Instruction Manual Sample: Oil Purifier Operational Startup Manual (DRAFT)

7/23/2019 Instruction Manual Sample: Oil Purifier Operational Startup Manual (DRAFT)

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Chongqing Qianneng Model ZLY Oil PurifierOperational Startup Manual (DRAFT)

1 2010 All Rights Reserved

John Melendez

Cibola International

Chongqing Qianneng Model ZLY Oil PurifierOperational Startup Manual


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Chongqing Qianneng Model ZLY Oil Purifier Operational Startup Manual(DRAFT)

Copyright 2010 John Melendez - All rights reserved worldwide.

No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any

form or by any means, electronic, mechanical, photocopying, recording, scanning, or otherwise,except as permitted under Section 107 or 108 of the 1976 United States Copyright Act, without

either the prior written permission of the Author. Requests to the Author for permission shouldbe addressed to:

John Melendez

Cibola International http://www.emailmeform.com/fid.php?formid=19595

Cover photo: A Chongqing Qianneng 2008 model ZLY Oil Purifier designed and manufactured in mainland China.

Legal Disclaimer & Safety Notice: This document is not produced in conjunction with the designer(s), manufacturer(s) andrepresentatives of the equipment depicted within. Author and Cibola International are in no way affiliated with the designer(s),manufacturer(s) and representatives of the equipment depicted within. This document is an incomplete DRAFT of unverified andincomplete procedures. This document is for discussion purposes only and should not be construed as aauthoritative information inany form as to the equipment depicted within. Author does not warrant or assume any legal liability or responsibility for the accuracy,safety, completeness, or usefulness of any information, apparatus, product, or process disclosed or referred to. Information isprovided for informational purposes only. Any actions or assumptions taken on the reader's part as a result of any informationdisclosed by Author are taken entirely at the reader's own risk. Author shall not be liable for any errors in the content, nor for anyactions taken in reliance thereon. Furthermore, Author shall not be liable for any loss of profits, contracts, opportunities or any direct,indirect, consequential loss of any kind (including death and/or injury), business interruption or loss of property arising out of or inconnection with the use of the information herein. News items, opinions, and/or statements posed by author may be unsubstantiatedand should be considered as such. The advice and strategies contained herein may not be suitable for your situation. You shouldconsult with a professional where appropriate. Unless where expressly stated, Author claims no express or understood associationwith any person, entity, or third party mentioned. "Cibola International" is a service mark (SM) and trade mark ( ) belongingexpressly to John Melendez with all rights reserved worldwide.
http://www.emailmeform.com/fid.php?formid=19595http://www.emailmeform.com/fid.php?formid=19595


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Chongqing Qianneng Model ZLY Oil Purifier

Operational Startup Manual

Table of Contents

Chongqing Qianneng Model ZLY Oil Purifier Operational Startup Manual ................................4

SAFETY .....................................................................................................................................5

Electrical Safety ..........................................................................................................................5

High Voltage ...............................................................................................................................5

Chemical Safety ..........................................................................................................................5

Moving Parts ...............................................................................................................................6

Cleaning ......................................................................................................................................6

Warnings and Cautions ...............................................................................................................6

Introduction ................................................................................................................................7

Scope ..........................................................................................................................................7

Pre-Start Checklist ......................................................................................................................8


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Chongqing Qianneng Model ZLY Oil Purifier

Operational Startup Manual


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SAFETY

Observe all applicable safety precautions while operating the equipment. This documentoffers only basic information on safety and operation of this equipment, and is not

meant to preclude or supersede other relevant safe operating procedures as requiredby local and national authorities.

Electrical Safety

To prevent electrical injuries and property damage, properly inspect all systemequipment prior to use and immediately report any electrical deficiencies. Contact aqualified service representative for any servicing of equipment requiring the removal ofcovers or panels.

High VoltageDo not remove system covers or open control panels while machine is under operation.To avoid electrical shock, use supplied power cords only and connect to properlygrounded power sources.

Chemical Safety

Normal operation of the equipment may involve the use of materials that are toxic,flammable, or otherwise biologically harmful. When using such materials, observe thefollowingprecautions:

Handle samples according to good manufacturing procedures and methods toprevent injury or other hazardous conditions.

Dispose of all waste solutions according to your facilitys waste disposalprocedures.

Operate the equipment in accordance with the instructions outlined in thismanual, and take all the necessary precautions when using potentially toxic,hazardous or dangerous materials.

Splashing of liquids may occur; therefore, take appropriate safety precautions,such as using safety glasses and wearing protective clothing, when working with

potentially hazardous liquids. Use an appropriately contained environment when using hazardous materials. Observe the appropriate cautionary procedures as defined by your safety officer

when using flammable solvents in or near a powered-up instrument. Observe the appropriate cautionary procedures as defined by your safety officer

when using toxic, pathological, or radioactive materials.


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NOTE: Observe all warnings and cautions listed for any external devices attached orused during operation of the equipment. Refer to applicable external device usersmanuals for operating procedures of that device.

Moving Parts

To avoid injury due to moving parts, observe the following:

Never attempt to exchange chemicals, parts, pieces or tools while the equipmentis operating.

