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Please read this manual carefully before operating your set and retain it for future reference. N-TYPE MODELS LGXXXN2W-L5 LGXXXN2W-N5 www.lg.com/global/business/solar Installation manual PV Solar MODULE

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  • Please read this manual carefully before operatingyour set and retain it for future reference.

    N-TYPE MODELSLGXXXN2W-L5LGXXXN2W-N5

    www.lg.com/global/business/solar

    Installation manual

    PV Solar MODULE

  • TABLE OF CONTENTS

    SAFETY ..................................................................03

    BEFORE & AFTER INSTALLATION ......................05Before Installation ................................................................................05After Installation ...................................................................................05

    ELECTRICAL INSTALLATION ...............................06Danger .................................................................................................06Electrical Connections .........................................................................06Diodes .................................................................................................06Series Connection ...............................................................................06Parallel Connection .............................................................................07General Wiring.....................................................................................07Earth Grounding ..................................................................................07

    MECHANICAL INSTALLATION ..............................08Module Mounting .................................................................................08Site Consideration ...............................................................................08Mounting Methods ...............................................................................08

    DISCLAIMER OF LIABILITY / DISPOSAL .............10

    TRANSPORTING AND STORAGE ........................10

    REVISIONS TABLE ................................................10

    PRODUCT SPECIFICATIONS ................................11Electrical & Mechanical Properties ...................................................... 11Dimensions of Modules .......................................................................13

    Mechanical Installation methodsBolting & Clamp InformationUnloading Flow Guide

    ..........................................................14................................................................16

    ..........................................................................17

    APPENDIX ..............................................................14

  • 03

    SAFETYThe instructions related to the safety indicated in thefollowing are for preventing unexpected danger ordamage in advance by safely and exactly using the product.

    DANGER

    WARNING

    CAUTION

    Non-compliance of the instructions may immediately

    Non-compliance of the instructions may cause death or

    Non-compliance of the instructions may cause injury or

    cause serious injury or death.

    DANGER

    Do not contact electrically active parts of the panel, such as terminals, without appropriate safety gear. Contact may result in lethal spark or electric shock.

    Do not use or install if the module is broken or torn. Failure to comply may result in electric shock.

    WARNING

    Perform all work in dry conditions and use only dry tools. Do not handle wet panels without appropriate protection equipment. Failure to comply may result in accident or death.

    Damaged modules must be treated with safety protection equipment. Failure to comply may result in serious bodily injury or death.

    No electrical parts like cables are located after installation between laminate and mounting structure.

    Do Not reconnect or repair junction box cable. It may occur spark or electric shock.

    Do not bending junction box's cable. While under stress, it may occur module damage. Cable bending radius should be more than 4 times the cable diameter, at least.

    CAUTION

    Use proper equipment, connectors, wires and buttresses for the installation of the module. Failure to comply may result in product damage, product failure or bodily injury.

    Installation during rain, heavy wind or snowy day may result in bodily injury or death.

    Holes in the frame or glass of the module may decrease the strength of the frame or break the glass.

    serious injury to the user.

    property damage to the user.

    Do not approach the damaged or broken module unless you are

    Failure to comply may result in serious bodily injury or death.

    an authorized or qualified expert.

  • 04

    Do not touch the glass surface or frame of the solar module after installation of the module. It may result in injury or death.

    Heavy objects must be kept off of the solar module.Do not stand on or step on the module. Do not drop the module. Failure to comply may result in product damage, product failure or bodily injury.

    Do not scratch the coating surface of the frame. Scratches may decrease the total solar output due to corrosion of the frame.

    sunlight on the solar module Do not artificially concentrate

    surface. Failure to comply may result in product damage or failure.

    Do not apply a shock to the junction box of the module or pull the cable. Do not remove the labels attached to the module. Failure to comply may result in damage of the product.

    If the installing modules on curved surface, (e. g. arch type), as shown in the below picture, do not forcefully modify the module in the installation when connecting it with the structure. Only install the module in the place where the structure for the panels has been properly set up. An improper structure may cause deformation of the panels. Panels may also be damaged by unapproved installation methods such as the use of a crane.

