52
Instructions included in this booklet: IOM # Description Page(s) 461335 CFSD-XXX Series 2–6 461336 FSD-XXX, DFD-XXX & CFSD-XXX Series 7–15 461337 OFSD-XXX, ODFD-XXX, OFD-XXX and OSSFD-XXX Series 1627 461666 FSD-3XXV Series 2835 461868 FSDR-XXX, SEFSDR-XXX, & SSFSDR-XXX Models 3642 472477 GFSD Models 43-48 474015 Single Side Retaining Angle 49-51 KIT # 826249 MULTI-BLADE FIRE DAMPERS DFD / FSD / CFSD / OFSD INSTALLATION INSTRUCTION BOOKLET FOR MULTI-BLADE FIRE & COMBINATION FIRE SMOKE DAMPERS 1

INSTALLATION INSTRUCTION BOOKLET FOR MULTI · PDF fileInstructions included in this booklet: IOM # Description Page(s) 461335 CFSD-XXX Series 2–6 461336 FSD-XXX, DFD-XXX & CFSD-XXX

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Page 1: INSTALLATION INSTRUCTION BOOKLET FOR MULTI · PDF fileInstructions included in this booklet: IOM # Description Page(s) 461335 CFSD-XXX Series 2–6 461336 FSD-XXX, DFD-XXX & CFSD-XXX

Instructions included in this booklet:

IOM # Description Page(s)

461335 CFSD-XXX Series 2–6

461336 FSD-XXX, DFD-XXX & CFSD-XXX Series 7–15

461337 OFSD-XXX, ODFD-XXX, OFD-XXX and OSSFD-XXX Series 16–27

461666 FSD-3XXV Series 28–35

461868 FSDR-XXX, SEFSDR-XXX, & SSFSDR-XXX Models 36–42

472477 GFSD Models 43-48

474015 Single Side Retaining Angle 49-51

KIT # 826249MULTI-BLADE FIRE DAMPERSDFD / FSD / CFSD / OFSD

INSTALLATION INSTRUCTION BOOKLET FOR MULTI-BLADE FIRE &

COMBINATION FIRE SMOKE DAMPERS

1

Page 2: INSTALLATION INSTRUCTION BOOKLET FOR MULTI · PDF fileInstructions included in this booklet: IOM # Description Page(s) 461335 CFSD-XXX Series 2–6 461336 FSD-XXX, DFD-XXX & CFSD-XXX

Installation SupplementsRefer to the appropriate Greenheck installation supplements for special requirements:

• Concrete Floor with Steel Deck• Drive Slip Breakaway Connection• Quick Connect Breakaway Connection• Single Side Retaining Angle• Sealant Usage in Conjunction with Fire Rated

Dampers• Smoke Detector Supplement• Resettable Link (RRL)• Open or Close Indicator (OCI)

Safety WarningImproper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating, and maintenance instructions thoroughly before installing or servicing this equipment.

This manual is the property of the owner, and is required for future maintenance. Please leave it with the owner when the job is complete.

WarrantyGreenheck warrants this equipment to be free from defects in material and workmanship for a period of one year from the shipment date. Any units or parts which prove to be defective during the warranty period will be repaired or replaced at our option. Greenheck shall not be liable for damages resulting from misapplication or misuse of its products. Greenheck will not be responsible for any installation or removal costs. Greenheck will not be responsible for any service work or backcharges without prior written authorization.

Due to continuing research, Greenheck reserves the right to change specifications without notice.

“UL CLASSIFIED (see complete marking on product)”“UL CLASSIFIED to Canadian safety standards (see complete marking on product)”

UL Standard 555 & 555S (Classification #R13317)

CFSD models meet the requirements for corridor ceiling dampers, smoke dampers and combination fire/smoke dampers established by:National Fire Protection Association NFPA Standards 80, 90A, 92A, 92B, 101, & 105

IBC International Building CodesNew York City (MEA listing #260-91-M)California State Fire Marshal (Listing #3225-0981:106)

and (Listing #3230-0981:105)

Receiving and HandlingUpon receiving dampers, check for both obvious and hidden damage. If damage is found, record all necessary information on the bill of lading and file a claim with the final carrier. Check to be sure that all parts of the shipment, including accessories, are accounted for.

