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WIRELESS MULTI TANK MONITORING SYSTEM
PNEUMERCATORLiquid Level Control Systems
INSTALLATION MANUAL
MODEL TMS4000W
© COPYRIGHT 2019 PNEUMERCATOR CO., INC. 1785 EXPRESSWAY DRIVE NORTH
HAUPPAUGE, NY 11788
TEL: (631) 293-8450 FAX: (631) 293-8533
http://www.pneumercator.com
TMS4000W Installation Manual.docx June 10, 2019
DRAWING NO. 20229 REV. N/C
INSTRUCTION MANUAL TMS4000W
Note: A separate OPERATING MANUAL is available, but NOT required for TMS4000W installation.
Page Section 1 PRODUCT DESCRIPTIONS .....................................................................................................5
1.1 General System Overview .........................................................................................................5 1.2 Control Console Description ......................................................................................................6 1.3 WiDAM (Wireless Data Acquisition Module) ..............................................................................8 1.3.1 Liquid Level Probe Description ............................................................................................... 10 1.3.2 Liquid Leak Sensor Description .............................................................................................. 11
Section 2 INSTALLATION DETAILS ...................................................................................................... 13
2.1 Installation Checklist ............................................................................................................... 13 2.2 Control Console Installation .................................................................................................... 14 2.3 WiDAM Installation .................................................................................................................. 15 2.4 Level Probe Installation in Underground Tanks ...................................................................... 17 2.5 Level Probe Installation in Aboveground Tanks ..................................................................... 19 2.5.1 Riser Pipe Method for Aboveground Tanks ............................................................................ 20 2.5.2 Bushing or Flange Mount Method for Aboveground Tanks .................................................... 21 External Leak Sensor Installation ........................................................................................... 23 2.6 Leak Sensor Installation in Steel and Vaulted Tanks ............................................................. 23 2.7 Leak Sensor Installation in Piping Sumps and Dispenser Pans ............................................. 24 2.8 Leak Sensor Installation in Fiberglass Tank Annulus ............................................................. 25 2.9 Hydrostatic Leak Sensor Installation in Fiberglass Tank Reservoirs ...................................... 26
Section 3 WIRING INSTALLATION AND DIAGRAMS ............................................................................ 28
3.1 TMS4000W Power Wiring Installation ..................................................................................... 28 3.2 TMS4000W Channel Selection ................................................................................................ 30 3.3 WiDAM Wiring .......................................................................................................................... 31 3.4 WiDAM Configuration............................................................................................................... 35 3.5 Probe/Sensor Wiring & Splices ................................................................................................ 36 3.6 Programmable Relay Outputs/Contact Closure Inputs ............................................................ 40 3.7 Data Communications Wiring .................................................................................................. 41 3.8 Probe Map/System Setup ........................................................................................................ 42
TABLE OF CONTENTS
INSTRUCTION MANUAL TMS4000W
TMS4000W Installation Manual 2019-06-10.docx June 10, 2019
PAGE 5
SECTION 1 – PRODUCT DESCRIPTIONS 1.1 GENERAL SYSTEM OVERVIEW The TMS4000W is a fully integrated wireless tank monitoring system that combines inventory management and secondary containment leak detection. Figure 1-1 shows a typical block diagram of how a system should be configured for installation. This diagram is not a detailed wiring diagram, which is found in Section 3 of this manual. Figure 1-1 is to guide the installer in planning the actual installation, and give a general overview of the possible combinations of WIRELESS MODULES, TANKS, LEVEL PROBES, EXTERNAL SENSORS, and OPTIONAL equipment that may be required for a typical installation. Figure 1-1 shows only one (1) WiDAM with one (1) tank and four (4) sensors: however, the TMS4000W can monitor up to 32 WiDAMs for a total of up to 32 tanks and 128 sensors. Refer to the customer’s site design drawing for complete site-specific details on how many tanks and sensors are specified.
Figure 1-1 - Typical System Block Diagram
DRAWING NO. 20230 REV. N/C
95-250 VAC
(50/60 Hz)
POWER
RELAY CONTACTS
REMOTE
MOUNTED
ALARMS
MODEM / RS232 / RS485 / RELAY CONTACTS
DATA DISPLAY /
GATHERING &
CONTROL
EQUIPMENT
CONSOLE
OUTPUTS
TYPICALTANK
W/ PROBE Maximum(4) Sensors
MAGNETOSTRICTIVEPROBEINPUT
LEAK/POINT-LEVELSENSORINPUTS
WiDAM
(2) Cable Grips
TANK MANAGEMENT SYSTEMTMS 4000
L iqu id Le v e l Con tro l S ys tem s
PNEUMERCATOR
✓
-
TMS4000W1CONSOLE
DRAWING NO. 20230 REV. N/C
95-250 VAC
(50/60 Hz)
POWER
RELAY CONTACTS
REMOTE
MOUNTED
ALARMS
MODEM / RS232 / RS485 / RELAY CONTACTS
DATA DISPLAY /
GATHERING &
CONTROL
EQUIPMENT
CONSOLE
OUTPUTS
TYPICALTANK
W/ PROBE Maximum(4) Sensors
MAGNETOSTRICTIVEPROBEINPUT
LEAK/POINT-LEVELSENSORINPUTS
WiDAM
(2) Cable Grips
TANK MANAGEMENT SYSTEMTMS 4000
L iqu id Le v e l Con tro l S ys tem s
PNEUMERCATOR
✓
-
TMS4000W1CONSOLE
INSTRUCTION MANUAL TMS4000W
TMS4000W Installation Manual 2019-06-10.docx June 10, 2019
PAGE 6
1.2 CONTROL CONSOLE DESCRIPTION Figure 1-2 illustrates the standard TMS4000W outline and dimensions. All standard configurations are equipped with a 4 Mag. Probe/8 Leak Sensor Card, two (2) RS-232 Serial Ports, RS-485 Serial Port, 10/100 Base-T Network Interface, and NEMA 12 enclosure. There are sixteen (16) basic configurations available:
Model Number WiDAM Server Display Printer External USB
TMS4000W1-1 Internal No No No
TMS4000W1-2 Internal Yes No No
TMS4000W1-3 Internal Yes Impact No
TMS4000W1-5 Internal Yes Thermal No
TMS4000W1-6 Internal No No Yes
TMS4000W1-7 Internal Yes No Yes
TMS4000W1-8 Internal Yes Impact Yes
TMS4000W1-A Internal Yes Thermal Yes
TMS4000W2-1 External No No No
TMS4000W2-2 External Yes No No
TMS4000W2-3 External Yes Impact No
TMS4000W2-5 External Yes Impact No
TMS4000W2-6 External No No Yes
TMS4000W2-7 External Yes No Yes
TMS4000W2-8 External Yes Impact Yes
TMS4000W2-A External Yes Impact Yes
The standard TMS4000W console enclosure is NEMA 12-rated for indoor installation. An optional NEMA 4X enclosure is available for outdoor installation. Confirm enclosure rating on the approval label located on the exterior, left-hand side of the enclosure before installation outdoors. See Figure 1-2 below for mounting flange locations and dimensions.
Figure 1-2 - TMS4000W Console Outline
DRAWING NO. 20231 REV. N/C
KEYED DOOR LOCK
ANNUNCIATOR
INDICATOR LIGHTS
10.4" COLOR SVGA
TOUCHSCREEN DISPLAY
NON I.S. SECTION
I.S. SECTION
(LOW VOLTAGE)
5/16" DIA. [8MM DIA.] MOUNTING
HOLES (4) PLACES
NON I.S. & I.S. SECTIONPARTITION LINE
(SHOWN FOR REFERENCE)
DIMENSIONS: INCHES [MM]
D
D
B
D
D
AC
** OPTIONAL EXTERNAL USB
(PLUG INSTALLED IF
OPTION IS NOT SELECTED)
11 13/16 [301]
11 1/8 [282]
10 5/16 [263]
12 3/16
[310]
7 9/16
[192]
(7 7/8 [201] **
OVER
ANNUNCIATOR)
PRINTER PAPER SLOT
(COVER INSTALLED FOR
NON-PRINTER CONSOLES)
TOUCH BUTTONS
** 8 7/8 [225] OVE RALL DEPTH WHEN
EXTERNAL USB OPTION IS SELECTED
CONDUIT OPENINGS
A = 1 1/8" DIA. HOLE
FOR 3/4" NPT *
CONDUIT FITTING
B = 1 3/8" DIA. HOLE
FOR 1" NPT *
CONDUIT FITTING
C = 1 1/8" DIA. KNOCKOUT
FOR 3/4" NPT *
CONDUIT FITTING
D = 1 3/8" DIA. KNOCKOUT
FOR 1" NPT *
CONDUIT FITTING
* OR EQUIVALENT
14 1/4 [362]
(14 5/16 [363]
COVER WIDTH)6 9/16 [166]
REF.
ANTENNA
INSTRUCTION MANUAL TMS4000W
TMS4000W Installation Manual 2019-06-10.docx June 10, 2019
PAGE 7
WARNING
The console is designed for Ordinary Location, Non-Hazardous installation only, as defined by Underwriters Laboratories (UL) and the National Electrical Code (NEC). DO NOT install where flammable vapors may be present. FAILURE TO COMPLY MAY RESULT IN PERSONAL INJURY, PROPERTY LOSS AND EQUIPMENT DAMAGE.
The console should be located in an area that is easily accessible to the personnel responsible for operation and maintenance of the system. The antenna must be located where it has been confirmed to be able to communicate with the WiDAMs. Metal conduiting is recommended and may be required by local codes. All outdoor conduits must be watertight. All conduit entries are provided on the bottom of the enclosure. Remove conduit knockouts only for those entries being used. If a knockout is removed but the entry will not be used, it must be sealed with an appropriate plug.
WARNING
Do not drill or modify enclosure. Use only knockouts provided. FAILURE TO COMPLY WILL VOID WARRANTY AND MAY PRESENT A SAFETY HAZARD RESULTING IN PERSONAL INJURY, PROPERTY LOSS AND EQUIPMENT DAMAGE.
INSTRUCTION MANUAL TMS4000W
TMS4000W Installation Manual 2019-06-10.docx June 10, 2019
PAGE 8
Figure 1-3 - TMS4000W Designated Conduit Locations
1.3 WiDAM (Wireless Data Acquisition Module) The WiDAM Wireless Data Acquisition Module accepts wiring for one magnetostrictive tank gauging probe and up to four secondary containment leak/point-level sensors (three 2 or 3-wire and one 2-wire), and wirelessly communicates probe/sensor data to the TMS4000W console. The WiDAM is housed in a NEMA 4X weatherproof and corrosion-proof enclosure suitable for installation within a hazardous-classified area. The location of the WiDAM should be carefully chosen to enable reliable communications to the TMS and to provide easy access to the probe and sensor cabling. Several mounting bracket kits are available for AST and UST installations.
