1

• Door slab with attached z-bars for header, hinge and latch side.

• Bottom expander attached to bottom of door slab.

• Screw cap covers, vinyl sweeps and hardware kit will ship inside door carton separately from door slab.

Installation Screwpack Contents:

(1) pk #7 x 1" Phillips Panhead screws

(1) pk #6 x 1" Phillips Panhead screws

(1) pk #8 x 11⁄2" Phillips Trusshead screws

(2) #6 x 1⁄2" Phillips Panhead screws - color matched

For hinge side of leaf z-bar mounted onto jamb

For exterior mounting of z-bar frame for both leaf and piano hinge z-bars

For hinge side of piano z-bar mounted onto jamb For bottom expander

INSTALLATION INSTRUCTIONS FOR SPECTRUM PREHUNG STORM DOOR

Your Package will Contain the Following:

Tools & Materials You Will Need:

• Measuring Tape • Hammer

• Level • Hacksaw

• Pliers • Drill Bits - 3⁄32", 5⁄16"• Power drill • Square

• Stiff Utility Knife • Pencil

• Soft Mallet • Phillips and flathead screwdrivers

REMEMBER: ALWAYS USE THE APPROPRIATE PERSONAL PROTECTIVE EQUIPMENT.

Homes built before 1978 may contain lead paint. All replacement installations must comply with the U.S. EPA’s Lead-Based Paint Renovation, Repair, and Painting Program (RRP Rule). Read more about the RRP Rule and lead-safe work practices, on the U.S. EPA’s website at: www.epa.gov/lead

!Version 4.5 - 10.01.2012 - © 2012 ProVia - S-MK-30068

2150 State Route 39, Sugarcreek, OH 44681330.852.4711 330.852.2107 fax

www.proviaproducts.com

1

W idth

Jamb Depth Area

HeightEntry D

oor

Entry Door

Brickmold

Step 1- Opening Width: Take three measurements from the inside of the brickmold: top, center and bottom of opening. Round the smallest measurement to the nearest 1⁄8", then RECORD THIS MEASUREMENT.

Step 2- Opening Height: Take three measurements from top of the opening to the sill: left, center, and right of opening. Round the smallest measurement to the nearest 1⁄8", then RECORD THIS MEASUREMENT.

Note: Take all measurements from outside the house.

Bric

kmol

d

Step 3 - With the recorded measurements, verify with bar coded label on cardboard box and paperwork to make sure the size and order information is correct.

Step 4- Carefully unpackage the door, cut straps and remove the cardboard.

Step 5- Lay door flat down with exterior side down.

MEASURE & INSTALL1

1234567.001 1234567.001*1234567.001*

ORDER SIZE: 32 x 80 901001 - PROVIA MODEL: 397 FULL VIEWPO #: PROVIAJOB: PROVIA

PKUP 150 LOAD: 10/06

TAG#: BACK SUGARCREEK

Quality Check397-01 31 1/8 x 79 1/8

_____ screw covers_____ screen_____ TAG: BACK_____ Right Hinged Pre-Hung_____ Snow Mist White_____ DH230 RH AB Contemporary Lever_____ Prep Left for Handleset (Std 39”)_____ DH305 White Hd Touch’hold Closer

2 STD SD1006A

1

2

3

BEFORE YOU BEGIN INSTALLATION!•Inspect your package(s) for any visible damage(s) to the product(s).

•If you have ordered extra optional items, make sure they are in the package before driving to the installation site.

•Make sure you have the appropriate tools before driving to the installation site.

•Make sure your rough opening is clear and free of any debris or rotted wood.

•As always, practice SAFETY and ensure your installation site is a SAFE WORKPLACE.

2

Spectrum

Step 1- If you purchased a door with handleset prep, double check the location of the handleset prep and make sure it does not interfere with the prime entry door handleset.

Step 2- Subtract 1⁄8" from opening height measurement. Using this result, measure the hinge and latch side z-bars from the top of the door. There are 2" of excess z-bar at the bottom of the door. Your measurement will fall in this area. Mark and cut the z-bars (see illustration).

Step 3- Wipe door slab down with a soft cloth to remove any metal burrs.

