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Top worldwide manufacturer of plastic pipe systems
FOR USE IN HOT&COLD TAP WATERAND HEATING SYSTEMS
EPICG111, L61, X721
October 2016
Installation system ProductdescriptionBORplus
1. Basic data .................................................................................................. 3
2. System application ..................................................................................... 3
3. Advantages ................................................................................................. 3
1. Scope and conditions of use ....................................................................... 4
2. Product range .............................................................................................. 4
3. Pipes _ matching pipe types with system operation parameters ................. 4-5
4. Fittings ........................................................................................................ 6
5. Approvals and certificates............................................................................ 6
6. PPR-CT (Polypropylene Random Copolymer Crystalline Temperature).......... 6-7
7. UV Protection .............................................................................................. 7-8
1. Connection technique................................................................................... 8
2. Installation guide .......................................................................................... 9
3. Welding process parameters ....................................................................... 10
4. Pipe connection............................................................................................ 10
Table of contents
I. Background information ....................................................................................... 3
II. System characteristics ......................................................................................... 4
III. Assembly .............................................................................................................. 8
IV. Guarantee .............................................................................................................. 11
V. Product description ......................................................................................... 12-20
for homeBORplus installation system
Table of contents
2
www.wavin.plBORplus installation system
3
BORplus installation systemI. Background information
BORplus is an all-inclusive, high-quality, and well-tested polypropy-
lene installation system.
BORplus can be used both in assembly of new systems or for repairs
of existing systems:Given its good chemical resistance, the system can also be used
for the following applications:
in all types of residential buildings (single-family houses and apart-
ment blocks) and public utility facilities.
water systems (hot and cold tap water)
heating systems (radiator heating)
cooling systems (chilled water)
fittings constructed with accordance to requirements of pres-
sure class PN 25reduced local resistance factors (even up to 60%) _ unique
design of fittings
low thermal conductivity coe�cient (0.21 W/mxK) _ reduced
thermal losses
sanitary (hygienic) aspects (neutral to water)
resistant to many chemicals
secure and quick assembly _ fusion-welding guarantees
absolute tightness of connections
low noise level _ vibrations are damped, sounds are absorbed
low linear resistance factor (k=0.007) _ no pipe encrustation
lifetime _ over 50 years
industry (compressed air systems, various types of process
piping)
the manufacturing process, and fusion-welding connection techni-
ques used during assembly.
Operational safety and useful life of over 50 years of BORplus is ba-
sed on factors such as top-quality raw materials, strict control of
agriculture and horticulture
3. Advantages
1. Basic data
I. Backgroundinformation
2. System application
BORplus is made of type 3 polypropylene (PP-R). This material is resistant to simultaneous and long-term exposure to temperature and pressure of the medium, as well as 100% resistant to corrosion and exposure of over 300 di�erent chemical substances at various temperatures.
BORplus PPR Pipes are manufactured with an acceptable tolerences in the ID and wall thickness as per the DIN standards 8077 & 8078 and EN ISO 15874.
Top-quality granulated plastic materials used to manufacture BORplus system include:
BOREALIS (RA 130E-8427), Vestolen P 9421, and TIPPLEN CS4-8000 G.
* PPR-CT
Polypropylene random copolymer crystalline temperature (ppr-ct) is an enhanced crystalline structure is created through special nucleation process that makes ppr operate at higher pressures at elevated temperatures o�ering at least 50% improved strength.
* Available in fiber Composite PPR-CT.
Note: Emergency temperature (te) refers to periods of system breakdowns (e.g. control systems) when temperature might rise to levels presented in the tableabove during the total operating time of 100 hours during 50 years of use, with the maximum emergency operating time up to 3 hours.
1. Scope and conditions of use
2. Product range
3. Pipes - matching pipe types with system operation parameters
Table 1. Product range and properties of pipes. (PN20)
System
type
cold tapwater systems
hot tapwater systems
central heatingsystems
Operating pressure P [b] 25.9
20
- 110
60
12.9
110
80
6.4
Operating temperature top [˚C]
Maximum emergency temperature te [˚C]Maximum operating time at te
II. System characteristics
for homeBORplus installation system
II. System characteristics
Durability of installation Life Time of PPR-CT System
systems with operating temperature up to 60˚C and pressure up to 10.4 bar.
PN 20 pipes and stabilized pipes - cold and hot water systems with operating temperature up to 60˚C and pressure up to 12.9 bar, as well as central heating systems with operating temperature up to 80˚C and pressure up to 6.4 bar.
PP pipes stabilized with a aluminium insert strengthen the pipe and reduce its thermal elongation.
Depending on the required operating conditions for di�erent temperature and pressure values, the following pipe pressure range is available.:
PN 10 pipes - cold water systems with operating temperature up to 20˚C and pressure up to 12.9 bar
PN 16 pipes - cold water systems with operating temperature up to 20˚C and pressure up to 19.5 bar, as well as hot water
Homogenous PPR pipes class PN 10, PN 16, PN 20, diameter range: 20 -160 mm.
