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Top worldwide manufacturer of plastic pipe systems FOR USE IN HOT&COLD TAP WATER AND HEATING SYSTEMS EPIC G111, L61, X721 October 2016 Installation system Product description BOR plus

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Page 1: Installation system Product BOR plus descriptionaquagasdxb.com › wp-content › uploads › 2019 › 08 › BORPLUS...BOR Plus system meterials are under acceptance in several European

Top worldwide manufacturer of plastic pipe systems

FOR USE IN HOT&COLD TAP WATERAND HEATING SYSTEMS

EPICG111, L61, X721

October 2016

Installation system ProductdescriptionBORplus

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1. Basic data .................................................................................................. 3

2. System application ..................................................................................... 3

3. Advantages ................................................................................................. 3

1. Scope and conditions of use ....................................................................... 4

2. Product range .............................................................................................. 4

3. Pipes _ matching pipe types with system operation parameters ................. 4-5

4. Fittings ........................................................................................................ 6

5. Approvals and certificates............................................................................ 6

6. PPR-CT (Polypropylene Random Copolymer Crystalline Temperature).......... 6-7

7. UV Protection .............................................................................................. 7-8

1. Connection technique................................................................................... 8

2. Installation guide .......................................................................................... 9

3. Welding process parameters ....................................................................... 10

4. Pipe connection............................................................................................ 10

Table of contents

I. Background information ....................................................................................... 3

II. System characteristics ......................................................................................... 4

III. Assembly .............................................................................................................. 8

IV. Guarantee .............................................................................................................. 11

V. Product description ......................................................................................... 12-20

for homeBORplus installation system

Table of contents

2

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3

BORplus installation systemI. Background information

BORplus is an all-inclusive, high-quality, and well-tested polypropy-

lene installation system.

BORplus can be used both in assembly of new systems or for repairs

of existing systems:Given its good chemical resistance, the system can also be used

for the following applications:

in all types of residential buildings (single-family houses and apart-

ment blocks) and public utility facilities.

water systems (hot and cold tap water)

heating systems (radiator heating)

cooling systems (chilled water)

fittings constructed with accordance to requirements of pres-

sure class PN 25reduced local resistance factors (even up to 60%) _ unique

design of fittings

low thermal conductivity coe�cient (0.21 W/mxK) _ reduced

thermal losses

sanitary (hygienic) aspects (neutral to water)

resistant to many chemicals

secure and quick assembly _ fusion-welding guarantees

absolute tightness of connections

low noise level _ vibrations are damped, sounds are absorbed

low linear resistance factor (k=0.007) _ no pipe encrustation

lifetime _ over 50 years

industry (compressed air systems, various types of process

piping)

the manufacturing process, and fusion-welding connection techni-

ques used during assembly.

Operational safety and useful life of over 50 years of BORplus is ba-

sed on factors such as top-quality raw materials, strict control of

agriculture and horticulture

3. Advantages

1. Basic data

I. Backgroundinformation

2. System application

BORplus is made of type 3 polypropylene (PP-R). This material is resistant to simultaneous and long-term exposure to temperature and pressure of the medium, as well as 100% resistant to corrosion and exposure of over 300 di�erent chemical substances at various temperatures.

BORplus PPR Pipes are manufactured with an acceptable tolerences in the ID and wall thickness as per the DIN standards 8077 & 8078 and EN ISO 15874.

Top-quality granulated plastic materials used to manufacture BORplus system include:

BOREALIS (RA 130E-8427), Vestolen P 9421, and TIPPLEN CS4-8000 G.

* PPR-CT

Polypropylene random copolymer crystalline temperature (ppr-ct) is an enhanced crystalline structure is created through special nucleation process that makes ppr operate at higher pressures at elevated temperatures o�ering at least 50% improved strength.

* Available in fiber Composite PPR-CT.

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Note: Emergency temperature (te) refers to periods of system breakdowns (e.g. control systems) when temperature might rise to levels presented in the tableabove during the total operating time of 100 hours during 50 years of use, with the maximum emergency operating time up to 3 hours.

1. Scope and conditions of use

2. Product range

3. Pipes - matching pipe types with system operation parameters

Table 1. Product range and properties of pipes. (PN20)

System

type

cold tapwater systems

hot tapwater systems

central heatingsystems

Operating pressure P [b] 25.9

20

- 110

60

12.9

110

80

6.4

Operating temperature top [˚C]

Maximum emergency temperature te [˚C]Maximum operating time at te

II. System characteristics

for homeBORplus installation system

II. System characteristics

Durability of installation Life Time of PPR-CT System

systems with operating temperature up to 60˚C and pressure up to 10.4 bar.

PN 20 pipes and stabilized pipes - cold and hot water systems with operating temperature up to 60˚C and pressure up to 12.9 bar, as well as central heating systems with operating temperature up to 80˚C and pressure up to 6.4 bar.

PP pipes stabilized with a aluminium insert strengthen the pipe and reduce its thermal elongation.

