Instruction Manual - Universal Analyzers

MAN.3000.REVJ.06302015

Instruction Manual3000 Series

Thermoelectric Gas Cooler(Units sold prior to 07-01-2015)

5200 Convair Drive Carson City, NV 89706 • Phone: 775-883-2500 • Fax: 775-883-6388 • www.universalanalyzers.com

Page 2 of 28 Page 3 of 28MAN.3000.REVJ.06302015

ContentsReceiving and Storage 3

Definition of Symbols 4

Product Identification 5

Specifications 6

Description and Principle of Operation 7

Installation 9

Electrical Connections 10

Process and Piping Connections 14

Start-Up 16

Shutdown 16

Maintenance 17

Troubleshooting 18

Spare Parts 20

Drawings 22

All Models (3040, 3050, 3080) 22

Limited Warranty 26

Page 2 of 28 Page 3 of 28 MAN.3000.REVJ.06302015

Receiving and Storage

The Universal Analyzers 3000 Series Dual Channel or Single Channel Dual Stage Sample Cooler is a complete pre-installed unit. No assembly is necessary when received on-site.

Carefully inspect the product and any special accessories included with it immediately on arrival by removing them from the packing and checking for missing articles against the packing list.

Check the items for any damage in transit and, if required, inform the shipping insurance company immediately of any damage found.

Storage Location should be protected from the elements. Although all components provided are designed to resist corrosion, additional protection from heat (>140°F/ 60°C) and humidity is recommended.


Definition of Symbols

WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED

OFF OR THE AREA IS KNOWN TO BE NON-HAZARDOUS.

WARNING - EXPLOSION HAZARD - SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR

HAZARDOUS AREA INSTALLATION.

THE SUPPLY POWER CIRCUIT MUST INCLUDE AN OVERPROTECTION DEVICE WITH A MAXIMUM RATING OF 20 A. A DISCONNECT SWITCH MUST BE LOCATED IN CLOSE PROXIMITY TO THE PROBE.

IF THE EQUIPMENT IS USED IN A MANNER NOT SPECIFIED BY THE MANUFACTURER, THE PROTECTION PROVIDED BY THE EQUIPMENT MAY BE IMPAIRED PER CLAUSE 5.4.4(i) IN STANDARD EN 61010-1

CAUTION, RISK OF DANGER SYMBOL INDICATES INJURY MAY OCCUR IF MANUFACTURER’S INSTRUCTIONS ARE NOT ADHERED TO. PLEASE READ MANUAL CAREFULLY WHEN SYMBOL IS DISPLAYED

CAUTION, HOT SURFACE SYMBOL INDICATES EXPOSED SURFACE TEMPERATURE CAN CAUSE BURNS OR PERSONAL INJURY. CARE SHOULD BE TAKEN WHEN CONTACT IS REQUIRED.

CAUTION, RISK OF ELECTRICAL SHOCK SYMBOL INDICATES ELECTRICAL SHOCK MAY OCCUR. CAUTION SHOULD BE TAKEN BEFORE DISCONNECTING OR CONTACTING ANY ELECTRICAL CONNECTIONS.

PROTECTIVE CONDUCTOR TERMINAL SYMBOL INDICATES THE TERMINAL LOCATION FOR THE PROTECTIVE CONDUCTOR. FAILURE TO CONNECT TO THE PROTECTIVE CONDUCTOR TERMINAL MAY RESULT

IN A SHOCK HAZARD.


Product IdentificationLead Time Cooler (Part Number Configurator: 3000)

2 wks

3040 10" Active (1 Heat Exchanger)

3050 10" Passive/Active (2 Heat Exchangers)

3080 10" Active/Active Single Control (2 Heat Exchangers)

Heat Exchangers Material (Price per Heat Exchanger)SS 316SS

PV Glass/Kynar

C Hastelloy C276

+1 wk

ST Teflon Coated 316SS

SW 316 Welded SS (High Pressure)

SN SilcoNert™ 2000 Coated 316SS

KK Kynar/Kynar

N No Heat Exchangers Included

Voltage & Area Location Classification115 115VAC 50/60 Hz; General Purpose (GP) Area

+1 wk 230 230VAC 50/60 Hz; General Purpose (GP) Area

115FM 115VAC 50/60 Hz Class I, Div. 2 Hazardous Location+1 wk 230FM 230VAC 50/60 Hz Class I, Div. 2 Hazardous Location

