Upload
others
View
2
Download
0
Embed Size (px)
Citation preview
Please read all instructions before installing handrail.
Important
1. Acclimate materials 24 hrs before installation. Maintain temperature controlled environment after installation 2. Install in accordance with manufacturer’s installation instructions. Failure to do so will void the warranty.
Installation tips
1. Cut covers up to 1/16” (1.6mm) longer to ensure a tight fit.2. Lubricate blades when cutting aluminum to reduce burrs.
Installation Hotline • 866.EZINPROInprocorp.com • 800.222.5556 • 262.679.9010
World Headquarters S80 W18766 Apollo Drive, Muskego, WI 53150 USA
Safety Glasses, Tape Measure, 3/8” socket for machine screw hex bolt, 7/16” socket for wood screw hex bolt Level, Power Drill, Drill Bits - 1/4” masonry (concrete/concrete block), Power Miter Saw, 1O” Blade with 60-80 Carbide Tipped Teeth
Recommended tools
Installation Instructions3530VM/3530FVM/G2-3530VM/A3530VM Handrail
SECTION VIEW
1 1/2”[38]
4 3/16”[107]
1 1/2”[38]
1/4”[6]
7 1/2”[191]
CONTINUOUSALUMINUM WALLGUARD W/METALPOWDER COATEDMETAL FINISH.080” [2]
STAINLESSSTEEL MTG.
BRACKET W/ PLASTIC BASE
1/4-20 X 3/4”[6 X 19]
HEX HEADBOLT W/ SERRATED
FLANGE NUT
1/4-20 X 5”[6 X 127]
HEX HEADSCREW W/
PHILLIPS HEADSLOT
HANDRAIL HEIGHTPER LOCAL CODE
VINYL COVER.080” [2]
CONTINUOUS AL.RETAINER..080” [2]
IPC.2234/REV.1
Please read all instructions before installing handrail.
Installation Hotline • 866.EZINPROInprocorp.com • 800.222.5556 • 262.679.9010
World Headquarters S80 W18766 Apollo Drive, Muskego, WI 53150 USA
920ACONTINUOUSAL. RETAINER
1/4-20SERRATED
FLANGE NUT
1/4-20 X 7/8”SLOTTED
PAN HEADSCREW
1/4-20 X 3/4”HEX HEAD
BOLT
#8 X 7/8”PHILLIPSPAN SDSSCREW
920-SPLINEFOR SS
RETURN
1001MOUNTING
BRACKET
920VCOVER
920-RVLREVEAL
SPLICEPLATE
RC9OSS-P (OPTIONAL)LEFT/RIGHT RETURN
OUTSIDE CORNERST. STEEL
Installation Instructions3530VM/3530FVM/G2-3530VM/A3530VM Handrail
3502A-PLEFT RETURN
3504A-POUTSIDE CORNER
3503A-P RIGHT RETURN
923RIGHT RETURN
922LEFT RETURN
924OUTSIDECORNER
3500M-PCCONTINUOUSAL. RETAINER
3501BRACKET
910-SPLSPLICE
SPL9OSS-P (OPTIONAL)SPLICE
ST. STEEL
Wall Condition Specified Fasteners Inpro Part#
Steel Stud/Gypsum Wall 1/4-20 x 5" Phillips hex head bolt with toggle wing and lock washer HWK-1001D
Concrete/Concrete Block 1/4-20 x 5" Phillips hex head bolt with lead anchor and lock washer HWK-1001C
Wood Stud/Gypsum Wall 1/4" x 5" Hex Head Wood Screw and lock washer HWK-1001W
16 gauge steel Backer/Gypsum wall #14 x 4" Indented hex washer, zink-plated TEK screw HW69
Steel Stud or Metal Backer/Drywall (OSHPD) 1/4-20 x 5" Phillips hex head Bolt with lock washer and 1/4" Hilit Toggler HWK-1001OD
Concrete/Concrete Block (OSHPD) 1/4" x 4" Torx Hex Washer Head Screw (Hilti Kwik-Con II) and lock washer HWK-1001OC
Wood Stud or Wood Backer/Gypsum Wall (OSHPD) 1/4" x 5" Hex Head Wood Screw and lock washer HWK-1001OW
#10-24 X 1/4”SET SCREW
Please read all instructions before installing handrail.