MEASURE FOR Z-BAR HEIGHT2

Cut here 1⁄8" less than opening

Latch side z-bar

INSTALLING BOTTOM EXPANDER3Step 1- Insert the vinyl sweep(s) into groove(s) at the bottom of the expander and pull it to other end.

Step 2- Pinch ends of sweep groove(s) with pliers so sweep will not pull out (see illustration)

Step 3- Cut off excess vinyl with scissors or a knife.

Step 4- Slide bottom expander over the bottom of the door, pushing it onto the door as far as it will go.

Step 5- Do not install the screws. The screws will be installed at time of final adjustment.

If Eastern Z-Bar is ordered, a 1⁄4" spacer has been attached to rear side of z-bar. At installation, drill 1⁄8" holes through spacer using installation holes in z-bar as a guide.

Vinyl sweep is packaged in hardware kit. If vinyl sweep has become kinked during shipment, place it in boiling water for 3 minutes and sweep will return to its original shape.

The side of the expander which has slope is exterior side

DO NOT INSTALL

bottom expander screws

at this time

1

2

4

1

Slide on sweep

InstallSweeps

Pinch sweepchannel

Slide expander ontobottom of door

2

!

!

3

It is very important to make sure door is centered into opening. It may be necessary to shim behind z-bars in order to properly center door.

Step 1- Tilt the door into the opening making certain to center the door.

Step 2- Hold the door firmly in position and drill a 3⁄32" pilot hole through the very top of hinge side z-bar mounting hole and install (1) #6 x 1" screw.

Step 3- Using a level, make sure the z-bar runs straight up and down, then drill and install the remaining screws.

INSTALLING DOOR INTO OPENING4

1

Brickmold

Install (1) #6 x 1” Phillips panhead screw

Hold hinge z-bar tight against brickmold

3

If Z-Bar build out (formerly called Eastern Z-Bar Adapter) is ordered, a 1⁄4" spacer has been attached to rear side of z-bar. At installation, drill 1⁄8" holes through spacer using installation holes in z-bar as a guide.

Fasten using #6 x 1" Phillips panhead screws at each end.

Header Z-Bar

Attaching Header Z-Bar

Step 4- Holding the z-bar header in place, drill a 3⁄32" pilot hole into the top trim board or brickmold through header mounting hole, maintaining approximately 1⁄8" clearance between z-bar header and door.

Step 5- Fasten the header firmly in place using #6 x 1" screws.

! DO NOT OVERTIGHTEN SCREWS

!2

!5

4

7Swing door open and install screws in pre-drilled mounting holes

For Leaf Hinge:

For Piano Hinge:

screw cap

Latch strike

Install #6 x 1 screw

9

INSTALLING DOOR INTO OPENING4Attaching Hinge Side Z-Bar

Step 6- Check and make sure door operates properly.

Step 7- With the door open, locate pre-drilled mounting holes in the z-bar and drill 3⁄32" pilot holes through the mounting holes and install:

Removing Pre-Hang Clips:

Caution: Do not use a tool to remove the pre-hang clips, doing so may cause damage to the door slab. The slim line z-bar application will use a slimmer pre-hang clip and will not have “Remove” on the clip.

YOU MUST ROTATE THE PRE-HANG CLIP COUNTER-CLOCKWISE TO REMOVE.

Remove pre-hang screw

12Turn counter-clockwise

Attaching Latch Side Z-Bar

Step 8- Cut and install latch side z-bar maintaining approximately 1⁄16" clearance between door and z-bar.

Step 9- Fasten with #6 x 1" screws

Step 10- After door has been installed, remove the (1) #8 x 1⁄4" Phillips panhead screw that is installed into each of the pre-hang clips.

Step 11- Allow the door to swing open.

Step 12- To remove the pre-hang clips, turn the pre-hang clip (see illustration) a 1/4 turn counter-clockwise by hand. There will be 2 pre-hang clips at the top header and 3 pre-hang clips on the vertical latch side of the storm door frame.

10

Pre-Hang Clip for Leaf or Piano Hinge Pre-Hang Clip for Slim-Line Zbar Application Application

Side View Side View

!