WARNING
Installation MUST be done by qualified personnel familiar with local wiring codes and explosion hazard electrical safety practices. FAILURE TO COMPLY MAY RESULT IN PERSONAL INJURY, PROPERTY LOSS AND EQUIPMENT DAMAGE.
DRAWING NO. 20232 REV. N/C
CONDUIT OPENINGS AND
DESIGNATED USES:
3/4" NPT CONDUIT SIZE *
A1 = POWER AND I.S. GROUNDS
A2 = COMMUNICATIONS CABLES
1" NPT CONDUIT SIZE *
B1 = MWR200 CABLES (REQUIRED FOR
TMS4000W2 ONLY; HOLE MUST
BE PLUGGED FOR TMS4000W1 )
B4 = RELAY OUTPUTS
B5 = RELAY AND/OR ANALOG OUTPUTS
A1 & B1
DENOTES CONDUIT
HOLES
* OR EQUIVALENT
B1
B5
B4
A2
A1
B2B3
B2 & B3
CONDUIT KNOCKOUTS
NOT USED
A2, B4 & B5
DENOTES CONDUIT
KNOCKOUTS
INSTRUCTION MANUAL TMS4000W
TMS4000W Installation Manual 2019-06-10.docx June 10, 2019
PAGE 9
Figure 1-4 – WiDAM Overview
Wir
ele
ss
Da
taA
cq
uis
tio
nM
od
ule
(W
iDA
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PN
EU
ME
RC
AT
OR
Liq
uid
Le
ve
l C
on
tro
l S
yste
ms
Dra
win
g 1
0606 R
ev.
A (
06/0
5/0
7)
Page 1
of
2
(2)
TH
RE
AD
ED
OP
EN
ING
FO
R
3/4
" N
PT
CA
BL
E
GR
IPS
SH
OW
N
BE
LO
W
5.2
5 [
133
]
Ø4
.50
[11
4]
5.5
0 [
140
]
12.4
0 [315]
NO
TE
S:
1.
UL
RA
TE
D-T
YP
E 4
X E
NC
LO
SU
RE
.
2. D
IME
NS
ION
S: IN
CH
ES
[M
M].
3. D
RA
WIN
G S
CA
LE
: 1 : 2
.
(4)
1/4
-20 U
NC
X 1
/2"
DE
EP
TH
RE
AD
ED
MO
UN
TIN
G
HO
LE
S
Ø3.5
0 [Ø
89]
CIR
CU
LA
R
HO
LE
PA
TT
ER
N
8.6
0 [218]
(2)
PL
UG
GE
D H
OL
ES
RE
MO
VE
(1
) P
LU
G F
OR
PR
OB
E C
AB
LE
(4)
PL
UG
GE
D H
OL
ES
RE
MO
VE
(1
) P
LU
G P
ER
SE
NS
OR
CA
BL
E
OU
TL
INE
DR
AW
ING
(S
ee
in
sta
lla
tio
n i
ns
tru
cti
on
s o
n p
ag
e 2
)
AL
L U
NU
SE
D H
OL
ES
WIT
HIN
TH
E C
AB
LE
GR
IPS
MU
ST
RE
MA
IN P
LU
GG
ED
AN
D T
HE
CO
MP
RE
SS
ION
NU
T T
IGH
TE
NE
D T
O P
RO
VID
E A
WA
TE
RT
IGH
T S
EA
L
AT
TH
E C
AB
LE
EN
TR
AN
CE
S.
IMP
OR
TA
NT
!
(2)
CA
BL
E G
RIP
S S
HO
WN
FO
R R
EF
.
INSTRUCTION MANUAL TMS4000W
TMS4000W Installation Manual 2019-06-10.docx June 10, 2019
PAGE 10
1.3.1 LIQUID LEVEL PROBE DESCRIPTION TMS4000W can be supplied with four (4) types magnetostrictive level probes: Model MP550S – Inventory management tanks up to 18’ Model MP551S – Inventory management on tanks 18’ – 24’ Model MP552S – Oil/Water separator tanks 1’ – 18’ Model MP56xS Series – Flex probe for low ceiling clearance or bulk storage tanks up to 70’ The following installation instructions cover the MP55xS Series. The MP561SC is covered in Bulletin 207 and the rest of the MP56xS Series is covered in Bulletin 220. Figure 1-5 shows the standard MP550S probe with dimensions and specifications. Note the standard probe requires a 4-inch female NPT tank fitting, and is supplied with a 6-foot cable; it does not include the RISER CAP, which must be ordered separately. Before installing, verify the model number matches the tank size intended, and that any accessories are available on site.
Figure 1-5 - Liquid Level Probe Outline
OPTIONAL 316 STAINLESS STEEL
FLOATS FOR 4" OPENINGS
OPTIONAL 316 STAINLESS STEEL
FLOATS FOR 2" OPENINGS
MAX. DIA. 2.05"MAX. DIA. 2.05"
INTERFACE
FLOAT
PRODUCT FLOAT
INTERFACE FLOAT
MAX. DIA. 3.85" MAX. DIA. 3.85"
PRODUCT FLOAT
2.00"
BOTTOM
DEADBAND
8.00"
TOP
DEADBAND
OVERALL
LENGTH
BUNA-N
INTERFACE
FLOAT
MAX. Ø3.85"
TYPE 2
4" RISER PIPE CAP
(SEE NOTE 1)
NOTE:
1. RISER PIPE CAP PURCHASED SEPARATELY. TYPE 1 OR 2 SUPPLIED.
TYPE 1
4" RISER PIPE CAP
(SEE NOTE 1)
7/8-16 UNS-2A
EXT. THREAD
Ø1.00"
PROBE CABLE
7.25"
Ø5.50"
BUNA-N
PRODUCT FLOAT
MAX. Ø3.85"
Ø.63 STAINLESS
STEEL FLOAT
GUIDE/SHAFT
EFFECTIVE
LENGTH
RETAINING RING
AND ENDCAP
DRAWING NO. 20005 REV. E
INSTRUCTION MANUAL TMS4000W
TMS4000W Installation Manual 2019-06-10.docx June 10, 2019
PAGE 11
1.3.2 LIQUID LEAK SENSOR DESCRIPTION TMS4000W can be integrated with a variety of liquid sensors used for monitoring secondary containment areas around tanks and pipes. The maximum is 128 sensors (4 sensors per WiDAM, 32 WiDAMs) depending on the overall job configuration; check the specific job design drawings for the actual number and type specified. Figures 1-6 through 1-9 show four (4) sensor types available from Pneumercator with their most typical applications. Other non-Pneumercator models may be used; however, their use with TMS4000W should have been approved before attempting to wire them into the WiDAM.
Figure 1-6 – LS600 LD Series
Figure 1-7 – ES825 Series
DRAWING NO. 20006 REV. D
4.00"[102]
Ø1.50"[38]
Ø1.75"[45]
1/2" [13] LIQUIDTRIP POINT
304 STAINLESSSTEEL
BUNA NFLOAT
NYLON
25' (7.5M) LONG
22AWG [.762 DIA.]2-CONDUCTOR
CABLE
TEFLON
304 STAINLESSSTEEL
316 STAINLESSSTEEL FLOAT
LS600LDBN-1 LS600LDSS
4.00"[102]
1/2" [13] LIQUIDTRIP POINT
DIMENSIONS: INCHES [MM]
DIMENSIONS: FEET (M)
CABLE GRIP CABLE GRIP
25' (7.5M) LONG
22AWG [.762 DIA.]2-CONDUCTOR
CABLE
DRAWING NO. 20007 REV. B
1/4" NPT
PULL RINGREMOVED
PASS-THRU OPENING SIZE3/4" NPT MINIMUM
3 CONDUCTORCABLE
SHRINK TUBE("C" & "X" VERSIONS ONLY)
CONVOLUTIONS ACCEPTS 1/2" ENT
REMOVABLEPULL RING
20' OR 25'22 AWGCABLE
.62"(HEX FLAT)
3.00"
1/4" NPT
PULL RINGREMOVED
PASS-THRU OPENING SIZE3/4" NPT MINIMUM
3 CONDUCTORCABLE
SHRINK TUBE("X" VERSION ONLY)
END ACCEPTS 1/2" ENT
REMOVABLEPULL RING
20' OR 25'22 AWGCABLE
Ø.75" 3.50"
INSTRUCTION MANUAL TMS4000W
TMS4000W Installation Manual 2019-06-10.docx June 10, 2019
PAGE 12
Figure 1-8 – LS610
Figure 1-9 – RSU800
DRAWING NO. 20008 REV. A
.236 [6] REF.
.40" [10]
3.02" [77]
1.50" [38]
Ø.130" [3.3]
PULL HOLE
1/2" [13] LIQUID
TRIP POINT
CABLE GRIP
25' (7.5M) LONG
CABLE
DIMENSIONS: INCHES [MM]
DIMENSIONS: FEET (M)
DRAWING NO. 20009 REV. N/C
16' LONG22 AWGCABLE
16' LONG22 AWGCABLE
18.25"
15.00"
CABLE GRIP
PVC HOUSING
11.00"
Ø2.88" Ø2.88"
2.25" 2.25"
HIGHALARM
LOWALARM
FLOAT
FLOAT
CABLE GRIP
15.00"
18.25"
INSTRUCTION MANUAL TMS4000W
TMS4000W Installation Manual 2019-06-10.docx June 10, 2019
PAGE 13
SECTION 2 – INSTALLATION DETAILS 2.1 INSTALLATION CHECKLIST
WARNING
Do NOT apply power to the TMS4000W until its installation has been checked and found to be in accordance with these instructions; National Electric Code; Federal, State and Local codes; and other applicable safety codes. FAILURE TO COMPLY MAY RESULT IN PERSONAL INJURY, PROPERTY LOSS AND EQUIPMENT DAMAGE.
The following points should be reviewed in preparation for installation, and again when installation is complete. 1. Check that all equipment at job site matches the DESIGN DRAWING SPECIFICATIONS for the
tank sizes and control features required. 2. System cannot be connected to equipment that uses or generates more than 250 volts with
respect to earth. 3. The TMS ground must be terminated at the GND BUSS BAR in the same service panel as TMS
power. A grounding rod, coldwater pipe or other connection should not be used. Refer to Figure 3-2 for illustrated details.
4. Do not drill or modify enclosure. Use only knockouts provided. Failure to comply will void
warranty and may present a safety hazard.
INSTRUCTION MANUAL TMS4000W
TMS4000W Installation Manual 2019-06-10.docx June 10, 2019
PAGE 14
2.2 CONTROL CONSOLE INSTALLATION The console is the center of operations for any tank monitor system therefore its location should be selected for the operators’ convenience, or as specified on the DESIGN DRAWINGS. The antenna must be located in an area confirmed to communicate with the WiDAMs. Although line of site is preferred, it is not required to establish reliable communications. Select a flat wall surface and prepare it with four wall-mounting inserts to accept up to 1/4-inch size bolts. Allow sufficient room for door to open and for conduit runs to enter ONLY THE CONSOLE BOTTOM. See Figure 1-2 for console dimensions.