PPR pipes stabilized with a perforated aluminium insert, range diameter: 20 -160 mm.
PPR fittings, range diameter: 20 -160 mm.
PPR fittings with fused elements (female and male threads).
PPR ball and straight valves.
Accessories and fastening tools.
PPR-CT Fiber pipes PN 20, PN 25 range dia meter 20 -160.
UV Protected Pipes & Fitting.
4
Temperature
service
Years of
PN 10
10
20
15
102550
100
17,616,516,115,615,214,8
28,226,525,825,024,323,7
35,233,132,331,230,429,6
44.241.840.439.138.137.1
37.835.434.433.432.431.4
32.130.129.128.127.4
27.125.424.723.723.1
23.121.420.720.019.4
19.418
17.416.716
23,922,622,021,320,719,5
29,928,327,526,725,925,1
25,624,023,222,421,9
21,620,319,718,918,4
18,317,116,516,015,5
15,514,413,913,312,9
20,519,218,617,917,5
17,316,215,815,214,7
14,613,713,212,812,4
12,411,511,110,710,4
10,59,69,37,96,8
8,87,76,45,1
6,24,13,5
14,914,113,713,312,912,5
12,812,011,611,210,9
10,810,19,99,59,2
9,18,58,38,07,7
7,77,26,96,76,5
6,56,05,84,94,3
5,54,84,03,2
3,92,62,2
15
102550
100
15
102550
15
102550
15
102550
15
102550
15
102550
15
1025
15
(10)
PN 16 PN 20 PN 25
Nominal pressure
Pipe grade ( according DIN 8077/8078)
Permissible working pressures for pipes made of type 3 polypropylene.
[°C]
Permissible working pressure [bar]
30
40
50
60
70
80
95
Permissible working pressure as given at safety factor 1,5
Explanations:
recommended application cold water installation
recommended application hot water installation
recommended application central heating installation
13,112,011,69,98,5
16.415.014.712.710.7
13.712.010.08.0
9.76.35.3
10,99,68,06,4
7,75,24,3
www.wavin.plBORplus installation system
5
BORplus installation systemII. System characteristics
for homeBORplus installation system
II. System characteristics
4. Fittings
In line with current requirements for products and materials used in and sanitary certificates of the National Institute of Hygiene construction, BORplus has all technical approvals of COBRTIINSTAL.
BOR Plus system meterials are under acceptance in several European countries among the others in Germany for DVGW. The final results of testing are anticipated in the beginning 1999. BOR Plus Installation System fulfills the requirements of the following DIN standards:
1. DIN 8077. Rohre aus Polypropylene (PP). Mafle. (Germany).
2. DIN 8078. Rohre aus Polypropylene (PP) Typ 1, 2, 3, Allgemeine Güteanforderungen, Prüfung. (Germany).
3. DIN 16962. Rohrverbindungen und Rohrleitungsteile für Druckrohrleitungen aus Polypropylene
(PP). Teil 1 bis 11. (Germany).
4. EN ISO 15874 (Europe).
Pressure loss values
1,0
0,9
0,8
0,7
0,6
0,5
0,4
0,3
0,2
0,1
0,00 500 1 000 1 500
Flow [I/h]
standardelbow
elbow
2 000 2 500 3 000
BORBOR
5. Approvals and certificates
Polypropylene Random Copolymer Crystalline Temperature (PPR-CT) is the latest invention in polymers piping industry, developed with a crystalline structure that exhibits an improved pressure rating at elevated temperatures.
A special nucleation pr�Cess that enables the pipe to operate at higher pressures at elevated temperatures with the same wall thickness of normal PPR, this high pressure rating allow to down-gauge to a thinner wall pipe offering higher hydraulic capacities and cost savings.
Definition: According to the definition found within industry standard ASTM F2389, PP-RCT means polypropylene random copolymer with modified crystallinity and temperature resistance. PP-RCT is a copolymer of propylene and at least one comonomer, where the propylene is more than 50% of the composition. PP-RCT piping products are rated for continuous operation at 82Cº temperature, with pressure rating depending on their wall type (SDR). PP-RCT pipes also may include reinforcement layers for benefits such as reducing longitudinal thermal expansion/contraction.
6 . PPR-CT (Polypropylene Random Copolymer Crystalline Temperature)
Compared to other PPR systems, the distinguishing characteristics of BORplus fittings include:
Smoother transition at the fitting-pipe point of contact, reducing flow irregularities
Shift of the axis of symmetry in 90ο elbows outside the fitting (diameter range: 20 _ 40 mm), directing the main stream of the flow to a more rounded arch
As a result, BORplus ensures a threefold reduction of hydraulic los-ses compared to other PPR systems.
