40
513 06 2903 00 01/04/2018 Installation, Start-Up and Service Instructions NOTE: Read the entire instruction manual before starting the installation. CONTENTS SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . 1-2 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12 Variable Frequency Drive (VFD) Option 2-Speed Indoor Fan Motor System . . . . . . . . . . . . . . . . . . . 2 Identifying Factory Option . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Unit Installation with 2-Speed Indoor Fan Motor Option . 2 Pre-Start Check, VFD Option . . . . . . . . . . . . . . . . . . . . . . . . 5 START-UP, VFD OPTION . . . . . . . . . . . . . . . . . . . . . . . .13-14 Compressor Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Indoor Fan Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Cooling with 2-Speed Indoor Fan Motor Option . . . . . . . 13 Operating Sequences, 2-Speed Indoor Fan Motor Option . . . . . . . . . . . . . . . . . . . 13 Cooling (FAN switch in AUTO) . . . . . . . . . . . . . . . . . . . . 13 Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Operating Fan for Test and Balance . . . . . . . . . . . . . . . . . 14 SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-25 2-Speed Indoor Fan Motor System Components . . . . . . . 15 Fan Speed Relay Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Configuration Jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Variable Frequency Drive . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Central Terminal Board Jumpers (RGS/RAS/RHS and RGH/RAH/RHH-Series Only) . . . 17 VFD Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Control and Power Wiring Diagrams . . . . . . . . . . . . . . . . 18 VFD ALARMS AND FAULTS TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . .25-27 Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 VFD Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Heat Sink Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Bypass the VFD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 APPENDIX - REMOTE VFD KEYPAD REFERENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28-40 SAFETY CONSIDERATIONS Improper installation, adjustment, alteration, service, mainte- nance, or use can cause explosion, fire, electrical shock or other conditions which may cause personal injury or property damage. Consult a qualified installer, service agency, or your distributor or branch for information or assistance. The qualified installer or agency must use factory-authorized kits or accessories when modifying this product. Refer to the individual instructions pack- aged with the kits or accessories when installing. Follow all safety codes. Wear safety glasses and work gloves. Use quenching cloths for brazing operations and have a fire ex- tinguisher available. Read these instructions thoroughly and fol- low all warnings or cautions attached to the unit. Consult local building codes and appropriate national electrical codes (in USA, ANSI/NFPA70, National Electrical Code (NEC); in Cana- da, CSA C22.1) for special requirements. It is important to recognize safety information. This is the safety-alert symbol . When you see this symbol on the unit and in instructions or manuals, be alert to the potential for per- sonal injury. Understand the signal words DANGER, WARNING, CAUTION, and NOTE. These words are used with the safety- alert symbol. DANGER identifies the most serious hazards which will result in severe personal injury or death. WARNING signifies hazards which could result in personal injury or death. CAUTION is used to identify unsafe practices, which may result in minor personal injury or product and property damage. NOTE is used to highlight suggestions which will result in enhanced installation, reliability, or operation. This document provides supplemental installation, setup and troubleshooting information for the Variable Frequency Drive (VFD) factory-installed option. It is to be used with the base unit Installation Instructions for RGS/RAS, RHS, RGH/RAH, RHH and FAS/FHS cooling units, sizes 072-336. Units equipped with the VFD are identified by an indicator in the unit's model number (see the unit's nameplate). Use Table 1 to identify whether or not a given unit is equipped with the factory-installed VFD option. CAUTION CONFIGURATION OVERRIDE HAZARD DO NOT USE ABB OR CARRIER START-UP ASSIS- TANT ON THIS VFD APPLICATION! Use of start-up assistant will override the factory VFD configurations! WARNING Electrical shock can cause personal injury and death. Shut off all power to this equipment during installation. There may be more than one disconnect switch. Tag all discon- nect locations to alert others not to restore power until work is completed. Variable Frequency Drive (VFD) Factory-Installed Option 2-Speed Motor Control

Installation, Start-Up and Service InstructionsRGH/RAH/RGS/RAS ROOFTOP — Refer to the base unit installation instructions for standard required operating and service clearances

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Page 1: Installation, Start-Up and Service InstructionsRGH/RAH/RGS/RAS ROOFTOP — Refer to the base unit installation instructions for standard required operating and service clearances

513 06 2903 00 01/04/2018

Installation, Start-Up and Service Instructions

NOTE: Read the entire instruction manual before starting theinstallation.

CONTENTS

SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . .1-2GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-12

Variable Frequency Drive (VFD) Option 2-Speed Indoor Fan Motor System . . . . . . . . . . . . . . . . . . . 2Identifying Factory Option . . . . . . . . . . . . . . . . . . . . . . . . . . 2Unit Installation with 2-Speed Indoor Fan Motor Option. 2Pre-Start Check, VFD Option . . . . . . . . . . . . . . . . . . . . . . . . 5

START-UP, VFD OPTION . . . . . . . . . . . . . . . . . . . . . . . .13-14Compressor Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Indoor Fan Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Cooling with 2-Speed Indoor Fan Motor Option . . . . . . . 13Operating Sequences, 2-Speed Indoor Fan Motor Option . . . . . . . . . . . . . . . . . . . 13Cooling (FAN switch in AUTO) . . . . . . . . . . . . . . . . . . . . 13Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Operating Fan for Test and Balance . . . . . . . . . . . . . . . . . 14

SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-252-Speed Indoor Fan Motor System Components . . . . . . . 15Fan Speed Relay Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Configuration Jumpers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Variable Frequency Drive . . . . . . . . . . . . . . . . . . . . . . . . . . 15Central Terminal Board Jumpers (RGS/RAS/RHS and RGH/RAH/RHH-Series Only) . . . 17VFD Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Control and Power Wiring Diagrams . . . . . . . . . . . . . . . . 18

VFD ALARMS AND FAULTS TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . .25-27

Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25VFD Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Heat Sink Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Bypass the VFD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

APPENDIX - REMOTE VFD KEYPAD REFERENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28-40

SAFETY CONSIDERATIONS

Improper installation, adjustment, alteration, service, mainte-nance, or use can cause explosion, fire, electrical shock or otherconditions which may cause personal injury or property damage.Consult a qualified installer, service agency, or your distributoror branch for information or assistance. The qualified installer oragency must use factory-authorized kits or accessories whenmodifying this product. Refer to the individual instructions pack-aged with the kits or accessories when installing.

Follow all safety codes. Wear safety glasses and work gloves.Use quenching cloths for brazing operations and have a fire ex-tinguisher available. Read these instructions thoroughly and fol-low all warnings or cautions attached to the unit. Consult localbuilding codes and appropriate national electrical codes (inUSA, ANSI/NFPA70, National Electrical Code (NEC); in Cana-da, CSA C22.1) for special requirements.

It is important to recognize safety information. This is thesafety-alert symbol . When you see this symbol on the unitand in instructions or manuals, be alert to the potential for per-sonal injury.

Understand the signal words DANGER, WARNING,CAUTION, and NOTE. These words are used with the safety-alert symbol. DANGER identifies the most serious hazardswhich will result in severe personal injury or death. WARNINGsignifies hazards which could result in personal injury or death.CAUTION is used to identify unsafe practices, which may resultin minor personal injury or product and property damage.

NOTE is used to highlight suggestions which will result inenhanced installation, reliability, or operation.

This document provides supplemental installation, setup and troubleshooting information for the Variable Frequency Drive (VFD) factory-installed option. It is to be used with the base unit Installation Instructions for RGS/RAS, RHS, RGH/RAH, RHH and FAS/FHS cooling units, sizes 072-336. Units equipped with the VFD are identified by an indicator in the unit's model number (see the unit's nameplate). Use Table 1 to identify whether or not a given unit is equipped with the factory-installed VFD option.

CAUTIONCONFIGURATION OVERRIDE HAZARD DO NOT USE ABB OR CARRIER START-UP ASSIS-TANT ON THIS VFD APPLICATION! Use of start-upassistant will override the factory VFD configurations!

WARNINGElectrical shock can cause personal injury and death. Shutoff all power to this equipment during installation. Theremay be more than one disconnect switch. Tag all discon-nect locations to alert others not to restore power until workis completed.

Variable Frequency Drive (VFD)Factory-Installed Option2-Speed Motor Control

Page 2: Installation, Start-Up and Service InstructionsRGH/RAH/RGS/RAS ROOFTOP — Refer to the base unit installation instructions for standard required operating and service clearances

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GENERAL

Variable Frequency Drive (VFD) Option 2-SpeedIndoor Fan Motor System — The 2-Speed Indoor Fansystem utilizes a Fan Speed control board and Variable Fre-quency Drive (VFD) to automatically adjust the indoor fanmotor speed in sequence with the unit’s ventilation, coolingand heating operation. Per ASHRAE 90.1-2016 and IECC*-2015 standards, during the first stage of cooling operation theVFD option will adjust the fan motor to provide 66% of thedesign airflow rate for the unit. When the call for the secondstage of cooling is required, the VFD option will allow thedesign airflow rate for the unit established (100%). During theheating mode, the VFD Option will allow total design airflowrate (100%) operation. During ventilation mode, the VFDoption will operate the fan motor at 66% of full speed.

Figures 1 and 2 show the VFDs used for the 2-Speed IndoorFan system.

Fig. 1 — ACH550 Variable Frequency Drive (VFD)

* IECC is a registered trademark of International Code Council, Inc.

Fig. 2 — ACS320 Variable Frequency Drive (VFD)

Identifying Factory Option — This supplement only ap-plies to units that meet the criteria detailed in Table 1. If the unitdoes not meet that criteria, discard this document.NOTE: See Fig. 3 and 4 for examples of typical ModelNumber Nomenclature.

Table 1 — Model Size/VFD Option Indicator

Unit Installation with 2-Speed Indoor Fan MotorOption

RGH/RAH/RGS/RAS ROOFTOP — Refer to the baseunit installation instructions for standard required operatingand service clearances.

FAS/FHS WITHOUT REMOTE VFD KEYPAD — Ad-ditional service clearance is required on the rear for FAS/FHS fan coil unit equipped with the 2-Speed Indoor FanMotor option. Increase the recommended rear panel clear-ance to 30 inches.

FAS/FHS WITH REMOTE VFD KEYPAD — Refer tothe base unit installation instructions for standard required op-erating and service clearances. Install the accessory remoteVFD keypad before positioning the FAS/FHS unit in its finaloperating location.NOTE: The remote VFD keypad is a field-installed option.It is not included as part of the factory-installed VFDoption.

CAUTIONFailure to follow this caution may result in personal injury.Sheet metal parts may have sharp edges or burrs. Use careand wear appropriate protective clothing, safety glasses,and gloves when handling parts and servicing rooftopunits.

MODEL/SIZESPOSITION IN

MODEL NUMBER

VFD FIOP INDICATOR

RGS/RAS072-336 14 TRHS072-243 14 T

RGH/RAH072-303 14 TRHH072-120 14 TFAS072-300 11 TFHS072-240 11 T

Page 3: Installation, Start-Up and Service InstructionsRGH/RAH/RGS/RAS ROOFTOP — Refer to the base unit installation instructions for standard required operating and service clearances

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Fig. 3 — Model Number Nomenclature Example - Rooftop Units

Fig. 4 — Model Number Nomenclature Example - Fan Coil Units

Table 2 — RGS Min CFM Per Fan Motor Type

MODEL SERIES R G S 0 9 1 H D A A 0 A A APosition Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14R = Rooftop

A = Air Conditioning (Cooling Only)

H = Heat Pump

G = Gas/Electric Type

Efficiency

Nominal Cooling Capacity

Voltage

Heating Capacity (See spec sheet for actual capacity)

Motor Option

Outdoor Air Options / Control (See spec sheet for details)

Factory Installed Options

Condenser / Evaporator Coil Configuration

A = One speed blower, T = Two speed blower Fan Options

MODEL SERIES F A S 0 9 1 M A A A 0 A 0 APosition Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14F = R−410A Fan Coil Unit

Type

Efficiency

Nominal Tonnage

Voltage

Fan Motor Options

Indoor Coil

Refrigerant System

Fan Speed Controller

Painted Cabinet Options

Future Use

0 = One speed blower, 2 = Two speed blower

Standard

IMPORTANT: Do NOT change units equipped withthe VFD option to operate at less than the preset 66%minimum Hz setting (40 Hz). For example do notchange a unit equipped with a standard static motor tooperate at less than 40 Hz (which is 66% of its 60 Hzrating).Tables 2-9 list the minimum recommended CFM perfan motor type (single speed or 2-speed) for the unitscovered in this document.

