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Page 1 of 18 Installation Instructions Model: MULE PRO MX Description: Bluetooth Audio System Part Number: 99994 – 1186 Assembly Time: 60 Minutes Before you begin, read through this entire instruction packet and confirm that all parts are present and that you have all the tools you will need. Please note that Kawasaki cannot assume any responsibility for damage resulting from incorrect installation. Kawasaki recommends that all genuine accessories should be installed by an authorized Kawasaki dealer. The following symbols indicate the information for proper installation and operation in this instruction NOTE: Note indicates information that may help or guide you in the separation or service of the vehicle. Indicates a procedural step or work to be done. o Indicates a procedural sub-step or how to do the work of the procedural step it follows. It also precedes the text of a NOTE. Installation Video When you are reading this manual electronically, click on the picture to the right or type the web address below to watch the “How to” installation video. YouTube URL https://youtu.be/GZcjBZllIcw © 2019 Kawasaki Motors Corp. USA

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Page 1: Installation Instructions - Hifonics€¦ · label the electrical connectors for the reassembly step. Page 7 of 18 Installation Instructions th ... covered in this system as they

Page 1 of 18

Installation Instructions

Model: MULE PRO MX

Description: Bluetooth Audio System

Part Number: 99994 – 1186

Assembly Time: 60 Minutes

Before you begin, read through this entire instruction packet and confirm that all parts are present and that you have all the tools you will need. Please note that Kawasaki cannot assume any responsibility for damage resulting from incorrect installation. Kawasaki recommends that all genuine accessories should be installed by an authorized Kawasaki dealer. The following symbols indicate the information for proper installation and operation in this instruction NOTE: Note indicates information that may help or guide you in the separation or service of the vehicle.

Indicates a procedural step or work to be done. o Indicates a procedural sub-step or how to do the work of the procedural step it follows. It also

precedes the text of a NOTE. Installation Video When you are reading this manual electronically, click on the picture to the right or type the web address below to watch the “How to” installation video. YouTube URL https://youtu.be/GZcjBZllIcw

© 2019 Kawasaki Motors Corp. USA

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Parts List

No Component Name Qty Remark

1 Hifonics GMR-3K Radio Assembly 1

2 Speaker Cradle Mount – Left & Right 1

3 Speaker Cradle – Left & Right 1

4 5.25 inch speaker – Left & Right 1

5 Speaker Grill – Left and Right 1

6 Antenna 1

7 Accessory Input (3.5mm / USB) 1

8 Bands 4

9 Hardware (12 - Torx T30) 12

10 Hardware (8 - Torx T20) 8

11 System Harness 1

12 Metal U-Bracket 1

13 Threaded mounting bolts 2

14 Spacing washers 2

15 7mm nuts 2

16 Locking washers 2

1

2

3

4

5

7

9

6

8

12

10 13

14

15

16

11

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Tools Required

Safety Glasses

Small flathead screw driver

5/32” Allen bit

Drill

1” hole saw

Utility Knife

Painters Tape

Marker

10mm open box wrench

5/8” drill bit or step bit

T-20 Torx

T-30 Torx

Pliers

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Installation Instructions

PREPARING FOR INSTALLATION

Park the vehicle on level ground, set the

parking brake and turn off the ignition switch.

You will need a flat work space to work on

the dash.

Always wear safety glasses when working on

your vehicle.

When working on your vehicle always

remove the negative side of the battery.

Reconnecting the battery will be the last step.

NOTE

o Everywhere you remove a screw, push-

pin/push-rivet or connector; you should mark

it with a small piece of lightweight tape. This

assures that you replace each piece of your

vehicle and the new equipment is in the

proper position.

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Installation Instructions

REMOVE SHIFTER

Remove hand grip for the shifter and set it

aside to allow the removal of the dash.

NOTE

o For safety, after you have removed the dash,

put the shifter grip back in place so you

don’t leave the metal shaft from the

shifter exposed.

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Installation Instructions

REMOVE THE CENTER DASH

Remove 10 plastic clips or plastic rivets.

Using both hands, gently pull the

dash forward.

NOTE

o Push in on the center of the plastic rivet and

the entire piece easily removes. You will reverse this process to put the plastic rivet back in place.

Remove all electrical connections from the

back of the dash.

NOTE o Use your lightweight painters tape to

label the electrical connectors for the reassembly step.

BACK OF DASH

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Installation Instructions

MOUNTING THE SOURCE UNIT

Preparing the center dash for the radio.

Working on a flat surface, lay the center dash

face down.

Using your utility knife to cut out the circle that

is molded into the dash. This will take a

few passes.

Install the radio (1) into the center dash.

Push the wires and connector through the opening.

Make sure the POWER button remains in the top position.

Install the Metal U-Bracket (12) using the 7mm nuts (15) on the threaded posts.

With the threaded posts, nuts, and Metal U-Bracket bracket you will create pressure to hold the unit snug against the dash as shown in (2). Use a pair of pliers to tighten. Do not over tighten.

