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LIFT CORPORATION Sht. 1 of 11 DSG# M-16-09 Rev. - Date: 05/17/17
© MAXON Lift Corp. 2017
INSTRUCTION, TUK-A-WAY INSIDE HAND HELD CONTROL KIT
P/N 280570-07
CONTROL BOX AND COILED CORD P/N 263231
QTY. 1
CONTROL HARNESS P/N 297113-01
QTY. 1
BRACKET HOLDER P/N 280588-01
QTY. 1
RIVET, 1/2” LGP/N 903700-03
QTY. 4
RIVET, 9/16” LGP/N 904005-2
QTY. 3
GROMMET, 1” O.D.P/N 266428-12
QTY. 1
LIFT CORPORATION Sht. 2 of 11 DSG# M-16-09 Rev. - Date: 05/17/17
© MAXON Lift Corp. 2017
ELECTRICAL SCHEMATIC (GRAVITY DOWN) FIG. 2-1
LIFT CORPORATION Sht. 3 of 11 DSG# M-16-09 Rev. - Date: 05/17/17
© MAXON Lift Corp. 2017
ELECTRICAL SCHEMATIC (POWER DOWN) FIG. 3-1
LIFT CORPORATION Sht. 4 of 11 DSG# M-16-09 Rev. - Date: 05/17/17
© MAXON Lift Corp. 2017
DISCONNECTING POWERFIG. 4-2
NEGATIVE (-) BATTERY TERMINAL
NEGATIVE (-) BATTERY CABLE
NUT2. Disconnect power from Liftgate. Remove
nut from negative (-) battery terminal (FIG. 4-2). Disconnect negative (-) battery cable (FIG. 4-2).
WARNING!To prevent accidental personal injury and equipment damage, disconnect (-) battery cable from battery.
Remove all rings, watches and jewelry before doing any electrical work.WARNING!
Never route an energized wire. Make sure battery is disconnected. Always route electrical wires clear of moving parts, brake lines, sharp edges and exhaust systems. Avoid making sharp bends in wiring. Attach securely. If drilling is necessary, first check behind the drilling surface so you do not damage any fuel lines, vent lines, brake lines or wires.
WARNING!
1. Lower platform to the ground. Then, un-fold platform and flipover (FIG. 4-1). See Operation Manual for detailed operating instructions.
PLATFORM LOWERED TO THE GROUNDFIG. 4-1
LIFT CORPORATION Sht. 5 of 11 DSG# M-16-09 Rev. - Date: 05/17/17
© MAXON Lift Corp. 2017
MARKING & DRILLING HOLES FOR BRACKET HOLDER AND CONNECTOR (VIEW FROM INSIDE TRUCK BODY)
FIG. 5-1
3. Measure, mark, and drill holes for bracket holder and control harness on inside of truck body (FIG. 5-1, 5-1A and FIG. 5-1B).
TRUCK BODY VERTICAL POST
( CURBSIDE) 1-1/2”
USE # 7 DRILL(3 PLACES)
1-1/2”
1-3/8” MIN
USE 13/16” DRILL
USE # 38 DRILL(4 PLACES)
7/16”
FIG. 5-1A
TRUCK BODY FLOOR
7/8”
1” MAX
FIG. 5-1B
7/8”
3/4”
18-1/2”
48”
ROLL UP DOOR TRACK(FRONT EDGE)
7/16”
LIFT CORPORATION Sht. 6 of 11 DSG# M-16-09 Rev. - Date: 05/17/17
© MAXON Lift Corp. 2017
4. Insert control harness through 13/16” hole inside truck body (verti-cal post) and out through the bot-tom of the rear sill (FIG. 6-1).
RUN CONTROL HARNESS(VIEW FROM INSIDE TRUCK BODY)
FIG. 6-1
TRUCK BODY VERTICAL POST
(CURBSIDE)
13/16” HOLE
REAR SILL
CONTROLHARNESS
CONNECTOR
5. Route the end of the harness, with electrical terminals, to the pump mounting plate (FIG. 6-2).
RUN CONTROL HARNESS(VIEW FROM UNDER TRUCK BODY)
FIG. 6-2
MAIN CONTROL SWITCH (REF)
REAR SILL
HAND HELDCONTROL HARNESS
PUMP MOUNTING PLATE
LIFT CORPORATION Sht. 7 of 11 DSG# M-16-09 Rev. - Date: 05/17/17
© MAXON Lift Corp. 2017
9. Reconnect battery cable to starter solenoid (FIG. 7-1B).
10. Bolt on the pump cover as shown in FIG. 7-1.
8. Insert switch wiring through new grommet on pump mounting plate (FIG. 7-1A). Then, connect the switch wir-ing to the junction block (FIG. 8-1) or power down module (FIG. 8-2) as shown on the next page.
