0911

WARNING! Read all safety warnings and all instructions. Failure to follow the warnings andinstructions may result in electric shock, fire and/or serious injury. Save all warnings and instructionsfor future reference.

Instruction Manual

1000W Dirty Water Submersible PumpModel: YW1000DW

TABLE OF CONTENTS

WARRANTY……………………………………………INTRODUCTION………………………………………SPECIFICATIONS………………………………………KNOW YOUR PRODUCT ……………………………….PACK CONTENTS……………………………………… FITTINGS AND TOOLS REQUIRED FOR INSTALLATION……….ELECTRICAL SAFETY ………………………………….DESCRIPTION OF SYMBOLS……………………………GENERAL SAFETY INSTRUCTIONS……………………….ADDITIONAL SAFETY INSTRUCTIONS FOR PUMPS………… PREPARATION………………………………………..SET-UP & INSTALLATION……………………………...OPERATION………………………………………..…MAINTENANCE ………………………………………SPARE PARTS ……………………………………….TROUBLESHOOTING ………………………………….

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1

WARRANTY

YARDWORKS TWO YEARS LIMITED WARRANTY

Your YARDWORKS product is covered for a period of 2 years from the ORIGINAL date of purchaseand is intended for home use only.The warranty covers faulty parts or workmanship.The warranty is only made available by returning the product to your point of purchase with aconfirmed cash register receipt.

SHOULD YOU HAVE ANY QUESTIONS PRIOR TO RETURNING YOUR PRODUCT FORWARRANTY OR REPAIR PLEASE TELEPHONE OUR CUSTOMER SERVICE HELPLINE:Australia 1800 069 486New Zealand 0508 069 486

TO ENSURE A SPEEDY RESPONSE PLEASE HAVE THE MODEL NUMBER AND DATE OF PURCHASEAVAILABLE. A CUSTOMER SERVICE REPRESENTATIVE WILL TAKE YOUR CALL AND ANSWER ANYQUESTIONS YOU MAY HAVE RELATING TO THE WARRANTY POLICY OR PROCEDURE.

YARDWORKS. 1-23 Letcon Drive Bangholme, Victoria, Australia

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INTRODUCTION

Congratulations on purchasing the YARDWORKS 1000W Dirty Water Submersible Pump. We aim to provide quality products at an affordable price. Before using, it is most important thatyou read and follow the instructions in this manual, even if you feel you are quite familiar withthis type of product.This product has been designed for numerous water transfer applications.These include draining flooded laundries, bathrooms, basements or garages, emptying rainwatertanks, pools and spas, emptying garden ponds and transferring water for domestic irrigation.

Input Voltage: 230-240V~50HzInput Power: 1000WMax. Immersion Depth: 8mMax. Delivery Height: 9.5mMax. Flow Rate: 15,000 litres/hourMax. Particle Size: 35mmMin. Water Depth: 70mmMax. Water Temp: 35°COutlet Sizes: 25.4mm (1"), 32mm (11/4") inside diameterPower Cable Length: 11mIP Rating: IPX8Weight: 6.5kg

SPECIFICATIONS

3

Height/ head (m)

Flow Rate (l/hr)

KNOW YOUR PRODUCT

1. Handle2. Pump Housing3. Universal Adaptor4. L-Shape Connector5. Suction Base6. Float Switch7. Float Switch Adjustor8. Float Switch Cable9. Power Cable

1 x Dirty water submersible pump (YW1000DW)1 x L-shaped connector (2 x O-rings fitted)

1 x Universal adaptor1 x Instruction manual

PACKED CONTENTS

4

1

3

4

7

6

8

Note: Recommended items below are not included and are readily available at your local Bunnings store.

Suitable hose/tube/pipingHose clampHack sawRope

FITTINGS AND TOOLS REQUIRED FOR INSTALLATION

5

2

9

WARNING! THIS PRODUCT IS NOT SUITABLE FOR USE WITH DRINKING (POTABLE) WATER.

ELECTRICAL SAFETY

WARNING! When using mains-powered equipment, basic safety precautions, including the following,should always be followed to reduce risk of fire, electric shock, personal injury and material damage.