Dampers must be kept dry and clean. Indoor storage and protection from dirt, dust and the weather is highly recommended. Do not store at temperatures in excess of 100°F (38°C).

Document Number 461335CFSD-XXX SERIES

Corridor Ceiling Dampers(with factory installed actuator and sleeve)

Installation, Operation and Maintenance Instructions

Electrical GuidelinesAll wiring shall be done in accordance with the National Electrical Code ANSI/NFPA-70 latest edition, any local codes that may apply, and wiring diagrams developed in compliance with the job or project design and specifications.

Important!Electrical input may be needed for this equipment. This work should be performed by a qualified electrician. Verify power before wiring actuator. Greenheck is not responsible for any damage to, or failure of the unit caused

by incorrect field wiring. To avoid causing death or serious bodily harm to building occupants, follow all instructions carefully. Dampers must close completely to preserve the integrity of the fire smoke separation.

®

2

Page 3: INSTALLATION INSTRUCTION BOOKLET FOR MULTI · PDF fileInstructions included in this booklet: IOM # Description Page(s) 461335 CFSD-XXX Series 2–6 461336 FSD-XXX, DFD-XXX & CFSD-XXX

2 in. x 4 in. woodor 2 x 2 1/2 in.steel studs

Retaining angle(See Section 3)

Grille (supplied by others)

1 in. x 2 1/2 in. 16 ga. angles either inside or outside of sleeve

Opening lined with UL rated 5/8 in. gypsum board (wood studs only)

Configuration #2(Actuator in airstream or out of airstream)

Retaining angles(See Section 3)

2 in. x 4 in. woodor 2 in x 2 1/2 in. steel studs

1 in. x 2 1/2 in. 16 ga. angles either inside or outside of sleeve

Grille (supplied by others)

Opening lined with UL rated 5/8 in. gypsum board (wood studs only)

Configuration #1(Actuator in airstream only)

Allows access to the actuator through the grille or diffuser.

These instructions cover the installation of CFSD-XXX leakage rated combination fire/smoke dampers with factory installed actuators and sleeves in corridor ceiling applications. These instructions meet the requirements of UL555, UL555S and the Uniform Building Code.

There are three different configurations available for this application. Configurations 1 & 2 apply when the fire rated ceiling is also the finished ceiling and the damper is installed behind a grille, register or diffuser. Configuration 3 applies when the fire rated ceiling is above the finished ceiling and the grille, register or diffuser is somewhere below the corridor damper.1. MAXIMUM SIZES

Corridor dampers have a maximum size of24 in. W x 24 in. H (610mm x 610mm) and aminimum size of 8 in. W x 6 in. H. (203mm x152mm).

2. CLEARANCES REQUIRED BETWEEN CORRIDORDAMPER SLEEVES AND CEILING OPENINGS The interior dimension of the prepared ceilingopeningshould be 1/4 in. (6mm) larger than the overall sizeof the damper and sleeve assembly.

These are total clearances (ignoring fastenerheads) and do not need to be spaced equallyaround the damper.

3. SECURING CORRIDOR DAMPER SLEEVES TO FIRERATED CEILING OPENINGS Corridor damper and sleeve assemblies mustbe installed in fire rated ceiling openings usingretaining angles on each side of the ceiling asdescribed below:

Installation of Configurations 1 & 2:

• Retaining angles must be a minimum of 20 ga.(1mm)steel and have a minimum of 11/2 in. x 11/4in. (38mm x 32mm) legs on the ducted side of theinstallation and 1 in. x 21/2 in. (25mm x 64mm) legson the diffuser, grille or register side.

• The 1 in. x 21/2 in. (25mm x 64mm) angle may bemounted with the 21/2 in. (64mm) leg inside oroutside the sleeve

Installation of Configuration 3:

• Retaining angles must be a minimum of 20 ga.(1mm) steel with 11/2 in. x 11/4 in. (38mm x 32mm)legs.