Never attempt to physically restrict any of the moving components of theequipment when in operation.

Keep the equipment work area clear to prevent obstruction of the movement.

Cleaning

Observe safe cleaning procedures outlined in this users manual for the equipment.Prior to cleaning equipment that has been exposed to hazardous material:

Appropriate Chemical and Safety personnel should be contacted.The Chemical and Safety information contained in this users manual should bereviewed.

Warnings and Cautions

Please read and observe all cautions and instructions. Remember, the most important

key to safety is to operate the equipment with care.

WARNING: If the equipment is used in a manner not specified, or in an unsafe manner,the protection provided by features of the equipment may be impaired.


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Introduction

The oil purifier consists of two halves. While both sides of the purifier are basically ableto process oil in the same manner, one side of the machine (Side A) contains a de-watering apparatus and the main power inverter, while the other (Side B) houses a

pollution control element essential to reducing or eliminating airborne pollution whileoperating either half of the machine. Familiarize yourself with both sides and theirrespective functions.

Scope

This document provides basic start-up instructions and assumes the operators basicfamiliarity with safe machinery operation. These instructions also assume starting ofSide A, with a later (optional) startup of Side B.

NOTE: While it possible to process oil simultaneously on both sides of the machine,staggering (out-of-phase) of operation may optimize overall high process and output.


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Pre-Start Checklist

Ensure the machine is in proper operating order and then confirm the following state ofpreparation before startup:

ComponentName Side Description / comment Position

Valve 1 andintakefitting

A Intake connect to used oil supply-Make sure connection is secured andvalve

OPEN

Valve 2 A Test drain valve CLOSED

Valve 3 A Valve CLOSED

Valve 4 A Used motor flow to mixing tank OPEN

Valve 5A

Pressure adjustment valve CLOSED

Valve 6 A Circulation valve CLOSEDValve 7 A Sample valve CLOSEDValve 8 A Oil outlet valve

IMPORTANT: make sure flex hose isconnected to #59)

CLOSED

Valve 9 A Oil outlet valve.NOTE: Can go to #59 - or bypass de-hydrator.

CLOSED

Valve 10 A Air compressor fill valve CLOSEDValve 11 A Shut off valve CLOSEDValve 12 A Oil outlet (used motor oil) outlet back

to mixing tank, if needed for pressureoverride.

CLOSED

Valve 13 A Mixing tank drain valve CLOSEDValve 14 A Drain valve CLOSEDValve 15 A Heat exchanger oil drain valve CLOSED


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Valve 16 A Heat exchanger oil loop OPENValve 17 A Heat exchanger oil drain valve CLOSEDValve 18 A Heat exchanger oil reservoir valve CLOSEDValve 19 A Heat exchanger oil reservoir valve CLOSEDValve 20 A Heat exchanger reservoir drain valve- CLOSED

Valve 21 A Valve.IMPORTANT: When system isoperating, keep partially open torelieve steam and oil pressure buildup.

PARTIALLY OPEN

Valve 22 A Valve OPENValve 23 A Heat exchange drain valve. Also inlet

for heater oil.CLOSED

Valve 24 A Used motor oil valve. CLOSEDValve 25 A Mixing Tank A drain valve. CLOSEDValve 26 A Heat exchange drain valve. CLOSEDValve 27 A Vapor outlet valve. OPENValve 28 B Vapor outlet valve - Tank B. OPENValve 29 B Used motor flow to mixing tank. OPENValve 30 B Mixing tank drain valve. CLOSEDValve 31 B Valve OPENValve 32 B Valve CLOSEDValve 33 B Heat exchanger oil loop. OPENValve 34 B Valve.

IMPORTANT: When system isoperating, keep partially open torelieve steam and oil pressure build

PARTIALLY OPEN


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up.

Valve 35 B Heat exchanger oil drain valve CLOSEDValve 36 B Reservoir valve CLOSEDValve 37

BHeat exchanger oil reservoir valve CLOSED

Valve 38 B Drain valve CLOSEDValve 39 B Drain valve CLOSEDValve 40 B Oil outlet for used motor oil.

NOTE: Outlet back to mixing tank, ifneeded for pressure override.

CLOSED

Valve 41 B Re-circulation valve. CLOSEDValve 42 B Air compressor fill valve CLOSEDValve 43 B Pressure adjustment valve CLOSEDValve 44 B Valve.

NOTE: Can be used to transfer fromTank B to Tank A.

CLOSED

Valve 45 B Mixing tank b drain valve CLOSEDValve 46 B Circulation valve CLOSEDValve 47 B Test drain valve CLOSEDValve 48 B Intake connection to used oil supply.

NOTE: Make sure connection is set.

OPEN

Valve 49 B Sample valve CLOSEDValve 50 B Oil outlet valve CLOSEDValve 51 B Oil outlet valve CLOSEDValve 52 B Re-circulation for valve-pollution

controlOPEN

Valve 53 B Pollution control drain valve CLOSED


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Valve 54 B Re-circulation valve OPENValve 55 B Re-circulation for pollution control OPENValve 56 B Pollution control drain valve CLOSEDValve 57 B Re-circulation-pollution control OPENValve 58 B Pollution control-gas drain valve CLOSEDValve 59 B Blue handle valve. Pollution control

condensate drain.OPEN

Valve 60 A Valve.NOTE: See #8, 9, 50 & 51. These can

go to #59 via flex hose or bypassdehydrator.