Read and understand the manual prior to operating this pump.Save these instructions and other documents supplied with this pump for future reference.

The electric motor has been designed for 230V and 240V only. Always check that the power supply corresponds tothe voltage on the rating plate.

Note: The supply of 230V and 240V on Yardworks pumps are interchangeable for Australia and New Zealand.

This pump is earthed in accordance with AS/NZS 60335-2-41.

Note: The power outlet used for the water pump is recommended to be protected by a 30mA residual current deviceor earth leakage circuit breaker.If the power outlet is external, ensure that it is weather proof. If the supply cord is damaged, it must be replaced byan electrician or a power tool repairer to avoid a hazard.

The water pump has a built-in thermal protection overload switch. The water pump stops if an overload occurs. Themotor restarts automatically after it has cooled down.

Using an extension leadAlways use an approved extension lead suitable for the power input of this product. Before use, inspect theextension lead for signs of damage, wear and ageing. Replace the extension lead if damaged or defective.

When using an extension lead on a reel, always unwind the lead completely. Use of an extension lead not suitablefor the power input of this product or which is damaged or defective may result in a risk of fire and electric shock.

5

DESCRIPTION OF SYMBOLS

V Volts Hz Hertz

~ Alternating current W Watts

/min Revolutions or no No load speed reciprocation per minute

l Litres ºC Degrees celsius

p/hr Per hour kPa Pressure rating (kilopascals)

bar Pressure rating F Insulation class

PVC Polyvinyl chloride IPX8 Ingress protection from water

Regulator compliance mark Warning

Read instruction manual

6

GENERAL SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS1) WORK AREAa) Keep work area clean and well lit. Cluttered and dark areas invite accidents.b) Do not operate pumps in explosive atmospheres, such as in the presence of flammable liquids,

gases, or dust. Pumps create sparks which may ignite the dust or fumes.c) Keep children and bystanders away while operating a pump. Distractions can cause you to lose control.

2) ELECTRICAL SAFETYa) Pump plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs

with earthed (grounded) pumps. Unmodified plugs and matching outlets will reduce risk of electric shock.b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and

refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.c) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the pump. Keep cord

away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk ofelectric shock.

d) When operating a pump outdoors, use an extension cord suitable for outdoor use. Use of a cordsuitable for outdoor use reduces the risk of electric shock.

3) PERSONAL SAFETYa) Stay alert, watch what you are doing and use common sense when operating a pump. Do not use a

pump while you are tired or under the influence of drugs, alcohol or medication. A moment ofinattention while operating pumps may result in serious personal injury.

b) Avoid accidental starting. Ensure the switch is in the off position before plugging in. Carrying pumpswith your finger on the switch or plugging in pumps that have the switch on invites accidents.

c) Remove any adjusting key or wrench before turning the pump on. A wrench or a key left attached to arotating part of the pump may result in personal injury.

d) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves awayfrom moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.

4) PUMP USE AND CAREa) Disconnect the plug from the power source before making any adjustments, changing accessories,

or storing pumps. Such preventive safety measures reduce the risk of starting the pump accidentally.b) Maintain pumps. Check for misalignment or binding of moving parts, breakage of parts and any

other condition that may affect the pumps operation. If damaged, have the pump repaired beforeuse. Many accidents are caused by poorly maintained pumps.

c) Use the pump, accessories and tool bits etc., in accordance with these instructions and in themanner intended for the particular type of pump, taking into account the working conditions and thework to be performed. Use of the pump for operations different from intended could result in a hazardoussituation.

5) SERVICEa) Have your pump serviced by a qualified repair person using only identical replacement parts. This

will ensure that the safety of the pump is maintained.b) If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly

qualified persons in order to avoid a hazard.

7

ADDITIONAL SAFETY INSTRUCTIONS FOR PUMPS

Caution: If operating a pump in a swimming pool or spa, the pump must not be used when people are in the waterand the use of a residual current device (RCD) protected supply is required.

WARNING! This product is intended for pumping water in a Home Domestic application. Do not use it forcorrosive, abrasive, explosive or dangerous liquids. Fluids other than water will damage the water pumpand/or create a fire hazard.