Retaining angles must be attached to the sleeve using:

• Tack or spot welds• No. 10 sheet metal screws• 1/4 in. (6mm) bolts and nuts• 3/16 in. (5mm) steel pop rivets

The angles must be attached to all 4 sides of the sleeve with butt joints at each corner. A minimum of 2 attachments are required on each side, top and bottom. The angles may (but need not) be attached to each other at the corners.

• Retaining angles must cover the clearance spacebetween the sleeve and the ceiling opening.

Installation - Failure to follow these instructions will void all warranties.

3

Page 4: INSTALLATION INSTRUCTION BOOKLET FOR MULTI · PDF fileInstructions included in this booklet: IOM # Description Page(s) 461335 CFSD-XXX Series 2–6 461336 FSD-XXX, DFD-XXX & CFSD-XXX

Configuration #3(Actuator in airstream or out of airstream)

Actuator can be installed either above or below ceiling construction

2 in. x 4 in. woodor 2 x 2 1/2 in.steel studs

Retaining angle(See Section 3)

Retaining angle(See Section 3)

Opening lined with UL rated 5/8 in. gypsum board (wood studs only)

6. PREPARATION OF OPENINGS IN WOOD ANDMETAL STUD CORRIDOR CEILINGS

• Corridor dampers are rated in ceilingconstructions with a fire resistance rating of onehour.

• Frame openings as shown below. Maximum sizeof opening is 24 in. x 24 in. (610mm x 610mm).See Fig. 1 & 2.

• Corridor ceiling must be covered with a minimumof one sheet of 5/8 in. (16mm) UL rated gypsumboard on both sides.

• All construction and fasteners must meet therequirements of the appropriate corridor ceilingdesign. Gypsum panels should be attached , 12in. (305mm) O.C. maximum, to all stud and runnerflanges surrounding opening with fasteners asdesignated by the appropriate corridor ceilingdesign.

Steelstuds

2 in. x 4 in. (nominal)

wood studs

Steel Stud Assembly

Wood Stud Assembly

24 in. max.

24 in. o.c. max.

24 in. max.

24 in. o.c. max.

Opening lined with UL rated5/8 in. gypsum board

Steelstuds

2 in. x 4 in. (nominal)

wood studs

Steel Stud Assembly

Wood Stud Assembly

24 in. max.

24 in. o.c. max.

24 in. max.

24 in. o.c. max.

Opening lined with UL rated5/8 in. gypsum board

Fig. 1

Fig. 2

4. DUCT TO SLEEVE CONNECTIONS Dampers are supplied with sleeves and actuatorsfrom the factory and can be installed without theneed for additional field installed sleeves.

Gauge of factory furnished sleeve determinesthe type of duct to sleeve connections required.Any duct connection other than those breakawayconnections described on page three areconsidered rigid. Factory furnished round ductcollars on type R and CR are also consideredbreakaway.

5. ACTUATOR CONNECTIONS Electrical and/or pneumatic connections todamper actuators should be made in accordancewith wiring and piping diagrams developed incompliance with the job or project design andspecifications.

4

Page 5: INSTALLATION INSTRUCTION BOOKLET FOR MULTI · PDF fileInstructions included in this booklet: IOM # Description Page(s) 461335 CFSD-XXX Series 2–6 461336 FSD-XXX, DFD-XXX & CFSD-XXX

Traditional Breakaway Style Transverse Joints

Transverse joints illustrated at right have always been approved as breakaway connections. SMACNA testing has also approved the following variations as breakaway connections.

• The breakaway connections shown below (Fig. 3)can be applied with maximum of (2) #10 sheet metalscrews on each side and on the bottom located inthe center of the slip pocket and penetrating bothsides of the slip pocket.

• Transverse joints illustrated can be applied as topand bottom joints with Drive Slip - side joints induct heights up to 20 inches (508mm). See Fig. 4.

