2
Connect battery cables here. Cables Category D Bolt size M10. Tightening torque 33 Nm Double turbo version Diagnosis (VODIA connection) Used for installation set-up and service. Commonly changed parameters: ISD Change EMS low voltage alarm when running (18-25,5V) 25,5V default. BPN Amount of droop (0,1% to 4,98%) 4% default. Note! VODIA has software download support for EMS only. Installation Procedure: EVC-E D13 IPS Type approved installation Installation Procedure: EVC-E D13 IPS Type approved installation Document number: 47706063 Release date: 07-2014 Volvo Penta Shutdown System NOTE! Use cable glands when making holes in con- nection box. 15 x 1.5 mm 2 Category A NOTE! The engine connection box can be mounted anywhere suitable. Use sealings. NOTE! These can be used for connecting a secondary battery Water in fuel extension cable Primary Battery connections 24 V Switch, water in fuel (WIF) ( Not approved in classified application) Water in fuel switch A Water in fuel switch B To engine connection B use extension cable if needed SDU Panel connections CONN. B CONN. A Remote Control Flybridge station Connect box to ground. The ground cable should be as short as possible and at least 2.5 mm 2 . EasyLink connector The connector is supporting engine mounted gauges (not supplied with engine) Engine connections Single turbo version Connect + battery cable here. Bolt size M12. Tightening torque 25 Nm Connect - battery cable here. Bolt size M12. Tightening torque 25 Nm The jumper is pre fitted when engine is ordered as a Energized to run, normally closed (NC) stop function. Use VODIA parameter HIN to change NC to NO or vice versa. The external stop switch can be connected via the Input connection terminal block STOP+/STOP- if suitable. External stop switch (Optional) + 3 2 1 4 Secondary Battery (backup) Connection Crimping parts Part Part no. Housing* 1307049 Isolator* 1608765 Pin* 969832 (2,5 mm 2 ) Max. insulation diam. 3,1mm Crimping tool 951 2653 Note! Remove blind plugs before crimping. From engine Use Crimp Tool 9512653 to crimp contact Pin 1 Pin 2 Secondary Battery (Backup) Cables Category B 16 A slow fuse + - 24 V * Included in engine delivery. Pin 948291 (2,5 mm 2 ) Max. insulation diam. 4,5 mm (not included) Main Control Station Installation with Analog Key Remote Control Docking station Installation with Analog Key Local Control Station Multilink hub Joystick Steering wheel Lever connections Steering wheel Levers Multilink hub Stand-alone HCU’s Analog key interface Key switch Buzzer Connections for safety lanyard Buzzer Station panel 7” display Multilink hub Multilink hub Joystick Steering wheel Buzzer Station panel Start/stop panel 2.5” displays PT SB 7” display Start/stop panel Buzzer Station panel Joystick Buzzer Docking panel Lever connections Alarm 7” display MC 10 10 8 8 10 10 10 10 10 11 11 10 10 10 9 9 9 10 33 27 10 6 6 Power 12-24 VDC IRS Independent Rudder System Rudder angle gauges Rudder angle interface SUS Rudder angle gauge A A A 3 x 1.5 mm 2 Category A 4 x 1.5 mm 2 Category A 2 x 1.5 mm 2 Category A Steering gear 7” display MC 9 Set Sensor output signals for instruments: Ampere (A) or Ohm (Ω) 1. Start up & turn off the engines to center the IPS units. 2. Enter Change mode by toggling switch to left or right = flashing green or amber. 3. Wait 4 seconds for LED to slightly change = Confirmation mode. 4. Switch back to center position within 4 seconds = Set mode: solid green or amber. Calibration of Rudder Sensor to the center position of angle range A : Current mode. LED indication when set = solid green. Ω: Resistance mode. LED indication when set = solid amber. To cancel or restart calibration: Move back the switch before entering Confirmation mode. Flashing red LED = Calibration failed, restart proceedure. Rudder angle interface Proceedure for settings: 3-color LED A Ω 3-position Switch Secure with cable ties operation (normal position) (DT04-4P) Pinout: 1. Battery 2. Battery + 3. Instrument 1 4. Instrument 2 Center NOTE!

Installation Procedure: EVC-E D13 IPS Type …muldermotoren.com/SalesGuidedec2014/prosales.penta.volvo...Connect battery cables here. Cables Category D Bolt size M10. Tightening torque

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Page 1: Installation Procedure: EVC-E D13 IPS Type …muldermotoren.com/SalesGuidedec2014/prosales.penta.volvo...Connect battery cables here. Cables Category D Bolt size M10. Tightening torque

Connect battery cables here.

Cables Category D Bolt size M10. Tightening torque 33 Nm

Double turbo version

Diagnosis (VODIA connection)Used for installation set-up and service.

Commonly changed parameters:

ISD Change EMS low voltage alarm when running (18-25,5V) 25,5V default.

BPN Amount of droop (0,1% to 4,98%) 4% default.

Note! VODIA has software download support for EMS only.

