BRACKET SIZE:❏ 32'' ❏ 46'' ❏ 58''

SPRINGTENSION:

❏ Light

❏ Medium

❏ Heavy

IMPACTPLATES:

❏ 24''❏ 30''❏ 36''❏ 42''❏ 48''

Date of Purchase:

INSTALLATION INSTRUCTIONS

MEGA-PRO TM

SWINGING DOORS

PANEL THICKNESS:

StandardClear

❏ .160''

Optional

❏ .250'' Clear

❏ .275'' ClearReinforced

❏ .375'' ScrimReinforced

5350 Campbells Run RoadPittsburgh, PA 15205-9738

800-888-9750 • 412-787-9750

Copyright © 2007 TMI, LLC Catalog No. II-MPSD 06-07

All integral parts of theMEGA-PRO Swinging Door

are replaceable.

If the bottom edges of

the panels are touch-

ing the floor, you will

need to cut off some

of the PVC, so the

panels hang straight

and create a good

seal. First, mark the

panel approximately

1/ 2” above the floor.

1/2'' Above Floor

ADJUSTMENTS

Panel Length

Without removing the

panel, place the bottom

edge on a raised board

or cutting surface. Using

a straight edge, i.e.

carpenter’s square, and

a utility knife, carefully

cut the PVC.

– 4 –

WELDING

BOLTING

After marking all 6 mounting holes

on the wall and door jamb, remove

the bracket and drill a 1/4” hole at

the center of each mark. Next, use

a 5/16” tap to create threads in each

hole.

Reposition the bracket and attach

with 5/16” hex head bolts. Secure

the bracket by firmly tightening all

6 bolts. Repeat these instructions

to attach the other bracket.

If you are attaching the bracket

by welding, make sure that all

metal surfaces are clean from

paint, grease and oil. Weld the

bracket to both the wall and door

jamb. Repeat these instructions

to attach the other bracket.

STEP 2

Hanging Door Panels

1

2

3

4

5

With the mounting plates slightlyseparated, slip each bolt into amounting slot (holes 2 and 4). Thiswill allow the panel to be in position,so the remaining bolts can be easilyplaced into their appropriate mountingholes (holes 1, 3 & 5).

Next, attach nuts to the 3 bolts andfirmly tighten all 5 mounting bolts/nuts.

Repeat this process with the other panel.

ATTACHING THEJAMB HINGE OPTION

OPTIONAL:BREAKAWAY

HINGE

First place nuts and bolts in holes2 and 4 of the panel plate. Theseholes should correspond to themounting slots on the bracket.

After attaching theJamb Bracket to theDoor Jamb, oppositethe Strap Retainer,loop the Velcro Strapthrough the Bracketand the Retainer Slotand attach the strap toitself as shown in the illustration to the left.

Each PVC panel has been fastenedbetween a set of mounting plates.Each plate has 5 mounting holes.

JambBracket

DoorJamb

DoorPanel

Velcro Strap

StrapRetainer

StrapSlot

– 5 –

CHECK YOUR ORDER

Your MEGA-PRO Swinging Door was manufactured to your specific doorway

opening. Although installation is not complicated, you will need an assistant.

WARNING: Do not attach this hardware to wood, plaster, brick, cement block

or cinder block. A steel channel or cap plates should be in place on the inside

of the door jamb and wall surface on both sides of the doorway opening.

Your order should have:• 2 Mounting Brackets

(left & right)

• 2 Pre-Assembled PVCPanels/ MountingPlates

• 10 Sets of Nuts & Bolts(to connect the Platesto the Brackets)

Mounting Boltsfor each side(if applicable)supplied by others

If your order has been damaged in shipping, please reportthe problem to the shipping company immediately.

Thank you for choosing a TMI quality product.

– 2 –

MountingBracket

(left)

MountingBracket(right)

MountingPlate

MountingPlate

PVCPanel

PVCPanel

– 7 –

If the panels are not aligning at the center overlap,a simple adjustment can be made.

If the panels are not flush with one

another and do not align with the header,

they will need to be adjusted.

1. Loosen, but do not remove,

the 2 Stop Bar Bolts.

2. Loosen, but do not remove,

the 3 Adjusting Plate Bolts.

3. Manually center the door in the jamb.

4. Tighten the 3 Adjusting Plate Bolts.

5. Move the Stop Bar so the bartouches the Stop Pin.

6. Tighten the 2 Stop Bar Bolts.

ADJUSTMENTS

Panel Alignment

Stop BarBolts

StopBar

Adjusting Plate Bolts

StopBar

StopPin

Optional:Kick Plates

STEP 1

The MEGA-PRO brackets should be welded or bolted to the steel “U” channel.Self-tapping screws cannot be used. Tapping threads into the steel memberscan be applied if the steel is at least 1/ 4” thick.

Installation is done in 2 steps. STEP 1 is attaching the MEGA-PRObrackets to the doorway opening and STEP 2 is hanging the doorpanels on each of the brackets.

– 3 –

Attaching Brackets

13/8''“U”Channel

orCap Plates

13/8''

Measure 13/8” down from the edgeof the header and place a mark onthe wall.

Position the bracketso the top of the walltab is on that markand the bracket issnug against thedoor jamb.

If you are mounting usingbolts, mark all 6 mountingholes.

1

2

3

4

5

6

First determine which side of the doorway you want to attach the hardware.

Note: There is a right and a left bracket.

– 6 –

1. Push the DoorPanel open inthe directionthat movesthe Stop Pinaway from theStop Bar.

1. Hold the Door Panelopen in the direction thatmoves the Stop Pinaway from the Stop Bar.

2. Finger tightenthe Bolt into theThreadedPort (3) furthestfrom the StopPin (1). Placethe pipe overthe bolt.

2. Finger tighten theHex Bolt into theThreaded Port (2)nearest the Stop Pin(1) and place thePipe over the Bolt.

3. Remove theStop Pinusingan Allen Wrench.

3. Removethe StopPinusingan AllenWrench.

4. Using the Pipe,turn the BrassAdjustment Plateone position tothe left.4. Place the Stop

Pin into theThreadedPort (2) oneposition to theleft. Tightenthe Pin.

5. Place the Stop Pininto the ThreadedPort (6) one positionto the right. Tightenthe Pin.5. While holding the door open, remove

the Hex Bolt and release the door.6. While holding the door open, remove

the Hex Bolt and release the door.

The closing speed of the door panels is set at the factory. If the panelresistance is too tight or the panels do not close all the way, you will

need to make the proper adjustment.

Stop Pin

ThreadedPorts

Stop BarDoorPanel

Cut-OutWindow

Brass AdjustmentCollar

BrassAdjustment

Collar

ADJUSTMENTS

Spring Tension

TO LOOSEN TENSION TO TIGHTEN TENSION

ThreadedPorts (6)

StopBar

Door Panel

Cut-OutWindow

Stop Pin5/16''x 2''x18T

Hex Bolt

— Items Needed —Supplied By Others

PLAN VIEW

Repeat process if moreadjustment is needed. Repeat process if more

adjustment is needed.

1/2''x12''Pipe

3/16''AllenWrench