24
Valve Terminals – Automation’s best asset

Installationsk En

Embed Size (px)

Citation preview

Valve Terminals –Automation’s best asset

2

Valve terminals – offering advantages to many sectors

Automotive industry Biotechnology/pharmaceutical industry

Food and packaging industry Electronics industry

3

Table of contents

Valve terminals – offering numerous advantages

Festo – number 1 in valve terminal technology

Savings potential with fieldbus – comparing technologies

Open communication and networking of machines and systems

More efficient production using fieldbuses

From the office to production – Industrial Ethernet

An overview of bus technologies

Installation concepts

Selection matrix for valve terminals

The trend: function integration

Services for your success

Page

4

6

8

10

12

13

14

16

18

20

22

44

Reduced costs

If you are looking to reduce the

overall costs of a system you

should consider using cost-

saving and comprehensive solu-

tions such as valve terminal

technology. Thanks to fully

pre-assembled and tested units,

ordering and logistics costs are

drastically reduced.

Reduced complexity – increased

practical use

The valve terminal was the single

most decisive step in reducing

complexity and costs in automa-

tion. The benefits are:

• simple installation, configura-

tion and commissioning,

• low maintenance and service,

• very adaptable – mechanically,

pneumatically and electrically.

Created in 1989 as an innovative

idea, Festo valve terminals are

a milestone in the development

of easy to use pneumatics;

so much so that it is hard to

imagine the world of automation

without them.

Enhanced modularity and

flexibility

Made for a broad range of

applications. The individual

combination of different func-

tions on one terminal enables

precise configuration of the valve

terminal to the application.

Minimised error quota

Previously, each individual valve

and each individual component

part such as coils and silencers

had to be ordered and installed

individually. The error quota in

orders, assembly and commis-

sioning fell dramatically with the

introduction of valve terminals.

Valve terminals – offering numerous advantages

The structure of a modular valve

terminal shows why valve

terminals reduce costs: there no

longer is any need to order and

install individual components.

An example for clarification:

For a system with 200 valves,

one requires:

• 200 valves

• 200 - 400 coil plugs and just

as many cables

• 200 ports for the compressed

air supply

• 400 silencers

• 400 fittings for the working

lines

Or:

6 - 8 valve terminals, each with

25 - 30 valve slices

5

6

Past, present and future:

pioneers in the field of valve

terminal technology

Festo defined valve terminal

technology and continues to

do so. Thanks to its:

• innovation quality,

• know-how,

• excellent manufacturing

quality and

• program quality with maximum

variety worldwide

Festo is the number 1 in valve

terminal technology.

6

As the first supplier of IP65/67

remote I/Os for M12

inputs/outputs on the fieldbus,

Festo defined this market too.

Something that sounds quite

complicated is actually made

very easy, because only Festo

offers so many services for

simple design, commissioning

and maximum process reliability.

Valve terminals for every auto-

mation concept

Valve terminals from Festo are

ideal for all automation con-

cepts, be they simple applica-

tions or complex systems.

Thanks to remote I/O and instal-

lation systems, their bandwidth

and functionality – in practically

every conceivable application in

pneumatics, electrics and net-

working – cannot be beaten.

It’s a combination of

• maximum performance,

• very high process reliability

and

• an impressive

price/performance ratio.

The potential for minimising

overall costs in terms of the Total

Cost of Ownership (TCO) is yet

another plus.

Festo – number 1 in valve terminal technology

1990

Valve terminal innovation

• First electrical IP65

inputs/outputs on the fieldbus

• Complete electrical/pneumatic

control chain

• Diagnostics level 1

The steps to becoming

a technology leader

1996

More decentralisation

• First decentralised installation

system with hybrid data &

energy cabling for I/O

• Compact valve terminals CPV

and CPA

7

The simple and quick solution

for these requirements is inno-

vative fieldbus technology. It

even enables the networking

of different automation compo-

nents, which is often required in

contemporary system concepts.

Total dynamics – development through Festo

Different connection techniques,

only one favourite: fieldbuses

The number of pneumatic and

electric drive and control ele-

ments is growing at a very fast

rate. With parallel wiring of ever

larger and more complex

systems and interlinked pro-

cessing centres over larger net-

worked processing cells, the

cabling is becoming immensely

complex. The number of input

and output points is driving

installation work and costs sky-

high, while the likelihood of

errors is increasing considerably.

Development of valve Development of

terminals worldwide fieldbuses worldwide

2002

More flexibility

• First completely modular

electrical periphery with

8 selectable connection

technologies

• M8 3-pin, M12 5-pin, etc.

• Diagnostics level 3: individual

channel diagnostics for I/O

and valves

2008

Your future with Festo

• More function integration of

pneumatics and electrics

• Integration of IT technology

• Simplified engineering

• Integration of safety tech-

nology

• Integrated diagnostic concepts

1989 1995 2000 2005

8

Reducing connections by up to

65%, making huge time savings

and increasing the reliability of

the connection: these are the

key advantages of fieldbus tech-

nology. See for yourself!