Figure 2-1 - Control Console Interior
DRAWING NO. 20233 REV. N/C
LOCK
DISPLAY
COVER
I.S. COMPARTMENT COVER
(SHOWN OPENED)
COMMUNICATIONS SLOTCONNECTOR
RADIO MODULE
(SEE NOTE)
8-POSITIONDIP SWITCH
LED INDICATORS
WIRE MANAGEMENT
COVER
FUSE HOLDER
ON/OFF
SWITCH
POWER
I.S. GROUNDS
NOT USED
USB CONNECTION
(OPTIONAL EXTERNAL USB
CONNECTION SHOWN)
RS-232 CONNECTION
RS-485 CONNECTION
OPTIONAL
PRINTER
ETHERNET
CONNECTION
ANTENNA
(SEE NOTE)
ANTENNA BULKHEAD
CONNECTOR AND
INTERCONNECT CABLES
(SEE NOTE)
NOTE: ITEMS INSTALLED ON SEPARATE
MWR200 CONSOLE FORTMS4000W2.
NON I.S. SLOT 2 CONNECTOR
NON I.S. SLOT 1 CONNECTOR
INSTRUCTION MANUAL TMS4000W
TMS4000W Installation Manual 2019-06-10.docx June 10, 2019
PAGE 15
2.3 WiDAM INSTALLATION The WiDAM can support 1 magnetostrictive probe and up to 4 leak/point level sensors; therefore its location should be selected for optimum antenna placement and minimum cable distance, or as specified on the DESIGN DRAWINGS. The antenna must be located in an area confirmed to communicate with the TMS4000W. Although line of site is preferred, it is not required to establish reliable communications. There are 3 main methods of mounting the WiDAM as illustrated in Figure 2-2.
INSTRUCTION MANUAL TMS4000W
TMS4000W Installation Manual 2019-06-10.docx June 10, 2019
PAGE 16
Figure 2-2 – WiDAM Mounting Options
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MO
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CR
EW
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(1)
SH
OW
N
(SU
PP
LIE
D B
Y C
US
TO
ME
R)
(4)
SC
RE
W A
NC
HO
RS
(1)
SH
OW
N
(SU
PP
LIE
D B
Y C
US
TO
ME
R)
(4)
1/4
-20
UN
C
X 1
/2"
LO
NG
HE
X B
OL
TS
(SU
PP
LIE
D W
ITH
BR
AC
KE
T)
(2
) 2
" P
IPE
U-B
OL
TS
AN
D (
4)
MA
TIN
G N
UT
S
(SU
PP
LIE
D W
ITH
BR
AC
KE
T
WH
EN
RE
QU
IRE
D)
(4
) M
AT
ING
NU
TS
(3)
SH
OW
N
"L"
BR
AC
KE
T
(4)
1/4
-20
UN
C
X1
/2"
LO
NG
HE
X B
OL
TS
(SU
PP
LIE
D W
ITH
BR
AC
KE
T)
2"
ME
TA
L P
IPE
(SU
PP
LIE
D B
Y
CU
ST
OM
ER
)
WA
LL
"L"
BR
AC
KE
T
2"
ME
TA
L P
IPE
(SU
PP
LIE
D B
Y
CU
ST
OM
ER
)
(4)
1/4
-20
UN
C
X7
/8"
LO
NG
HE
X B
OL
TS
(SU
PP
LIE
D W
ITH
FLA
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E)
FL
AN
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TN
UO
MR
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RT
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AW
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ISE
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ET
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AM
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E
TA
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TO
P
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AM
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ING
2"
OR
4"
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ER
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E
(4"
RIS
ER
SH
OW
N)
OF
FS
ET
BR
AC
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T
TA
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TO
P
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LT
S
AN
D (
4)
MA
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UT
S
(SU
PP
LIE
D W
ITH
BR
AC
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T)
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MA
TIN
G
NU
TS
(3)
SH
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AT
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10610-1
PN
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10611-1
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INSTRUCTION MANUAL TMS4000W
TMS4000W Installation Manual 2019-06-10.docx June 10, 2019
PAGE 17
2.4 LEVEL PROBE INSTALLATION IN UNDERGROUND TANKS Installing the magnetostrictive level probe underground is similar for both STEEL and FIBERGLASS tanks. Refer to Figure 2-3. The tank top must be equipped with an access MANHOLE containing a probe RISER PIPE and WATERTIGHT ELECTRICAL JUNCTION BOX supplied by the installer; the junction box should be sized to handle ONLY PROBE AND MANHOLE LEAK SENSOR cable splices for wiring to the console. The manhole should be at least 18 inches in diameter and a height suitable for the tank burial depth. The riser should be 4-inch pipe opening (2 and 3-inch for optionally available probes). The tank opening must be fitted with a schedule 40 RISER PIPE cut to length to provide the minimum height of 18 inches shown measured from the TANK TOP (ID) to the probe's RISER CAP. The level probe's electronic housing will reside "inside" the riser. The riser top should be NPT male threaded and allow a clearance of at least 6 inches to the underside of the manhole cover. This will provide enough space for the riser cap and probe cable. For riser caps not supplied by Pneumercator, the cap must have a 1/2-inch NPT tapped hole for probe cable passage.
Figure 2-3 - Level Probe Installation - Underground Tank
DRAWING NO. 20095 REV. N/C
TANK ID
MANWAY HE IGHT
18" MIN.
(SEE NOT E 1)
LEVEL
PROBE
NOTE 1: MINIMUM HEIGHT AS
MEASURED FROM INSIDE TANK
TOP (ID). IF MOUNTED ON A
MANWAY COVER, THE 18"
HEIGHT DOES NOT INCLUDE THE
MANWAY HEIGHT.PROBE RESTS ON TANK BOTTOM
TANK OR MANWAY TOP
18" MIN. MANHOLE
FITTING FOR SENSORS
IF REQUIRED
WiDAM
6" MIN.
4" SCHEDULE 40
RISER PIPE AND CAP
RISER SPACERS
(SEE BULLETIN 164 FOR INSTALLATION)
PROBE CABLE ALLOW 1" MINIMUM SLACK
BEFORE TIGHTENING
CABLE GRIP
INSTRUCTION MANUAL TMS4000W
TMS4000W Installation Manual 2019-06-10.docx June 10, 2019
PAGE 18
Figure 2-4 - MP55xS Probe Assembly Instructions - Riser Mount
ASSEMBLY INSTRUCTIONS - RISER MOUNTED MODEL:
PNEUMERCATORLiquid Level Control Systems
8"
4" RISER MOUNTING ASSEMBLY
Assemble riser spacers.
NOTE: AT THIS POINT MODEL MP452S/MP552S ASSEMBLY IS
COMPLETE. PROCEED TO STEP 5 TO COMPLETE ASSEMBLY
FOR ALL OTHER MODELS.
FOR INSTALLATION AND WIRING SEE TMS MANUAL
4" RISER PIPE
3" RISER PIPE
2" RISER PIPE
CATHODIC
BOOT
END CAP
METAL WEIGHT
OPTIONAL
INTERFACE
FLOAT *
PRODUCT
FLOAT
RETAINING
RING
2" RISER MOUNTING ASSEMBLY
STANDARD APPLICATIONS
NOTE:
HOLE #1
(LARGER)
NOTE:
HOLE #2
(SMALLER)
LOCKING
COLLAR
PROBE HEAD
PRODUCT
FLOAT
INTERFACE
FLOAT
METAL WEIGHT
CATHODIC
BOOT
RETAINING
RING
END CAP
SPACER
Trim spacers for the desired schedule 40 riser pipe diameter.
Verify that the bottom of the locking collar is located 8" from the
top of the probe head and confirm that collar is secured.
IMPORTANT! ALL of the following requirements must be met;Probe length does not exceed 15 feet.
Tank does not contain chemicals, solvents or heated products where standard PVC leader cable is used.
Tank does contain chemical, solvent or heated products where chemical/heat resistant probe assembly and leader cable are used and co nfirmed to be
compatible with stored product.
Tank is not pressurized.
Questions? Contact Technical Support at (800) 209-7858
STANDARD ALUMINUM
LOCKING COLLAR
(S.S. COLLAR INSTALLED
FOR CHEMICAL APPLICATIONS)
CHEMICAL APPLICATIONS
1/2"
STANDARD APPLICATIONS
WITH INTERFACE * WITHOUT INTERFACE WITH
INTERFACE *
WITHOUT
INTERFACE
S.S. COLLAR
FLUSH WITH BOTTOM
OF PROBE SHAFT
S.S. COLLAR
PROBE HEAD
2
1
2
1
Bulletin 164 Rev. G (05/09/14) Page 1 of 1
* NOT APPLICABLE FOR MP42xS
MP42xS
MP45xS MP55xS
1 Confirm you were supplied the correct number of floats (1 or 2). A Probe P/N with "21" or "25" suffix requires DUAL (2) floatswhile "11" or
"15" suffix requires a SINGLE (1) float. Contact Pneumercator immediately if supplied Probe and number of floats do not match.
42
3
5
INSTRUCTION MANUAL TMS4000W
TMS4000W Installation Manual 2019-06-10.docx June 10, 2019
PAGE 19
Install the level probe in the UNDERGROUND TANK as follows: 1. Select the correct probes for the tank. Match the model number with tank internal dimensions per
Figure 1-5. 2. Assemble the probe per Bulletin 164 shown in Figure 2-4. 3. Slowly lower probe into tank opening until probe's FOOT REST is on the tank bottom. The probe
should be vertical with both centering spacers totally supported within the riser pipe. 4. Feed the probe cable through the underside of the riser cap cord grip supplied. Keep the grip
loose so cable can be flexed. Leave enough slack beneath the cap so the probe rests on the tank bottom, and above the cap to reach the electrical junction box in the manhole.
5. Prepare riser pipe and cap with pipe dope or suitable compound, and carefully mate them
together. 6. Tighten the cable cord grip on top of the riser cap to ensure a WATERTIGHT SEAL. 7. Route the probe cable to the WiDAM and complete the wiring installation in accordance with
Section 3.
2.5 LEVEL PROBE INSTALLATION IN ABOVEGROUND TANKS NOTE: For tanks located inside buildings or vaults, or under outdoor containment shelters: Rigid Level Probes models MP550S, MP551S, & MP552S require tank headroom clearance at least equal to overall probe length for insertion and removal. See Figure 1-5 for probe dimensions. There are two methods of installing the level probe in aboveground tanks shown in Figures 2-5 and 2-6. The choice is dictated by the actual fitting supplied integral to the probe. The standard method shown in Figure 2-5 uses a RISER PIPE mounted on top of the tank to support the probe; similar to an underground tank installation. The optional method shown in Figure 2-6 employs a REDUCER FITTING to support the probe. Risers and reducers are SUPPLIED BY THE INSTALLER.