MODEL-SIZESINGLE

SPEED FAN MOTOR

2-SPEED FAN MOTOR (AT

HIGH SPEED)

2-SPEED FAN MOTOR (AT

LOW SPEED)RGS072 1800 1800 1188RGS090 2250 2250 1485RGS102 2550 2873 1896RGS120 3000 3380 2231RGS150 3600 4225 2789RGS180 4500 5625 3713RGS210 5250 5250 3465RGS240 6000 6000 3960RGS300 7500 8450 5577RGS336 8250 9450 6237

Page 4: Installation, Start-Up and Service InstructionsRGH/RAH/RGS/RAS ROOFTOP — Refer to the base unit installation instructions for standard required operating and service clearances

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Table 3 — RAS Min CFM Per Fan Motor Type

Table 4 — RHS Min CFM Per Fan Motor Type

Table 5 — RGH Min CFM Per Fan Motor Type

Table 6 — RAH Min CFM Per Fan Motor Type

Table 7 — RHH Min CFM Per Fan Motor Type

Table 8 — FAS Min CFM Per Fan Motor Type

Table 9 — FHS Min CFM Per Fan Motor Type

MODEL-SIZESINGLE

SPEED FAN MOTOR

2-SPEED FAN MOTOR (AT

HIGH SPEED)

2-SPEED FAN MOTOR (AT

LOW SPEED)RAS072 1800 1800 1188RAS090 2250 2250 1485RAS102 2550 2873 1896RAS120 3000 3380 2231RAS150 3600 4225 2789RAS180 4500 5625 3713RAS210 5250 5250 3465RAS240 6000 6000 3960RAS300 7500 8450 5577RAS336 8250 9450 6237

MODEL-SIZESINGLE

SPEED FAN MOTOR

2-SPEED FAN MOTOR (AT

HIGH SPEED)

2-SPEED FAN MOTOR (AT

LOW SPEED)RHS072 1800 1800 1188RHS090 2250 2535 1673RHS102 2550 2873 1896RHS120 3000 3000 1980RHS150 3750 4225 2789

RHS181/183 4500 5070 3346RHS240/243 6000 6760 4462

MODEL-SIZESINGLE

SPEED FAN MOTOR

2-SPEED FAN MOTOR (AT

HIGH SPEED)

2-SPEED FAN MOTOR (AT

LOW SPEED)RGH072 1800 1800 1300RGH090 2250 2535 1673RGH102 2550 2550 1683RGH110 3000 3380 2231RGH120 3000 3380 2231RGH150 3750 4225 2789

RGH181/183 4500 5070 3346RGH210/213 5250 5915 3904RGH240/243 6000 7500 4950RGH300/303 7500 8450 5577

MODEL-SIZESINGLE

SPEED FAN MOTOR

2-SPEED FAN MOTOR (AT

HIGH SPEED)

2-SPEED FAN MOTOR (AT

LOW SPEED)RAH072 1800 1800 1300RAH090 2250 2535 1673RAH102 2550 2550 1683RAH120 3000 3380 2231RAH150 3750 4225 2789

RAH181/183 4500 5070 3346RAH210/213 5250 5915 3904RAH240/243 6000 7500 4950RAH300/303 7500 8450 5577

MODEL-SIZESINGLE

SPEED FAN MOTOR

2-SPEED FAN MOTOR (AT

HIGH SPEED)

2-SPEED FAN MOTOR (AT

LOW SPEED)RHH072 1800 1800 1188RHH090 2250 2250 1485RHH102 2550 2873 1896RHH120 3000 3380 2231

MODEL-SIZESINGLE

SPEED FAN MOTOR

2-SPEED FAN MOTOR (AT

HIGH SPEED)

2-SPEED FAN MOTOR (AT

LOW SPEED)FAS072 1800 2030 1338FAS090 2250 2535 1673FAS120 3000 3380 2231FAS150 3750 4225 2789FAS180 4500 4500 2970FAS240 6000 6000 3960FAS300 7500 8450 5577

MODEL-SIZESINGLE

SPEED FAN MOTOR

2-SPEED FAN MOTOR (AT

HIGH SPEED)

2-SPEED FAN MOTOR (AT

LOW SPEED)FHS072 1800 2030 1338FHS090 2250 2535 1673FHS120 3000 3380 2231FHS180 4500 4500 2970FHS240 6000 6000 3960

Page 5: Installation, Start-Up and Service InstructionsRGH/RAH/RGS/RAS ROOFTOP — Refer to the base unit installation instructions for standard required operating and service clearances

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Pre-Start Check, VFD Option1. Remove the access panel to reach the VFD.

• RGS/RAS, RHS/RHH, and RGH/RAH Series: Blower compartment panel

• FAS/FHS: Rear access panelNOTE: See Fig. 5-18 for VFD location in the units coveredby this document.2. Read all safety, caution and warning labels.3. Inspect wiring at the VFD for loose or disconnected wires

at the terminal strip and for wires in contact with sharpedges and moving parts (pulley, belt).

Fig. 5 — ACS320 VFD Location for the following units: RGS072, RAS072, RHS072 (208/230V and 460V units only)

VARIABLEFREQUENCY DRIVE (VFD)

Page 6: Installation, Start-Up and Service InstructionsRGH/RAH/RGS/RAS ROOFTOP — Refer to the base unit installation instructions for standard required operating and service clearances

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Fig. 6 — ACH550 VFD Location for the following units: RGS072, RAS072 (575V units only)

Fig. 7 — ACS320 VFD Location for the following units: RGS090, RAS090 (208/230V and 460V units only)

VARIABLEFREQUENCYDRIVE (VFD)

VARIABLEFREQUENCYDRIVE (VFD)

Page 7: Installation, Start-Up and Service InstructionsRGH/RAH/RGS/RAS ROOFTOP — Refer to the base unit installation instructions for standard required operating and service clearances

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Fig. 8 — ACH550 VFD Location for the following units: RGS090, RAS090 (575V units only)

Fig. 9 — ACH550 VFD Location for the following units: RGH072, RAH072 and RHH072

VARIABLEFREQUENCYDRIVE (VFD)

VARIABLEFREQUENCYDRIVE (VFD)

Page 8: Installation, Start-Up and Service InstructionsRGH/RAH/RGS/RAS ROOFTOP — Refer to the base unit installation instructions for standard required operating and service clearances

8

Fig. 10 — ACS320 VFD Location for the following units: RGS102-150, RAS102-150 and RHS102-120(208/230V and 460V units only)

Fig. 11 — ACH550 VFD Location for the following units: RGS102-150, RAS102-150 and RHS102-120 (575V units only)

VARIABLEFREQUENCYDRIVE (VFD)

VARIABLEFREQUENCYDRIVE (VFD)

Page 9: Installation, Start-Up and Service InstructionsRGH/RAH/RGS/RAS ROOFTOP — Refer to the base unit installation instructions for standard required operating and service clearances

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Fig. 12 — ACH550 VFD Location for the following units: RGH090-102, RAH090-102 and RHH090-102

Fig. 13 — ACS320 VFD Location for the following units: RGS180, RAS180, RHS150 and RHH120 (208/230V and 460V units only)

VARIABLEFREQUENCYDRIVE (VFD)

VARIABLEFREQUENCY DRIVE (VFD)

Page 10: Installation, Start-Up and Service InstructionsRGH/RAH/RGS/RAS ROOFTOP — Refer to the base unit installation instructions for standard required operating and service clearances

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Fig. 14 — ACS320 VFD Location for the following units: RGS210-336, RAS210-336 and RHS181-243(208/230V and 460V units only)

Fig. 15 — ACH550 VFD Location for the following units: RGS210-336 RAS210-336 and RHS181-243 (575V units only), RGH181-303 and RAH181-303

VARIABLEFREQUENCY DRIVE (VFD)

VARIABLEFREQUENCY DRIVE (VFD)

Page 11: Installation, Start-Up and Service InstructionsRGH/RAH/RGS/RAS ROOFTOP — Refer to the base unit installation instructions for standard required operating and service clearances

11

Fig. 16 — ACH550 VFD Location for the following units: FAS/FHS072-120

VARIABLEFREQUENCYDRIVE (VFD)

Page 12: Installation, Start-Up and Service InstructionsRGH/RAH/RGS/RAS ROOFTOP — Refer to the base unit installation instructions for standard required operating and service clearances

12

Fig. 17 — ACH550 VFD Location for the following units: FAS150-240 and FHS180-240

Fig. 18 — ACH550 VFD Location for the following units: FAS300

VARIABLEFREQUENCYDRIVE (VFD)

VARIABLEFREQUENCYDRIVE (VFD)

Page 13: Installation, Start-Up and Service InstructionsRGH/RAH/RGS/RAS ROOFTOP — Refer to the base unit installation instructions for standard required operating and service clearances

13

START-UP, VFD OPTION

Compressor Rotation — Units equipped with a VFD onthe indoor fan motor cannot use rotation direction of the indoorfan motor and fan to visually confirm a correct phase connec-tion to the unit and compressors. Pressure gages MUST BEUSED during cooling system start-up to confirm correct com-pressor rotation and operation.

Indoor Fan Motor — Raise the cooling set point at thespace thermostat to higher than space temperature. Switch thethermostat’s FAN switch to CONT (Continuous) position. Fanmotor will start, run at reduced speed.

Check for fan rotation direction. To reverse the fan rotation,disconnect all power to unit and then switch two motor powerleads between the VFD and the motor. Restore unit power andrecheck fan rotation direction.

Check fan motor speed. Motor shaft should be rotating at1150 to 1180 RPM (19.2 to 19.7 r/s).

Switch the thermostat’s FAN switch to AUTO position. Fanmotor will stop.

Cooling with 2-Speed Indoor Fan Motor Option

FIRST STAGE (Y1) — Set the thermostat FAN switch toAUTO and the SYSTEM switch to COOL. Slowly lower thecooling set point until first stage compressor starts. Indoor fanmotor also starts, runs at reduced speed.

SECOND STAGE (Y2) — Lower the cooling set point untilsecond stage compressor starts. Indoor fan motor will switch tohigh speed.

Check fan motor speed. Motor shaft should be rotating at1725 to 1760 RPM (28.8 to 29.3 r/s).

Confirm compressors are running at correct rotation bychecking suction and discharge pressures. To reverse the com-pressor rotation, disconnect unit power and switch two of theunit’s main power leads. Restore unit power and recheck com-pressor operation.

Reset thermostat cooling set point to a position above spacetemperature. Both compressors will shut off. Indoor fan motorwill stop immediately.

FAS/FHS, RAS/RHS/RAH/RHH-SERIES UNITS — In-door fan motor will stop immediately.

RGS/RGH-SERIES UNITS — Indoor fan operation willcontinue for 45-seconds, then stop.

Operating Sequences, 2-Speed Indoor Fan MotorOption

VENTILATION (FAN ONLY) — Ventilation mode occurswhen the indoor fan runs without accompanying cooling orheating system operation. The thermostat’s FAN selectionswitch will be in CONT (Continuous) position; no demand forcooling or heating will be present.

RGS/RGH-SERIES UNITS — The thermostat’s G terminalis energized with 24-v. This signal is conveyed to the RGS/RGH-Series unit’s Central Terminal Board (CTB) at the fieldconnection TSTAT terminal strip at terminal G. The 24-v signalfollows an internal trace path through jumper JMP6 to connec-tor CONTL BOARD pin 1. A harness wire connects pin 1 toIGC board terminal G. The IGC energizes its fan relay, energiz-ing IGC terminal IFO. This 24-v signal follows a harness con-ductor back to the CTB’s CONTL BOARD connector at pin 6and pin 7. Pin 7 is connected to the Fan Speed Board at connec-tor J1 pin 4. Relay K3 is energized. A 24-VDC signal is passedto the VFD terminal 14. The VFD starts the indoor fan motorand runs it at 40 Hz for reduced/low speed operation.

RAS/RAH-SERIES UNITS — The thermostat’s G termi-nal is energized with 24-v. This signal is conveyed to the

RAS/RAH Series unit’s Control Terminal Board (CTB) atthe field connection TSTAT terminal strip at terminal G. The24-v signal follows an internal trace path through jumperJMP6 to connector CONTL BOARD pin 1. A harness wireconnects pin 1 to the Fan Speed Board at connector J1 pin 4.Relay K3 is energized. A 24-VDC signal is passed to theVFD terminal 14. The VFD starts the indoor fan motor andruns it at 40 Hz for reduced/low speed operation.

RHS/RHH-SERIES — The thermostat’s G terminal is ener-gized with 24-v. This signal is conveyed to the RHS/RHH-Se-ries unit’s Control Terminal Board (CTB) at the field connec-tion TSTAT terminal strip at terminal G. The 24-v signal followsan internal trace path to connector REHEAT/DEFROST pin 1.A harness wire connects pin 1 to DFB board terminal P2-3. TheDFB energizes its fan relay, energizing DFB terminal P3-8.This 24-v signal follows a harness conductor back to the CTB’sREHEAT/DEFROST pin 2. An internal trace path connects pin2 to CONTL BOARD connector at pin 1. Pin 1 is connected tothe Fan Speed Board at connector J1 pin 4. Relay K3 is ener-gized. A 24-VDC signal is passed to the VFD terminal 14. TheVFD starts the indoor fan motor and runs it at 40 Hz for re-duced/low speed operation.

Cooling (FAN switch in AUTO)

FIRST STAGE (Y1) — When the thermostat initiates a callfor First Stage Cooling by closing its Y1 contacts, the thermo-stat also energizes its G terminal. Follow the sequence underVentilation above. Fan Speed Relay board relay K3 is ener-gized, causing the VFD to start the indoor fan motor and run at40 Hz for reduced fan speed operation.

When space temperature drops to satisfy the thermostat Y1demand, contact Y1 opens de-energizing terminal G. Relay K3is de-energized. The relay board output at J2-2 to the VFD isremoved and indoor fan motor ramps down to stop.

SECOND STAGE (Y2) — If space temperature continuesto rise, thermostat Y2 demand will be initiated. Contact Y2 willclose, sending a 24-v signal to CTB’s TSTAT terminal strip atY2. An internal path passes this signal to connector DDC/TSTAT pin 6. A harness wire carries this signal to Fan SpeedRelay board pin J1-3. Relay K2 is energized. The relay board’soutput to VFD at pin J2-2 is de-energized and the output at J2-3is energized, causing the VFD to shift its output to the indoorfan motor to 60 Hz. The indoor fan motor ramps up to full/highspeed operation.

When the space temperature drops to satisfy thermostat Y2demand, contact Y2 opens de-energizing terminal Y2. RelayK2 is de-energized, removing the VFD input at terminal 15.Fan Speed Board output at pin J2-2 is restored to the VFD atterminal 14; VFD shifts back to 40 Hz output to the indoor fanmotor and motor shifts back to reduced speed operation.

