sealer. To restart the machine, you must turn and release the E-Stop switch and then press the RESET button and the START (I) button on the Electrical Control Panel.Pressing the STOP (O) button on the Electrical Control Panel stops the machine and does not remove power from the controller. To restart the machine, you must press the RESET button and then the START (I) button.

2012 March800rf-NA

• To reduce the risk associated with mechanical and electrical hazards:− Allow only properly trained and qualifi ed personnel to operate and service this equipment.

WARNING

Note: The case sealer has a circuit breaker located in the electrical enclosure on the machine frame. If circuit becomes overloaded and circuit breaker trips, unplug the machine electrical cord and determine cause of overload. After two minutes, reset the circuit breaker. Plug machine electrical cord into outlet and restart machine by pushing the On/Off switch to the On (I) position.

Important: The use of an extension cord is not recommended.

• To reduce the risk associated with sharp blade hazards: − Keep hands and fi ngers away from tape cutoff blades under orange blade guards. The blades are extremely sharp.

WARNING

WARNING

Figure 10-2

Safety Guard

It limits the access to the machine, protecting the operator from the moving parts (Figure 10-1).

• To reduce the risk associated with hazardous voltage: − Position electrical cord away from foot and vehicle traffi c.

E-Stop

3308mm

205

0mm

183

0mm

Stop

PowerStart

Figure 10-1

11 - SET UP AND ADJUSTMENTS


11.1 Tape Loading on the Top Unit

Insert a tape roll on the drum and push it fully forward. Attach the tape leg to the threading tool (supplied with the tools kit) Figure 11-1.

Insert the plastic threading leader through the taping unit. Take care to keep hands away from the tape cutting blades (Figure 11-2 and 11-3).

Follow the path through the unit as shown on picture (Figure 11-4) and make sure that the adhesive side is placed on the correct side.

Pull and cut off the excess tape using a pair of scissors as shown (Figure 11-5 and 11-6).

Figure 11-1

Figure 11-2

Figure 11-5Figure 11-6

Adhesive Adhesive

Figure 11-3

Adhesive

Adhesive

Adhesive

Adhesive

Figure 11-4

11 - SET UP AND ADJUSTMENTS (continued)

31

One Way Tension Roller

Tension Wrap Roller

Knurled Roller

Wrap Roller

Applying Roller

Threading Needle

#1#2

#3

#4Figure 11-8

2012 March800rf-NA

Important – If drive belts are allowed to slip on box, excessive belt wear will occur.

Note - For belt replacement and tension specifi cations - refer to Section 13 / Maintenance and Repairs).

• To reduce the risk associated with pinches hazards: − Keep hands clear of the upper head

support assembly as boxes are transported through the machine.

− Keep hands, hair, loose clothing, and jewelry away from box compression rollers.

− Always feed boxes into the machine by pushing only from the end of the box.

− Keep hands, hair, loose clothing, and jewelry away from moving belts and taping heads.

CAUTION1

2

Figure 11-7

11.2 Tape Loading on the Bottom Unit

Remove the bottom taping unit from its housing and put it on a working bench (Figure 11-7).

- Put a tape roll on the drum and thread the tape through the unit as shown on the label in the same manner as for the top unit (Figure 11-8).

- Put the bottom unit back into its housing.

11.3 Tape Drum Alignment

Check the centering of the tape on the rollers of the taping unit. If necessary unscrew the nut 1 and adjust the screw (2) (Figure 11-9).

11.4 Tape Drum Friction Brake Adjustment

Check the tape tension:-with PVC the tape drum must be free-with OPP the tape drum must be slightly frictioned

11.5 Adjustment of Taping Units According to the Type of Boxes

Adjust the main spring:-decrease the spring load for light boxes;-increase the spring load for heavy boxes (Figure 11-10).

Figure 11-9

1

2

+ _

Figure 11-10



Figure 11-11

Figure 11-12

Figure 11-13

Figure 11-15

2

A

B

11.6 Main Pressure Regulator

A) it adjusts the entry working pressure B) gauge to read the entry air pressure

Optimal working pressure: 6 BARFeeding tube diameter: 10mm

Note: in case the working pressure is below 6 BAR or the feeding tube has a small diameter, some malfunctions can happen! (ex: the upper group comes down, the rear fl ap folder works but the machine stops)

11.7 Centering Guides Pressure

1) Pressure regulator with built-in pressure gauge. The pressure regulator 1 located on the front junction box adjusts the pressure of the centering guides of the infeed conveyor.

Working pressure: 2,5÷3,5 bar (entry pressure: 6 bar).

11.8 Side Drives Pressure Adjustment

2) Pressure regulator with built-in pressure gauge. The pressure regulator 2 located on the front junction box adjusts the pressure of the side drives against the box.

- Increase for strong or heavy boxes. - Decrease for light boxes. Working pressure: 2,5÷3,5 bar

• To reduce the risk associated with pinches hazards: − Keep hands clear of the upper head

support assembly as boxes are transported through the machine.

− Keep hands, hair, loose clothing, and jewelry away from box compression rollers.

− Always feed boxes into the machine by pushing only from the end of the box.

− Keep hands, hair, loose clothing, and jewelry away from moving belts and taping heads.

CAUTIONFigure 11-14


2012 March800rf-NA 33

Figure 11-17

Figure 11-19

Figure 11-16

3

3

11.9 Box Height Pick-up

3) Pressure regulator with built-in pressure gauge. The pressure regulator 3 adjusts the pressure according to the board strength.

- Decrease in case of light boxes. - Increase in case of strong boxes. - Minimum pressure must be adjusted so that the paddle returns automatically in position once the box is passed.

Working pressure: 0,5÷1,0 bar (entry pressure: 6 bar).

11.10 Upper Unit Descent Pressure Regulator

4) Pressure regulator with built-in pressure gauge. The pressure regulator 4 adjusts the pressure according to the board strength.

- Decrease in case of light boxes. - Increase in case of strong boxes.

Working pressure: 2÷3 bar (entry pressure: 6 bar)

Figure 11-18

2

2

34

1

23

4

CLOSING OPENING

1

1

A

A

B

C

B C

2

2

3

3

4

4


2012 March800rf-NA

Figure 11-20

Figure 11-21

CLOSING

DESCENT

OPENING

ASCENT

Figure 11-22

Figure 11-23

11.11 Pneumatic Speed Regulators

A) Upper unit ascent-descent speed regulators B) Centering guides (infeed conveyor) speed regulators C) Side belts opening-closing speed regulators

Side belts opening-closing speed regulators.

These are not common operations. They have to be made only when it has been necessary to work on the pneumatic cylinder.

To change the speed, do as follows:

1) Unscrew the locking nut 1 2) Turn the knob 2 clockwise to reduce the belts closing speed; counter-clockwise to increase the belts closing speed. 3) unscrew the locking nut 3 4) turn the knob 4 clockwise to reduce the belts opening speed, counter-clockwise to increase the belts opening speed.

Centering guides opening-closing speed regulators


To change the speed, do as follows: 1) unscrew the locking nut 1 2) turn the knob 2 clockwise to reduce opening speed; counter-clockwise to increase opening speed. 3) unscrew the locking nut 3 4) turn the knob 4 clockwise to reduce closing speed, counter-clockwise to increase closing speed. Upper unit ascent-descent speed regulators


To change the speed, do as follows: 1) unscrew the locking nut 1 2) turn the knob 2 clockwise to reduce the descent speed; counter-clockwise to in-crease the descent speed. 3) unscrew the locking nut 3 4) turn the knob 4 clockwise to reduce the ascent speed, counter-clockwise to increase the ascent speed.

35


2012 March800rf-NA

12

34

Figure 11-24

Figure 11-25

Figure 11-26

2

3

11.12 Speed Regulators of the Rear Flap Folder


To change the speed, do as follows:The speed of the rear fl ap folder unit can be adjusted by the fl ow regulators mounted on the pneumatic cylinders.

It is necessary to introduce a screw driver into the hole corresponding to the regulator:

1) to adjust the descent speed of the arm. 2) to adjust the ascent speed of the arm. 3) to adjust the descent speed of the fl ap folder. 4) to adjust the ascent speed of the fl ap folder.

11.13 Adjustment of the Upper Unit Height

In case the height of the box to be sealed is not higher then 300mm, it is possible to stop the ascent of the up-per group so to reduce the time of the sealing cycle.

To limit the upper group ascent move down the mag-netic sensor 2 located on the air cylinder 1, machine side operator, after have removed the guard. Turn the cam screw 3 to reposition the sensor.

Position the sensor so that the upper unit stops at 100mm above the box height.

11

36


2012 March800rf-NA

Figure 11-27

Figure 11-28

Figure 11-29

Figure 11-30

Figure 11-31

Towards B

Towards B

Towards A

Towards A

Before

Before

After

After

4

1

3 2

BA

11.14 Adjustment of the Sensor that Stops the Descent of the Upper Unit

The descent of the upper group is stopped when the sensor 1 is activated (yellow led up).The sensor is mounted on the cylinder 2 by the support 3.

To change the intervention time of the sensor do as follows:

1) Loosen, the screw 4 of the support; 2) Move the support with the sensor along the cylinder;

Towards A to delay the braking.

Towards B to anticipate the braking.

37


2012 March800rf-NA

1

+

+

-

-

Figure 11-32

Before

Before

After

After

Figure 11-33

Figure 11-34

Figure 11-35

23

11.15 Adjustments of the Side Compression Rollers

To increase or decrease the pressure of the side rollers on the box, do as follows:

- loosen the nuts; - change the position of the rollers; - lock the nuts.

- increase the pressure when the upper fl aps are not well closed after the sealing.

- decrease the pressure when the upper fl aps are one upon the other.

11.16 Adjustment of the Magnetic Limit Switch on the Side Drives Air Cylinder

Limit switch 2 on the air cylinder body - check maximum closure of the side drives avoiding that the compression rollers hit the upper unit. Some little adjustments are possible by moving the limit switch longitudinally on the cylinder body; to do this, loosen the cam screw 3.

1

38


2012 March800rf-NA

11.17 Use and Adjustments of the Photocells

Photocell 1The photocell does not operate at the fi rst machine starting ; when it is obscured by the next box the motorized plane of the infeed conveyor stops. No adjustment is necessary.

Photocell 2When is obscured by the box the motorized plane goes down and the side guides center the box. No adjustment is necessary.

Photocell 3It controls the closure of the side drives and and the descent of the rear fl ap folder. The position can be changed according to box lengthy; move the photocell towards D for long boxes, towards S for short boxes.

Photocell 4It stops the side drives and control the upper unit descent. No adjustment is necessary.

Photocell 5When the box is passed it controls the machine reset for a new working cycle. No adjustment is necessary.

Photocell 6When is obscured stops the machine and activates the ‘full line’ warning light on the control board. It's a tempo-rary stop; he machine restarts just when the box is removed an so the photocell is rearmed. No adjustment is necessary.

6 5 4 3 2 1

S D

Figure 11-36


Cause

The side belts are not correctly positioned.

The box fl aps are not centered.

Tape is not positioned in the center of the taping head.

Tape path through the heads is not correct.

Type unwind tension too loose.

Knurled roller friction too loose.

Taping head idler rollers

Blade dirty of adhesive.

Tape tension not enough.

Springs on cutting lever not strong enough.

Blade damaged (broken teeth).

Blade does not cut properly. Main spring is not tensioned.

Adhesive residues on the head rollers.

The box does not stop properly against the gate (stop device) on the machine rollers.

The box height pick-up is not correctly positioned.

The magnetic limit switch on the the box height pick-up cylinder is not correctly positioned or is not working.

Problem

Tape is not centered on the box.

The length of the front tape leg on the box is not constant.

The blade does not cut properly.

The tape is not well applied on the rear of the box.

The head comes down and crash the box.

The Troubleshooting Guide lists some possible machine problems, causes and corrections. Also see Manual 2 "Troubleshooting" for taping head problems.

12.1 Troubleshooting Guide

12-TROUBLE-SHOOTING

Correction

Check the position.

Check the fl aps dimensions; the fl aps must be equals.

Adjust the tape position.

Check.

Adjust the tension.

Adjust

Clean and lubricate the rollers

Clean.

Increase the friction on the core-holder.

Replace.

Replace the blade

Replace/Clean.

Adjust the spring tension.

Clean and lubricate the rollers.

Check the photocell position

Check the pressure valueCheck for jams (inside frictions)

Check position of the magnetic limit switch. Check magnetic limit switch ope-ration.

(continued on next page)

40

Troubleshooting Guide

12-TROUBLE-SHOOTING (continued)

Problem

The box is not dragged under the head.

Cause

The box is too full load; box side fl aps are opened.

Driving pulley rings on motorizing side units are worn out.

Motorizing side units low pressure.

The head is not correctly positioned; it is too down.Defective head power valve

Correction

Check.

Replace as necessary.Replace valve

Check pressure value (working pressure)

Check the magnetic limit switch position on the box height pick-up cylinder.

2012 March800rf-NA


13.1 Safety Measures (see section 3)

Carrying out maintenance and repairs may imply the necessity to work in dangerous situations.

13.2 Tools and Spare Parts Supplied with the Machine

See Spare Parts Order Section.

13.3 Recommended Frequency of Inspection and Maintenance Operations

Operation Frequency Qualifi cation Sections

Inspection safety features daily 1 13.4Cleaning of machine weekly 1 13.5Cleaning of cutter blade weekly 2 13.6Oiling of felt pad weekly 2 13.7Lubrication monthly 2 13.7-13.8Blade replacement when worn 2 See Manual 2Drive belt replacement when worn 2 13.10

13.4 Inspections to be Performed Before and After Every Maintenance Operation

Before every maintenance operation, turn the main switch OFF (O) and disconnect. During the mainte-nance operation, only properly trained and qualifi ed personnel must work on the machine. At the end of every maintenance operation check the safety devices.

13-MAINTENANCE AND REPAIRS

13.5 Check Effi ciency of Safety Features

1. Blade guard assembly upper taping head2. Blade guard assembly lower taping head3. Latching Emergency stop button with mechanical lock (interrupt supply of electrical power)4. Turn the main switch STOP/OFF (O)5. Safety guards top drive belts

13.6 Cleaning of Machine

Qualifi cation 1A weekly cleaning with dry rags or diluted detergents is necessary. Cardboard boxes produce a signifi cant quantity of dust and paper chips when processed or handled in case sealing equipment. If this dust is allowed to build up on machine components, it can cause component wear and over-heating of drive motors. The dust build up is best removed from the machine with a vacuum cleaner. Depending on the number of cartons processed, this cleaning should be done weekly. Excessive build-up that cannot be removed by vacuuming should be removed with a damp cloth.

• To reduce the risk associated with mechanical and electrical hazards: − Read, understand, and follow all safety

and operating instructions before operating or servicing the case sealer.

− Allow only properly trained and qualifi ed personnel to operate and service this equipment.

• To reduce the risk associated with pinches, entanglement and hazardous voltage: − Turn electrical and air supply off and

disconnect before performing any adjustments, maintenance or servicing the machine or taping heads.

WARNING

13.7 Cleaning of Cutter Blade

Qualifi cation 2Should tape adhesive build-up occur, carefully wipe clean with oily cloth or brush (Figure 13-1). Oil pre-vents the build-up of tape adhesive.

(See manual 2.)


13-MAINTENANCE AND REPAIRS (continued)

1

1

13.8 Securities Check-up

1) Tape units blade guards;2) Lockable emergency stop push-buttons;3) Rigid protection plate mounted on the side drives;4) Safety guards;

13.9 Machine Lubrication

Lubricate quarterly with grease/Metal/metal

1) Slide cross bar ball guides for side drives (grease nipples on the blocks) ;

2) Columns-upper unit cross bar ball guides (grease nipples on the blocks);

3) Side compression rollers ball guides (grease nipples on the blocks).

13.10 Suggested Products for Lubrication

Grease Type:Synthetic spray lubricant.

Figure 13-2

2

2

3

1

Figure 13-1

1 1

Figure 13-3

43

Maintenance (continued)

• To reduce the risk associated with mechanical and electrical hazards:

− Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads


− Always use appropriate supporting means when working under the upper drive assembly

WARNING

800rf-NA 2012 March

Figure 13-4

Figure 13-5

Figure 13-6

Figure 13-7

Off

13.11 Side Drive Belts Replacement

Operator - Skill Level 2.

Note: in order to convey the case correctly, it is necessary that both belts have the same level of wear.

Remove the plug from the mains and turn the air off Disconnect the plug from the socket.