Installation Instructions3530VM/3530FVM/G2-3530VM/A3530VM Handrail
Installation Hotline • 866.EZINPROInprocorp.com • 800.222.5556 • 262.679.9010
World Headquarters S80 W18766 Apollo Drive, Muskego, WI 53150 USA
DIS
TAN
CE T
O B
ED
ETER
MIN
ED B
Y IN
STA
LLER
FIELD DIMENSION(TYPICAL WALLS)
DISTANCE DETERMINEDBY INSTALLER
(TYPICAL)
DISTANCE TO BEDETERMINED BY
INSTALLER
RETURNS
OUTSIDE CORNER
4”[102]MAX FIRST BRACKETLOCATION FROM WALL
4”[102]
SPLICEREVEAL
RETURNS
3 11/32”[85]
1 1/2”[38]
RETURN
3 1/4”[83]
DISTANCEDETERMINEDBY INSTALLER 32”
[813]MAX BRACKETS
ON CENTER
Please read all instructions before installing handrail.
Installation Instructions3530VM/3530FVM/G2-3530VM/A3530VM Handrail
Installation Hotline • 866.EZINPROInprocorp.com • 800.222.5556 • 262.679.9010
World Headquarters S80 W18766 Apollo Drive, Muskego, WI 53150 USA
3502A-PLEFT RETURN
3503A-PRIGHT RETURN
922LEFT RETURN
923RIGHT RETURN
RETURNS
3501BRACKET
1001BRACKET
920VCOVER
920AALUMINUMRETAINER
3500M-PCALUMINUMWALL GUARD
1/4” [6.4]TOGGLE
#8 X 7/8 [4.7 X 22.2]PHILLIPS PAN SDS
RETURNS
1/4”-20 X 7/8” [6.4 X 22.2]SLOTTEDPAN HEAD
1/4-20 X 5” [6 X 127] PHILLIPS HEXHEAD BOLT
1/4-20 X 3/4” [6 X 19] HEX HEAD BOLT
Please read all instructions before installing handrail.
Installation Instructions3530VM/3530FVM/G2-3530VM/A3530VM Handrail
Installation Hotline • 866.EZINPROInprocorp.com • 800.222.5556 • 262.679.9010
World Headquarters S80 W18766 Apollo Drive, Muskego, WI 53150 USA
FIG. 5a FIG. 5cFIG. 6
WALL GUARDLEFT RETURN
(3-11/32" ALLOWANCE)
WOODWALL GUARD
WALL GUARDOUTSIDE CORNER
(0" ALLOWANCE)
WALL GUARDRIGHT RETURN
(3-11/32" ALLOWANCE)
#1/4-20 X 3/4"HEX HEAD BOLT
#1/4-20 SERRATEDFLANGE HEX NUT
1/4-20 X 3/4"HEX HEAD BOLT
FIG.5b
1/4-20 X 3/4"HEX HEAD BOLT
#1/4-20 SERRATEDFLANGE HEX NUT
METAL PLATE SPLICE
WALL
#1/4-20 SERRATEDFLANGE HEX NUT
IMPACT BUMPER
WALL
#1/4-20 SERRATEDFLANGE HEX NUT
FIG. 1
HANDRAIL SPLICE
HANDRAIL LEFT RETURN(3-3/16" ALLOWANCE)
3500VWB
HANDRAIL RIGHT RETURN(3-3/16" ALLOWANCE)
HANDRAIL OUTSIDE CORNER(3/16" ALLOWANCE)
FIG. 3
HANDRAILCONTINUOUSALUMINUM RETAINER.080"
FIG. 4a
STAINLESS STEELBRACKET EXTENSION
HANDRAILALUMINUM RETAINER
MARK HOLELOCATIONS
1/4" SERRATEDFLANGE HEX NUT
HANDRAILLEFT RETURN
HANDRAILALUMINUM
HANDRAILOUTSIDE CORNER
1"PHILLIPS SELF-TAPPING SCREW
FIG. 4b
COVER PLATE(included with returnColor: silver)
1-5/8" BUGLE HEADDRYWALL SCREW(INSTALLER SUPPLIED)
900VCOVER.080"
FIG. 7
IMPACT BUMBER
HANDRAILALUMINUM RETAINER
MARK HOLELOCATIONS
STAINLESSSTEEL BRACKETEXTENSIONS
FIG. 1a
1
2
MARK HOLELOCATIONS
DRILL 4”[6.4] FROM EACHRETURN/CORNER
SPACE HOLESA MAX OF
EVERY 32” [813]ON CENTER STAINLESS
STEEL BRACKETEXTENSION
MOLDEDBRACKET
1/4”-20 X 5” [6.4 X 127]HEX HEAD SCREW
FIG. 1
FIG. 2a
FIG. 2b
FIG. 3
MOLDED TOP RETURNS(3 3/16” [81] ALLOWANCE)
WALL GUARD RETURNS(3 3/8” [86] ALLOWANCE)
RETURNS
RETURNS
WALL GUARD OUTSIDE CORNER(0” [0] ALLOWANCE)
MOLDED TOP OUTSIDE CORNER(3/16” [5] ALLOWANCE)
STAINLESS STEEL INSIDE/OUTSIDE CORNER/RETURN0”[0] (ALLOWANCE FOR STAINLESS OUTSIDE CORNERS)3”[76] (ALLOWANCE FOR STAINLESS RETURNS)
1. Cut aluminum retainer to desired length, leaving allowance for returns, outside corners and inside corner returns. See Fig 1 and 1a for Stainless Steel.