Heating — When the thermostat initiates a call for FirstStage Heating by closing its W1 contacts, a 24-v signal is con-veyed to the CTB’s TSTAT terminal strip at W1. An internalpath passes this signal to connector DDC/TSTAT pin 5. A har-ness wire carries this signal to Fan Speed Relay board pin J1-2.Relay K1 is energized. The relay board’s output to VFD at pinJ2-3 is energized, providing a 24-VDC signal to VFD terminal15. The VFD starts the indoor fan motor, runs at 60 Hz for full/high speed operation.

When space temperature rises to satisfy the thermostat W1demand, contact W1 opens de-energizing terminal W1. RelayK1 is de-energized. The relay board output at J2-3 to the VFDis removed.

FAS/FHS, RAS/RHS/RHH-SERIES — Indoor fan motorramps down to stop.

Page 14: Installation, Start-Up and Service InstructionsRGH/RAH/RGS/RAS ROOFTOP — Refer to the base unit installation instructions for standard required operating and service clearances

14

RGS/RGH-SERIES — The IGC’s fan-off delay sequencewill energize relay K3 for 45-seconds, causing the VFD to oper-ate the indoor fan motor at 40 Hz (low speed) for 45-seconds,then indoor fan motor will ramp down to stop.

Operating Fan for Test and Balance — During theTest and Balance procedure, it is necessary to operate the sup-ply fan in High Speed without concurrent operation of theCooling or Heating systems. Use the following procedure toforce the fan speed to High.

UNITS WITHOUT ACCESSORY KEYPAD

1. Set the space thermostat to SYSTEM OFF and FAN inAUTO.

2. Disconnect unit power. Lock-out/tag out.3. Open the fan access panel and locate the VFD (see

Fig. 5-18 for your specific unit).4. Locate and connect the WHT and YEL wires extending

from the VFD. The two wires are bundled together usingthe label shown in Fig. 19.

Fig. 19 — High Speed Test Label5. Locate pressure ports or pitot tubes in the return duct and

supply duct to measure external static pressure. SeeFig. 20 for typical locations.

6. Restore unit power.7. Set the space thermostat to FAN CONT.8. Check the motor speed with stroboscope or similar tool.

Motor shaft speed must be in 1725 to 1760 RPM (28.8 to29.3 r/s) range for High Speed.

9. Replace the fan access panel.10. Perform test and balance procedure.11. Adjust the supply fan speed according to base unit in-

structions to deliver the project selection CFM value. En-sure the selection CFM value is not lower that the “MinCFM Per Fan Motor Type” for this unit-size as found inTables 2-9 on pages 3 and 4.

To restore the unit to ready-to-start condition, disconnect theunit power and lock-out/tag-out, set the space thermostat toFAN AUTO, remove the test pressure ports from the externalduct locations, and disconnect the WHT and YEL wires. Re-place the supply fan access panel. Restore unit power.

UNIT WITH ACCESSORY VFD KEYPAD

1. Set the space thermostat to SYSTEM OFF and FAN inAUTO.

2. Disconnect unit power. Lock-out/tag-out.3. Open the fan access panel (see Fig. 5-18 for your specific

unit).4. Locate pressure ports or pitot tubes in the return duct and

supply duct to measure external static pressure. SeeFig. 20 for typical locations.

5. Restore unit power.6. Set the space thermostat to FAN CONT.7. At the VFD keypad, tap the HAND key and then tap the

UP arrow button to increase the motor speed until 60.0 isdisplayed on the display screen.

8. Check the motor speed with stroboscope or similar tool.Motor shaft speed must be in 1725 to 1760 RPM (28.8 to29.3 r/s) range for High Speed.

9. Replace the fan access panel.10. Perform Test and Balance procedure.11. Adjust the supply fan speed according to base unit in-

structions to deliver the project selection CFM value. En-sure the selection CFM value is not lower that the “MinCFM Per Fan Motor Type” for this unit-size as found inTables 2-9 on pages 3 and 4.

To restore the unit to ready-to-start condition, tap theDOWN arrow button to reduce motor speed until the 40.0 isdisplayed on the display screen and then tap the AUTO key.Disconnect the unit power and lock-out/tag-out, set the spacethermostat to FAN AUTO. Remove the test pressure portsfrom the external duct locations. Restore unit power.

Fig. 20 — Measuring External Static Pressure — Distance Below Unit Base

***IMPORTANT***CONNECT WHITE & YELLOW WIRESFOR HIGH SPEED BLOWER TEST

DISCONNECT FOR NORMAL OPERATION48TM504557

SUPPLYAIR

RETURNAIR

A

B

MODEL

AHRI PRESSURE LOCATIONS

SIZES

IN. IN. MM MM

SupplyAir

ReturnAir

SupplyAir

ReturnAir

[A] [B] [A] [B]

RGH/RAH

072-102 43.5 12 1100 310

150 64.5 14 1640 350

181-303 83 19 2110 490

RGS/RAS

072 32 10 830 260

090-150 43.5 12 1100 310

180 64.5 14 1640 350

181-336 83 19 2110 490

RHH072---102 43.5 12 1100 310

120 44.5 13 1130 330

RHS

072 32 10 830 260

090---120 43.5 12 1100 310

150 44.5 14 1130 350

181-243 83 19 2110 490

Page 15: Installation, Start-Up and Service InstructionsRGH/RAH/RGS/RAS ROOFTOP — Refer to the base unit installation instructions for standard required operating and service clearances

15

SERVICE

Figures 5-18 show the location of the VFD option in thevarious units covered by this document.

2-Speed Indoor Fan Motor System Components —The 2-Speed Indoor Fan Motor System factory option is com-prised of three major components and related connecting har-nesses:1. Fan Speed Relay Board

2. Variable Frequency Drive3. Indoor Fan Motor, designed for use with VFD

Fan Speed Relay Board — This board (P/NHK50ZA002) is designated as the VFD Fan Board on the unitwiring diagram labels. It is a small (3.0 x 3.12 in., 76 x 79 mm)printed circuit board with four SPDT control relays. SeeFig. 21. There is no software on this board. The relay board islocated in the unit’s main control box; refer to unit label dia-gram for Component Location view.

Fig. 21 — VFD Fan BoardThe board is arranged in two separate circuits with individu-

al pin connectors. Connector J1 is connected to the 24-vac in-put signal circuit with the four relay coils. Connector J2 is con-nected to the 24-VDC output circuit that connects to the VFD’sterminal strip. See Fig. 23 (on page 16) for a simplified connec-tion schematic for Fan Speed Relay board and the VFD.

In this VFD application, there are three inputs to the relayboard, originating from the space thermostat’s G, Y2 and W1terminals. An input from terminal G (for continuous fan opera-tion for ventilation or from a Y1 call) will result in the VFDstarting the indoor fan motor and running the motor at LOWspeed. An input from either Y2 or W1 will result in the VFDrunning the indoor fan motor at HIGH speed. See Table 10 for

relay operation for each unit mode. Relay K4 is not used in this2-speed application.

Table 10 — Two-Speed Configuration Logic (Thermostat Control)

Configuration Jumpers — The relay board has two con-figuration jumpers, marked JW1 and JW2. For this 2-speedmotor application, both jumpers must be cut and open (seeFig. 22). Factory-installed boards will have these jumpers cut.Service replacement boards have these jumpers intact; servicermust cut both jumpers when installing a new service board.Failure to cut these jumpers will cause continuous fan motoroperation.

Fig. 22 — Jumpers JW1 and JW2 Cut for Two-Speed Fan Board Configuration

Variable Frequency Drive — The VFD is used to switchthe indoor fan motor speed between full/high speed (60 Hz mo-tor operation) and reduced/low speed (40 Hz motor operation)as required by ASHRAE 90.1-2016 and IECC-2015 require-ments for two-stage HVAC units. The VFD is factory-config-ured to match the current and power requirements for each mo-tor selection and all wiring connections are completed by thefactory; no field adjustments or connections are necessary.

While the basic VFD retains all of its standard capabilities,the VFD 2-speed application uses only a limited portion ofthese features to provide two discrete output speeds to the mo-tor. Consequently the VFD is not equipped with a keypad. Akeypad is available as an accessory (P/N CRDISKIT001A00)for field-installation or expanded service access to VFD param-eter and troubleshooting tables. Refer to Appendix for expand-ed discussion on VFD parameters and factory settings.

The 2-Speed Indoor Fan control circuit inputs to theVFD are 24-VDC signals. • For ACS320 VFDs the voltage is sourced from the VFD

at its terminal 9 (+24 V). 2-Speed Indoor Fan Motorspeed inputs are received at terminals 13 (DI-2) for lowspeed (40 Hz) motor operation and 14 (DI-3) for high

CAUTIONEQUIPMENT DAMAGE HAZARDFailure to follow this caution will result in equipment dam-age.Do NOT exceed the recommended minimum Hz or CFMsettings. Operating these units at a Hz setting below 40 Hzor at a CFM below the minimums listed in Tables 2-9(pages 3 and 4) will result in damage to the unit.

INPUT

RELAY COIL STATUS CONTROLLING

OUTPUTFAN MOTOR

SPEEDK1 K2 K3G Off Off On K3 Low (40 Hz)Y1 Off Off On K3 Low (40 Hz)Y2 Off On On K2 High (60 Hz)W1 On On On K1 High (60 Hz)

CAUTION

CONFIGURATION OVERRIDE HAZARDDO NOT USE ABB OR CARRIER START-UP ASSIS-TANT ON THIS VFD APPLICATION! Use of start-upassistant will override the factory VFD configurations!

Cut Jumper JW2- as shown

Cut Jumper JW1- as shown

Page 16: Installation, Start-Up and Service InstructionsRGH/RAH/RGS/RAS ROOFTOP — Refer to the base unit installation instructions for standard required operating and service clearances

16

speed (60 Hz) motor operation. See Table 11 and Fig. 24(on page 17).

• For ACH550 VFDs the voltage is sourced from the VFD atits terminal 10 (+24 V). 2-Speed Indoor Fan Motor speedinputs are received at terminals 14 (DI-2) for low speed (40Hz) motor operation and 13 (DI-3) for high speed (60 Hz)motor operation. See Table 12 and Fig. 25 (on page 17).When neither input is present, the VFD will shut the fan

motor off. There is no separate indoor fan contactor required inthis application.

The VFD used in the 2-Speed Indoor Fan Motor system hassoft start capabilities to slowly ramp up the speeds, eliminatingany high inrush of air volume during speed changes. It also hasinternal over current protection for the fan motor.

INDOOR FAN MOTOR — The indoor fan motors usedwith the VFD are specially manufactured for use with VFDpower circuits. The motor winding insulation is specially for-mulated to resist breakdown due to voltage stress issues. Themotor shaft includes grounding rings to prevent damage tobearings caused by grounding currents. Replace these motorswith Factory Authorized Parts available from ICP.

Fig. 23 — Connection Schematic - Fan Speed Relay Board and VFD

N/A 1J2

24vdc6J2

2

3

Lo Spd

Hi Spd

K1 K2

K2

K3 K4 JMP2

K3

K1

K1

K2

K3

K4

W1

C

Y2

HUMID

G

2

1J1

3

4

5

4 & 5

JMP1

COM

ACS320 VFD TERMINAL

YEL

WHT

109 11 12 13 14 15

N/A 1J2

24vdc6J2

2

3

Lo Spd

Hi Spd

K1 K2

K2

K3 K4 JMP2

K3

K1

K1

K2

K3

K4

W1

C

Y2

HUMID

G

2

1J1

3

4

5

4 & 5

JMP1

COM

ACH550 VFD TERMINAL

YEL

WHT

1110 12 13 14 15 16

Page 17: Installation, Start-Up and Service InstructionsRGH/RAH/RGS/RAS ROOFTOP — Refer to the base unit installation instructions for standard required operating and service clearances

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Table 11 — ACS320 VFD Terminal Designations

Fig. 24 — ACS320 VFD Wiring

Table 12 — ACH550 VFD Terminal Designations

Fig. 25 — ACS550 VFD Wiring

Central Terminal Board Jumpers (RGS/RAS/RHSand RGH/RAH/RHH-Series Only) — The CentralTerminal Board (CTB) is a large printed circuit board that is lo-cated in the unit control box. This printed circuit board containsmultiple termination strips and connectors to simplify factorycontrol box wiring and field control connections. Terminals areclearly marked on the board surface. See Fig. 26.

The CTB contains no software and no logic. But it does in-clude seven configuration jumpers that are cut to configure the

board to read external optional and accessory controls, includ-ing that the unit is a heat pump. Table 13 lists the control func-tions of the jumpers.

Table 13 — CTB Jumpers

Jumpers JMP5, JMP6 and JMP7 are located in notchesacross the top of the CTB (see Fig. 26). These jumpers are in-tact on units with gas heat or electric heat. These jumpers arefactory cut on all heat pump units and on units with the hot gasre-heat option.

Factory-installed boards will have these jumpers factory-cutwhere required. Service replacement boards have these jump-ers intact; servicer must cut these jumpers as indicated inTable 14 when installing a replacement board.

Table 14 — Jumper Configuration

* Unit without hot gas re-heat option.