Installation Procedure: EVC-E D13 IPS Type approved installationInstallation Procedure: EVC-E D13 IPS Type approved installation

Document number: 47706063

Release date: 07-2014

Volvo Penta Shutdown System

NOTE! Use cable glands when making holes in con-nection box.

15 x 1.5 mm2

Category A

NOTE! The engine connection box can be mounted anywhere suitable. Use sealings.

NOTE! These can be used for connecting a secondary battery

Water in fuel extension cable

Primary Battery connections

24 V

Switch, water in fuel (WIF)( Not approved in classified application)

Water in fuel switch A

Water in fuel switch B

To engine connection B use extension cable if needed

SDU Panel connections

CONN. B

CONN. A

Remote ControlFlybridge station

Connect box to ground. The ground cable should be as short as possible and at least 2.5 mm2.

EasyLink connector The connector is supporting engine mounted gauges (not supplied with engine)

Engine connections

Single turbo versionConnect + battery cable here.

Bolt size M12. Tightening torque 25 Nm

Connect - battery cable here. Bolt size M12.

Tightening torque 25 Nm

The jumper is pre fitted when engine is ordered as a Energized to run, normally closed (NC) stop function.

Use VODIA parameter HIN to change NC to NO or vice versa.

The external stop switch can be connected via the Input connectionterminal block STOP+/STOP- if suitable.

External stop switch (Optional)

+

3

2

1

4

Secondary Battery (backup) Connection

Crimping parts

Part Part no.

Housing* 1307049

Isolator* 1608765

Pin* 969832 (2,5 mm2) Max. insulation diam. 3,1mm

Crimping tool 951 2653 Note! Remove blind plugs before crimping.

From engine

Use Crimp Tool 9512653 to crimp contact

Pin 1

Pin 2

Secondary Battery (Backup)

Cables Category B

16 A slow fuse

+

-24 V

* Included in engine delivery. Pin 948291 (2,5 mm2) Max. insulation diam. 4,5 mm (not included)

Main Control StationInstallation with Analog Key

Remote ControlDocking station

Installation with Analog KeyLocal Control Station

Multilink hubJoystick Steering wheel

Lever connections

Steering wheel

Levers

Multilink hub

Stand-alone HCU’s

Analog key interface

Key switch

Buzzer

Connections for safety lanyard

BuzzerStation panel 7” display

Multilink hub

Multilink hubJoystick Steering wheel

BuzzerStation panel Start/stop panel 2.5” displays

PT SB

7” display Start/stop panelBuzzer

Station panel

Joystick

BuzzerDocking panel

Lever connections

Alarm 7” display MC

10

108 8

10

10

101010

11 11

10

10

1099

910

33

27

10

6

6

Power 12-24 VDC

IRSIndependent Rudder System

Rudder angle gauges

Rudder angle interfaceSUS

Rudder angle gauge

AAA

3 x 1.5 mm2 Category A

4 x 1.5 mm2

Category A

2 x 1.5 mm2

Category A

Steering gear 7” display MC

9

Set Sensor output signals for instruments: Ampere (A) or Ohm (Ω)

1. Start up & turn off the engines to center the IPS units. 2. Enter Change mode by toggling switch to left or right = flashing green or amber. 3. Wait 4 seconds for LED to slightly change = Confirmation mode.4. Switch back to center position within 4 seconds = Set mode: solid green or amber.

Calibration of Rudder Sensor to the center position of angle range

A : Current mode. LED indication when set = solid green. Ω: Resistance mode. LED indication when set = solid amber.

To cancel or restart calibration: Move back the switch before entering Confirmation mode.

Flashing red LED = Calibration failed, restart proceedure.

Rudder angle interface

Proceedure for settings:

3-color LED

A Ω

3-position Switch

Secure with cable ties

operation(normal

position)

(DT04-4P) Pinout:1. Battery2. Battery +3. Instrument 14. Instrument 2

Center

NOTE!

Page 2: Installation Procedure: EVC-E D13 IPS Type …muldermotoren.com/SalesGuidedec2014/prosales.penta.volvo...Connect battery cables here. Cables Category D Bolt size M10. Tightening torque

Sender

Fuel level sender 3–180 ohm

Fuel level sender 240–30 ohm

Sender

Water level sender 3–180 ohm

AKI

Analog key interface

Shutdown Panel

Volvo Penta Shutdown System

SDU

Volvo Penta Shutdown Unit

7” display

Not in combination with Information display

NMEA 0183 interface NMEA 2000 interface

Incl. cables 0.5 m (1.4 ft.)

7” display power supply for 12 V systems

Incl. cables 0.5 m (1.4 ft.)

A-CAN

Analog lever interface

Relay for external accessories

12 V, 24 V

Buzzer

Independent Rudder System

Sender

Information display

One per driveline and helm station. Not in combination with 7” display.

Generic Button Panel

Function configured at startup

Stand-alone HCU Key switch, main station

Kit, One/two key switches

Multilink hub

6 cable sockets

7” display

External information display

6. Y-split steering, 6-pin

Feet Meter Part no.