Loosen and remove the bolts that fi x the connecting rod to the side fl ap folder.

Remove the side drives locking screws.

Remove the side drive and place it on a working table.

Figure 13-8

44


2012 March800rf-NA

• To reduce the risk associated with mechanical and electrical hazards: − Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads

WARNING

Remove the locking screws and the protection covers.

Loosen the tensioning screws.

Release the nut of the tensioning plate.

Remove and replace the drive belt.

Important Before setting the new belt, check the wear of the orange plastic rings on the drive pulleys: replace them if they are worn out.

Figure 13-9

Figure 13-10

Figure 13-11

Figure 13-12

Figure 13-13

45

Adjustments (continued)

800rf-NA 2012 March

13.12 Box Drive Belt Tension

The two (2) continuously moving drive belts convey boxes through the tape applying mechanism. The box drive belts are powered by an electric gear motor.

Tension adjustment of these belts may be required during normal operation. Belt tension must be adequate to positively move the box through the machine and the belts should run fully on the surface of the pulleys at each end of the frame. The idler pulleys on the infeed end are adjusted in or out to provide proper belt tension. Each belt is adjusted separately.

Belt tension is obtained by tightening the adjustment screw so that a moderate pulling force of 3.5kg [7lbs.] applied at the mid span, as shown in Figure 13-14, will defl ect the belt 25mm [1 inch]. This will assure positive contact between the belt and the drive pulley on the discharge end of the drive assembly.

Figure 13-14 Box Drive Belt Tension Adjustment

Discharge End Infeed End

3.5kg (7lbs) Pull Forcewith 25mm (1 inch) at Mid span

Box Drive Belt

13.13 Adjustment of the Upper Assembly Descent Brake

The brake adjustment must be done when the upper group does not stay in position and tends to come down further.

- Loosen the screw 1 - Turn the ring nut 2 clockwise - Tighten the screw 1

Do this operation on both cylinders.

Figure 13-15

21

46

THIS PAGE IS BLANK

47


13.14 List of the Maintenance Operations Date: Description of Operation ________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________

2012 March800rf-NA

48

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14-ADDITIONAL INSTRUCTIONS 15-ENCLOSURES / SPECIAL INFO.

Figure 14-2

Figure 14-1

14.1 Information for Disposal of Machine

The machine is composed of the following materials:

- Steel structure- Nylon rollers- Drive belts in PVC- Nylon pulleys

For machine disposal, follow the regulations published in each country.

14.2 Emergency Procedures

In case of danger/fi re: Disconnect plug of power cable from power supply. (Figure 14-1)

IN CASE OF FIRE

Use a fi re extinguisher containing CO2 (Figure 14-2).

15.1 Statement of Conformity

See Section 1.

15.2 Emission of Hazardous Substances Nothing to report

15.3 List of Safety Features

List of components/assemblies with safety functions

- LATCHING EMERGENCY STOP BUTTON- Thermal cut-out relay- Fixed guards upper drive belts- Blade guard assemblies on both taping heads

- Important: Install earth wire protection on electrical installation.

All safety features/components must be explained and highlighted to all operators and to the person responsible for spare parts in order to ensure that these components are always on hand or ordered as a priority procedure.

ONLY USE ORIGINAL REPLACEMENT PARTS

15.4 Copies of Test Reports, Certifi cations (etc.) Required by User

NA

50

THIS PAGE IS BLANK


16-Electrical Technical Diagram

• To reduce the risk associated with mechanical and electrical hazards: − Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads

WARNING

52

16-TECHNICAL DIAGRAMS

16.1 Electric Diagram - Page 2A (see next Page 2B)

2012 March800rf-NA

4

3B

4

4C

53

16-TECHNICAL DIAGRAMS (continued)

16.1 Electric Diagram - Page 2B (see previous Page 2A)

2012 March800rf-NA

3B

4

4C

3

4

3A

4A


16-Pneumatic Technical Diagram

Stop

Box

Cyl

inde

r

Clo

se C

ylin

der 2

Clo

se C

ylin

der 1

Gat

e C

ylin

der

Gat

e C

ylin

der

Mot

or C

ylin

der

Cen

terin

g C

ylin

der

Col

umn

Cyl

inde

rB

lock

Pre

sser

s

55

16.3 Spare Parts Order

16-TECHNICAL DOCUMENTATION AND INFORMATION (continued)

2012 March800rf-NA

Replacement Parts Ordering Information and Service

Refer to the fi rst page of this instruction manual "Replacement Parts and Service Information".

Tool Kit

A tool kit, part number TBA, is supplied with the machine. The kit contains the necessary open end and hex socket wrenches for use with the metric fasteners on the case sealer. The threading tool, part number 78-8076-4726-4, contained in above kit is also available as a replacement stock item.

Label Kit

In the event that any labels are damaged or destroyed, they must be replaced to ensure operator safety. A label kit, part number 78-8098-9177-9 is available as a stock item. It contains all the safety labels used onthe 800rf Random Case Sealer.

The following parts are normal wear items and should be ordered and kept on hand as used.

Qty. Part Number Description

4 78-8054-8841-4 Belt – Drive W/Pin

Also see Manual 2 for recommended taping head spare parts.

56

THIS PAGE IS BLANK

57

Part Number Option/Accessory

78-8069-3983-7 Caster Kit Attachment70-0064-4963-4 AccuGlide 3 Upper Taping Head - 2 inch, Type 1080070-0064-4962-6 AccuGlide 3 Lower Taping Head - 2 inch, Type 1080078-8095-4854-4 2-Inch Tape Edge Fold Attachment, Upper Head78-8095-4855-1 2-Inch Tape Edge Fold Attachment, Lower Head

For additional information on the options and accessories listed below, contact your 3M Representative.

Options and Accessories

800rf Random Case Sealer, Type 40800Frame Assemblies

To Order Parts:

1. Refer to fi rst illustration, Frame Assemblies, for the Figure Number that identifi es a specifi c portion of the machine.

2. Refer to the appropriate Figure or Figures to determine the parts required and the parts reference number.

3. The Parts List that follows each illustration, includes the Reference Number, Part Number and Part Description for the parts on that illustration.

Note – The complete description has been included for standard fasteners and some commercially available components. This has been done to allow obtaining these standard parts locally, if desired.

4. Order parts by Part Number, Part Description and Quantity required. Also include the model/machine name, machine type, and serial number that are located on the identifi cation plate.

5. Refer to the fi rst page of this instruction manual “Replacement Parts and Service Information” for replacement parts ordering information.

Important – Not all the parts listed are normally stocked items. Some parts or assemblies shown are available only on special order. Contact 3M/Tape Dispenser Parts to confi rm item availability.

2012 March800rf-NA

58

THIS PAGE IS BLANK

59

FrameAssemblies

See End of Manual for Infeed ConveyorIllustrations and Parts Lists.

800rf Random Case Sealer

2012 March800rf-NA

15082All PneumaticComponentsand Plumbing

Figure 15076

Figure 15079

Figure 15073

Figure 15078

Figure 15075

Figure 15072

Figure 15077

Figure 15071

Figure 15096

Figure 10440

Figure 15294

Figure 15295

60

800rf

2012 March800rf-NA

800rf

Figure 15071

17

17

2

9

16

4

57

7

61

18

19

14

12

163

10

10

13

13

19

18

15

8

11

11

61

800rf

Figure 15071

Ref. No. 3M Part No. Description

15071-1 78-8119-8507-2 Support Assy - Guide, R/H

15071-2 78-8119-8508-0 Support - Guide, L/H

15071-3 78-8137-3606-9 Height Positioner

15071-4 78-8060-7568-1 Bearing 618/9 / 9 -17-4

15071-5 78-8076-5081-3 Fork - Cylinder

15071-6 78-8060-7566-5 Stud Fork

15071-7 78-8060-7565-7 Ring

15071-8 78-8060-7558-2 Spacer, Cylinder

15071-9 78-8076-5080-5 Guide - Box

15071-10 78-8060-7561-6 Spacer

15071-11 78-8060-7562-4 Spacer

15071-12 26-1002-5836-2 Screw Hex Hd. M6X40

15071-13 26-1003-6916-9 Nut Locking Plastic Insert M6

15071-14 78-8114-4903-8 Screw - Special, M5

15071-15 26-1005-6859-6 Nut Self Locking M-5

15071-16 78-8119-8510-6 Washer - Special

15071-17 78-8017-9170-4 Screw - Phillips FH M4X8

15071-18 26-1003-7957-2 Screw Soc. Hd. Hex Hd.. M6X16

15071-19 26-1000-0010-3 Washer - Flat M6

2012 March800rf-NA

62

Figure 10440

800rf

2012 March800rf-NA

63

Figure 10440


10440-1 78-8070-1564-5 Tape Roll Bracket Assembly

10440-2 78-8070-1565-2 Tape Drum Bracket Assembly

10440-3 78-8070-1566-0 Bracket – Tape Drum

10440-4 78-8070-1395-4 Bracket – Bushing Assembly

10440-5 78-8070-1568-6 Cap – Bracket

10440-6 78-8076-4519-3 Shaft – Tape Drum

10440-7 78-8017-9169-6 Nut – M18 x 1

10440-8 78-8098-8827-0 Tape Drum Sub-Assembly - 2 Inch

10440-9 78-8098-8749-6 Tape Drum

10440-10 78-8098-8817-1 Leaf Spring

10440-11 26-1002-5753-9 Screw – Self Tapping

10440-12 78-8060-8172-1 Washer – Friction

10440-13 78-8052-6271-0 Washer – Tape Drum

10440-14 78-8100-1048-4 Spring – Core Holder

10440-15 78-8017-9077-1 Nut – Self Locking, M10 x 1

10440-16 78-8032-0375-7 Screw – Hex Hd, M6 x 16

10440-17 78-8070-1215-4 Spacer – Stud

10440-18 26-1000-0010-3 Washer – Flat, M6

10440-19 78-8010-7169-3 Screw – Hex Hd, M6 x 12

10440-20 78-8060-8474-1 Tape Drum Assembly – 2 Inch Head

10440-21 26-1004-5510-9 Washer - Plain, M10

10440-22 78-8098-8816-3 Latch - Tape Drum

Figure 10440

800rf

2012 March800rf-NA

64

800rf

2012 March800rf-NA

12

13

11

8 9

7 1

2

3

610

4

5

Figure 15072

1

67

9

24

5

3

8

10

13

12

11

65

800rf

Figure 15072


15072-1 78-8137-3607-7 Frame - Upper Head- R/H

15072-2 78-8137-3608-5 Frame - Upper Head- L/H

15072-3 78-8137-3609-3 Screw - M8 X 20

15072-4 78-8017-9318-9 Washer-Plain-Metric M8

15072-5 78-8017-9313-0 Nut Self Locking M8 Nick. Pl.

15072-6 78-8137-3601-1 Holder - Upper Head- R/H

15072-7 78-8137-3611-9 Holder - Upper Head- L/H

15072-8 26-1003-5820-4 Screw - Hex Hd..M-5 X 12

15072-9 78-8005-5741-1 Washer - Flat, M5

15072-10 78-8137-0902-5 Knurled Knob

15072-11 78-8094-6247-2 Spacer

15072-12 78-8010-7169-3 Screw - Metric, M6 X 12, Hex Hd..

15072-13 78-8137-3612-7 Rear Plate

2012 March800rf-NA

66

800rf

2012 March800rf-NA

1

2

3

4 5

45

67

89

10

9

10

1112

13

1415

Figure 15073

9

98

5

4 3

6

4

5

7

1

2

10

10

12

14

15

13

11

67

800rf

Figure 15073


15073-1 78-8137-3613-5 Frame - Bottom Head- R/H

15073-2 78-8137-3614-3 Frame - Bottom Head- L/H

15073-3 78-8054-8862-0 Spacer - 12 X 12 X 1 - M40

15073-4 78-8010-7169-3 Washer - Flat M6

15073-5 26-1000-0010-3 Screw - Metric, M6 X 12, Hex Hd..

15073-6 26-1003-7963-0 Screw - Soc. Hd. M8 X 16

15073-7 78-8017-9318-9 Washer - Plain - Metric M8

15073-8 78-8137-3615-0 Cylinder Support

15073-9 26-1003-7964-8 Screw Soc. Hd. Hex Soc. Dr., M8 X 20


15073-11 78-8137-3616-8 Screw Soc. Hd. Hex Hd.. M6 X 60

15073-12 26-1005-6893-5 90 Degree Elbow

15073-13 78-8137-3617-6 Plate - Box-Holder


15073-15 26-1000-0010-3 Washer - Flat M6

2012 March800rf-NA

68

800rf

2012 March800rf-NA

14

13

15

15

12

16

18 17

9

8

41

3738

36

32

34

31

33

30

4039

35

1

28

29

1110

3

45

67

2

27

2621

23

2524

2022 19

Figure 15074

9

8

1

24

65

3

7

15

15

14

12

16

36

3837

41

32

34

33

3031

4039

35

13

18

28

29

23

27

11

10

2621

2524

1922

20

17

69

800rf

Figure 15074


15074-1 78-8137-3618-4 Crossbar- Drive Assy Guides15074-2 78-8137-3619-2 Sprocket - 3/8" Assy15074-3 78-8137-3620-0 Sprocket - 3/8" - 35 Teeth15074-4 78-8023-2551-0 Bearing - 6005-2RS15074-5 78-8137-3621-8 Stop Ring15074-6 78-8052-6709-9 Washer - Special15074-7 78-8032-0375-7 Screw Metric M6 X 16 Hex Hd..15074-8 78-8137-3622-6 Rail Linear Guide15074-9 26-1003-7966-3 Screw, Soc. Hd Hex Soc M8 X 3015074-10 78-8017-9313-0 Nut Self Locking M8 Nick. Pl.15074-11 78-8017-9318-9 Washer-Plain-Metric M815074-12 78-8137-3623-4 Slide Guide15074-13 78-8137-3624-2 Lower Block15074-14 78-8137-3625-9 Vertical Block15074-15 78-8017-9303-1 Screw - Soc.Hd Hex. Hd M10 X2 015074-16 78-8137-3626-7 Side Plate15074-17 78-8032-0375-7 Screw Metric M6X16 Hex Hd..15074-18 26-1000-0010-3 Washer - Flat M615074-19 78-8137-3627-5 Wishbone - L/H15074-20 78-8137-3628-3 Wishbone - R/H15074-21 78-8137-3629-1 Junction For Chain15074-22 78-8054-8785-3 Rod - Threaded Right/Left15074-23 78-8060-8488-1 Screw - Hex Hd.. M5 X 2015074-24 26-1005-6859-6 Nut Self Locking M-515074-25 78-8005-5741-1 Washer - Flat, M515074-26 78-8046-8269-4 Connecting - LINK - 3/8" Pitch Chain15074-27 78-8137-3630-9 Chain - P=3/8" - L=5715074-28 26-1003-7963-0 Screw - Soc. Hd. M8 X 1615074-29 78-8017-9318-9 Washer-Plain-Metric M815074-30 78-8137-3631-7 Swinging Flange15074-31 78-8137-3632-5 Fixing Plate For Cylinder15074-32 26-1003-5833-7 Screw Hex Hd. 6 X 3015074-33 78-8091-0418-1 Nut - Self-Locking, M615074-34 26-1000-0010-3 Washer - Flat M615074-35 78-8091-0315-9 Elbow - 3199.08.1315074-36 78-8057-5747-9 Mount, Cylinder Rod End15074-37 78-8137-3633-3 Buffer For Cylinder15074-38 78-8060-7699-4 Washer /12-45,5 X 415074-39 78-8042-2919-9 Washer - Triple, M615074-40 78-8010-7169-3 Screw-Metric, M6 X 12, Hex Hd..15074-41 26-1017-3313-2 Limit SwitchSME-8M-DS-24V-K-0,3-M8D

2012 March800rf-NA

70

800rf

2012 March800rf-NA

4

2

3

12

131

1111

9

10

14

8

67

26

25

3

15

24

19

16

2322

4

5 18

20

21

4 17

Figure 15075

4

4

5

9

8

67

3

4

2

1

3

1412

1111

10

13

25

26

15

2322

24

16

20

21

19

17

18

71

800rf

Figure 15075


15075-1 78-8137-3634-1 Bottom Plate For Side Roller R/H

78-8137-3635-8 Bottom Plate For Side Roller L/H

15075-2 78-8137-3636-6 Top Plate For Side Roller

15075-3 78-8137-3637-4 Block For Union Plates

15075-4 26-1001-9843-6 Screw Flat Soc. Hd.M6 X 16

15075-5 26-1005-5316-8 Screw, Flat Hd. Hex Dr. M5 X 16

15075-6 78-8010-7417-6 Nut - Metric, Hex Stl. M5

15075-7 78-8005-5741-1 Washer - Flat, M5.