INSTRUCTION MANUAL TMS4000W
TMS4000W Installation Manual 2019-06-10.docx June 10, 2019
PAGE 20
2.5.1 RISER PIPE METHOD FOR ABOVEGROUND TANKS Tank openings must be fitted with a schedule 40 RISER PIPE cut to length to provide the minimum height of 18 inches shown measured from the TANK TOP to the probe's RISER CAP. Both of the level probe's centering spacers will reside "inside" the riser. The riser top should be NPT male threaded and allow a clearance of at least 6 inches to the underside of any roof cover that may be added after probe installation. This will provide enough space for the riser cap and probe cable. For riser caps not supplied by Pneumercator, the cap must have a 1/2-inch NPT tapped hole for probe cable passage.
Figure 2-5 - Riser Pipe Mounting Aboveground Tanks
Install the level probe per Figure 2-5 as follows: 1. Select the correct probe for the tank. Match the model number with tank internal dimensions per
Figure 1-5. 2. Assemble the probe per Bulletin 164 shown in Figure 2-4. 3. Slowly lower probe into tank opening until probe's FOOTREST is on the tank bottom. The probe
should be vertical with both centering spacers totally supported within the riser pipe. 4. Feed probe cable through the underside of the riser cap cord grip supplied. Keep the grip loose
so cable can be flexed. Leave enough slack beneath the cap so the probe rests on the tank bottom, and above the cap to reach the electrical junction box.
5. Prepare riser pipe and cap with pipe dope or suitable compound, and carefully mate them
together. 6. Tighten the cable cord grip on top of the riser cap to ensure a WATERTIGHT SEAL. 7. Route the probe cable to the WiDAM and complete the wiring installation in accordance with
Section 3.
DRAWING NO. 20096 REV. N/C
TANK ID
18" MIN.(SEE NOTE 1)
LEVELPROBE
NOTE 1: MINIMUM HEIGHT ASMEASURED FROM INSIDE TANKTOP(ID). IF MOUNTED ON AMANWAY COVER, THE 18"HEIGHT DOES NOT INCLUDE THEMANWAY HEIGHT.
PROBE RESTS ONTANK BOTTOM
WiDAM
4" SCHEDULE 40 RISER PIPE AND CAP
RISER SPACERS(SEE BULLETIN 164 FORINSTALLATION)
PROBE CABLE
4" NPTOPENING
ALLOW 1" MINIMUM SLACKBEFORE TIGHTENINGCABLE GRIP
FITTING FOR SENSORSIF REQUIRED
INSTRUCTION MANUAL TMS4000W
TMS4000W Installation Manual 2019-06-10.docx June 10, 2019
PAGE 21
2.5.2 BUSHING OR FLANGE MOUNT METHOD FOR ABOVEGROUND TANKS This method is employed for large vertical tanks and heated, pressurized, or chemical applications but may also be used for standard 2, 3 and 4-inch openings when it is not desired to enclose the electronic housing within a pipe riser. The level probe will "hang" inside the tank at a fixed position supported by the tank-mounting fitting. Because the probe is fixed to the mounting fitting, it is critical during installation to allow a 1-INCH BOTTOM CLEARANCE between the probe's FOOT REST and tank bottom or strike plate. This will prevent the probe touching the tank bottom during tank expansion and contraction. The 1-inch clearance dimension is standard and has been properly accounted for in the probe's manufacture. The customer must supply an appropriate mounting fitting to mate with the tank opening, if less than 2 inches, to accommodate the PK2-DM Direct Mount Probe Kit. Assembly is as illustrated in Figure 2-7.
Figure 2-6 - Reducer Fitting or Flange Mounting for Aboveground Tanks
Install the level probe per Figure 2-5 as follows:
1. Select the correct probe for the tank. Match the model number with the tank internal dimensions per Figure 1-5.
2. Remove the probe from its shipping container. Remove all packing material.
3. Slowly lower the probe into tank opening. The probe should be vertical with its electronic housing totally visible above the tank fitting. When the probe touches the bottom, screw the bushing into the tank. DO NOT tighten the compression fitting at this time. Mark the shaft and lift the probe up 1 INCH.
4. Tighten the cable connector on top of the probe housing to ensure a WATERTIGHT SEAL.
5. Route the probe cable to the junction box and complete the wiring installation in accordance with Section 3
DRAWING NO. 20097 REV. N/C
PROBE CABLE
LEVELPROBE
3/4" NPTCOMPRESSION FITTING
"MOUNTING HEIGHT"
1" BOTTOMCLEARANCE
NOTE 1: 2" NPT BUSHING WITHCOMPRESSION FITTING MODELNUMBER PK2-DM PURCHASEDSEPARATELY.
BUSHING / REDUCING FITTINGOR FLANGE (BY CUSTOMER OR
SEE NOTE 1 )
FITTING FOR SENSORSIF REQUIRED
WiDAM
INSTRUCTION MANUAL TMS4000W
TMS4000W Installation Manual 2019-06-10.docx June 10, 2019
PAGE 22
Figure 2-7 - MP55xS Probe Assembly Instructions - Direct Mount
ASSEMBLY INSTRUCTIONS - DIRECT MOUNTED MODEL:
PNEUMERCATORLiquid Level Control Systems
8"
FOR INSTALLATION AND WIRING SEE TMS MANUAL
The top of the probe is an ungageable deadband. Verify that the probe is of sufficient length so that the float's magnet will not travel into
this deadband.
4" X 2" NPT
BUSHING
(by customer)
2" X 3/4" NPT *
BUSHING
COMPRESSION *
FITTING
COMPRESSION *
FITTING
2" X 3/4" NPT *
BUSHING
Applies to the following installations;Probe lengths exceeding 15 feet.
Chemical, solvent or heated tanks using standard PVC leader cable.
Pressurized tanks. Consult with Technical Support for pressure limits.
Questions? Contact Technical Support at (800) 209-7858
PROBE HEAD
SPACER
END CAP
RETAINING
RING
CATHODIC
BOOT
METAL WEIGHT
INTERFACE
FLOAT
RETAINING
RING
OPTIONAL
INTERFACE
FLOAT **
METAL WEIGHT
END CAP
CATHODIC
BOOT
PRODUCT
FLOATPRODUCT
FLOAT
S.S. COLLAR
S.S. COLLAR
FLUSH WITH BOTTOM
OF PROBE SHAFT
1/2"
* PURCHASED SEPARATELY FROM PNEUMERCATOR AS MODEL NO. PK2-DMx.
** NOT APPLICABLE FOR MP42xS
4" DIRECT MOUNTING ASSEMBLY
STANDARD APPLICATIONS STANDARD APPLICATIONS
2" DIRECT MOUNTING ASSEMBLY
CHEMICAL APPLICATIONS
WITH INTERFACE ** WITHOUT INTERFACE WITH
INTERFACE **
WITHOUT
INTERFACE
Bulletin 165 Rev. E (05/09/14) Page 1 of 1
MP42xS
MP45xS MP55xS
1 Confirm you were supplied the correct number of floats (1 or 2). A Probe P/N with "21" or "25" suffix requires DUAL (2) floatswhile "11" or
"15" suffix requires a SINGLE (1) float. Contact Pneumercator immediately if supplied Probe and number of floats do not match.
2
3
INSTRUCTION MANUAL TMS4000W
TMS4000W Installation Manual 2019-06-10.docx June 10, 2019
PAGE 23
EXTERNAL LEAK SENSOR INSTALLATION
The interstitial or double-wall space of steel tanks and vaulted tanks as well as many other secondary containment areas can be fitted with either DISCRIMINATING or NON-DISCRIMINATING leak sensors. Also, for float type non-discriminating sensors, switch actuation may be factory set for either NORMALLY OPEN or NORMALLY CLOSED.
2.6 LEAK SENSOR INSTALLATION IN STEEL AND VAULTED TANKS
Check the specific design drawings for the job, or choose the sensor type desired from Figures 1-6 and 1-7. Install sensor per Figure 2-8 as follows:
1. Remove the watertight CORD CONNECTOR supplied by sliding it off the sensor cable.
2. Thread the watertight CONNECTOR into the top of a 2" by 1/2" reducer bushing or monitor pipe cap pre-tapped for a 1/2" NPT hole. (The use of any standard monitor cap from 2" to 4" pipe size is recommended. The cap or reducer bushing IS NOT SUPPLIED with the sensor and must be provided by the installer. The monitor cap is sold separately as part number SK2 for 2-inch openings or SK4 for 4-inch openings.).
3. Measure the "MOUNTING HEIGHT" from top to bottom of monitoring pipe.
4. Feed the sensor cable through the watertight CONNECTOR from the BOTTOM SIDE of the REDUCER (or CAP) fitting to a cable length suitable for the MOUNTING HEIGHT; or to allow sensor to rest on the monitor pipe bottom; or as required by local codes. Cable may be cut or extended to proper length.
5. Re-tighten the CORD CONNECTOR to fix the sensor cable length.
6. Mate the REDUCER or CAP to the top of the monitor pipe. Tighten the CONNECTOR to ensure a WATERTIGHT SEAL.
7. Route the sensor cable to the WiDAM and complete the wiring installation in accordance with Section 3.
Figure 2-8 - Leak Sensor Installation - Steel Vaulted Tanks
DRAWING NO. 20098 REV. N/C
DOUBLE WALL TANK
MONITOR PIPECAP OR
REDUCER
MOUNTING HEIGHT
12" MINIMUM MANHOLEIS REQUIRED FOR
UNDERGROUND TANKS
2" OR LARGERMONITORING PIPE
TANK LEAK SENSORMODELS LS600LDBNOR
ES825
WiDAM
FITTING FOR PROBEIF REQUIRED
INSTRUCTION MANUAL TMS4000W
TMS4000W Installation Manual 2019-06-10.docx June 10, 2019
PAGE 24
2.7 LEAK SENSOR INSTALLATION IN PIPING SUMPS AND DISPENSER PANS Check the specific design drawings for the job, or choose the sensor type desired from Figures 1-6 and 1-7. Install sensor per Figure 2-9 as follows: 1. Measure the MOUNTING HEIGHT from conduit or junction box to the bottom of the SUMP (or
MANHOLE, VAULT or DISPENSER PAN). 2. Feed the sensor cable through the watertight CONNECTOR to length suitable for the MOUNTING
HEIGHT; or to allow sensor to rest on the containment bottom; or as required by local codes. Feed an additional 12 inches past the CONNECTOR for splicing inside the junction box; cable may be cut to proper length.
3. Thread the CONNECTOR into the WATERTIGHT JUNCTION BOX and tighten the
CONNECTOR cord grip over the cable to insure a WATERTIGHT SEAL. The sensor should rest on the containment floor or as required by local codes.
4. Route the sensor cable to the WiDAM and complete the wiring installation in accordance with
Section 3.