    Module

    Installing structure(bent type)

    ModuleInstalling structure(Stralght type)

    ProductDeformation

    Occurrenceof space

    Partial shadow must be removed from solar module because it can cause severe problems of solarmodule.

  • 05

    BEFORE & AFTER INSTALLATIONBefore InstallationPlease carefully read this manual before installation.

    • Solar module installation and maintenance must be

    • All installation instructions should be read and understood before performing any installation.

    • Do not touch the solar module with bare hands.

    After Installation• Plug in the connector tightly and ensure that the wiring

    properly works.

    • Conduct periodic inspection of the panels for damage to front glass, back sheet, frame, junction box, or external electrical connections.

    • Check electrical connections for loose connections and corrosion.

    • PV panels can operate effectively without ever being washed,

    output.

    performed by qualified and authorized installer.

    although removal of dirt from the front glass can increase

    Water, ethanol or a conventional glass cleanser with

    rinsing of the front glass to remove dust, dirt or other deposits.Do not use ground water containing calcium carbonatecomponents when cleaning glass.

    • Aggressive and abrasive cleansers or chemicals such as alkali chemicals including ammonia based solution should not be used on cleaning the module.

    • Always keep the back surface of the panel free fromany foreign objects or structural elements which couldcome into contact with the panel, especially when thepanel is under mechanical load.

    • Deposits of foreign material on the frame surface can be cleaned by using a wet sponge or cloth and dried in air or by using a clean chamois.

    • Perform the wiring work by connecting the connector and wires to the stand away from the roof or ground.

    • Do not use any kind of oil or lubricant on the module'sany parts, It can defect the PV Module.

    a micro-fiber cloth can be used for regular washing or

    It may result in a burn or injury.

    • Do not disassemble the solar module.

    • After installation or repair, check that the solar module are operating properly.

    • In the event that the currently used solar module or parts have been replaced the newly replaced module and parts must have the same model name and parts as the previously installed solar module.

    • Do not let anyone approach the solar module who haslittle knowledge of solar modules or on the measures totake when solar modules are damaged in order to avoidthe risk of injury or electrical shock.

    • Secure all necessary permits and licenses to install the solar modules.

    • Do not locate the solar module horizontally, as this maycause dirt or white efflorescence(glass deformation).

    • Panels are not intended for use indoors or on moving vehicles of any kind.

    •conditions of 1000W/m irradiance and 25°C (77°F) solar cell temperature. Colder temperatures may substantially increase voltage and power.

    • Keep the solar module and system away from children at all times.

    • Keep the module packed in the carton until the time of installation.

    •site.

    • Do not work alone. Please work as part of a team of two or more people.

    • Safety harness use is strongly recommended for installation.

    • Partial shadowing may substantially reduce panel and system output and may be the reason for the damage of solar module.

    • Care must be taken to avoid low tilt angles which may cause dirt to buildup on the glass against the frame edge.

    • Dirt build-up on the surface of the panel may cause active solar cells to be shaded and electrical performance to be impaired.

    Industry standard rated specifications are made at

    Keep flammable gasses away from the installation

    2

    • Be careful not to damage the cable when using a tool such as a knife to remove the cable tie that fixes thejunction box cable.

  • 06

    ELECTRICAL INSTALLATIONCaution• Avoid all electrical hazards when installing, wiring,

    operating and maintaining all panels.

    • Do not connect panels that have different electrical

    system.

    • Match the polarities of cables and terminals when making the connections; failure to do so may result in damage to the panel.

    • When reverse currents can exceed the value markedon the name plate, a properly rated and certifiedover-current device(fuse or circuit breaker) must be connected in series with each panel or string of panels.

    • The rating of the over-current device shall not exceed the maximum series fuse rating marked on the name plate.

    • The panel contains factory installed bypass diodes located inside the junction box.

    • When installing the system, it is recommended to install a lightning rod to protect the system.

    • The induced overvoltage by lightning can cause the system damage, you should design conductor loop connection as minimum as possible.

    • The junction box should not be opened. Opening the junction box will void the warranty.

    • Panels with a suspected electrical problem should be returned to LG Electronics for inspection and possible repair or replacement as per the warranty conditions provided by LG Electronics.

    Electrical Connections• Shock hazard may occur near the solar modules

    electrical connections.