Depending on the required operating conditions for di�erent temperature and pressure values, the following pipe pressure range is available.:

PN 10 pipes - cold water systems with operating temperature up to 20˚C and pressure up to 12.9 bar

PN 16 pipes - cold water systems with operating temperature up to 20˚C and pressure up to 19.5 bar, as well as hot water

Homogenous PPR pipes class PN 10, PN 16, PN 20, diameter range: 20 -160 mm.

PPR pipes stabilized with a perforated aluminium insert, range diameter: 20 -160 mm.

PPR fittings, range diameter: 20 -160 mm.

PPR fittings with fused elements (female and male threads).

PPR ball and straight valves.

Accessories and fastening tools.

PPR-CT Fiber pipes PN 20, PN 25 range dia meter 20 -160.

UV Protected Pipes & Fitting.

4

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Temperature

service

Years of

PN 10

10

20

15

102550

100

17,616,516,115,615,214,8

28,226,525,825,024,323,7

35,233,132,331,230,429,6

44.241.840.439.138.137.1

37.835.434.433.432.431.4

32.130.129.128.127.4

27.125.424.723.723.1

23.121.420.720.019.4

19.418

17.416.716

23,922,622,021,320,719,5

29,928,327,526,725,925,1

25,624,023,222,421,9

21,620,319,718,918,4

18,317,116,516,015,5

15,514,413,913,312,9

20,519,218,617,917,5

17,316,215,815,214,7

14,613,713,212,812,4

12,411,511,110,710,4

10,59,69,37,96,8

8,87,76,45,1

6,24,13,5

14,914,113,713,312,912,5

12,812,011,611,210,9

10,810,19,99,59,2

9,18,58,38,07,7

7,77,26,96,76,5

6,56,05,84,94,3

5,54,84,03,2

3,92,62,2

15

102550

100

15

102550

15

102550

15

102550

15

102550

15

102550

15

1025

15

(10)

PN 16 PN 20 PN 25

Nominal pressure

Pipe grade ( according DIN 8077/8078)

Permissible working pressures for pipes made of type 3 polypropylene.

[°C]

Permissible working pressure [bar]

30

40

50

60

70

80

95

Permissible working pressure as given at safety factor 1,5

Explanations:

recommended application cold water installation

recommended application hot water installation

recommended application central heating installation

13,112,011,69,98,5

16.415.014.712.710.7

13.712.010.08.0

9.76.35.3

10,99,68,06,4

7,75,24,3

www.wavin.plBORplus installation system

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BORplus installation systemII. System characteristics

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for homeBORplus installation system

II. System characteristics

4. Fittings

In line with current requirements for products and materials used in and sanitary certificates of the National Institute of Hygiene construction, BORplus has all technical approvals of COBRTIINSTAL.

BOR Plus system meterials are under acceptance in several European countries among the others in Germany for DVGW. The final results of testing are anticipated in the beginning 1999. BOR Plus Installation System fulfills the requirements of the following DIN standards:

1. DIN 8077. Rohre aus Polypropylene (PP). Mafle. (Germany).

2. DIN 8078. Rohre aus Polypropylene (PP) Typ 1, 2, 3, Allgemeine Güteanforderungen, Prüfung. (Germany).

3. DIN 16962. Rohrverbindungen und Rohrleitungsteile für Druckrohrleitungen aus Polypropylene

(PP). Teil 1 bis 11. (Germany).

4. EN ISO 15874 (Europe).

Pressure loss values

1,0

0,9

0,8

0,7

0,6

0,5

0,4

0,3

0,2

0,1

0,00 500 1 000 1 500

Flow [I/h]

standardelbow

elbow

2 000 2 500 3 000

BORBOR

5. Approvals and certificates

Polypropylene Random Copolymer Crystalline Temperature (PPR-CT) is the latest invention in polymers piping industry, developed with a crystalline structure that exhibits an improved pressure rating at elevated temperatures.

A special nucleation pr�Cess that enables the pipe to operate at higher pressures at elevated temperatures with the same wall thickness of normal PPR, this high pressure rating allow to down-gauge to a thinner wall pipe offering higher hydraulic capacities and cost savings.

Definition: According to the definition found within industry standard ASTM F2389, PP-RCT means polypropylene random copolymer with modified crystallinity and temperature resistance. PP-RCT is a copolymer of propylene and at least one comonomer, where the propylene is more than 50% of the composition. PP-RCT piping products are rated for continuous operation at 82Cº temperature, with pressure rating depending on their wall type (SDR). PP-RCT pipes also may include reinforcement layers for benefits such as reducing longitudinal thermal expansion/contraction.

6 . PPR-CT (Polypropylene Random Copolymer Crystalline Temperature)

Compared to other PPR systems, the distinguishing characteristics of BORplus fittings include:

Smoother transition at the fitting-pipe point of contact, reducing flow irregularities

Shift of the axis of symmetry in 90ο elbows outside the fitting (diameter range: 20 _ 40 mm), directing the main stream of the flow to a more rounded arch

As a result, BORplus ensures a threefold reduction of hydraulic los-ses compared to other PPR systems.