115EX 115VAC 50/60 Hz ATEX Zone 2+1 wk 230EX 230VAC 50/60 Hz ATEX Zone 2

Condensate DrainP Peristaltic Pump

3040 Cooler - One Heat Exchanger

3050 & 3080 Cooler - Two Heat Exchangers

+1 wk

LD Liquid Drainer



A Aspirated Drainer



N None Selected

Stream ConfigurationDS Dual Sample Stream (Options for Models 3080 only)

N Single Sample Stream

Sample Pump with on pressure controller per stream **Dual Head Pump not available for 3080 w/ ATEX Certification**- High Vacuum/Dual Stream Function Determined by "Stream Configuration"- Hazardous Location Determined by "Voltage & Area Location Classification"

SP1Single Head Pump

+1 wk Hazardous Location Area

SP2

Dual Head Pump

Dual Head/GP Area - Dual Sample

+1 wkDual Head/Haz Loc - Single Sample for High Vacuum

Dual Head/Haz Loc - Dual Sample

N None Selected

Water Carry-Over Sensor (One per stream when selected)WCOF with 2 µ Filter

WCO without Filter

N None Selected

Flow Meter with 316SS Needle ValveFM1 1.0 l/m

FM2.5 2.5 l/m

FM5 5.0 l/m

FM10 10.0 l/m

N None Selected

Options (Select all that apply)

TCK New Jersey Option - Type K Type T/C($190 per exit Heat Exchangers)

TCJ New Jersey Option - Type J T/C($190 per exit Heat Exchangers)

N No Options Included

+1 wk SPE Stacked Peltier Elements(add $440 per active Heat Exchangers)


+1 wk FG Weather Resistant Fiberglass Enclosure

LEG Four Leg Mounting Frame


PX1 One Extra Peristaltic Pump Head(Maximum Number of Heads is 3)

PX2 Two Extra Peristaltic Pump Heads(Maximum Number of Heads is 3)


+1 wk

PP1 Phar-Med High Pressure Pump Tubing

PP2 Viton Pump Tubing

PP3 Tygon Fuel Grade Tubing

PP4 Norprene Food Grade Tubing


3080 -SS -115 -P -N -N -N -N -N -N -N -N -N

N None Included (Select this option for No WCOF)

-N Sample Part #

NOTE: LEAD TIMES ARE NOT COMPOUNDED. LEAD TIME IS COOLER + LONGEST OPTION


Specifications OPERATING SPECIFICATIONS

Sample Flow Rate Model 3040 0 to 6 l/m total (at STP) Model 3050 0 to 8 l/m total (at STP) Model 3080 Single sample mode: 0 to 10 l/m total (at STP)

Dual sample mode: 0 to 12 l/m total (at STP)Maximum Inlet Temperature Stainless Steel Heat Exchanger 700°F (351°C) Kynar/Glass Heat Exchanger 280°F (138°C)Maximum Inlet Gas Dew Point Model 3040 180°F (82°C) Model 3050 194°F (90°C) Model 3080 Single sample mode: 194°F (90°C)

Dual sample mode: 180°F (82°C)Maximum Inlet Water Concentration Model 3040 50% Model 3050 70% Model 3080 Single stream mode: 70%

Dual sample mode: 50% Minimum Ambient Temperature 32°F (0°C)Maximum Ambient Temperature 105°F (41°C)*Maximum Cooling Power Model 3040 126 BTUs per hour (120 kJ/hr.) Model 3050 126 BTUs per hour (120 kJ/hr.)

Model 3080 252 BTUs per hour (240 kJ/hr.)Outlet Sample Dew Point 39°F (4°C) adjustableGas Sample Inlet Fitting 3/8" tubing fittingGas Sample Outlet Fitting 1/4" tubing fittingBottom Water Drain Fitting 3/8" tubing fittingDimensions (Without Accessories) Model 3040 18" H x 7.5" W x 11" D Model 3050 18" H x 7.5" W x 11" D Model 3080 18" H x 7.5" W x 11" DWeight 33 lbs (15kg)Soluble Gas Removal Rates NO 0% loss

NO2 <10% lossSO2 < 2% lossCO 0% lossCO2 < 2% loss

*AT REDUCED FLOW RATE ABOVE 77°F. (25°C.) AMBIENT.

COOLER CAPACITY DATAAmbient 77°F/25°C

Water VaporAmbient 90°F/32°C

Water VaporAmbient 105°F/41°C

Water Vapor12% 15% 30% 50% 12% 15% 30% 50% 12% 15% 30% 50%

3040 5 l/m 4 l/m 2.8 l/m 1.4 l/m 5 l/m 4 l/m 2 l/m 1 l/m 2.8 l/m 2.4 l/m 1.2 l/m 0.6 lm3050 8 l/m 8 l/m 7 l/m 6 l/m 6 l/m 6 l/m 5.5 lm 4.5 l/m 3 l/m 3 l/m 2.5 l/m 2 l/m3080 10 l/m 8 l/m 4 l/m 2 l/m 8 l/m 7 l/m 3.5 l/m 1.8 l/m 4.6 l/m 4 l/m 2.2 l/m 1.1 l/m

(Flow Rate, Water Vapor % and the Ambient Temperature are the three main factors to consider when sizing a gas cooler.)