    • Modules may be connected in series and/or parallel to achieve the desired electrical output as long as it

    sheet.

    • Please use only the same type of modules in a combined source circuit.

    • Do not disconnect the module under when it is operating. Shock hazard may occur near the solar modules connection means.

    • When the module installing in series or in parallel (e.g. using for extension cables, etc.), the connector of each

    original female or male connector of the same supplier)module should be the same products. (mated with its

    Diodes• All LG modules are equipped with factory installed

    bypass diodes. The factory-installed diodes provideproper circuit protection for the module from

    Diode specification and configuration

    +-

    1

    D1 D2 D3

    2 3 4

    IF (AV) 20AVF (max) 0.8V

    VRRM 45VTj (max) 200°C

    RTH 1.5°C/W

    30A0.8V45V

    200°C0.8°C/W

    PST4520A UKTD3045-06

    Series Connection• The solar modules may be wired in series to produce

    the desired voltage output.

    • The current of each module connected in series should be the same.

    The maximum number of series connected modulescan be determined by basis on maximum systemvoltage, the 125% safety factor, and the module Vocwhich can be checked in “Product Specifications” inthis document.

    The maximum solar module configuration can befound in “Product Specifications”.

    properties or physical configurations in the same

    is within the guidelines on the product specification

    unexpected shadows.

    Series connection for more voltage

    ………….

  • 07

    Parallel Connection• The solar modules may be combined in parallel to

    produce the desired current output.• When modules are combined in parallel, the total

    current is equal to the sum of currents from each module.

    • The voltage of each module connected in parallel should be the same.

    • When connecting plural strings of modules in parallel every series string or solar module must be fused priorto combining with other strings.

    • Abide with all applicable federal, state, and local codesfor additional fusing requirements and limitations on the maximum number of solar modules in parallel.

    • Maximum series fuse rating is refer to “Product

    for the protection of the module and cables from over-current for prevention of unbalanced string voltage.

    • A multiplying factor is required for increased output of the PV modules. Under normal conditions, a PV module is likely to experience conditions that produce more current and/or voltage than reported at standard test conditions. The requirements of the National Electrical Code (NEC) in Article 690 shall be followed to address these increased outputs.

    Earth Grounding • All work must be conducted in conformance with all

    Federal, State, and local codes and standards.• Grounding works should be performed by an

    authorized installer for the safety and maintenance of the system in accordance with all national, state and local electrical codes and regulations and standards.

    •and location of grounding holes is provided in “Product

    • One M4 stainless steel bolt, one nut, one spring

    washer and 12 AWG Cu wires are recommended permounting hole.

    • Where common grounding hardware (nut, bolts, washers) is used to attach a listed grounding device, the attachment must be made in conformance with thegrounding device manufacturer’s instructions.

    • All hardware should be consist of corrosion resistant material such as stainless steel.

    • There is an earth hole on the edge of the module frame. Using this hole, an earth conductor and the solar module frame may be recommended to be connected and earthed as the below drawing.

    • All screws and nuts shall be tightened to a torque of

    • To prevent electric shock and fire, a protective ground

    • Bonding points to ground should be tight, secure and free from corrosion. (Maintenance is especially important in areas with high levels of salt in the atmosphere, such as coastal areas and the surrounding seas.)

    must be done on the frames of solar modules and arrays

    safety class II. The national directives must be respected.although the solar modules from LG meet the conditions of

    4~5 N∙m.

    Module frame

    Bolt

    Flat washerStar washer

    Cup washer

    Grounding wire

    Spring washer

    Nut

    Flat washer

    Specifications; page 11”.Parallel configuration is not limited if proper measuresare taken to block the reverse current flow, e.g. fuses

    Parallel connection for more current-+

    …………+ -+- -+ -+

    • LG Electronics recommends a size no smaller than 4mm .2

    General Wiring• LG Electronics recommends that all wiring be double

    insulated with a minimum rating of 90°C (194°F). •• The minimum size should be determined by the

    applicable codes.

    All wiring should use a flexible copper (Cu) conductor.