Fig. 26 — Central Terminal Board (CTB)

TERMINAL FUNCTIONU1V1W1

Three-Phase main circuit input power supply

U2V2W2

Three-Phase AC output to motor, 0V to maxi-mum input voltage level

10 (GND)11 (COMMON) Factory-supplied jumper

9 (24 VDC)11 (DI-1) Run (factory-supplied jumper)

9 (24 VDC)15 (DI-4)

Start Enable 1 (factory-supplied jumper). When opened, the drive goes to emergency stop

13 (DI-2)14 (DI-3)

Factory wired for 24 Vdc input from Fan Speed Board

TERMINAL FUNCTIONU1V1W1

Three-Phase main circuit input power supply

U2V2W2

Three-Phase AC output to motor, 0V to maxi-mum input voltage level

11 (GND)12 (COMMON) Factory-supplied jumper

10 (24 VDC)13 (DI-1) Run (factory-supplied jumper)

10 (24 VDC)16 (DI-4)

Start Enable 1 (factory-supplied jumper). When opened, the drive goes to emergency stop

14 (DI-2)15 (DI-3)

Factory wired for 24 Vdc input from Fan Speed Board

ACS320 VFD TERMINAL STRIP

GN

D

DC

OM

1

+24

V

DI-1

DI-2

DI-3

DI-4

9 10 11 12 13 14 15

PNK YEL WHT

ACH550 VFD TERMINAL STRIP

GN

D

DC

OM

1

+24

V

DI-1

DI-2

DI-3

DI-4

10 11 12 13 14 15 16

PNK YEL WHT

JUMPER CONTROL FUNCTION NOTEJMP1 Phase MonitorJMP2 Occupancy Control

JMP3 Smoke Detector Shut-down

JMP4 Remote ShutdownJMP5 Heat Pump/Reheat RHS/RHH default: CutJMP6 Heat Pump/Reheat RHS/RHH default: CutJMP7 Heat Pump/Reheat RHS/RHH default: Cut

UNIT TYPE / MODELConfiguration

JumperGas Heat

RGH, RGS*Electric HeatRAH, RAS*

Heat PumpRHS, RHH*

JMP5 Intact Intact CutJMP6 Intact Intact CutJMP7 Intact Intact Cut

Page 18: Installation, Start-Up and Service InstructionsRGH/RAH/RGS/RAS ROOFTOP — Refer to the base unit installation instructions for standard required operating and service clearances

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VFD Fuses — Table 15 details the fuse requirement for theVFD installed in RGS/RAS, RHS, RGH/RAH and RHH units.All fuses are Class CC KTK except the 40A which is Class T.Check the control wiring diagram label on the specific unit inuse for the fuse location.

Table 15 — VFD Fuse Requirements

Control and Power Wiring Diagrams — SeeFig. 27-33 for examples of typical unit wiring diagrams. Fordetails pertaining to a specific unit, see the control andpower wiring diagram labels on the unit.

UNIT SIZE VOLTAGE

FUSESTANDARD MEDIUM HIGH

072208/230 20 20 20

460 10 10 10575 10 10 10

090208/230 20 20 20

460 10 10 10575 10 10 10

102208/230 20 20 20

460 10 10 10575 10 10 10

120208/230 20 20 20

460 10 10 10575 10 10 10

150208/230 20 20 20

460 10 10 10575 10 10 10

180208/230 30 30 30

460 10 10 10575 10 10 10

181/183208/230 30 30 30

460 10 10 10575 10 10 10

210/213208/230 30 30 30

460 10 10 10575 10 10 10

240/243208/230 30 30 30

460 10 10 10575 10 10 10

300/303208/230 30 30 30

460 10 10 10575 10 10 10

336208/230 30 30 40

460 10 10 10575 10 10 10

Page 19: Installation, Start-Up and Service InstructionsRGH/RAH/RGS/RAS ROOFTOP — Refer to the base unit installation instructions for standard required operating and service clearances

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Fig. 27 — Typical Wiring Diagram - Single Package Rooftop Unit (RGS072 with ACS320 VFD shown)

Page 20: Installation, Start-Up and Service InstructionsRGH/RAH/RGS/RAS ROOFTOP — Refer to the base unit installation instructions for standard required operating and service clearances

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Fig. 28 — Typical Wiring Diagram - Single Package Rooftop Unit (RAS072 with ACS320 VFD shown)

Page 21: Installation, Start-Up and Service InstructionsRGH/RAH/RGS/RAS ROOFTOP — Refer to the base unit installation instructions for standard required operating and service clearances

21

Fig. 29 — Typical Wiring Diagram - Single Package Rooftop Unit (RGH150 with ACH550 VFD shown)

Page 22: Installation, Start-Up and Service InstructionsRGH/RAH/RGS/RAS ROOFTOP — Refer to the base unit installation instructions for standard required operating and service clearances

22

Fig. 30 — Typical Wiring Diagram - Single Package Rooftop Unit (RAH150 with ACH550 VFD shown)

Page 23: Installation, Start-Up and Service InstructionsRGH/RAH/RGS/RAS ROOFTOP — Refer to the base unit installation instructions for standard required operating and service clearances

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Fig. 31 — Typical Wiring Diagram - Single Package Rooftop Unit (RGS210-336 with ACS320 VFD shown)

Page 24: Installation, Start-Up and Service InstructionsRGH/RAH/RGS/RAS ROOFTOP — Refer to the base unit installation instructions for standard required operating and service clearances

24

Fig. 32 — Typical Wiring Diagram - Single Package Rooftop Unit (RAS210-336 with ACS320 VFD shown)

Page 25: Installation, Start-Up and Service InstructionsRGH/RAH/RGS/RAS ROOFTOP — Refer to the base unit installation instructions for standard required operating and service clearances

25

Fig. 33 — Typical Wiring Diagram - Split System Air-Handling Unit (FAS/FHS with ACH550 VFD shown)

VFD ALARMS AND FAULTSTROUBLESHOOTING

The VFD has two LEDs on its front panel that indicate VFDoperating status. These LEDs are GREEN and RED.• GREEN LED ON STEADY: Power ON to VFD• GREEN LED FLASHING: Alarm condition detected• RED LED ON (Steady or Flashing): Fault condition

detected

Alarms — Alarms are advisory in nature. These indicate aproblem has been detected by the VFD’s diagnostics but thisproblem will not require that the VFD and its motor be shutdown. Typical fault condition on the 2-Speed Indoor Fan Mo-tor application might be loose connections at the VFD terminalboard or damaged conductors between the Fan Speed Boardconnector J2 and the VFD terminal strip. See Table 24 in theAppendix section for a full list.

CLEAR THE ALARM LED — Shut off power to the VFDfor five minutes. Restore power and recheck the GREEN LED.If this LED is still flashing, connect the accessory remote dis-play keypad kit and follow the troubleshooting instructions inthe Appendix, page 36.

Faults — A fault is a significant internal situation for theVFD or its motor. If the motor was running when the fault wasdetected, it was shutdown. See Table 23 in the Appendix sec-tion for a full list of Faults, display codes and troubleshootingguides. Connect the accessory remote display keypad kit andfollow the troubleshooting instructions in the Appendix.

CLEAR THE FAULT LED — Shut off power to the VFDfor five minutes. Restore power and recheck the RED LED.

VFD Maintenance — If installed in an appropriate envi-ronment, the VFD requires very little maintenance.

Table 16 lists the routine maintenance intervals recom-mended by ICP.

Table 16 — Maintenance Intervals

MAINTENANCE INTERVAL

Heat sink temperature checkand cleaning

Every 6 to 12 months(depending on the dustiness ofthe environment)

HVAC Control panel batterychange Every ten years

Page 26: Installation, Start-Up and Service InstructionsRGH/RAH/RGS/RAS ROOFTOP — Refer to the base unit installation instructions for standard required operating and service clearances

26

Heat Sink Cleaning — The heat sink fins accumulate dustfrom the cooling air. In a normal environment check the heatsink annually, in a dusty environment check more often.

Use the following procedure to clean the heat sink onAHC550 VFDs:1. Turn off and lock out unit power.

2. Remove the drive cover (see Fig. 34).3. Press together the retaining clips on the top cover and lift

(see Fig. 35).

Fig. 34 — Remove ACH550 VFD Front Cover

Fig. 35 — Remove Top Cover on ACH550 VFD4. Blow clean compressed air (not humid) from bottom to

top while simultaneously using a vacuum cleaner at theair outlet to trap the dust.

5. Replace the cooling fan.6. Replace the drive cover.7. Restore power.

Use the following procedure to clean the heat sink onASC320 VFDs:1. Turn off and lock out unit power.

2. Insert a small straight blade screwdriver into the slot andpress in to release the top cover as shown in Fig. 36.

Fig. 36 — Remove Top Cover on ACS320 VFD3. Blow clean compressed air (not humid) from top of

ACS320 while simultaneously using a vacuum cleaner atthe base to trap the dust.

4. Replace the top cover.5. Restore power.

Bypass the VFD — The following procedures detail howto bypass (disconnect) the factory installed VFD. See Fig. 37and 38 for a simplified schematics.

To bypass the VFD on the following units – RGS/RAS072-150, RHS072-120, RGH/RAH072-150, and RHH072-102:1. Turn off and lock out unit power.2. Disconnect the connectors linking the fuse to the control

box and to the VFD.3. Disconnect the connector between the VFD and the in-

door fan motor.4. Disconnect the ground wires at the base of the VFD.5. Remove the VFD, if required.6. Connect the lead from the control box to the lead from the

indoor fan motor.7. Connect the ground wire from the indoor fan motor to the

fan deck.8. Restore power.

To bypass the VFD on the following units – RGS/RAS180-336, RHS150-243, and RGH/RAH181-303:1. Turn off and lock out unit power.2. Disconnect the connection between the control box and

the VFD.3. Disconnect the connection between the indoor fan motor

and the VFD.4. Disconnect the ground wires at the base of the VFD.5. Remove the VFD, if required.6. Attach the ground wire leading from the fan motor to the

fan deck.7. Restore power.

CaptiveScrew

3

3

2

Page 27: Installation, Start-Up and Service InstructionsRGH/RAH/RGS/RAS ROOFTOP — Refer to the base unit installation instructions for standard required operating and service clearances

27

Fig. 37 — To Bypass the VFD on RGS/RAS072-150, RHS072-120, RGH/RAH072-150, and RHH072-120 Units

Fig. 38 — To Bypass the VFD on RGS/RAS180-336, RHS150-243, and RGH/RAH210-303 Units

CONTROL BOXGROUND

FUSEINDOOR

FANMOTOR

VFD

UNIT WITH FUSE AND VFD

UNIT WITHOUT VFD

CONTROL BOXGROUND

INDOORFAN

MOTOR

FAN DECK

CONTROL BOXGROUND

INDOORFAN

MOTORVFD

CONTROL BOXGROUND

INDOORFAN

MOTOR

FAN DECK

UNIT WITH VFD

UNIT WITHOUT VFD

Page 28: Installation, Start-Up and Service InstructionsRGH/RAH/RGS/RAS ROOFTOP — Refer to the base unit installation instructions for standard required operating and service clearances

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APPENDIX - REMOTE VFD KEYPAD REFERENCENOTE: This Appendix only applies when a unit with the fac-tory-installed VFD option is equipped with the field-installedRemote VFD Keypad (Part Number: CRDISKKIT001A00).On single package rooftop units and fan coils equipped with theVFD option, the supply fan speed is controlled by a 3-phaseVFD. See Fig. 5-18 for the location of the VFD in the units cov-ered by this supplement.The VFD is powered during normal operation to prevent con-densation from forming on the boards during the off modeand is stopped by driving the speed to 0. The units use ABBVFDs. The interface wiring for the VFDs is shown in Fig. 24and 25 (on page 17). Terminal designations are shown in theTerminal Designation table (see Tables 11 and 12 on page17). Configurations are shown in the VFD Parameters tables(see Tables 17-22 on pages 29-34).

VFD Operation with Remote Keypad — The VFDkeypad is shown in Fig. 39. The function of SOFT KEYS 1and 2 change depending on what is displayed on the screen.The function of SOFT KEY 1 matches the word in the lowerleft-hand box on the display screen. The function of SOFTKEY 2 matches the word in the lower right-hand box on thedisplay screen. If the box is empty, then the SOFT KEY doesnot have a function on that specific screen. The UP andDOWN keys are used to navigate through the menus. The OFFkey is used to turn off the VFD. The AUTO key is used tochange control of the drive to automatic control. The HANDkey is used to change control of the drive to local (hand held)control. The HELP button is used to access the help screens.For the VFD to operate on the units covered by this document,the drive must be set in AUTO mode. The word “AUTO” willappear in the upper left hand corner of the VFD display. Pressthe AUTO button to set the drive in AUTO mode.

Fig. 39 — VFD Keypad

START UP WITH ASSISTANT — Initial start-up hasbeen performed at the factory. Use of the start up assistant willoverride factory VFD configurations.

START UP BY CHANGING PARAMETERS INDI-VIDUALLY — Initial start-up is performed at the factory. Tostart up the VFD with by changing individual parameters, per-form the following procedure:1. Select MENU (SOFT KEY 2). The Main menu will be

displayed.

2. Use the UP or DOWN keys to highlight PARAMETERSon the display screen and press ENTER (SOFT KEY 2).

3. Use the UP or DOWN keys to highlight the desiredparameter group and press SEL (SOFT KEY 2).

4. Use the UP or DOWN keys to highlight the desiredparameter and press EDIT (SOFT KEY 2).

5. Use the UP or DOWN keys to change the value of theparameter.

6. Press SAVE (SOFT KEY 2) to store the modified value.Press CANCEL (SOFT KEY 1) to keep the previousvalue. Any modifications that are not saved will not bechanged.

7. Choose another parameter or press EXIT (SOFT KEY 1)to return to the listing of parameter groups. Continue untilall the parameters have been configured and then pressEXIT (SOFT KEY 1) to return to the main menu.

NOTE: The current parameter value appears above thehighlight parameter. To view the default parameter value,press the UP and DOWN keys simultaneously. To restorethe default factory settings, select the application macro“HVAC Default.”

VFD Modes — The VFD has several different modes forconfiguring, operating, and diagnosing the VFD. The modesare:1. Standard Display mode — shows drive status informa-

tion and operates the drive

2. Parameters mode — edits parameter values individually3. Start-up Assistant mode — guides the start up and

configuration4. Changed Parameters mode — shows all changed

parameters5. Drive Parameter Backup mode — stores or uploads the

parameters6. Clock Set mode — sets the time and date for the drive7. I/O Settings mode — checks and edits the I/O settings

STATUSLED

SOFTKEY 1 SOFT

KEY 2

UP

DOWN

AUTO

OFFHAND

HELP(ALWAYS AVAILABLE)

(GREEN WHENNORMAL, IF FLASHING

RED, SEEDIAGNOSTICS.)