Description and Principle of OperationAPPLICATION

The Universal Analyzers 3000 Series Gas Sample Coolers are designed to be installed in a sample system where the gas sample contains moisture to be removed. They have an option to be installed in hazardous locations or unclassified locations.

The 3000 Series Coolers are designed as standalone equipment that does not require integration onto a panel. They are also designed for minimal maintenance.

The 3000 Series Coolers have mounting holes for 1/4" hardware and may be installed into a protected shelter or enclosures that are designed to remove the exhaust heat.

Ambient Temperature, Required Flow Rate, and Moisture Content will determine the specific model required for a specific application.

The use of a Heated Filter and Heated Sample Line are highly recommended to be installed between the sample extraction location and the input to the 3000 Series Gas Sample Cooler. They are recommended to keep the temperature of the sample above the boiling point of water or above the dew point of any chemical reactions that would skew the desired analytical results.

DESCRIPTION

The 3000 Series Gas Sample Coolers are Thermoelectric Coolers consisting of Peltier Thermoelectric Elements, control electronics, a heat sink, peristaltic pump motor, and blower fan assembled in a NEMA Type 1 Enclosure designed for mounting of optional equipment. The optional equipment consists of drain options, water carry over sensor, sample pump, flow meters, as well as different materials for the impingers (water removal columns) depending on the application.

The 3000 Series Coolers operate by condensing the water from a wet gas sample to a dew point of 4°C with a minimal loss of water soluble gas due to the design of the impingers. The impinger is composed of an insulated tube enclosed in a highly polished cylinder that is then cooled. The hot wet sample is brought to the bottom of the cylinder through the insulated tube and is then allowed to rise through a narrow annular area at a relatively high Reynolds number to insure the entire sample is influenced by the cold surface. The condensate falls down the cold polished surface in the form of a sheet (as opposed to droplets or the bubbling of the gas sample through the condensate) which minimizes the surface area in contact with the gas sample.

The temperature of the impinger is maintained through contact with a heat transfer block. Depending on the model the heat transfer block will either be ambient temperature or be actively cooled to 4°C through the use of Thermoelectric (Peltier) elements. A model 3040 has a single transfer block with two thermoelectric elements, a model 3050 has an ambient temperature transfer block and an active transfer block with two thermoelectric elements, and a model 3080 has two active transfer blocks for a total of four Thermoelectric Elements. The temperature is measured using an AD592 semiconductor temperature sensing device. This temperature is controlled to 4°C with a variance of one degree.

The Thermoelectric Elements create a temperature differential between the two sides of element when power is applied. This creates a cool side that cools the impinger and a hot side where the heat is discharged through a heat sink with a centrifugal drum blower forcing air through the heat sink.

The 3000 Series Sample Coolers have a digital display on the front panel indicating the operating temperature (in degrees C) of the heat exchangers. In addition, there are two green LED lights to indicate the status of the cooler. The 'COOL' light will shine yellow when the operating temperature is between 0°C and 10°C (32°F and 50°F) and otherwise be unlit. The "DRY" light will shine if there is no moisture sensor installed or if the installed moisture sensor sees water carry over past the impingers.


There are two alarm relays in the 3000 Series Sample Coolers. There is a relay with wetted contacts that will have the system voltage present and a relay with dry contacts for customers to provide their own signals. They are both triggered by either the moisture alarm or the temperature alarm.

The optional water carry over sensor with filter (WCSF) provides the opportunity to detect if moisture has traveled past the cooler and alarms to indicate a problem with a part of the sample system (possibly but not limited to the cooler). The WCSF consists of a coalescing filter (ceramic standard), transparent bowl, and capacitive sensor. The capacitive sensor allows for detection of any liquid or solid that has passed into the transparent bowl, including distilled water with no ions present.

The standard drain, a peristaltic pump, is a positive displacement pump that allows for use in either a pressure or vacuum sample. It provides for easy leak detection but does require periodic maintenance in replacement of the tubing. A secondary drain option is the use of a float drain trap. This can only be used if the heat exchangers are at a slight positive pressure in relation to atmosphere. Condensate collects in the trap until the float rises and allows for the condensate to drain. An eductor (aspirator) is another standard option for condensate removal. This option requires an instrument air source to create a vortex with the drain and draw the condensate out of the eductor.