6

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BORplus installation systemII. System characteristics

PPR & PPR- CT pipes and fittings are designed for indoor use. They are not stabilized for direct Ultraviolet (UV) exposure. Over Time, UV exposure causes degradation, resulting in decreases in the pipe’s physical and chemical properties and long-term performance. If the pipes are to be used outdoors, they should be buried or encased in a protective wrap coating or treated described below.Ultraviolet radiation is an electromagnetic radiation presents in sunlight. So, when PPR pipes are exposed to sunlight for a long period it would a�ect the pipes by changing its color and chalk its surface.

A UV stabilizer added into the resin as a shield to UV radiation to protect the product from a long term UV radiation exposure; these multilayer pipes are developed with an external Polyethylene UV-stabilized layer to protect the pipes from damage.

This method is applicable for full range of pipes sizes and nominal pressures so it can be used for outdoor application.

7. UV Protection

Overview: PP-RCT is a high-temperature plastic pressure piping system first used for plumbing and hydronic heating in the 2000's in Europe and introduced to North America in the 2010's. PP-RCT pipes also provide resistance to highly acidic and basic solutions. Other uses include industrial and food-grade piping. Joints can be heat-fused. The high heat and/or pressure performance makes PP-RCT pipes suitable for demanding applications, such as pressure piping (plumbing, hydronics) in commercial high-rise buildings.

Permissible working. Pressure and temperature for PPR-CT

OperatingTime [years]

SDR 9PPR-CT

SDR 7.4PPR-CT

SDR 11PPR-CT

SDR 6PPR-CT

Temperature

20°C

30°C

40°C

60°C

70°C

80°C

95°C

10255010255010255010255010255010255

23.923.523.120.620.219.917.717.317.112.712.412.210.710.410.28.98.66.7

30.129.629.226

25.525.122.321.821.516

15.715.413.513.112.911.210.98.5

1918.618.416.416.115.814.113.813.610.19.99.78.58.38.17

6.95.3

37.937.236.732.732.131.628.127.527.120.219.819.416.916.516.214.113.710.7

Permissible operating pressures in bar (including allowable a safetyfactor of 1.25)

Permissible working. Pressure and temperature for PPR-CT

OperatingTime [years]

SDR 9PPR-CT

SDR 7.4PPR-CT

SDR 11PPR-CT

SDR 6PPR-CT

Temperature

20°C

30°C

40°C

60°C

70°C

80°C

95°C

10255010255010255010255010255010255

19.919.619.317.216.916.614.714.414.210.610.410.28.98.78.57.47.25.6

25.124.624.321.721.220.918.618.217.913.413.112.811.210.910.79.39.17.1

15.815.515.313.613.413.211.711.511.38.48.28.17

6.96.85.95.74.4

31.631

30.627.326.826.423.422.922.616.816.516.214.113.813.511.711.48.9

Permissible operating pressures in bar (including a safety factor of 1.5)

PP-R and PP-RCT Advantages

Safety of potable water and long-term reliability

Resistance to corrosion, tuberculation, deposits

Chlorine and chloramine resistance

Lightweight, easy to transport

No scrap value, avoiding jobsite theft

Durability and toughness to survive jobsite installations

No flame, glue or solders are used for joining, heat-fused joints

Available in wide range of sizes

Natural Insulator, low thermal conductivity

Professional installed appearance

PP-R and PP-RCT Applications

Hot- and cold-water plumbing distribution, residential and

commercial

Hydronic piping and distribution (radiators, fan coils, etc.)

Heating and chilled water piping

Suitable for many industrial and pr˚Cess piping applications

Food processing

Compressed Air

Explanatory notes:t = wall thicknessD = external diameterD1 = internal diameter

PP-RCT PP-RCT + BF PP-RCT

tD1

tD1 D

PPR PP-RCT

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II. System characteristics/III. Assembly

8

BORplus PN25 Fiber Composite Pipe with UV protectionprotection material: PE UV stabilized layer

Diameter(mm)

Wall thickness(mm)

Total Diameterwith uv layer

(mm)

Total Thickness with uv layer

(mm)

UV layerthickness

(mm)

2025324050637590

110125160

3.44.25.46.78.3

10.512.515

18.320.826.6

21.927

34.142.252.365.477.493

113.6128.6163

4.35.26.47.89.4

11.713.716.520.122.628.1

0.911

1.11.11.21.21.51.81.81.5

The resistance of the BORplus UV system against UV-radiation was tested by an accredited test laboratory. In planned intervals during the complete pr˚Cess, samples were taken in order to check possible mechanical changes based on a tensile test and it is approved for the contact with potable water and is the best choice for boiler connection on the top to the tapping points – outdoor and indoor.

It can be used as an ideal distribution system for Hot & Cold Water in residential and commercial buildings as well as for irrigation systems.