CAUTION

CONFIGURATION OVERRIDE HAZARDDO NOT USE ABB OR CARRIER START-UP ASSIS-TANT ON THIS VFD APPLICATION! Use of start-upassistant will override the factory VFD configurations!

Page 29: Installation, Start-Up and Service InstructionsRGH/RAH/RGS/RAS ROOFTOP — Refer to the base unit installation instructions for standard required operating and service clearances

29

AP

PE

ND

IX -

RE

MO

TE

VF

D K

EY

PA

D R

EF

ER

EN

CE

(co

nt)

Tab

le 1

7 —

AC

S55

0 V

FD

Par

amet

ers

— R

GS

/RA

S09

0-15

0 (5

75V

), R

HS

072-

120

(575

V),

RG

H/R

AH

090-

120

and

RH

H09

0-10

2

VF

D P

AR

T

NU

MB

ER

AB

B P

AR

T

NU

MB

ER

DE

SC

MO

TO

R

PA

RT

N

UM

BE

RV

OL

T

(990

5)

NO

M

AM

PS

(9

906)

MO

TO

R

NO

M

FR

EQ

(9

907)

NO

M

RP

M

(990

8)

NO

M

HP

(9

909)

CO

NS

T

SP

EE

D

SE

L

(120

1)

CO

NT

S

PE

ED

1

(120

2)

CO

NS

TS

PE

ED

2

(120

3)

CO

NS

TS

PE

ED

3

(120

4)

RE

LA

YO

UT

3(1

403)

MA

XA

MP

S(2

003)

MIN

FR

EQ

(200

7)

MA

XF

RE

Q(2

008)

SW

ITC

HF

RE

Q(2

606)

ST

AR

TF

CN

(210

1)

ST

OP

FC

N(2

102)

AC

CE

L/

DE

CE

L(2

201)

AC

CE

L(2

202)

DE

CE

L(2

203)

HK

30W

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CH

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HP

230

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D56

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60 H

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sec

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10.6

0 H

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Hz

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sec

30 s

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HK

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5.3

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12.9

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Hz

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Ram

pN

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sec

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HK

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6.4

0 H

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Ram

pN

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sec

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4.8

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Hz

4 kH

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Ram

pN

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sec

30 s

ec

HK

30W

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15.6

0 H

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Hz

4 kH

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uto

Ram

pN

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sec

30 s

ec

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30W

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7.4

0 H

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Hz

4 kH

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Ram

pN

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el30

sec

30 s

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HK

30W

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6.2

0 H

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Hz

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uto

Ram

pN

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el30

sec

30 s

ec

Page 30: Installation, Start-Up and Service InstructionsRGH/RAH/RGS/RAS ROOFTOP — Refer to the base unit installation instructions for standard required operating and service clearances

30

AP

PE

ND

IX -

RE

MO

TE

VF

D K

EY

PA

D R

EF

ER

EN

CE

(co

nt)

Tab

le 1

8 —

AC

S55

0 V

FD

Par

amet

ers

— R

GS

/RA

S18

0 (5

75V

), R

HS

150

(575

V),

RG

H/R

AH

150

and

RH

H12

0

VF

D P

AR

T

NU

MB

ER

AB

B P

AR

T

NU

MB

ER

DE

SC

MO

TO

R

PA

RT

N

UM

BE

RV

OL

T

(990

5)

NO

M

AM

PS

(9

906)

MO

TO

R

NO

M

FR

EQ

(9

907)

NO

M

RP

M

(990

8)

NO

M

HP

(9

909)

CO

NS

T

SP

EE

D

SE

L

(120

1)

CO

NT

S

PE

ED

1

(120

2)

CO

NS

TS

PE

ED

2

(120

3)

CO

NS

TS

PE

ED

3

(120

4)

RE

LA

YO

UT

3(1

403)

MA

XA

MP

S(2

003)

MIN

FR

EQ

(200

7)

MA

XF

RE

Q(2

008)

SW

ITC

HF

RE

Q(2

606)

ST

AR

TF

CN

(210

1)

ST

OP

FC

N(2

102)

AC

CE

L/

DE

CE

L(2

201)

AC

CE

L(2

202)

DE

CE

L(2

203)

HK

30W

A35

2A

CH

550-

UH

-012

A-2

2.4

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230

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D56

FE

653

230

7.9

60 H

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Hz

60 H

z16

FLT

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larm

9.1

0 H

z60

Hz

4 kH

zA

uto

Ram

pN

ot S

el30

sec

30 s

ec

HK

30W

A35

6A

CH

550-

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9-4

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HP

460

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4.6

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Hz

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Ram

pN

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sec

30 s

ec

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30W

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9-6

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3.9

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30 s

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10.6

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sec

30 s

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5.3

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12.9

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6.4

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Hz

4 kH

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Ram

pN

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sec

30 s

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30W

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4.8

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30 s

ec30

sec

Page 31: Installation, Start-Up and Service InstructionsRGH/RAH/RGS/RAS ROOFTOP — Refer to the base unit installation instructions for standard required operating and service clearances

31

AP

PE

ND

IX -

RE

MO

TE

VF

D K

EY

PA

D R

EF

ER

EN

CE

(co

nt)

Tab

le 1

9 —

AC

S55

0 V

FD

Par

amet

ers

— R

GS

/RA

S21

0-33

6 (5

75V

), R

HS

181-

243

(575

V)

and

RG

H/R

AH

181-

303

VF

D P

AR

T

NU

MB

ER

AB

B P

AR

T

NU

MB

ER

DE

SC

MO

TO

R

PA

RT

N

UM

BE

RV

OL

T

(990

5)

NO

M

AM

PS

(9

906)

MO

TO

R

NO

M

FR

EQ

(9

907)

NO

M

RP

M

(990

8)

NO

M

HP

(9

909)

CO

NS

T

SP

EE

D

SE

L

(120

1)

CO

NT

S

PE

ED

1

(120

2)

CO

NS

TS

PE

ED

2

(120

3)

CO

NS

TS

PE

ED

3

(120

4)

RE

LA

YO

UT

3(1

403)

MA

XA

MP

S(2

003)

MIN

FR

EQ

(200

7)

MA

XF

RE

Q(2

008)

SW

ITC

HF

RE

Q(2

606)

ST

AR

TF

CN

(210

1)

ST

OP

FC

N(2

102)

AC

CE

L/

DE

CE

L(2

201)

AC

CE

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202)

DE

CE

L(2

203)

HK

30W

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CH

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10.6

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60 H

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12.9

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Hz

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pN

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sec

30 s

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HK

30W

A35

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CH

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HP

460

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5.6

60 H

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40 H

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Hz

60 H

z16

FLT

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6.4

0 H

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Hz

4 kH

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uto

Ram

pN

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el30

sec

30 s

ec

HK

30W

A36

1A

CH

550-

UH

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1-6

3.7

HP

575

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D58

FE

577

575

4.2

60 H

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53.

7D

I 2,3

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Hz

60 H

z16

FLT

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larm

4.8

0 H

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Hz

4 kH

zA

uto

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pN

ot S

el30

sec

30 s

ec

HK

30W

A35

4A

CH

550-

UH

-024

A-2

5.0

HP

230

VH

D60

FK

657

230

14.7

60 H

z17

605.

0D

I 2,3

40 H

z60

Hz

60 H

z16

FLT

/A

larm

16.9

0 H

z60

Hz

4 kH

zA

uto

Ram

pN

ot S

el30

sec

30 s

ec

HK

30W

A35

8A

CH

550-

UH

-012

A-4

5.0

HP

460

VH

D60

FK

657

460

6.8

60 H

z17

605.

0D

I 2,3

40 H

z60

Hz

60 H

z16

FLT

/A

larm

7.8

0 H

z60

Hz

4 kH

zA

uto

Ram

pN

ot S

el30

sec

30 s

ec

HK

30W

A36

2A

CH

550-

UH

-09A

0-6

5.0

HP

575

VH

D60

FL5

7657

55.

460

Hz

1745

5.0

DI 2

,340

Hz

60 H

z60

Hz

16 F

LT/

Ala

rm6.

20

Hz

60 H

z4

kHz

Aut

oR

amp

Not

Sel

30 s

ec30

sec

HK

30W

A35

4A

CH

550-

UH

-024

A-2

7.5

HP

230

VH

D62

FK

654

230

23.5

60 H

z17

607.

5D

I 2,3

40 H

z60

Hz

60 H

z16

FLT

/A

larm

27.0

0 H

z60

Hz

4 kH

zA

uto

Ram

pN

ot S

el30

sec

30 s

ec

HK

30W

A35

8A

CH

550-

UH

-012

A-4

7.5

HP

460

VH

D62

FK

654

460

11.9

60 H

z17

607.

5D

I 2,3

40 H

z60

Hz

60 H

z16

FLT

/A

larm

13.7

0 H

z60

Hz

4 kH

zA

uto

Ram

pN

ot S

el30

sec

30 s

ec

HK

30W

A36

2A

CH

550-

UH

-09A

0-6

7.5

HP

575

VH

D62

FL5

7657

59.

060

Hz

1750

7.5

DI 2

,340

Hz

60 H

z60

Hz

16 F

LT/

Ala

rm10

.40

Hz

60 H

z4

kHz

Aut

oR

amp

Not

Sel

30 s

ec30

sec

HK

30W

A35

4A

CH

550-

UH

-024

A-2

5.0

HP

230

VH

D60

FL6

5023

016

.760

Hz

1740

5.0

DI 2

,340

Hz

60 H

z60

Hz

16 F

LT/

Ala

rm19

.20

Hz

60 H

z4

kHz

Aut

oR

amp

Not

Sel

30 s

ec30

sec

HK

30W

A35

8A

CH

550-

UH

-012

A-4

5.0

HP

460

VH

D60

FL6

5046

08.

460

Hz

1740

5.0

DI 2

,340

Hz

60 H

z60

Hz

16 F

LT/

Ala

rm9.

70

Hz

60 H

z4

kHz

Aut

oR

amp

Not

Sel

30 s

ec30

sec

HK

30W

A36

2A

CH

550-

UH

-09A

0-6

5.0

HP

575

VH

D60

FL5

7557

55.

160

Hz

1725

5.0

DI 2

,340

Hz

60 H

z60

Hz

16 F

LT/

Ala

rm5.

90

Hz

60 H

z4

kHz

Aut

oR

amp

Not

Sel

30 s

ec30

sec

HK

30W

A35

4A

CH

550-

UH

-024

A-2

5.3

HP

230

VH

D60

FK

658

230

13.0

60 H

z17

405.

3D

I 2,3

40 H

z60

Hz

60 H

z16

FLT

/A

larm

15.0

0 H

z60

Hz

4 kH

zA

uto

Ram

pN

ot S

el30

sec

30 s

ec

HK

30W

A35

8A

CH

550-

UH

-012

A-4

5.3

HP

460

VH

D60

FK

658

460

6.4

60 H

z17

405.

3D

I 2,3

40 H

z60

Hz

60 H

z16

FLT

/A

larm

7.4

0 H

z60

Hz

4 kH

zA

uto

Ram

pN

ot S

el30

sec

30 s

ec

HK

30W

A36

2A

CH

550-

UH

-09A

0-6

5.3

HP

575

VH

D60

FE

576

575

5.4

60 H

z17

255.

3D

I 2,3

40 H

z60

Hz

60 H

z16

FLT

/A

larm

6.2

0 H

z60

Hz

4 kH

zA

uto

Ram

pN

ot S

el30

sec

30 s

ec

HK

30W

A35

4A

CH

550-

UH

-024

A-2

7.5

HP

230

VH

D62

FL6

5023

022

.960

Hz

1745

7.5

DI 2

,340

Hz

60 H

z60

Hz

16 F

LT/

Ala

rm26

.30

Hz

60 H

z4

kHz

Aut

oR

amp

Not

Sel

30 s

ec30

sec

HK

30W

A35

8A

CH

550-

UH

-012

A-4

7.5

HP

460

VH

D62

FL6

5046

011

.560

Hz

1745

7.5

DI 2

,340

Hz

60 H

z60

Hz

16 F

LT/

Ala

rm13

.20

Hz

60 H

z4

kHz

Aut

oR

amp

Not

Sel

30 s

ec30

sec

HK

30W

A36

2A

CH

550-

UH

-09A

0-6

7.5

HP

575

VH

D62

FL5

7557

58.

160

Hz

1745

7.5

DI 2

,340

Hz

60 H

z60

Hz

16 F

LT/

Ala

rm9.