Figure 2-9 - Leak Sensor Installation in Piping Sumps, Manholes, and Dispenser Pans
DRAWING NO. 20099 REV. N/C
SENSOR FLEXIBLE CABL E
FITTING FOR PROBE
IF REQU IRED
LEAK SENSOR
MODELS:
LS600LDBN OR
ES825
MANHOLE
PIPING SUMP OR
DISPENSER PAN
WiDAM
MOUNTING HEIGHT
INSTRUCTION MANUAL TMS4000W
TMS4000W Installation Manual 2019-06-10.docx June 10, 2019
PAGE 25
2.8 LEAK SENSOR INSTALLATION IN FIBERGLASS TANK ANNULUS The annular space of fiberglass tanks can be fitted with either a DRY ANNULUS type sensor, models ES825 (Figure 1-7) and LS610 (Figure 1-8), or a WET RESERVOIR sensor model RSU800 (Figure 1-9). The wet reservoir is also referred to as the HYDROSTATIC METHOD. Check the specific design drawings for the job, or choose the type sensor desired from Figures 1-7 through 1-9. Install sensor per Figures 2-10 or 2-11. Instructions per Figure 2-10, DRY ANNULUS SENSOR: 1. Calculate the sensor cable's MOUNTING LENGTH from tank size data so the sensor rests at tank
bottom; or use the following method.
Determine the cable's MOUNTING LENGTH by adding the cable measurement M from the table at the right to the RISER HEIGHT. Mark the cable at that length. DO NOT CUT THE CABLE.
2. Remove the watertight CORD CONNECTOR
supplied by sliding it off the cable. 3. Thread the CONNECTOR into the top of a 2" by
1/2" reducer bushing or riser pipe cap pre-tapped for a 1/2" NPT hole. (The use of any standard monitor cap from 2" to 4" pipe size is recommended. The cap or reducer bushing IS NOT SUPPLIED with the sensor and must be provided by the installer. The monitor cap is sold separately as part number SK2 for 2-inch openings or SK4 for 4-inch openings.).
4. At riser top, attach the annular space PULL CORD (this is part of the tank supplier's pre-installed
accessories) to the sensor's PULL HOLE. 5. Pull the free end of the PULL CORD out of the riser while feeding the sensor into the riser and
through the annular space until the sensor is at the bottom centerline of the tank. The MOUNTING LENGTH MARK should be about 5 INCHES above the open riser. Adjust its position as necessary and, without disconnecting the PULL CORD, coil its excess inside the riser pipe.
6. Feed the sensor cable through the BOTTOM of the riser cap (or bushing), and through the CORD
CONNECTOR while positioning cap over the riser pipe. Mate riser and cap. 7. Tighten CONNECTOR over the cable to ensure a WATERTIGHT SEAL. 8. Route the sensor cable to the WiDAM and complete the wiring installation in accordance with
Section 3.
CABLE MEASUREMENT FROM END OF SENSOR
Tank Dia. Cable M 4 Feet 81 in. 6 Feet 118 in. 8 Feet 150 in. 10 Feet 194 in. 12 Feet 222 in.
INSTRUCTION MANUAL TMS4000W
TMS4000W Installation Manual 2019-06-10.docx June 10, 2019
PAGE 26
Figure 2-10 - Dry Leak Sensor Installation in Fiberglass Tanks
2.9 HYDROSTATIC LEAK SENSOR INSTALLATION IN FIBERGLASS TANK RESERVOIRS The model RSU800 sensor uses a dual float that senses a HIGH and LOW liquid level within the reservoir. If a tank leak occurs through either wall of the DOUBLE-WALL tank the liquid level in the reservoir changes. When it reaches the upper or lower limits of the sensor a contact closure is transmitted to the control console. Instructions per Figure 2-11, HYDROSTATIC LEAK SENSOR: 1. The tank reservoir should be fitted with a 4-inch RISER PIPE and CAP, supplied by THE
INSTALLER. A vented monitor cap is sold separately as part number SK4V. The riser should be at least 12 inches long as measured from the reservoir opening. The riser cap may be any standard type, but as a minimum it should have a 3/8" NPT tapped hole to accept the CORD GRIP CONNECTOR SUPPLIED BY PNEUMERCATOR, or contain its own suitable cord grip. (An alternate method is to drill and tap the wall of the riser pipe). The use of a riser cap with a VENT TUBE is only recommended where local installation requires one.
2. If the riser cap does not contain its own cord connector, thread the PNEUMERCATOR SUPPLIED
CONNECTOR into the tapped hole using sealing compound as required. (Alternately, the CONNECTOR may be threaded into the sidewall of the riser).
3. Slowly lower the sensor into the riser until it rests on the reservoir bottom. The top portion should
extend into the riser pipe for support from tipping over. The liquid level in the reservoir should be at about 7 inches up the sensor's height for optimum performance. (See Figure 1-9 for float travel set point limits).
DRAWING NO. 20100 REV. N/C
RISER PIPE CAP W/
LIQUID TIGHT CABLE GRIP
WiDAM
LEAK SENSOR CABLE
MANHOLE
RISER HEIGHT
PULL CORD
TANK ANNULUS
LEAK SENSOR MODELS
LS610 OR ES825
COIL & SECURE EXCESS PULL CORD
DO NOT REMOVE THE PULL CORD
4" SCHEDULE 40 OR
2" SCHEDULE 40
RISER PIPE
OPTIONAL PADLOCK
(BY CUSTOMER)
FITTING FOR PROBE
IF REQUIRED
INSTRUCTION MANUAL TMS4000W
TMS4000W Installation Manual 2019-06-10.docx June 10, 2019
PAGE 27
4. Feed the sensor cable through the BOTTOM of the riser cap (or pipe wall), and through the CORD
CONNECTOR. Leave just enough slack inside the riser pipe so the sensor remains on the bottom, and will not tip over.
5. Mate the riser and cap; tighten the CONNECTOR over the cable to ensure a WATERTIGHT
SEAL. 6. Route the sensor cable to the WiDAM and complete the wiring installation in accordance with
Section 3.
Figure 2-11 - Hydrostatic Leak Sensor Installation in Fiberglass Tanks
DRAWING NO. 20101 REV. N/C
FIBERGLASS TANK
4" SCHEDULE 40 RISERPIPE 12" MIN. LENGTH
7"
RECOMMENDEDHYDROSTATICFILLLIQUIDDEPTH INRESERVOIR
RISER PIPE CAP W/LIQUID TIGHT CABLE GRIPS &
VENT TUBE
LEAK SENSOR CABLE
LEAK SENSORMODEL RSU800
RESTS ON BOTTOMOF RESERVOIR
MIN. 12"MANHOLE
OPTIONAL PADLOCK (BY CUSTOMER)
WiDAM
FITTING FOR PROBEIF REQUIRED
INSTRUCTION MANUAL TMS4000W
TMS4000W Installation Manual 2019-06-10.docx June 10, 2019
PAGE 28
SECTION 3 WIRING INSTALLATION AND DIAGRAMS 3.1 TMS4000W POWER WIRING INSTALLATION
Figure 3-1-1 – TMS4000W1 AC Power Wiring
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NS
MIS
SIO
N D
IST
AN
CE
.
#3
2
WiD
AM
3 F
EE
T (
1 M
) M
IN.
DIS
TA
NC
E
TM
S2000W
1 a
nd
TM
S4000W
1 -
(S
ee P
ag
e 2
fo
r W
2)
IMP
OR
TA
NT
NO
TE
S -
RE
AD
CA
RE
FU
LL
Y B
EF
OR
E IN
ST
AL
LA
TIO
N!
SE
E D
RA
WIN
G N
O. 5
0440
AN
D B
UL
LET
IN 2
03 F
OR
PR
OB
E A
ND
/OR
SE
NS
OR
WIR
ING
INS
TR
UC
TIO
NS
50443 R
ev. C
(11/1
4/1
7)
Page 1
of 2
INP
UT
PO
WE
R,
RE
LA
YS
AN
D T
EL
EC
OM
MU
NIC
AT
ION
S S
IDE
NO
WIR
ING
RE
QU
IRE
DS
EE
TM
S IN
ST
ALL
AT
ION
MA
NU
AL
FO
R
WA
RN
ING
S A
ND
OT
HE
R W
IRIN
G IN
ST
RU
CT
ION
S
(NO
TE
: I. S
. GR
OU
ND
WIR
ING
NO
T R
EQ
UIR
ED
)
RF
CO
MM
UN
ICA
TIO
NS
SID
E
INT
ER
NA
L
VIE
W
HAZARDOUS AREA
CLASS I, DIVISION 1,
GROUPS C AND D
CLASS I, ZONE 0, GROUP IIB
NON-HAZARDOUS AREA
AC
PO
WE
R
HOT
GND
ISGND
ISGND
NEUT
INSTRUCTION MANUAL TMS4000W
TMS4000W Installation Manual 2019-06-10.docx June 10, 2019
PAGE 29
Figure 3-1-2 – TMS4000W2 AC Power Wiring
TM
S2
00
0W
TM
S4
00
0W
(Wir
ele
ss)
#1 S
EE
NO
TE
2 O
N P
AG
E 1
WiD
AM
WiD
AM
#2
#3
2
WiD
AM
3 F
EE
T (
1 M
) M
IN.
DIS
TA
NC
E
TM
S2000W
2 a
nd
TM
S4000W
2 -
(S
ee P
ag
e 1
fo
r W
1)
50443 R
ev. C
(11/1
4/1
7)
Page 2
of 2
SE
E T
MS
INS
TA
LLA
TIO
N M
AN
UA
L F
OR
WA
RN
ING
S A
ND
OT
HE
R W
IRIN
G IN
ST
RU
CT
ION
S
(NO
TE
: I. S
. GR
OU
ND
WIR
ING
NO
T R
EQ
UIR
ED
)
HAZARDOUS AREA
CLASS I, DIVISION 1,
GROUPS C AND D
CLASS I, ZONE 0, GROUP IIB
20
0 F
EE
T (
60
M)
MA
X.
DIS
TA
NC
E
MW
R2
00
MA
NU
FA
CT
UR
ER
P/N
RS
48
5 C
OM
MU
NIC
AT
ION
S24
AW
G, 8
/C (
4 T
WIS
TE
D P
AIR
S)SH
IELD
ED
22 A
WG
, 3/C
SH
IELD
ED
*
12
25
45
-1C
W1
7-0
20
0
BE
LDE
N 6
501F
E O
R E
QU
IV.
CA
BLE
DC
PO
WE
R
PN
EU
M. P
/N
12
25
43
-1
PN
EU
M. M
OD
EL
* A
NY
22
AW
G 2
/C S
HIE
LD
ED
CA
BL
E W
ITH
EQ
UIV
AL
EN
T S
PE
CIF
ICA
TIO
NS
MA
Y B
E U
SE
D.