6
www.wavin.plBORplus installation system
7
BORplus installation systemII. System characteristics
PPR & PPR- CT pipes and fittings are designed for indoor use. They are not stabilized for direct Ultraviolet (UV) exposure. Over Time, UV exposure causes degradation, resulting in decreases in the pipe’s physical and chemical properties and long-term performance. If the pipes are to be used outdoors, they should be buried or encased in a protective wrap coating or treated described below.Ultraviolet radiation is an electromagnetic radiation presents in sunlight. So, when PPR pipes are exposed to sunlight for a long period it would a�ect the pipes by changing its color and chalk its surface.
A UV stabilizer added into the resin as a shield to UV radiation to protect the product from a long term UV radiation exposure; these multilayer pipes are developed with an external Polyethylene UV-stabilized layer to protect the pipes from damage.
This method is applicable for full range of pipes sizes and nominal pressures so it can be used for outdoor application.
7. UV Protection
Overview: PP-RCT is a high-temperature plastic pressure piping system first used for plumbing and hydronic heating in the 2000's in Europe and introduced to North America in the 2010's. PP-RCT pipes also provide resistance to highly acidic and basic solutions. Other uses include industrial and food-grade piping. Joints can be heat-fused. The high heat and/or pressure performance makes PP-RCT pipes suitable for demanding applications, such as pressure piping (plumbing, hydronics) in commercial high-rise buildings.
Permissible working. Pressure and temperature for PPR-CT
OperatingTime [years]
SDR 9PPR-CT
SDR 7.4PPR-CT
SDR 11PPR-CT
SDR 6PPR-CT
Temperature
20°C
30°C
40°C
60°C
70°C
80°C
95°C
10255010255010255010255010255010255
23.923.523.120.620.219.917.717.317.112.712.412.210.710.410.28.98.66.7
30.129.629.226
25.525.122.321.821.516
15.715.413.513.112.911.210.98.5
1918.618.416.416.115.814.113.813.610.19.99.78.58.38.17
6.95.3
37.937.236.732.732.131.628.127.527.120.219.819.416.916.516.214.113.710.7
Permissible operating pressures in bar (including allowable a safetyfactor of 1.25)
Permissible working. Pressure and temperature for PPR-CT
OperatingTime [years]
SDR 9PPR-CT
SDR 7.4PPR-CT
SDR 11PPR-CT
SDR 6PPR-CT
Temperature
20°C
30°C
40°C
60°C
70°C
80°C
95°C
10255010255010255010255010255010255
19.919.619.317.216.916.614.714.414.210.610.410.28.98.78.57.47.25.6
25.124.624.321.721.220.918.618.217.913.413.112.811.210.910.79.39.17.1
15.815.515.313.613.413.211.711.511.38.48.28.17
6.96.85.95.74.4
31.631
30.627.326.826.423.422.922.616.816.516.214.113.813.511.711.48.9
Permissible operating pressures in bar (including a safety factor of 1.5)
PP-R and PP-RCT Advantages
Safety of potable water and long-term reliability
Resistance to corrosion, tuberculation, deposits
Chlorine and chloramine resistance
Lightweight, easy to transport
No scrap value, avoiding jobsite theft
Durability and toughness to survive jobsite installations
No flame, glue or solders are used for joining, heat-fused joints
Available in wide range of sizes
Natural Insulator, low thermal conductivity
Professional installed appearance
PP-R and PP-RCT Applications
Hot- and cold-water plumbing distribution, residential and
commercial
Hydronic piping and distribution (radiators, fan coils, etc.)
Heating and chilled water piping
Suitable for many industrial and pr˚Cess piping applications
Food processing
Compressed Air
Explanatory notes:t = wall thicknessD = external diameterD1 = internal diameter
PP-RCT PP-RCT + BF PP-RCT
tD1
tD1 D
PPR PP-RCT
for homeBORplus installation system
II. System characteristics/III. Assembly
8
BORplus PN25 Fiber Composite Pipe with UV protectionprotection material: PE UV stabilized layer
Diameter(mm)
Wall thickness(mm)
Total Diameterwith uv layer
(mm)
Total Thickness with uv layer
(mm)
UV layerthickness
(mm)
2025324050637590
110125160
3.44.25.46.78.3
10.512.515
18.320.826.6
21.927
34.142.252.365.477.493
113.6128.6163
4.35.26.47.89.4
11.713.716.520.122.628.1
0.911
1.11.11.21.21.51.81.81.5
The resistance of the BORplus UV system against UV-radiation was tested by an accredited test laboratory. In planned intervals during the complete pr˚Cess, samples were taken in order to check possible mechanical changes based on a tensile test and it is approved for the contact with potable water and is the best choice for boiler connection on the top to the tapping points – outdoor and indoor.
It can be used as an ideal distribution system for Hot & Cold Water in residential and commercial buildings as well as for irrigation systems.