15075-8 78-8137-3638-2 Junction

15075-9 78-8114-4977-2 Roller - Compression

15075-10 78-8076-4629-0 Shaft - Roller

15075-11 78-8052-6703-2 Washer - Special

15075-12 26-1003-5842-8 Screw Hex Hd.. M8 X 20

15075-13 26-1004-5507-5 Washer M8

15075-14 78-8076-4664-7 Union - Female

15075-15 78-8137-3609-3 Screw M8 X 20

15075-16 78-8137-3640-8 Rod w/Bearing

15075-17 78-8137-3641-6 Rod - Assy

15075-18 78-8137-3642-4 Rubber Grommet

15075-19 78-8060-7752-1 Bearing - Linear LBCR, O.D. M32

15075-20 78-8137-3643-2 Bushing

15075-21 78-8137-3639-0 Screw - Flat HD, Soc. Dr. M8 X 30

15075-22 26-1004-5507-5 Washer M8

15075-23 78-8017-9313-0 Nut Self Locking M8 Nick. Pl.

15075-24 78-8137-3644-0 Rod - Guide For Side Roller

15075-25 78-8137-3645-7 Slide Guide

15075-26 78-8137-3646-5 Fixing Plate

2012 March800rf-NA

72

800rf

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31

63

32

33

1

54

29

3536

2614

2827

25

7

8 10 9

24

2334

2320

181721

22

182

3738

30

11

17 181516

12 13

Figure 15076

9

3

5

6

4

7

1

8

2

28

23

18

2320

24

1830

3837

2221

27

34

17

10

1718

33

31

32

2935

15

25

36

16

1312

11

2614

73

800rf

Figure 15076


15076-1 78-8137-3647-3 Outer Column Assy - R/H 78-8137-3648-1 Outer Column Assy - L/H15076-2 26-1003-7964-8 Screw Soc. Hd. Hex Soc. Dr., M8 X 2015076-3 78-8137-3649-9 Rail - Linear Guide15076-4 78-8076-5477-3 Washer - Special / 6.5 X 20 X 415076-5 78-8060-7918-8 Screw Flat Soc. Hd. M6X2515076-6 78-8010-7418-4 Nut - Metric, Hex, Stl., M615076-7 78-8137-3645-7 Slide Guide15076-8 78-8137-3651-5 Fixing Block, Crossbar15076-9 26-1003-7965-5 Screw - Soc. Hd. Hx. Soc. M8 X 2515076-10 78-8137-3652-3 Lockwasher for M8 Screw15076-11 78-8137-3653-1 Crossbar, Flap Folder15076-12 78-8137-3654-9 Rail Linear Guide15076-13 78-8023-2334-1 Screw-Soc. Hd., Hex. Soc.M6 X 2515076-14 78-8137-3655-6 Stud - Cylinder15076-15 78-8094-6339-7 Washer - Flat, M1615076-16 78-8094-6338-9 Nut - Self Locking, M1615076-17 26-1003-7963-0 Screw - Soc. Hd. M8 X 1615076-18 78-8017-9318-9 Washer-Plain-Metric M815076-20 26-1017-3315-7 Swinging Flange15076-21 78-8094-6335-5 Stud - Cylinder15076-22 78-8056-3965-1 Ring - 8 DIN 679915076-23 78-8091-0315-9 Elbow - 3199.08.1315076-24 26-1005-6893-5 90 Degree Elbow15076-25 26-1017-3313-2 Limit Switch SME-8M-DS-24V15076-26 78-8057-5747-9 Mount, Cylinder Rod End15076-27 78-8137-3656-4 Spacer - Cylinder15076-28 78-8091-0775-4 Nut - M12 X 1.2515076-29 78-8137-3657-2 Cover - Cylinder, R/H 78-8137-3658-0 Cover - Cylinder, L/H15076-30 78-8129-6103-1 Screw - Special, M4 X 1015076-31 78-8137-3659-8 Crossbar, Column15076-32 26-1003-5829-5 Screw Hex Hd..M6 X 1215076-33 26-1000-0010-3 Washer - Flat M615076-34 78-8137-3660-6 Quick Exhaust15076-35 78-8060-7532-7 Nut M12 Self-Locking15076-36 78-8017-9059-9 Washer-Flat For M12 Screw15076-37 78-8060-7818-0 Screw, Hex Hd.. M4 X 1215076-38 78-8005-5740-3 Washer Plain - Metric M4 Nick.

2012 March800rf-NA

74

800rf

2012 March800rf-NA

29

28

58

1

28

54

2556

57

55

5960

61

5152

53

27

27

26

10 1112

10

4241

3637 33

343540

3231

31 3839

56

78

4513

14

46

46

47

18 19 3 44 4

31918

13 48 50

2120

20 17

50 49 48

223 43

43 23

16

1615

2422

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59

22

30

Figure 15077

43

2

9

56

78

5

9

3

1

58

2854

27

25

26

27

103342

1918

50

44

46

13

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43

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48

41181945

1516

16

2422

13

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49 48

1720

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47

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31 3839 30

31

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11

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56

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28

75

Figure 15077

Ref. No. 3M Part No. Description15077-1 78-8137-3661-4 Support - Side Flap Folder15077-2 78-8137-3662-2 Arm - Rear Flap Folder15077-3 78-8137-3663-0 Support NSK15077-4 78-8137-3664-8 Spacer - Flap Folder15077-5 78-8119-8809-2 Rear Flap Folder Assy15077-6 78-8119-8811-8 Flap Folder Assy - Rear15077-7 78-8091-0554-3 Shaft - Flap Folder15077-8 78-8023-2410-9 Bearing - 6000-2RS O.D. M2615077-9 78-8091-0389-4 Spacer - Bearing15077-10 78-8054-8944-6 Shaft - 12 X M5115077-11 78-8057-5747-9 Mount, Cylinder Rod End15077-12 78-8137-3665-5 Spacer15077-13 78-8137-3666-3 Spacer For Cylinder15077-14 78-8054-8946-1 Shaft - 5/8 X M5115077-15 78-8119-8810-0 Pivot - Rear Flap Folder15077-16 78-8137-3667-1 Spacer - Rear Flap Folder15077-17 78-8137-3668-9 Screw, Soc. Hd. Hex Soc M5 X 6515077-18 26-1003-5829-5 Screw Hex Hd.. M6 X 1215077-19 78-8094-6166-4 Washer - Star, M615077-20 78-8005-5741-1 Washer - Flat, M515077-21 26-1005-6859-6 Nut Self Locking M-515077-22 26-1003-5829-5 Screw Hex Hd.. M6 X 1215077-23 78-8010-7169-3 Screw - Metric, M6 X 12, Hex Hd..15077-24 78-8057-5748-7 Mount, Cylinder Rod End15077-25 78-8137-3669-7 Bracket15077-26 78-8076-5076-3 Extension Flap Folder15077-27 78-8010-7169-3 Screw-Metric, M6 X 12, Hex Hd.15077-28 78-8017-9066-4 Screw - Metric, M5 X 1215077-29 78-8137-3670-5 Cover - Rear15077-30 78-8114-4627-3 Side Flap Folder Assy15077-31 78-8100-1079-9 Side Flap Folder15077-32 78-8100-1077-3 Block15077-33 78-8100-1080-7 Plate - Side Flap Folder15077-34 78-8017-9318-9 Washer - Plain - Metric M815077-35 26-1003-7966-3 Screw, Soc. Hd Hex Soc M8 X 3015077-36 78-8010-7209-7 Screw, Soc. Hd.M6 X 1215077-37 78-8042-2919-9 Washer - Triple, M615077-38 78-8060-7863-6 Threaded Rod M6 X 2015077-39 78-8076-4546-6 Knob15077-40 78-8114-4633-1 Screw - Soc. Hd. Hex Hd. M8 X 10015077-41 78-8017-9318-9 Washer - Plain - Metric M815077-42 78-8017-9313-0 Nut Self Locking M8 Nick. Pl.15077-43 26-1000-0010-3 Washer - Flat M6.15077-44 78-8017-9079-7 Ring - Snap For M15 Shaft15077-45 78-8114-4633-1 Screw - Soc. Hd. Hex Hd.. M8 X 10015077-46 26-1004-5507-5 Washer M815077-47 78-8017-9313-0 Nut Self Locking M8 Nick. Pl.15077-48 26-1003-5842-8 Screw Hex Hd..M8 X 2015077-49 78-8100-0833-0 Washer - M815077-50 78-8017-9318-9 Washer - Plain - Metric M815077-51 26-1003-7964-8 Screw Soc. Hd. Hex Soc. Dr., M8 X 2015077-52 78-8017-9318-9 Washer - Plain - Metric M815077-53 78-8005-5736-1 Lock Washer - For M8 Screw15077-54 78-8129-6468-8 Union - Straight, BVND-M20715077-55 78-8129-6469-6 Nut15077-56 26-1002-5820-6 Screw - Hex Hd. M5 X 1615077-57 78-8005-5741-2 Washer - Flat, M515077-58 78-8137-3671-3 Cover - Upper15077-59 78-8054-8937-0 Shaft - 12 X M10015077-60 78-8017-9059-9 Washer-Flat for M12 Screw15077-61 78-8056-3965-1 Ring - 8 DIN 6799

2012 March800rf-NA

76

800rf

2012 March800rf-NA

14

108

9

9

22

4

20

1

23

19

18

1312

7 11

21

65

1615

22

17 19

Figure 15078

9

6

2

5

3

7

8

9

14

20

22

1917

22

14

21

18

19

1312

1116

15

10

77

800rf

Figure 15078


15078-1 78-8137-3672-1 Fixing Bracket, Box

15078-2 26-1004-5507-5 Washer M8

15078-3 26-1003-5842-8 Screw Hex Hd.. M8 X 20

15078-4 78-8137-3673-9 Fixing Spacer, Box

15078-5 78-8091-0656-6 Screw - Hex. Soc. Hd. M8 X 12


15078-7 78-8137-3674-7 Pneumatic Box W/INS

15078-8 78-8137-3675-4 Pneumatic Box Gate W/INS

15078-9 78-8119-8549-4 Lock "Southco"

15078-10 78-8119-8548-6 Foam Rubber

15078-11 78-8137-3676-2 Fixing Plate For Gate

15078-12 78-8129-6293-0 Hinge


15078-14 78-8137-3677-0 Flow Regulator Support


15078-16 26-1000-0010-3 Washer - Flat M6

15078-17 78-8137-3678-8 Cover For Pneumatic Box

15078-18 78-8137-3679-6 Plate - Pneumatic Box

15078-19 78-8017-9066-4 Screw - Metric, M5 X 12

15078-20 78-8137-3680-4 Adhesive Label - Pneumatic Box

15078-21 78-8114-5064-8 Cap

15078-22 78-8091-0656-6 Screw - Hex. Soc. Hd. M8 X 12

2012 March800rf-NA

78

800rf Random Case Sealer800rf

2012 March800rf-NA

50

46

23

7

8

66

5

4

23

10911

12

149

1619

36 37

35

32

3334

17

19

4748

41

4342 44

45

3940

38

21

2524

2322

262827

14

3031

29

13

20

18

1915

19

57

51

525354 55

56

OPTIONAL

Figure 15079 / 1

Optional

3

9

1

23

2

7 4

66

85

29

42

39

38

21

32

3334

19

17

35

36

1916

37

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2425

2826

5354

57

55

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51

43

40

4544

41

4748

50

46

49

2227

1011

12

19

15 19

18

20

13

14

3130

52

79

800rf

Figure 15079 / 1

Ref. No. 3M Part No. Description15079-1 78-8137-3681-2 Frame - Conveyor15079-2 78-8129-6370-6 Leg Assy15079-3 78-8137-3682-0 Leg Assy L=60015079-4 78-8129-6096-7 Leg15079-5 78-8129-6371-4 Label - Leg15079-6 78-8137-0641-9 Pad - Foot15079-7 78-8137-3683-8 Leg - Inner15079-8 78-8137-3684-6 Label - Leg15079-9 78-8137-0635-1 Clamp - Leg15079-10 78-8129-6100-7 Bracket15079-11 26-1003-7963-0 Screw - Soc. Hd. M8 X 1615079-12 78-8017-9318-9 Washer - Plain - Metric M815079-13 78-8137-3685-3 Profi le15079-14 26-1003-7949-9 Screw Soc. Hd. Hex Soc. M5 X 1215079-15 78-8137-3686-1 Cover - Front, R/H15079-16 78-8137-3687-9 Cover - Front, L/H15079-17 78-8137-3688-7 Cover - Rear R/H15079-18 78-8137-3689-5 Cover - Short15079-19 78-8017-9066-4 Screw - Metric, M5 X 1215079-20 78-8137-3690-3 Housing - Wire15079-21 78-8137-3691-1 Cover - Bottom15079-22 26-1003-7957-2 Screw Soc. Hd. Hex Hd.. M6 X 1615079-23 26-1000-0010-3 Washer - Flat M615079-24 78-8137-3692-9 Plate - Cover15079-25 78-8017-9066-4 Screw - Metric, M5 X 1215079-26 78-8137-3693-7 Bracket for Bulkhead15079-27 26-1003-7957-2 Screw Soc. Hd. Hex Hd.. M6 X 1615079-28 78-8042-2919-9 Washer - Triple, M615079-29 78-8137-3694-5 Profi le - Cover15079-30 26-1003-7957-2 Screw Soc. Hd. Hex Hd.. M6 X 1615079-31 26-1000-0010-3 Washer - Flat M615079-32 78-8137-3695-2 Housing - Wire15079-33 26-1003-7957-2 Screw Soc. Hd. Hex Hd.. M6 X 1615079-34 26-1000-0010-3 Washer - Flat M615079-35 78-8137-3696-0 Cover for Housing - Wire15079-36 78-8032-0382-3 Screw-Soc.Hex Hd..M5 X 16 Zinc.Pl15079-37 78-8005-5741-1 Washer - Flat, M515079-38 78-8137-3697-8 Bracket For Housing - Wire15079-39 26-1003-7957-2 Screw Soc. Hd. Hex Hd.. M6 X 1615079-40 26-1000-0010-3 Washer - Flat M615079-41 78-8137-3698-6 Housing - Wire15079-42 26-1003-7957-2 Screw Soc. Hd. Hex Hd.. M6 X 1615079-43 26-1000-0010-3 Washer - Flat M615079-44 78-8137-3699-4 Cover For Housing - Wire15079-45 78-8017-9066-4 Screw - Metric, M5 X 1215079-46 78-8137-3700-0 Block - Support15079-47 26-1003-7964-8 Screw Soc. Hd. Hex Soc. Dr., M8 X 2015079-48 78-8094-6227-4 Washer - Special, /815079-49 78-8137-3701-8 Profi le, Support - Drive15079-50 78-8017-9066-4 Screw - Metric, M5 X 1215079-51 78-8098-9076-3 Caster15079-52 78-8060-8124-2 Spacer - Caster15079-53 78-8129-6105-6 Bracket - Wheel15079-54 78-8017-9059-9 Washer-Flat For M12 Screw15079-55 78-8060-7532-7 Nut M12 Self-Locking15079-56 78-8129-6104-9 Set Screw - M8 X 815079-57 78-8137-3702-6 Wheel Set- /80

2012 March800rf-NA

80


Figure 15079 / 2

2012 March800rf-NA

56

4

89

25

26

27

7

1

2 3

10

30

293132

1213

2218

12

13 28

2811

19

2021

21

23

24

18

22

1414

1716

15

15

23

7

5

8

6

9

4

32

2813

31

1112

27

26

1822

12

13 28

25 10

2930

1

22

14

15

15

14

19

18

24

1720

21

1621

23

81

800rf

2012 March800rf-NA

Figure 15079 / 2


15079-1 78-8137-3703-4 Support - Plate Connectors


15079-3 26-1000-0010-3 Washer - Flat M6

15079-4 78-8137-3704-2 Carter Protection Connectors

15079-5 26-1003-5820-4 Screw - Hex Hd..M-5 X 12

15079-6 78-8005-5741-1 Washer - Flat, M5

15079-7 78-8137-3705-9 Basing Housing M12

15079-8 78-8032-0379-9 Screw - Soc. Hd. Hex Hd.. M4 X 16

15079-9 78-8005-5740-3 Washer Plain-Metric M4 Nick.