Proprietary Flange System Breakaway Connections

(TDC by Lockformer, TDF by Engle) TDC and TDF systems (see Fig. 6) are approved as breakawayconnections when installed as described in the TDC or TDF addendum to the SMACNA Duct Construction Standards except the corners may not be bolted. Standard 6 in. (152mm) metal clip may be used with spacing as shown in diagram (see Fig. 7). 3/8 in. (9.5mm) metal bolts and nuts may be used to fasten together corner pieces together (see Fig. 8).

DuctSleeve

69

7 7

5 5

5 5

6

Std. ClipLength

CLDuct

60 Duct4 Reqd.

48 Duct3 Reqd.

36 Duct3 Reqd.

24 Duct2 Reqd.

18 Duct &Smaller1 Reqd.

Clip Spacing

Typical TDC/TDFjoint

6

Fig. 6

DuctSleeve

69

7 7

5 5

5 5

6

Std. ClipLength

CLDuct

60 Duct4 Reqd.

48 Duct3 Reqd.

36 Duct3 Reqd.

24 Duct2 Reqd.

18 Duct &Smaller1 Reqd.

Clip Spacing

Typical TDC/TDFjoint

6

Fig. 7

Duct EndFlange

Corner Piece

3/8 in. bolt (optional)

Fig. 8

Fire Damper Sleeve

Neoprene or Butyl gasketbetween all angles

Flanged system angles

(Attach permanufacturer'sinstructions)

Duct

3/8 in. bolts incorners are optional

6 in. long 1/16 in. max.thickness plastic cleats;12 in. c-c (min. 1 per side)

Manufactured Flanged System Breakaway Connections

Flanged connection systems manufactured by Ductmate, DuroDyne, Ward, and Nexus are approved as breakaway connections when installed as illustrated.

Fig. 5

Round and Oval Duct Breakaway Connections

Round or flat oval ducts connected to Type R, CR or CO damper collars may use no. 10 sheet metal screws as follows:

• Ducts to 22 in. (559mm) wide (or dia.) and smallermay use 3 screws.

• Ducts larger than 22 in. (559mm) wide (or dia.) mayuse 5 screws.

NOTE: All breakaway connections described may have duct sealant applied, PA2084T Duct Sealant Adhesive manufactured by Precision, DP1010 water base duct sealant manufactured by Design Polymetrics, Grey Pookie, Ductmate PROseal® or CL Ward S Seal inaccordance with SMACNA recommendations.

Plain “S” Slip Hemmed “S” Slip Double “S” Slip

Inside Slip Joint Standing “S” Standing “S” (Alt.)

Standing “S” (Alt.) Standing “S” Standing “S”(Bar Reinforced) (Angle Reinforced)

Fig. 3

BREAKAWAY CONNECTIONS

Drive Slip Joint

Fig. 4

5

Page 6: INSTALLATION INSTRUCTION BOOKLET FOR MULTI · PDF fileInstructions included in this booklet: IOM # Description Page(s) 461335 CFSD-XXX Series 2–6 461336 FSD-XXX, DFD-XXX & CFSD-XXX

Damper Troubleshooting

The following is a possible cause and correction list for common concerns with the dampers.

Symptom Possible Cause Corrective Action

Damper does not fully open and/or close

Frame is 'racked' causing blades to bind on jamb seals

Adjust frame such that it is square and plumb

Actuator linkage loose Close damper, disconnect power, adjust and tighten linkage

Defective motor Replace

Screws in damper linkage Damper installed too far into wall. Move out to line as designated on damper label

Contaminants on damper Clean with a non-oil based solvent (see Damper Maintenance)

RRL or TOR sensor tripped

Heat Push reset button located on backside of RRL or TOR

Damper does not operate

No power supplied to the actuator Add power supply

Damper MaintenanceDampers do not typically require maintenance as long as they are kept dry and clean. If cleaning is necessary, use mild detergents or solvents. If lubrication is desired for components such as axle bearings, jackshaft bearings and jamb seals, do not use oil-based lubricants or any other lubricants that attract contaminants such as dust.

Dampers and their actuator(s) must be maintained, cycled, and tested a minimum in accordance with:

• The latest editions of NFPA 80, 90A, 92A, 92B, 101, 105, UL864, AMCA 503-03 and local codes.