Example

Packing machine with 6 stations,

each station equipped with 8

cylinders:

• 6 cylinders are controlled with

a single solenoid valve

• 2 cylinders are controlled with

a double solenoid valve

• On each cylinder, 2 position

sensors are used

Result:

• 96 inputs

• 60 outputs are requested to

control the complete machine

Connection points per station:

Electrical

In the control cabinet

• 29 to the PLC.

• 29 terminal, PLC side

• 29 terminal, cable side

In the terminal

• 29 terminal, cable side

• 78 coils and sensors to the

terminal

• 30 coils

Pneumatic

• 32 fittings for the valve ports

and for the cylinder ports

• 16silencers, 2 per valve

• 8 valve inputs for the pressure

supply

• 8 supply ports from the mains

• 288 connections per station

Total 1728 connections when

using individual wiring/tradi-

tional valve installation

Conventional assembly and

connection technology

• Time and cost-intensive

assembly

• Greater material requirements

• High error quota during instal-

lation and individual inspec-

tion of all connections

• Larger space requirement for

cable packages

• Connection technology on

a P-manifold: individual

silencer per valve

• Connection technology on a

PRS-manifold: ducted exhaust

air via a common bus silencer

Starting point:

Conventional concept

1728 connections

Savings potential with fieldbus – comparing technologies

9

35 % saving: 65% saving:

Multi-pin plug connector Fieldbus technology

1038 connections 588 connections

Valve terminal with multi-pin

plug connection

A multi-wire cable connects the

valve terminal and a controller.

It provides one wire for every

valve coil, and additionally one

wire for the ground connection

of all valve coils.

• Quick electrical connection of

the valves via pre-assembled

multi-pin plug and cable

• Connection to every controller

possible

• All electrical connections

integrated

• Ideal for compact machines

with short lines

• Saves: costs, space, installa-

tion and testing time

Valve terminal with fieldbus

connection

Coded switching signals re-

present a further important

reduction in the number of wires

to the consuming devices. The

coding of the signal composition

and transmission is defined in

so-called protocols.

• Internal wiring on the valve

terminal

• Signal transmission takes

place serially via the fieldbus

connection: long distances can

be bridged

• Inputs and outputs are moved

from the control cabinet to the

valve terminal

• Ideal for complex systems and

machines with several stations

• Saves: costs, space and

installation, commissioning

and testing time

• Function integration (axis con-

troller, positioning systems,

safety technology, pressure

regulation technology,

temperature recording etc.)

• Device/periphery diagnostics

possible

10

In the early 1980s, fieldbuses

represented a first and very

important step in enabling com-

munication between machines

and systems.

Nowadays, networking in control

technology has advanced signifi-

cantly and extends to the highest

levels within companies. The

central components are field-

buses and Industrial Ethernet,

which enable industrial com-

munication from the machine to

management level and vice

versa.

The control technology pyramid

Four levels of industrial commu-

nication are generally defined:

Management level

The main focus at this level is

clearly on integrated process

visualisation and tracking. It also

incorporates the interface to

production systems. In general,

complex but normally not

particularly time-critical data

packages are often transmitted

over large distances.

Control level

Synchronisation of production

processes or data within indivi-

dual processes or system parts.

This generally happens between

different PLCs.

Field level

Complex equipment and data

within a machine component or

a production segment are net-

worked using a fast and robust

bus system.

Sensor and actuator level

Very fast communication with

possbile real-time capability –

within the machine and at the

lowest control level. Digital

or analogue processing of signal

statuses and diagnostic messa-

ges of all actuators and sensors.

Performance classes and their characteristics

The speed, size, validity and availability of data vary depending on the performance

class, specific requests and technical feasibility.

Open communication and networking of machines and systems

Management level

Control level

Field level

Sensor and actuator level

Responsetime

Length ofmessages

Life cycle ofmessages

Messagedensity

Variability ofparticipants

Management level

Sensor and actuator level

Control level

Field level

11

Making the most of smart

advantages, e.g. diagnostics

These open communication

concepts are not only of interest

to OEMs, who need to have

solid condition monitoring and

diagnostic information to hand in

the context of service life guar -

antees, full service contracts,

or to protect against unfounded

recourse claims. They are also

of interest to end users who

depend on having the highest

level of process reliability.

Moreover, end users and opera-

tors can retrofit and integrate

these Festo systems – the infor-

mation is provided via the

standard interfaces to the higher-

order process and machine dia-

gnostics.

Position controller

Axes

Cylinders

2-position valves Control valves Individual valves and sensors

CPX-FEC

Stand Alone

Remote Controller Fieldbus

HMI

FED

CPX-FEC CPX-FECCPX-FB

PLC-Fieldbus

HMI-Ethernet/WebPLC-Ethernet

PC 1 PC 2

CPX-FB

PC

1

2 2 2

3

3.1

44.1

5

6

3.2Notebook

12

More efficient production using fieldbuses

Fundamental reasons for the use

of fieldbus technology include:

• reduced error quota, also

through automatic trouble -

shooting during set-up and in

operation

• improved productivity and

reduced downtimes, because

diagnostic information is

accessible from the field

devices

• reduction in installation effort

by more than 60 %

For more than 20 years, field-

buses have been revolutionising

industrial communication. In the

1980s, the technical and finan-

cial development within the

automation industry made a

new, groundbreaking technical

solution absolutely essential.