A Sample Pump is offered as an option that is recommended for most applications to draw the sample from the point of extraction. Universal Analyzers uses a diaphragm pump for this purpose that is designed for reliability and minimal maintenance. The pump will draw the amount of sample required for the analyzer plus any bypass flow that may be desired to increase response time. When chosen as an option the pump has a sample pressure controller that is set at 10 PSI. When the ATEX option and the sample pump option is chosen an internal 140°C over-temperature switch in the pump is wired to shut power off to the pump to prevent damage. Operation will resume once the temperature has lowered to a safe level.

The final option in the sample stream offered is a flow meter with a flow control needle valve. This is offered in a variety of common desired flow ranges.

Description and Principle of Operation


InstallationTO COMPLY WITH HAZARDOUS AREA STANDARDS, UNIT MUST BE INSTALLED IN A MINIMUM IP54 ENCLOSURE AND PROTECTED FROM DUST/ WATER INGRESS. ADEQUATE VENTILATION MUST BE PROVIDED FOR DISSIPATION OF A MINIMUM OF 1200 BTU/hr (1265 kJ/hr)

Universal Analyzers 3000 Series Sample Coolers should be installed away from heat sources in a well ventilated area of an instrument rack or enclosure. The Cooler performance is proportional to ambient temperature, too high a temperature will degrade performance. Contact the factory for recommendations. Air purging an enclosure generally requires more flow than is available to remove the heat which will be generated internally by the sample chiller. There are air conditioners and vortex cabinet coolers designed to provide the necessary cooling for enclosing thermoelectric chillers.

The 3000 series sample cooler has mounting taps on the top and bottom to allow it to be wall mounted or mounted to rails in an instrument rack. Accessories mounted on the side can be supported by the mounting flange on the cooler.

Sample tubing should be brought to the front heat exchanger. A 3/8” tubing fitting is provided at the top of the first heat exchanger as the sample inlet. The dry sample outlet from the cooler is the 1/4” Kynar tubing fitting coming out of the top of the exit heat exchanger at an angle. Unless integrated options are ordered.

The flow path option is a flow meter with adjustable needle valve. The customer connection is a 1/4" Kynar tubing fitting on the exit (top) of the flow meter.

A drain line from the peristaltic pump, eductor, or drain pot must be run to sewer, a container, or to the ground outside the instrument enclosure to avoid collecting water (condensate) on the floor.

If an eductor is utilized to remove the condensate, the outlet tube length should be no longer than two feet in order to keep too much back pressure from the outlet of the eductor. The outlet tube can be placed in a larger pipe to channel the condensate to a drain.

The electrical power, about 3 amps at 115VAC or 1.5 amps at 230VAC 50/60 Hz should be supplied. Installation shall be in accord with the manufacturer’s instructions and the National Electrical Code (ANSI/NFPA 70).Tampering and replacement with non-factory components may adversely affect the safe use of the system. For the 115VAC case, a power cord is supplied. It can be replaced with conduit wiring easily.

NOTE: THE SUPPLY POWER CIRCUIT MUST INCLUDE AN OVERPROTECTION DEVICE WITH A MAXIMUM RATING OF 20A. A DISCONNECT SWITCH MUST BE LOCATED IN CLOSE PROXIMITY TO THE COOLER. IF THE EQUIPMENT IS USED IN A MANNER NOT SPECIFIED BY THE MANUFACTURER, THE PROTECTION PROVIDED BY THE EQUIPMENT MAY BE IMPAIRED PER CLAUSE 5.4.4(I) IN STANDARD EN 61010-1.