This appliance is not intended for use by person (including children) with reduced physical, sensory ormental capabilities, or lack of experience and knowledge, unless they have been given supervision orinstruction concerning use of the appliance by a person responsible for their safety.

Children should be supervised to ensure that they do not play with the appliance.

• Ensure the water pump is disconnected from mains power when installing.• Do not install or operate the water pump in an explosive environment or near flammable material.• Do not operate the water pump without liquid.• Do not run the water pump dry.

WARNING! The water pump together with associated pipework operate under pressure. Do not disconnectwater pump or pipework until internal pressure has been released. Failure to do this could result inpersonal injury and damage to property.

• Avoid inserting hands into the inlets/outlets of the water pump while it is connected to mains power. • Before using the water pump, always inspect it visually. Do not use the pump if it is cracked and/or damaged.

If the water pump is damaged, contact Yardworks customer service.• The water pump has a built-in thermal protection overload switch. The water pump stops if an overload occurs.

The motor restarts automatically after it has cooled down.

The pump must not be used when people are in the water.

Never work or perform maintenance on the pump without first making sure it has been disconnected from the mains power.

Pollution of the liquid could occur due to leakage of lubricants.

Important: Avoid inserting hands into the mouth of the pump if it is connected to the mains.

The electrical connection must always be made in a dry area. Make sure that electrical connections are protectedfrom inundations.

Protect the plug and the power cable from heat, oil or sharp edges.

If damaged, The power cable must be replaced by a qualified electrician.

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PREPARATION

WARNING! This product is intended for pumping water in a home domestic application. Do not use itfor corrosive, abrasive, explosive or dangerous liquids. Fluids other than water may damage the waterpump and/or create a fire hazard.

WARNING! Disconnect the plug from the mains power prior to making any adjustments or installation.

Your pump requires no assembly before use other than the connection of a suitable outlet hose (not supplied).

1. After removing the pump from its carton, check that the pump has not been damaged.

2. Unpack the contents.

Note: Use the handle (1) when lifting or moving the pump. Never hang the pump bythe power cable (10) (Fig. 1).

The pump can be used in either permanent applications or temporaryapplications. In either application, the installation guidelines must befollowed.

3. Ensure the distance from thesurface of the water to thehighest point that you wish todeliver the water does not exceed9.5m (Fig. 2).

4. Ensure that the pump is notsubmerged deeper than 8m (Fig. 2).

5. Ensure that the container is largeenough to allow the float switch(6) to move freely and functioneffectively (Fig. 2).

6. Ensure the pump is placed on aflat and level surface and thereare no obstructions to the suctionbase (5).

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Float

Discharge point

Max. Delivery Height: 9.5m

Max. Immersion Depth: 8m

Water level

Pump

Water container

Power cable: 11mFig. 2

Fig. 1

PREPARATION (cont.)

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Preparing the Universal AdaptorThe universal adaptor (3) is designed to fit various sizes of pipes and fittings.

Prepare the universal adaptor (3) as required for the accessory, see options A, B& C below. The universal adaptor (3) allows a range of different diameterhose/tube to be fitted (Fig. 3).

1. To fit a 25.4mm (1’’) tap adaptor (temporary application only) Cut the universal adaptor (3) using a hack saw (not included) (Fig. 4). It is now ready to be fitted with a 25.4mm (1’’) tapadaptor and flexible tubing (not included) (Fig. 5).

2. To fit a 25.4mm (1’’) or flexible tubing (temporary orpermanent application) No cutting of the universal adaptor (3) is required (Fig. 6). It isnow ready to be fitted with a 25.4mm (1’’) rigid pipe or flexibletubing (not included) (Fig. 7).

3. To fit a 32mm (11/4’’) or flexible tubing (temporary orpermanent application) Cut the universal adaptor (3) using a hack saw (not included) (Fig. 8). It is now ready to be fitted with a 32mm (11/4’’) rigid pipeor flexible tubing (not included) (Fig. 9).