Even today, its significance

continues to grow as it results in,

for example, ever more complex,

highly networked and above all,

closely synchronised production.

• reduction in assembly expen-

diture and costs for testing

• actuation and data trans-

mission between selected

components of a system

• definable electronic control

systems enable the combina-

tion of systems

• installation and use in the

different machines and

systems

• substitute control cabinet,

as installed directly on the

machine

• improvement in cost/benefit

ratio

• permanent improvement in the

time-to-market situation

1. Fieldbus protocols

2. Basic pneumatic

concept

3. Integrated

service & support

Advantages for

design

• Easy integration in

existing control

systems

• Direct fieldbus

connection of pneu-

matic drives

• Minimised installa-

tion space

• Flexible task adapta-

tion

• Assembled directly

for the task

• Saves on time and

installation

• Comprehensive

technical documenta-

tion

• Faster construction

Advantages for

procurement

• Reduced costs

• Single sourcing for

optimised product

selection and ware-

housing

• Reliable ordering

• Reduced follow-up

costs

• Lower maintenance

costs

• Fully pre-assembled

and tested units

• Low operating costs

• Simple and reliable

logistics

• High machine availa-

bility

Advantages for com-

missioning and main-

tenance

• Simple expansion

• Quick switching of

modules

• Comprehensive

diagnostics and

condition monitoring

possible

• Simple, step-by-step

installation and com-

missioning

• Comprehensive pro-

duct documentation

• Simple advance com-

missioning

• Reduced system

stoppages

From the office to production – Industrial Ethernet

For more than 20 years, Ethernet

has revolutionised office com-

munication. This LAN technology

has become a standard in this

field.

This had also led to further inno-

vations and improvements in

productivity in production and

manufacturing.

With the combination of the

advantages of fieldbuses and

Industrial Ethernet, the second

revolution is about to com-

mence: the Ethernet can send

messages to participants of a

common line network by a kind

of wireless system.

Increased efficiency

• Manufacturing and logistics

benefit enormously from the

possibility to network commu-

nication and information flows

worldwide without huge

expense using the Internet

and/or Intranet.

• One technology for all net-

works simplifies the training of

network specialists and pro-

grammers.

• Communication is drastically

simplified – even for mixed

hardware from different manu-

facturers, such as e.g. servo-

pneumatic and electric drives,

measurement stations or

modular valve terminals.

Diagnostics

• No laborious programming of a

PLC and machine operator unit

as it is now possible to call up

diagnostic information from

the field devices.

• Remote diagnostics and main-

tenance also possible with

normal PC/browser.

IT infrastructure:

• An existing IT infrastructure

and know-how can be used

many times.

• Extremely fast data transmis-

sion up to 100 Gigabytes/sec.

• Configuration and recording

of data and controls remains

consistent, even over several

network levels.

Integrated advantages:

CPX as an example

An intelligent electrical periphery

such as the CPX terminal inte-

grates these advantages. And for

Festo valve terminals it offers

• the most up-to-date communi-

cation methods, such as field-

bus and/or Ethernet,

• comprehensive diagnostic

services,

• condition monitoring,

• pre-processing and

• the latest function integration.

• Furthermore, it is not just

uniquely modular and flexible,

but also

• independent of all PLC manu-

facturers

• and can be integrated seam-

lessly into all host systems.

Industrial Ethernet:

Direct communi -

cations links

between

distributed

stations

Communications links

Visualisation

Diagnosis

Program/process control

13

Fieldbus:

All communications

link centrally via

PLCs

CPX/MPA

PLC-FieldbusHMI

PC/Web

CPX/MPA

HMI-

Ethernet/Web

PC/Web

PLC-

Ethernet

14

CANopen

Maximum reliability and inter -

ference immunity define the

CANopen communication proto-

col, which was developed for the

automotive industry. Today, CAN

is the standard network in cars,

buses, lorries, trains and agricul-

tural utility vehicles.

Different requirements in terms

of data transmission can be

achieved via PDOs (process data

objects) and SDOs (service data

objects). PDOs are fast real-time

data, SDOs transmit parameter

data such as for example time-

out times, maskings or mapping

parameters.

MODBUS

MODBUS is based on a

master/slave (e.g. a PC), or for

more complex tasks, a client/

server architecture, and is then

used for example for measure-

ment and control systems.

It transmits data in binary format

within TCP/IP packets for a good

data throughput. MODBUS can

connect one master and several

slaves in two ways: for the serial

interface or for Ethernet.

An overview of bus technologies

PROFINET

The PROFINET protocol guaran-

tees data exchange with a high

data transmission rate, for exam-

ple real-time critical I/O data

from sensors, actuators, robot

controllers, PLCs or process

equipment. Likewise, informa-

tion on diagnostics or configura-

tions that is not real-time critical

can also be transmitted. The

Ethernet bandwidth and commu-

nications model are sufficient for

the parallel transmission of both

data types.