1A.For stainless steel returns and corners, drill holes 3/8” from ends using a 1/4” [6.4] drill bit. Attach spline to aluminum retainers with 1/4-20 x 1 1/8” [6.4 x 28] bolt. Secure returns/corners to spline-retainer from underside using set screw. See Figure 1a.
2. Snap a chalk line 4-3/16” [107mm]below the top of the handrail. Drill 3/4” [19mm] holes for toggle bolts (drywall/metal stud installation), 1/2” [13mm] holes for lead anchor (concrete wall installation ) or 1/8” [3mm] pilot hole (wood screw into wood studs). Holes should be 4” [102] from each return or corner and spaced a maximum of 32” [813] on center. Attach the molded bracket and stainless steel bracket extension to the wall. See Figure 2a. NOTE: Orientation of extension brackets. See figure 2b.
3. Measure and transfer the handrail mounting hole locations from the top of the bracket extensions to the handrail aluminum retainer making sure you allow for the returns and corners. Drill 5/16” [8mm]holes at these marks on the v-groove. See Figure 3.
STAINLESS STEEL RETURN/CORNER ASSEMBLY
FIG. 1
HANDRAIL SPLICE
HANDRAIL LEFT RETURN(3-3/16" ALLOWANCE)
WALL GUARDLEFT RETURN
(3-11/32" ALLOWANCE)
WALL GUARD ALUMINUM(.080")
WALL GUARDOUTSIDE CORNER
(0" ALLOWANCE)
WALL GUARDRIGHT RETURN(3-11/32" ALLOWANCE)
#1/4-20 X 3/4"HEX HEAD BOLT
#1/4-20 SERRATEDFLANGE HEX NUT
3500VM
HANDRAIL RIGHT RETURN(3-3/16" ALLOWANCE)
HANDRAIL OUTSIDE CORNER(3/16" ALLOWANCE)
FIG. 2a
STAINLESS STEELBRACKET EXTENSION
MOLDEDBRACKETSPACE HOLES
A MAXIMUM OFEVERY 32"
DRILL 4"FROM EACH
RETURN/CORNER
x
x
1/4-20 x 5"HEX HEAD SCREW
W/PHILLIPS HEAD SLOT
FOR CONCRETE:1/4-20 x 5" HEX HEAD SCREW
W/LEAD ANCHOR
FOR WOOD:1/4 x 5" HEX HEAD WOOD SCREW
FIG. 3
HANDRAILCONTINUOUSALUMINUM RETAINER.080"
FIG. 4a
STAINLESS STEELBRACKET EXTENSION
HANDRAILALUMINUM RETAINER
MARK HOLELOCATIONS
1/4" SERRATEDFLANGE HEX NUT
HANDRAILLEFT RETURN
HANDRAILALUMINUM
HANDRAILOUTSIDE CORNER
1"PHILLIPS SELF-TAPPING SCREW
FIG. 6
FIG. 2b
MARK HOLELOCATIONS
FIG. 1
HANDRAIL SPLICE
HANDRAIL LEFT RETURN(3-3/16" ALLOWANCE)
WALL GUARDLEFT RETURN
(3-11/32" ALLOWANCE)
WALL GUARD ALUMINUM(.080")
WALL GUARDOUTSIDE CORNER
(0" ALLOWANCE)
WALL GUARDRIGHT RETURN(3-11/32" ALLOWANCE)
#1/4-20 X 3/4"HEX HEAD BOLT
#1/4-20 SERRATEDFLANGE HEX NUT
3500VM
HANDRAIL RIGHT RETURN(3-3/16" ALLOWANCE)
HANDRAIL OUTSIDE CORNER(3/16" ALLOWANCE)
FIG. 2a
STAINLESS STEELBRACKET EXTENSION
MOLDEDBRACKETSPACE HOLES
A MAXIMUM OFEVERY 32"
DRILL 4"FROM EACH
RETURN/CORNER
x
x
1/4-20 x 5"HEX HEAD SCREW
W/PHILLIPS HEAD SLOT
FOR CONCRETE:1/4-20 x 5" HEX HEAD SCREW
W/LEAD ANCHOR
FOR WOOD:1/4 x 5" HEX HEAD WOOD SCREW
FIG. 3
HANDRAILCONTINUOUSALUMINUM RETAINER.080"
FIG. 4a
STAINLESS STEELBRACKET EXTENSION
HANDRAILALUMINUM RETAINER
MARK HOLELOCATIONS
1/4" SERRATEDFLANGE HEX NUT