    Specific information on the solar module dimensions

    Specifications”.

    washer, two flat washers, one cup washer, one star

    The values of Isc and Voc marked on this PV module should be multiplied by a factor of 125% when determining component voltage ratings, conductor ampacities, fuse sizes, and size of controls to the PVoutput.

    • Depending on national directives, additional safety

    factors might be applicable for over current protection.

  • 08

    MECHANICAL INSTALLATIONModule Mounting• The LG Electronics’ (LGE) Limited Warranty for solar

    modules is contingent upon modules being mounted in accordance with the requirements described in this section.

    • The solar modules are in Application Class A and

    • Use corrosion resistant material mounting rails andhardware.

    • Use appropriate bolted connections as permanufacturer’s instructions.

    • No electrical parts like cables are located afterinstallation between laminate and mounting structure.

    • LGE solar module is qualified up to a altitude of 4000m.

    have the Safety Class II. Therefore they can beoperated in systems with 120V DC and higher.General access is not restricted.

    • We recommend to use mounting device(bolt, nut, washer) made by corrosion resistant material like stainless steel.

    Site ConsiderationLGE solar modules should be mounted in a location that meets the following requirements.

    • Y is a safety factor of 1.5 • Detail of mounting distance is below.

    m

    ①72Cell ① : 300mm

    Module Strength(Basic Load) ; IEC61215-2:2016

    mDesign Load : AForceDirection

    3600 PascalFront Side72Cell

    Rear Side 2000 Pascal5400 Pascal3000 Pascal

    Test Load : B(B = A x Y )

    Excluded Operating Environments•

    The solar modules from LG Electronics can not be

    ※ This mounting method is by using frame bolt holes.※ The mounting rails must run perpendicularly to the module

    long side.

    operated in a location where they could come in direct contact with salt water or ammonia.

    Shadow• LGE solar module should be installed in a proper site

    that there is no shadowing affected by building, chimney, tree, and neighboring module, etc.

    MountingRails

    No. of Cell

    Do not use module to replace (or partly replace) roofs and walls of living places.

    Mounting MethodsGeneral Information• Select the appropriate orientation to maximize sunlight

    exposure. The module generates maximum output power when it faces the sun directly. The tilt angle of the modules should be selected to optimize seasonal and sunlight-based performance in the installation place.

    • Module should not be mounted or stored in a way that the front/top glass faces downward in order to prevent water from entering the junction box, which could cause a safety hazard.

    • Clearance between the solar module frames and structures such as roofs or ground is required to prevent wiring damage and to allow air to circulate behind the solar module. The recommended standoffheight is a minimum of 100mm.

    • When installed on a roof, the solar module must be

    is class C after ANSI/UL790 Edition 2004. the application. The fire resistance of the solar modulemounted over a fire-resistant roof covering rated for

    The solar module is only IEC listed for use when itsfactory frame is fully intact.

    Removal or alteration must be done by an authorized and qualified individual.

    Creating additional mounting holes may damage the solar module and reduce the strength of the frame.

    We recommend a 6mm gap between module frames to avoid tension from thermal expansion.

    Operating Environmental Temperature• Temperature range : -40°C ~ 40°C (-40°F ~ 104°F)

  • 09

    When installing modules in heavy snow areas, it is recommended to be taken an appropriate countermeasure to prevent possible damages to the lower side frame by slipping snow. We recommend to use corrosion resistant material for these supporting part. (A snow guard should beinstalled in accordance with the manufacturer’sinstructions.)

    Solar module

    Roof

    Supporting part

    Mounting by using frame bolts holes

    • Secure the solar module to the structure by using the factory mounting holes.

    • Four M8 stainless steel bolts, four nuts, four spring

    per solar module.washers, and eight flat washers are recommended

    • The module may be fastened to a support by using both the outer and inner bolt holes of the frame.

    • Each module should be securely fastened at a minimum 4 points on two opposite sides.

    •and location of mounting holes is provided in ‘Product

    • Tighten the bolt securely by using the combination. Place the spring washer between the Flat washerand Nut.

    Mounting by using clamps

    • The module may be fastened to a support by using clamps on both the long edge and the short edge of the modules.

    •provided in ‘Mechanical Installation Scene’. (Refer to Appendix.) → If you use a special clamp, it needs to test for

    compatibility by LGE.