CW
16
-02
00
RE
CO
MM
EN
DE
D C
AB
LE
INP
UT
PO
WE
R,
RE
LA
YS
AN
D T
EL
EC
OM
MU
NIC
AT
ION
S S
IDE
RF
CO
MM
UN
ICA
TIO
NS
SID
E
(TE
RM
INA
L B
LOC
KS
EN
LA
RG
ED
FO
R C
LA
RIT
Y)
DC POWER
OUTC O M M S
SH
D
CM
D B
(-)
CM
D A
(+
)
CT
S B
(-)
CT
S A
(+
)
TX
D B
(-)
TX
D A
(+
)
RX
D B
(-)
RX
D A
(+
)
+V GN
D
SH
D
SH
D
BR
N/W
HT
WH
T/B
RN
GR
N/W
HT
WH
T/G
RN
WH
T/B
LU
BLU
/WH
T
WH
T/O
RN
OR
N/W
HT
RE
D
BLK
SH
D
3/4
" N
PT
(T
MS
20
00
W);
1"
NP
T (
TM
S4
00
0W
)
FIT
TIN
G A
ND
CO
ND
UIT
1/2
" N
PT
FIT
TIN
G A
ND
CO
ND
UIT
(TE
RM
INA
L B
LOC
KS
EN
LAR
GE
D F
OR
CLA
RIT
Y)
RS
48
5 C
OM
MS
. C
AB
LE
(PR
OV
IDE
D B
Y C
US
TO
ME
R)
Wh
en
usin
g a
3/C
sh
ield
ed
ca
ble
,th
e W
HIT
E w
ire
ha
s n
o c
on
ne
ctio
na
nd
sh
ou
ld b
e c
ut
ba
ck a
nd
le
ftu
nte
rmin
ate
d a
t b
oth
th
e M
WR
20
0a
nd
TM
S.
DC
PO
WE
R C
AB
LE
(PR
OV
IDE
D B
Y C
US
TO
ME
R)
DC POWER
INC O M M S
SH
D
CM
D B
(-)
CM
D A
(+
)
CT
S B
(-)
CT
S A
(+
)
TX
D B
(-)
TX
D A
(+
)
RX
D B
(-)
RX
D A
(+
)
+V GN
D
SH
D
SH
D
BR
N/W
HT
WH
T/B
RN
GR
N/W
HT
WH
T/G
RN
WH
T/B
LU
BLU
/WH
T
WH
T/O
RN
OR
N/W
HT
RE
D
BLK
SH
D
SE
E D
RA
WIN
G N
O. 5
0440
AN
D B
ULL
ET
IN 2
03 F
OR
PR
OB
E A
ND
/OR
SE
NS
OR
WIR
ING
INS
TR
UC
TIO
NS
SE
E P
AG
E 1
FO
R IM
PO
RT
AN
T N
OT
ES
RE
AD
CA
RE
FU
LL
Y B
EF
OR
E IN
ST
AL
LA
TIO
N!
INT
ER
NA
L
VIE
W
INT
ER
NA
L
VIE
W
NON-HAZARDOUS AREA
BE
LDE
N 9
844
OR
EQ
UIV
.
AC
PO
WE
R
HOT
GND
ISGND
ISGND
NEUT
INSTRUCTION MANUAL TMS4000W
TMS4000W Installation Manual 2019-06-10.docx June 10, 2019
PAGE 30
3.2 TMS4000W CHANNEL SELECTION
The TMS4000W is available in 2 different frequency ranges: 900 MHz (Standard) and 2.4 GHz (Optional). Each system must have a unique channel number selected to avoid conflicts with other wireless Pneumercator equipment. Locations with a single TMS will have both the RF and Sync channels set to the same value. For 900 MHz locations where more than 1 TMS is installed, it is necessary to define one TMS as the synchronization master. This TMS will be the lowest channel number being used and will be responsible for coordinating the RF activity of all Pneumercator equipment on-site. Synchronization is not necessary for 2.4 GHz TMS systems. Setting the Wireless Channel
Wireless Channel
Switch for RF Channel 2
Switch for RF Channel 1
Switch for RF Channel 0
1* C C C
2 C C O
3 C O C
4 C O O
5 O C C
6 O C O
7 O O C
8 O O O
Setting the Synchronization (Sync) Channel (900 MHz Only)
Sync Channel
Switch for Sync Channel 2
Switch for Sync Channel 1
Switch for Sync Channel 0
1* C C C
2 C C O
3 C O C
4 C O O
5 O C C
6 O C O
7 O O C
8 O O O
* Factory default Note: All WiDAMs must be set to the same Wireless channel as the parent TMS4000W. Note: If there are multiple TMS4000W units at one location, the TMS4000W with the lowest wireless channel number will be the synchronization master. The other TMS4000W unit(s) will sync to the TMS4000W Master.
INSTRUCTION MANUAL TMS4000W
TMS4000W Installation Manual 2019-06-10.docx June 10, 2019
PAGE 31
3.3 WiDAM WIRING
Figure 3-2-1 - Preferred Wiring
Wir
ele
ss D
ata
Acq
uis
tio
n M
od
ule
(W
iDA
M)
PR
EF
ER
RE
D W
IRIN
G [
No
exte
rnal
jun
cti
on
bo
x(e
s)]
- S
ee p
ag
es 3
an
d 4
fo
r alt
ern
ate
wir
ing
Page 1
of 4
50440 R
ev. A
(07/2
6/1
0)
PN
EU
ME
RC
AT
OR
Liq
uid
Le
ve
l C
on
tro
l S
yste
ms
CLA
SS
I, D
IVIS
ION
1, G
RO
UP
S C
AN
D D
CLA
SS
I, Z
ON
E 0
, GR
OU
P II
B
HA
ZA
RD
OU
S A
RE
A
1.
EN
TIT
Y P
AR
AM
ET
ER
S:
Ter
min
als
Vt
(V)
It(m
A)
Ca
(μF
)L
a(m
H)
Po
(mW
)
TB
1 (1
, 2, 3
, 4, 5
)5.
8825
610
002.
1741
2T
B2
(1, 2
, 3)
3.96
278
1000
1.84
253
TB
4 (1
, 2)
3.96
41
1000
84.6
253
2. P
RO
BE
AN
D S
EN
SO
R C
AB
LE L
EN
GT
HS
SH
ALL
NO
T E
XC
EE
D 5
0 F
EE
T (
15 M
ET
ER
S).
IF
CA
BLE
PA
RA
ME
TE
RS
AR
E U
NK
NO
WN
TH
EN
TH
E F
OLL
OW
ING
SH
ALL
BE
US
ED
:
C
cabl
e =
60
pF/ft
. (19
7 pF
/m.)
; Lca
ble
= 0
.2μH
/ft. (
0.65
7μH
/m.)
F
OR
EX
AM
PLE
: 100
0 ft.
X 6
0 pF
/ft. =
0.0
6μF
100
m X
197
pF
/m. =
0.0
197μF
3. IN
ST
ALL
AT
ION
S S
HA
LL C
OM
PLY
WIT
H T
HE
LA
TE
ST
ED
ITIO
N O
F T
HE
NA
TIO
NA
L
E
LEC
TR
ICA
L C
OD
E (
AN
SI/N
FP
A 7
0) A
ND
TH
E C
AN
AD
IAN
ELE
CT
RIC
AL
CO
DE
(C
EC
).
4. U
SE
ON
LY P
NE
UM
ER
CA
TO
R B
AT
TE
RY
PA
CK
PA
RT
NU
MB
ER
S 9
0062
1-1-
1, 9
0062
1-1-
2
O
R 9
0062
1-1-
4.
5. B
AT
TE
RY
MA
Y B
E R
EP
LAC
ED
WIT
H W
iDA
M IN
ST
ALL
ED
IN T
HE
HA
ZA
RD
OU
S L
OC
AT
ION
.
6. C
OV
ER
MU
ST
BE
SE
CU
RE
D S
O T
HA
T T
HE
O-R
ING
CO
MP
RE
SS
ES
TO
CR
EA
TE
A
W
AT
ER
TIG
HT
SE
AL.
ALL
UN
US
ED
HO
LES
WIT
HIN
TH
E C
AB
LE G
RIP
S M
US
T R
EM
AIN
P
LUG
GE
D A
ND
TH
E C
OM
PR
ES
SIO
N N
UT
TIG
HT
EN
ED
TO
PR
OV
IDE
A W
AT
ER
TIG
HT
S
EA
L A
T T
HE
CA
BLE
EN
TR
AN
CE
S.
7. IN
PU
T W
IRIN
G F
OR
PR
OB
E A
ND
SE
NS
OR
S M
AY
BE
RO
UT
ED
TH
RO
UG
H T
HE
SA
ME
O
PE
NIN
G IF
CA
BLE
S C
AN
BE
PR
OP
ER
LY S
EA
LED
WA
TE
RT
IGH
T.
IMP
OR
TA
NT
NO
TE
S -
RE
AD
CA
RE
FU
LL
Y B
EF
OR
E IN
ST
AL
LA
TIO
N!
UN
LES
S O
TH
ER
WIS
E S
PE
CIF
IED
:
TY
PIC
AL
TA
NK
W/ P
RO
BE
TY
PIC
AL IN
ST
ALLA
TIO
N O
VE
RV
IEW M
axim
um
(4)
SensorsS
EE
WIR
ING
EX
AM
PLE
S
ON
PA
GE
2
MA
GN
ET
OS
TR
ICT
IVE
PR
OB
E IN
PU
T
LEA
K/P
OIN
T-L
EV
EL
SE
NS
OR
INP
UT
S
WiD
AM
3.96
278
1000
1.84
253
3.96
278
10
001.
842
53
TB
2 (
4, 5
, 6)
TB
3 (
1, 2
, 3)
(2)
Cable
Grips
INSTRUCTION MANUAL TMS4000W
TMS4000W Installation Manual 2019-06-10.docx June 10, 2019
PAGE 32
Figure 3-2-2 – Preferred Wiring
Wir
ele
ss D
ata
Acq
uis
tio
n M
od
ule
(W
iDA
M)
PR
EF
ER
RE
D W
IRIN
G [
No
exte
rnal
jun
cti
on
bo
x(e
s)]
- S
ee p
ag
es 3
an
d 4
fo
r alt
ern
ate
wir
ing
Page 2
of 4
50440 R
ev.
A (
07/2
6/1
0)
INT
ER
NA
L T
OP
VIE
W
(DIV
IDE
D IN
TO
TW
O S
IDE
S F
OR
CLA
RIT
Y)
FR
OM
TA
NK
GA
UG
ING
PR
OB
EF
RO
M 2
-WIR
E
SE
NS
OR
S
FR
OM
3-W
IRE
SE
NS
OR
S
TB
1
5 4 3 2 1
1 2 3 4 5 6
12
31
2
TB
2
TB
3T
B4
WIR
ING
EX
AM
PLE
WIR
ING
EX
AM
PLE
S
+V GN
D
SH
D
IN OU
T
+V S1
GN
D
+V S2
GN
D
+VS
3G
ND
S4
GN
D
RE
D
WH
T
BLK
*
* W
HT
OR
GR
NRE
D
BLK
RE
DWH
T* BLK
RE
DBLK
BR
N
BLK
WH
T
BLU
NO
TE
:
TB
2 A
ND
TB
3 A
CC
EP
T B
OT
H
2 A
ND
3-W
IRE
SE
NS
OR
S.