15079-10 78-8137-3706-7 Plate - Photocell/Refl ector

15079-11 78-8137-3707-5 Bracket - Photocell


15079-13 78-8042-2919-9 Washer - Triple, M6

15079-14 78-8076-4929-4 Security Switch AZ15ZVR

15079-15 78-8076-4532-6 Cord Grip

15079-16 78-8032-0382-3 Screw - Soc. Hex Hd.. M5X16 Zinc.Pl

15079-17 78-8005-5741-1 Washer - Flat, M5

15079-18 78-8137-3708-3 Roller Assy - L=650

15079-19 78-8137-3709-1 Roller - L=650

15079-20 78-8137-3710-9 Shaft - Roller

15079-21 78-8656-3972-4 E-Ring M12

15079-22 78-8137-3711-7 Roller Assy - L=220

15079-23 78-8137-3712-5 Roller - L=220

15079-24 78-8137-3713-3 Shaft - Roller

15079-25 78-8137-3714-1 Bracket - Roller

15079-26 78-8137-3715-8 Bracket - Roller

15079-27 78-8017-9066-4 Screw - Metric, M5X12

15079-28 78-8114-4824-6 PhotocelL E3F2-R2B4-P1-E

15079-29 78-8076-5057-3 Refl ector E39-R1

15079-30 78-8137-3716-6 Screw - Soc. Hd. Hex Hd.. M3 X 10

15079-31 78807645383 Washer - Flat, M3

15079-32 78805955172 Nut-Self-Locking M3 Zinc. Pl.

82


Figure 15082 / 1

2012 March800rf-NA

1

2 2 3 3

4 4

6

7

7

7

7 7

7

7

3

2

1210

1313

99

8

99

11

7

7

7

7

7

7

7

6

9

9

9

9

3

2

1

4 4

2 32 3

8

11

1012

1313

83

Figure 15082 / 1


15082-1 78-8137-3745-5 Pneumatic Unit

15082-2 78-8137-3746-3 Regulator - Air Pressure 0-6 ATM

15082-3 78-8137-3747-1 Regulator - Air Pressure 0-10 ATM

15082-4 78-8119-8618-7 Union - Multiple, 33041008

15082-5 78-8076-4664-7 Union - Female

15082-6 78-8137-3748-9 Multipolar Connector

15082-7 78-8137-3749-7 Speed Regulator Assy

15082-8 78-8137-3750-5 Regulator W/Gauge - Pressure

15082-9 78-8091-0315-9 Elbow - 3199.08.13

15082-10 78-8060-7529-3 Nut GRM 3/8"

15082-11 78-8137-3751-3 Regulator w/Gauge - Pressure

15082-12 78-8137-3752-1 Flow Regulator

15082-13 78-8119-8628-6 Union - Elbow, 31990817

15082-14 78-8137-3753-9 Cylinder For Columns

15082-15 78-8094-6277-9 Union - Tee, 31040800

15082-16 78-8137-3660-6 Quick Exhaust

15082-17 78-8057-6170-3 Tee - M6 Tubing

15082-18 78-8137-3754-7 Blocking Module

15082-19 78-8094-6079-9 Union - Y, Female

15082-20 78-8057-5735-4 Fitting - Reducer

15082-21 78-8057-6170-3 Tee - M6 Tubing

15082-22 78-8137-3755-4 Cylinder Assy - /40 Stroke 100


15082-24 78-8119-8652-6 Exhaust Valve Assy


15082-26 78-8137-3758-8 Cylinder - Barrier


15082-28 78-8137-3760-4 Cylinder Assy


15082-30 78-8119-8639-3 Union - Elbow, 31820800

800rf

2012 March800rf-NA

84


2012 March800rf-NA

V7B

V7A

V10A

V10B

V9A

V9B

V8B

V8A

V6B

V6A V11B V

11A

V5B

V5A

V4B

V3B

V2A

V1A

Cilindri fermascatole

Cilindro chiudifalda 2

Cilindro chiudifalda 1

Cilindro gate

Cilindro spatola

Cilindro motorizzazioni

Cilindro centratore

Cilindri colonne

Blocco pressatori

V8A

V8B

V10A

V10B

V11A

V11B

V7B

V7A

V2A

V1A

V5A

V5B

V6B

V6A

V9A

V9B

V4B

V3B

5

20

20

18 1818 18

1919

17

1616

15

15

1414

2223

24

25

26

27

2828

21

21

29

323130

33 34

Figure 15082 / 2

2

5

24

23

26

27

2821

29

2830

3231

33

15

15

1616

1414

17

1818

1818

1919

2020

34

22

85

Figure 15082 / 2


15082-31 78-8119-8640-1 Union - Elbow, 3182060015082-32 78-8057-5735-4 Fitting - Reducer15082-33 78-8091-0350-6 Union - Special15082-34 78-8076-4666-2 Elbow - Bulkhead15082-35 78-8013-9935-9 Valve - Quick Exhaust15082-36 26-1005-6909-9 Elbow15082-37 78-8076-4672-0 Union - Straight, Female15082-38 78-8137-3762-0 Locking Plate15082-39 78-8137-3638-2 Junction15082-40 78-8137-3763-8 Locking Module15082-41 78-8091-0315-9 Elbow - 3199.08.1315082-42 26-1005-6893-5 90 Degree Elbow15082-43 78-8137-3764-6 Cylinder DNCKE /40 Stroke 45015082-44 26-1017-3315-7 Swinging Flange15082-45 26-1005-6893-5 90 Degree Elbow15082-46 78-8137-3765-3 Linear Unit DFM-40-B-P-A-KF15082-47 78-8137-3766-1 Flow Regulator15082-48 26-1017-3315-7 Swinging Flange15082-49 78-8076-5170-4 Cylinder DNU-40-100-PPV-A-SN15082-50 78-8091-0315-9 Elbow - 3199.08.1315082-51 78-8137-3767-9 Cylinder DNC-40-170-PPV-A15082-52 26-1017-3315-7 Swinging Flange15082-53 78-8137-3768-7 Compact Cylinder ADNP-50-1515082-54 78-8137-3769-5 Swinging Flange SNCB-5015082-55 78-8137-3770-3 Flow Regulator GRLA - 1/815082-56 78-8076-5169-6 Cylinder DSN-25-60-P15082-57 26-1017-3313-2 Limit Switch SME-8M-DS-24V15082-58 78-8119-8655-9 Union - 3101041915082-59 78-8057-5732-1 Fitting - Elbow15082-60 78-8137-3771-1 Fixing Kit SMBR-8-1615082-61 78-8076-5171-2 Cylinder DSNU 16-50-PPV-A15082-62 78-8091-0315-9 Elbow - 3199.08.1315082-63 26-1017-3315-7 Swinging Flange15082-64 78-8137-3772-9 Cylinder DNCB-40-200-PPV-A

800rf

2012 March800rf-NA

86

800rf

Figure 15082 / 3

2012 March800rf-NA

24 18

14

26

23 25 27

22 29

28

35

3637

38

3940

41 41 42

4344

45

45

46

55 55

56

575859

60 61

6262

63 64

47 47

48 49

50 50

52 51

53

54

41 41

14

44 43

42 26

24 18

38

45

46

45

6262

63

29

50 50

52 51

646160

2723

22

47 47

48 49

25

59 58575555

56

394036

35

37

28

53

54

87

Figure 15082 / 3


15082-46 78-8137-3765-3 Linear Unit DFM-40-B-P-A-KF

15082-47 78-8137-3766-1 Flow Regulator

15082-48 26-1017-3315-7 Swinging Flange

15082-49 78-8076-5170-4 Cylinder DNU-40-100-PPV-A-SN

15082-50 78-8091-0315-9 Elbow - 3199.08.13

15082-51 78-8137-3767-9 Cylinder DNC-40-170-PPV-A

15082-52 26-1017-3315-7 Swinging Flange

15082-53 78-8137-3768-7 Compact Cylinder ADNP-50-15

15082-54 78-8137-3769-5 Swinging Flange SNCB-50

15082-55 78-8137-3770-3 Flow Regulator GRLA - 1/8

15082-56 78-8076-5169-6 Cylinder DSN-25-60-P

15082-57 26-1017-3313-2 Limit Switch SME-8M-DS-24V

15082-58 78-8119-8655-9 Union - 31010419

15082-59 78-8057-5732-1 Fitting - Elbow

15082-60 78-8137-3771-1 Fixing Kit SMBR-8-16

15082-61 78-8076-5171-2 Cylinder DSNU 16-50-PPV-A

15082-62 78-8091-0315-9 Elbow - 3199.08.13

15082-63 26-1017-3315-7 Swinging Flange

15082-64 78-8137-3772-9 Cylinder DNCB-40-200-PPV-A

800rf

2012 March800rf-NA

88

800rf

2012 March800rf-NA

5667

5978

77

58-71

6162

89

1

68 9697

94

94

110

111

112

86 81

6465 63 17

167

56

57273

56

3-70

504847

7574

46

5149

4142

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4

57

406

55

56215354

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3938

65

441

76-91

78

467475

66

52

22

104

105

107

103106109

108

99

98

100

101102

24

1532

8

Figure 15294 / 1

5

5

6 6

5

5

2

7

6

6

5

6

3

4

4

86 81

78

58 71

64 63

96

61

1765

94

94

97

62

107

103

112

104

105

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106109

102

108

101

100

52

22

72

75

70

50

40

74

54

21

30

38

73

74

75

53

31

39

56

55

41

57

69

76 91

78

49

4847

51

46

41

46

1666

99

98

77

5989

67

42

3215

68

8

1

89

Figure 15294 / 1Ref. No. 3M Part No. Description

15294-1 78-8137-3773-7 Drive Assy - R/H15294-2 78-8137-3774-5 Guide - Lower, R/H15294-3 78-8137-3775-2 Guide - Upper, R/H15294-4 78-8054-8910-7 Spacer - Hexagonal15294-5 78-8010-7169-3 Screw-Metric, M6 X 12, Hex Hd..15294-6 26-1000-0010-3 Washer - Flat M615294-7 78-8054-8891-9 Screw Special15294-8 78-8137-3776-0 Drive Pulley Assy15294-9 78-8137-3777-8 Pulley Assy - Drive15294-10 78-8052-6713-1 Ring - Polyurethane15294-11 78-8060-7648-1 Flange Assy - Ball Bearing 6002- 2RS15294-12 78-8046-8135-7 Key - 5 X 5 X 12mm15294-13 26-0001-5862-1 Screw, Flat Hd Soc. M5 X 1215294-14 78-8054-8877-8 Washer, 5,5/20X415294-15 78-8137-3778-6 Pulley - Keyed15294-16 78-8054-8877-8 Washer, 5,5/20X415294-17 26-0001-5862-1 Screw, Flat Hd Soc. M5 X 1215294-21 78-8028-8244-5 Key - 4 X 4 X 10mm15294-22 78-8137-3779-4 Sprocket 3/8" Z=1315294-23 78-8137-3780-2 Pulley - PD30 L075F15294-24 78-8060-8006-1 Jockey Pulley Assy15294-25 78-8060-8009-5 Jockey Pulley15294-26 78-8060-8007-9 PIN-Jockey Pulley15294-27 78-8060-8008-7 Bearing 6004-2RS15294-28 78-8017-9061-5 Snap Ring - for M20 Shaft15294-29 78-8060-8010-3 Snap Ring - M42 Shaft15294-30 78-8017-9313-0 Nut Self Locking M8 Nick. Pl.15294-31 26-1000-0010-3 Washer M815294-32 78-8060-8011-1 Wrap Pulley Assy15294-33 78-8076-5106-8 Pulley Assy - Idler15294-34 78-8023-2410-9 Bearing - 6000-2RS O.D. M2615294-35 78-8023-2544-5 Bearing-6203-2RS / 17 - 40 - 1215294-36 78-8054-8887-7 Shaft - Pulley Wrap15294-37 78-8016-5855-6 E - Ring M1015294-38 78-8032-0375-7 Screw Metric M6X16 Hex Hd..15294-39 78-8042-2919-9 Washer - Triple, M615294-40 78-8137-3781-0 Belt-Timing 240 L 07515294-41 78-8054-8841-4 Drive Belt 12AF15294-42 78-8060-8014-5 Idler Roller Assy15294-43 78-8052-6710-7 Roller - Idler15294-44 78-8054-8913-1 Shaft-Roller15294-45 12-7997-0272-0 E-Ring, M-2515294-46 78-8137-3782-8 Plate - Belt Adjustment15294-47 26-1002-4189-7 Screw - HX.HD. M10 X 2015294-48 26-1004-5510-9 Washer - Plain, M1015294-49 78-8137-3783-6 Block - Drive15294-50 78-8010-7210-5 Screw - Soc. Hd. Hex Soc. M6 X 2015294-51 78-8114-4855-0 Screw - Special15294-52 78-8094-6050-0 Spacer - Motor15294-53 26-1005-4757-4 Screw - Flat HD, Soc. Dr. M5 X 2015294-54 78-8060-8073-1 Washer - Motor15294-55 78-8060-8015-2 Pulley 17 X L05015294-56 26-1003-8816-9 Screw, Set M5 X 6

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2012 March800rf-NA

90


2012 March800rf-NA

11

12

9

14

13

10

45

43

44

36

33

37

11

23

34

35

28

29

27

25

26

11

14

13

11

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15 33 32

24

Figure 15294 / 2

98 42

32331511

11

23

14

13

34

24

28

28

27

25

26

36

3537

45

44

43

13

14

11

11

12

10

33

9

91

Figure 15294 / 2


15294-57 78-8060-8140-8 Belt-Timing 160 X L05015294-58 78-8137-3785-1 Cover - Drive, Right15294-59 78-8137-3786-9 Cover - Drive, Rear15294-60 78-8129-6100-7 Bracket15294-61 26-1002-4955-1 Screw - Self Tapping 8P X 1315294-62 78-8005-5740-3 Washer Plain - Metric M4 Nick.15294-63 78-8060-8019-4 Sprocket - 3/8" 28 Teeth 15294-64 78-8057-5835-2 Centering Washer15294-65 78-8057-5834-5 Tab Washer15294-66 78-8076-4933-6 Chain 3/8" Pitch, 52 Pitch 15294-67 78-8076-5112-6 Cover - Chain15294-68 78-8137-3787-7 Drive Assy - L/H15294-69 78-8137-3788-5 Guide - Lower, L/H15294-70 78-8137-3789-3 Guide - Upper, L/H15294-71 78-8137-3790-1 Cover - Drive, Left15294-72 78-8017-9313-0 Nut Self Locking M8 Nick. Pl.15294-73 26-1004-5507-5 Washer M815294-74 78-8017-9318-9 Washer-Plain-Metric M815294-75 26-1003-6904-5 Nut - Hex, M815294-76 78-8137-3791-9 Upper Plate, R/H15294-77 78-8005-5741-1 Washer - Flat, M515294-78 78-8137-3792-7 Lower Plate15294-81 & 86 78-8129-6207-0 Motor Self-Braking, 220V 60HZ 3PH 78-8094-6472-6 Motor - 200/220V 50/60 Hz H63 A4 KW 0.12 B14 78-8094-6378-5 Motor - 220/415V 50 Hz H63 A4 KW 0.13 B14 78-8060-7841-2 Motor - 200/220V 50/60 Hz H63 A4 KW 0.12 B14 78-8094-6473-4 Motor - 100/115V 50/60 Hz 1 Phase 78-8100-0866-0 Motor - 100/110V 50/60 Hz 1 Phase 0.12 KW15294-89 78-8137-3793-5 Plastic Cap DP-137515294-91 78-8137-3794-3 Upper Plate, L/H15294-94 78-8060-7877-6 Plug Housing Vertical15294-96 78-8076-4532-6 Cord Grip15294-97 78-8137-3795-0 Cable Olfl ex 400P 4G 1,5mm15294-98 78-8137-3796-8 Belt Tensioning15294-99 78-8010-7165-1 Screw, Flat Hd Soc M5 X 2515294-100 78-8137-3797-6 Slide - Drive15294-101 26-1003-7960-6 Screw, Soc. Hd M6 X 3015294-102 26-1000-0010-3 Washer - Flat M615294-103 78-8137-3798-4 Spacer - Drive15294-104 78-8137-3799-2 Screw - Metric, M10 X 110, Hex Hd..15294-105 78-8137-3800-8 Washer 10,5/26 X 415294-106 78-8060-7728-1 Sleeve, Threaded15294-107 78-8076-5104-3 Special Nut M22 X 1,5 /815294-108 26-1003-5841-0 Screw M8X1615294-109 26-1004-5507-5 Washer M815294-110 78-8060-7873-5 Plug Female15294-111 78-8060-7876-8 Cover Plug Lateral15294-112 78-8137-3801-6 Screw - Phillips Hd, M3 x 10