27m

m(n

eed

to p

eel)

PE (UV STABILIZED)

PP-R

FIBER

PP-R

Diameter(mm)

Wall thickness(mm)

Total Diameterwith uv layer

(mm)

Total Thickness with uv layer

(mm)

2.83.54.45.56.98.6

10.312.315.117.121.9

3.74.55.46.68

9.811.513.816.918.923.4

2025324050637590

110125160

21.927

34.142.252.365.477.493

113.6128.6163

0.911

1.11.11.21.21.51.81.81.5

UV layerthickness

(mm)

BORplus PN20 Fiber Composite Pipe with UV protectionprotection material: PE UV stabilized layer

1. Connection technique

In general, BORplus pipes and fittings are connected using the poly fusion welding technique at 260 - 280oC. This technique guarantees permanent fusion of the fitting and piping material, producing a uniform weld. As a result, the connection has even greater strength than the pipe itself.

Alternatively it is possible to use fittings with nickel-coated fusedbrass elements with male or female threads, or flanged sleeves.With these techniques, polypropylene systems can be connected to any other material used in installation technologies.

III. Assembly

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BORplus installation systemIII. Assembly

2. Installation guide

1. Pipes should be cut down to required length,at 900 to the axis, using appropriate tools(pipe shears or cutters).

2. Before welding, pipes and fittings must becleaned (to remove dust, grease, etc.) anddried.

3. Mark the required depth of pipe insertion intothe fitting (for a given outer pipe diameter -see the table).

4. Before welding any stabilized PP pipes, a layerof aluminium with the outer plastic coatingmust be removed along the entire depth ofthe weld. To remove the aluminium coat, usea special coarse file with the diameter that fitspipe dimensions.

7. It is recommended to keep the connectionfixed for the next 10 - 20 seconds, allowingthe weld to cool down partially and achievethe initial strength. It is now possible to makeother connections of the system. Full load of the weld is allowed only when the connectionhas cooled down completely.

5. Simultaneously insert the pipe end and slidethe fitting over corresponding heating tips ofthe welder (heated up to 260 - 2800 C earlier)Keep the required heating time - see heatingtime values for different system dimensions.

6. After heating, remove both elements fromheating tips and push the pipe into the fittingflange up to the depth marked earlier. Thewelding time depends on the outer diameterof the pipe. Good welds should have a double,uniform fin of material pushed out to the sur-face, along the circumference connectedelements.

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III. Assembly

3. Welding process parameters

4. Pipe connection

Pipe diameter

[mm]

Pipe outside diameter

[mm]

Pipe outside diameter

[mm]

Temperature of flowing water [оC]

Temperature of flowing water [оC]

Welding depth

[mm]

Heating time*

[s]

Welding time

[s]

Cooling time

[mm]

20

25

32

40

50

63

75

90

110

20

25

32

40

50

63

75

90

110

20

25

32

40

50

63

75

90

110

20 30 40 50 60 70

20 30 40 50 60 70

14

15

16

18

20

24

26

29

32.5

4

4

6

6

6

8

10

10

10

2

2

4

4

4

6

8

8

8

5 (3)

7 (4)

8 (4)

12 (6)

18 (9)

24 (12)

30 (15)

40 (20)

50 (25)

Note:Values presented in the table refer to PN 16, PN 20 pipes and stabilized pipes.. Heating time values in barckets refer to PN 10 pipes.. With the outside temperature below +5оC, the heating time should be increased by 50%.

Distances between (sliding) supports are given in cm for horizontal

pipes made of:

polypropylene pipes (homogenous)

polypropylene pipes (stabilized)

80

85

100

110

125

140

155

170

190

135

145

170

185

210

235

250

265

270

125

145

160

185

205

230

245

260

265

120

145

160

180

200

220

235

250

255

120

135

150

170

185

210

225

240

245

110

125

145

160

180

200

210

230

235

100

120

125

145

150

180

190

210

215

75

85

95

110

120

135

150

165

185

70

85

95

105

115

130

145

160

180

70

80

90

100

110

125

135

155

175

65

75

85

95

105

120

130

150

160

60

70

75

85

90

105

115

145

155

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BORplus installation systemIV. Guarantee

IV. Guarantee

Wavin-Metalplast-Buk Sp. z o.o. guarantees trouble-free operation

of the BORplus installation system for the period of 10 years after

the date of purchase of products covered by the guarantee, regardless

of the date when the system is put into operation.

This guarantee covers all elements of the BORplus installation system

manufactured or supplied by Wavin (excluding assembly tools). Any

compensation is guaranteed only on condition that all principles of

assembly, design, and operation have been complied with, as per

Wavin’s recemmendations or generally accepted principles of

construction technology.

If any other products (pipes or fittings) are used in the assembly

instead of BORplus installation products supplied by Wavin, this

guarantee shall be null and void.

Any other types of damage (such as mechanical system damage,

frost damage, etc.) or assembly-related errors and faults are not

covered by this guarantee.