Pre-Hang Clip for Leaf or Piano Hinge Pre-Hang Clip for Slim-Line Zbar Application Application

Side View Side View

5

FINAL ADJUSTMENTS TO BOTTOM EXPANDER5Step 1- Adjust bottom expander.

Step 2- Center pilot hole in slot of expander.

Step 3- Secure with (2) #6 x 1⁄2" color matched screws.

Secure with #6 x 1⁄2" color matched screw

INSTALLING MORTISE HARDWARE KIT6

DO NOT USE a power screwdriver to install this

handleset kit. Doing so will cause damage and VOID THE

WARRANTY. Use only a Phillips head hand tool. DO NOT OVERTIGHTEN the

screws.

DO NOT

USE

YES

NO

!Important! Please follow directions on hardware box and do not use a power screwdriver to install mortise hardware.

Inside Outside

Use hand tool to install hardware screws

Set screwSet screw

MortiseLockbody

For Mortise Hardware:

Step 1- Follow the installation instructions in the hardware box for the mortise handleset and use the troubleshooting tips listed on the next page if needed.

3

6

INSTALLING MORTISE HARDWARE KIT6

Troubleshooting Tips:

#1- If for some reason, the mortise lock that is inside the door frame was removed, make sure you have correctly positioned it back into the door frame. The non-stamped side of the metal mortise lock should be facing the outside of the storm door. The stamped side of the metal mortise lock should be facing the inside of the storm door (inside the home). The flat side of the livebolt must be to the outside of the storm door and the radius side of the live bolt must be to the inside of the storm door.

#2 - Do not use a high impact drill to install the handleset - doing so will cause the screws to be stripped out. We recommend using a Phillips head hand tool.

#3 - Be careful! Do not apply exessive torque to the set screws - doing so will cause the set screw unable to be removed, thus creating a broken handleset and/or damaged storm door.

#4 - Make sure the nylon bushing on the handleset is inside the euschian plate (trim plate). Tighten the set screw while holding onto outside handle tightly. There will be a slight play in the handleset (it will not be extremely tight).

Flat side of livebolt mustbe to the outside

Nylon bushing is to go insidethe Euschian plate (outside trim plate).

Outside trim plate

Allen wrench to tightenset screw that is located oninside of lever handle

Set screw

Mortise Hardware Box Contents:Item No. Description Qty.

1 Outside Lever Handle 1

2 Square Spindle 1

3 Allen Wrench (Hex Wrench) 1

4 Lock Assembly (Mortise Lockbody) 1

5 Outside Trim Plate (Euschian Plate) 1

6 Inside Trim Plate (Euschian Plate) 1

7 Oval Head Machine Screws 1

8 Lever Handle Extension 1

9 Nylon T-Bushings 2

10 Inside Lever Handle 1

11 Keys 2

12 Strike Plate 1

13 Phillips Flathead Sheet Metal Screws 4

7

MODEL 298KICKPANEL

MODEL 291FULLVIEW

YES

NO

NONO

YES

NO

INSIDE VIEW

INSIDE VIEW

NONO

NO

YES

YES

Important! Closer brackets can only installed on the main frame of the storm door. DO NOT MOUNT CLOSER BRACKET ON THE MULLION BAR OR INVENT™ SCREEN POCKET AREA!

Note: You will have (2) dual closers for installing the Spectrum™ Storm Door.

Install closers according to manufacturer’s instructions in the closer box.

It is very important to set the closers as prescribed for optimal operation! (See manufacturer’sinstructions).

Mount closer on the top or bottom of the door frame only - see page 8 for petdoor closer instructions.

DO NOT MOUNT CLOSER BRACKET ON THE MULLION BAR OR INVENT™

SCREEN POCKET AREA (See illustration).

INSTALLING CLOSER KIT7!

8

INSTALLING CLOSER KIT FOR PET DOORS7

Step 1- Install closer according to manufacturer’s instructions in the closer box. DO NOT INSTALL CLOSER ABOVE A PET DOOR. DO NOT INSTALL A CLOSER ON A KICKPANEL. See above illustrations for correct mounting locations.

Step 2- Adjust closer for the winter or summer setting by following the instructions from the manufacturer inside the closer box.