TB
4 A
CC
EP
TS
ON
LY
2-W
IRE
SE
NS
OR
.
LE
FT
SID
E
RIG
HT
SID
E
HA
ZA
RD
OU
S A
RE
A
CLA
SS
I, D
IVIS
ION
1, G
RO
UP
S C
AN
D D
CLA
SS
I, Z
ON
E 0
, GR
OU
P II
B
SE
E P
AG
E 1
FO
R IM
PO
RT
AN
T N
OT
ES
RE
AD
CA
RE
FU
LL
Y B
EF
OR
E IN
ST
AL
LA
TIO
N!
PR
OB
E L
EA
DE
R C
AB
LE
MA
Y H
AV
E A
LT
ER
NA
TE
CO
LO
RS
AS
FO
LL
OW
S
+V
GN
D
SH
D
IN OU
T
BR
N
BLK
WH
T
BLU
RE
D/W
HT
GR
N
RE
D/B
LK
RE
DR
ED
BLK
GR
N
WH
T
INSTRUCTION MANUAL TMS4000W
TMS4000W Installation Manual 2019-06-10.docx June 10, 2019
PAGE 33
Figure 3-2-3 – Wiring With External Junction Box
Wir
ele
ss D
ata
Acq
uis
tio
n M
od
ule
(W
iDA
M)
WIR
ING
w/
EX
TE
RN
AL
JU
NC
TIO
N B
OX
(ES
) -
See p
ag
es 1
an
d 2
fo
r p
refe
rred
wir
ing
Page 3
of 4
50440 R
ev. A
(07/2
6/1
0)
CLA
SS
I, D
IVIS
ION
1, G
RO
UP
S C
AN
D D
CLA
SS
I, Z
ON
E 0
, GR
OU
P II
B
HA
ZA
RD
OU
S A
RE
A
SE
E W
IRIN
G
EX
AM
PLE
S
ON
PA
GE
4
MA
GN
ET
OS
TR
ICT
IVE
PR
OB
E IN
PU
T
LEA
K/P
OIN
T-L
EV
EL
SE
NS
OR
INP
UT
S
WiD
AM
TY
PIC
AL
TA
NK
W/ P
RO
BE
Junction B
oxes, as r
equired
(3)
show
n for
refe
rence
Maxim
um
(4)
Sensors
Rig
id o
r F
lex
Conduit
TY
PIC
AL I
NS
TA
LLA
TIO
N O
VE
RV
IEW
SE
E P
AG
E 1
FO
R IM
PO
RT
AN
T N
OT
ES
RE
AD
CA
RE
FU
LL
Y B
EF
OR
E IN
ST
AL
LA
TIO
N!
Cable
Grips, as r
equired
(5)
show
n for
refe
rence
INSTRUCTION MANUAL TMS4000W
TMS4000W Installation Manual 2019-06-10.docx June 10, 2019
PAGE 34
Figure 3-2-4 Wiring With External Junction Box
Wir
ele
ss D
ata
Acq
uis
tio
n M
od
ule
(W
iDA
M)
WIR
ING
w/
EX
TE
RN
AL
JU
NC
TIO
N B
OX
(ES
) -
See p
ag
es 1
an
d 2
fo
r p
refe
rred
wir
ing
Page 4
of 4
50440 R
ev. A
(07/2
6/1
0)
INT
ER
NA
L T
OP
VIE
W
(DIV
IDE
D IN
TO
TW
O S
IDE
S F
OR
CLA
RIT
Y)
TB
1
5 4 3 2 1
1 2 3 4 5 6
12
31
2
TB
2
TB
3T
B4
WIR
ING
EX
AM
PL
E
+V
GN
D
SH
D
IN OU
T
+V S1
GN
D +V S2
GN
D
+V
S3
GN
DS
4G
ND
RE
D
WH
T
BLK
*
WH
T O
R G
RN
RE
D
BLK
RE
DWH
T* B
LKR
ED
BLK
RE
D
BLK
SH
D
WH
T
NO
TE
:T
B2
AN
D T
B3
AC
CE
PT
BO
TH
2 A
ND
3-W
IRE
SE
NS
OR
S.
TB
4 A
CC
EP
TS
ON
LY
2-W
IRE
SE
NS
OR
.
LE
FT
SID
E
RIG
HT
SID
E
FR
OM
TA
NK
GA
UG
ING
PR
OB
E
WA
TE
RT
IGH
T
JU
NC
TIO
N B
OX
(BR
N)
TO
(R
ED
)
(BLK
) T
O (
BLK
)
(BLU
) T
O (
WH
T)
Th
e W
HT
wire
co
nn
ects
to
th
eju
nctio
n b
ox
GR
OU
ND
ST
UD
FR
OM
2-W
IRE
SE
NS
OR
S(B
LK)
TO
(B
LK)
(RE
D)
TO
(R
ED
)
(BLK
) T
O (
BLK
)
(RE
D)
TO
(R
ED
)
HA
ZA
RD
OU
S A
RE
A
CLA
SS
I, D
IVIS
ION
1, G
RO
UP
S C
AN
D D
CLA
SS
I, Z
ON
E 0
, GR
OU
P II
B
FR
OM
3-W
IRE
SE
NS
OR
S(R
ED
) T
O (
RE
D)
(WH
T)
T
O (
WH
T)
(BLK
) T
O (
BLK
)
WIR
ING
EX
AM
PL
ES
WA
TE
RT
IGH
T
JU
NC
TIO
N B
OX
WA
TE
RT
IGH
T
JU
NC
TIO
N B
OX
**
(BLK
) T
O (
BLK
)
(WH
T)
T
O (
WH
T)
(RE
D)
TO
(R
ED
)
WIR
ING
EX
AM
PL
ES
SE
E P
AG
E 1
FO
R IM
PO
RT
AN
T N
OT
ES
RE
AD
CA
RE
FU
LL
Y B
EF
OR
E IN
ST
AL
LA
TIO
N!
*
WH
T O
R G
RN
*
**
Th
e f
ield
ca
ble
sh
ield
wire
mu
st
be
co
nn
ecte
d t
o t
he
PR
OB
ES
HIE
LD
TE
RM
INA
L in
th
e W
iDA
Ma
nd
sh
ou
ld b
e c
ut
ba
ck a
nd
le
ftu
nte
rmin
ate
d a
t th
e p
rob
eju
nctio
n b
ox.
PR
OB
E L
EA
DE
R C
AB
LE
MA
Y H
AV
E A
LT
ER
NA
TE
CO
LO
RS
AS
FO
LL
OW
S
+V
GN
D
SH
D
IN OU
T
BR
N
BLK
WH
T
BL
UR
ED
/WH
T
GR
N
RE
D/B
LK
RE
DR
ED
BLK
GR
N
WH
T
INSTRUCTION MANUAL TMS4000W
TMS4000W Installation Manual 2019-06-10.docx June 10, 2019
PAGE 35
3.4 WiDAM CONFIGURATION
Figure 3-3 Configuration of WiDAM DIP switches
Questions? Contact Technical Support at (800) 209-7858
Liquid Level Control SystemsPNEUMERCATOR
Bulletin 216 No Change (11/11/08) Page 1 of 1
IMPORTANT! WiDAM SWITCH SETTINGS
"S1" - RF CHANNEL SETTING
012
210
OPER
MODE
RF
CHAN
CLO
SE
D 68
71
54
32
OP
EN
"S2" AND "S3"- TANK CHANNEL SETTING
Set WiDAM "S2" and "S3" rotary switches to match enabled tank channel in the Wireless
TMS console.
x10 x1S2S3
TANK CHANNEL #1
EXAMPLE
0
x10 x1S2S3
TANK CHANNEL #12
EXAMPLE
SWITCH
POSITION
0
RF
CHANNEL
WHERE: C = CLOSED, O = OPEN
12
1
2
3
4
5
6
7
8
WiDAM "S1" DIP switch setting should correspond to RF channel ("R F CHAN") se tting in
the Wirele ss TMS con sole.
CCC
C
C
C
C
C
C
C
C
C
O
O
OO
O
OO
OOO
OO
RF CHANNEL #1
EXAMPLE
NOTE: OPERATIONAL MODE ("OPER MODE") AND UNUSED SWITCHES ARE FACTORY SET CLOSED.
THIS SIDE
MARKED WITH
NUMBERS
CLOSED
POSITION
OPEN
POSITION
THIS SIDE
MARKED
"OPEN"
SWITCH CLOSED / OPEN EXAMPLE
1
1 2
S1
POWER
SW1
ON
OFF
Switch settings will take effect when WiDAM is powered "ON".
If switches were set when the WiDAM is "ON", turn "OFF"
then "ON" again.
INSTRUCTION MANUAL TMS4000W
TMS4000W Installation Manual 2019-06-10.docx June 10, 2019
PAGE 36
3.5 PROBE/SENSOR WIRING & SPLICES
Figure 3-4-1 - WiDAM probe and sensor wiring
Questions? Contact Technical Support at (800) 209-7858
Liquid Level Control SystemsPNEUMERCATOR
Bulletin 203 Rev. E (01/27/14) Page 1 of 2
TB1
5
4
3
2
1
+V
GND
SHD
IN
OUT
* SHIELD WIRE - WHEN OPTIONAL
FIELD CABLE IS USED
BRN
BLK
WHT
BLU
WARNING!
MP450/MP460 SERIES
ARE NOT COMPATIBLE
*MP550 SERIES
IDENTIFY THE TYPE OF PROBE AND/OR SENSOR(S) TO BE INSTALLED. WIRING
MUST BE TERMINATED ON THE TERMINALS INDICATED BELOW TO ENSURE
CORRECT OPERATION.
IMPORTANT! WiDAM PROBE AND SENSOR WIRING INSTRUCTIONS
M
O
D
E
L
PROBES
W
I
R
I
N
G
TB1
5
4
3
2
1
+V
GND
SHD
IN
OUT
RED
BLK
SHD
WHT
MP560 SERIES
MP550 SERIES LEADER CABLE
MAY HAVE ALTERNATE
COLORS AS FOLLOWS
+V
GND
SHD
IN
OUT
BRN
BLK
WHT*
BLU RED/WHT
GRN*
RED/BLK
REDRED
BLK
GRN*
WHT
MP560 SERIES:
COLORS SAME AS ABOVE WHEN
OPTIONAL FIELD CABLE IS USED
Questions? Contact Technical Support at (800) 209-7858
Liquid Level Control SystemsPNEUMERCATOR
Bulletin 203 Rev. E (01/27/14) Page 1 of 2
TB1
5
4
3
2
1
+V
GND
SHD
IN
OUT
* SHIELD WIRE - WHEN OPTIONAL
FIELD CABLE IS USED
BRN
BLK
WHT
BLU
WARNING!