If any defects are identified, Wavin hereby reserves the right to test

the defective system on-site within 7 days after any defect is identified,

before any corrective action is taken. In addition, the user should

present the receipt of purchase of products covered by this guarantee

when any defect is reported. Defects shall be reported to and the

said receipt shall be presented at the point of sale where products

covered by this guarantee were purchased. Failure to do so relieves

Wavin of any and all liability under this guarantee.

This guarantee covers the return of costs incurred by any third

person to make good or disassemble defective products as well as

to assemble, supply, and re-install defect-free products.

This guarantee does not cover any lost oppertunity compensation,

in particular related to downtimes, business interruptions, reduced

value, or any other consequential damage. Any further claims shall

be excluded.

Wavin hereby reserves the right to contract any third-party specialist

companies to carry out any repairs of the system, at Wavin’s

discretion.

Any period of repair shall not extend the total guarantee period.

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V. Product description

Pipes

304503010030450301303045030160304503019030450302203045030250304503028030450303103045030340

950301095030139503016950301995030229503025950302895030319503034

2025324050637590

110

1,92,32,93,74,65,86,88,2

10,0

mmmmmmmmm

product code D s unit of

[mm] [mm] measureproduct code

former

PN 10 pipe, 4 m long (UV Protection availabe)

304502510030450251303045025160304502519030450252203045025250304502528030450253103045025340

950251095025139502516950251995025229502525950252895025319502534

2025324050637590

110

2,83,54,45,56,98,6

10,312,315,1

mmmmmmmmm

product code D s unit of

[mm] [mm] measureproduct code

former

PN 16 pipe, 4 m long (UV Protection availabe)

30450401003045040130304504016030450401903045040220304504025030450402803045040310304504034030450403703045040400

95 020 1095 020 1395 020 1695 020 1995 020 2295 020 2595 020 2895 020 3195 020 3495 020 3795 025 40

2025324050637590

110125160

3.44.25.46.78.3

10.512.5

1518.420.826.6

mmmmmmmmmmm

product code D s unit of

[mm] [mm] measureproduct code

former

PN 20 pipe, 4 m long (UV Protection availabe)

30550501003055050130305505016030550501903055050220305505025030550502803055050310305505034030550503603055050370

95 060 1095 060 1395 060 1695 060 1995 060 2295 060 2595 060 2895 060 3195 060 3495 060 3695 060 37

2025324050637590

110125160

3.44.25.46.78.4

10.512.5

1518.420.826.6

mmmmmmmmmmm

product code D s unit of

[mm] [mm] measureproduct code

former

PN 25 Faser pipe, 4 m long (UV Protection availabe)

product code D s unit of

[mm] [mm] measureproduct code

former

PN 20 Faser pipe, 4 m long (UV Protection availabe)

30450401003045040130304504016030450401903045040220304504025030450402803045040310304504034030450403603045040370

95 040 1095 040 1395 040 1695 040 1995 040 2295 040 2595 040 2895 040 3195 040 3495 040 3695 040 37

2025324050637590

110125160

2.83.54.45.56.98.6

10.312.315.117.121.9

mmmmmmmmmmm

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www.wavin.plBORplus installation system

13

BORplus installation systemV. Product description

Electro Fusion Socket

product code D L H unit of

[mm][mm] [mm] measureproduct code

former

Electro Fusion Socket

304770180030477018023047701804304770180630477018083047701810304770181230477018143047701816

77 018 0077 018 0277 018 0477 018 0677 018 0877 018 1077 018 1277 018 1477 018 16

26.526.525.025.025.030.033.036.040.0

2025324050637590110

55.055.052.052.052.063.070.075.087.0

szt.szt.szt.szt.szt.szt.szt.szt.szt.

product code D s unit of

[mm] [mm] measureproduct code

former

324505001023245050013232450500162324505001923245050022232450500252324505002803245050031032450500340

95 050 1095 050 1395 050 1695 050 1995 050 2295 050 2595 050 2895 050 3195 050 34

2025324050637590

110

3.44.25.46.78.4

10.512.5

1518.4

mmmmmmmmm

PN 25 stabilized pipe, 4 m long

product code Size

[mm]

Thickness[mm] measure

PPRCT9507010PPRCT9507013PPRCT9507016PPRCT9507019PPRCT9507022PPRCT9507025PPRCT9507028PPRCT9507031PPRCT9507034PPRCT9507036PPRCT9507037

2025324050637590110125160

2.83.54.45.56.98.610.312.315.117.121.9

mmmmmmmmmmm

PN20 PPR-CT FIBER

D

h

L

product code Size

[mm]

Thickness[mm] measure

PPRCT9508010PPRCT9508013PPRCT9508016PPRCT9508019PPRCT9508022PPRCT9508025PPRCT9508028PPRCT9508031PPRCT9508034PPRCT9508036PPRCT9508037

2025324050637590110125160

3.44.25.46.78.310.512.51518.320.826.6

mmmmmmmmmmm

PN25 PPR-CT FIBER

Explanatory notes:t = wall thicknessD = external diameterD1 = internal diameter

tD1

tD1 D

PPR PP-RCT

PP-RCT PP-RCT + BF PP-RCT

Plastic Union

product code former

product code

D

[mm] [mm] [mm] [mm] [mm] [mm]

L L1 L2 L3 D1 unit of

measure

304582401030458241133045824316304582441930458245213045824624

958401095841139584316958441995845219584624

202532405063

395261768697

192224263540

232730374350

252936434955

283441536681

szt.szt.szt.szt.szt.szt.