27m
m(n
eed
to p
eel)
PE (UV STABILIZED)
PP-R
FIBER
PP-R
Diameter(mm)
Wall thickness(mm)
Total Diameterwith uv layer
(mm)
Total Thickness with uv layer
(mm)
2.83.54.45.56.98.6
10.312.315.117.121.9
3.74.55.46.68
9.811.513.816.918.923.4
2025324050637590
110125160
21.927
34.142.252.365.477.493
113.6128.6163
0.911
1.11.11.21.21.51.81.81.5
UV layerthickness
(mm)
BORplus PN20 Fiber Composite Pipe with UV protectionprotection material: PE UV stabilized layer
1. Connection technique
In general, BORplus pipes and fittings are connected using the poly fusion welding technique at 260 - 280oC. This technique guarantees permanent fusion of the fitting and piping material, producing a uniform weld. As a result, the connection has even greater strength than the pipe itself.
Alternatively it is possible to use fittings with nickel-coated fusedbrass elements with male or female threads, or flanged sleeves.With these techniques, polypropylene systems can be connected to any other material used in installation technologies.
III. Assembly
www.wavin.plBORplus installation system
9
BORplus installation systemIII. Assembly
2. Installation guide
1. Pipes should be cut down to required length,at 900 to the axis, using appropriate tools(pipe shears or cutters).
2. Before welding, pipes and fittings must becleaned (to remove dust, grease, etc.) anddried.
3. Mark the required depth of pipe insertion intothe fitting (for a given outer pipe diameter -see the table).
4. Before welding any stabilized PP pipes, a layerof aluminium with the outer plastic coatingmust be removed along the entire depth ofthe weld. To remove the aluminium coat, usea special coarse file with the diameter that fitspipe dimensions.
7. It is recommended to keep the connectionfixed for the next 10 - 20 seconds, allowingthe weld to cool down partially and achievethe initial strength. It is now possible to makeother connections of the system. Full load of the weld is allowed only when the connectionhas cooled down completely.
5. Simultaneously insert the pipe end and slidethe fitting over corresponding heating tips ofthe welder (heated up to 260 - 2800 C earlier)Keep the required heating time - see heatingtime values for different system dimensions.
6. After heating, remove both elements fromheating tips and push the pipe into the fittingflange up to the depth marked earlier. Thewelding time depends on the outer diameterof the pipe. Good welds should have a double,uniform fin of material pushed out to the sur-face, along the circumference connectedelements.
10
for homeBORplus installation system
III. Assembly
3. Welding process parameters
4. Pipe connection
Pipe diameter
[mm]
Pipe outside diameter
[mm]
Pipe outside diameter
[mm]
Temperature of flowing water [оC]
Temperature of flowing water [оC]
Welding depth
[mm]
Heating time*
[s]
Welding time
[s]
Cooling time
[mm]
20
25
32
40
50
63
75
90
110
20
25
32
40
50
63
75
90
110
20
25
32
40
50
63
75
90
110
20 30 40 50 60 70
20 30 40 50 60 70
14
15
16
18
20
24
26
29
32.5
4
4
6
6
6
8
10
10
10
2
2
4
4
4
6
8
8
8
5 (3)
7 (4)
8 (4)
12 (6)
18 (9)
24 (12)
30 (15)
40 (20)
50 (25)
Note:Values presented in the table refer to PN 16, PN 20 pipes and stabilized pipes.. Heating time values in barckets refer to PN 10 pipes.. With the outside temperature below +5оC, the heating time should be increased by 50%.
Distances between (sliding) supports are given in cm for horizontal
pipes made of:
polypropylene pipes (homogenous)
polypropylene pipes (stabilized)
80
85
100
110
125
140
155
170
190
135
145
170
185
210
235
250
265
270
125
145
160
185
205
230
245
260
265
120
145
160
180
200
220
235
250
255
120
135
150
170
185
210
225
240
245
110
125
145
160
180
200
210
230
235
100
120
125
145
150
180
190
210
215
75
85
95
110
120
135
150
165
185
70
85
95
105
115
130
145
160
180
70
80
90
100
110
125
135
155
175
65
75
85
95
105
120
130
150
160
60
70
75
85
90
105
115
145
155
www.wavin.plBORplus installation system
11
BORplus installation systemIV. Guarantee
IV. Guarantee
Wavin-Metalplast-Buk Sp. z o.o. guarantees trouble-free operation
of the BORplus installation system for the period of 10 years after
the date of purchase of products covered by the guarantee, regardless
of the date when the system is put into operation.
This guarantee covers all elements of the BORplus installation system
manufactured or supplied by Wavin (excluding assembly tools). Any
compensation is guaranteed only on condition that all principles of
assembly, design, and operation have been complied with, as per
Wavin’s recemmendations or generally accepted principles of
construction technology.
If any other products (pipes or fittings) are used in the assembly
instead of BORplus installation products supplied by Wavin, this
guarantee shall be null and void.
Any other types of damage (such as mechanical system damage,
frost damage, etc.) or assembly-related errors and faults are not
covered by this guarantee.