Note: To use the pump in permanent installations with rigid pipes,install a non-return valve into the discharge hose to avoid the fluidbeing re-circulated once the pump has stopped.

Note: After temporary applications, the pump should be cleaned with clean water after each use, see"Maintenance" section for more information.

Fig. 3

25.4mm hose/tube

25.4mm tap adaptor

32mm hose/tube

Fig. 4 Fig. 5

Fig. 6 Fig. 7

Fig. 8 Fig. 9

SET-UP & INSTALLATION

1. Screw the L-shape connector (4) into the pump housing (2) by rotating in aclockwise direction (Fig. 10).

Note: Make sure the L-shape connector (4) is firmly tightened so that the O-ring is compressed between the pump housing (2) and the L-shape connector(4). This ensures no leakage will occur at this point.

2. Screw the prepared universal adaptor (3) clockwise onto the L-shapeconnector (4) (hose/tube/tap adaptor should not be connected at this stage)(Fig. 11).

Note: Make sure the universal adaptor (3) is firmly tightened so that the O-ring of the L-shaped connector (4) is compressed between the universal adaptor(3) and the L-shaped connector (4). This ensures no water or air leakage will occurat this point.

3. Securely attach the hose/tube/tap adaptor (not included) to the universaladaptor (3) (Fig. 12) (see the section "Preparing the Universal Adaptor").

Note: Due to the high water pressure generated by the pump it is recommendedto use a hose clamp (not included) when fitting a flexible hose or tube (availablefrom your local Bunnings Warehouse). This secures the hose or tube and furtherprevents it from becoming removed from the universal adaptor (3) during operation(Fig. 13).

Note: Before submerging the pump in water, unwrap the power cable (10) and ensure the plug is clear of any damp locations.

4. To immerse the pump in deep water, use a rope (not included) and secure it to the handle (1) (Fig. 14). Set the pump in the desired positionwithin the work area/tank.

Note: The vent valve (7) is used to allow air to escape from the pump body whensubmerging the pump so no priming is required.

Fig. 10

Fig. 11

Fig. 13

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Fig. 12

Fig. 14

SET-UP & INSTALLATION (cont.)

Adjusting The Float SwitchThe float switch allows you to adjust the switching On and Off of the pump depending on the applicationrequirements. The float switch can also be set to ensure the pump continues to run.

Automatic ModeIn automatic mode float heights can be adjusted between max 500mm to 150mm. Tocontrol the automatic switching On and Off of your pump at various water levels, simplyreduce or increase the length of the float switch cable (8) by inserting the cable intothe float switch adjustor (7) which is located on the side of the pump (Fig. 15).

Manual ModeCaution: You must observe the pump at all times during manual mode. Prolonged use in manual mode may resultin a shorter motor life.

Set the float switch cable (8) up to the cable grommet/cable strain relief as closeas possible in the float switch adjustor (7) (Fig. 16).

To turn on: Simply lift up the float above horizontal to turn on. The pump willnow run in manual mode until the pump is manually turned off.

To turn off: Tilt the float below 30° and /or switch off at the power outlet.

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Fig. 16

Fig. 15

1. When the float switch (6) is 30° higher than horizontal (start up level) orabove the handle (1), the pump will turn ‘on’ and operate (water depth of530mm) (Fig. 17).

Attention: The pump runs as soon as the float switch (6) reaches the start-up level.

2. When the float switch (6) is 30° lower than the horizontal or below the handle(1), the pump will turn ‘off’ and will not operate (water depth of approximately150mm) (Fig. 18). You can alternatively, manually turn the pump off at themains power.

Attention: If you wish to use the pump down to the minimum water depth of70mm, the float switch (6) will need to be operated manually. The pump can bemanually turned “on” by lifting the float switch (6) to the required level.

Caution: You must observe the pump at all times when operating manually.

Note: If you manually turn the pump off, be aware of the location of your hose or tube (not included). If it is at alower point than the pump, the water will continue to ‘siphon’ out, unless a non-return valve (not included) is usedin the hose or tube and turned off.

Turning On and Off1. Insert the plug into the mains power socket (Fig. 19). Avoid using extension

cords as this can lead to a voltage drop which may cause power loss andoverheating.