MP450/MP460 SERIES
ARE NOT COMPATIBLE
*MP550 SERIES
IDENTIFY THE TYPE OF PROBE AND/OR SENSOR(S) TO BE INSTALLED. WIRING
MUST BE TERMINATED ON THE TERMINALS INDICATED BELOW TO ENSURE
CORRECT OPERATION.
IMPORTANT! WiDAM PROBE AND SENSOR WIRING INSTRUCTIONS
M
O
D
E
L
PROBES
W
I
R
I
N
G
TB1
5
4
3
2
1
+V
GND
SHD
IN
OUT
RED
BLK
SHD
WHT
MP560 SERIES
MP550 SERIES LEADER CABLE
MAY HAVE ALTERNATE
COLORS AS FOLLOWS
+V
GND
SHD
IN
OUT
BRN
BLK
WHT*
BLU RED/WHT
GRN*
RED/BLK
REDRED
BLK
GRN*
WHT
MP560 SERIES:
COLORS SAME AS ABOVE WHEN
OPTIONAL FIELD CABLE IS USED
INSTRUCTION MANUAL TMS4000W
TMS4000W Installation Manual 2019-06-10.docx June 10, 2019
PAGE 37
Figure 3-4-2 - WiDAM sensor wiring
Bulletin 203 Rev. E (01/27/14) Page 2 of 2
1
2
3
4
5
6
1 2 3 1 2
TB2
TB3 TB4
+V
S1
GND
+V
S2
GND
+V S3 GND S4 GND
RED
WHT OR GRN
BLK
ES825-100/200 SERIES
ARE NOT COMPATIBLE
WARNING
3-WIRE SENSORS
!
1
2
3
4
5
6
TB2
+V
S1
GND
+V
S2
GND
ES825-400 SERIES
ES825-300 SERIES
W
I
R
I
N
G
NOTE:
TB4 DOES NOT ACCEPT
ES825-300/400 SENSORS M
O
D
E
L
GRN
REDBLK
1 2 3 1 2
TB3 TB4
+V S3 GND S4 GND
* RED IS COMMON GROUND WIRE*
RSU800
(DISCRIMINATING)
BLK
GRN
GNDS4
TB4
21
BLK
RED
GND
S2
+V
GND
S1
+V
TB2
6
5
4
3
2
1
GNDS3+V
TB3
321
HS100ND (up to 6' long)
M
O
D
E
L
2-WIRE SENSORS
W
I
R
I
N
G
RSU800(NON-DISCRIMINATING)
RSU801
NOTE : CONDUCTOR COLOR PAIR PER
SWITCH POINT. REFER TO THE TAG
ATTACHED TO THE SENSOR.
LS600
LS600LD / LS610
INSTRUCTION MANUAL TMS4000W
TMS4000W Installation Manual 2019-06-10.docx June 10, 2019
PAGE 38
Figure 3-5 – 2-wire sensor Splice Kit Instructions
SPLICE SEAL WIRE CONNECTOR PROVIDED BY PNEUMERCATOR
USE TO SEAL 2-WIRE
SENSOR AND/OR MP46x
PROBE CABLE SPLICES
* PROBE FIELD CABLE SHIELD WIRE HAS NO CONNECTION
1.25"
.75"FIELD CABLE *
2-WIRE SENSOR
OR MP46x PROBE
CABLE.75"
1.25"
WIRE SPLICE AND SEAL INSTRUCTIONS - 2 CONDUCTOR PAIRS KIT 10585-2
65
43
21
INSERT
PULL ONE TWISTED LEAD PAIR
THROUGH EACH "V" AND BEND OVER
TWIST WIRES
(2) "V" SLOTS
INNER
SLEEVE
OUTER
SLEEVE
BREAK APART
WARNING: USE CONNECTORS ONLY FOR THEIR DESIGNATED PURPOSE. DO NOT USE FOR AC WIRING.
Liquid Level Control SystemsPNEUMERCATOR
Bulletin 179 Rev. D (09/24/10) Page 1 of 1
STRIP WIRES
SNAP ON OUTER SLEEVE
DO NOT ROTATE OR
TWIST OUTER SLEEVE
DO NOT REUSE
INSTRUCTION MANUAL TMS4000W
TMS4000W Installation Manual 2019-06-10.docx June 10, 2019
PAGE 39
Figure 3-6 –3-wire Probe/Sensor Splice Kit Instructions
WIRE SPLICE AND SEAL INSTRUCTIONS - 3 CONDUCTOR PAIRS KIT 10585-3
Liquid Level Control SystemsPNEUMERCATOR
Bulletin 180 Rev. D (09/24/10) Page 1 of 1
SPLICE SEAL WIRE CONNECTOR PROVIDED BY PNEUMERCATOR
USE TO SEAL 3-WIRE
SENSOR CABLE SPLICES
1.25"
.75"FIELD CABLE
3-WIRE SENSOR
CABLE.75"
1.25"
BREAK APART
OUTER
SLEEVE
INNER
SLEEVE
(3) "V" SLOTS
65
43
21
INSERT
PULL ONE TWISTED LEAD PAIR
THROUGH EACH "V" AND BEND OVER
TWIST WIRES
WARNING: USE CONNECTORS ONLY FOR THEIR DESIGNATED PURPOSE. DO NOT USE FOR AC WIRING.
STRIP WIRES
SNAP ON OUTER SLEEVE
DO NOT ROTATE OR
TWIST OUTER SLEEVE
DO NOT REUSE
INSTRUCTION MANUAL TMS4000W
TMS4000W Installation Manual 2019-06-10.docx June 10, 2019
PAGE 40
3.6 PROGRAMMABLE RELAY OUTPUTS/CONTACT CLOSURE INPUTS The TMS4000W provides dry contact closure inputs and relay contact closure outputs that are user-programmable via the console front panel or most TMS communications interfaces. Each input is programmable for relay control and alarm functions as well as remote relay acknowledgement or gating functions. Each relay output is programmable to trigger on any combination of events, including in-tank leak, theft, product or water setpoints, leak or point level sensor alarm, contact closure input or system error. Additionally, relays are individually programmable for failsafe mode; delayed shutoff mode and a latching mode for pump up/down functions. Typical relay applications include remote annunciation, pump and siphon break/flow control valve operation, and other user-defined switch closure inputs. These relays also provide a simple and straightforward interface to most programmable logic controllers, building management systems, and similar input monitoring devices. Both TMS4000W I/O expansion slots can accept optional Contact Closure Input/Relay Contact Output I/O Cards in 4 Input/4 Relay Output, 8 Input/8 Relay Output, 16 Relay Output Card, or 32 Relay Output Card configurations. The optional 4 Input/4 Relay Output Card is illustrated in Figure 3-7 below.
CAUTION
Relay output and contact closure input terminals are located on the NON-INTRINSICALLY SAFE side of the console. ALL wiring to these terminals MUST enter through the designated conduit opening. Refer to FIGURE 1-3. FAILURE TO COMPLY MAY RESULT IN PERSONAL INJURY, PROPERTY LOSS AND EQUIPMENT DAMAGE.
Figure 3-7 - Relay Output/Contact Closure Input Layout (Optional 4 Relay Output/4 Contact Closure Input Expansion Card shown)
INSTRUCTION MANUAL TMS4000W
TMS4000W Installation Manual 2019-06-10.docx June 10, 2019
PAGE 41
3.7 DATA COMMUNICATIONS WIRING The console's non-intrinsically safe side is equipped with five (5) communications ports that are assigned as follows: Two (2) for external EIA RS-232 Interface to externally mounted computers or modems. One (1) for external EIA RS-485 Interface to externally mounted PNEUMERCATOR smart peripheral control devices. One (1) for external 10/100 Base-T Network access for LAN/WAN applications. One (1) for use with an optional communications expansion board. Figure 3-8 shows the locations of these ports.
Figure 3-8 - Non-Hazardous Expansion Option Installation
INSTRUCTION MANUAL TMS4000W
TMS4000W Installation Manual 2019-06-10.docx June 10, 2019
PAGE 42
3.8 PROBE MAP/SYSTEM SETUP The probe map/system setup below should be completed by the electrical installer as each probe, sensor and control output function is wired to the TMS4000W system. This will provide the equipment operator a means of identifying each field device for proper system setup programming and use. The PROBE MAP should be adhered to or kept near the TMS4000W console.
TANK PRODUCT SP 1 SP 2 SP 3
1
2
3
4
5
6
7
8
9
10
11
12
CHNL LEAK INPUT USAGE SENSOR
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
PROBE MAP/SYSTEM SETUP
INSTRUCTION MANUAL TMS4000W
TMS4000W Installation Manual 2019-06-10.docx June 10, 2019
PAGE 43
CHNL AUX/SWITCH INPUT USAGE SENSOR
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
RELAY ALARMS USAGE
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
PNEUMERCATOR TMS SERIES
LIMITED WARRANTY
Pneumercator, here and after referred to as PCO, warrants its TMS Series family of products to be free of defects
in material and workmanship for a period of Twelve (12) months from date of installation or Fifteen (15) months
from date of invoice, whichever comes first.
During the warranty period on the TMS Series, PCO, or factory third party independent representatives will repair
or replace the product at the location where it is installed at no additional cost to the customer.
Packages must be inspected upon receipt for damage, missing parts, and/or manuals. PCO must be contacted by
telephone immediately with a description of damaged or missing parts so replacements can be sent. Written details
must be sent within thirty (30) days.
Pneumercator will not be responsible for shipping charges incurred by the customer.
Warranty repair coverage invoices will be paid if all the following conditions are met:
• PCO has acknowledged and authorized warranty work to be done by issuing a Warranty Repair Number.
• Start-up Service technician has been trained by PCO
• Warranty start-up form has been submitted to PCO
• Technician fills out and submits a PCO “Service Report”
• Parts (if any) used are returned to PCO with a proper WRGA (Warranty Return Goods Authorization)
• Returned parts are found to be defective.
Repair time will be paid according to PCO document “Standard Warranty Labor Charge Schedule”
If the Warranty Registration/Start up Check List has been completed and returned on file with the factory and the
product is installed in accordance with the specific PCO Installation Product Manual, PCO will activate and meet
warranty criteria as described above. Warranty criteria shall be voided if any product has been subjected to misuse,
negligence, damage from acts of nature (lightning, wind, rain, etc.) or is in violation of the products design intent,
disregard to warnings, instructions, modified or repaired by unauthorized personnel or improperly installed. Given
that the third party independent contractor has installed the equipment in accordance with the specific product
instruction manual, and followed all precautions, PCO will fulfill the terms stated in our warranty obligation.
Under no circumstances does the warranty provide a remedy in excess of the equipment. No other expressed or
implied warranty is given by PCO. PCO shall not be liable for consequential damages or any expenses incurred by
the user.
Distributed by:
1785 Expressway Drive North, Hauppauge NY 11788
(631) 293-8450 Fax (631) 293-8533
PNEUMERCATORLiquid Level Control Systems
TMS Series