If any defects are identified, Wavin hereby reserves the right to test
the defective system on-site within 7 days after any defect is identified,
before any corrective action is taken. In addition, the user should
present the receipt of purchase of products covered by this guarantee
when any defect is reported. Defects shall be reported to and the
said receipt shall be presented at the point of sale where products
covered by this guarantee were purchased. Failure to do so relieves
Wavin of any and all liability under this guarantee.
This guarantee covers the return of costs incurred by any third
person to make good or disassemble defective products as well as
to assemble, supply, and re-install defect-free products.
This guarantee does not cover any lost oppertunity compensation,
in particular related to downtimes, business interruptions, reduced
value, or any other consequential damage. Any further claims shall
be excluded.
Wavin hereby reserves the right to contract any third-party specialist
companies to carry out any repairs of the system, at Wavin’s
discretion.
Any period of repair shall not extend the total guarantee period.
12
for homeBORplus installation system
V. Product description
Pipes
304503010030450301303045030160304503019030450302203045030250304503028030450303103045030340
950301095030139503016950301995030229503025950302895030319503034
2025324050637590
110
1,92,32,93,74,65,86,88,2
10,0
mmmmmmmmm
product code D s unit of
[mm] [mm] measureproduct code
former
PN 10 pipe, 4 m long (UV Protection availabe)
304502510030450251303045025160304502519030450252203045025250304502528030450253103045025340
950251095025139502516950251995025229502525950252895025319502534
2025324050637590
110
2,83,54,45,56,98,6
10,312,315,1
mmmmmmmmm
product code D s unit of
[mm] [mm] measureproduct code
former
PN 16 pipe, 4 m long (UV Protection availabe)
30450401003045040130304504016030450401903045040220304504025030450402803045040310304504034030450403703045040400
95 020 1095 020 1395 020 1695 020 1995 020 2295 020 2595 020 2895 020 3195 020 3495 020 3795 025 40
2025324050637590
110125160
3.44.25.46.78.3
10.512.5
1518.420.826.6
mmmmmmmmmmm
product code D s unit of
[mm] [mm] measureproduct code
former
PN 20 pipe, 4 m long (UV Protection availabe)
30550501003055050130305505016030550501903055050220305505025030550502803055050310305505034030550503603055050370
95 060 1095 060 1395 060 1695 060 1995 060 2295 060 2595 060 2895 060 3195 060 3495 060 3695 060 37
2025324050637590
110125160
3.44.25.46.78.4
10.512.5
1518.420.826.6
mmmmmmmmmmm
product code D s unit of
[mm] [mm] measureproduct code
former
PN 25 Faser pipe, 4 m long (UV Protection availabe)
product code D s unit of
[mm] [mm] measureproduct code
former
PN 20 Faser pipe, 4 m long (UV Protection availabe)
30450401003045040130304504016030450401903045040220304504025030450402803045040310304504034030450403603045040370
95 040 1095 040 1395 040 1695 040 1995 040 2295 040 2595 040 2895 040 3195 040 3495 040 3695 040 37
2025324050637590
110125160
2.83.54.45.56.98.6
10.312.315.117.121.9
mmmmmmmmmmm
www.wavin.plBORplus installation system
13
BORplus installation systemV. Product description
Electro Fusion Socket
product code D L H unit of
[mm][mm] [mm] measureproduct code
former
Electro Fusion Socket
304770180030477018023047701804304770180630477018083047701810304770181230477018143047701816
77 018 0077 018 0277 018 0477 018 0677 018 0877 018 1077 018 1277 018 1477 018 16
26.526.525.025.025.030.033.036.040.0
2025324050637590110
55.055.052.052.052.063.070.075.087.0
szt.szt.szt.szt.szt.szt.szt.szt.szt.
product code D s unit of
[mm] [mm] measureproduct code
former
324505001023245050013232450500162324505001923245050022232450500252324505002803245050031032450500340
95 050 1095 050 1395 050 1695 050 1995 050 2295 050 2595 050 2895 050 3195 050 34
2025324050637590
110
3.44.25.46.78.4
10.512.5
1518.4
mmmmmmmmm
PN 25 stabilized pipe, 4 m long
product code Size
[mm]
Thickness[mm] measure
PPRCT9507010PPRCT9507013PPRCT9507016PPRCT9507019PPRCT9507022PPRCT9507025PPRCT9507028PPRCT9507031PPRCT9507034PPRCT9507036PPRCT9507037
2025324050637590110125160
2.83.54.45.56.98.610.312.315.117.121.9
mmmmmmmmmmm
PN20 PPR-CT FIBER
D
h
L
product code Size
[mm]
Thickness[mm] measure
PPRCT9508010PPRCT9508013PPRCT9508016PPRCT9508019PPRCT9508022PPRCT9508025PPRCT9508028PPRCT9508031PPRCT9508034PPRCT9508036PPRCT9508037
2025324050637590110125160
3.44.25.46.78.310.512.51518.320.826.6
mmmmmmmmmmm
PN25 PPR-CT FIBER
Explanatory notes:t = wall thicknessD = external diameterD1 = internal diameter
tD1
tD1 D
PPR PP-RCT
PP-RCT PP-RCT + BF PP-RCT
Plastic Union
product code former
product code
D
[mm] [mm] [mm] [mm] [mm] [mm]
L L1 L2 L3 D1 unit of
measure
304582401030458241133045824316304582441930458245213045824624
958401095841139584316958441995845219584624
202532405063
395261768697
192224263540
232730374350
252936434955
283441536681
szt.szt.szt.szt.szt.szt.