Electrical Connections Models 3040, 3050, 3080

6 AMP FUSE

12 AMP FUSE

-CAUTION-

TB3

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TERMINALS

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P2254

12/30/2014M. W

alserD

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-

- 12/30/14 Initial Release M

W D

R

EC

O#

2312

5200 Convair D

rive Carson C

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89706 PH

(775)883-2500 FAX

(775)883-6388

NO

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1

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3000 TB4-2

3000 TB4-1

1

1



6 AMP FUSE

12 AMP FUSE

-CAUTION-

TB3

TB2

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3 1 56 4 3 12 2 2 1RED

TERMINALS

1,2 & 3 AREHO

T WHEN

SAMPLE

PUMP IS

INSTALLED

O C W

MO

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P2254

12/30/2014M. W

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-


W D

R

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O#

2312

5200 Convair D

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ity, NV

89706 PH

(775)883-2500 FAX

(775)883-6388

NO

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MP

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3000 P/S

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3000 TB4-2

3000 TB4-1

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1

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RED

BLK

RED

BLK


Process and Piping Connections Models 3040, 3050, 3080

LIQU

IDD

RA

IN

STA

CK

FLOW

INS

TR A

IR @

<90 PS

IG-40°F. D

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04/04/20062 O

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NDESCRIPTIO

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REVISIONS

FOR

PART NO.R. Wells

AP

VD

BY

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SHEET

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SU

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on

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on C

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13020

23040

13050

23080

2 Item

Qty D

escription UA

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OF

SP

CP

1P

1P

1P

1P

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2

Water C

arry Over S

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/ 2 micron C

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Sam

ple Pressure C

ontrol - KN

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ample P

ump - 115V

ac Single H

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ample P

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ac Single H

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ac Hzd A

reaP

eristaltic Drain P

ump - 115V

acP

eristaltic Drain P

ump - 230V

ac

6020-0001 4955-02464958-00254958-10254958-00154958-01864958-00284958-0045

111111111

IMP

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3010A

MB

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T3020

AM

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AM

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MB

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AC

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3080A

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ECO996


e MW

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ND

TUBIN

G B

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SB

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XP

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V

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S

FOR

PA

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D2 O

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P2254

12/30/2014M. W

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-


W D

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EC

O#

2312

5200 Convair D

rive Carson C

ity, NV

89706 PH

(775)883-2500 FAX

(775)883-6388 Item

Qty D

escription UA

I Part N

o.W

CO

WC

OF

SP

CP

1P

1P

2P

2

Water C

arry Over S

ensorW

ater Carry O

ver Sensor - Filtered K

ynar 2 Micron

Sam

ple Pressure C

ontrol - KN

FS

ample P

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ample P

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ump - 115V

acP

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ac

6020-0001W

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F-4980-00074955-02464958-10924958-10854958-00284958-0045

1111111

LIQU

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EW

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INT

CA

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AS

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AT TRA

CE

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30202

30401

30502

30802

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:

1

1

Process and Piping Connections Models 3040, 3050, 3080


Start-Up

NOTE: IT IS IMPORTANT THAT THE HEATED PROBE AND HEATED SAMPLE LINE SHOULD BE AT OPERATING TEMPERATURE BEFORE STARTING THE CHILLER AND SAMPLE PUMP

Apply power to the Universal Analyzers 3000 Series Sample Cooler. The indicated temperature will start to drop immediately. It should be below the over-temperature alarm point in approximately four minutes and the “COOL” green LED lamp should light. When the temperature reaches the control set point, the rate at which the temperature drops will be reduced. The temperature will stabilize within 1°C of the control set point.

If the optional sample pump is ordered, it will activate once the temperature has reached <10°C. If the optional flow meter is ordered, adjust the flow control valve to the desired flow rate. Water should be observed to be removed from the bottom of each heat exchanger when steady state conditions are established. The green "DRY" LED light will be active.

If an eductor is utilized to remove the condensate, a strong flow of air should be felt to be flowing from the eductor outlet tube. The outlet tube length should be no longer than two feet. The outlet tube can be placed in a larger pipe to channel the condensate to a drain.

Turn on the analyzer(s) and initiate the calibration cycle.

ShutdownDisconnect the heated sample line. Allow the cooler to run for several minutes to remove any remaining possibly hazardous condensate from the impingers. Turn off power to the cooler.


MaintenanceBefore performing any maintenance on the cooler, ensure that all plant safety procedures are followed. As with any electri-cal device, ensure power is removed before performing any procedures.

The cooler is designed for maintenance free operation but if any is required, ensure power has been removed before maintenance or repair is performed.

For the best performance of the cooler, the following maintenance schedule is recommended: Maintenance Activity FrequencyPeristaltic Pump Replace Tubing every 3 monthsClean Heat Exchanger AnnuallyInspect Heat Sink Fins Monthly

REPLACEMENT OF PERISTALTIC TUBING (IF EQUIPPED)1. Please refer to manufacturer's website for instructions: http://bit.ly/1zfmrzt2. YouTube: http://bit.ly/1MPLUJO

REPLACEMENT OF SAMPLE PUMP DIAPHRAGMPlease refer to manufacturers website for instructions: http://www.airdimensions.com

INSTALLING OR REPLACING HEAT EXCHANGERSREMOVING THE HEAT EXCHANGER1. Remove the inlet and outlet tubes by loosening the compression fittings. Always use a backup wrench on the fitting

body to ensure no damage to the heat exchanger occurs.2. Remove the drain fitting using the same procedure as the inlet/outlet. Remove the drain fittings from the exchanger.