    • If the installation is likely to be affected by heavy(extreme) snow, further suitable panel support is recommended on the lower row of panels.

    • The solar module may be mounted by using the following methods: (*Torque:8~12N∙m)

    * Mounting Rails Material : Aluminum, Stainless steel, etc.→ We recommend more than 40x40mm mounting rails.

    Module frame

    Bolt

    Flat washer

    Flat washer

    Spring washer

    Nut

    Mounting Rail

  • Disclaimer of Liability• By beginning to installation process, the installer has to read and completely understand this Installation Manual.

    • If installer had any questions regarding this installation manual, the installer would have contacted LG with any questions or concerns.

    •lunteer and employees, other participants in any activity

    connected to installation, operation, or service of LG Solar Modules, and if applicable, from all liabilities, claims, demands, losses, or damages on my account caused or alleged to be caused in whole or in part by the negligence

    and employees.

    DisposalDisposal of your old appliance1. This crossed-out wheeled bin symbol indicates that waste electrical and electronic products(WEEE)

    should be disposed of eparately from the municipal waste stream.2. Old electrical products can contain hazardous substances so correct disposal of your old appliance

    will help prevent potential negative consequences for the environment and human health. Your oldappliance may contain reusable parts that could be used to repair other products, and other valuablematerials that can be recycled to conserve limited resources.

    3. You can take your appliance either to the shop where you purchased the product, or contact your local governmentwaste office for details of your nearest authorized WEEE collection point. For the most up to date information for yourcountry please see www.lg.com/global/recycling materials that can be recycled to conserve limited resources.

    10

    DISCLAIMER OF LIABILITY / DISPOSAL

    • Do not loosen the banding, when the module is transported by truck, ship and etc. In case of loose banding, the module will be shaken, which may cause damage.

    • Do not stack on more than one pallet. Maximum height is two pallets. Severe stacking can cause stress to the module and may cause product damage.

    • Do not transport only one side of the module when transporting the module. Damage to the frame or cable may occur.

    TRANSPORTING AND STORAGE

    Date Version Description of change Remark

    2020.01.15 1.0 (1st edition) Publish Installation Manual

    REVISIONS TABLE

  • 11

    PRODUCT SPECIFICATIONS N-TYPERated electrical characteristic except power rating within -0/+3 percent are within 5 percent of measured.

    m/W0001 ecnaidarrI : )CTS(noitidnoC tseT dradnatS ta seulaV 2, Cell temp. 25℃, 1.5AM

    Note) MC4 formal name : PV-KST4 / 6II-UR, PV-KBT4 / 6II-URshould be selected according to the installation site conditions and local code.“Max. No. of modules in series” is considering 125% of Voc. Actual number of connections

    → Plus (+) Connector : Male MC4 coupler (PV-KST4/6II-UR)→ Negative (-) Connector : Female MC4 coupler (PV-KBT4/6II-UR)

    Electrical Properties Mechanical Properties

    Module Series Model Name

    Pmaxat STC

    PowerTolerance

    Voc at STC

    Isc at STC

    Vmppat STC

    Impp at STC

    Max.SeriesFuse

    Rating

    Max.No. ofmodulein series

    Max.SystemVoltage

    Connector Length Width Height Weight

    LGX

    XX

    N2W

    -L5

    W % V A V A A V mm mm mm kg LG390N2W-L5 390 0~3% 49.1 10.39 39.8 9.81 16 20 1000 MC4/05-8-cm 2024 1024 40 21.5

    21.521.521.521.521.521.521.521.521.521.521.521.521.521.521.521.521.5

    LG395N2W-L5 395 0~3% 49.2 10.43 40.2 9.83 16 20 1000 MC4/05-8-cm 2024 1024 40LG400N2W-L5 400 0~3% 49.3 10.47 40.6 9.86 16 20 1000 MC4/05-8-cm 2024 1024 40LG405N2W-L5 405 0~3% 49.4 10.51 41.0 9.89 16 20 1000 MC4/05-8-cm 2024 1024 40LG410N2W-L5 410 0~3% 49.5 10.55 41.4 9.91 16 20 1000 MC4/05-8-cm 2024 1024 40LG415N2W-L5 415 0~3% 49.6 10.59 41.8 9.94 16 20 1000 MC4/05-8-cm 2024 1024 40LG420N2W-L5 420 0~3% 49.7 10.63 42.1 9.98 16 20 1000 MC4/05-8-cm 2024 1024 40LG425N2W-L5 425 0~3% 49.8 10.67 10.0142.5 16 20 1000 MC4/05-8-cm 2024 1024 40LG430N2W-L5 430 0~3% 49.9 10.71 10.0442.9 16 20 1000 MC4/05-8-cm 2024 1024 40