INTERBUS

INTERBUS works on the basis of

a master/slave access method,

whereby the bus master simul-

taneously realises the link to the

host controller or bus system.

INTERBUS has a ring topology,

i.e. all stations are active in a

closed transmission path.

INTERBUS consists of an I/O-

oriented transmission method

with a summation frame pro-

tocol. The following physical

variants of the transmission

method exist:

PROFIBUS

PROFIBUS distinguishes be -

tween active stations such as

PLCs or PCs (master devices) and

passive stations such as sensors

or actuators (slave devices).

There are three different PROFI-

BUS versions:

PROFIBUS-DP is specially

designed for communication

between automation systems

and decentralised peripheral

devices and is thus universally

suited to manufacturing auto-

mation.

PROFIBUS-PA is best suited to

applications in process automa-

tion and supports data commu-

nication and energy transfer via

the bus.

PROFIBUS FMS takes on commu-

nication tasks at cell level,

e.g. communication between

PC and PLC.

• Remote bus for longer

distances

• Local bus for communication,

e.g. in a control cabinet

• INTERBUS loop connects

components with a small

number of I/Os

EtherCAT

With EtherCAT (Ethernet for

Control Automation Technology),

the focus is placed on real-time

capability, which is why primarily

EtherCAT messages are transmit-

ted. EtherCAT is characterised by

its short cycle times and high-

precision synchronisation with

practically no jitter. From the

standard Ethernet frame sent by

the master, EtherCAT slave devi-

ces only take the data intended

for them and insert input data

while the message passes

through.

The definition of device profiles

such as CoE, CANopen over

EtherCAT was taken from existing

fieldbus technologies and inte-

grated in EtherCAT.

15

DeviceNet

The fieldbus for industrial field

devices such as limit switches,

optical sensors, valve terminals,

frequency converters and opera-

ting panels reduces the amount

of expensive individual wiring

required and improves device-

specific diagnostic functions.

DeviceNet communication on the

broadcast-oriented Controller

Area Network (CAN) meets the

extensive demands for transmis-

sion reliability and interference

immunity in vehicle construction

and also operates in large tem-

perature ranges.

Ethernet/IP

The open bus system based on

the Ethernet standard and

TCP/IP technology is one of the

most frequently used Ethernet-

based fieldbuses. It communi-

cates, for example, between the

electrical CPX terminal and the

Ethernet/IP network. The bus

node is provided with system

supply via the interlinking block

and processes communications

via the I/O modules. Access to

the data is possible directly from

the device.

CC-Link

Bus system from Mitsubishi for

high-speed communication, for

example between the electrical

CPX terminal and a higher-order

master for Control &

Communication-Link (CC-Link).

The bus node is provided with

system supply via the inter-

linking block and processes

communications via the I/O

modules.

AS-interface

For optimised working with

decentralised solutions at redu-

ced costs: the AS-interface is, at

actuator/sensor level, the ideal

complement for fieldbus systems

or industrial Ethernet. Data

and power transmission all take

place on only one cable.

Centralised installation

• Control of several drives and

functions via one valve terminal

• Short control chain, covering

only a few metres

• Typical I/O number between

16 … 128

Advantages

• Up to 60% improvement in

efficiency thanks to function

integration

• Up to 50% reduction in channel

costs

• Up to 40% higher performance

density

• Up to 35% reduction in down-

times thanks to condition moni-

toring/diagnostics

• Minimised effort for complete

energy supply

• Minimised effort through

centralised, easily accessible

assembly

• Central service point

Festo solutions

• Type 44 VTSA

• Type 04 ISO

• Type 32 MPA

• Type 03 Midi/Maxi

• Type 50 CPX terminal

16

Four principles – four times the choice

Nowadays smart machine con-

cepts are based on three impor-

tant cornerstones: pneumatics,

electrics and networking. Mixed

pneumatic and electrical systems

are linked for communication via

Ethernet and fieldbus protocols,

thus achieving new levels for

productivity and process reliabi-

lity. Having the right product

selection and the right machine

and installation concept is also

key if future requirements are to

be satisfied. Festo covers practi-

cally every possible option in

this respect.

With smart machine concepts

everything is possible

• Centralised installation

• Decentralised installation

• Upstream installation

• Hybrid installation

Your system concept defines the

ideal valve terminal solution

3 steps to achieve your

objective:

A Define the machine and

installation concept.

B Check our portfolio according

to the requirements of your

sector: machine concept,

electrical installation, special

applications and requirements

C Select the right valve terminal

according to function and

performance.

The matrix on the next page

provides an initial selection

overview.