1

2

(12)

(15)

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Installation Instructions

INSTALLING THE DUAL INPUT ADAPTER

Using your painters tape mark a spot on the inside left of the glove box at 2.75 deep X 1.5 inches down to drill.

Using the 1 inch hole saw drill the hole.

NOTE

o Draw the “X” in the middle of the pocket. You

do not want incidental moisture to find an exit

from this point, only through the drain holes

that are already in place from the factory.

Remove the tape on the back of

the pocket and install the accessory input (7).

2.75 X 1.5 inches 70mm x 40mm

7

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Installation Instructions

INSTALLING THE SPEAKER WIRE HARNESS

Working on the passenger side of the vehicle we will mark points to drill. Not the position of the painters tape and markings along the bottom edge and cross markings.

Measure 2.36 inches (60mm) in from first edge line on side of the pocket storage area, then measure 1.96 (50mm) inches up from the bottom of the storage pocket area.

Drill a 5/8" hole for the wire harness.

Measure 1.96 inches from the inside bottom corner of the storage bin.

Drill a 1/4" hole for an additional drain.

NOTE o Be aware of any wiring that is in the way.

Notice the labels on the harness (11) RIGHT HAND (passenger side).

Insert the speaker wire harness (11) through the hole you just drilled. Make sure the grommet moves into position to seat the wire in the hold.

Repeat the process on the LEFT HAND (driver side) of the vehicle for the left speaker.

10

HARNESS HOLE

DRAIN HOLE

HARNESS HOLE

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Installation Instructions

INSTALLING SPEAKER CRADLE

MOUNTING SYSTEMS

Install the speaker cradle mount (2) using two T30 Torx screws.

Install the speaker cradle (3) onto the mount (2) using four T30 Torx screws.

2

3

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Installation Instructions

INSTALLING THE SPEAKER

Plug in the speaker wire.

Set the speaker (4) into the cradle – do not screw it in yet.

Set the grill (5) over the entire speaker assembly and secure the grill to the speaker and to the cradle using four T20 Torx screws.

NOTE

o The speaker is designed to only fit into the cradle in one position.

Repeat the process for the left side speaker mount, cradle, wiring and grill.

4

5

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Installation Instructions

SYSTEM POWER & DASH CONNECTORS

On the backside of the dash, unplug the wires from the rear of the 12 volt accessory plug.

Identify the power and ground jumpers from the new harness for the audio system.

REMOVE TWO JUMPERS

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Installation Instructions

Now reconnect the piggyback jumper to the power and ground connection on the back of the 12 volt accessory

NOTE o Make sure that the red/orange wires

(positive) are together and that the black (ground) are together. See FIG 1-1 for a wiring schematic.

Position the dash back in place. Do not

secure yet.

NOTE

o Following your notes on the painters tape,

reconnect all harnesses and connectors to the dash that now has your new radio installed.

FIG 1-1

REPLACE JUMPERS

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Installation Instructions

SYSTEM POWER & DASH CONNECTOR

Connect the white antenna (6) wire to the rear of the radio assembly and stretch the white wire out into the dash cavity.

Connect the large connector from the radio assembly (1). Listen for a “click” to confirm a good connection.

Connect the USB and RCA cables marked AUX-1 into the accessory input (7) mounted in the glove box.

NOTE

o For clarification of all connectors, antenna,

audio inputs and USB connections, see page 17 for the system wiring chart.

1

3

LARGE RADIO CONNECTOR

USB CONNECTOR

AUDIO INPUT

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Installation Instructions

SYSTEM POWER & DASH CONNECTORS

Set the dash into place but do not secure until after the TEST & TUNE session confirms your install is complete.

Reconnect the negative cable of the battery using your 10mm wrench.

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Installation Instructions

TEST & TUNE

Your properly wired and installed audio

system is now ready to turn on.

Simply push the power button at the top of

the radio and follow the instructions for

adjusting audio input like Bluetooth, AM/FM

and other inputs from the manual for

the radio.

It is always recommended that you check all

system functions with the vehicle turned on

and with the engine running while the vehicle

is in park.

When all audio functions have been confirmed, you can secure the dash with the plastic-rivets.

NOTE o Confirm all vehicle functions and switches are

properly operating.

Re-secure the shift handle.

Audio installation is now complete.

SHOW IT OFF

Show us pictures of your installation. We are on

all the social media feeds.

#Kawasaki

#Hifonics

Enjoy your Kawasaki Genuine Accessory

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AUDIO CONNECTIONS

NOTE: You will see there are many cables for expanding your audio system. These features are not

covered in this system as they have been designed specifically for the MULE PRO MX. Keep an eye on

the Kawasaki website for future developments.

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FCC Notice

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a mobile installation. This equipment generates uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. WARNING: Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. This equipment complied with FCC radiation exposure limits set forth for an uncontrolled environment. This equipment should be installed and operated with minimum distance 20cm between the radiator & your body.

P/N 99994 – 1186 REV 5