DO NOT MOUNT CLOSER ABOVE OR BELOW A PET DOOR AS INTERFERENCE WILL OCCUR WHEN LIFTING PET DOOR COVER

Mount closer ONLY AT TOP OF DOOR FRAME

Do not mount closer

Mount clos-er here

Standard storm door with 2 recommended closer mounting locations

Standard storm door with a Pet Door installed and 1 recommended closer mounting location

NO

NO

YESYES

NO

YES

Kickpanel area

STANDARD CLOSER INSTALLATION PET DOOR CLOSER INSTALLATION

Pet door area

NOMount closer here

Do not mount closer

Do not mount closer

Do not mount closer

!

!

9

Step 1- Cut screw cap covers with hacksaw sized to length of the z-bars for both vertical and horizontal pieces.

Step 2- Insert screw cap covers using a soft mallot to gently tap the screw cap cover into the channel.

Soap or another non-oily product can make the screw cap covers easier to install.

FINAL ADJUSTMENTS TO DOOR INSTALLATION 82 Slide screw cap cover

into groove

!

10

SASH REMOVAL - FIXED BOTTOM SASH ONLY9The storm door will not have a lift rail on the bottom sash creating a fixed panel system.

Step 1- Release fixed sash from door frame by using a power drill with Phillips screwdriver bit removing (2) assembly installation screws located on each side of bottom door frame (see illustration View A).

Step 2- The bottom sash does not have a lift rail.

Remove bottom sash by lifting up while pushing the sash towards the door frame and lifing out.

!To re-install bottom sash, reverse steps 1 & 2 making certain to line up the (2) assembly screw holes at the sash bottom rail, while aligning sash from side to side.

TOP SASH

BOTTOMFIXEDSASH

View A

2

1RemoveScrews

Lift up and outwards

11

10! When re-installing sash, make sure balance shoe hooks are rotated completely and

snapped back into shoe before operating sash. Failure to do so will result in balance failure.

Step 1- Unlock bottom sash by turning sash lock and raise bottom sash completely.

Step 2- Using an awl or blunt end screwdriver, remove the (2) screen retainers located underneath the bottom sash and at both sides (see illustration).

TO REMOVE BOTTOM SASH:! Bottom Sash must be removed BEFORE

Top Sash.

Remove Screen

Retainers2 Raise

BottomSash Up

1

Step 3- Detach InVent™ Retractable Screen from bottom rail of sash by pushing towards inside and across width of the screen separating the Dual Lock fastening system.

Gently lower screen as it retracts down to screen cover at bottom of storm door frame.

Step 4- Using an awl or a blunt end screwdriver, push inwards and upwards on the cap release button and lift left and right side Sash Caps out of sash frame.

InVent Retractable

Screen

Weatherstripping

Bottom Sash

DetachInVent

Retractable Screen

3

LowerInVent

Retractable Screen

3

Push onCap Release

Button

Lift Sash Cap Out

Top Sash

4

SASH REMOVAL - BOTTOM SASH

12

10 SASH REMOVAL - BOTTOM SASH

Step 5- Raise bottom sash until it contacts top sash (bottom of balance will be exposed below sash).

Step 6- Using an awl or a blunt end of a screwdriver, rotate balance hook to open (catch) position.

Balance Closed

Balance Opened

(Catch Position)

66

Rotate Hook to

Open

5Raise

Bottom Sash Up

AlignHooks with Hook Holes

ExtendBalance

CoilRibbon

Slowly Raise

Up Sash8

7

7Step 7- Locate hook holes in sash track and lower sash until balance hooks align with hook holes and then proceed to engage hooks into hook holes.

Step 8- Slowly raise sash up and lift sash to clear balance shoes.

Step 9- Push sash towards handleset side and compress balance coil ribbon on hinge side of door to allow clearance as you rotate sash inward and out of the door frame.

! Weight of sash must be fully supported during removal.

Push SashTowards

Handleset9

Rotate Sash Inwards

& Out9

CompressBalance

Coil

Hinge Side

9

13

Step 3- Detach InVent™ Retractable Screen from top rail sash by pushing towards inside and across width of the screen.

Gently raise screen assembly until it makes contact with screen cover at top of storm door frame.