    LG430N2W-N5 430 0~3% 49.8 10.68 10.3041.8 16 20 1000 MC4/05-8-cm 2024 1024 40

    LGX

    XX

    N2W

    -N5

    LG390N2W-N5 390 0~3% 49.0 10.36 39.0 16 20 1000 MC4/05-8-cm 2024 1024 40LG395N2W-N5 395 0~3% 49.1 10.40 39.3 16 20 1000 MC4/05-8-cm 2024 1024 40LG400N2W-N5 400 0~3% 49.2 10.44 39.7 16 20 1000 MC4/05-8-cm 2024 1024 40LG405N2W-N5 405 0~3% 49.3 10.48 40.1 16 20 1000 MC4/05-8-cm 2024 1024 40LG410N2W-N5 410 0~3% 49.4 10.52 40.4 16 20 1000 MC4/05-8-cm 2024 1024 40LG415N2W-N5 415 0~3% 49.5 10.56 40.7 16 20 1000 MC4/05-8-cm 2024 1024 40LG420N2W-N5 420 0~3% 49.6 10.60 41.1 16 20 1000 MC4/05-8-cm 2024 1024 40LG425N2W-N5 425 0~3% 49.7 10.64 10.26

    10.2310.2110.1610.1210.0910.0610.02

    41.5 16 20 1000 MC4/05-8-cm 2024 1024 40

    Note) The Typical change in module efficiency at 200W/m in relation to 1000W/m is -2.0% 2 2

    ※ See more information >> http://www.multi-contact.com/ or http://www.renhesolar.com/

    Ø A

    Ø A

    ◇ Female and male cable couplers ◇Female cable coupler

    Male cable coupler

    Model Cable Cross Section Ø A (Cable outer diameter) Rated current

    MC44mm²

    5.5 ~ 9mm 30A12AWG

    05-8-cm4mm²

    5.4 ~ 7.2mm 30A 12AWG

  • Model LGXXXN2W-L5 LGXXXN2W-N5

    NMOT [ °C ] 42 ± 3Pmax [%/°C] -0.35Voc [%/°C] -0.26Isc [%/°C] 0.03

    Electrical Properties(NMOT*)

    ModelLGXXXN2W-L5

    390 395 400 405 410 415 420Maximum Power (Pmax) [W] 292.8 296.3 300.2 304.1 307.7 311.6 315.1MPP Voltage (Vmpp) [V] 37.4 37.8 38.2 38.5 38.9 39.3 39.6MPP Current (Impp) [A] 7.83 7.84 7.87 7.89 7.91 7.93 7.96Open Circuit Voltage (Voc) [V] 46.3 46.4 46.5 46.6 46.7 46.8 46.9Short Circuit Current (Isc) [A] 8.35 8.38 8.41 8.44 8.48 8.51 8.54

    425 430319.139.97.9947.08.57

    322.740.38.0147.18.60

    322.639.38.2147.08.58

    ModelLGXXXN2W-N5

    390 395 400 405 410 415 420Maximum Power (Pmax) [W] 292.8 296.2 300.1 304.0 307.5 311.3 315.0MPP Voltage (Vmpp) [V] 36.6 36.9 37.3 37.7 38.0 38.2 38.6MPP Current (Impp) [A] 7.99 8.02 8.04 8.07 8.10 8.14 8.16Open Circuit Voltage (Voc) [V] 46.2 46.3 46.4 46.5 46.6 46.7 46.8Short Circuit Current (Isc) [A] 8.32 8.36 8.39 8.42 8.45 8.48 8.52

    425319.039.08.1846.98.55

    Temperature Characteristics

    PRODUCT SPECIFICATIONS

    * NMOT (Nominal Module Operating Temperature) : Irradiance 800W/m , ambient temperature 20℃, wind speed 1m/s2

    12

    42 ± 3-0.35-0.260.03

    430

  • 13

    Dimensions of ModulesUnit: mm / in.