14
for homeBORplus installation system
V. Product description
30451461003045146130304514616030451461903045146220304514625030451462803045146290304514630030451463703045146400
95 146 1095 146 1395 146 1695 146 1995 146 2295 146 2595 146 2895 146 2995 146 3095 146 3795 146 40
2025324050637590110125160
1516182124283136394152
1618202326313535384050
szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.
product code D Z L unit of
[mm] [mm] [mm] measureproduct code
former
Elbow 45˚
30451551003045155130304515516030451551903045155220304515525030451552803045155310304515534030451553703045155400
304515913030451591603045150160304515919030451501903045161190304515922030451602203045161220304516222030451612503045162250304516325030451622803045163280304516428030451633103045164310304516531030451653303045165340304516535030451653703045165400
95 159 1395 159 1695 160 1695 159 1995 160 1995 161 1995 159 2295 160 2295 161 2295 162 2295 161 2595 162 2595 163 2595 162 2895 163 2895 164 2895 163 3195 164 3195 165 3195 165 3395 165 3495 165 3595 165 3795 165 40
25323240404050505050636363757575909090110110110160160
25323240404050505050636363757575909090110110110160160
2020252025322025324032405040506350637563759090110
161818212121252424282828283131313636364138435247
63687681819189979728
119119134139139156140148160152156178193207
303436294143434749
109586063687175727478938793
120104
szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.
95 155 1095 155 1395 155 1695 155 1995 155 2295 155 2595 155 2895 155 3195 155 3495 155 3795 155 40
2025324050637590
110125160
15192531395059729843
109
54637691
109134156179210209218
2732384555677889
105103113
szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.
D Z L L1 unit of
[mm] [mm] [mm] [mm] measure
product code
product code
former
D1 D2 D1 Z L L1 unit of
[mm] [mm] [mm] [mm] [mm] [mm] measure
product code
product code
former
Tee
Reducer tee at branching
Tees
Elbows
product code D Z L unit of
[mm][mm] [mm] measureproduct code
former
Elbow 90˚
30451401003045140130304514016030451401903045140220304514025030451402803045140310304514034030451403703045140400
95 140 1095 140 1395 140 1695 140 1995 140 2295 140 2595 140 2895 140 3195 140 3495 140 3795 140 40
2025324050637590
110125160
1921242934404650566161
2630354250607086
105103111
szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.
www.wavin.plBORplus installation system
15
BORplus installation systemV. Product description
product code D Z L unit of
[mm] [mm] [mm] measureproduct code
former
product code D Z L unit of
[mm] [mm] [mm] measureproduct code
former
product code D Z L unit of
[mm] [mm] [mm] measureproduct code
former
30451051003045105130304510516030451051903045105220304510525030451052803045105310304510534030451053703045105400
30452231003045223130304522316030452231903045223220304522325030452232803145223310314522331531452234253145223400
304523010030452301303045230160
3045111130304511116030451121603045111190304511219030451131903045112220304511322030451142203045113250304511425030451152503045114280304511528030451162803045115310304511631030451173103045118250304511827030451182903045180312304518035230451803723045180402
95 111 1395 111 1695 112 1695 111 1995 112 1995 113 1995 112 2295 113 2295 114 2295 113 2595 114 2595 115 2595 114 2895 115 2895 116 2895 115 3195 116 3195 117 3195 118 2595 118 2795 118 2995 118 3195 118 3595 118 3795 118 40
253232404040505050636363757575909090110110110110125160160
20202520253225324032405040506350637550637590110125110
16181821212124242428282831313124283141383533475454
4245464850525557596163666871756570749393909394102103
29333339393946464652525258585830343854404042616873
95 105 1095 105 1395 105 1695 105 1995 105 2295 105 2595 105 2895 105 3195 105 3495 105 3795 105 40
95 223 1095 223 1395 223 1695 223 1995 223 2295 223 2595 223 2895 223 3195 223 3395 223 3695 223 40
95 230 1095 230 1395 230 16
202532
222734
8693
101
szt.szt.szt.
2025324050637590
110125160
2025324050637590
110125160
1516182124283136424751
1516182124283137414345
3235394450586689
10190
109
2832364250586572798285
szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.
szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.
szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.
