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Installation instructions: AIRAID Cold-Air Intake and Filter 2015 Mustang Eco Components (What’s in the Box) Airaid Filter Airaid Intake Tube Cold Air Box Filter Adapter Air Box Lid Plexiglas Window Reducing Coupler Aluminum Fitting Hump Hose #68 Hose Clamp (2) #56 Hose Clamp (1) #40 Hose Clamp (1) ½”-20 Button Head Screw (9) ¼” Flat Washer (9) Button Head Screw (1) #8 Flat Washer Grommet (1) O-Ring (1) Tools Needed Ratchet, 1/4” drive Socket, size 10 (1/4” drive) Medium Standard Screwdriver SAE Hex/Allen Wrench, 3/32” SAE Hex/Allen Wrench, 5/32” Pliers or medium channel locks or Hose Clamp tool Flashlight (optional)

Installation instructions: AIRAID Cold-Air Intake …...Installation instructions: AIRAID Cold-Air Intake and Filter 2015 Mustang Eco 4. Locate and disconnect the Air Temp Sensor (a)

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Page 1: Installation instructions: AIRAID Cold-Air Intake …...Installation instructions: AIRAID Cold-Air Intake and Filter 2015 Mustang Eco 4. Locate and disconnect the Air Temp Sensor (a)

Installationinstructions:AIRAIDCold-AirIntakeandFilter2015MustangEco

Components(What’sintheBox)

• AiraidFilter

• AiraidIntakeTube

• ColdAirBox

• FilterAdapter

• AirBoxLid

• PlexiglasWindow

• ReducingCoupler

• AluminumFitting

• HumpHose

• #68HoseClamp(2)

• #56HoseClamp(1)

• #40HoseClamp(1)

• ½”-20ButtonHeadScrew(9)

• ¼”FlatWasher(9)

• ButtonHeadScrew(1)

• #8FlatWasher

• Grommet(1)

• O-Ring(1)

ToolsNeeded

• Ratchet,1/4”drive

• Socket,size10(1/4”drive)

• MediumStandardScrewdriver

• SAEHex/AllenWrench,3/32”

• SAEHex/AllenWrench,5/32”

• Pliersormediumchannellocks

orHoseClamptool

• Flashlight(optional)

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Installationinstructions:AIRAIDCold-AirIntakeandFilter2015MustangEcoBEFORE:

Removal/InstallationInstructions:FirststepisremovalofthestockfilterintaketubeandAirbox.

1. Openandlatchhood.Placeatoweloroverfenderstoprotectyourcarsfinish(optional).2. Removethebatteryboxcoverbyremoving(3)plasticscrewretainersbyhand.Note:The

retainersarenotattachedtothecover.Placetheretainersinasafeplaceforreinstallationlater.

3. Disconnectthenegativeterminalonthebatterywitharatchetandsize10socket.

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Installationinstructions:AIRAIDCold-AirIntakeandFilter2015MustangEco

4. LocateanddisconnecttheAirTempSensor(a)fromtheintaketube.Itiseasiertouseascrewdriverandputpressureontheleftsideoftheelectricalconnectorandslideitoff.

5. Usingaflatheadscrewdriver,locatetheintaketubeandloosenthehoseclamp(b)andslideititofftheAirbox.

6. GentlyprytheintaketubeoutoftheAirbox.

7. LocateandremovetheAirboxmountingbolt(c)usingaratchetandsize10socket.

8. GentlyprytheAirTempSensorWiringHarnessAnchorfromtheAirbox.Note:Usingpliersmaymakethejobeasier.Becarefulnottostretchordamagethewiringharnessortheanchor.

9. RemovetheAirboxbygentlypullingupandtotherear(awayfromthefrontgrill).

10. Donotlosethespeedclip(d)orAirboxgrommet(e)above.ThegrommetmaystillbeattachedtotheAirbox,inthiscase,locateitandreinstallitbackintothefender.Thespeedclipwillbeloose.Youmayremoveitandsetitasideforlateruse.Donotloseit.