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for homeBORplus installation system

V. Product description

30451461003045146130304514616030451461903045146220304514625030451462803045146290304514630030451463703045146400

95 146 1095 146 1395 146 1695 146 1995 146 2295 146 2595 146 2895 146 2995 146 3095 146 3795 146 40

2025324050637590110125160

1516182124283136394152

1618202326313535384050

szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.

product code D Z L unit of

[mm] [mm] [mm] measureproduct code

former

Elbow 45˚

30451551003045155130304515516030451551903045155220304515525030451552803045155310304515534030451553703045155400

304515913030451591603045150160304515919030451501903045161190304515922030451602203045161220304516222030451612503045162250304516325030451622803045163280304516428030451633103045164310304516531030451653303045165340304516535030451653703045165400

95 159 1395 159 1695 160 1695 159 1995 160 1995 161 1995 159 2295 160 2295 161 2295 162 2295 161 2595 162 2595 163 2595 162 2895 163 2895 164 2895 163 3195 164 3195 165 3195 165 3395 165 3495 165 3595 165 3795 165 40

25323240404050505050636363757575909090110110110160160

25323240404050505050636363757575909090110110110160160

2020252025322025324032405040506350637563759090110

161818212121252424282828283131313636364138435247

63687681819189979728

119119134139139156140148160152156178193207

303436294143434749

109586063687175727478938793

120104

szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.

95 155 1095 155 1395 155 1695 155 1995 155 2295 155 2595 155 2895 155 3195 155 3495 155 3795 155 40

2025324050637590

110125160

15192531395059729843

109

54637691

109134156179210209218

2732384555677889

105103113

szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.

D Z L L1 unit of

[mm] [mm] [mm] [mm] measure

product code

product code

former

D1 D2 D1 Z L L1 unit of

[mm] [mm] [mm] [mm] [mm] [mm] measure

product code

product code

former

Tee

Reducer tee at branching

Tees

Elbows

product code D Z L unit of

[mm][mm] [mm] measureproduct code

former

Elbow 90˚

30451401003045140130304514016030451401903045140220304514025030451402803045140310304514034030451403703045140400

95 140 1095 140 1395 140 1695 140 1995 140 2295 140 2595 140 2895 140 3195 140 3495 140 3795 140 40

2025324050637590

110125160

1921242934404650566161

2630354250607086

105103111

szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.

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www.wavin.plBORplus installation system

15

BORplus installation systemV. Product description

product code D Z L unit of

[mm] [mm] [mm] measureproduct code

former

product code D Z L unit of

[mm] [mm] [mm] measureproduct code

former

product code D Z L unit of

[mm] [mm] [mm] measureproduct code

former

30451051003045105130304510516030451051903045105220304510525030451052803045105310304510534030451053703045105400

30452231003045223130304522316030452231903045223220304522325030452232803145223310314522331531452234253145223400

304523010030452301303045230160

3045111130304511116030451121603045111190304511219030451131903045112220304511322030451142203045113250304511425030451152503045114280304511528030451162803045115310304511631030451173103045118250304511827030451182903045180312304518035230451803723045180402

95 111 1395 111 1695 112 1695 111 1995 112 1995 113 1995 112 2295 113 2295 114 2295 113 2595 114 2595 115 2595 114 2895 115 2895 116 2895 115 3195 116 3195 117 3195 118 2595 118 2795 118 2995 118 3195 118 3595 118 3795 118 40

253232404040505050636363757575909090110110110110125160160

20202520253225324032405040506350637550637590110125110

16181821212124242428282831313124283141383533475454

4245464850525557596163666871756570749393909394102103

29333339393946464652525258585830343854404042616873

95 105 1095 105 1395 105 1695 105 1995 105 2295 105 2595 105 2895 105 3195 105 3495 105 3795 105 40

95 223 1095 223 1395 223 1695 223 1995 223 2295 223 2595 223 2895 223 3195 223 3395 223 3695 223 40

95 230 1095 230 1395 230 16

202532

222734

8693

101

szt.szt.szt.

2025324050637590

110125160

2025324050637590

110125160

1516182124283136424751

1516182124283137414345

3235394450586689

10190

109

2832364250586572798285

szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.

szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.

szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.