• Actuator manufacturer recommendations.

461335• CFSD Series Rev. 11, May 2014 Copyright 2014 © Greenheck Fan Corporation

As a result of our commitment to continuous improvement, Greenheck reserves the right to change specifications without notice.Specific Greenheck product warranties are located on greenheck.com within the product area tabs and in the Library under Warranties.

®

Phone: (715) 359-6171 • Fax: (715) 355-2399 • E-mail: [email protected] • Website: www.greenheck.com

Our Commitment

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Page 7: INSTALLATION INSTRUCTION BOOKLET FOR MULTI · PDF fileInstructions included in this booklet: IOM # Description Page(s) 461335 CFSD-XXX Series 2–6 461336 FSD-XXX, DFD-XXX & CFSD-XXX

Document Number 461336FSD-XXX, DFD-XXX, DFDTF-XXX

CFSD-XXX, SEDFD-XXX, SEFSD-XXX, IMO-XXX, AND SSFSD-XXX SERIES

1 1⁄2 and 3 HourFire & Combination Fire Smoke Dampers

(with factory installed sleeve and actuator)Vertical and Horizontal Mount

Safety Warning:Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating, and maintenance instructions thoroughly before installing or servicing this equipment.

This manual is the property of the owner, and is required for future maintenance. Please leave it with the owner when the job is complete.

Typical Actuator

RRL Control DeviceStandard

WarrantyGreenheck warrants this equipment to be free from defects in material and workmanship for a period of one year from the purchase date. Any units or parts which prove to be defective during the warranty period will be repaired or replaced at our option. Greenheck shall not be liable for damages resulting from misapplication or misuse of its products. Greenheck will not be responsible for any installation or removal costs. Greenheck will not be responsible for any service work or backcharges without prior written authorization.

Due to continuing research, Greenheck reserves the right to change specifications without notice.

“UL CLASSIFIED (see complete marking on prod-uct)”“UL CLASSIFIED to Canadian safety standards (see complete marking on product)”

UL Standard 555 & 555S (Classification #R13317)

FSD-XXX, SEFSD-XXX, SSFSD-XXX, DFD-XXX, SEDFD-XXX, and CFSD-XXX Series Dampers are intended for installation in accordance with combination fire smoke damper requirements established by:

National Fire Protection Association NFPA Standards 80, 90A, 92A, 92B, 101, & 105

IBC International Building CodesNew York City (MEA listing #260-91-M)California State Fire Marshal (Listing #3225-0981:103) & (Listing #3230-0981:104) - FSD & SSFSD models; (Listing #3225-0981:103) - DFD models; (Listing #3230-0981:105) & (Listing 3225-0981:106) - CFSD models

Receiving and HandlingUpon receiving dampers, check for both obvious and hidden damage. If damage is found, record all necessary information on the bill of lading and file a claim with the final carrier. Check to be sure that all parts of the shipment, including accessories, are accounted for.

Dampers must be kept dry and clean. Indoor storage and protection from dirt, dust and the weather is highly recommended. Do not store at temperatures in excess of 100°F (38°C).

Installation, Operation and Maintenance Instructions

Installation SupplementsRefer to the appropriate Greenheck installation supplements for special requirements:

• Concrete Floor with Steel Deck• Drive Slip Breakaway Connection• Field Installed Sleeve• Fire Resistant Ventilated Duct Assembly• Firestop Material• Greenheck Test Switch• Grille Installation• Metal Stud in Shaftwall• No Flow Smoke Detector• Open or Close Indicator• Quick Connect Breakaway Connections• Resettable Link• Sealant Supplement• Single Side Retaining Angle• Single 3-Sided Retaining Angle• Sleeve Extension• Smoke Detector• Tunnel Corridor

®

7

Page 8: INSTALLATION INSTRUCTION BOOKLET FOR MULTI · PDF fileInstructions included in this booklet: IOM # Description Page(s) 461335 CFSD-XXX Series 2–6 461336 FSD-XXX, DFD-XXX & CFSD-XXX

Pre-Installation GuidelinesThe basic intent of a proper installation is to secure the fire or fire smoke damper in, not to, the opening in such a manner as to prevent distortion and disruption of damper operation. This is accomplished by allowing the fire or fire smoke damper in rated separation openings to expand and for the connecting duct to separate in the event of the collapse of the hanging system. The following items will aid in completing the damper installation in a timely and effective manner.