HANDRAILLEFT RETURN
HANDRAILALUMINUM
HANDRAILOUTSIDE CORNER
1"PHILLIPS SELF-TAPPING SCREW
FIG. 6
FIG. 2b
MARK HOLELOCATIONS
FIG. 1
HANDRAIL SPLICE
HANDRAIL LEFT RETURN(3-3/16" ALLOWANCE)
WALL GUARDLEFT RETURN
(3-11/32" ALLOWANCE)
WALL GUARD ALUMINUM(.080")
WALL GUARDOUTSIDE CORNER
(0" ALLOWANCE)
WALL GUARDRIGHT RETURN(3-11/32" ALLOWANCE)
#1/4-20 X 3/4"HEX HEAD BOLT
#1/4-20 SERRATEDFLANGE HEX NUT
3500VM
HANDRAIL RIGHT RETURN(3-3/16" ALLOWANCE)
HANDRAIL OUTSIDE CORNER(3/16" ALLOWANCE)
FIG. 2a
STAINLESS STEELBRACKET EXTENSION
MOLDEDBRACKETSPACE HOLES
A MAXIMUM OFEVERY 32"
DRILL 4"FROM EACH
RETURN/CORNER
x
x
1/4-20 x 5"HEX HEAD SCREW
W/PHILLIPS HEAD SLOT
FOR CONCRETE:1/4-20 x 5" HEX HEAD SCREW
W/LEAD ANCHOR
FOR WOOD:1/4 x 5" HEX HEAD WOOD SCREW
FIG. 3
HANDRAILCONTINUOUSALUMINUM RETAINER.080"
FIG. 4a
STAINLESS STEELBRACKET EXTENSION
HANDRAILALUMINUM RETAINER
MARK HOLELOCATIONS
1/4" SERRATEDFLANGE HEX NUT
HANDRAILLEFT RETURN
HANDRAILALUMINUM
HANDRAILOUTSIDE CORNER
1"PHILLIPS SELF-TAPPING SCREW
FIG. 6
FIG. 2b
MARK HOLELOCATIONS
Please read all instructions before installing handrail.
Installation Instructions3530VM/3530FVM/G2-3530VM/A3530VM Handrail
Installation Hotline • 866.EZINPROInprocorp.com • 800.222.5556 • 262.679.9010
World Headquarters S80 W18766 Apollo Drive, Muskego, WI 53150 USA
FIG. 5a FIG. 5b FIG. 5c
FIG. 7
FIG. 4
HANDRAILCOVER
RETURN1/4” [6] SERRATEDFLANGE HEX NUT
RETURNS
HANDRAILALUMINUMRETAINER
FIG. 6
1/4”-20 x 3/4”[6.4 X 19]HEX HEAD BOLT
1/4”-20 x 3/4”[6.4 X 19]HEX HEAD BOLT
1/4”-20 [6.4]FLANGE HEXNUT
1/4”-20 [6.4]FLANGE HEXNUT
1/4”-20 [6.4]FLANGE HEXNUT
WALL
WALL
METALSPLICE PLATE
4. Attach returns and corners to the handrail aluminum retainer. Attach handrail retainer to the stainless steel bracket extension. See Figure 4.
5. Slide the hex head of the 1/4”-20 x 3/4” [6 x 19] bolts into the channel on the back of the wall guard. Slide them into position so they align with the holes in the bracket extensions. See Figure 5a. With lengths longer than 12’ [3.6M], use a metal plate splice and 1/4”-20 x 3/4” [6 x 19] bolts to join sections. See figure 5b. Attach the wall guard to the bracket extension using a serrated flange hex nut at each locations. See Figure 5c. The handrail aluminum is 3/8” [10] shorter than the wall guard. Center the wall guard aluminum between the ends of the handrail aluminum.
6. Attach wall guard returns and corners to the straight lengths using a 1/4-20 x 3/4” [6 x 19] hex head screws and nuts. See Figure 6.
7. Cut the handrail cover to length between returns and/or corners. (NOTE: Trim factory edges square before installation.) Position the cover on retainer at one end and work to the other end by snapping the cover over the retainer. See Figure 7.
#8 X 7/8” [5 X 22]PH PAN HEADSCREW