30

Hz

60 H

z4

kHz

Aut

oR

amp

Not

Sel

30 s

ec30

sec

HK

30W

A35

5A

CH

550-

UH

-031

A-2

10.0

HP

230

VH

D64

FK

654

230

28.0

60 H

z17

5510

.0D

I 2,3

40 H

z60

Hz

60 H

z16

FLT

/A

larm

32.2

0 H

z60

Hz

4 kH

zA

uto

Ram

pN

ot S

el30

sec

30 s

ec

HK

30W

A35

9A

CH

550-

UH

-015

A-4

10.0

HP

460

VH

D64

FK

654

460

12.6

60 H

z17

5510

.0D

I 2,3

40 H

z60

Hz

60 H

z16

FLT

/A

larm

14.5

0 H

z60

Hz

4 kH

zA

uto

Ram

pN

ot S

el30

sec

30 s

ec

HK

30W

A36

3A

CH

550-

UH

-011

A-6

10.0

HP

575

VH

D64

FL5

7657

511

.060

Hz

1755

10.0

DI 2

,340

Hz

60 H

z60

Hz

16 F

LT/

Ala

rm12

.70

Hz

60 H

z4

kHz

Aut

oR

amp

Not

Sel

30 s

ec30

sec

HK

30W

A35

5A

CH

550-

UH

-031

A-2

10.0

HP

230

VH

D64

FL6

5023

030

.860

Hz

1745

10.0

DI 2

,340

Hz

60 H

z60

Hz

16 F

LT/

Ala

rm35

.40

Hz

60 H

z4

kHz

Aut

oR

amp

Not

Sel

30 s

ec30

sec

HK

30W

A35

9A

CH

550-

UH

-015

A-4

10.0

HP

460

VH

D64

FL6

5046

015

.460

Hz

1745

10.0

DI 2

,340

Hz

60 H

z60

Hz

16 F

LT/

Ala

rm17

.70

Hz

60 H

z4

kHz

Aut

oR

amp

Not

Sel

30 s

ec30

sec

HK

30W

A36

3A

CH

550-

UH

-011

A-6

10.0

HP

575

VH

D64

FL5

7557

511

.060

Hz

1740

10.0

DI 2

,340

Hz

60 H

z60

Hz

16 F

LT/

Ala

rm12

.70

Hz

60 H

z4

kHz

Aut

oR

amp

Not

Sel

30 s

ec30

sec

Page 32: Installation, Start-Up and Service InstructionsRGH/RAH/RGS/RAS ROOFTOP — Refer to the base unit installation instructions for standard required operating and service clearances

32

AP

PE

ND

IX -

RE

MO

TE

VF

D K

EY

PA

D R

EF

ER

EN

CE

(co

nt)

Tab

le 2

0 —

AC

S55

0 V

FD

Par

amet

ers

— F

AS

/FH

S U

nit

VF

D P

aram

eter

s —

FA

S07

2-30

0 an

d F

HS

072-

240

VF

D P

AR

T

NU

MB

ER

AB

B P

AR

T

NU

MB

ER

DE

SC

MO

TO

R

PA

RT

N

UM

BE

RV

OL

T

(990

5)

NO

M

AM

PS

(9

906)

MO

TO

R

NO

M

FR

EQ

(9

907)

NO

M

RP

M

(990

8)

NO

M

HP

(9

909)

CO

NS

T

SP

EE

D

SE

L

(120

1)

CO

NT

S

PE

ED

1

(120

2)

CO

NS

TS

PE

ED

2

(120

3)

CO

NS

TS

PE

ED

3

(120

4)

RE

LA

YO

UT

3(1

403)

MA

XA

MP

S(2

003)

MIN

FR

EQ

(200

7)

MA

XF

RE

Q(2

008)

SW

ITC

HF

RE

Q(2

606)

ST

AR

TF

CN

(210

1)

ST

OP

FC

N(2

102)

AC

CE

L/

DE

CE

L(2

201)

AC

CE

L(2

202)

DE

CE

L(2

203)

HK

30W

A35

3A

CH

550-

UH

-017

A-2

2.4

HP

230

VH

D56

FE

653

230

7.9

60 H

z17

252.

4D

I 2,3

40 H

z60

Hz

60 H

z16

FLT

/A

larm

9.1

0 H

z60

Hz

4 kH

zA

uto

Ram

pN

ot S

el30

sec

30 s

ec

HK

30W

A35

7A

CH

550-

UH

-08A

8-4

2.4

HP

460

VH

D56

FE

653

460

4.0

60 H

z17

252.

4D

I 2,3

40 H

z60

Hz

60 H

z16

FLT

/A

larm

4.6

0 H

z60

Hz

4 kH

zA

uto

Ram

pN

ot S

el30

sec

30 s

ec

HK

30W

A36

1A

CH

550-

UH

-06A

1-6

2.4

HP

575

VH

D56

FE

577

575

3.4

60 H

z17

252.

4D

I 2,3

40 H

z60

Hz

60 H

z16

FLT

/A

larm

3.9

0 H

z60

Hz

4 kH

zA

uto

Ram

pN

ot S

el30

sec

30 s

ec

HK

30W

A35

3A

CH

550-

UH

-017

A-2

2.9

HP

230

VH

D58

FE

654

230

9.2

60 H

z17

252.

9D

I 2,3

40 H

z60

Hz

60 H

z16

FLT

/A

larm

10.6

0 H

z60

Hz

4 kH

zA

uto

Ram

pN

ot S

el30

sec

30 s

ec

HK

30W

A35

7A

CH

550-

UH

-08A

8-4

2.9

HP

460

VH

D58

FE

654

460

4.0

60 H

z17

252.

9D

I 2,3

40 H

z60

Hz

60 H

z16

FLT

/A

larm

5.3

0 H

z60

Hz

4 kH

zA

uto

Ram

pN

ot S

el30

sec

30 s

ec

HK

30W

A35

3A

CH

550-

UH

-017

A-2

3.7

HP

230

VH

D60

FE

656

230

11.2

60 H

z17

253.

7D

I 2,3

40 H

z60

Hz

60 H

z16

FLT

/A

larm

12.9

0 H

z60

Hz

4 kH

zA

uto

Ram

pN

ot S

el30

sec

30 s

ec

HK

30W

A35

7A

CH

550-

UH

-08A

8-4

3.7

HP

460

VH

D60

FE

656

460

5.6

60 H

z17

253.

7D

I 2,3

40 H

z60

Hz

60 H

z16

FLT

/A

larm

6.4

0 H

z60

Hz

4 kH

zA

uto

Ram

pN

ot S

el30

sec

30 s

ec

HK

30W

A36

1A

CH

550-

UH

-06A

1-6

3.7

HP

575

VH

D58

FE

577

575

4.2

60 H

z17

253.

7D

I 2,3

40 H

z60

Hz

60 H

z16

FLT

/A

larm

4.8

0 H

z60

Hz

4 kH

zA

uto

Ram

pN

ot S

el30

sec

30 s

ec

HK

30W

A35

4A

CH

550-

UH

-024

A-2

5.0

HP

230

VH

D60

FK

653

230

15.3

60 H

z17

455.

0D

I 2,3

40 H

z60

Hz

60 H

z16

FLT

/A

larm

17.6

0 H

z60

Hz

4 kH

zA

uto

Ram

pN

ot S

el30

sec

30 s

ec

HK

30W

A35

8A

CH

550-

UH

-012

A-4

5.0

HP

460

VH

D60

FK

653

460

6.4

60 H

z17

455.

0D

I 2,3

40 H

z60

Hz

60 H

z16

FLT

/A

larm

7.4

0 H

z60

Hz

4 kH

zA

uto

Ram

pN

ot S

el30

sec

30 s

ec

HK

30W

A36

2A

CH

550-

UH

-09A

0-6

5.0

HP

575

VH

D60

FK

575

575

5.4

60 H

z17

605.

0D

I 2,3

40 H

z60

Hz

60 H

z16

FLT

/A

larm

6.2

0 H

z60

Hz

4 kH

zA

uto

Ram

pN

ot S

el30

sec

30 s

ec

HK

30W

A35

4A

CH

550-

UH

-024

A-2

7.5

HP

230

VH

D62

FK

652

230

22.4

60 H

z17

607.

5D

I 2,3

40 H

z60

Hz

60 H

z16

FLT

/A

larm

25.8

0 H

z60

Hz

4 kH

zA

uto

Ram

pN

ot S

el30

sec

30 s

ec

HK

30W

A35

8A

CH

550-

UH

-012

A-4

7.5

HP

460

VH

D62

FK

652

460

9.7

60 H

z17

607.

5D

I 2,3

40 H

z60

Hz

60 H

z16

FLT

/A

larm

11.2

0 H

z60

Hz

4 kH

zA

uto

Ram

pN

ot S

el30

sec

30 s

ec

HK

30W

A36

2A

CH

550-

UH

-09A

0-6

7.5

HP

575

VH

D62

FK

576

575

9.0

60 H

z17

507.

5D

I 2,3

40 H

z60

Hz

60 H

z16

FLT

/A

larm

10.4

0 H

z60

Hz

4 kH

zA

uto

Ram

pN

ot S

el30

sec

30 s

ec

HK

30W

A35

5A

CH

550-

UH

-031

A-2

10.0

HP

230

VH

D64

FK

654

230

30.8

60 H

z17

6010

.0D

I 2,3

40 H

z60

Hz

60 H

z16

FLT

/A

larm

35.4

0 H

z60

Hz

4 kH

zA

uto

Ram

pN

ot S

el30

sec

30 s

ec

HK

30W

A35

9A

CH

550-

UH

-015

A-4

10.0

HP

460

VH

D64

FK

654

460

15.4

60 H

z17

6010

.0D

I 2,3

40 H

z60

Hz

60 H

z16

FLT

/A

larm

17.7

0 H

z60

Hz

4 kH

zA

uto

Ram

pN

ot S

el30

sec

30 s

ec

HK

30W

A36

3A

CH

550-

UH

-011

A-6

10.0

HP

575

VH

D64

FK

575

575

11.0

60 H

z17

5510

.0D

I 2,3

40 H

z60

Hz

60 H

z16

FLT

/A

larm

12.7

0 H

z60

Hz

4 kH

zA

uto

Ram

pN

ot S

el30

sec

30 s

ec

Page 33: Installation, Start-Up and Service InstructionsRGH/RAH/RGS/RAS ROOFTOP — Refer to the base unit installation instructions for standard required operating and service clearances

33

AP

PE

ND

IX -

RE

MO

TE

VF

D K

EY

PA

D R

EF

ER

EN

CE

(co

nt)

Tab

le 2

1 —

AC

S32

0 V

FD

Par

amet

ers

— R

GS

/RA

S07

2-18

0 an

d R

HS

072-

150

(208

/230

V a

nd

460

V u

nit

s on

ly)

VF

D P

AR

T

NU

MB

ER

AB

B P

AR

T

NU

MB

ER

DE

SC

MO

TO

R

PA

RT

N

UM

BE

RV

OL

T

(990

5)

NO

M

AM

PS

(9

906)

MO

TOR

N

OM

FR

EQ

(9

907)

NO

M

RP

M

(990

8)

NO

M

HP

(9

909)

CO

NS

T

SP

EE

D

SE

L

(120

1)

CO

NT

S

PE

ED

1

(120

2)

CO

NS

TS

PE

ED

2

(120

3)

CO

NS

TS

PE

ED

3

(120

4)

CO

NS

TS

PE

ED

3

(140

1)

MA

XA

MP

S(2

003)

MIN

FR

EQ

(200

7)

MA

XF

RE

Q(2

008)

SW

ITC

HF

RE

Q(2

606)

ST

AR

TF

CN

(210

1

ST

OP

FC

N(2

102)

AC

CE

L/

DE

CE

L(2

201)

AC

CE

L(2

202)

DE

CE

L(2

203)

HK30WA523

ACS

320-

03U

-14A

6-2

SRT

1.7

HP

230

V

HD

56FR

233

230

5.8

60 H

z17

251.

7D

I 2,3

40 H

z60

Hz6

0 H

z60

Hz

16 F

LT/

Ala

rm6.

70

Hz

60 H

z4

kHz

Aut

oR

amp

Not

Sel

30 s

ec30

sec

HK30WA530

ACS

320-

03U

-05A

6-4

SRT

1.7

HP

460

V

HD

56FR

463

460

2.9

60 H

z17

251.

7D

I 2,3

40 H

z60

H z

60 H

z16

FLT

/A

larm

3.3

0 H

z60

Hz

4 kH

zA

uto

Ram

pN

ot S

el30

sec

30 s

ec

HK30WA523

ACS

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Page 34: Installation, Start-Up and Service InstructionsRGH/RAH/RGS/RAS ROOFTOP — Refer to the base unit installation instructions for standard required operating and service clearances

34

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Page 35: Installation, Start-Up and Service InstructionsRGH/RAH/RGS/RAS ROOFTOP — Refer to the base unit installation instructions for standard required operating and service clearances

35

APPENDIX - REMOTE VFD KEYPAD REFERENCE (cont)

Standard Display Mode — Use the standard displaymode to read information on the drive status and operate thedrive. To reach the standard display mode, press EXIT until theLCD display shows status information as described below.(See Fig. 40.)

Fig. 40 — Standard Display ExampleThe top line of the LCD display shows the basic status in-

formation of the drive. The HAND icon indicates that the drivecontrol is local from the control panel. The AUTO icon indi-cates that the drive is in remote control mode, such as the basicI/O or field bus.

The arrow icon indicates the drive and motor rotation status.A rotating arrow (clockwise or counterclockwise) indicatesthat the drive is running and at set point and the shaft directionis forward or reverse. A rotating blinking arrow indicates thatthe drive is running but not at set point. A stationary arrow in-dicates that the drive is stopped. For the units covered in thismanual, the correct display rotation is clockwise.

The upper right corner shows the frequency set point thatthe drive will maintain.

Using parameter group 34, the middle of the LCD displaycan be configured to display 3 parameter values. The defaultdisplay shows parameters 0103 (OUTPUT FREQ) in percentspeed, 0104 (CURRENT) in amperes, and 0120 (Al1) in volt-age DC.

The bottom corners of the LCD display show the functionscurrently assigned to the two soft keys. The lower middle dis-plays the current time (if configured to show the time).

The first time the drive is powered up, it is in the OFFmode. To switch to local hand-held control and control thedrive using the control panel, press and hold the HAND button.Pressing the HAND button switches the drive to hand controlwhile keeping the drive running. Press the AUTO button toswitch to remote input control. To start the drive press theHAND or AUTO buttons, to stop the drive press the OFF but-ton.