2. Switch on the mains power to commence operation.

3. To cease operation, turn off the mains power. The pump will also stopoperation automatically once the float switch (6) reaches the minimum waterdepth (150mm).

HINTS WHEN USING THE PUMP1. The maximum pumping rate only occurs when using the largest diameter hose or tube possible, if smaller

diameter hoses or tubes are used, the rate will reduce relative to the size of the hose/tube. Try to usedischarge pipes which have a larger diameter than the discharge outlet.

2. Running the pump with no water flowing through leads to increased wear and is not recommended. The pumpmust be immediately unplugged as soon as water stops flowing through.

The pump will automatically switch off in the event of overheating due to the built-in thermal overloadprotector. After cooling down, the motor automatically switches on again.

3. When disconnecting the pump from the mains power supply, do not pull by the power cable (10). Using 3fingers around the 3 pin power plug, gently pull and disconnect from the mains power.

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OPERATION

Fig. 17

Fig. 18

Fig. 19

MAINTENANCE

In ordinary conditions, the pump does not require any maintenance.

Make sure the pump is disconnected from electric power supply before performing maintenance procedures.

Cleaning the Pump HousingUse a moist cloth to wipe down the pump housing (2). Allow to dry thoroughly before storing in a dry location that isprotected from bad weather conditions.

Cleaning the Suction BaseGently hose down with low pressured water. Allow to dry thoroughly before storing.

Power CableFor all submersible pumps, a H07RN-F cable is required to be fitted. Contact Yardworks customer service forsuitable replacement cable.

Limited spare parts are available subject to availability. Please contact your local Bunnings Special Orders Desk toorder the required spare parts.

Most common spare parts listed belowSpare Part Part No.O-Ring (2 pack) SPYW1000DW-38

L-shaped Connector SPYW1000DW-39

Universal Adaptor SPYW1000DW-40

SPARE PARTS

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TROUBLE SHOOTING

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Problem Possible Cause Solution

The pump does not start, orpump water

Pump is not connected to the mains powersupply

Check that the pump is connected to the mainspower supply

Float switch has not been activated, water leveltoo low

Manually raise the position of the float switch

Incorrect assembly leads to air and waterleakage in the discharge lines

Ensure the discharge lines are the correct lengthand all assembly instructions are adhered to

The thermal overload protection is activated Wait for the motor to cool and it willautomatically start operation

The motor is damaged Contact Yardworks customer service

The pump does not supplywater when the motor isrunning

The suction base is obstructed/blocked Clean the suction base of any foreign matter anddebris

Air lock in the hose/tube and/orpump (air bubbles)

Perform several start-ups in order to remove allthe air or lift and tilt the pump slightly while thepump is running

Discharge hose/tube (not included) is kinkedor damaged

Un-kink the discharge hose/tube. Or replacehose/tube

The pump flow rate isreduced

The suction base is partially obstructed/blocked Clean the suction base of any foreign matterand debris

The hose/tube is obstructed Remove the obstructions

Pump will not turn off, eventhough the water level is low

The float switch is stuck in the “on” position Ensure that the float switch is free to operatenormally. Contact Yardworks customer service ifthe problem still occurs

Hose/tube does not stay onthe universal adaptor whenwater is travelling through

The hose/tube is slightly wider than thedimension of the universal adaptor

An adhesive can be used insidethe hose/tube toprevent this or teflon tape can be fixed around theuniversal adaptor or a hose clamp can be used(Fig. 13)

Air leak in the suction line or joints Check the suction line connections for air leaksand tighten or fix where found

The pump operatesintermittently

The suction base is obstructed/blocked Clean the suction base of any foreign matter anddebris

Incorrect voltage is being used Ensure the pump is connected into 230-240Vpower supply

The fluid contains particles thicker than 35mm Ensure the pump is not being used with particlesthicker than 35mm.

The motor is faulty or damaged Contact Yardworks customer service

The temperature of the fluid is too high Ensure that maximum permissible watertemperature (35°C) is not exceeded

Water level is below 70mm Ensure the water level is above 70mm