Pipe cap

Coupler

Bypass

Reducers

Reducers

D1 D2 Z L L1 unit of

[mm] [mm][mm][mm][mm] measure

product code

product code

former

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16

for homeBORplus installation system

V. Product description

90o elbow with female thread(wall-mounted)

90o elbow with male thread(wall-mounted)

304523825030452382803045238312304523834230452384253045238385

3045310100304531013030453111003045311130

3045330100304533013030453311003045331130

30453901003045390130304539110030453911303045391160

95390109539013953911095391139539116

9533010953301395331109533113

9531010953101395311109531113

25252828

25252828

20x½"25x½"20x¾"25x¾"

20x½"25x½"20x¾"25x¾"

20x½"25x½"20x¾"25x¾"32x¾"

2630263032

3841404246

26302630

26302630

49495555

49495555

52555557

38414042

szt.szt.szt.szt.

szt.szt.szt.szt.

szt.szt.szt.szt.szt.

952382595238289523831952383495238429523838

637590

110125160

95110136169191188

6371804952

119

szt.szt.szt.szt.szt.szt.

product code former

product code

product code former

product code

product code former

product code

90o elbow with female threadproduct code former

product code

D L L1 unit of

[mm] [mm] [mm] measure

D Z L unit of

[mm] [mm] [mm]

D

[mm] [mm] [mm] [mm] [mm] measure

Z Z1 L L1 unit of

D

[mm] [mm] [mm] [mm] [mm] measure

Z Z1 L L1 unit of

measure

Flanged fleeve

Threaded elements

* Metal insert available in DZR & nickle plated brass

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90o elbow with female threadand wrench unit

90o elbow with male thread

90o elbow with male threadand wrench unit

Tee with female threadat branching

product code former

product code

product code former

product code

product code former

product code

product code former

product code

D Z L unit of

[mm] [mm] [mm] measure

D Z L unit of

[mm] [mm] [mm] measure

D Z L unit of

[mm] [mm] [mm] measure

3045395160

30454001003045400130304540110030454011303045401160

3045405160

304541010030454111003045410130304541113030454111503045411160

954101095411109541013954111395411159541116

9540516

95400109540013954011095401139540116

9539516 32x1" 34 59 szt.

szt.szt.szt.szt.szt.

szt.szt.szt.szt.szt.szt.

20x½"25x½"20x¾"25x¾"32x¾"

20x½"x2020x¾"x2025x½"x2525x¾"x2532x½"x3232x¾"x32

151516161818

515159596363

525555574359

32x1" 34 78 szt.

2630263032

5255555761

D

[mm] [mm] [mm] [mm]

Z L L1 unit of

measure

Tee with female thread at branching,with wrench unit

Tee with male threadat branching

product code former

product code

product code former

product code

3045415160

304542010030454211003045420130304542113030454211603045421160

954201095421109542013954211395421159542116

151516161818

515159596363

525555576159

9541516

szt.szt.szt.szt.szt.szt.

20x½"x2020x¾"x2025x½"x2525x¾"x2532x½"x3232x¾"x32

32x1"x32 18 68 78 szt.

D

[mm] [mm] [mm] [mm]

Z L L1 unit of

measure

D

[mm] [mm] [mm] [mm]

Z L L1 unit of

measure

Tee with male thread at branching,with wrench unitproduct code former

product code

3045425160 9542516 32x1"x32 18 68 78 szt.

D

[mm] [mm] [mm] [mm]

Z L L1 unit of

measure

Threaded elements continued

www.wavin.plBORplus installation system

17

BORplus installation systemV. Product description

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for homeBORplus installation system

V. Product description

Coupler with female thread

Coupler with female threadand wrench unit

Coupler with male thread

Coupler with male threadand wrench unit

Half-union with female thread

Half-union with male thread

D Z L L1 unit of

[mm] [mm] [mm][mm] measure

product code

product code

former

D Z L L1 unit of

[mm] [mm] [mm][mm] measure

product code

product code

former

D Z L L1 unit of

[mm] [mm] [mm][mm] measure

product code

product code

former

D Z L L1 unit of

[mm] [mm] [mm][mm] measure

product code

product code

former

D Z unit of

[mm] [mm] measure

product code

product code

former

D Z unit of

[mm] [mm] measure

product code

product code

former

3045350100304535013030453511003045351130

9535010953501395351109535113

20x½''25x½''20x¾''25x¾''

15161516

43464647

28283131

szt.szt.szt.szt.

30453621603045363190304536422030453652503045366280

95362169536319953642295365259536628

32x1''40x1¼''50x1½''

63x2''75x2½''

1821242831

6472809098

5157626873

szt.szt.szt.szt.szt.

304538216030453831903045384220304538525030453862803045386310

953821695383199538422953852595386289538631

32x1''40x1¼''50x1½''

63x2''75x2½''

90x3''

182124283136

8391

102114123127

515762687384

szt.szt.szt.szt.szt.szt.

304543010030454311303045433190304543421030454352403045436270

954301095431139543319954342195435249543627

20x½''25x¾''32x1''

40x1¼''50x1½''63x2''

243034384452

szt.szt.szt.szt.szt.szt.