To adjust the speed in HAND mode, press the UP orDOWN buttons (the reference changes immediately). The ref-erence can be modified in the local control (HAND) mode, andcan be parameterized (using Group 11 reference select) to alsoallow modification in the remote control mode.

Parameters Mode — The Parameters mode is used tochange the parameters on the drive. To change parameters, per-form the following procedure:1. Select MENU (SOFT KEY 2). The Main menu will be

displayed.

2. Use the UP or DOWN keys to highlight PARAMETERSon the display screen and press ENTER (SOFT KEY 2).

3. Use the UP or DOWN keys to highlight the desired pa-rameter group and press SEL (SOFT KEY 2).

4. Use the UP or DOWN keys to highlight the desiredparameter and press EDIT (SOFT KEY 2).

5. Use the UP or DOWN keys to change the value of theparameter.

6. Press SAVE (SOFT KEY 2) to store the modified value.Press CANCEL (SOFT KEY 1) to keep the previous val-ue. Any modifications that are not saved will not bechanged.

7. Choose another parameter or press EXIT (SOFT KEY 1)to return to the listing of parameter groups. Continue untilall the parameters have been configured and then pressEXIT (SOFT KEY 1) to return to the main menu.

NOTE: The current parameter value appears above thehighlight parameter. To view the default parameter value,press the UP and DOWN keys simultaneously. To restorethe default factory settings, select the application macro.

Changed Parameters Mode — The Changed Parame-ters mode is used to view and edit recently changed parameterson the drive. To view the changed parameters, perform the fol-lowing procedure:1. Select MENU (SOFT KEY 2). The Main menu will be

displayed.

2. Use the UP or DOWN keys to highlight CHANGEDPAR on the display screen and press ENTER (SOFTKEY 2). A list of the recently changed parameters will bedisplayed.

3. Use the UP or DOWN keys to highlight the desiredparameter group and press EDIT (SOFT KEY 2) tochange the parameter if desired.

4. Press EXIT (SOFT KEY 1) to exit the Changed Parame-ters mode.

Drive Parameter Backup Mode — The drive parameterback up mode is used to export the parameters from one driveto another. The parameters can be uploaded from a VFD to theremovable control panel. The control panel can then be trans-ferred to another drive and the parameters downloaded intomemory.

Depending on the motor and application, there are two op-tions available. The first option is to download all parameters.This copies both application and motor parameters to the drivefrom the control panel. This is recommended when using thesame application for drives of the same size. This can also beused to create a backup of the parameters group for the drive.

The second option downloads only the application parame-ters to the drive. This is recommended when using the same ap-plication for drives of different sizes. Parameters 9905, 9906,9907, 9908, 9909, 1605, 1607, 5201, and group 51 parametersand internal motor parameters are not copied.

Upload All Parameters — To upload and store parame-ters in the control panel from the VFD, perform the followingprocedure:1. Select MENU (SOFT KEY 2). The Main menu will be

displayed.

2. Use the UP or DOWN keys to highlight PAR BACKUPon the display screen and press ENTER (SOFT KEY 2).

3. Use the UP or DOWN keys to highlight UPLOAD TOPANEL and press SEL (SOFT KEY 2).

4. The text “Copying Parameters” will be displayed with aprogress indicator. To stop the process, select ABORT(SOFT KEY 1).

5. When the upload is complete, the text “Parameter uploadsuccessful” will be displayed.

6. The display will then return to the PAR BACKUP menu.Select EXIT (SOFT KEY 1) to return to the main menu.

7. The control panel can now be disconnected from thedrive.

60.0Hz100.0 %SP

1.9 A10.0 Vdc

Page 36: Installation, Start-Up and Service InstructionsRGH/RAH/RGS/RAS ROOFTOP — Refer to the base unit installation instructions for standard required operating and service clearances

36

APPENDIX - REMOTE VFD KEYPAD REFERENCE (cont)DOWNLOAD ALL PARAMETERS — To download allparameters from the control panel to the VFD, perform the fol-lowing procedure:1. Install the control panel with the correct parameters

onto the VFD.

2. Select MENU (SOFT KEY 2). The Main menu will bedisplayed.

3. Use the UP or DOWN keys to highlight PAR BACKUPon the display screen and press ENTER (SOFT KEY 2).

4. Use the UP or DOWN keys to highlight DOWNLOADTO DRIVE ALL and press SEL (SOFT KEY 2).

5. The text “Restoring Parameters” will be displayed with aprogress indicator. To stop the process, select ABORT(SOFT KEY 1).

6. When the download is complete, the text “Parameterdownload successful” will be displayed.

7. The display will then return to the PAR BACKUP menu.Select EXIT (SOFT KEY 1) to return to the main menu.

8. The control panel can now be disconnected from thedrive.

DOWNLOAD APPLICATION PARAMETERS — Todownload application parameters only to the control panelfrom the VFD, perform the following procedure:1. Install the control panel with the correct parameters

onto the VFD.

2. Select MENU (SOFT KEY 2). The Main menu will bedisplayed.

3. Use the UP or DOWN keys to highlight PAR BACKUPon the display screen and press ENTER (SOFT KEY 2).

4. Use the UP or DOWN keys to highlight DOWNLOADAPPLICATION and press SEL (SOFT KEY 2).

5. The text “Downloading Parameters (partial)” will be dis-played with a progress indicator. To stop the process,select ABORT (SOFT KEY 1).

6. When the download is complete, the text “Parameterdownload successful” will be displayed.

7. The display will then return to the PAR BACKUP menu.Select EXIT (SOFT KEY 1) to return to the main menu.

8. The control panel can now be disconnected from thedrive.

Clock Set Mode — The clock set mode is used for settingthe date and time for the internal clock of the VFD. In order touse the timer functions of the VFD control, the internal clockmust be set. The date is used to determine weekdays and is vis-ible in the fault logs.

To set the clock, perform the following procedure:1. Select MENU (SOFT KEY 2). The Main menu will be

displayed.

2. Use the UP or DOWN keys to highlight CLOCK SET onthe display screen and press ENTER (SOFT KEY 2). Theclock set parameter list will be displayed.

3. Use the UP or DOWN keys to highlight CLOCK VISI-BILITY and press SEL (SOFT KEY 2). This parameteris used to display or hide the clock on the screen. Use theUP or DOWN keys to change the parameter setting. PressOK (SOFT KEY 2) to save the configuration and returnto the Clock Set menu.

4. Use the UP or DOWN keys to highlight SET TIME andpress SEL (SOFT KEY 2). Use the UP or DOWN keys tochange the hours and minutes. Press OK (SOFT KEY 2)

to save the configuration and return to the Clock Setmenu.

5. Use the UP or DOWN keys to highlight TIME FORMATand press SEL (SOFT KEY 2). Use the UP or DOWNkeys to change the parameter setting. Press OK (SOFTKEY 2) to save the configuration and return to the ClockSet menu.

6. Use the UP or DOWN keys to highlight SET DATE andpress SEL (SOFT KEY 2). Use the UP or DOWN keys tochange the day, month, and year. Press OK (SOFT KEY2) to save the configuration and return to the Clock Setmenu.

7. Use the UP or DOWN keys to highlight DATE FOR-MAT and press SEL (SOFT KEY 2). Use the UP orDOWN keys to change the parameter setting. Press OK(SOFT KEY 2) to save the configuration and return to theClock Set menu.

8. Press EXIT (SOFT KEY 1) twice to return to the mainmenu.

I/O Settings Mode — The I/O Settings mode is used forviewing and editing the I/O settings.

To configure the I/O settings, perform the followingprocedure:1. Select MENU (SOFT KEY 2). The Main menu will be

displayed.

2. Use the UP or DOWN keys to highlight I/O SETTINGSon the display screen and press ENTER (SOFT KEY 2).The I/O Settings parameter list will be displayed.

3. Use the UP or DOWN keys to highlight the desired I/Osetting and press SEL (SOFT KEY 2).

4. Use the UP or DOWN keys to select the parameter toview. Press OK (SOFT KEY 2).

5. Use the UP or DOWN keys to change the parametersetting. Press SAVE (SOFT KEY 2) to save the configu-ration. Press CANCEL (SOFT KEY 1) to keep theprevious value. Any modifications that are not saved willnot be changed.

6. Press EXIT (SOFT KEY 1) twice to return to the mainmenu.

VFD DIAGNOSTICS — The drive detects error situationsand reports them using:1. Green and red LEDs on the body of the drive (located

under the keypad)

2. Status LED on the control panel3. Control panel display4. The Fault Word and Alarm Word parameter bits (parame-

ters 0305 to 0309)The form of the display depends on the severity of the error.

The user can specify the severity for many errors by directingthe drive to ignore the error situation, report the situation as analarm, or report the situation as a fault.

Faults (Red LED Lit) — The VFD signals that it has de-tected a severe error, or fault, by:1. Enabling the red LED on the drive (LED is either

steady or flashing)

2. Setting an appropriate bit in a Fault Word parameter(0305 to 0307)

3. Overriding the control panel display with the display of afault code

4. Stopping the motor (if it was on)

Page 37: Installation, Start-Up and Service InstructionsRGH/RAH/RGS/RAS ROOFTOP — Refer to the base unit installation instructions for standard required operating and service clearances

37

APPENDIX - REMOTE VFD KEYPAD REFERENCE (cont)The fault code on the control panel display is temporary.

Pressing the MENU, ENTER, UP button or DOWN buttonsremoves the fault message. The message reappears after a fewseconds if the control panel is not touched and the fault is stillactive.

Alarms (Green LED Flashing) — For less severe er-rors, called alarms, the diagnostic display is advisory. For thesesituations, the drive is simply reporting that it had detectedsomething unusual. In these situations, the drive:1. Flashes the green LED on the drive (does not apply to

alarms that arise from control panel operation errors)

2. Sets an appropriate bit in an Alarm Word parameter(0308 or 0309)

3. Overrides the control panel display with the display of analarm code and/or name

Alarm messages disappear from the control panel displayafter a few seconds. The message returns periodically as longas the alarm condition exists.

Correcting Faults — The recommended corrective actionfor faults is shown in the Fault Listing Table 23. The VFD canalso be reset to remove the fault. If an external source for a startcommand is selected and is active, the VFD may start immedi-ately after fault reset.

To reset a fault indicated by a flashing red LED, turn off thepower for 5 minutes. To reset a fault indicated by a red LED(not flashing), press RESET from the control panel or turn offthe power for 5 minutes. Depending on the value of parameter1604 (FAULT RESET SELECT), digital input or serial com-munication could also be used to reset the drive. When the faulthas been corrected, the motor can be started.

History — For reference, the last three fault codes are storedinto parameters 0401, 0412, 0413. For the most recent fault

(identified by parameter 0401), the drive stores additional data(in parameters 0402 - 0411) to aid in troubleshooting a prob-lem. For example, a parameter 0404 stores the motor speed atthe time of the fault. To clear the fault history (all of Group 04,Fault History parameters), follow these steps:1. In the control panel, Parameters mode, select parame-

ter 0401.

2. Press EDIT.3. Press the UP and DOWN buttons simultaneously.4. Press SAVE.

Correcting Alarms — To correct alarms, first determine ifthe Alarm requires any corrective action (action is not alwaysrequired). Use Table 24 to find and address the root cause ofthe problem.

If diagnostics troubleshooting has determined that the driveis defective during the warranty period, contact ABB Automa-tion Inc., at 1-800-435-7365, option 4, option 2. A qualifiedtechnician will review the problem with the caller and make adetermination regarding how to proceed. This may involve dis-patching a designated service station (DSS) representativefrom an authorized station, dispatching a replacement unit, oradvising return for repair.

Control Panel Cleaning — Use a soft damp cloth toclean the control panel. Avoid harsh cleaners which couldscratch the display window.

Battery Replacement — A battery is only used in assis-tant control panels that have the clock function available andenabled. The battery keeps the clock operating in memoryduring power interruptions. The expected life for the battery isgreater than ten years. To remove the battery, use a coin to ro-tate the battery holder on the back of the control panel. Replacethe battery with type CR2032.

Table 23 — Fault Codes

FAULT CODE FAULT NAME IN PANEL DESCRIPTION AND RECOMMENDED CORRECTIVE ACTION

1 OVERCURRENT Output current is excessive. Check for excessive motor load, insufficient acceleration time (parameters 2202 ACCELER TIME 1, default 30 seconds), or faulty motor, motor cables or connections.

2 DC OVERVOLT Intermediate circuit DC voltage is excessive. Check for static or transient over voltages in the input power supply, insufficient deceleration time (parameters 2203 DECELER TIME 1, default 30 seconds), or undersized brake chopper (if present).

3 DEV OVERTEMP Drive heat sink is overheated. Temperature is at or above 115°C (239°F). Check for fan failure, obstructions in the air flow, dirt or dust coating on the heat sink, excessive ambient temperature, or excessive motor load.

4 SHORT CIRC Fault current. Check for short-circuit in the motor cable(s) or motor or supply disturbances.5 OVERLOAD Inverter overload condition. The drive output current exceeds the ratings.6 DC OVERVOLT Intermediate circuit DC voltage is not sufficient. Check for missing phase in the input power supply, blown fuse, or under

voltage on main circuit.7 AI1 LOSS Analog input 1 loss. Analog input value is less than AI1 FLT LIMIT (3021). Check source and connection for analog input

and parameter settings for AI1 FLT LIMIT (3021) and 3001 AI<MIN FUNCTION.8 AI2 LOSS Analog input 2 loss. Analog input value is less than AI2 FLT LIMIT (3022). Check source and connection for analog input

and parameter settings for AI2 FLT LIMIT (3022) and 3001 AI<MIN FUNCTION.9 MOT OVERTEMP Motor is too hot, as estimated by the drive. Check for overloaded motor. Adjust the parameters used for the estimate

(3005 - 3009). Check the temperature sensors and Group 35 parameters.10 PANEL LOSS Panel communication is lost and either drive is in local control mode (the control panel displays LOC), or drive is in

remote control mode (REM) and is parameterized to accept start/stop, direction or reference from the control panel.To correct check the communication lines and connections. Check parameter 3002 PANEL COMM ERROR, parameters in Group 10: Command Inputs and Group 11:Reference Select (if drive operation is REM).