Decentralised installation system

• Individual functions on a small

valve terminal

• Installation-saving hybrid cable

for data and voltage for the

connection of up to 16 modules

via FB nodes

• Typical I/O number between

16 … 512

Advantages

• Up to 30% shorter cycle times

through very short tubes

• Up to 70% reduction in installa-

tion space

• Up to 50% less air consumption

– smaller valves yielding the

same performance are possible

• Optimum flow rates and

response times

• Highly flexible: 3 master con-

cepts 32 … 512 I/O; 3 valve

terminal platforms; 3 I/O plat-

forms

• Portable use possible thanks to

small dimensions

• Teach-in function for automatic

configuration

• Simplified and shortened:

service and maintenance

through short connections

Industrial Ethernet

Fieldbus

P

t

P

t

Fieldbus

Industrial Ethernet

17

Festo solutions

• Type 10 CPV

• Type 32 MPA

• Type 80 CPV-SC

• Type 55 CPI installation system

• 3 platforms of highly speciali-

sed CPI I/O modules

• 3 platforms for decentralised

CPI valve terminals

Decentralised installation for

upstream functions

(Fieldbus Direct)

• Small valve terminals with

directly integrated FB connec-

tions or AS-interface compo-

nents

• For conversion, loading and

unloading outside the machine

• Ideal for tools on robots or

handling systems, upstream

stoppers and gates

• Typical I/O number between

4/8 … 32 (48)

Advantages

• All advantages of decentralised

installation

• Graduated granularity for smal-

ler, medium and separately

mounted function groups

• Comprehensive diagnostics

and condition monitoring per

slave

• No subordinate subsystem:

FB configuration per slave

Festo solutions

• Type 10 CPV

• Type 80 CPV-SC

• Type 82 CPA-SC

• Type 15 CDVI

Festo AS-interface solutions

• Type 10 CPV

• Type 32 MPA

Hybrid installation system

(centralised/decentralised)

Only possible with Festo!

• Comprehensive combination

of individual systems, which

can be expanded as required

• Optimal also on the control

cabinet or on the control

cabinet wall.

Advantages

• Best mix

• Short cycle times and high

machine performance

• Up to 20% reduction in system

costs in the context of TCO

• Maximised choice, centralised

or decentralised

• Selectable extent of diag -

nostics

Festo solutions

• Type 32 MPA

• Type 44 VTSA

• Type 50 CPX terminal

• Type 55 CPI installation system

AS-Interface

Industrial EthernetFieldbus

Industrial Ethernet

18

Valve terminal variety at a glance

Selection matrix for valve

terminals …

… helps you to find the right

valve terminal for your planned

machine concept, thus providing

you with the right solution.

200

1100/1400

de

cen

tra

lise

d

VSVA – ISO 15407-1Modular, individual connections M8/M12,

Design C

CPX/VTSA/VTSA-F – ISO 15407-2 und5599-2Modular, high pneumatic functionality,

with electrical I/Os

VIFB – ISO 5599-2Complies with standards, modular, with electrical I/Os

CPX/MPA/MPA-FUniversal, modular, versatile, serial valveactuation, with electrical I/O

CPV Standard, compact, powerful

VUVB/VTUBUniversal, highly economical

CPV-SCCompact, Smart Cubic

CPA-SCModular, Smart Cubic

MH1Miniature valve

VTOCCompact, flexible 2x 3/2-way pilot valves

MHJ, MH2/3/4Fast-switching valve, Individual connection

CDVIClean Design IP65/67

CPX-Terminal: Multifunctional, modular and flexible periphery. Independentplatform, comprehensive diagnostics and function integration. Optional:remote I/O, remote control and motion control.

CPI-SystemDecentralized installation system. Up to 16 I/O-modules and valve terminals.3 platforms for each I/O-module, valve terminals and master modules.

1200

2300

4500

400

800

1600

50 100 150

100

200

400 MH2/3/4

MHJ

650

360

700

900

800

500 VB20

VB20

VB20

400 VB12

1000

500

1000

170

180

10

10

14

Flow rate

(litre/min per valve)

Valve terminals

electrical periphery

Electrical inputs

(max. per valve terminal)

Number of so

(max. per val

8 16 72 92 144 512 8 16 24

10

12

550/700

1500/1800

19

de

cen

tra

lise

d

Pre

ssu

re s

en

sor

Pro

po

rtio

na

l p

ress

ure

re

gu

lato

r

En

d p

osi

tio

n c

on

tro

lle

r S

oft

Sto

p

Se

rvo

pn

eu

ma

tic

po

siti

on

ing

sys

tem

Mu

lti-

axe

s in

terf

ace

fo

r e

lect

rica

l a

xes

Sa

fety

va

lve

s

So

ft-s

tart

/exh

au

st v

alv

e

Ele

ctri

cal

volt

ag

e z

on

es

Ve

rtic

al

sta

ckin

g

Mu

ltip

in

AS

-In

terf

ace

De

vice

Ne

t

Pro

fib

us

Inte

rbu

s

CA

No

pe

n

CC

-Lin

k

Eth

erC

at

Eth

ern

et/

IP

Mo

db

us/

TCP

Pro

fin

et/

IO R

T

Inte

gra

ted

co

ntr

oll

er

Dir

ect

ly a

ctu

ate

d

Pil

ote

d

Va

cuu

m

Mu

ltip

le p

ress

ure

zo

ne

s

IP4

0

IP6

5

IP6

7

Exp

losi

on

-pro

of

Sta

tus

bit

Mo

du

le-/

cha

nn

el

ori

en

ted

Pre

ven

tati

ve m

ain

ten

an

ce

We

b-b

ase

d,

We

b m

on

ito

r

For

furt

he

r in

form

ati

on

see

In

fo-B

roch

ure

s, N

o.