OPEN

Valve 61 A Drain. CLOSEDValve 62 A Selenoid valve (AUTOMATIC)Valve 63 A Valve CLOSEDValve 64 A Dehydrator heater drain valve CLOSEDValve 65 A Drain.

NOTE: Foam control valve on waterevaporator.

OPEN

Valve 66 A Recirculation valve. OPENValve 67 A Oil Outlet Valve (good oil).

IMPORTANT: Make sure secured totank/tote.

OPEN

Valve 68 A Drain / sample valve CLOSEDValve 69 A Drain valve CLOSEDValve 70 A Radiator drain valve CLOSEDValve 71 A Vacuum reservoir drain valve CLOSEDValve 72 A Drain valve CLOSED


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Valve 73 A Drain valve CLOSEDValve 74 A Vacuum valve.

IMPORTANT: Monitor position

continuously when water evaporatorsystem is in use.

PARTIALLY OPEN

MAKE SURE:

ALL CONECTIONS AND SEALS ARE SECURE

MAKE SURE THERE IS NO Flame or FLAMMABLE MATERIALS present.

NO SMOKING ALL ELECTRICAL SWITCHES ARE OFF.


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All filter press spigots shut.

Filter press napkins cleaned and in place.Filter press ram shut.


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Check that filter press compaction pressure is at automatic shutoff position (red needle).


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Plug in clay auger assembly to side of control panel and confirm proper operation.Check that mixer blade assembly is properly attached to mixer motor shaft.Fluid levels OK:

Heat exchanger oil.


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Filter ram press hydraulic oil.


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Side B: Pollution control reservoir water tanks 1 & 2.

Fluids properly drained.


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Vacuum purifier reservoir drained.


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Turn on pollution control unit.

Depress PRESS B green Vacuum Pump Running button.

Confirm that pollution control unit is working properly.


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Connect intake waste oil pipe to waste oil source (external tank, truck, etc)

Connect intake waste oil pipe to inlet barb at A Valve 1.


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For dehydration of clarified output oil:Connect outlet finished oil pipe to outlet barb adjacent to A Valve 66.Conect other end of outlet pipe to outlet finished oil holdign tank.

For NO dehydration of clarified output oil:Connect outlet finished oil pipe to outlet barb adjacent to A Valve 9.

Conect other end of outlet pipe to outlet holding tank.Open A Valve 1. *Reset intake oil flow meter to zero. If connected to valve, makecertain valve is open.Open waste oil source valve.Depress green Stir Running button. Verify that mixer assembly is properly turning.


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Depress green Entry Oil Pump button.

Verify that intake oil begins flowing into in mixing tank.


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CAUTION: Do not allow more than 700 gallons into batch tank per cycle.


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When waste oil covers first two loops of copper heat exchanger coil, depress greenGuide Heat Pump Run button.

IMPORTANT: When intake has reached 700 gallons, turn off in take pump, and closePRESS A inlet Valve 1.Shut mixer tank cover doors.

Depress green Guide Heat Pump button.


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Confirm that Guide Heat Pump begins to run.

Turn heat exchanger power knob to 5.


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Verify that heat exchanger oil temperature digital indicator begins to show a rise in heatexchange oil temperature.

CAUTION: Do not allow heat exchanger oil temperature to surpass 284 degrees F.Add TEPA as 0.5 - 1% of overall batch volume.

Add Sodium silicate solution as 2 - 3% of overall batch volume.

Heat waste oil to 284 degrees F.

Plug in clay auger power.

Align top of auger to clay inlet hole at top mixer tank.Turn on clay auger.

Load clay into mixture tank until clay comprises 15 - 20% by weight.NOTE: Waste oil mixture shall drop as clay is being added.

After applying clay reheat mixture to 284 degrees F.

NOTE: Monitor and maintain 284 degree F mixture tank temperature.

After reaches 284, mix for 15 minutes.


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PRESS PHASE:Depress green Vacuum pump running button.

Confirm that vacuum components running

Open PRESS A VALVE 6.


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Depress green Filter Pump Running button.


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Confirm pump operation.

Monitor gauge pressure on pressure gauge adjacent to PRESS A VALVE 10. Pressureshould be near zero or within green pressure range. Upon confirming this pressurerange, slowly begin to shut PRESS A VALVE 5.


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Take sample from PRESS A VALVE 7.


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IF NO PASS:Allow to recycle back to tank until clear.

IF PASS:Option 1: For dehydration

OPEN PRESS A Valve 8

OPEN PRESS A Valve 59

Close PRESS A VALVE 6.

Option 2: For no dehydration

OPEN PRESS A Valve 9.

Close PRESS A VALVE 6.

Open press drain spigots and blow compressed air into through 42 until oil stopsdraining.


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Empty press napkins of clay.


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Documents

Instruction Manual Sample: Oil Purifier Operational Startup Manual (DRAFT)