BOLTING / UNBOLTING PUMP COVERFIG. 7-1
BATTERY CABLE & TERMINAL LUG
OLD GROMMET
PUMP COVERPOWER UNIT (REF)
FLAT WASHERS (5 PLACES)
CAP SCREWS(5 PLACES)
OLD GROMMET FIG. 7-1A
NEW GROMMET FIG. 7-1B
BATTERY CABLE & TERMINAL LUG
NEW GROMMET
TERMINAL NUT & LOCK
WASHER
STARTER SOLENOID
STARTER SOLENOID
HAND HELD SWITCH WIRING
Do not over-tighten the terminal nuts. For the 5/16” load terminals, torque nuts to 35 lb-in. Torque the nuts on #10-32 control termi-nals to 15 lb-in.
CAUTION
TERMINAL NUT & LOCK
WASHER
7. Disconnect battery cable from starter solenoid (FIG. 7-1A). Remove existing grommet from pump mounting plate (FIG. 7-1A). Insert new grom-met (Kit item) into pump mounting plate (FIG. 7-1B).
6. Unbolt and remove pump cover (FIG. 7-1).
LIFT CORPORATION Sht. 8 of 11 DSG# M-16-09 Rev. - Date: 05/17/17
© MAXON Lift Corp. 2017
CONNECTING SECOND CABLE TO GD PUMPFIG. 8-1
CONNECTING SECOND CABLE TO PD PUMPFIG. 8-2
MAIN CONTROL SWITCH CABLE
10A FUSE STARTER SOLENOID
POWER DOWN MODULE
TERMINAL 2
TERMINAL 1BLACK WIRES
JUNCTION BLOCK
HAND HELD CONTROL HARNESS CONNECTOR
STARTER SOLENOIDCOIL DRIVE (+)
TERMINAL
10A FUSE
BLACK WIRES
WHITE WIRES
GREEN WIRES
CONNECTION TERMINAL
GROMMET
HAND HELD CONTROL HARNESS CONNECTOR
GREEN WIRES
GROMMET
WHITE WIRES
MAIN CONTROL SWITCH CABLE
LIFT CORPORATION Sht. 9 of 11 DSG# M-16-09 Rev. - Date: 05/17/17
© MAXON Lift Corp. 2017
11. Rivet bracket holder and control harness connector to truck body (FIGS. 9-1, 9-1A and 9-1B).
RIVETING CONTROLHARNESS CONNECTOR
FIG. 9-1B
9/16” LG. RIVETS (3 PLACES)
1/2” LG. RIVETS(4 PLACES)
BRACKET HOLDER (VIEWED FROM INSIDE
TRUCK BODY)
CONNECTORFLANGE
RIVETING BRACKET HOLDERFIG. 9-1A CONTROL HARNESS
CONNECTOR
TRUCK BODY VERTICAL POST(VIEWED FROM INSIDE)
FIG. 9-1
TRUCK BODY VERTICAL POST
(CURBSIDE)
LIFT CORPORATION Sht. 10 of 11 DSG# M-16-09 Rev. - Date: 05/17/17
© MAXON Lift Corp. 2017
BRACKET HOLDER
CONTROL BOX
CONTROL HARNESS CONNECTOR
12. Place control box in bracket holder (FIG. 10-1). Connect coiled cord to control harness connector.
CONNECTING HAND HELD CONTROL(VIEWED FROM INSIDE TRUCK BODY)
FIG. 10-1
COILED CORD
LIFT CORPORATION Sht. 11 of 11 DSG# M-16-09 Rev. - Date: 05/17/17
© MAXON Lift Corp. 2017
13. Reconnect power to liftgate. Remove nut from negative (-) battery terminal (FIG. 11-1). Connect negative (-) battery cable to the negative (-) battery terminal (FIG. 11-1). Install and tighten nut.
VERIFYING HAND HELD CONTROL SWITCHFIG. 11-2
14. Verify hand-held control works correctly. Push RAISE button to raise platform (FIG. 11-2). Then, push LOWER button (FIG. 11-2) to lower platform to the ground.
RECONNECTING POWERFIG. 11-1
NEGATIVE (-) BATTERY CABLE
NEGATIVE (-) BATTERY TERMINAL
NUT
RAISE
LOWER