Diagnostics InfoProtection

class

Valve

properties

Electrical connectionFunction integration

Communication protocol

1) via the CPI system 2) such as for example: manual pressure regulators, pressure gauges, flow control plates, shut-off plates (hot-swap), compressed air supply, integrated non-return functions/back pressure flaps

olenoid coils

lve terminal)

4 32 40 48 56 64 128 512

26

1) 1)

2)

2)

2) 1) 1) 1)

1) 1) 1) 1) 1) 1) 1) 1)

232

210

242

248

210

(215,

xDKI)

213

244

226

211

206

251

207

204

210

243

210

227

20

The trend: function integration

The examples

CPX modular electrical terminal

For maximum modularity,

process reliability and quality.

Neutral I/O platform for mini-

mum installation effort.

Function integration yields a time saving of up to 60%!

Integrated functions:

• Comprehensive diagnostics

and condition monitoring

• Integrated IT services:

CPX web monitor for valve

terminals online

• Power supply for reliable

machine statuses

• Motion function integration

• Multi-axis interface for

electrical and servopneumatic

drives

Two valve terminals and one

electrical terminal not only work

together flawlessly, they also

offer great potential for function

integration. This is why actuator,

sensor, open and closed-loop

control technologies at Festo are

all blended together to form

autonomous systems.

These decentralised automation

solutions save entire operation

cycles, for example, in the

subordinate system and thus

permit fast processes on site.

21

Integrated functions:

• Comprehensive diagnostics

and condition monitoring

• Electropneumatic installation

concept for maximum function

integration

• Integrated pressure sensors

• Proportional pressure

regulators

• Electrical voltage zones for

new safety concepts

• Shut-off plate (hot-swap):

valve replacement under

pressure

• Sub-base with integrated

non-return valves

Valve terminal MPA –

modu larity redefined

MPA stands for seamless inte-

gration into control systems with

Ethernet, fieldbus, multi-pin or

individual valves.

Integrated functions:

• Integrated diagnostics concept

• Standardisation “plus”: e.g.

vertical stacking

• Safety@Festo: electrically actu-

ated on-off valve for

gradual pressure build-up

• Valves with switching position

sensing for maximum relia-

bility

• Reliability for lifting and semi-

rotary cylinders and manual

clamping devices

Standard valve terminal VTSA

VTSA – total function and

system integration through to

a complete installation solution

with maximum flow. Standard

and flexibility combined.

22

Services for your success

Festo services are aligned with

your value creation processes.

So you can be sure that

wherever Festo products are

used within your value

creation chain, whether in

engineering, procurement,

assembly and commissioning

or in operation – Festo has

tailored its service offerings to

create a precise match.

Everything from a single

source …

… from individual components

and modular product families to

complex systems. Advice and a

multitude of design and planning

tools are provided in the online

catalogue – ensuring a shorter

time to market.

Service …

… in 176 countries, where more

than 1,000 experts and project

consultants provide a fast

service that is customer focused

and also takes customer and

country-specific solutions into

consideration.

cost saving

time saving

process security

Engineering Supply Chain Assembly Operation

23

Courses …

… with individually tailored

content for public or in-house

training. The focus of these

courses is activity-based

learning with an industrial

focus and a quick transfer to

industrial practice.

Assembly/commissioning …

… fast, simple and reliable –

thanks to Festo Plug and Work®

and an optimally coordinated

product portfolio.

Customer-tailored solutions …

… whenever the extensive port-

folio of 28,000 components is

not enough: from PrePack and

PreAssembly to ready-to-install

solutions, control cabinets, inte-

gration technology or modified

and newly constructed compo-

nents.

53

13

0

en

20

08

/09

ArgentinaFesto S.A.Edison 2392(B1640 HRV) MartinezProv. Buenos AiresTel. ++54 (0)11/47 17 82 00, Fax 47 17 82 82E-mail: [email protected]

AustraliaFesto Pty. Ltd.Head Office (Melbourne)179-187 Browns Road, P.O. Box 261Noble Park Vic. 3174Call Toll Free 1300 88 96 96Fax Toll Free 1300 88 95 95Tel. ++ 61(0)3/97 95 95 55, Fax 97 95 97 87E-mail: [email protected]

AustriaFesto Gesellschaft m.b.H.Linzer Straße 2271140 WienTel. ++43 (0)1/91 07 50, Fax 91 07 52 50E-mail: [email protected]

BelarusIP FestoMinsk, 220035Mascherov Prospekt, 78, BelarusTel. ++375 (0)17/204 85 58, Fax 204 85 59E-mail: [email protected]

BelgiumFesto Belgium sa/nvRue Colonel Bourg 1011030 Bruxelles/BrusselTel. ++32 (0)2/702 32 11, Fax 702 32 09E-mail: [email protected]

BrazilFesto Automaçao Ltda.Rua Guiseppe Crespi, 76KM 12,5 - Via Anchieta04183-080 Sao Paulo SP-BrazílTel. ++55 (0)11/50 13 16 00, Fax 50 13 18 68E-mail: [email protected]