RaiseInVent

Retractable Screen

3

SASH REMOVAL - TOP SASH

Step 4- Using an awl or a blunt end screwdriver, push inwards and upwards on the cap release button and lift Left and Right side Sash Caps out of sash frame.

Push onCap Release

Button

Lift Sash Cap Out

Top Sash

Step 5- Raise top sash.

Step 6- Using an awl or a blunt end of a screwdriver, rotate balance hook to open (catch) position.

Balance Closed

4

6Rotate

Hook toOpen

5Raise

Bottom Sash Up

TO REMOVE TOP SASH:

11

14

TO REMOVE TOP SASH:

Step 7- Locate hook holes in sash track and lower sash until balance hooks align with hook holes and then proceed to engage hooks into hook holes.

Step 8- Slowly raise sash up and lift sash to clear balance shoes.

Step 9- Push sash towards handleset side and compress balance coil ribbon on hinge side of door to allow clearance as you rotate sash inward and out of the door frame.

Push SashTowards

Handleset9

AlignHooks with Hook Holes

ExtendBalance

CoilRibbon

Slowly Raise

Up Sash8

7

Rotate Sash Inwards

& Out9

CompressBalance

Coil9

Hinge Side

7

! Weight of sash must be fully supported during removal.

SASH REMOVAL - TOP SASH11

15

Dual Lock™fasteningsystem

Remove 2 screwsat top

Remove adapter

Detach screen from sash

Sash rail

Screen roll

Centerline mark forsquareness

Re-insert idler

Spring tube

Idler

Centerline mark as an example

BushingTo Replace Screen:

(From Inside the Home - Working from Top Right Side to Bottom Left Side)

Step 1- Using a phillips screwdriver, remove the 2 screws located on adapter piece.

Step 2- Remove adapter piece.

Step 3- Detach screen from sash by pushing screen from outside of door inwards and releasing the screen from the Dual Lock™ fastening system.

Step 4- Use an Awl, flat head, or pointed screwdriver and insert into hole at end of idler and push towards screen roll until tab releases from slot.

Note: Always release from right side at top and left side at bottom.

Caution: Use caution rewinding the spring.

Step 5- Remove screen roll from spring tube.

Step 6- While holding tensioned spring tube, slide on the new screen roll (make sure you have removed tape strap on new roll). Continue to hold the spring tube and insert the idler onto the opposite end.

Step 7- Rewind the spring tube by placing spring tube end first into slotted tab inside frame of door (left side at top and right side at bottom). While holding the spring tube, turn the spring tube clockwise (towards the spring) for 6-8 turns. Caution: the spring is now tensioned.

Step 8- Insert screen Dual Lock™ system into sash using the center mark on the black vinyl screen portion and the sash (see illustration). Push sash up to end of screen tube at top of track to reset. Make sure screen roll is straight and aligned with center mark.

Step 9- Re-attach adapter piece and secure with the existing 2 screws from Step 1.

INVENT™ SCREEN REPLACEMENT INSTRUCTIONS

!

12

16

CLEANING & MAINTENANCEGlass Sash(s): To Clean the Glass Area that Contains Clear Glass or a Sungate 500® Low-E Coating:

• Use a soft, clean, high-absorbent, lint-free cloth.

• Utilize a 50/50 mixture of isopropyl alcohol (rubbing alcohol) and water. This evaporates more slowly than typical cleaners and will keep streaking to a minimum.

• Spray the cleaning solution on the glass surface to be cleaned. Important! do not wash the glass in direct sunlght.

• Wipe the cleaning solution off the glass using a circular motion applying light to moderate pressure to remove dirt residue.

• If this solution does not remove the dirt as desired, any household cleaner can be used; e.g., Windex™, Sparkle™, 409™, etc.

• If the household cleaners are used, reduce the area to be cleaned to more easily allow removal of the solution prior to evaporation (which is the cause of streaking). If streaks occur, reduce the area further.

• Products which foam or lather will help slow the evaporation of the cleaning solution and allow time to remove the residue. They may help ‘lubricate’ the surface which will give the cleaning cloth a more familiar feel, similar to uncoated glass.

To Clean the Aluminum Paint Finish:

• Wash with a mild soap and water and treat like your new car finish.