(a)(b)

(c)

(d)

(e)

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Installationinstructions:AIRAIDCold-AirIntakeandFilter2015MustangEco

11. Locateandloosenthehoseclamp(f)ontheturboinletcoupler.Note:Followtheintaketubetoitsendwhereitisconnectedtotheturboinletcoupler.Therearetwohoseclampsonthisendofthetube.Loosentheclampthatisattachesthetubetotheinletcouplerandrotateitoffitsalignmentnotch.

12. LocateanddisconnectthePCV(g)fromtheintaketube.Withascrewdriver,gentlyprythewhiteretaineroutwardreleasingthePCVfromitsfitting.ItseasiesttoaccessthePVCfromthefrontoftheenginecompartment,behindtheturbobypassline.

(f)

(g)

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Installationinstructions:AIRAIDCold-AirIntakeandFilter2015MustangEco

13. Locateanddisconnecttheturbobypassline(h).Usingpliersorchannellocks,loosentheretainingclampbycompresstheclampendsandgentlyremovethebypasslinefromtheintaketubebyslidingitupoffitsfitting.Note:Ifyoucompresstheretainingclampcompletely,itwilllockintheopenposition.Retaintheclampasitwillbeusedlaterduringreinstallation.

14. Nowthattheintaketubeisdisconnected,gentlyremoveit.Becarefulnottodamageanyelectricalcomponentsinthearea.

15. Taketheintaketubetoacleanwork

area.LocateandgentlyremovetheAirTempSensorbyliftingupontheretainertangwhilegentlytwistingthesensor¼turncounterclockwiseuntilitclearstherampandcanberemoved.Note:Thesensorisdelicate,costlyandcanbreakeasilysobegentle.Setitasideasitwillbereinstalledintothenewairtubeinalaterstep.Damagingthe0-ringisnotanissue.Itwillbereplacedlater.

16. WipedownanydustordebrisfromtheintakecomponentsandAirboxwellareaoftheenginecompartment.

(h)

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Installationinstructions:AIRAIDCold-AirIntakeandFilter2015MustangEcoThenextstepistoassembletheAiraidintaketubeandAirboxcomponentstheninstallthem.

17. InserttherubbergrommetprovidedinthekitcarefullyintotheAiraidIntakeTube.Installthealuminumfittingintothegrommet.Becarefulnottodamagethegrommet.Itwillbeasnugfit.

18. SlideonReducingCouplerand#56HoseClamp.Maketheclampsnug,butdonottighten.(youmustbeabletoslide/rotatetheclampinalatersteptotightenit).Slideonthe#40HoseClampontheendasshownbelow.Donottighten.

(i)

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Installationinstructions:AIRAIDCold-AirIntakeandFilter2015MustangEco

19. NextstepistoinstallAirTemperatureSensorholdingbracket.Ontheoppositeendoftheintaketube,locatetheairtemperaturesensorhole.Nexttoitwillbeapre-drilledhole.AttachthesmallerButtonHeadScrewand#8Washerinthepredrilledholewitha3/32”allenwrench.Donottightenit.Note:TheAirTempSensorwillbeinstalledlasttopreventdamagetoitwheninstallingtheIntakeTube.ThewasherisusedtosecuretheAirTempSensorinplaceasshownbelow.

20. InstalltheFilterAdapter.PlacetheadapterinsidetheColdAirBoxandsecureittotheinsideof

theboxfromtheoutsidewith¼”FlatWashersandthree¼-20ButtonHeadScrews.Insertthescrewsthroughthepre-drilledholesintofilteradapterandtightenthemwitha5/52”allenwrenchuntilthescrewsaresnug.DoNOTovertighten.