BulgariaFesto Bulgaria EOOD1592 Sofia9, Christophor Kolumb Blvd.Tel. ++359 (0)2/960 07 12, Fax 960 07 13E-mail: [email protected]

CanadaFesto Inc.5300 Explorer DriveMississauga, Ontario L4W 5G4Tel. ++1 (0)905/624 90 00, Fax 624 90 01E-mail: [email protected]

ChileFesto S.A.Mapocho 19016500151 Santiago de ChileTel. ++56 (0)2/690 28 00, Fax 695 75 90E-mail: [email protected]

ChinaFesto (China) Ltd.1156 Yunqiao RoadJinqiao Export Processing Zone, Pudong,201206 Shanghai, PRCTel. ++86 (0)21/58 54 90 01, Fax 58 54 03 00E-mail: [email protected]

ColombiaFesto Ltda.Avenida El Dorado No. 98-43BogotáTel. ++57 (0)1/404 80 88, Fax 404 81 01E-mail: [email protected]

CroatiaFesto d.o.o.Nova Cesta 18110000 ZagrebTel. ++385 (0)1/619 19 69, Fax 619 18 18E-mail: [email protected]

Czech RepublicFesto, s.r.o.Modranska 543/76147 00 Praha 4Tel. ++420 261 09 96 11, Fax ++420 241 77 33 84E-mail: [email protected]

DenmarkFesto A/SIslevdalvej 1802610 RødovreTel. ++45 70 21 10 90, Fax ++45 44 88 81 10E-mail: [email protected]

EstoniaFesto OY AB Eesti FiliaalLaki 11B12915 TallinnTel. ++372 666 15 60, Fax ++372 666 15 61E-mail: [email protected]

FinlandFesto OYMäkituvantie 9, P.O. Box 8601511 VantaaTel. ++358 (09)/87 06 51, Fax 87 06 52 00E-mail: [email protected]

FranceFesto EurlNuméro Indigo Tel. 0820/204640, Fax 204641ZA des Maisons Rouges8 rue du Clos Sainte Catherine94367 Bry-sur-Marne cedexTel. ++33 (0)1/48 82 64 00, Fax 48 82 64 01E-mail: [email protected]

GermanyFesto AG & Co. KGPostfach73726 EsslingenRuiter Straße 8273734 Esslingen-BerkheimTel. ++49 (0)711/34 70, Fax 347 21 44E-mail: [email protected]

GreeceFesto Ltd.Hamosfsernas 4011853 AthensTel. ++30 210/341 29 00, Fax 341 29 05E-mail: [email protected]

Hong KongFesto Ltd.Unit C&D, 7/F, Leroy Plaza15 Cheung Shun StreetCheung Sha Wan, KowloonHong KongTel. ++ 852/27 43 83 79, Fax 27 86 21 73E-mail: [email protected]

HungaryFesto Kft.Csillaghegyi út 32-34.1037 BudapestTel. ++36 (06)1/250 00 55, Fax 250 15 93E-mail: [email protected]

IndiaFesto Controls Private Ltd.237B,Bommasandra Industrial Area,Bangalore Hosur Highway,Bangalore 560 099Tel. ++91 (0)80/22 89 41 00, Fax 783 20 58E-mail: [email protected]

IndonesiaPT. FestoJL. Sultan Iskandar Muda No.68Arteri Pondok IndahJakarta 12240Tel. ++62 (0)21/27 50 79 00, Fax 27 50 79 98E-mail: [email protected]

IranFesto Pneumatic S.K.#1,Behbahan St. Ramsar aveTehran 1581975411Tel. ++98 (0)21/88 82 92 25, Fax 882 21 62E-mail: [email protected]

IrelandFesto LimitedUnit 5 Sandyford ParkSandyford Industrial EstateDublin 18Tel. ++ 353(0)1/295 49 55, Fax 295 56 80E-mail: [email protected]

IsraelFesto Pneumatic Israel Ltd.P.O. Box 1076, Ha'atzma'ut Road 48Yehud 56100Tel. ++972 (0)3/632 22 66, Fax 632 22 77E-mail: [email protected]

ItalyFesto S.p.AVia Enrico Fermi 36/3820090 Assago (MI)Tel. ++39 02/45 78 81, Fax 488 06 20E-mail: [email protected]

JapanFesto K.K.1-26-10 Hayabuchi, Tsuzuki-kuYokohama 224-0025Tel. ++81 (0)45/593 56 10, Fax 593 56 78E-mail: [email protected]

Korea SouthFesto Korea Co., Ltd.470-1 Gasan-dong, Geumcheon-guSeoul #153-803Tel. ++82 (0)2/850 71 14, Fax 864 70 40E-mail: [email protected]

LatviaFesto SIADeglava 601035 RigaTel. ++371 67/57 78 64, Fax 57 79 46E-mail: [email protected]

LithuaniaFesto UABKaraliaus Mindago pr. 223000 KaunasTel. ++370 (8)7/32 13 14, Fax 32 13 15E-mail: [email protected]