11 ID RUN FAIL The motor ID run was not completed successfully. Check motor connections.12 MOTOR STALL Motor or process stall. Motor is operating in the stall region. Check for excessive load or insufficient motor power.

Check parameters 3010 - 3012.13 RESERVED Not used.14 EXT FAULT 1 Digital input defined to report first external fault is active. See parameter 3003 EXTERNAL FAULT 1.15 EXT FAULT 2 Digital input defined to report second external fault is active. See parameter 3004 EXTERNAL FAULT 2.16 EARTH FAULT The load on the input power system is out of balance. Check for faults in the motor or motor cable. Verify that motor cable

does not exceed maximum specified length.17 UNDERLOAD Motor load is lower than expected. Check for disconnected load. Check parameters 3013 UNDERLOAD FUNCTION

through 3015 UNDERLOAD CURVE.18 THERM FAIL Internal fault. The thermistor measuring the internal temperature of the drive is open or shorted. Contact ICP.

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38

APPENDIX - REMOTE VFD KEYPAD REFERENCE (cont)

Table 23 —Fault Codes (cont)

FAULT CODE FAULT NAME IN PANEL DESCRIPTION AND RECOMMENDED CORRECTIVE ACTION

19 OPEX LINK Internal fault. A communication-related problem has been detected between the OMIO and OINT boards. Contact ICP.20 OPEX PWR Internal fault. Low voltage condition detected on the OINT board. Contact ICP.21 CURR MEAS Internal fault. Current measurement is out of range. Contact ICP.22 SUPPLY PHASE Ripple voltage in the DC link is too high. Check for missing main phase or blown fuse.23 RESERVED Not used.24 OVERSPEED Motor speed is greater than 120% of the larger (in magnitude) of 2001 MINIMUM SPEED or 2002 MAXIMUM SPEED

parameters. Check parameter settings for 2001 and 2002. Check adequacy of motor braking torque. Check applicability of torque control. Check brake chopper and resistor.

25 RESERVED Not used.26 DRIVE ID Internal fault. Configuration block drive ID is not valid.27 CONFIG FILE Internal configuration file has an error. Contact ICP.28 SERIAL 1 ERR Field bus communication has timed out. Check fault setup (3018 COMM FAULT FUNC and 3019 COMM FAULT

TIME). Check communication settings (Group 51 or 53 as appropriate). Check for poor connections and/or noise on line.29 EFB CON FILE Error in reading the configuration file for the field bus adapter.30 FORCE TRIP Fault trip forced by the field bus. See the field bus reference literature.31 EFB 1 Fault code reserved for the EFB protocol application. The meaning is protocol dependent.32 EFB 2 Fault code reserved for the EFB protocol application. The meaning is protocol dependent.33 EFB 3 Fault code reserved for the EFB protocol application. The meaning is protocol dependent.34 MOTOR PHASE Fault in the motor circuit. One of the motor phases is lost. Check for motor fault, motor cable fault, thermal relay fault, or

internal fault.35 OUTP WIRING Error in power wiring suspected. Check that input power wired to drive output. Check for ground faults.

101 - 105 SYSTEM ERROR Error internal to the drive. Contact ICP and report the error number.1000 PAR HZRPM Parameter values are inconsistent. Check for any of the following:

2001 MINIMUM SPEED > 2002 MAXIMUM SPEED2007 MINIMUM FREQ > 2008 MAXIMUM FREQ2001 MINIMUM SPEED / 9908 MOTOR NOM SPEED is outside of the range: -128/+1282002 MAXIMUM SPEED / 9908 MOTOR NOM SPEED is outside of the range: -128/+1282007 MINIMUM FREQ / 9907 MOTOR NOM FREQ is outside of the range: - 128/+1282008 MAXIMUM FREQ / 9907 MOTOR NOM FREQ is outside of the range: -128/+128

1001 PAR PFA REFNG Parameter values are inconsistent. Check that 2007 MINIMUM FREQ is negative, when 8123 PFA ENABLE is active.1002 PAR PFA IOCNF Parameter values are inconsistent. The number of programmed PFA relays does not match with Interlock configuration,

when 8123 PFA ENABLE is active. Check consistency of RELAY OUTPUT parameters 1401 - 1403, and 1410 - 1412. Check 8117 NR OF AUX MOTORS, 8118 AUTOCHANGE INTERV, and 8120 INTERLOCKS.

1003 PAR AI SCALE Parameter values are inconsistent. Check that parameter 1301 AI 1 MIN > 1302 AI 1 MAX and that parameter 1304 AI 2 MIN > 1305 AI 2 MAX.

1004 PAR AO SCALE Parameter values are inconsistent. Check that parameter 1504 AO 1 MIN > 1505 AO 1 MAX and that parameter 1510 AO 2 MIN > 1511 AO 2 MAX.

1005 PAR PCU 2 Parameter values for power control are inconsistent: Improper motor nominal kVA or motor nominal power. Check the fol-lowing parameters:1.1 < (9906 MOTOR NOM CURR * 9905 MOTOR NOM VOLT * 1.73 / PN) < 2.6Where: PN = 1000 * 9909 MOTOR NOM POWER (if units are kW) or PN = 746* 9909 MOTOR NOM POWER (if units are HP, e.g., in US)

1006 PAR EXT RO Parameter values are inconsistent. Check the extension relay module for connection and 1410 - 1412 RELAY OUTPUTS 4 - 6 have non-zero values.

1007 PAR FBUS Parameter values are inconsistent. Check that a parameter is set for field bus control (e.g., 1001 EXT1 COMMANDS = 10 (COMM)), but 9802 COMM PROT SEL = 0.

1008 PAR PFA MODE Parameter values are inconsistent. The 9904 MOTOR CTRL MODE must = 3 (SCALAR SPEED) when 8123 PFA ENABLE activated.

1009 PAR PCU 1 Parameter values for power control are inconsistent or improper motor nominal frequency or speed. Check for both of the following:1 < (60 * 9907 MOTOR NOM FREQ / 9908 MOTOR NOM SPEED < 160.8 < 9908 MOTOR NOM SPEED / (120 * 9907 MOTOR NOM FREQ / Motor poles) < 0.992

1010 OVERRIDE/PFACONFLICT

Override mode is enabled and PFA is activated at the same time. This cannot be done because PFA interlocks cannot be observed in the override mode.

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39

APPENDIX - REMOTE VFD KEYPAD REFERENCE (cont)Table 24 — ALARM CODES

* This alarm is not indicated by a relay output, even when the relay output is configured to indicate alarm conditions, parameter 1401 RELAY OUTPUT = 5 (ALARM)or 16 (FLT/ALARM).

ALARM CODE ALARM NAME IN PANEL DESCRIPTION AND RECOMMENDED CORRECTIVE ACTION2001 — Reserved2002 — Reserved2003 — Reserved2004 DIR LOCK The change in direction being attempted is not allowed. Do not attempt to change the direction of motor rotation, or

Change parameter 1003 DIRECTION to allow direction change (if reverse operation is safe).2005 I/O COMM Field bus communication has timed out. Check fault setup (3018 COMM FAULT FUNC and 3019 COMM FAULT TIME).

Check communication settings (Group 51 or 53 as appropriate). Check for poor connections and/or noise on line.2006 AL1 LOSS Analog input 1 is lost, or value is less than the minimum setting. Check input source and connections. Check the param-

eter that sets the minimum (3021) and the parameter that sets the Alarm/Fault operation (3001).2007 AL2 LOSS Analog input 2 is lost, or value is less than the minimum setting. Check input source and connections. Check parameter

that sets the minimum (3022) and the parameter that sets the Alarm/Fault operation (3001).2008 PANEL LOSS Panel communication is lost and either the VFD is in local control mode (the control panel displays HAND), or the VFD is

in remote control mode (AUTO) and is parameterized to accept start/stop, direction or reference from the control panel. To correct, check the communication lines and connections, Parameter 3002 PANEL LOSS, and parameters in groups 10 COMMAND INPUTS and 11 REFERENCE SELECT (if drive operation is REM).

2009 — Reserved2010 MOT OVERTEMP Motor is hot, based on either the VFD estimate or on temperature feedback. This alarm warns that a Motor Overload fault

trip may be near. Check for overloaded motor. Adjust the parameters used for the estimate (3005 - 3009). Check the tem-perature sensors and Group 35 parameters.

2011 UNDERLOAD Motor load is lower than expected. This alarm warns that a Motor Underload fault trip may be near. Check that the motor and drive ratings match (motor is NOT undersized for the drive). Check the settings on parameters 3013 to 3015.

2012 MOTOR STALL Motor is operating in the stall region. This alarm warns that a Motor Stall fault trip may be near.2013* AUTORESET This alarm warns that the drive is about to perform an automatic fault reset, which may start the motor. To control auto-

matic reset, use parameter group 31 (AUTOMATIC RESET).2014 AUTOCHANGE This alarm warns that the PFA autochange function is active. To control PFA, use parameter group 81 (PFA) and the

Pump Alternation macro.2015 PFA INTERLOCK This alarm warns that the PFA interlocks are active, which means that the drive cannot start any motor (when Auto-

change is used), or a speed regulated motor (when Autochange is not used).2016 — Reserved2017* OFF BUTTON This alarm indicates that the OFF button has been pressed.2018 PID SLEEP This alarm warns that the PID sleep function is active, which means that the motor could accelerate when the PID sleep

function ends. To control PID sleep, use parameters 4022 - 4026 or 4122 - 4126.2019 ID RUN The VFD is performing an ID run.2020 OVERRIDE Override mode is activated.2021 START ENABLE 1

MISSINGThis alarm warns that the Start Enable 1 signal is missing. To control Start Enable 1 function, use parameter 1608. To correct, check the digital input configuration and the communication settings.

2022 START ENABLE 2MISSING

This alarm warns that the Start Enable 2 signal is missing. To control Start Enable 2 function, use parameter 1609. To correct, check the digital input configuration and the communication settings.

2023 EMERGENCY STOP Emergency stop is activated.

Page 40: Installation, Start-Up and Service InstructionsRGH/RAH/RGS/RAS ROOFTOP — Refer to the base unit installation instructions for standard required operating and service clearances

Specifications are subject to change without notice. 513 06 2903 00

Copyright 2018 International Comfort ProductsLewisburg, TN 37091 USA Replaces: 513 06 2902 03

APPENDIX - REMOTE VFD KEYPAD REFERENCE (cont)

Reset After Using Start-Up Assistant

The following section details how to reset the VFD after acci-dentally using Start-Up Assistant.

When the VFD has been incorrectly programmed by usingStart-Up Assistant, the drive may be locked in an override loopbecause of motor ID Run Fail (error code 11) and First Start (er-ror code 2025).

Use the following procedure to reset the factory configura-tions for ACS320 VFDs:1. Disconnect unit power. Lock-out/tag out.

2. Remove the VFD’s terminal cover3. Disconnect the D11 input at terminal 12. The terminals are

numbered on the bottom of the block (see Fig. 41 for the lo-cation of terminal block that contains terminal 12).

Fig. 41 — ACS320 Terminal Blocks4. Connect the VFD Keypad accessory to the VFD (if not al-

ready connected).NOTE: The VFD Keypad is a field-installed accessory; it isnot included with the factory-installed VFD option.5. With the wire disconnected, use the keypad to stop the loop

and enter “358” in parameter 1704 OVERRIDE PASSCODE.

6. Go immediately to parameter 1705 OVERRIDE ENABLEand select “Off”.

7. At this point, providing you have a clean backup of thedrive, you can select “DOWNLOAD FULL SET” from“PAR BACKUP” from the Main Menu.If you do not have a clean backup the drive will have tobe manually programmed following the instructions inthis document.

8. When the correct parameters have been uploaded, discon-nect power to the unit, reconnect DI1 to Terminal 12, andreplace the terminal cover.

9. Reconnect power to the unit. The VFD is now commis-sioned from the backup file.

Use the following procedure to reset the factory configura-tions for ACH550 VFDs:1. Disconnect unit power. Lock-out/tag-out.

2. Remove the VFD’s front cover (see Fig. 34 on page 26).

3. Disconnect the DI1 input at Terminal 13 (see Fig. 42 for lo-cation of DI1).

4. Connect the VFD Keypad accessory to the VFD (if not al-ready connected).

NOTE: The VFD Keypad is a field-installed accessory; it isnot included with the factory-installed VFD option.5. With the wire disconnected, use the keypad to stop the loop

and enter “358” in parameter 1704 OVERRIDE PASSCODE.

6. Go immediately to parameter 1705 OVERRIDE ENABLEand select “Off”.

7. At this point, providing you have a clean backup of thedrive, you can select “DOWNLOAD FULL SET” from’PAR BACKUP” from the Main Menu.If you do not have a clean backup the drive will have tobe manually programmed following the instructions inthis document.

8. When the correct parameters have been uploaded, discon-nect power to the unit, reconnect DI1 to Terminal 13, andreplace the VFD cover.

9. Reconnect power to the unit. The VFD is now commis-sioned from the backup file.

Fig. 42 — Terminal Block Location on ACH550 VFD

CAUTION

CONFIGURATION OVERRIDE HAZARDDO NOT USE ABB OR CARRIER START-UP ASSIS-TANT ON THIS VFD APPLICATION! Use of start-upassistant will override the factory VFD configurations!

TERMINALS9 ‒ 16

TERMINALS10 – 18