• If finish is accidentally scratched or chipped, use touch up paint available from your dealer.

• To protect the finish, we recommend spraying the finish with a vinyl protector such as Armor-All® or use a high-quality auto wax and polish the surface.

For Decorative Brass Inlay:

• Brass inlay will naturally oxidize with the outside elements. To keep the brass finish looking new, use a brass cleaner, such as Bon-Ami® brass cleaner.

For Brass Handlesets:

If you purchased a handleset with a Bright Brass, Bright Brass Look or Satin Nickle Finish, these finishes are warranted against tarnishing for as long as you own and live in the home in which the product was installed. The mechanical defects are warrantied for a period of (1) year from date of installation.

17

PROBLEM POSSIBLE CAUSE SOLUTIONDoor is squeaking. Hinge to jamb screws are too

tight.Back off screws 1⁄4 of a turn.

New hinges are too tight. Lubricate hinges with a silicone spray lubricant.

Latch side of Door will not close. Striker not engaging with hand-leset.

Remount striker and shim behind it (if necessary. Replace striker with a 90° angle (will be marked as an A).

Z-bars are out of square in the opening.

Remount z-bars and shim behind the zbars (if necessary).

Hinge side of door is binding with weatherstripping.

Z-bars are out of square in the opening.

Remount z-bars and shim behind the zbars (if necessary).

Weatherstripping needs to set. The weatherstripping will bind a little bit causing the storm door to swing forward until the closer is mounted. The closer will take up the force of the compression of the weatherstripping. Also, the weatherstripping is new and will need to “set”, which only takes a short time before the weatherstripping settles.

Door not closing. Air pressure between prime entry door and storm door. Air is trapped and needs vented.

Raise bottom expander up so that the bottom of sweep(s) only touches the top of the threshold.

Closer speed needs adjusted. Adjust closer by turning the adjustment screw to release pressure.

Handleset will not engage into strike in jamb.

Door is too far away from jamb. 1. Add a shim behind the strike plate that is in the hardware box. 2. Use a strike plate that has a 90°angle, such as a strike plate stamped “A”.

Closer not working properly. Adjustments need to be done to closer.

1. Recheck closer instruction manual for proper closer installation. Proceed by removing the closer adjustment screw from the closer. Fully open door and allow it to close (door will slam shut). Reinstall closer adjustment screw allowing only 1 or 2 threads of the screw to be turned in. Fully open door and allow the door to close. Adjust the screw 1⁄4 to 1⁄2 turn to achieve the desired closing speed sufficient to latch the door.Note: For dual closers, adjust each closer individually (with the other closer being disconnected from the door). The closing speed should be the same for each closer.

More latching force is needed. 1. The jamb bracket may be moved up to 1" away from the door (rather than the recommended 1⁄4"). However, please note: moving the jamb bracket further from the door reduces the door open-ing!

Invent™ screen is sagging Screen is not centered. Remove screen from sash and align the centerline on the bottom of the PVC screen portion to the sash rail (see page 6).

TROUBLESHOOTING TIPS

18

PROBLEM POSSIBLE CAUSE SOLUTIONInvent™ screen is unwinding Screen is not tensioned. Re-tension the spring by following steps

on page 6.Invent™ screen has retracted into door frame and cannot be reached.

Screen was tensioned and let go into the screen channel too quickly.

Remove adapter piece and remove screen, follow steps to replace screen on page 10

Sash will not move upwards. Take out clips were not released. Release take-out clips by following operational steps on page 5.

Door is binding. Hinge jamb screws too tight. Back off screws 1⁄4 of a turn.

Door opening is out of square. Remount z-bars and shim behind z-bars (if necessary).

Expander dragging on threshold. Raise expander up so that the bottom of the sweep(s) only touch the top of the threshold.

Door is binding. Piano hinge side to jamb side is not plumb.

Take a stiff putty knife and place in between piano hinge and jamb. Turn putty knife towards door slab slighty. This will remove the bind out of the piano hinge.

TROUBLESHOOTING TIPS

19

Version 4.5 - 10.01.2012 - © 2012 ProVia - S-MK-30068

2150 State Route 39, Sugarcreek, OH 44681330.852.4711 330.852.2107 fax

www.proviaproducts.com