2012 March800rf-NA

800rf

92


2012 March800rf-NA

11

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2

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8

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Figure 15295


15295-1 78-8137-3717-4 Jamb Assy15295-2 78-8137-3718-2 Bracket - Guard15295-3 78-8137-3719-0 Crossbar- Guard15295-4 78-8137-3720-8 Support - Guard15295-5 78-8137-3721-6 Closure Plate15295-6 78-8017-9066-4 Screw - Metric, M5 X 1215295-7 78-8010-7417-6 Nut - Metric, Hex Stl. M515295-8 78-8005-5741-1 Washer - Flat, M515295-9 78-8137-3722-4 Bracket - Lock15295-10 78-8137-3679-6 Plate - Pneumatic Box15295-11 78-8137-3723-2 Bracket - Safety Switch15295-12 78-8137-3724-0 Door L=43015295-13 26-1003-7949-9 Screw Soc. Hd. Hex Soc. M5 X 1215295-14 78-8005-5741-1 Washer - Flat, M515295-15 78-8076-4931-0 Drawbar - Lock15295-16 78-8076-4932-8 Lock - Drawbar15295-17 26-0001-5862-1 Screw, Flat Hd Soc. M5 X 1215295-18 26-1005-6859-6 Nut Self Locking M-515295-19 78-8005-5741-1 Washer - Flat, M515295-20 78-8137-3725-7 Emergency Stop Button Assy15295-21 78-8137-3726-5 Box - Emergency Stop15295-22 78-8137-3727-3 Contact 3SB3420-0C15295-23 78-8137-3728-1 Emergency Stop Button15295-24 78-8076-4532-6 Cord Grip15295-25 78-8076-5211-6 Set Nut GMP13.515295-26 78-8137-3729-9 Door L=70015295-27 26-1003-7964-8 Screw Soc. Hd.Hex Soc. Dr., M8 X 2015295-28 78-8137-3652-3 Lockwasher For M8 Screw15295-29 78-8137-3730-7 Bracket - Income Panel15295-30 26-1003-7957-2 Screw Soc. Hd. Hex Hd.. M6 X 1615295-31 78-8042-2919-9 Washer - Triple, M615295-32 78-8137-3731-5 Fixed Panel L=70015295-33 78-8137-3732-3 Entered Fixed Panel15295-34 78-8129-6293-0 Hinge15295-35 78-8060-7807-3 Handle15295-37 78-8137-3733-1 Fixed Panel L=51015295-38 78-8137-3734-9 Electrical Panel Support Frame15295-39 78-8137-3735-6 Leg - Inner15295-40 78-8137-0635-1 Clamp - Leg15295-41 78-8129-6100-7 Bracket15295-42 26-1003-7963-0 Screw - Soc. Hd. M8 X 1615295-43 78-8017-9318-9 Washer-Plain-Metric M815295-44 78-8129-6433-2 Foot - Leveling15295-45 26-1003-6906-0 Nut - Metric M-12

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2012 March800rf-NA



Figure 15096 / 1Figure 15296 / 1

9

8

4

1

2

56

3

7

17

24

18

21

2322

14 13

13

10

11

12

1615

19

20

95 2012 March

800rf

800rf-NA

Figure 15296 / 1

Ref No 3M Part Number Description

15296-1 78-8137-3737-2 Box - Electric15296-2 78-8137-3738-0 Panel - Electric Box15296-3 78-8060-7814-9 Spacer, Electric Box15296-4 78-8010-7418-4 Nut - Metric, Hex, Stl., M615296-5 26-1000-0010-3 Washer - Flat M615296-6 78-8137-3739-8 Washer - Lock M615296-7 78-8010-7209-7 Screw, Soc.HD.M6 X 1215296-8 78-8017-9066-4 Screw - Metric, M5 X 1215296-9 78-8137-3740-6 Switchboard15296-10 78-8137-3741-4 Door - Electric Box15296-11 78-8129-6293-0 Hinge15296-12 26-1003-7957-2 Screw Soc. HD. Hex HD. M6 X1 615296-13 78-8119-8549-4 Lock "Southco" 15296-14 78-8119-8548-6 Foam Rubber15296-15 26-1003-7964-8 Screw Soc.Hd.Hex Soc.Dr.,M8 X 2015296-16 78-8137-3652-3 Lockwasher M8 15296-17 78-8137-3736-4 Buzzer15296-18 78-8137-3742-2 Lamp - Red15296-19 78-8137-3743-0 Module Base15296-20 78-8137-3744-8 Bracket Plate15296-21 78-8032-0382-3 Screw-Soc.Hex HD.M5 X 16 Zinc. Pl15296-22 78-8010-7209-7 Washer - Flat M615296-23 26-1000-0010-3 Screw, Soc.HD.M6 X 1215296-24 78-8119-8587-4 Lamp BA15D 5W 30V 15296-25 78-8137-6012-7 Fuse UL10-F 600V15296-26 78-8137-5995-4 3-Pole Fuse-Holder15296-27 78-8137-6010-1 Fuse Holder 10 X 3815296-28 78-8137-6011-9 Fuse UL3-F 600V15296-29 78-8137-4084-8 Fuse Holder 10,3 X 3815296-30 78-8137-5996-2 Power Supply15296-31 78-8137-6008-5 Contactor 24VCC15296-32 78-8119-8945-4 Surge Suppressor - 199-MSMD115296-33 78-8137-6008-5 Contactor 24VCC15296-34 78-8119-8945-4 Surge Suppressor - 199-MSMD115296-35 78-8137-6008-5 Contactor 24VCC15296-36 78-8119-8945-4 Surge Suppressor - 199-MSMD115296-37 78-8137-6008-5 Contactor 24VCC15296-38 78-8119-8945-4 Surge Suppressor - 199-MSMD115296-39 78-8137-4089-7 Switch16A15296-40 78-8137-6006-9 Knob

800rf-NA

HL1Voltage

Indicator White

HL2Red Indicator Light Thermal

HL15Break / End

tape

HL11Low

ClosingGuide

HL10Cycle

Time toMax

HL13LineFull

SB4+HL4ReadyWhite

SB5StopRed

SB1Emergency

SB6+HL16Start

Green

SB7ResetBlue

SA4ResetBlue

SA3Programming

HL14Low

Pressure

HL12Emergency

800rf

Figure 15296 / 2

1TX39-40 70-72 71

30

25-26-27 28-29 30-31-7333-34

35-3637-38

41-42 45-46

41-42 47-4847-48 47-48 47-48

49-50-51

52-53-54-55 56-53-54-55 67

57-58-59-60 61-62-63 58-60-62-64-65 58-62-66 55-58-68 55-58-69

2012 March

97 2012 March

800rf

800rf-NA

Figure 15296 / 2

Ref No 3M Part Number Description

15296-41 78-8137-6015-0 Relays G2R-2 24VDC15296-42 78-8137-4085-5 Socket15296-43 78-8137-6015-0 Relays G2R-2 24VDC15296-44 78-8137-4085-5 Socket15296-45 78-8137-6015-0 Relays G2R-2 24VDC15296-46 78-8137-4085-5 Socket15296-47 78-8137-6017-4 Contact15296-48 78-8137-0778-9 Automatic Switch15296-49 78-8137-0609-6 Emergency Button15296-50 78-8137-0797-9 Latch & contact.15296-51 78-8137-4099-6 Contact Holder15296-52 78-8137-5997-0 Lamp-Holder White15296-53 78-8137-5999-6 Lamp-Holder15296-54 78-8119-8801-9 Light - BA9S, 30V15296-55 78-8137-4099-6 Contact Holder15296-56 78-8137-5998-8 Lamp-Holder Red15296-57 78-8137-6016-8 White Unstable Button15296-58 78-8137-4098-8 Contact 800F - PX1015296-59 78-8137-4099-6 Contact Holder15296-60 78-8119-8801-9 Light - BA9S, 30V15296-61 78-8137-6004-4 Red Light Button15296-62 78-8137-4099-6 Contact Holder15296-63 78-8137-0797-9 Latch & contact.15296-64 78-8137-6000-2 Green Light Button15296-65 78-8137-5999-6 Lamp-Holder15296-66 78-8137-6005-1 Blue Light Button15296-67 78-8137-6009-3 LED Assy15296-68 78-8137-4093-9 Black Selector15296-69 78-8137-6007-7 3-Position Selector15296-70 78-8137-6017-6 PLC Micrologix15296-71 78-8137-6013-5 8-Output Module15296-72 78-8137-6014-3 Micrologix Memory Module

98

THIS PAGE IS BLANK

99 2012 March 800rf-NA

Infeed Conveyor-Frame Assemblies

800rf

Figure 15085

Figure 15086

Figure 15084

Figure 15083

Figure 15084

Figure 15085

Figure 15087


800rf

Figure 15083

41

OPTIONAL

4847

45

46

2 3

7

4 5

8

6

9

28

17 17

25 23

24

1413

1211

10 46

45

484715

21

18

1819

3

3

2

9

35 36

4039

38

20

27

3844

43

25

3330

3132

29

2929

22

9

37

16

21

42

41


Figure 15083


15083-1 78-8137-6095-2 Bed Assembly - Conveyor15083-2 78-8137-6096-0 Assembly - Left Leg15083-3 78-8137-6097-8 Assembly - Right Leg15083-4 78-8076-5041-7 Leg – Left15083-5 78-8076-5040-9 Leg – Right15083-6 78-8052-6678-6 Leg – Inner15083-7 78-8052-6677-8 Clamp – Inner15083-8 78-8060-7697-8 Bracket - Special15083-9 26-1003-7963-0 Screw - Soc. Hd. M8 X 1615083-10 78-8060-8061-6 Caster15083-11 78-8060-8124-2 Spacer - Caster15083-12 78-8060-7699-4 Washer /12-45, 5 X 415083-13 78-8017-9059-9 Washer - Flat for M12 Screw15083-14 78-8060-7532-7 Nut M12 Self-Locking15083-15 78-8052-6680-2 Label - Leg Height Adjustment15083-16 78-8076-5339-5 Leg Plate15083-17 26-1003-7964-8 Screw Soc. Hd. Hex Soc. Dr., M8 X 2015083-18 78-8137-6098-6 Support - Leg Cross Bar 15083-19 78-8017-9318-9 Washer - Plain - Metric M815083-20 78-8137-6099-4 Box Stop15083-21 78-8137-6100-0 Cover - Right Side15083-22 78-8137-6101-8 Cover - Left Side15083-23 26-1003-7949-9 Screw Soc. Hd. Hex Soc. M5 X 1215083-24 78-8032-0382-3 Screw - Soc. Hex Hd. M5 X 16 Zinc Pl.15083-25 78-8005-5741-1 Washer - Flat, M515083-27 78-8137-6102-6 Support - Photocell15083-28 78-8137-6103-4 Support - Refl ectors15083-29 78-8114-4824-6 Photocel E3F2-R2B4-P1-E15083-30 78-8076-5057-3 Refl ector E39-R115083-31 78-8010-7157-8 Screw – Hex Hd, M4 X 1015083-32 78-8005-5740-3 Washer Plain - Metric M4 Nick.15083-33 78-8010-7416-8 Nut - Plastic Insert - M415083-35 78-8129-6225-2 Profi le, Support - Drive15083-36 26-1002-5753-9 Screw – Self Tapping15083-37 78-8076-5348-6 Support - External Roller15083-38 26-1003-5829-5 Screw Hex Hd. M6 X 1215083-39 78-8076-5349-4 Roller Assembly15083-40 78-8052-6668-7 Snap - Roller15083-41 78-8137-6104-2 Connector Bracket15083-42 78-8057-5716-4 Screw - Flat Soc. Hd. - M8 X 1515083-43 26-1000-0010-3 Washer - Flat M615083-44 78-8137-6105-9 Bracket15083-45 78-8052-6679-4 Pad – Foot15083-46 26-1003-5842-8 Screw – Hex Hd, M8 X 2015083-47 26-1004-5507-5 Washer – M815083-48 78-8017-9313-0 Nut – Self-Locking, M8

800rf

102

Figure 15084

800rf

2012 March800rf-NA

109

29

30

10

1314

2036

1133

34

35

37

21

3132

26 27

23

28

19

221817

2

4

5

13

6

7

9

9

8

15

24

3

16

12

38


800rf

Figure 15084


15084-1 78-8137-6106-7 Shaft - Motor15084-2 78- Frame - Right Side15084-3 78-8137-6108-3 Roller Assembly15084-4 78-8076-5309-8 Belt15084-5 78-8137-6109-1 Powered Roller15084-6 78-8137-6110-9 Roller 6 X 6 X 2015084-7 78-8076-5302-3 Snap - Roller15084-8 78-8057-5811-3 Key - 6 X 6 X 20mm15084-9 78-8055-0668-6 Washer15084-10 26-1005-5318-4 Screw M6 X 55 Zinc.15084-11 26-1000-0010-3 Washer - Flat M615084-12 78-8137-6128-1 Frame - Left Side15084-13 78-8017-9318-9 Washer - Plain - Metric M815084-14 26-1003-7963-0 Screw - Soc. Hd. M8 X 1615084-15 78-8137-6129-9 Snap - Roller 25 X 915084-16 78-8137-6111-7 Screw - Special M6 X 1615084-17 78-8137-6112-5 Bearing15084-18 78-8137-6113-3 Support - Bearing15084-19 78-8137-6114-1 Spacer15084-20 26-1003-6916-9 Nut – Locking, M6, Plastic Insert15084-21 78-8091-0725-9 Bearing15084-22 26-1003-7957-2 Screw – Soc Hd, Hex Hd, M6 X 1615084-23 78-8137-6115-8 Pivot15084-24 78-8010-7209-7 Screw - Soc. Hd. M6 X 1215084-26 78-8129-6331-8 Actuator - Arm15084-27 78-8137-6102-6 Snap - Roller 25 X 515084-28 78-8070-1269-1 Spacer15084-29 78-8137-6117-4 Flange15084-30 78-8100-0865-2 Motor - 220/220v, 50/60 Hz, 3 Phase 78-8076-5361-9 Motor - 220/415v, 50 Hz, 3 Phase 78-8057-5716-4 Motor - 260/440v, 50 Hz, 3 Phase15084-31 78-8137-6118-2 Washer 15084-32 78-8137-6119-0 Screw - Flat Soc. Hd. - M8 X 1515084-33 78-8137-6120-8 Tension Shaft15084-34 78-8137-6119-0 Roller - Idler15084-35 78-8017-9318-9 Pin15084-36 78-8094-6243-1 Nut – Self-Locking, M815084-37 78-8017-9318-9 Washer - Plain - Metric M815084-38 78-8094-6243-1 Washer M6

104

Figure 15085

Motor - See Figure 15084

800rf

2012 March800rf-NA

19

10

22

12

32

25

13

2021

2927

31

28

2634

34

31

33

1116

14 15 16 17 18

5

2

3

75

8

6

7

6

4

9

1

24 23

105

800rf

2012 March800rf-NA

Figure 15085


15085-1 78-8137-6117-4 Flange

15085-2 78-8076-5365-0 Pin - Gear 24 X 171

15085-3 78-8057-5811-3 Key - 6 X 6 X 20mm

15085-4 78-8017-9169-6 Nut – M18 x 1

15085-5 78-8017-9301-5 Screw - M8 X 25


15085-7 78-8059-5619-6 Nut M8

15085-8 78-8005-5736-1 Lockwasher – For M8 Screw

15085-9 78-8076-5366-8 Sprocket - Z=16, 3/8"

15085-10 78-8059-5617-0 Set Screw M6 x 8

15085-11 78-8076-5367-6 Shaft - Chain Tension

15085-12 78-8059-5623-8 Washer

15085-13 26-1003-6918-5 Nut – Plastic Insert, M10 Hex Flange

15085-14 78-8076-5368-4 Sprocket - Z=15, 3/8"

15085-15 78-8060-7830-5 Washer 30 X 5

15085-16 78-8059-5625-3 Bearing

15085-17 78-8042-2919-9 Washer – Triple, M6

15085-18 78-8010-7169-3 Screw - Metric, M6 X 12, Hex Hd.