1) Check the schedules for proper damper locationswithin the building. Visually inspect the damper fordamage and verify that the Reusable Resettable Link(RRL) is in place or has not activated. Never install afire damper without the proper UL approved RRL inplace. (RRL is standard control option. These electriclinks have a button for resetting.) If damper is furnishedwith fusible link, visually inspect the link to verify its notmissing or broken. Replace link as necessary.

2) Lift or handle damper using sleeve or frame. Do not liftdamper using blades or actuators.

3) Damper has label on outside of sleeve indicating a‘No Screw’ area. Do not install screws into this area asscrews may interfere with unexposed blade linkage andprevent damper blades from opening and/or closing.

4) Damper has label indicating position of damperand sleeve assembly in the wall. Install accordinglyto comply with manufacturer’s appropriate ULClassification file number.

5) Damper must be installed into duct or opening squareand free of twist or other misalignment. Damper mustnot be squeezed or stretched into duct or opening. Outof square, racked, twisted or misaligned installationscan cause excessive leakage and/or torque

requirements to exceed damper/actuator design.

6) Damper and actuator must be kept clean andprotected from dirt, dust and other foreign materialsprior to and after installation. Examples of such foreignmaterials include but are not limited to:

a) Mortar dustb) Drywall dustc) Firesafing materialsd) Wall texturee) Paint overspray

7) Damper should be sufficiently covered as to preventoverspray if wall texturing or spray painting will beperformed within 5 feet of the damper. Excessive dirtor foreign material deposits on damper can causeexcessive leakage and/or torque requirements toexceed damper/actuator design.

8) Caulking is not necessary, nor is it allowed, betweenthe damper sleeve and the wall or floor opening(annular space). However, caulking may be applied tothe retaining angles.

9) ACCESS: Suitable access (such that RRL’s andactuators can be maintained, etc.) must be providedfor damper inspection and servicing. Where it is notpossible to achieve sufficient size access, it will benecessary to install a removable section of duct. (Referto NFPA 90A).

10) The Code Authority Having Jurisdiction (AHJ) mustevaluate and provide approval of final installationwhere variations to these instructions are necessary.

Electrical GuidelinesAll wiring shall be done in accordance with the National Electrical Code ANSI/NFPA-70 latest edition, any local codes that may apply, and wiring diagrams developed in compliance with the job or project design and specifications.

Important!Electrical input may be needed for this equipment. This work should be performed by a qualified electrician. Verify power before wiring actuator. Greenheck is not responsible for any damage to, or failure of the unit caused by incorrect field wiring. To avoid causing death or serious bodily harm to building occupants, follow all instructions carefully. Dampers must close completely to preserve the integrity of the fire smoke separation.

Electrical Guidelines

Table of ContentsPre-Installation Guidelines ................................................................................................................................ 8 Electrical Guidelines .......................................................................................................................................... 8 Installation ....................................................................................................................................................9-14

• Clearances Required Between Fire Damper Sleeves and Wall/Floor Openings ............................ 9 • Sleeve Length and Wall Thickness .................................. .............................................................9-10 • Duct to Sleeve Connections .......................................... ....................................................................10 • Securing the Damper/Sleeve Assembly to Wall and Floor Openings .............................................10 • Actuator Connections ..................................... ..................................................................................11 • Installing Multiple Damper Section Assemblies ...............................................................................11 • Connection and Operation of Temperature Control Devices ..........................................................12 • Recommended Preparation of Openings in Wood and Metal Stud Walls ......................................13 • Breakaway Connections ........................................ ...........................................................................14

Maintenance ..................................................................................................................................................... 15 Troubleshooting .................................................................................................................................................15