Use a backup wrench on the lower heat exchanger hex to prevent damage to the exchanger.

REPLACING THE HEAT EXCHANGER1. Dry and clean the heat exchanger opening in the heat transfer block using a dry, lint-free cloth (If reusing the heat

exchanger, clean the outside as well.) Dried heat transfer paste can be removed by using a very fine abrasive pad wrapped around a drill bit.

2. Apply a thin layer of heat transfer paste onto the outer diameter of the heat exchanger.3. Gently push the heat exchanger into the heat transfer block until the head is fully seated against the insulation on top.4. Reinstall the drain fitting. Ensure pipe tape is used on the pipe threads before installation. Use a backup wrench on

the heat exchanger lower hex to prevent damage to the exchanger.5. Reconnected the drain, inlet and outlet tubes.


TroubleshootingThe following table should give an overview of possible errors and an instruction to check and to repair them (not valid for the starting-up period of cooler).

Error Possible reason Check/RepairWater carry over Overloading of the refrigeration

capacity of the cooler due to too much water vapor or too great a sample flow rate

An air leak in the condensate removal tubing Failure of the sample cooler The cooler is not cold enough

Inadequate drain apparatus or a fault in the condensate removal equipment. The heat exchanger has become full of condensate

Excessive flow rate

High ambient temperature

Defective cooler

Reduce flow rate

Verify moisture content of sample and compare to operating specifications on page 6

Verify drain tubing is unobstructed and equipment is functioning satisfactory

Reduce the flow rate

Reduce the ambient temperature (Increase ventilation or relocate cooler)

Verify air flow across the heat sink

Hold hand in front of heat sink fins and ensure air movement

No sample gas flow Heat exchanger plugged

Alarm shutoff

No power on cooler

Check for an obstruction

Remove heat exchanger from unit and disassemble

Verify cool & dry indicators are illuminated

Ensure cooler has power suppliedHigh oxygen readings/ low pollutant readings

Leak

Defective peristaltic pump tubing

Broken or leaking heat exchanger

Loose connection

Verify all fittings are leak free

Replace tubing

Remove heat exchanger and replace if broken or repair (replace O-Ring) if leaking

‘DRY’ light is not illuminated Water carry over

Faulty water carry over IC

See “water carry over" error

Disconnect/Unplug the 2 wire cable from the WCO terminals, located on the power supply board. If the dry light does not illuminate, consult the factory


Troubleshooting

‘COOL’ light is not illuminated Ambient temperature too highflow rate/ water content too high

Failed peltier element

Reduce the ambient temperature (Increase ventilation or relocate cooler)

Lower the flow rate through the cooler and observe the results. If condition corrects itself, consult the factory for further troubleshooting

Measure resistance between the red & black peltier leads. A failed peltier element will read high resistance or ‘Open’. Consult wiring diagram for wire location details

Power only on drain pump Blown fuse (F1)

Defective transformer (T1)

Replace fuse

Replace power supply board


Spare Parts

Consumable PartsPart P/NPeristaltic Pump Tubing, #15, 5 ft. length 9216-00026 amp Slow Blow Fuse for 3000 Series Power Supply 3010-000512 amp Fast Acting Fuse for 3000 Series Power Supply 3010-0006

Basic PartsPart P/NHeat Exchanger/Impinger - 316SS 10" 5200-S010Heat Exchanger/Impinger - Glass/Kynar 10" 5200-K010Glass Tube, Outer - Heat Exchanger Replacement 10" 5201-0001O-Ring, 316SS Heat Exchanger - Viton 2-021 4904-0013O-Ring, Glass/Kynar Heat Exchanger - Viton 2-018 4904-0003O-Ring, Glass/Kynar Heat Exchanger - Viton 2-120 4904-0004Paste, Heat Sinking - 0.1 Ounce Container 8010-0001

Critical PartsPart P/NPeltier Element, Pair - 15VDC 8.5 Amp 40mm Sq. 3016-0002Temperature Limit Switch, 185ºF 3103-0006Solid State Relay, 3-32VDC / 240VAC 10 Amp (Blower Motor) 3152-0004Power Supply Board - 15VDC 500 Watt 3600-0011Controller Circuit Board 3600-0012Peristaltic Pump Head, #15 4958-0006Peristaltic Pump Motor, 115VAC 6 RPM 4958-0028Peristaltic Pump Motor, 230VAC 12 RPM 4958-0045Blower & Motor - Squirrel Cage 115VAC 5209-0049Blower & Motor - Squirrel Cage 230VAC 5209-0099Insulation Kit - Heat Transfer Block (Model 3040 & 3050) 9515-0042Insulation Kit - Heat Transfer Block (Model 3080) 9515-0023Temperature Sensor Assembly, AD592 1150-0017