15085-19 78-8059-5615-4 Chain Rail

15085-20 26-1003-7957-2 Screw – Soc Hd, Hex Hd, M6 x 16

15085-21 26-1000-0010-3 Washer - Flat M6

15085-22 83-0002-7336-3 Screw - Hex Hd M4 X 14 Zinc Pl

15085-23 78-8005-5740-3 Washer Plain - Metric M4 Nick

15085-24 78-8010-7416-8 Nut - Plastic Insert - M4

15085-25 78-8059-5611-3 Key, 4 X 4 X 15mm

15085-26 78-8076-5370-0 Sprocket - Z=17, 3/8"

15085-27 78-8059-5613-9 Set Screw M5 X 14

15085-28 78-8059-5616-2 Chain - 3/8" Pitch L=81 Links

15085-29 78-8091-0726-7 Set Screw M5 X 5

15085-31 78-8114-5092-9 Pin - Shaft

15085-32 78-8114-4832-9 Roller - Rubber

15085-33 78-8137-6121-6 Roller Assembly

15085-34 78-8010-7416-8 Flange - Roller Assembly

106

Figure 15086

800rf

800rf-NA 2012 March

41

38

28

1312

2

9 23

2

1

6

14

3

4 5

1517

41

31

13

16

12

23

33

37

11

2524

16

8

722 20

19

2118

710

40

639

32

30

26

3736

35

2

29

34

26

27

107 800rf-NA 2012 March

800rf

Figure 15086


15086-1 78-8137-6122-4 Frame - Infeed15086-2 78-8023-2551-0 Bearing – 6005-2RS15086-3 78-8137-6097-8 Shaft - Centering Lever15086-4 78-8057-5811-3 Key - 6 X 6 X 20mm15086-5 78-8076-5353-6 Key - 6 X 6 X 25mm15086-6 78-8076-5358-5 Spacer15086-7 78-8076-5355-1 Sprocket 3/8" Z=2015086-8 78-8059-5617-0 Set Screw M6 x 815086-9 78-8054-8777-0 Chain – 3/8 Inch Pitch, 41 Pitch Long15086-10 78-8137-6123-2 Chain – 3/8 Inch Pitch, 31 Pitch Long15086-11 78-8054-8784-6 Block – Chain15086-12 78-8054-8787-9 Chain Link15086-13 78-8056-3945-3 E-Ring - M415086-14 78-8054-8783-8 Washer – Special15086-15 78-8060-7519-4 Screw – M3 x 2515086-16 78-8059-5517-2 Nut – Self Locking, M315086-17 78-8054-8788-7 Connector – Chain15086-18 78-8054-8786-1 Connector – Chain15086-19 78-8060-7520-2 Screw – M3 x 2015086-20 78-8054-8785-3 Rod – Threaded Right/Left15086-21 78-8010-7418-4 Nut - Metric, Hex, Stl., M615086-22 78-8076-5356-9 Stud - Joint 10 X 4215086-23 78-8137-6124-0 Frame15086-24 78-8032-0375-7 Screw – Hex Hd, M6 x 1615086-25 26-1000-0010-3 Washer - Flat M615086-26 78-8076-5358-5 Washer15086-27 78-8076-5359-3 Centering Lever - Right15086-28 78-8076-5360-1 Centering Lever - Left15086-29 78-8076-5361-9 Washer15086-30 78-8057-5716-4 Screw - Flat Soc. Hd. - M8 x 1515086-31 78-8076-5362-7 Guide Assembly15086-32 78-8076-5363-5 Plate – Guide15086-33 26-1003-7957-2 Screw – Soc Hd, Hex Hd, M6 x 1615086-34 78-8054-8779-6 End – Cap15086-35 78-8057-5747-9 Mount – Cylinder Rod End15086-36 78-8076-5364-3 Screw M12 X 515086-37 78-8017-9059-9 Washer - Flat for M12 Screw15086-38 78-8060-7532-7 Nut M12 Self-Locking15086-39 26-1003-7964-8 Screw Soc. Hd. Hex Soc. Dr., M8 X 2015086-40 78-8017-9318-9 Washer - Flat M815086-41 26-1017-3315-7 Mount – Cylinder Rod End

108

800rf

800rf-NA 2012 March

Figure 15087

11

10

12

7

2

3

3 1

3

66

55

8

4

9

13

3

109

Figure 15087


15087-1 78-8137-3767-9 Cylinder DNC-40-170-PPV-A

15087-2 26-1017-3315-7 Swinging Flange

15087-3 78-8137-3768-7 Compact Cylinder ADNP-50-15

15087-4 78-8137-3769-5 Swinging Flange SNCB-50

15087-5 78-8091-0315-9 Elbow – 3199.08.13

15087-6 78-8057-6170-3 Tee - M6 Tubing

15087-7 78-8016-5855-6 E - Ring M10

15087-8 78-8137-6125-7 Pin - Cylinder

15087-9 78-8023-2234-3 Ring - Snap for M12 Shaft

15087-10 78-8137-6126-5 Bracket Support - Cylinder

15087-11 78-8057-5747-9 Mount – Cylinder Rod End

15087-12 78-8137-6127-3 Pin - Clevis

15087-13 26-1005-6888-5 Tubing 6/4 - Connector

800rf-NA 2012 March

800rf

THIS PAGE IS BLANK

Accuglide 3Upper and LowerHigh SpeedTaping Heads2 InchType 10800

AccuGlide™ is a Trademark of 3M, St. Paul, MN 55144-1000Printed in U.S.A.© 3M 2012 44-0009-2070-0 (E010712-NA)

Instructions and Parts List

Serial No._____________________________________ For reference, record taping head(s) serial number(s) here.

Important SafetyInformation

BEFORE INSTALLING OR OPERATING THIS EQUIPMENTRead, understand, and follow all safety and operating instructions.

It is recommended you immediately order the spare parts listed in the "Spare Parts/Service Information" section. These parts are expected to wear through normal use, and should be kept on hand to minimize production delays.

Spare Parts


3M-Matic

™

™

i

4000563

INTERTEK

3M-Matic™, AccuGlide™ and Scotch™ are Trademarks of 3M St. Paul, MN 55144-1000Printed in U.S.A.


To Our Customers:

This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up and tested in the factory with Scotch® tapes. If technical assistance or replacement parts are needed, call or fax the appropriate number listed below.


Technical Assistance / Replacement Parts and Additional Manuals:

Call the 3M-Matic™ Help line at 1-800 328-1390. Provide the customer support coordinator with the model/machine name, machine type, and serial number that are located on the identification plate (For example: Model 200a - Accuglide 3 - 2 inch - Type 10800 - Serial Number 13282).

Minimum billing on parts orders will be $25.00. Replacement part prices available on request.$10.00 restocking charge per invoice on returned parts

Note : Outside the U.S., contact the local 3M subsidiary for parts ordering information.

United States -

3M Tape Dispenser Parts

241 Venture Drive

1-800-344-9883

Amery, WI 54001-1325

Fax: 1-715-268-8153

Identification Plate

Replacement Parts and Service Information

THIS PAGE IS BLANK

Replacement Parts And Service Information

To Our Customers:

This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up

and tested in the factory with Scotch® tapes. If any problems occur when operating this equipment and

you desire a service call or phone consultation, call, write, or fax the appropriate number listed below.


SERVICE, REPLACEMENT PARTS, AND ADDITIONAL MANUALS

AVAILABLE DIRECT FROM:

Order parts by part number, part description, and quantity required. Also, when ordering parts

or additional manuals, include model/machine name, machine type, and serial number that are

located on the identifi cation plate.

3M-Matic™, AccuGlide™ and Scotch™ are Trademarks of 3M, St. Paul, MN 55144-1000Printed in U.S.A.


ii

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7

Instruction Manual

AccuGlide™ 3 High Speed 2 InchUpper and Lower Taping HeadsType 10800

Table of Contents Page

Replacement Parts and Service Information ............................................................................................ i - ii

Table of Contents...................................................................................................................................... iii

Equipment Warranty and Limited Remedy ............................................................................................... iv

Intended Use ............................................................................................................................................ 1

Taping Head Contents / How to Use Manual............................................................................................ 3

Important Safeguards ............................................................................................................................... 4 - 5

Specifi cations ........................................................................................................................................... 6 - 7 Dimensional Drawing .................................................................................................................... 7

Installation ................................................................................................................................................ 8 Receiving and Handling ................................................................................................................ 8 Installation Guidelines ................................................................................................................... 8 Tape Leg Length ........................................................................................................................... 8 Tape Width Adjustment ................................................................................................................. 8

Operation .................................................................................................................................................. 9 - 11 Tape Loading – Upper Taping Head .............................................................................................. 10 Tape Loading – Lower Taping Head .............................................................................................. 10 - 11

Maintenance ............................................................................................................................................. 12 - 13 Blade Replacement ....................................................................................................................... 12 Blade Guard .................................................................................................................................. 12 Blade Oiler Pad ............................................................................................................................. 12 Cleaning ........................................................................................................................................ 13 Applying/Buffi ng Roller Replacement ............................................................................................ 13

Adjustments .............................................................................................................................................. 14 - 16 Tape Latch Alignment .................................................................................................................... 14 Tape Drum Friction Brake ............................................................................................................. 14 Applying Mechanism Spring .......................................................................................................... 15 One-Way Tension Roller ............................................................................................................... 15 Tape Leg Length ........................................................................................................................... 16 Leading Tape Leg Length Adjustment ............................................................................ 16 Changing Tape Leg Length From 70 to 50 mm [2-3/4 to 2 Inch] .................................... 16 Troubleshooting Guide ............................................................................................................................. 17 - 18

Spare Parts/Service Information............................................................................................................... 19 Recommended Spare Parts .......................................................................................................... 19 Replacement Parts and Service .................................................................................................... 19 Replacement Parts Illustrations and Parts List ................................................................ Yellow Section 20 - 37

iiiAccuGlide 3 - 2" - NA 2012 January

8

AccuGlide™, Scotch™, and 3M-Matic™ are Trademarks of 3M, St. Paul, Minnesota 55144-1000

Equipment Warranty and Limited Remedy:

Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, CUSTOM OR USAGE OF TRADE:

Limitation of Liability: Except where prohibited by law, 3M and seller will not be liable for any loss or damage arising from this 3M equipment, whether direct, indirect, special, incidental, or consequential, regardless of the legal theory asserted, including breach of warranty, breach of contract, negligence, or strict liability.

Note: The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by a written agreement signed by authorized representatives of 3M and seller.

3M sells its AccuGlide™ 3 High Speed 2 Inch Upper and Lower Taping Heads, Type 10800 with the following warranty:

1. The Taping Head blade, springs and rollers will be free from defects in material and manufacture for ninety (90) days after delivery. 2. All other Taping Head parts will be free from defects in material and manufacture for three (3) years after delivery.

If any part is defective within this warranty period, your exclusive remedy and 3M’s and seller’s sole obligation shall be, at 3M’s option, to repair or replace the part. 3M must receive actual notice of any alleged defect within a reasonable time after it is discovered, but in no event shall 3M have any obligation under this warranty unless it receives such notice within fi ve (5) business days after the expiration of the warranty period. All notices required hereunder shall be given to 3M solely through the 3M-Matic™ Help line (800-328-1390). To be entitled to repair or replacement as provided under this warranty, the part must be returned as directed by 3M to its factory or other authorized service station designated by 3M. If 3M is unable to repair or replace the part within a reasonable time after receipt thereof, 3M, at its option, will replace the equipment or refund the purchase price. 3M shall have no obligation to provide or pay for the labor required to remove any part or equipment or to install the repaired or replacement part or equipment. 3M shall have no obligation to repair or replace those parts failing due to normal wear, inadequate or improper maintenance, inadequate cleaning, non-lubrication, improper operating environ-ment, improper utilities, operator error or misuse, alteration or modifi cation, mishandling, lack of reasonable care, or due to any accidental cause.

ivAccuGlide 3 - 2" - NA 2012 January

Warranty

1AccuGlide 3 - 2" - NA 2012 January

Intended Use

The intended use of the AccuGlide™ 3 Upper and Lower Taping Heads - 2 Inch is to apply a "C" clip of Scotch® pressure-sensitive fi lm box sealing tape to the top and/or bottom center seam of regular slotted containers.

These taping heads are incorporated into most standard 3M-Matic™ case sealers. The compact

size and simplicity of the taping head also makes it suitable for mounting in box conveying systems other than 3M-Matic™ case sealers. This includes replacement of other types of taping, gluing or stapling heads in existing case sealing machines. The AccuGlide™ 3 Upper and Lower Taping Heads - 2 Inch have been designed and tested for use with Scotch® pressure-sensitive fi lm box sealing tape.

AccuGlide™ 3 Upper Taping Head - 2 inch, Type 10800

2

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3

Taping Head Contents

AccuGlide™ 3 High Speed 2 Inch Upper and Lower Taping Heads consist of:

Qty. Part Name

1 Taping Head Assembly 1 Tape Drum and Bracket Assembly 1 Hardware and Spare Parts Kit 1 Threading Tool

The manual is an important part of the machine; all information contained herein is intended to enable the equip-ment to be maintained in perfect condition and operated safely. Ensure that the manual is available to all opera-tors of this equipment and the manual is kept up to date with all subsequent amendments. Should the equipment be sold or disposed of, please ensure that the manual is passed on with the machine.

Electrical and pneumatic diagrams are included in the manual. Equipment using PLC controls and/or electronic components will include relevant schematics or programs in the enclosure (or will be delivered separately as needed)

Keep the manual in a clean and dry place near the machine. Do not remove, tear or rewrite parts of the manual for any reason. Use the manual without damaging it. However, if the manual has been lost or damaged, ask your after sale service for a new copy (if it is possible, please have the manual name, part number, and revision infor-mation and/or model/machine name, machine type, and serial number) that are located on the identifi cation plate (For example: Model 200a - Accuglide 3 - 2" - Type 10800 - Serial Number 13282).

Note:All the important warning notes related to the operation of the machine are identifi ed by the symbol:

Updating the Manual

Modifi cations to the machine are subject to manufacturer's internal procedures. The user may receive pages or parts of the manual which contain amendment made after its fi rst publication. The user must use them to update this manual.

This instruction manual covers safety aspects, handling and transport, storage, unpacking, preparation, installa-tion, operation, set-up and adjustments, technical and manufacturing specifi cations, maintenance, troubleshoot-ing, repair work and servicing, electric diagrams, warranty information, disposal (ELV), a glossary with a defi nition of symbols, plus a parts list of the 3M-Matic™ Accugllide 3 (2 inch) 3M Industrial Adhesives and Tapes Division 3M Center, Bldg. 220-5E-06 St. Paul, MN 55144-1000 (USA) Edition January 2012/Copyright 3M 2012. All rights reserved The manufacturer reserves the right to change the product at any time without notice.

How to use this Manual

General Information

AccuGlide 3 - 2" - NA 2012 January

4

Important Safeguards

This safety alert symbol identif es important safety messages in this manual. READ AND UNDERSTAND

THEM BEFORE INSTALLING OR OPERATING THIS EQUIPMENT.

• To reduce the risk associated with mechanical hazards:

− Read, understand and follow all safety and operating instructions before operating or servicing the case sealer

− Allow only properly trained and qualifi ed personnel to operate and/or service this equipment

• To reduce the risk associated with shear, pinch, and entanglement hazards:

− Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the taping heads

− Never attempt to work on the taping head or load tape while the box drive system is running

• To reduce the risk associated with sharp blade hazards:

− Keep hands and fi ngers away from tape cutoff blades under orange blade guards. The blades are extremely sharp.

Explanation of Signal Word Consequences

Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury and/or property damage.

CAUTION:

Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury and/or property damage.

WARNING:

WARNING

• To reduce the risk associated with muscle strain:

Use proper body mechanics when removing or installing taping heads that are moderately heavy or may be considered awkward to lift


Place the taping head on a smooth level surface when maintaining or servicing this equipment

CAUTION

(Important Safeguards continued on next page)



Important Safeguards (continued)

78-8070-1335-0Figure 1-1 Replacement Labels/3M Part Numbers

Important - In the event the following safety labels are damaged or destroyed, they must be replaced to ensure operator safety. See "Replacement Parts Illustrations and Parts Lists" for label part numbers.

Upper Taping Head Label 78-8137-3317-3Lower Taping Head Label 78-8137-3316-5


Specifications

1. Tape:

For use with Scotch® pressure-sensitive fi lm box sealing tapes.