304544010030454411303045443160304544419030454452103045446240

954401095441139544316954441995445219544624

20x½''25x¾''32x1''

40x1¼''50x1½''

63x2''

323948576981

szt.szt.szt.szt.szt.szt.

3045370100304537013030453711003045371130

9537010953701395371109537113

20x½''25x½''20x¾''25x¾''

15161516

57586162

43464647

szt.szt.szt.szt.

* Metal insert available in DZR & nickle plated brass

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www.wavin.plBORplus installation system

19

BORplus installation systemV. Product description

Valves

Concealed valve with chromium

20 mm25 mm32 mm

95 600 1095 600 1395 600 16

pcs.pcs.pcs.

555

Steel Clamp with rubber insert

Plastic clamps

product code former

product code

D

[mm] [mm] [mm] [mm]

Z L L1 unit of

measure

31458001003145800130314580016031458001903145800220314580025031458002803145800310

95800109580013958001695800199580022958002595800289580031

2025324050637590

1414141414141515

465157708096

105128

384550637287

100121

szt.szt.szt.szt.szt.szt.szt.szt.

Plastic clamps with a wall plug

product code former

product code

D

[mm] [mm] [mm] [mm] [mm]

Z Z1 L L1 unit of

measure

314580510031458061303145805160314580519031458052203145805250

958051095805139580516958051995805229580525

202532405063

141817171923

81010101212

647592

101110

87

384453607088

szt.szt.szt.szt.szt.szt.

Support clamps

D unit of

[mm] measure

product code

product code

former

3145803100314580313031458031603145803190314580322031458032503145803280314580331031458033403145803360

9580310958031395803169580319958032295803259580328958033195803349580336

2025324050637590

110160

szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.

D L unit of[mm] [mm] measure

Ball valveproduct code

product code

former

3245515100 9551510W3245515130 9551513W3245515160 9551516W3245515190 9551519W3245515220 9551522W3245515250 9551525W

202532405063

szt.szt.szt.szt.szt.szt.

60657185

100115

D Z L unit of

[mm] [mm] [mm] measureproduct code

Straight valve

product codeformer

3245500100 9550010W3245500130 9550013W3245500160 9550016W3245500190 9550019W3245500220 9550022W3245500250 9550025W

202532405063

283039414860

szt.szt.szt.szt.szt.szt.

698089

112136162

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20

for homeBORplus installation system

V. Product description

Pressure test plug (blue)

Pressure test plug (red)

product code former

product code

product code former

product code

D

[mm] [mm] [mm]

Z L unit of

measure

D

[mm] [mm] [mm]

Z L unit of

measure

31459550103145955020

31459550303145955040

95955039595504

95955019595502

½"¾"

½"¾"

3239

6291

3239

6291

szt.szt.

szt.szt.

product code former

product code

D

[mm]

unit of

measure

314581504031458157503145815860

958154095815759581586

20-4040-6375-110

szt.szt.szt.

Plugs

Pipe cutter

product code former

product code

3145935100314593513031459351603145935190314593522031459352503145935280314593531031459353403145935360

9593510959351395935169593519959352295935259593528959353195935349593536

2025324050637590

110160

szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.

D

[mm]

unit of

measure

product code former

product code

3145932063314593751031459312503145931600

9592063959751095912509591600

20-6375-110

125160

szt.szt.szt.szt.

D

[mm]

unit of

measure

Heating tip

Coarse file for stabilised pipes

Welders

Electro Fusion Welding Machine

Welding Machine product code former

product code

D

[mm]

unit of

measure

3145825740314582576031458257803145825790

9582575958257695825789582579

20-6375-110125160

szt.szt.szt.szt.

product code former

product code

D

[mm]

unit of

measure

3145835800 9583580 20-110 szt.

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21

BORplus installation systemNotes

www.wavin.plBORplus installation system

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for homeBORplus installation system

Notes

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23

BORplus installation systemNotes

www.wavin.plBORplus installation system

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Installation system ProductdescriptionBORplus

Our goal is to provide our individual and institutional investors with top-qualitybuilding installation and heating systems. Based on many years of experience,access to cutting-edge technologies, innovative solutions, and focus oncustomer needs, we are able to o�er the following range of reliable products:

Wavin Metalplast-Buk is continuously developing and improving its products; therefore, we reserve the right to modifyor change our product specifications without prior notice. All information contained herein was prepared in good faithand was considered up-to-date and without any reservations as at the date when this specification was printed. Thiscatalogue does not constitute an o�er within the meaning of the Civil Code, only information on the product portfolioo�ered by Wavin Metalplast-Buk.

All Wavin products come with completecatalogue documentation and support ofour technical experts.

PVC soil & waste system and Wavin AS low-noise sanitary system,sanitary and heating installation systems: BORplus,Wavin QuickStream syphonic roof drainage system,Kanion gutter systems,around the house drainage,linear drainage system,individual sewer treatment system.

“WAVIN for home” sanitary and heatinginstallation system

Installation system ProductdescriptionBORplus

product