Spare PartsOptional Parts/Accessories

Part P/NSolid State Relay, 3-32VDC / 240VAC 25 Amp (Sample Pump) 3152-0002WCOF Assembly - Moisture Sensor/2 μm Ceramic Filter WCOF-4980 0007O-Ring, WCOF Bowl - Viton 2-030 4904-0006Sample Pump - 115VAC Mini Dia-VAC Alum/Teflon Single Head 4958-0025Sample Pump - 230VAC Mini Dia-VAC Alum/Teflon Single Head 4958-0015Sample Pump - 115VAC Mini Dia-VAC Alum/Teflon Dual Head 4958-0026Sample Pump - 230VAC Mini Dia-VAC Alum/Teflon Dual Head 4958-0016Sample 1 Head Teflon coated Aluminum/FM 115V Class I, Div. 2 Approved 4958-1025Sample Pump Rebuild Kit - Mini Dia-VAC (for Single Head) 9515-0018Sample Pressure Control, 3-36 PSI Adjustable 4955-0246Filter Element - 2 μm Ceramic (WCOF) 4980-0007Thermocouple Kit, Heat Exchanger - “New Jersey” Type “K” 9515-0046Thermocouple Kit, Heat Exchanger - “New Jersey” Type “J” 9515-0047Thermocouple Kit, Heat Exchanger - “New Jersey” Type “T” 9515-0048Condensate Drain Kit - Automatic (Models 3050 & 3080) 9515-0100Condensate Drain Kit - Automatic (Models 3040) 9515-0101Portable Leg Kit (3000 Series) 9515-0019


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Limited WarrantyI. Limited Warranty

1. Limited Warranty. Universal Analyzers, Inc (UAI) offers a limited warranty on each of its products against failure due to defects in material and workmanship for a period ending the earlier of (i) fifteen (15) months from the date of the invoice relating to the sale of the product and (ii) twelve (12) months from the date of installation of the product (collectively, the “Initial Warranty”). During the Initial Warranty, UAI offers a limited warranty against failure due to defects in material and workmanship on each part of a product repaired or replaced by an authorized service person for a period ending the later of (a) the remaining term of the Initial Warranty of the product and (b) ninety (90) days from the date of such repair or replacement. After expiration of the Initial Warranty, UAI offers a limited warranty against failure due to defects in material and workmanship on each part of a product repaired or replaced by an authorized service person for a period ending ninety (90) days from the date of such repair or replacement. UAI further offers a limited warranty that the products and parts it sells will conform to UAI’s written specifications therefor. The foregoing limited warranties cover parts and labor only and UAI does not warrant and will not reimburse the buyer of its products (“Buyer”) for any costs relating to the access by service persons of UAI to the product at issue. The foregoing limited warranties cover only the repair or replacement of defective parts and such determination will be in the sole discretion of UAI. In its sole discretion, UAI may make repairs or replacements under these limited warranties with either new or refurbished parts. To the extent Buyer’s product cannot be remedied under these limited warranties through repair or replacement of parts, Buyer may return the product for a refund of the purchase price, less a reasonable reduction in such purchase price equal to the depreciation expense incurred by Buyer relating to such product. The limited warranties of this Section I.1. are further subject to those warranty exclusions set forth below in Section I.2.