2. Tape Width:

36mm or 1-1/2 inches minimum to 48mm [2 inches] maximum. 3. Tape Roll Diameter:

Up to 405mm [16 inches] maximum on a 76.2mm [3 inch] diameter core. (Accommodates all system roll lengths of Scotch® fi lm tapes.)

4. Tape Application Leg Length - Standard:

70mm ± 6mm [2-3/4 inches ±1/4 inch]

Tape Application Leg Length - Optional:

50mm ± 6mm [2 inches ± 1/4 inch] (See "Adjustments – Tape Leg Length.")

5. Box Size Capacities:

For use with center seam regular slotted containers.

Length – 443mm [17.44 inches] w/ Guard Height – 406mm [16 inches] w/ Guard Width – 107mm [4.2 inches] When upper and lower taping heads are used on “3M-Matic” case sealers, refer to the respective instruction

manual specifi cations for box weight and size capacities.

6. Operating Rate:

Conveyor speeds up to 0.5 m/s [100 feet per minute].

7. Operating Conditions:

Use in dry, relatively clean environments at 5° to 40°C [40° to 105°F] with clean dry boxes. Important – Taping heads should not be washed down or subjected to conditions causing moisture condensation on components.

8. Taping Head Dimensions:

Length – 442mm [17 3/8 inches] Height – 648mm [25 1/2 inches] (with tape drum) Width – 105mm [4-1/8 inches] (without mounting spacers) Weight – Packaged: 8.6kg [19 lbs.] Unpackaged: 7.7kg [17 lbs.]

(Specifi cations continued on next page.)


Specifications

Figure 2/1 Dimensional Drawing

Optional Tape DrumMounting Position

6mm [1/4 in.] Maximum

18mm [11/16 in.]

Box Feed Direction

18mm [11/16 in.]

Side View End View

76mm [3 in.] 50mm Tape Leg

76mm [3 in.]

6mm [1/4 in.] Maximum

405mm [16 in.] Maximum RollDiameter

405mm [16 in.] Maximum Roll

Diameter

445mm [17-1/2 in.]

*120mm [4 3/4 in.] Minimum StandardHead Spacing

M6MountingHoles

* This dimension can be reduced to 90mm [3-1/2 in.] when both heads are converted to 50mm [2 in.] tape leg lengths.

648 mm[25-1/2 in.]

95mm [4 3/4 in.}

278mm [10-15/16 in.]

350mm [13-3/4 in.]

443mm [17-7/16 in.]

33mm [1-19/64 in.]

60mm [2-3/8 in.]

105mm [4-1/8 in.]

8

Installation

1. The box conveying system must positively propel the box in a continuous motion, not exceeding 0.40 m/s [80 feet per minute], past the taping head assembly since the box motion actuates the taping mechanism.

2. If a pusher or cleated conveyor is being used, steps should be taken in the conveyor design to prevent the pusher from contacting the applying or buffi ng roller arms resulting in damage to the taping head.

Receiving And Handling

After the taping head assembly has been unpackaged, examine the unit for damage that might have occurred during transit. If damage is evident, fi le a damage claim immediately with the transportation company and also notify your 3M Representative.

Installation Guidelines

The taping head assembly can be used in convert-ing existing or in custom made machinery. It can be mounted for top taping or bottom taping. Refer to "Box Size Capacities," as well as Figure 2-1 in the Specifi cations section, for the following points in making such installations:

4. Mounting studs are provided with the taping head, but special installations may require alternate means for mounting.

5. Box hold-down or guide skis should be provided and the taping head mounted so that the side plates are 6mm [1/4 inch] maximum away from the ski surface on which the box rides.

Tape Leg Length

Taping heads are factory set to apply standard 70mm [2-3/4 inch] tape legs. The heads can be converted to apply 50mm [2 inch] tape legs if desired but both upper and lower heads must be set to ap-ply the same tape leg length. See "Adjustments – Changing Tape Leg Length From 70 to 50mm [2-3/4 to 2 Inches]."

Also, the conveyor speed at which the product moves through the taping heads, affects the leading and trailing tape leg length. See "Adjustments sec-tion – Leading Tape Leg Length Adjustment."

Tape Width Adjustment

Taping heads are factory set to apply 48mm [2 inch] wide tape. If it is necessary to align the tape or to apply narrower tapes, refer to "Adjustments – Tape Web Alignment" for set-up procedure.

Note – AccuGlide™ 3 High Speed Upper Taping Head is supplied with a buffi ng arm guard. Adjustments to this guard may be required to install the taping head into some older design 3M-Matic™ case sealers.

3. Figure 2-1 illustrates the typical mounting relationship for opposing taping head assemblies to allow taping of box heights down to 90mm [3-1/2 inches]. To tape box heights down to 70mm [2-3/4 inches], the taping heads must be completely staggered so only one tape seal is being applied at one time.

• To reduce the risk associated with sharp blade hazards: - Keep hands and fi ngers away from tape cutoff blades under orange blade guards. The blades are extremely sharp

WARNING

Important – Always conduct a hazard review to determine appropriate guarding requirements when the installation is in an application other than 3M-Matic™ equipment

• To reduce risk associated with muscle strain: - Use proper body mechanics when removing or installing taping heads that are moderately heavy or may be considered awkward to lift

CAUTION



Operation

Figure 3-2 Taping Head Components/Threading Diagram - Lower Head (Left Side) View)

Figure 3-1 Taping Head Components/Threading Diagram - Upper Head (Left Side) View)

Tape Drum

Tape Drum

Tape Supply Roll

Tape Supply Roll

Tape Adhesive Side

Tape Adhesive Side

Tension Wrap Roller

Tension Wrap Roller

Knurled Roller

Knurled Roller

Wrap Roller

Wrap Roller

Threading Needle

Threading Needle

Applying Roller

Applying Roller

One-WayTension Roller

One-WayTension Roller

ApplyingMechanism

Spring

ApplyingMechanism

Spring

Buffing ArmCover

Buffing ArmCover

BuffingRoller

BuffingRoller

Orange Knife Guard

Orange Knife Guard

Tape Cut-Off Knife

Tape Cut-Off Knife

10

It is recommended that the detailed instructions and sketches in this manual be referred to the fi rst few times the taping head is loaded/threaded until the operator becomes thoroughly familiar with the tape loading operation.

Note – Remove tape roll before removing taping head from machine to minimize weight.

Operation (continued)

Figure 3-3Insert threading needle through rollers in direction indicated by arrows.

5. Pull the threading needle down until the tape travels between the apply plate and the ears of the apply arm (Position 4) until it extends past the applying roller. When properly threaded the adhesive side of the tape should be facing the knurled rollers at posi-tion 2 and also position 3.

6. Cut away any excess tape.

Important – Do not cut against the apply roller - roller damage could occur.

Tape Loading – Lower Taping Head 1. Remove the lower taping head from the conveyor

bed or associated equipment and place it a convenient working position.

2. The lower taping head is loaded and threaded in the same manner as the upper head. Follow the upper taping head tape loading/threading procedure.

Tape Loading – Upper Taping Head

1. Place the upper taping head in a convenient working position.

2. Use Figures 3-3 to 3-5 and tape threading la-bel. Position the tape supply roll so the adhesive side of tape is facing the front of the taping head as it is pulled from the supply roll.

3. Attach the threading needle to the end of the roll. Guide the threading needle around the wrap roller (Position 1) then back around the one-way tension roller (Position 2).

4. Continue pulling the threading needle down and guide it between the two rollers on the apply arm (Position 3).

• To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads − Never attempt to work on the taping heads or load tape when the box drive system is running • To reduce the risk associated with sharp blade hazards: − Keep hands and fi ngers away from tape cutoff blades under orange blade guards. The blades are extremely sharp

WARNING

• To reduce the risk associated with muscle strain: − Use proper body mechanics when removing or installing taping heads that are moderately heavy or may be considered awkward to lift • To reduce the risk associated with impact hazards: − Place the taping head on a smooth level surface when maintaining or servicing this equipment

CAUTION


Figure 3-3 – Tape Loading/Threading

One-WayTensionRoller

12

3

4

TensionWrap RollerKnurled Roller

Wrap Roller

Applying Roller

11

Operation (continued)

Manually turn tape roll to create slack tape while pulling threading needle through tape applying mechanism until needle is through and tape is in alignment with applying roller.

Excess tape can be cut with a scissors at applying roller.

Figure 3-4

Place tape roll on tape drum to dispense tape with adhesive side forward. Seat tape roll fully against back fl ange of drum. Adhere tape lead end to threading needle as shown.



WARNING

• To reduce the risk associated with sharp blade hazards: - Keep hands and fi ngers away from tape cutoff blades under orange blade guards. The blades are extremely sharp.


12

3. Bottom the blade slots against the screws. (This will position the blade at the correct angle.) Tighten the blade screws to secure the blade.

Blade Guard

The blade guard covers the blade whenever a box is not being taped. Periodically check to be sure the blade guard is functioning properly and returning to cover the blade. Replace any defective parts.

Blade Oiler Pad

To reduce adhesive build-up, the taping heads are equipped with a factory pre-lubricated felt oiler pad that provides a fi lm of oil on the cutting edge of the blade. Blade maintainance should include keeping the felt oiler pad saturated with SAE #30 non-detergent oil.

Should tape adhesive build-up occur on blade, carefully wipe clean with an oily cloth.

The AccuGlide™ 3 High Speed 2 Inch Taping Head has been designed for long, trouble free service. The taping head will perform best when it receives routine maintenance and cleaning. Taping head components that fail or wear excessively should be promptly repaired or replaced to prevent damage to other portions of the head or to the product.

Blade Replacement, Upper and Lower Taping Heads – Figure 4-1

1. Loosen, but do not remove, the blade screws (A). Remove and discard old blade.

2. Mount the new blade (B) with the beveled side away from the blade holder.

Maintenance

• To reduce the risk associated with shear, pinch, and entanglement hazards:− Turn air and electrical supplies off on associated equipment before performing any adjustments,

maintenance, or servicing the taping heads− Never attempt to work on the taping head or load tape while the box drive system is running

• To reduce the risk associated with sharp blade hazards:− Keep hands and fi ngers away from tape cutoff blades under orange blade guards.

The blades are extremely sharp

WARNING

Note – Check the blade position to insure proper clearance between blade and guard by slowly pivoting the blade guard back.

Figure 4-1 – Blade Replacement (Maintenance continued on next page.)

KnifeGuard

KnifeHolder


WARNING

WARNING



13

Maintenance (continued)

Applying/Buffing Roller Replacement

Replacing roller requires removal of shaft and mounting screws. With no area on the shaft to grip, the shaft often turns when attempting to remove the second screw.

To ease removal of second screw, a 5mm hex socket has been provided at the bottom of the threads in both ends of the shaft. Insert a 4mm hex key wrench into this socket after removing one screw to hold the shaft for removal of the second screw. See Figure 4-2.

Cleaning

Regular slotted containers produce a great deal of dust and paper chips when conveyed through taping heads. If this dust is allowed to build-up on the heads, it can cause wear on the moving parts. Excessive dirt build-up should be wiped off with a damp cloth. Cleaning should be done once per month, depending on the number and type of boxes used. If the boxes used are dirty, or if the environment in which the heads operate is dusty, cleaning on a more frequent basis may be necessary.

Note – Never attempt to remove dirt from taping heads by blowing it out with compressed air. This can cause the dirt to be blown inside the components onto sliding surfaces. Dirt in these areas can cause serious equipment damage. Never wash down or subject taping heads to conditions causing moisture condensation on components. Serious equipment damage could result.

Figure 4-2 – Roller Shaft Section View

5mm Hex Key Wrench

Section View ofRoller/Shaft

Hex Socket


• To reduce the risk associated with shear, pinch, and entanglement hazards:− Turn air and electrical supplies off on associated equipment before performing any adjustments,

maintenance, or servicing the taping heads− Never attempt to work on the taping head or load tape while the box drive system is running

• To reduce the risk associated with sharp blade hazards:− Keep hands and fi ngers away from tape cutoff blades under orange blade guards.

The blades are extremely sharp

WARNING

14

Tape Drum Friction Brake – Figure 5-3

The tape drum friction brake on each taping head is pre-set for normal operation to prevent tape roll overtravel. Should tension adjustment be required, turn the self-locking nut on the shaft to vary compression of the spring. Turn the nut clockwise to increase the braking force, and counterclockwise to decrease the braking force. Adjust brake to minimum tension to prevent excessive tape roll over travel.

Tape Latch Alignment – Figure 5-1The Latching tape drum assembly is pre-set to accommodate 48mm [2 inch] wide tape. The tape drum assembly is adjustable to provide alignment of narrower tapes. To move the latch to a position that corresponds to a new tape core width (Figure 5-1):

1. Remove screw from the latch.2. Move to the latch to the position that

corresponds to the tape core width.3. Replace screw in the new latch location.

To adjust or center the tape width on the centerline of the taping head, and therefore box center seam, (Figure 5-2):

1. Loosen the locking hex nut behind tape drum bracket on tape drum shaft. Use an adjustable wrench or 25mm open end wrench.

2. Turn tape drum shaft in or out to center the tape web (use 5mm hex wrench).

3. Tighten locking hex nut to secure the adjustment.No other components require adjustment for tape web alignment.

Note – Excess braking force will cause poor tape application and may lead to tape tabbing on the trailing tape leg.

Adjustments

Figure 5-1 – Tape Latch Alignment

Figure 5-2 – Tape Web Alignment

Figure 5-3 – Tape Drum Friction Brake

(Adjustments continued on next page.)

5mm HexWrench

Shaft

25mm HexWrench

Adjustment Nut,Tape Drum Brake


WARNING

• To reduce the risk associated with shear, pinch, and entanglement hazards: - Turn air and electrical supplies off associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads. - Never attempt to work on the taping head or load tape while the box drive system is running

15


Applying Mechanism Spring

To obtain access to the spring, remove the taping head cover (four mounting screws). Replace cover when fi nished.

The applying mechanism spring, shown in Figures 5-4A and 5-4B, controls applying and buffi ng roller pressure on the box and returns the mechanism to the reset position. The spring pressure is pre-set, as shown in Figure 5-4A for normal operation, but is adjustable.

If a tape gap appears on the trailing surface of the box increase spring pressure. If the front of the box is being crushed by the applying roller decrease spring pressure.

Removing the spring end loop from the spring holder and placing loop in other holes provided, as shown in Figure 5-4B, will adjust the spring pressure.

To Adjust Tension:

1. Wrap a cord or small strap (non-adhesive) 4-6 turns around the tension roller.

2. Attach a spring scale to the end of the cord or strap.3. Turn the adjusting nut with the socket wrench

provided, until a force of approximately 0.5 kg to 0.9 kg [1 to 2 lbs.] is required to turn the roller by pulling on the spring scale.

One-Way Tension RollerFigure 5-5

The one-way tension roller is factory set. When replacing this assembly, the roller must have 0,5 kg [1 lb.] minimum tangential force when turning.

Figure 5-4 – Applying Mechanism Spring

Figure 5-5 – One-Way Tension Roller

(Adjustments continued on next page.)

0.5 - 0.9kg[1/2 lbs.]

Adjusting Nut


WARNING


A

B

16



Tape Leg Length

1. Remove and retain two hex head screws and remove the brush from normal position “A” on side frame.

2. Remount and secure brush in position “A-A” on side frame forward of normal location using original fasteners.

3. Remove cut-off bracket extensions from position "B".4. Remount cut-off bracket extensions in forward

position “B-B”.5. Remove and retain the one-way tension roller

assembly from slot “C” in frame. 6. Remount tension roller assembly near top of slot “C-

C” in frame using original fasteners.7. Adjust tension roller according to "Leading Tape Leg

Length Adjustment" above.

Leading Tape Leg Length Adjustment – Figure 5-6

The one-way tension roller position is adjustable to control the leading tape leg length.

Moving this roller farther away from the box top or bottom surface will decrease the leading leg length. Moving it closer to the box top or bottom surface will increase the leading leg length.

Changing Tape Leg Length from 70 to 50mm [2-3/4 to 2 Inches] – Figure 5-7

Note – When changing tape leg length, both upper and lower heads must be adjusted to apply the same leg lengths.

Figure 5-6 – Leading Tape Leg Length

Figure 5-7 – Changing Tape Leg Length

WARNING


One-WayTensionRoller

Tape Leg50 or 70mm ± 6mm[2 or 2-3/4in. ± 1/4in.