Pipe cap
Coupler
Bypass
Reducers
Reducers
D1 D2 Z L L1 unit of
[mm] [mm][mm][mm][mm] measure
product code
product code
former
16
for homeBORplus installation system
V. Product description
90o elbow with female thread(wall-mounted)
90o elbow with male thread(wall-mounted)
304523825030452382803045238312304523834230452384253045238385
3045310100304531013030453111003045311130
3045330100304533013030453311003045331130
30453901003045390130304539110030453911303045391160
95390109539013953911095391139539116
9533010953301395331109533113
9531010953101395311109531113
25252828
25252828
20x½"25x½"20x¾"25x¾"
20x½"25x½"20x¾"25x¾"
20x½"25x½"20x¾"25x¾"32x¾"
2630263032
3841404246
26302630
26302630
49495555
49495555
52555557
38414042
szt.szt.szt.szt.
szt.szt.szt.szt.
szt.szt.szt.szt.szt.
952382595238289523831952383495238429523838
637590
110125160
95110136169191188
6371804952
119
szt.szt.szt.szt.szt.szt.
product code former
product code
product code former
product code
product code former
product code
90o elbow with female threadproduct code former
product code
D L L1 unit of
[mm] [mm] [mm] measure
D Z L unit of
[mm] [mm] [mm]
D
[mm] [mm] [mm] [mm] [mm] measure
Z Z1 L L1 unit of
D
[mm] [mm] [mm] [mm] [mm] measure
Z Z1 L L1 unit of
measure
Flanged fleeve
Threaded elements
* Metal insert available in DZR & nickle plated brass
90o elbow with female threadand wrench unit
90o elbow with male thread
90o elbow with male threadand wrench unit
Tee with female threadat branching
product code former
product code
product code former
product code
product code former
product code
product code former
product code
D Z L unit of
[mm] [mm] [mm] measure
D Z L unit of
[mm] [mm] [mm] measure
D Z L unit of
[mm] [mm] [mm] measure
3045395160
30454001003045400130304540110030454011303045401160
3045405160
304541010030454111003045410130304541113030454111503045411160
954101095411109541013954111395411159541116
9540516
95400109540013954011095401139540116
9539516 32x1" 34 59 szt.
szt.szt.szt.szt.szt.
szt.szt.szt.szt.szt.szt.
20x½"25x½"20x¾"25x¾"32x¾"
20x½"x2020x¾"x2025x½"x2525x¾"x2532x½"x3232x¾"x32
151516161818
515159596363
525555574359
32x1" 34 78 szt.
2630263032
5255555761
D
[mm] [mm] [mm] [mm]
Z L L1 unit of
measure
Tee with female thread at branching,with wrench unit
Tee with male threadat branching
product code former
product code
product code former
product code
3045415160
304542010030454211003045420130304542113030454211603045421160
954201095421109542013954211395421159542116
151516161818
515159596363
525555576159
9541516
szt.szt.szt.szt.szt.szt.
20x½"x2020x¾"x2025x½"x2525x¾"x2532x½"x3232x¾"x32
32x1"x32 18 68 78 szt.
D
[mm] [mm] [mm] [mm]
Z L L1 unit of
measure
D
[mm] [mm] [mm] [mm]
Z L L1 unit of
measure
Tee with male thread at branching,with wrench unitproduct code former
product code
3045425160 9542516 32x1"x32 18 68 78 szt.
D
[mm] [mm] [mm] [mm]
Z L L1 unit of
measure
Threaded elements continued
www.wavin.plBORplus installation system
17
BORplus installation systemV. Product description
18
for homeBORplus installation system
V. Product description
Coupler with female thread
Coupler with female threadand wrench unit
Coupler with male thread
Coupler with male threadand wrench unit
Half-union with female thread
Half-union with male thread
D Z L L1 unit of
[mm] [mm] [mm][mm] measure
product code
product code
former
D Z L L1 unit of
[mm] [mm] [mm][mm] measure
product code
product code
former
D Z L L1 unit of
[mm] [mm] [mm][mm] measure
product code
product code
former
D Z L L1 unit of
[mm] [mm] [mm][mm] measure
product code
product code
former
D Z unit of
[mm] [mm] measure
product code
product code
former
D Z unit of
[mm] [mm] measure
product code
product code
former
3045350100304535013030453511003045351130
9535010953501395351109535113
20x½''25x½''20x¾''25x¾''
15161516
43464647
28283131
szt.szt.szt.szt.
30453621603045363190304536422030453652503045366280
95362169536319953642295365259536628
32x1''40x1¼''50x1½''
63x2''75x2½''
1821242831
6472809098
5157626873
szt.szt.szt.szt.szt.
304538216030453831903045384220304538525030453862803045386310
953821695383199538422953852595386289538631
32x1''40x1¼''50x1½''
63x2''75x2½''
90x3''
182124283136
8391
102114123127
515762687384
szt.szt.szt.szt.szt.szt.
304543010030454311303045433190304543421030454352403045436270
954301095431139543319954342195435249543627
20x½''25x¾''32x1''
40x1¼''50x1½''63x2''
243034384452
szt.szt.szt.szt.szt.szt.