MalaysiaFesto Sdn.Berhad10 Persiaran IndustriBandar Sri Damansara, Wilayah Persekutuan52200 Kuala LumpurTel. ++60 (0)3/62 86 80 00, Fax 62 75 64 11E-mail: [email protected]

MexicoFesto Pneumatic, S.A.Av. Ceylán 3, Col. Tequesquinahuac54020 Tlalnepantla, Edo. de MéxicoTel. ++52 (01)55/53 21 66 00, Fax 53 21 66 55E-mail: [email protected]

NetherlandsFesto B.V.Schieweg 622627 AN DelftTel. ++31 (0)15/251 88 99, Fax 261 10 20E-mail: [email protected]

New ZealandFesto LimitedMT. WellingtonAuckland NZTel. ++64 (0)9/574 10 94, Fax 574 10 99E-mail: [email protected]

NorwayFesto ASOle Deviksvei 20666 Oslo, NorwayTel. ++47 22 72 89 50, Fax ++47 22 72 89 51E-mail: [email protected]

PeruFesto S.R.L.Calle Amador Merino Reyna #480, San IsidroLima, PerúTel. ++51 (0)1/222 15 84, Fax 222 15 95

PhilippinesFesto Inc.KM 18, West Service Road, South Superhighway1700 Paranaque City, Metro ManilaTel. ++63 (0)2/776 68 88, Fax 823 42 19E-mail: [email protected]

PolandFesto Sp. z o.o.Janki k/Warszawy, ul. Mszczonowska 705090 RaszynTel. ++48 (0)22/711 41 00, Fax 711 41 02E-mail: [email protected]

RomaniaFesto S.R.L.St. Constantin 17010217 BucurestiTel. ++40 (0)21/310 29 83, Fax 310 24 09E-mail: [email protected]

RussiaFesto-RF OOOMichurinskiy prosp., 49119607 MoskowTel. ++7 495/737 34 00, Fax 737 34 01E-mail: [email protected]

SingaporeFesto Pte. Ltd.6 Kian Teck WaySingapore 628754Tel. ++65 62 64 01 52, Fax ++65 62 61 10 26E-mail: [email protected]

SlovakiaFesto spol. s r.o.Gavlovicová ul. 183103 Bratislava 3Tel. ++421 (0)2/49 10 49 10, Fax 49 10 49 11E-mail: [email protected]

SloveniaFesto d.o.o. LjubljanaIC Trzin, Blatnica 81236 TrzinTel. ++386 (0)1/530 21 00, Fax 530 21 25E-mail: [email protected]

South AfricaFesto (Pty) Ltd.22-26 Electron Avenue, P.O. Box 255Isando 1600Tel. ++27 (0)11/971 55 00, Fax 974 21 57E-mail: [email protected]

SpainFesto Pneumatic, S.A.Tel.: 901243660 Fax: 902243660Avenida Granvia, 159Distrito económico Granvia L'HES-08908 Hospitalet de Llobregat, BarcelonaTel. ++ 3493/261 64 00, Fax 261 64 20E-mail: [email protected]

SwedenFesto ABStillmansgatan 1, P.O. Box 2103820021 MalmöTel. ++46 (0)40/38 38 40, Fax 38 38 10E-mail: [email protected]

SwitzerlandFesto AGMoosmattstrasse 248953 Dietikon ZHTel. ++41 (0)44/744 55 44, Fax 744 55 00E-mail: [email protected]

TaiwanFesto Co., Ltd.9 Kung 8th RoadLinkou 2nd Industrial Zone, Linkou #244Taipei Hsien TaiwanTel. ++886 (0)2/26 01 92 81, Fax 26 01 92 87E-mail: [email protected]

ThailandFesto Ltd.67/1 Moo 6 Phaholyothin RoadKlong 1, Klong Luang,Pathumthani 12120Tel. ++66 29 01 88 00, Fax ++66 29 01 88 33E-mail: [email protected]

TurkeyFesto San. ve Tic. A.S.Tuzla Mermerciler OrganizeSanayi Bölgesi, 6/18 TR34956 Tuzla - Istanbul/TRTel. ++90 (0)216/585 00 85, Fax 585 00 50E-mail: [email protected]

UkraineFesto UkrainaBorisoglebskaja 11Kiev 04070Tel. ++380 (0)44/239 24 33, Fax 463 70 96E-mail: [email protected]

United KingdomFesto LimitedApplied Automation Centre, Caswell RoadBrackmills Trading EstateNorthampton NN4 7PYTel. ++44 (0)1604/66 70 00, Fax 66 70 01E-mail: [email protected]

United StatesFesto Corporation (New York)Call Toll-free 800/993 3786Fax Toll-free 800/963 3786395 Moreland Road, P.O.Box 18023Hauppauge, N.Y. 11788Tel. ++ 1(0)314/770 01 12, Fax 770 16 84E-mail: [email protected]

VenezuelaFesto C.A.Av. 23, Esquina calle 71, No. 22-62Maracaibo, Edo. ZuliaTel. ++58 (0)261/759 09 44, Fax 759 04 55E-mail: [email protected]

Festo worldwide