    60Cell Module

    Frame Cross section

    Long Frame Short Frame

    LGXXXN2W-L5 / LGXXXN2W-N5

  • 14

    APPENDIX

    LoadFront/Rear(Pa)

    Position(mm)

    0~300

    962~1062

    A

    B

    1600/1600

    5400/3000

    LoadFront/Rear(Pa)

    Position(mm)

    250 ~ 400 5400/3000

    LoadFront/Rear(Pa)

    Position(mm)

    250 ~ 400 5400/3000

    LoadFront/Rear(Pa)

    Position(mm)

    0 ~ 300 5400/1600

    LoadFront/Rear(Pa)

    Position(mm)

    0~50

    100~7502400/2400

    A

    B

    Fig 1. Bolting type(M8) Fig 2. Clamping Type

    Fig 4. Clamping Type

    Fig 5. Clamping Type Fig 6. Clamping Type

    Mechanical Installation : 72Cell Model

    LoadFront/Rear(Pa)

    Position(mm)

    300 5400/3000

    Fig 3. Clamping Type

  • 15

    Fig 11. Clamping Type

    LoadFront/Rear(Pa)

    Position(mm)

    812 2000/1750

    LoadFront/Rear(Pa)

    Position(mm)

    712

    862

    2400/2400

    1500/1500A

    LoadFront/Rear(Pa)

    Position(mm)

    0~300

    250~4002400/1600

    A

    B

    LoadFront/Rear(Pa)

    Position(mm)

    0~50

    100~7502400/2400

    A

    B

    LoadFront/Rear(Pa)

    Position(mm)

    250 ~ 400 3000/3000

    Fig 10. Bolting type(M6)

    Fig 7. Clamping Type Fig 8. Clamping Type

    Fig 9. Clamping Type

    APPENDIXMechanical Installation : 72Cell Model

  • 16

    EDV yb detset ton erew xidneppa siht ni dohtem gnitlob dna )7.giF ot 1.giF(sdohtem noitallatsni lacinahcem llA )etoNIt is evaluated by LG internal test.

    Module frame

    Bolt

    Flat washer

    Flat washerSpring washer

    Nut

    Mounting Rail

    • Four M8(5/16inch) stainless steel bolts, four nuts, four spring washers, and eight flat washers are recommended

    per solar module.

    Bolting Method

    Clamp system requirements

    • Use corrosion resistant material clamps and hardware.→ .EGL yb ytilibitapmoc rof tset ot sdeen ti ,pmalc laiceps a esu uoy fI

    • The clamp should not be touched with the module’s glass.•

    • Use appropriate bolted connections as per clamp manufacturer’s instructions.•• Follow the clamp manufacturer’s recommended applied torque to fasten the clamps.•

    Width

    Height

    Depth

    Width

    Height

    Depth

  • Unloading Flow GuideIf you are unloading using heavy equipment such as a crane, please follow the procedure below.

    [ Step 1 ] [ Step 2 ] [ Step 3 ] [ Step 4 ]

    Step 1. Place the packaging on a flat surface.

    Step 2. Put the safety timber bar on the packaging and fasten a rope as shown Fig. [ Step 2 ]

    - To prevent module breakage, you should use safety timber bar bigger than packaging length.

    - Detailed view of the rope position is below.

    Block ① Block ② Block ② Block ①

    Standard LineRope

    - The position of rope have to be between block 1 and block 2 when you fasten a rope to pallet.

    - If you have not timber bar, you can use a pallet which is longer than module size.

    - The crane hook have to be placed center of packaging.

    - For the balance of packaging, the rope between the packaging and crane must be the same length.

    Step 3. Loading & unloading packaging.

    - A minimum of two operator is required to ensure that all four corners are seated at the same

    time when the packaging is unloaded.

    17

    Step 4. Landing packaging on a floor.

    ▶ If you need some question or advice of this, please contact our sales manager.

  • This document is subject to change without notice.

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