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Installationinstructions:AIRAIDCold-AirIntakeandFilter2015MustangEco

21. InstalltheAiraidAirboxassemblyintotheenginecompartment.Replaceboltspeedclipbackintofenderwellifyouremoveditearlier.Verifythatgrommetisinplace.Alignthefrontopeningontheairboxwiththevehicleairintake(j)andslideAirboxintoplacebyaligningthebottomoftheAirboxwiththefactorygrommetandboltspeedclip.

22. SecuretheAirboxinplacebyreinstallingthefactorybolt(k)throughthepre-drilledholeintotheboltspeedclipwitharatchetandsize10socket.Tightenuntilitissnug.Donotovertighten.

23. InstallHumpHoseandtworemaininghoseclampsontothefilteradapterprotrudingfromtheairbox.Alignhoseclampssotheyareeasilyaccessible.Donottightenhoseclamps.

(j)(k)

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Installationinstructions:AIRAIDCold-AirIntakeandFilter2015MustangEco

24. CarefullyinserttheAiraidIntaketubeintopositionandslidethereducerontotheturboinletcoupler.Becarefulnottodamageanyoftheotherelectricalconnectionsasyoupositiontheintaketube.EnsurethereducerisfullyseatedontotheTurboinlet.

25. AligntheotherendoftheIntaketubeintotheopenendoftheHumpHose.Ensurebothendsareseatedfullythentightenallfourhoseclampsuntiltheyaresnug(2oneachendofthetube).

Note:EnsurethattheHumpHoseisnotobstructingtheAirTemperatureSensorcavity(L).

(L)

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Installationinstructions:AIRAIDCold-AirIntakeandFilter2015MustangEco

26. RemovethefactoryO-ringfromthefactoryAirTemperatureSensorandcarefullyinstallthenewO-ring.BecarefulnottobreakordamagetheAirTempSensor.

27. InstalltheAirTempSensorintotheIntaketube.Note:takecarenottodamagetheO-ringor

sensorduringinstallation.RotatetheAirTempSensorwiththelocktabfinishedunderneaththewasher.Securethesensorinplacebytighteningthepreviouslyinstalledbuttonheadboltandwasherwitha3/32”allenwrench.

28. CarefullyreconnectthePCVline.Ensurethewhiteclipsnapsintoplace.29. ReinstalltheBypasslineontotheIntaketubeusingthefactoryclamp.EnsuretheBypasslineis

fullyseatedbeforeinstallingtheclamp.

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Installationinstructions:AIRAIDCold-AirIntakeandFilter2015MustangEco

30. PlugtheAirTempSensorWiringHarnessanchorintotheAirbox(m)throughthepre-drilledholeandreconnecttheharnesstotheAirTempSensor(n).

31. PositiontheAiraidPremiumFiltersothatwheninstalled,thehoseclamp(o)isfacingupforeasy

tightening.32. InstalltheFilterintotheinsideoftheAirboxbyslidingitontotheFilteradapterandsecureitby

tighteningthehoseclamp(o).Tightentheclampuntilitissnug,donotovertighten.

33. RemoveprotectivefilmfromPlexiglasWindowandAluminumAirBoxLid.

(m)(n)

(o)

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Installationinstructions:AIRAIDCold-AirIntakeandFilter2015MustangEco

34. PositionWindowinplaceontopoftheAirboxandplacetheAirBoxLidontop.Securethelidwiththeremainingsix¼-20ButtonHeadScrewsand¼”FlatWashers.Tightenthescrewswitha5/52”allenwrenchuntilthescrewsaresnug.DoNOTovertighten.

35. Re-inspectallfittingsfortightness.Checkthatallclamps,hoses,boltsaretight.Checkthehoodclearance.

36. Reconnectthenegativeterminalonthebatteryandreinstallthebatterycover.Securethecoverwiththethreefasteners.

37. Starttheengine.Makesurethecaridlessmoothandno“checkengine”lightsareon.

INSTALLATIONCOMPLETE

BEFORE AFTER“Installation Guide was Created and Submitted by AmericanMuscle Customer, Walton Ciferri on 9/9/16”