304544010030454411303045443160304544419030454452103045446240
954401095441139544316954441995445219544624
20x½''25x¾''32x1''
40x1¼''50x1½''
63x2''
323948576981
szt.szt.szt.szt.szt.szt.
3045370100304537013030453711003045371130
9537010953701395371109537113
20x½''25x½''20x¾''25x¾''
15161516
57586162
43464647
szt.szt.szt.szt.
* Metal insert available in DZR & nickle plated brass
www.wavin.plBORplus installation system
19
BORplus installation systemV. Product description
Valves
Concealed valve with chromium
20 mm25 mm32 mm
95 600 1095 600 1395 600 16
pcs.pcs.pcs.
555
Steel Clamp with rubber insert
Plastic clamps
product code former
product code
D
[mm] [mm] [mm] [mm]
Z L L1 unit of
measure
31458001003145800130314580016031458001903145800220314580025031458002803145800310
95800109580013958001695800199580022958002595800289580031
2025324050637590
1414141414141515
465157708096
105128
384550637287
100121
szt.szt.szt.szt.szt.szt.szt.szt.
Plastic clamps with a wall plug
product code former
product code
D
[mm] [mm] [mm] [mm] [mm]
Z Z1 L L1 unit of
measure
314580510031458061303145805160314580519031458052203145805250
958051095805139580516958051995805229580525
202532405063
141817171923
81010101212
647592
101110
87
384453607088
szt.szt.szt.szt.szt.szt.
Support clamps
D unit of
[mm] measure
product code
product code
former
3145803100314580313031458031603145803190314580322031458032503145803280314580331031458033403145803360
9580310958031395803169580319958032295803259580328958033195803349580336
2025324050637590
110160
szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.
D L unit of[mm] [mm] measure
Ball valveproduct code
product code
former
3245515100 9551510W3245515130 9551513W3245515160 9551516W3245515190 9551519W3245515220 9551522W3245515250 9551525W
202532405063
szt.szt.szt.szt.szt.szt.
60657185
100115
D Z L unit of
[mm] [mm] [mm] measureproduct code
Straight valve
product codeformer
3245500100 9550010W3245500130 9550013W3245500160 9550016W3245500190 9550019W3245500220 9550022W3245500250 9550025W
202532405063
283039414860
szt.szt.szt.szt.szt.szt.
698089
112136162
20
for homeBORplus installation system
V. Product description
Pressure test plug (blue)
Pressure test plug (red)
product code former
product code
product code former
product code
D
[mm] [mm] [mm]
Z L unit of
measure
D
[mm] [mm] [mm]
Z L unit of
measure
31459550103145955020
31459550303145955040
95955039595504
95955019595502
½"¾"
½"¾"
3239
6291
3239
6291
szt.szt.
szt.szt.
product code former
product code
D
[mm]
unit of
measure
314581504031458157503145815860
958154095815759581586
20-4040-6375-110
szt.szt.szt.
Plugs
Pipe cutter
product code former
product code
3145935100314593513031459351603145935190314593522031459352503145935280314593531031459353403145935360
9593510959351395935169593519959352295935259593528959353195935349593536
2025324050637590
110160
szt.szt.szt.szt.szt.szt.szt.szt.szt.szt.
D
[mm]
unit of
measure
product code former
product code
3145932063314593751031459312503145931600
9592063959751095912509591600
20-6375-110
125160
szt.szt.szt.szt.
D
[mm]
unit of
measure
Heating tip
Coarse file for stabilised pipes
Welders
Electro Fusion Welding Machine
Welding Machine product code former
product code
D
[mm]
unit of
measure
3145825740314582576031458257803145825790
9582575958257695825789582579
20-6375-110125160
szt.szt.szt.szt.
product code former
product code
D
[mm]
unit of
measure
3145835800 9583580 20-110 szt.
21
BORplus installation systemNotes
www.wavin.plBORplus installation system
22
for homeBORplus installation system
Notes
23
BORplus installation systemNotes
www.wavin.plBORplus installation system
Installation system ProductdescriptionBORplus
Our goal is to provide our individual and institutional investors with top-qualitybuilding installation and heating systems. Based on many years of experience,access to cutting-edge technologies, innovative solutions, and focus oncustomer needs, we are able to o�er the following range of reliable products:
Wavin Metalplast-Buk is continuously developing and improving its products; therefore, we reserve the right to modifyor change our product specifications without prior notice. All information contained herein was prepared in good faithand was considered up-to-date and without any reservations as at the date when this specification was printed. Thiscatalogue does not constitute an o�er within the meaning of the Civil Code, only information on the product portfolioo�ered by Wavin Metalplast-Buk.
All Wavin products come with completecatalogue documentation and support ofour technical experts.
PVC soil & waste system and Wavin AS low-noise sanitary system,sanitary and heating installation systems: BORplus,Wavin QuickStream syphonic roof drainage system,Kanion gutter systems,around the house drainage,linear drainage system,individual sewer treatment system.
“WAVIN for home” sanitary and heatinginstallation system
Installation system ProductdescriptionBORplus
product