One-WayTension RollerAssembly

Slot C-C

Slot C

Position A-A

Position A

Position B-BPosition BBrush

Cut-OffBracketExtension

WARNING • To reduce the risk associated with sharp blade hazards: - Keep hands and fi ngers away from tape cutoff blades under orange blade guards. The blades are extremely sharp.

17

Troubleshooting

Cause

The tape is threaded incorrectly

The tape tension is too low

The knurled roller drags

Tape tracks to one side or drags on the support tabs of applying frame

The one-way tension roller is not correctly positioned

Taping head is not set up properly

The blade is dull and/or has broken teeth

Tape tension is insuffi cient

Adhesive has built up on the blade

The blade is not positioned properly

The blade is dry

The blade is in backwards

One or both cutter springs are missing or stretched

Tension roller surface is not fully contacting the taping head frame

Correction

The tape must go around the wrap roller before going around the one-way tension roller

Adjust the one-way tension roller

Check for adhesive build-up between the knurled roller and its shaft. Clean and lubricate shaft. Remove all lubricant from roller surfaces.

Adjust the tape web alignments

Position the roller in its mounting slot so that the tape extends just beyond the centerline of the applying roller

Check leg length adjustments

Replace the blade

Increase tape tension by adjusting the one-way tension roller

Clean and adjust the blade

Make sure the blade is bottomed out against the mounting bolts

Lubricate the blade oiler pad on the blade guard

Mount the blade so that the beveled edge is away from the entrance of the head

Replace the defective spring(s)

Make sure one-way bearing is below the surface of the tension roller. If not, press bearing further into roller or replace roller.


Problem

The tape leg on the front of the case is too long

The blade does not cut tape or the tape end is jagged or shredded


18

Problem

Tape is tabbing on the trailing leg on the back of the box

The tape end does not stay in application position in front of the applying roller

Tape not centered on box seam

Cause

There is excess tension on the tape drum assembly and/or the one-way tension roller assembly

Rollers in the tape path do not rotate freely

The blade is not cutting tape properly

The tape is threaded incorrectly

Applying mechanism spring has too little tension

The tape is incorrectly threaded

Flanged knurled roller overruns on return of applying mechanism to its rest position

Applying roller overruns on return of applying mechanism to its rest position

The one-way tension roller is not correctly positioned

The one-way tension roller is defective

Tape drum not centered

Centering guides not centered

Box fl aps not of equal length

Correction

Adjust the one-way tension roller and/or the tape drum assembly

Clean adhesive deposits from the surface, ends, and shafts of the rollers. Then lubricate roller shafts. Remove all lubricant from roller surfaces.

Refer to tape cutting problems

Re thread the tape

Move spring hook to next tighter hole

Re thread the tape

Adjust tension roller position in mounting slot to lengthen tape leg

There should be a slight drag when rotating the applying roller. If not, check friction springs and/or friction pins and replace if necessary

Position roller in it mounting slot so that tape end extends beyond centerline of applying roller

Replace the one-way tension roller

Reposition tape drum

Adjust centering guides

Check box specifi cations


Troubleshooting (continued)



Spare Parts/Service Information

Recommended Spare Parts

Listed are a set of spare parts that will periodically require replacement due to normal wear. These parts should be ordered to keep the taping heads in production:

AccuGlide™ 3 Upper Taping Head - 2 inchQty. Part Number Description

4 78-8076-4500-3 Stud – Mounting1 78-8137-3311-6 Spring – Upper Extension1 78-8017-9173-8 Blade – 65mm/2.56 Inch2 78-8052-6602-6 Spring – Cutter1 78-8076-4726-4 Tool – Tape Threading

AccuGlide™ 3 Lower Taping Head - 2 inchQty. Part Number Description

1 78-8017-9173-8 Blade – 65mm/2.56 Inch2 78-8052-6602-6 Spring – Cutter4 78-8076-4500-3 Stud – Mounting1 78-8137-3312-4 Spring – Lower Extension1 78-8076-4726-4 Tool – Tape Threading

In addition to the above set of spare parts supplied with the taping head, it is suggested that the following spare parts be maintained which will require replacement under normal wear of the taping head.

Qty. Part Number Description

1 78-8057-6179-4 Roller – Applying1 78-8057-6178-6 Roller – Buffi ng1 78-8113-7030-9 Spring – Torsion

Replacement Parts and Service

Refer to the fi rst page of this instruction manual “Replacement Parts and Service Information".

20

Replacement Parts Illustrations and Parts ListsAccuGlide™ 3 High Speed 2 Inch Upper Taping Head, Type 10800AccuGlide™ 3 High Speed 2 Inch Lower Taping Head, Type 10800

1. Refer to the Taping Head Assemblies Figure to fi nd all the parts illustrations identifi ed by f gure numbers.

2. Refer to the fi gure or fi gures to determine the individual parts required and the parts reference number.

3 . The replacement parts list, that follows each illustration, includes the part number and part description for the parts in that illustration.

Note – The complete description has been included for standard fasteners and some commercially available components. This has been done to allow obtaining these standard parts locally, should the customer elect to do so.

4. Refer to the fi rst page of this instruction manual "Replacement Parts and Service Information" for replacement parts ordering information.

Important – Not all the parts listed are normally stocked items. Some parts or assemblies shown are available only on a special order basis. Contact 3M/Tape Dispenser Parts to confi rm item availability.



Tape Head - AccuGlide™ 3 - 2 inch

AccuGlide™ 3 - 2"

Figure 10919 (Haute) Figure 10920 (Bas)

Figure 10921Figure 10922

Figure 10925 (Haute)

Figure 10401

Figure 10923

Figure 10924 (Bas)


AccuGlide™ 3 - 2"

24 25

1

3

2 4

8

11

10

12

16 15

17 171819

1313

13

9

7

5

23

13

23

27

20

29

27

26

28

29

21

22

Figure 10925 – Upper Head

23

Figure 10925 – 2" Upper Head


10925-1 78-8137-3294-4 Frame – Tape Mount Upper Assembly

10925-2 78-8137-3295-1 Frame – Front Upper Assembly

10925-3 78-8068-4143-9 Guide – #1

10925-4 78-8068-4144-7 Guide – #2

10925-5 78-8060-7818-0 Screw – Hex Hd, M4 x 12

10925-6 78-8010-7416-8 Nut – Hex Jam, M4

10925-7 78-8070-1251-9 Spacer – Spring

10925-8 78-8137-3298-5 Shaft - Pivot 90mm

10925-9 78-8052-6560-6 Spacer – Front

10925-10 78-8060-7936-0 Brush Assembly

10925-11 78-8052-6564-8 Shaft – Tension Roller

10925-12 78-8052-6568-9 Shaft – Wrap Roller

10925-13 26-1003-5829-5 Screw – Hex Hd, M6 x 12

10925-15 78-8100-1009-6 Washer – Special

10925-16 78-8052-6565-5 Roller – Top Tension

10925-17 26-1004-5510-9 Washer – Plain, M10

10925-18 78-8052-6567-1 Spring – Compression


10925-20 78-8052-6569-7 Roller – Wrap

10925-21 26-1000-1613-3 Ring – Retaining, Tru-Arc #1-420-0120-100

10925-22 78-8076-4500-3 Stud – Mounting (not shown)

10925-23 78-8076-5242-1 Stop – Cut-Off Frame

10925-24 78-8060-8179-6 Screw – Flat Hd Hex, M6 x 20

10925-25 78-8076-5477-3 Washer – Special /6.5 x 20 x 4

10925-26 78-8137-3299-3 Guard – Head

10925-27 78-8060-8087-1 Screw – M5 x 10

10925-28 78-8005-5741-1 Washer – Flat, M5

10925-29 78-8133-9615-3 Bumper

10925-30 78-8133-9605-4 Label – Threading, English Language

10925-31 78-8076-4716-5 Star Washer 4mm


AccuGlide™ 3 - 2"

24

15

14 1212 11 10

13

15

16

16

1

4

43

7

25

6

8

8

9

9


Figure 10922 – Upper and Lower Heads

AccuGlide™ 3 - 2"

25

Figure 10922 – 2" Upper and Lower Heads


10922-1 78-8133-9509-8 Applying Arm #1

10922-2 78-8133-9510-6 Applying Arm #2

10922-3 78-8070-1221-2 Plate – Tape

10922-4 78-8070-1309-5 Shaft Roller

10922-5 78-8070-1367-3 Roller – Knurled Assembly

10922-6 78-8070-1266-7 Roller – Wrap

10922-7 78-8052-6580-4 Spacer

10922-8 78-8017-9082-1 Bearing – Special, 30 mm

10922-9 78-8017-9106-8 Screw – Bearing Shoulder

10922-10 78-8052-6575-4 Shaft – Roller

10922-11 78-8017-9074-8 Washer – Nylon, 15 mm

10922-12 26-1004-5510-9 Washer – Friction


10922-14 78-8137-1438-9 Assembly– Applying Roller

10922-15 26-1003-5829-5 Screw – Hex Hd, M6 x 12

10922-16 78-8094-6151-6 Washer - Flat, 6.5 ID x 15 OD x 0.5 Thk


AccuGlide™ 3 - 2"

26

15

14 1212 11 10

13

15

16

16

1

4

43

7

25

6

8

8

9

9

Figure 10919 – Upper Head


AccuGlide™ 3 - 2"

27

Figure 10919 – 2" Upper Head


10919-1 78-8137-3300-9 Buffi ng Arm – Sub Assembly


10919-3 78-8052-6575-4 Shaft – Roller

10919-4 78-8137-1398-5 Roller - Buffi ng Assembly

10919-5 78-8070-1220-4 Spacer – Spring

10919-6 78-8052-6580-4 Spacer

10919-7 26-1003-5829-5 Screw – Hex Hd, M6 x 12

10919-8 78-8137-3311-6 Spring – Upper (100 fpm)

10919-9 78-8070-1244-4 Holder – Spring


AccuGlide™ 3 - 2"

2828AccuGlide 3 - 2" - NA 2011 July


1

77

3

8

5

54

4

99

66



AccuGlide™ 3 - 2"

29


10923-1 78-8137-3302-5 Link – Assembly

10923-3 78-8137-3304-1 Shaft – Pivot, Buffi ng

10923-4 78-8017-9082-1 Bearing – Special 30 mm

10923-5 78-8017-9106-8 Screw – Bearing Shoulder

10923-6 26-1003-5829-5 Screw – Hex Hd, M6 x 12

10923-7 78-8137-3305-8 Spacer – Applying Pivot

10923-8 78-8137-3306-6 Shaft – Pivot, Applying

10923-9 78-8094-6151-6 Washer - Flat, 6.5 ID x 15 OD x 0.5 Thk



AccuGlide™ 3 - 2"

30



AccuGlide™ 3 - 2"

31



10921-1 78-8137-3307-4 Frame – Cut-Off Weldment

10921-2 78-8017-9173-8 Blade – 65 mm/2.56 Inch

10921-3 26-1003-8596-7 Screw - Hex Hd M5 x 8 w/ Ext. Tooth Lockwasher

10921-4 78-8070-1371-5 Blade Guard Assembly – W/English Language Label

10921-5 78-8052-6597-8 Shaft – Blade Guard

10921-7 26-1005-4758-2 Screw – Flat Hd, Soc Dr, M4 x 10

10921-8 78-8017-9135-7 Shaft – Spacer

10921-9 78-8052-6600-0 Spacer

10921-10 78-8070-1269-1 Bumper

10921-11 26-1005-4757-4 Screw – Flat Hd, Soc Dr, M5 x 20

10921-12 78-8052-6602-6 Spring – Cutter

10921-13 78-8017-9132-4 Pivot – Cutter Lever

10921-14 26-1003-5828-7 Screw – Spec, Hex Hd, M6 x 10

10921-15 78-8137-3308-2 Slide – Extension

10921-16 26-1008-6574-5 Screw – Flat Hd, Phil Dr, M4 x 10

10921-17 78-8113-7031-7 Bushing – 58.5mm Long

10921-18 78-8113-7030-9 Spring – Torsion

10921-19 78-8070-1335-0 Label – Warning, English


AccuGlide™ 3 - 2"

32



AccuGlide™ 3 - 2"

4 14 16

14 3

1

13

13

13

12

13

5

6

7 7

7

2

4 8 9 10 15 11

33

Figure 10401 – 2" Latch Upper and Lower Heads


10401-1 78-8070-1395-4 Bracket – Bushing Assembly

10401-2 78-8076-4519-3 Shaft – Tape Drum, 50mm

10401-3 78-8017-9169-6 Nut – M18 x 1

10401-4 78-8098-8827-0 Tape Drum Sub Assembly – 2 Inch Wide

10401-5 78-8098-8749-6 Tape Drum

10401-6 78-8098-8817-1 Leaf Spring

10401-7 26-1002-5753-9 Screw – Self Tapping

10401-8 78-8060-8172-1 Washer – Friction

10401-9 78-8052-6271-0 Washer – Tape Drum

10401-10 78-8100-1048-4 Spring – Core Holder


10401-12 78-8100-1046-8 Spacer – Bracket

10401-13 26-1003-5829-5 Screw – Hex Hd, M6 x 12

10401-14 78-8098-8814-8 Tape Drum Assembly – 2 Inch Head

10401-15 26-1004-5510-9 Washer – Plain, M10

10401-16 78-8098-8816-3 Latch – Tape Drum


AccuGlide™ 3 - 2"

34

26

8

24

8

13

13

13

13

15

2929

18

2724 25

27

28

1617 17 19

26

9

7

3

1

11

12

1020

21

2323

5

Figure 10924 – Lower Head


AccuGlide™ 3 - 2"

35

Figure 10924 – 2" Lower Head


10924-1 78-8137-3296-9 Frame – Tape Mount Lower Assembly

10924-2 78-8137-3297-7 Frame – Front Lower Assembly

10924-3 78-8068-4144-7 Guide – #2

10924-4 78-8068-4143-9 Guide – #1

10924-5 78-8060-7818-0 Screw – Hex Hd, M4 x 12

10924-6 78-8010-7416-8 Nut – Hex, M4

10924-7 78-8070-1251-9 Spacer – Spring

10924-8 78-8054-3298-5 Spacer – 10 x 10 x 90 mm

10924-9 78-8052-6560-6 Spacer – Front

10924-10 78-8060-7936-0 Brush Assembly

10924-11 78-8052-6564-8 Shaft – Tension Roller

10924-12 78-8052-6568-9 Shaft – Wrap Roller

10924-13 26-1003-5829-5 Screw – Hex Hd, M6 x 12

10924-15 78-8100-1009-6 Washer – Special

10924-16 78-8052-6606-7 Roller – Tension Bottom

10924-17 26-1004-5510-9 Washer – Plain, M10



10924-20 78-8052-6569-7 Roller – Wrap

10924-21 26-1000-1613-3 Ring – Retaining, Tru-Arc #1-420-0120-100

10924-22 78-8076-4500-3 Stud – Mounting (not shown)

10924-23 78-8076-5242-1 Stop – Cut-Off Frame

10924-24 78-8060-8179-6 Screw – Flat Hd Hex, M6 x 20

10924-25 78-8076-5477-3 Washer – Special /6.5 x 20 x 4

10924-26 78-8137-3299-3 Guard – Head

10924-27 78-8060-8087-1 Screw – M5 x 10

10924-28 78-8005-5741-1 Washer – Flat, M5

10924-29 78-8076-4734-8 Bumper

10924-30 78-8133-9606-2 Label – Threading, English Language

10924-31 78-8076-4716-5 Star Washer 4mm


AccuGlide™ 3 - 2"

36

96

43

2

1

8

5

9

7

7

7

7

7

7

Figure 10920 – Lower Head


AccuGlide™ 3 - 2"

37

Figure 10920– Lower Head





10920-3 78-8052-6575-4 Shaft – Roller

10920-4 78-8137-1398-5 Roller - Buffi ng Assembly

10920-5 78-8070-1220-4 Spacer – Spring

10920-6 78-8052-6580-4 Spacer

10920-7 26-1003-5829-5 Screw – Hex Hd, M6 x 12

10920-8 78-8137-3312-4 Spring – Lower (100 fpm)

10920-9 78-8070-1244-4 Holder – Spring

AccuGlide™ 3 - 2"

38

THIS PAGE IS BLANK

39

40

Documents

Instructions and Parts List Important Safety …...Included with each machine is an Instructions and Parts List manual. Technical Assistance / Replacement Parts and Additional Manuals: