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INSPECTION & TESTING REQUIREMENTS SAUDI ARAMCO FORM-175 REVISION: 11/98 REPLACES: 10/97 CODE NUMBER: IR000003 PAGE: INSTRUCTIONS AND EXPLANATION OF REQUIREMENTS EXPLANATION OF COLUMN ACTIVITES Visual Inspection / Witnessing by Buyer Representative An “X” in this column indicates a hold point for the Inspector to verify the Manufacturer’s compliance in the listed line activity and shall not proceed beyond any hold point until a written release is issued by the Inspector. Manufacturer shall notify Inspector a minimum of 5 working days in advance of the hold points. Certificates / Records to Be Checked by Buyer Representative An “X” in this column indicates that: a) The Inspector will verify the quality records for compliance with specifications at the Manufacturer’s or sub-contractor’s plant prior to accepting the material. b) The Manufacturer shall provide the necessary quality records to the Inspector for review. c) When radiography is involved, the actual radiographs shall be reviewed for compliance to the applicable requirements. Certificates / Data to Be Provided by Vendor / Supplier / Manufacturer An “X” in this column indicates that the Inspector is to review the certificates, data and/or test reports for compliance with the specifications prior to accepting the material and forward copies with the inspection report. If visual inspection is waived, the Manufacturer shall send the required certificates to the responsible Inspection Office for review and acceptance. All inspection certificates / test reports shall be in duplicate, in English, using foot-pound or SI system of measurement, and shall reference Saudi Aramco P.O. & L/I numbers. Manufacturer shall not ship material prior to issuance of a release note by the responsible Inspection Office. Specification Details / Notes This column provides detailed inspection procedures, test methods, acceptance criteria, exceptions, verifications, and additional specific requirements. EXPLANATION OF LINE ACTIVITES Pre-Fabrication / Pre-Production Requirements The Manufacturer shall ensure that incoming product is not used or processed until it has been inspected or otherwise verified as conforming to specific requirements in accordance with the quality plan and/or documented procedures. In-Process Inspection & Testing Requirements The Manufacturer shall: a) Inspect and test the product as required by the approved quality plan and/or documented procedures. b) Hold product until the required inspection and tests have been completed or necessary reports have been received and verified. Final Inspection & Testing Requirements The Manufacturer shall carry out all final inspection and testing in accordance with the approved quality plan and/or documented procedures to complete the evidence of conformance of the finished product to the specified requirements. No product shall be dispatched until all the activities specified in the quality plan and/or documented procedures have been satisfactorily completed and the associated data and documentation are available and authorized. Additional / Supplementary Requirements Tests and/or inspection requirements which apply only when the condition is stated in the purchase order description, attached drawings / data sheets or referenced specifications. Acceptance Criteria The criterion for acceptance or rejection after completion of an inspection / test activity is governed by the applicable purchase specifications. Deviations from the purchase specification require written approval by Saudi Aramco before they can be accepted by the inspector.

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INSPECTION & TESTING REQUIREMENTS SAUDI ARAMCO FORM-175

REVISION: 11/98 REPLACES: 10/97

CODE NUMBER:

IR000003 PAGE:

INSTRUCTIONS AND EXPLANATION OF REQUIREMENTS

EXPLANATION OF COLUMN ACTIVITES

Visual Inspection / Witnessing by Buyer

Representative

An “X” in this column indicates a hold point for the Inspector to verify the Manufacturer’s compliance in the listed line activity and shall not proceed beyond any hold point until a written release is issued by the Inspector. Manufacturer shall notify Inspector a minimum of 5 working days in advance of the hold points.

Certificates / Records to Be Checked by Buyer

Representative

An “X” in this column indicates that: a) The Inspector will verify the quality records for compliance with specifications

at the Manufacturer’s or sub-contractor’s plant prior to accepting the material.b) The Manufacturer shall provide the necessary quality records to the Inspector

for review. c) When radiography is involved, the actual radiographs shall be reviewed for

compliance to the applicable requirements.

Certificates / Data to Be Provided by Vendor /

Supplier / Manufacturer

An “X” in this column indicates that the Inspector is to review the certificates, data and/or test reports for compliance with the specifications prior to accepting the material and forward copies with the inspection report. If visual inspection is waived, the Manufacturer shall send the required certificates to the responsible Inspection Office for review and acceptance. All inspection certificates / test reports shall be in duplicate, in English, using foot-pound or SI system of measurement, and shall reference Saudi Aramco P.O. & L/I numbers. Manufacturer shall not ship material prior to issuance of a release note by the responsible Inspection Office.

Specification Details / Notes

This column provides detailed inspection procedures, test methods, acceptance criteria, exceptions, verifications, and additional specific requirements.

EXPLANATION OF LINE ACTIVITES Pre-Fabrication / Pre-Production Requirements

The Manufacturer shall ensure that incoming product is not used or processed until it has been inspected or otherwise verified as conforming to specific requirements in accordance with the quality plan and/or documented procedures.

In-Process Inspection & Testing Requirements

The Manufacturer shall: a) Inspect and test the product as required by the approved quality plan and/or

documented procedures. b) Hold product until the required inspection and tests have been completed or

necessary reports have been received and verified.

Final Inspection & Testing Requirements

The Manufacturer shall carry out all final inspection and testing in accordance with the approved quality plan and/or documented procedures to complete the evidence of conformance of the finished product to the specified requirements. No product shall be dispatched until all the activities specified in the quality plan and/or documented procedures have been satisfactorily completed and the associated data and documentation are available and authorized.

Additional / Supplementary Requirements

Tests and/or inspection requirements which apply only when the condition is stated in the purchase order description, attached drawings / data sheets or referenced specifications.

Acceptance Criteria

The criterion for acceptance or rejection after completion of an inspection / test activity is governed by the applicable purchase specifications. Deviations from the purchase specification require written approval by Saudi Aramco before they can be accepted by the inspector.

simon.lam
Text Box
SECTION IV

INSPECTION & TESTING REQUIREMENTSSAUDI ARAMCO FORM-175

REVISION: 11/03/2011

REPLACES: 05/09/2011

CODE NUMBER:

IR013100PAGE:

1 of 2

SCOPE: PIPE: Fabrication of Spools; Carbon, Alloy, High Strength Special, Low and High Temperature Steels

TEST AND INSPECTION PER: 01-SAMSS-010 and specifications as noted below.

(1) VISUAL INSPECTION WITNESSING BY INSPECTOR (Note 1)

(2) CERTIFICATES / RECORDS TO BE CHECKED BY INSPECTOR

(3) CERTIFICATES / DATA TO BE PROVIDED BY VENDOR / SUPPLIER / MANUFACTURER

0010* * * Pre-Fabrication/Production Requirements Specification Details / Notes:0010 X X Pre-Inspection Meeting Verify Company approval of manufacturer’s Inspection and Test

Plan / Quality Plan

0020 X Material Test Reports Per Applicable SAMSS

0030 X Welder Qualification Records & Repair Rate Tracking SAES-W-011 and/or W-012 and ASME IX.

0040 X Weld Procedure Qualification Records, Weld Procedure

Specifications and Weld Table

SAES-W-011 and/or W-012 and ASME IX. Company approval

required.

0050 X NDT Personnel and Procedures Verify valid personnel qualification and approved procedures.

0020* * * In process inspection & test requirement Specification Details / Notes:0010 X Weld Joint Preparations 01-SAMSS-010 & SAES W-011 or 012 as required

0020 X Preheat 01-SAMSS-010 & SAES W-011 or 012 as required

0030 X Full Penetration Welding achieved on 2" or Smaller Weld Bosses 01-SAMSS-010 & SAES W-011 or 012 as required.

0040 X Visual Weld Inspection & Workmanship 01-SAMSS-010 & SAES W-011 or 012. Shall be performed

prior to NDT.

0050 X Post Weld Heat Treatment (if required) 01-SAMSS-010 & SAES W-011 or 012. Shall be performed

prior to final NDT.

0060 X X Impact test and Hardness test(if required) Per applicable standard.

0070 X Dimensional Inspection Per 01-SAMSS-010 and PO requirement

0080 X X NDT Per 01- SAMSS-010 , SAES W-011 or 012 and applicable

standard

0030* * * Final inspection & test requirements Specification Details / Notes:

IR013100 Continued...

REVISION: 11/03/2011

REPLACES: 05/09/2011

INSPECTION & TESTING REQUIREMENTSSAUDI ARAMCO FORM-175

CODE NUMBER:

IR013100PAGE:

2 of 2

(1) VISUAL INSPECTION WITNESSING BY INSPECTOR (Note 1)

(2) CERTIFICATES / RECORDS TO BE CHECKED BY INSPECTOR

(3) CERTIFICATES / DATA TO BE PROVIDED BY VENDOR / SUPPLIER / MANUFACTURER

0010 X X Visual and Dimensional Inspection and Verification of Marking Per 01-SAMSS-010 and PO requirement

0020 X Hydrostatic Test (if required) Per 01-SAMSS-010, code and PO requirement.

0030 X Painting Per P.O requirement.

0040 X Marking, Spool Identification, cleaning, End Protection and

shipment

Per 01-SAMSS-010, Codes and PO requirement.

Notes:

(1) May only be waived by the responsible Saudi Aramco, ASC, AOC Inspection Offices.

(2) See form SA175 - 000003 for instructions on using this form.

(3) Extent of witnessing shall be decided during the pre inspection meeting

End of IR013100

INSPECTION & TESTING REQUIREMENTSSAUDI ARAMCO FORM-175

REVISION: 01/29/2013

REPLACES: 03/01/2000

CODE NUMBER:

IR019800PAGE:

1 of 2

SCOPE: PIPING: AUXILIARY; For Mechanical Equipment.

TEST AND INSPECTION PER: 01-SAMSS-017, and Specifications As Noted Below.

(1) VISUAL INSPECTION WITNESSING BY INSPECTOR (Note 1)

(2) CERTIFICATES / RECORDS TO BE CHECKED BY INSPECTOR

(3) CERTIFICATES / DATA TO BE PROVIDED BY VENDOR / SUPPLIER / MANUFACTURER

0010* * * Pre-Fabrication/Production Requirements Specification Details / Notes:0010 X Piping Material & Joining Method Per 01-SAMSS-017 Table A-1

0020 X Valves, Flanges, Elbows and Butt Welding Fittings Shall be inspected per 04-SAMSS-035, 02-SAMSS-011, &

02-SAMSS-005.

0030 X NDT Procedures and Personnel Qualification Verify valid personnel qualification and procedures.

0040 X Welder Qualification Records Per ASME IX.

0050 X Welding Procedure Specifications (WPS) and Procedure

QualificationRecords (PQR)

01-SAMSS-017 and ASME B31.3

0020* * * In process inspection & test requirement Specification Details / Notes:0010 X Unions, Tubing Per 01-SAMSS-017

0020 X Valves, Fittings and Flanges Per 01-SAMSS-017

0030 X Piping and tubing Joints Per 01-SAMSS-017 & Table A-1

0040 X Radiography (RT) 10% Random or 100% for piping in hydrocarbon service on

offshore platforms

0030* * * Final inspection & test requirements Specification Details / Notes:0010 X Visual and Final Inspection Per 01-SAMSS-017

0020 X Piping, Fitting & Flange Dimensions Per 01-SAMSS-017

0030 X X Vent, drain Valves & Plugs Per 01-SAMSS-017

0040 X X Hydrostatic Testing Per 01-SAMSS-017

IR019800 Continued...

REVISION: 01/29/2013

REPLACES: 03/01/2000

INSPECTION & TESTING REQUIREMENTSSAUDI ARAMCO FORM-175

CODE NUMBER:

IR019800PAGE:

2 of 2

(1) VISUAL INSPECTION WITNESSING BY INSPECTOR (Note 1)

(2) CERTIFICATES / RECORDS TO BE CHECKED BY INSPECTOR

(3) CERTIFICATES / DATA TO BE PROVIDED BY VENDOR / SUPPLIER / MANUFACTURER

0050 X Cleaning and Painting Per 01-SAMSS-017

0060 X Identification & Marking Per 01-SAMSS-017

0070 X Preparation for shipment Per 01-SAMSS-017

Notes:

(1) May only be waived by the responsible Saudi Aramco, ASC or AOC Inspection Offices.

(2) See form SA175-000003 for instructions on using this form.

End of IR019800

INSPECTION & TESTING REQUIREMENTSSAUDI ARAMCO FORM-175

REVISION: 07/16/2013

REPLACES: 07/30/2012

CODE NUMBER:

IR022501PAGE:

1 of 2

SCOPE: FLANGES: WELDNECK, BLIND FLANGES ; FORGED STEEL & ALLOY

TEST AND INSPECTION PER: 02-SAMSS-011, and Specifications As Noted Below.

(1) VISUAL INSPECTION WITNESSING BY INSPECTOR (Note 1)

(2) CERTIFICATES / RECORDS TO BE CHECKED BY INSPECTOR

(3) CERTIFICATES / DATA TO BE PROVIDED BY VENDOR / SUPPLIER / MANUFACTURER

0010* * * Pre-Fabrication/Production Requirements Specification Details / Notes:0010 X Steel Manufacture 02-SAMSS-011

0020 X Forging Process 02-SAMSS-011

0030 X Material Test Reports: of Cast or Heat Analysis, Product analysis

and Carbon equivalent

Per 02-SAMSS-011 and Table 5

0040 X NDT Procedures and Personnel Verify valid personnel qualification and approved procedure

0020* * * In process inspection & test requirement Specification Details / Notes:0010 X X Forging , Heat treatment & Machining process Per 02-SAMSS-011. Verify these process performed in-house

manufacturer.

0012 X X Heat Treatment 02-SAMSS-011 and Table-5

0020 X X Mechanical Testing: Tensile Test, Impact test and Hardness test 02-SAMSS-011 and Table 5.

0030 X X PMI requirement Per SAES-A-206 and SA-175 form 320300.

0032 X Corrosion Tests 02-SAMSS-011 (For all Stainless Steel)

0034 X X Metallographic Examination: Grain Size and Ferrite Content. 02-SAMSS-011 and Table 5

0040 X X Nondestructive Testing: a) Magnetic Particle Testing and Liquid

penetrant Testing

02-SAMSS-011. One per PO line item or 10% Per line item

which is higher.

0042 X X Nondestructive Testing: b) Ultrasonic Testing 02-SAMSS-011. Refer to SAMSS for details and application of

A707, A388, A508 requirements.

0030* * * Final inspection & test requirements Specification Details / Notes:0010 X Visual and Dimensional Inspection. 02-SAMSS-011, the respective ASTM/Industrial Standard and

approved drawings.

IR022501 Continued...

REVISION: 07/16/2013

REPLACES: 07/30/2012

INSPECTION & TESTING REQUIREMENTSSAUDI ARAMCO FORM-175

CODE NUMBER:

IR022501PAGE:

2 of 2

(1) VISUAL INSPECTION WITNESSING BY INSPECTOR (Note 1)

(2) CERTIFICATES / RECORDS TO BE CHECKED BY INSPECTOR

(3) CERTIFICATES / DATA TO BE PROVIDED BY VENDOR / SUPPLIER / MANUFACTURER

0020 X Inspection of Raised Face Gasket Surface 02-SAMSS-011, ANSI B46.l: Surfaces shall have a finish of 3.2

to 6.4 micro-meters Ra

0030 X Markings 02-SAMSS-011 Utilize respective ASTM & API standards.

0040 X Protective Coating, End Covers & Packaging 02-SAMSS-011

0050 X X Special Flange Dimensions (when applicable) 02-SAMSS-011: Apply the Standard Drawings as referenced in

SAMSS or the approved #Special Design#.

Notes:

(1) May only be waived by the responsible Saudi Aramco, ASC, or AOC Inspection Offices.

(2) See form SA 175 -000003 for instructions on using this form.

(3) Extent of frequency of testing and inspection is per 02-SAMSS-011 Table 3 and Table 4

End of IR022501

INSPECTION & TESTING REQUIREMENTSSAUDI ARAMCO FORM-175

REVISION: 04/09/2012

REPLACES: 06/29/2011

CODE NUMBER:

IR043600PAGE:

1 of 2

SCOPE: VALVES: Metallic; Includes gate, globe, angle, check, needle, ball, plug, piston, butterfly, and choke; (Refer Note 3 for exclusion).

TEST AND INSPECTION PER: 04-SAMSS-035 & 04-SAMSS-048, and Specifications As Noted Below.

(1) VISUAL INSPECTION WITNESSING BY INSPECTOR (Note 1)

(2) CERTIFICATES / RECORDS TO BE CHECKED BY INSPECTOR

(3) CERTIFICATES / DATA TO BE PROVIDED BY VENDOR / SUPPLIER / MANUFACTURER

0010* * * Pre-Fabrication/Production Requirements Specification Details / Notes:0010 X X Pre Inspection Meeting See Note 4.

0012 X X Valve Material Certification Requirements and approved casting &

forging sub suppliers list

Per SA-175 form code # 043000, 04-SAMSS-035 Para 5.1.3

0020 X Welding Procedure Specification (WPS) and Procedure

Qualification Records (PQR)

0030 X Welder Qualification Records

0040 X Approved drawing and valve data sheet 04 SAMSS 35 Par 5.2 - Drawing shall be submitted/ approved

prior to start of fabrication. No data sheet is required for

catalogued valve

0020* * * In process inspection & test requirement Specification Details / Notes:0020 X X PMI Per 04-SAMSS-048 and Per SAES- A- 206

0022 X Impact Testing 04-SAMSS-048: Only when 04-SAMSS-003 is specified in PO.

0030 X Electroless Nickel Plating Tests (if required) a) Bend Test &

Thickness

04-SAMSS-048 & ASTM B733 for thickness.

0040 X Electroless Nickel Plating Tests (if required) b) Ferroxyl Test 04-SAMSS-048 & ASTM B733: An alternate procedure may be

required due to the size of the parts. See SAMSS for details.

0050 X X Electroless Nickel Plating Tests (if required) c) Appearance /

Visual Inspection of Plating

04-SAMSS-035 & ASTM B733: Vendor QC shall perform 100%

inspection of plating. COMPANY Inspector shall perform a

random visual inspection.

0060 X Hardness Tests 04-SAMSS-048 Para 6: Tests may be conducted on a sample

basis per SAMSS when specified by service or in material

specifications.

0070 X Drift Test (if required) AS per P.O. Requirements

0090 X X Visual Inspection of Castings 04-SAMSS-048 & MSS- SP-55 Example "A" only.

0100 X X Radiographic Testing (RT) Per 04-SAMSS-048 Para. 8.3.3

IR043600 Continued...

REVISION: 04/09/2012

REPLACES: 06/29/2011

INSPECTION & TESTING REQUIREMENTSSAUDI ARAMCO FORM-175

CODE NUMBER:

IR043600PAGE:

2 of 2

(1) VISUAL INSPECTION WITNESSING BY INSPECTOR (Note 1)

(2) CERTIFICATES / RECORDS TO BE CHECKED BY INSPECTOR

(3) CERTIFICATES / DATA TO BE PROVIDED BY VENDOR / SUPPLIER / MANUFACTURER

0102 X Finish and Appearance of Forging ASTM A961 Clause 15 & applicable spec.

0110 X MT / PT of castings Per 04-SAMSS-048 Para. 8.2

0120 X Certificates of casting repair 04 SAMSS 048 Par 11.3

0030* * * Final inspection & test requirements Specification Details / Notes:0010 X X Visual Inspection: Flange Face Surface, Orientation of Flange

Holes, Design and Dimensions, Operators etc.

04-SAMSS-035: See specs for acceptance tolerances.

0020 X X Pressure Tests; Pneumatic and Hydro including functional and

actuator performance and closure test

Per 04-SAMSS-048. See Note 4.

0030 X X Painting & Coating Per 04-SAMSS-035 and the PO requirements.

0040 X Marking and Preparation for Shipping Per 04-SAMSS-035 the PO requirements.

Notes:

(1) May only be waived by the responsible Saudi Aramco, ASC, and AOC Inspection Offices.

(2) See form SA175 - 000003 for instructions on using this form.

(3) Excludes Control, safety-relief, relief, surge relief, solenoid, pilot, other valves classified under SAMS Class 34 & under SAMS Class 45, API 6A

10,000 psi valves, non-metallic and Low Severity Valves.

(4) Conduct the test for valve on the specified position indicated in the PO as installation orientation. This should be clearly defined during PIM and

reflect in ITP.

End of IR043600

INSPECTION & TESTING REQUIREMENTSSAUDI ARAMCO FORM-175

REVISION: 06/07/2011

REPLACES: 10/07/2006

CODE NUMBER:

IR060100PAGE:

1 of 1

SCOPE: GASKETS: Metal, Spiral-Wound or Jacketed.

TEST AND INSPECTION PER: ASME B16.20,API 6A and Specifications As Noted Below.

(1) VISUAL INSPECTION WITNESSING BY INSPECTOR (Note 1)

(2) CERTIFICATES / RECORDS TO BE CHECKED BY INSPECTOR

(3) CERTIFICATES / DATA TO BE PROVIDED BY VENDOR / SUPPLIER / MANUFACTURER

0010* * * Pre-Fabrication/Production Requirements Specification Details / Notes:0010 X Certificate of Compliance As per ASME B16.20 and Annex E of ASME B16.5. As per

ASME 16.47 Annex B and API 6A for ring joint gaskets. The

use of asbestos is not acceptable.

0020 X Type Test of Gasket Compression

0030 X Material Certification Requirements Shall be per EN 10204 type 3.1

0020* * * In process inspection & test requirement Specification Details / Notes:0030* * * Final inspection & test requirements Specification Details / Notes:0010 X Dimensions and Tolerances Sampling shall be in accordance with table VI-A of ISO 2859-1.

0060 X X Positive Material Identification (PMI) If specified in Purchase Order, minimum 10% of order to be

tested and verified per SAES-A-206.

0070 X Marking As per the applicable standard

0080 X Color Coding

0090 X Packaging Per P.O. requirements.

0100 X X Hardness For ring joint gaskets as per API 6A

Notes:

(1) May only be waived by the responsible Saudi Aramco, ASC, or AOC nspection Offices.

(2) See form SA175 - 000003 for instructions on using this form.

End of IR060100

INSPECTION & TESTING REQUIREMENTSSAUDI ARAMCO FORM-175

REVISION: 12/08/2011

REPLACES: 05/22/2011

CODE NUMBER:

IR091300PAGE:

1 of 2

SCOPE: COATING: Shop Applied, Internal or External.

TEST AND INSPECTION PER: 09-SAMSS-089 ,09-SAMSS-091 and Specifications As Noted Below

(1) VISUAL INSPECTION WITNESSING BY INSPECTOR (Note 1)

(2) CERTIFICATES / RECORDS TO BE CHECKED BY INSPECTOR

(3) CERTIFICATES / DATA TO BE PROVIDED BY VENDOR / SUPPLIER / MANUFACTURER

0010* * * Pre-Fabrication/Production Requirements Specification Details / Notes:0010 X MTR’s for Coating Material

0020 X Blast Abrasive Chemical Analysis

0030 X Vendor Coating Inspector/s & Applicators Qualification Review by COMPANY Inspector required prior to work.

0040 X Work Procedure Approval RSA approval is required.

0020* * * In process inspection & test requirement Specification Details / Notes:0010 X Storage, Dates of Manufacture, Leakage & traceability See SAES-H-100 and applicable SAMSS for details.

0020 X Sample material receiving Inspection, prior to coating Applicable SAMSS and 01-SAMSS-024.

0030 Surface Preparation: Per SAES-H-100 and applicable SAMSS.

0040 X I. Pre-Blast Check, blotter test & weather condition; Shall be Free of oil, moisture and contamination. (See Note 3).

0050 X II. Cleaning, profile, cleanliness grade & check for any steel

imperfection

Removal of spent abrasive, scabs, silvers, gouges, laminations

etc.Defective pipe or fittings shall be set aside for final decision

by the Buyer representative.

0060 X III. Chloride Contamination Test Test only when blasted surfaces not treated to a phosphoric

acid and fresh water wash.

0070 X Calibration of Inspection Equipment Per Vendor QA/QC requirements.

0080 Paint & Coatings Application:

0090 X X a) Atmospheric Conditions ,cleanliness , Substrate Temperature &

gel time

Verify free of flash rusting, dust and surface debris prior to

coating. Blasted surfaces shall not left for more than 4 hrs

0100 X b) Primer application Only for Internal coating as per 09-SAMSS-91

IR091300 Continued...

REVISION: 12/08/2011

REPLACES: 05/22/2011

INSPECTION & TESTING REQUIREMENTSSAUDI ARAMCO FORM-175

CODE NUMBER:

IR091300PAGE:

2 of 2

(1) VISUAL INSPECTION WITNESSING BY INSPECTOR (Note 1)

(2) CERTIFICATES / RECORDS TO BE CHECKED BY INSPECTOR

(3) CERTIFICATES / DATA TO BE PROVIDED BY VENDOR / SUPPLIER / MANUFACTURER

0030* * * Final inspection & test requirements Specification Details / Notes:0010 X X Production Bend, Adhesion, Cure, Holiday Detection Test ,

Stenciling & reproducing original marking

09-SAMSS-89/91 as applicable

0020 X X Visual Inspection of Finished Coatings Check for coating color, appearances, and uniformity.

0030 X Pipe Handling, Storage & Shipment Preparation Padding material and procedures shall be approved by

COMPANY inspector.

Notes:

(1) May only be waived by the responsible Saudi Aramco, ASC, or AOC Inspection Offices.

(2) See form SA175 000003 for instructions on using this form.

(3) As a minimum, the inspector shall check and approve air quality, humidity, dew point, surface temperature at the start, mid-point of each 8 hour

shift. Prior to blasting

End of IR091300

INSPECTION & TESTING REQUIREMENTSSAUDI ARAMCO FORM-175

REVISION: 06/08/2011

REPLACES: 08/06/2006

CODE NUMBER:

IR100100PAGE:

1 of 2

SCOPE: FASTENERS, Alloy and Stainless Steel Nuts & Bolting Materials: Bars,Bolts, Screws, Studs, Stud Bolts, & Wire; For Use in High or

LowTemperature Services.

TEST AND INSPECTION PER: ASTM A-193 & ASTM A-194 & ASTM A-320 & ASTM A-325, and Specifications As Noted Below.

(1) VISUAL INSPECTION WITNESSING BY INSPECTOR (Note 1)

(2) CERTIFICATES / RECORDS TO BE CHECKED BY INSPECTOR

(3) CERTIFICATES / DATA TO BE PROVIDED BY VENDOR / SUPPLIER / MANUFACTURER

0010* * * Pre-Fabrication/Production Requirements Specification Details / Notes:0010 X Material Test Reports Per applicable ASTM.

0020* * * In process inspection & test requirement Specification Details / Notes:0010 X Heat Treatment Relevant ASTM; Note material grades that shall be carbide

solution treated.

0012 Mechanical Testing: Per ASTM A-370 or F-606.

0020 X a) Tension Test Only for ASTM A-193 & 320 Bolting Materials.

0030 X b) Impact Test Only for ASTM A-320 Bolting Materials. Note exceptions to this

test. For ASTM A-194 see (Note 3). For ASTM A-193 Bolting

Materials, only if specified in P.O.

0040 X X c) Hardness Tests When required by relevant ASTM. For ASTM A-193 Grades

B7M & B16, only if specified in P.O.

0050 X X d) Proof Load Test Only for ASTM A-194 Nuts, except those not covered by ANSI

B 1.1 & B 18.2.2.

0060 X X e) Rotational Capacity Test Only for ASTM A-325 zinc-coated bolts.

0030* * * Final inspection & test requirements Specification Details / Notes:0010 X Workmanship, Finish, and Appearance Note: for ASTM A-325 bolts, surface discontinuity limits shall be

per ASTM F- 788.

0020 X Dimensions ASME B 18.2.1 or 18.2.2. ASME B 18.2.3.7 only for A325.

0030 X Threads ASME B 1.1 Class 2A fit.

0040 X Markings Per applicable ASTM.

0040* * * Additional/Supplemental Requirements Specification Details / Notes:0010 Only if Specified in Purchase Order:

IR100100 Continued...

REVISION: 06/08/2011

REPLACES: 08/06/2006

INSPECTION & TESTING REQUIREMENTSSAUDI ARAMCO FORM-175

CODE NUMBER:

IR100100PAGE:

2 of 2

(1) VISUAL INSPECTION WITNESSING BY INSPECTOR (Note 1)

(2) CERTIFICATES / RECORDS TO BE CHECKED BY INSPECTOR

(3) CERTIFICATES / DATA TO BE PROVIDED BY VENDOR / SUPPLIER / MANUFACTURER

0012 X a) High Temperature Test Only for ASTM A-193 Bolting Materials.

0020 X b) Stress Relieving Only for ASTM A-193 Bolting Materials.

0030 X X c) MPI Only for ASTM A-193 Bolting Materials.

0040 X d) Stress Relaxation Test Only for ASTM A-193 Bolting Materials.

0050 X e) Lateral Expansion Only for ASTM A-320 Bolting Materials.

Notes:

(1) May only be waived by the responsible Saudi Aramco, ASC, AOC Inspection Offices.

(2) See form SA175 - 000003 for instructions on using this form.

(3) Testing required for ASTM A-194 nuts ordered in conjunction with ASTM A-320 bolting material or, if ordered separately, when low temperature

service is specified.

End of IR100100

INSPECTION & TESTING REQUIREMENTSSAUDI ARAMCO FORM-175

REVISION: 06/22/2011

REPLACES: 08/26/2006

CODE NUMBER:

IR170200PAGE:

1 of 2

SCOPE: MOTORS, ELECTRIC: Severe Duty Totally Enclosed Squirrel Cage Induction Motors to 500 HP, 4000 V or Below, and Explosion Proof

Motors.

TEST AND INSPECTION PER: 17-SAMSS-503 and Specifications As Noted Below.

(1) VISUAL INSPECTION WITNESSING BY INSPECTOR (Note 1)

(2) CERTIFICATES / RECORDS TO BE CHECKED BY INSPECTOR

(3) CERTIFICATES / DATA TO BE PROVIDED BY VENDOR / SUPPLIER / MANUFACTURER

0010* * * Pre-Fabrication/Production Requirements Specification Details / Notes:0010 X Inspection & Test Plan (ITP). Manufacturer ITP for 4000 V Zone 0 or 1 explosion proof

motors.

0020* * * In process inspection & test requirement Specification Details / Notes:0030* * * Final inspection & test requirements Specification Details / Notes:0010 X X Explosion Proof Motors Explosion-proof Nameplate by Notified 3rd Party Certification

Agency. Certificates/records to be checked for 4000 V Zone 0

or 1 explosion proof.

0020 X X Max. Heater Surface Temperature Certificates/records to be checked for 4000 V Zone 0 or 1

explosion proof. For non 4000 V Zone 0 or 1 explosion proof

motors, only certificate/data to be provided is applicable.

0030 X Design Type Test One per size or per line item.

0040 X Painting Per Purchase Order.

0050 X Nameplate Material Type & Markings Copy of Nameplate.

0060 X Airborne / Motor Sound Power Levels Shall not exceed 90 dBA. For motors greater than 100 HP.

(note3)

0070 Routine test:

0080 X X a) Current and Power Input (Note 4), (Note 5), (Note 6) and (Note 7).

0090 X X b) Mechanical Vibration Measurements (Note 4), (Note 5), (Note 6) and (Note 7).

0100 X X c) Measurement of Winding Resistance (Note 4), (Note 5), (Note 6) and (Note 7).

0110 X X d) High-Potential Test (Note 4), (Note 5), (Note 6) and (Note 7).

Notes:

(1) May only be waived by the responsible Saudi Aramco, ASC, or AOC Inspection Offices.

(2) See form SA175 - 000003 for instructions on using this form.

(3) Not applicable to Zone 0 or 1 explosion proof.

IR170200 Continued...

REVISION: 06/22/2011

REPLACES: 08/26/2006

INSPECTION & TESTING REQUIREMENTSSAUDI ARAMCO FORM-175

CODE NUMBER:

IR170200PAGE:

2 of 2

(1) VISUAL INSPECTION WITNESSING BY INSPECTOR (Note 1)

(2) CERTIFICATES / RECORDS TO BE CHECKED BY INSPECTOR

(3) CERTIFICATES / DATA TO BE PROVIDED BY VENDOR / SUPPLIER / MANUFACTURER

(4) For 4000 V Zone 0 or 1 explosion proof motors, visual inspection and certificates/records to be checked are applicable.

(5) For motors greater than 250 HP only certificates/records to be checked is applicable.

(6) For motors equal or less than 250 HP, only certificates/records to be provided is applicable.

(7) For Zone 0 or 1 explosion proof motors less than 4000 V, only certificates/records to be provided is applicable.

End of IR170200

INSPECTION & TESTING REQUIREMENTSSAUDI ARAMCO FORM-175

REVISION: 02/13/2011

REPLACES: 01/02/2006

CODE NUMBER:

IR310500PAGE:

1 of 1

SCOPE: PUMPS: Centrifugal, Horizontal, End Suction Single Stage, or Vertical In-line.

TEST AND INSPECTION PER: ASME B73.1 & ASME B73.2, and Specifications As Noted Below.

(1) VISUAL INSPECTION WITNESSING BY INSPECTOR (Note 1)

(2) CERTIFICATES / RECORDS TO BE CHECKED BY INSPECTOR

(3) CERTIFICATES / DATA TO BE PROVIDED BY VENDOR / SUPPLIER / MANUFACTURER

0010* * * Pre-Fabrication/Production Requirements Specification Details / Notes:0010 X Material Test Reports For sour and chemical services, Mechanical and Chemical data

for pressure casing parts, impellers and shafts.(See Note 3)

0020* * * In process inspection & test requirement Specification Details / Notes:0020 X Hardness Test For parts exposed to sour service and shall meet ISO 15156.

0030 X Balancing All impellers shall be single-plane spin balanced as a minimum

and shall meet ISO 1940 Grade 6.3 after final machining.

0040 X Hydrostatic Testing Shall be conducted for casings, covers, and jackets after

machining. Duration 10 minute with water at 1.5 * maximum

allowable pressure.

0030* * * Final inspection & test requirements Specification Details / Notes:0010 X Performance Test/Curves Shall be conducted in accordance with HI 1.6 (Hydraulic

Institute Standards).

0020 X NPSH Test Required only if the NPSH margin (NPSHA over NPSHR) at

120% of the rated flow is less than 3 feet.

0030 X Mechanical Run Test Shall be conducted in accordance with HI 1.6.

0040 X Dimensions Pump shall conform to table 1, base-plate shall conform to table

2 of ASME B73.1 and B73.2.

Notes:

(1) May only be waived by the responsible Saudi Aramco, ASC, or AOC Inspection Offices.

(2) See form SA175 - 000003 (page 2 of 2) for instructions on using this form.

(3) Parts exposed to sour service must meet ISO 15156. Certificate of Compliance for all other services.

End of IR310500

INSPECTION & TESTING REQUIREMENTSSAUDI ARAMCO FORM-175

REVISION: 01/29/2013

REPLACES: 10/01/1999

CODE NUMBER:

IR320300PAGE:

1 of 1

SCOPE: POSITIVE MATERIAL IDENTIFICATION (PMI): For pressure-retaining alloy material components, flange bolting, welds, weld overlays

and cladding or equipment where specified in the SAMSS or Purchase Order.

TEST AND INSPECTION PER: SAES-A-206, and Specifications As Noted Below.

(1) VISUAL INSPECTION WITNESSING BY INSPECTOR (Note 1)

(2) CERTIFICATES / RECORDS TO BE CHECKED BY INSPECTOR

(3) CERTIFICATES / DATA TO BE PROVIDED BY VENDOR / SUPPLIER / MANUFACTURER

0010* * * Pre-Fabrication/Production Requirements Specification Details / Notes:0010 X PMI Procedure Shall be made available to Saudi Aramco Inspector for review,

acceptance, and verification of implementation.

0020* * * In process inspection & test requirement Specification Details / Notes:0010 X Percentage of verification 100 % shall be performed on all pressure components and

welds of alloy materials. See SAES A-206 for exceptions.

0020 X Required Number of PMI Tests As detailed in SAES-A-206.

0030 X Basic Alloy Materials to be Verified Elements shall be in accordance with Table 1 of SAES-A-206.

0040 X Methods Shall be suitable for identifying the material of the major alloying

elements required in the applicable material specification or

WPS. See SAES A-206 for acceptable methods.

0050 X Calibration of the Instrument Used Representative sample of the alloy material to be used.

0060 X Acceptance Criteria As per SAES-A-206.

0070 X Rejection Procedures Shall be in place to ensure that rejected components are

segregated and properly identified to prevent reuse. See SAES

for details.

0080 X X Records for Shop Fabrication Per SAES A-206. Detailed recording / logging procedure shall

be prepared by the Equipment Manufacturer or Shop

Fabricator.

0090 X X Records for Field Fabrication Per SAES A-206. SA Inspector to review the proposed testing,

logging, identification, and final installation procedures for all

components requiring PMI testing onsite.

0030* * * Final inspection & test requirements Specification Details / Notes:0100 X Final PMI Report Shall be reviewed by the Saudi Aramco Inspector prior to final

acceptance.

0110 X Marking and Color Coding As per SAES-A-206

Notes:

(1) May only be waived by the responsible Saudi Aramco, ASC, or AOC Inspection Offices.

(2) See form SA175-000003 for instructions on using this form.

End of IR320300

INSPECTION & TESTING REQUIREMENTSSAUDI ARAMCO FORM-175

REVISION: 06/22/2011

REPLACES: 01/26/2008

CODE NUMBER:

IR340200PAGE:

1 of 1

SCOPE: INSTRUMENTATION for PACKAGED UNITS.

TEST AND INSPECTION PER: 34-SAMSS-831and Specifications As Noted Below. (Note 2)

(1) VISUAL INSPECTION WITNESSING BY INSPECTOR (Note 1)

(2) CERTIFICATES / RECORDS TO BE CHECKED BY INSPECTOR

(3) CERTIFICATES / DATA TO BE PROVIDED BY VENDOR / SUPPLIER / MANUFACTURER

0010* * * Pre-Fabrication/Production Requirements Specification Details / Notes:0010 X Pre Inspection Meeting Per 7.4.3-WI-01-QCU or 7.4.3-WI-02-QCU.

0020 X Factory Acceptance Test Procedure FAT procedure shall be submitted for review and approval by

Saudi Aramco.

0020* * * In process inspection & test requirement Specification Details / Notes:0030 X Electrical Components and Systems: Per 34-SAMSS-831

0040 X Control Valves Per 34-SAMSS-711.

0050 X Safety Relief Valves Per 34-SAMSS-611 or 612 as applicable.

0060 X Environmental Conditions For outdoor cabinets only(34-SAMSS-821)

0070 X Process connections, Instrument piping and tubing Per 34-SAMSS-831.

0030* * * Final inspection & test requirements Specification Details / Notes:0010 X Visual and Dimensional Inspection Per 34-SAMSS-831.

0020 X Functional test Per 34-SAMSS-831.

0030 X Nameplates,Marking,Tagging and shipment Per 34-SAMSS-831.

Notes:

(1) May only be waived by the responsible Saudi Aramco, ASC, or AOC Inspection Offices.

(2) See form SA175 for instructions on using this form.

End of IR340200