1.3 0.4 21421941

47

70

60

63

07

-20

14

Components and Cables

Components

Instruments*) Only in combination with EVC system tachometer

Cables Cable types

Fresh water level *

Diameter 52 mm (2.05”)

EVC system tachometer

Diameter 85 mm (3.35”) 110 mm (4.33”) 0–4000 rpm

Coolant temp *

Diameter 52 mm (2.05”) C°, F°

Speedometer Unitless *

Diameter 85 mm (3.35”) 110 mm (4.33”)

0–40 1/Hour 0–60 1/Hour

Alarm instrument *

Diameter 52 mm (2.05”)

Voltmeter *

Diameter 52 mm (2.05”) 12 V, 24 V

Rudder indicator *

Diameter 52 mm (2.05”) 12 V, 24 V

Max. one per output.Up to two per unit.

Front ring kit (nut)

Diameter 52 mm (2.05”) Black/Chrome

Diameter 85 mm (3.25”) Black/Chrome

Diameter 110 mm (4.33”) Black/Chrome

Front ring kit (clamp)

Diameter 52 mm (2.05”) Black/Chrome

Diameter 85 mm (3.25”) Black/Chrome

Fuel level *

Diameter 52 mm (2.05”)

Engine oil pressure *

Diameter 52 mm (2.05”) bar, psi

Turbo pressure *

Diameter 52 mm (2.05”) bar, psi

4-in-1 Gauge *

Diameter 110 mm (4.33”)

Coolant temp Voltage Oil pressure Fuel level

Aux. Dimmer Unit (ADU) *

Incl. cables 0.5 m (1.4 ft.)

SDU to engine extension cable, 8-pin

Feet Meter Part no.

9.8 3 874414 16.4 5 874119 22.9 7 874386 29.5 9 874387 36.1 11 874388

33. Stbd. AKI, 4/8-pin

Feet Meter Part no.

0.6 0.2 21421946

Connector dimensions

3-pin

H = 18 mm (0.71”) W = 26 mm (1.02”) D = 26 mm (1.02”)

6-pin

H = 21 mm (0.82”) W = 23 mm (0.88”) D = 32 mm (1.26”)

8-pin

H = 25 mm (0.99”) W = 37 mm (1.44”) D = 45 mm (1.77”)

4-pin

H = 25 mm (0.97”) W = 18.5 mm (0.73”) D = 25.5 mm (1.00”)

6-pin

H = 25 mm (0.97”) W = 22 mm (0.87”) D = 26.5 mm (1.03”)

8-pin

H = 25 mm (0.97”) W = 29.5 mm (1.15”) D = 25.5 mm (1.0”)

12-pin

H = 23 mm (0.88”) W = 41 mm (1.62”) D = 48 mm (1.90”)

18. Y-split multilink, 6-pin

Feet Meter Part no.

1.6 0.5 3588206

W

D

H

W

D

H HH H HH

W W W WW

DD

D DD

External Stop SwitchOptional

2-pin

H = 15 mm (0.59”) W = 24 mm (0.94”)

H

W

Category ACrosscut area minimum 1,5mm2 type approved low voltage (30V or more) ship cable , Max 50 meters

Category B Crosscut area 2,5mm2 type approved low volt-age (30V or more) ship cable, Max 15 meters

External stop switch cable, 2-pin

Feet Meter Part no.

32.8 10 3840677

Water in fuel cable harness, 3-pin

Feet Meter Part no.

9.8 3 21415866 16.4 5 21415883

Water in fuel Y-Split cable harness, 3-pin

Part no.

21495971

Part no. 3589458

NO/NC contacts

Cable not included. Use External Stop Switch Cable 3840677.

Controls

Twin engine levers

Built-in HCUs

Twin engine lever

7. Standard EVC bus cable, 6-pin*

Feet Meter Part no.

5 1.5 21865234 16 5.0 874789 23 7.0 889550 30 9.0 889551 36 11.0 889552 42 13.0 888013

*) One cable per engine has to be ordered.

8. Y-connector, 6-pin

Feet Meter Part no.

1.6 0.5 3588972

11. Extension cable, 6-pin

Feet Meter Part no.

5 1.5 3889410 10 3.0 3842733 16 5.0 3842734 23 7.0 3842735 30 9.0 3842736 36 11.0 3842737 66 20.0 21172469 131 40.0 21172470

16. Extension cable, 3-pin

Feet Meter Part no.

3 1.0 874759 10 3.0 3807043

10. Multilink/tachometer/synchronization cable, 6-pin

Feet Meter Part no.

5 1.5 3886666

Use cable ties to fix cables

Stand-alone HCU

9. 7” display cable, 6-pin

Feet Meter Part no.

5.5 1.7 21514712*

*) Incl. in display kit

13. Aux. relay cable, 6-pin

Feet Meter Part no. 3.3 1.0 21427463

Kit with cable & relay 12V: 21475508 24V: 21475509

27. Y-split Hub, 6-pin

Feet Meter Part no.

3.2 1 21287072