2. Limited Warranty Exclusions. Excluding the warranties provided for in Section I.1., UAI provides all products to Buyer “as-is,” without any other warranty of any kind. UAI disclaims any and all express or implied warranties of merchantability, fitness for a particular purpose and non-infringement of the intellectual property of others. UAI makes no warranty, express or implied, as to the design, sale, installation or use of its products. UAI’s warranties will not be enlarged by, nor will any obligation or liability of UAI arise due to UAI providing technical advice, facilities or service in connection with any product. There is no warranty by UAI with respect to any product’s: (i) uninterrupted or error-free operation; (ii) actual performance, other than the product’s capability to meet UAI’s specifications therefor; (iii) removal or installation from a worksite or process; (iv) electronic components or associated accessories (including without limitation circuit boards and integrated circuits); (v) maintenance (including without limitation gasket and seal replacements, adjustments, minor repairs and other inspection requirements, preventative or otherwise); (vi) use under inappropriate conditions or not in accordance with operating instructions; or (vii) use in connection with the operation of a nuclear facility. There is no warranty for labor expenses associated with field repairs or the repair or replacement of defective parts in the engine or power unit of any product if such product has been in the possession of the owner or operator for greater than twelve (12) months. There is no warranty for products determined to be, in UAI’s sole discretion, damaged as a result of (a) misuse, neglect or accident; (b) improper application, installation, storage or use; (c) improper or inadequate maintenance or calibration; (d) operation outside of the published environmental specification; (e) improper site preparation or maintenance; (f) unauthorized repairs or replacements; (g) modifications negligently or otherwise improperly made or performed by persons other than UAI; (h) Buyer-supplied software or supplies; (i) use in conjunction with or interfacing with unapproved accessory equipment; (j) use of ABC-style or dry powder fire suppression agents; or (k) leaked sample materials. To the extent a UAI product is used in connection with the operation of a nuclear power facility, Buyer agrees to indemnify and hold UAI harmless from any and all actions, claims, suits, damages and expenses arising from such use. UAI provides no warranty on the oral representations made by its personnel while they are attempting to assist Buyer in the operation of a product. This Standard Limited Warranty does not apply to items consumed by the products during their ordinary use, including but not limited to fuses, batteries, paper, septa, fittings, screws, fuses, pyrolysis, dryer or scrubber tubes, sample boats, furnaces or UV lamps.

3. Non-UAI Products. UAI does not in any way warrant products it does not manufacture except to the extent the warranty of the manufacturer of the product at issue passes through or is otherwise assigned to UAI. If a manufacturer warranty is so assigned to UAI, UAI will only be bound to comply with the length of time associated with such warranty. All other terms of such warranty will be governed by this Standard Limited Warranty and UAI’s General Terms and Conditions incorporated herein by reference.


Limited Warranty

4. Expenses on Non-Warranty Work. All repairs or replacements by UAI after the expiration of any applicable limited warranty period will be performed in accordance with UAI’s standard rate for parts and labor. Further, if upon UAI’s inspection and review, UAI determines the condition of the products is not caused by a defect in UAI’s material and workmanship, but is the result of some other condition, including but not limited to damage caused by any of the events or conditions set forth in Section I.2., Buyer shall be liable for all direct expenses incurred by UAI to conduct the inspection and review of the product.

5. Exclusive Remedy. The foregoing limited warranty constitutes Buyer’s exclusive remedy with respect to products sold by UAI and UAI’s liability shall be exclusively limited to the written limited warranty specified herein. No employee, representative or agent of UAI is authorized to either expressly or impliedly modify, extend, alter or change any of the limited warranties expressed herein to Buyer.

6. Procedure and Costs. All limited warranty claims must be made in writing promptly following discovery of any defect. Buyer must hold defective products for inspection by UAI. If requested by UAI, Buyer must send the product to UAI for inspection. Any such returns by Buyer will be at Buyer’s expense and Buyer will remain liable for any loss of or damage to the product during such product’s transportation to UAI. No products will be sent to UAI for inspection unless UAI has authorized Buyer to do so.

7. Terms and Conditions. UAI’s General Terms and Conditions are incorporated herein by reference and Buyer accordingly agrees to be bound by the terms thereof.

II. Limitations on UAI Liability

1. In General. Buyer agrees UAI shall not be liable for any direct, indirect, incidental, punitive or consequential damages, including lost profits, lost savings or loss of use, whether Buyer’s claim is based in contract, tort, warranty, strict liability or otherwise, which Buyer may suffer for any reason, including reasons attributable to UAI. Buyer agrees these limitations on UAI’s liability are reasonable and reflected in the amounts charged by UAI for its products.

2. Force Majeure. This Standard Limited Warranty does not cover and UAI shall not be liable for either direct or consequential damage caused, either directly or indirectly, as a result of: (i) any act of God, including but not limited to natural disaster, such as floods, earthquakes, or tornadoes; (ii) damages resulting from or under the conditions of strikes or riots, war, damages or improper operation due to intermittent power line voltage, frequency, electrical spikes or surges, unusual shock or electrical damage; or (iii) accident, fire or water damage, neglect, corrosive atmosphere or causes other than ordinary use.

3. Limitation on Warranty Claims. Prior to any obligation of UAI to perform any limited warranty service as set forth herein, Buyer must have: (i) paid all invoices to UAI in full, whether or not they are specifically related to the product at issue; and (ii) notified UAI of the limited warranty claim within sixty (60) days from the date Buyer knew or had reason to know of the defect

Page 28 of 28 Page PB of 1MAN.3000.REVJ.06302015

5200 Convair Drive Carson City, NV 89706 • Phone: 775-883-2500 • Fax: 775-883-6388 • www.universalanalyzers.com

Documents

Instruction Manual - Universal Analyzers