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Page 9: INSTALLATION INSTRUCTION BOOKLET FOR MULTI · PDF fileInstructions included in this booklet: IOM # Description Page(s) 461335 CFSD-XXX Series 2–6 461336 FSD-XXX, DFD-XXX & CFSD-XXX

These instructions apply to 11/2 and 3 hour rated combination fire smoke dampers mounted (blades must be horizontal) in: 1) masonry, block or stud walls and 2) concrete floors or ceilings. Specific requirements in these instructions are mandatory. Dampers must be installed in accordance with these instructions to meet the requirements of UL 555 and UL 555S. The installation of the damper and all duct connections to the damper sleeve shall conform to the latest editions of NFPA 90A, Standard for the Installation of Air Conditioning and Ventilating Systems, and the SMACNA Fire, Smoke and Radiation Damper Installation Guide, and UL Classifications R13317.

Note: Combination fire smoke dampers are manufactured and labelled for either vertical or horizontal installation. The dampers must be installed in accordance with labelling.

Installation - Failure to follow these instructions will void all warranties.

Optional blade indicatorand/or electric link.

LINE OF WALL

DO NOT INSTALL SCREW SBETWEEN THESE LINESAROUND ENTIRE DAMPER

Clearance for expansion(1/4 in. min., 1 1/2 in. max.)

Retaining Angles(see Section 4)

LIne of Wall

Airflow

Detail 1

DO NOT INSTALL SCREWSBETWEEN THESE LINESAROUND ENTIRE DAMPER

Access door required onjackshaft side of damper.Refer to the latest editionof NFPA 90A. Jackshaft

Actuator

Damper Sleeve

Sleeve Length (L)

6 in. max.16 in. max.

‘A’ Dim.(Distance from end of sleeve to face of damper)

458549

Tw

CL

Dampers may be mounted either vertically or horizontally. Blade axis must always be horizontal.

Fig. 1

1. CLEARANCES REQUIRED BETWEEN FIRE DAMPERSLEEVES AND WALL/FLOOR OPENINGS Fire damper and sleeve assemblies expand during periodsof intense heat. Therefore, it is essential that openings inwalls or floors be larger than the fire/smoke damper andsleeve assembly to allow for this expansion. Minimumclearances required between the outside of fire dampersleeve assemblies and wall/floor openings are:

• Galvanized steel fire dampers and sleeves: 1⁄8 in. perfoot (3mm per .3 m) of damper width and 1⁄8 in. per foot(3mm per .3 m) height with a minimum clearance of 1⁄4 in.(6mm), maximum of 1 1⁄2 in. (38mm).

Recommended clearances, for width and/or height dimensions of: 1) 48 in. (1219mm) or less: 1⁄2 in. (13mm) clearance

2) More than 48 in. (1219mm) and 96 in. (2438mm) orless: 1 in. (25mm) clearance

3) More than 96 in. (2438mm): 11⁄2 in. (38mm) clearance

• Stainless steel fire/smoke dampers and stainless steelor galvanized sleeves: 3⁄16 in. per foot (5mm per .3 m) ofdamper width and height with a minimum clearance of1/4 in. (6mm), maximum of 2 in. (51mm).

Recommended clearances, for width and/or height dimensions of: 1) 48 in. (1219mm) or less: 3⁄4 in. (19mm) clearance.

These are total clearances (ignoring fastener heads) and do not need to be equally spaced around the damper. Refer to Section 4 and Figure 6 for additional installation considerations.

Example: A 12 in. x 12 in. (305mm x 305mm) will require a minimum clearance of 1/4 in. (6mm) width and 1/4 in. (6mm) on height

A 36 in. x 12 in. (914mm x 305mm) damper will required a minimum clearance of 1/2 in. (13mm) on width and 1/4 in. (13mm) on height.

2. SLEEVE LENGTH AND WALL THICKNESSInsert the sleeved damper assembly into the prepared opening, to appropriate depth (refer to label on outside of sleeve for location of damper in wall; see Page 3, Dimension A and Detail 1, Fig. 1).

Recommended maximum and minimum insertion depth can be exceeded if:

1) The operation of the damper is not impeded and2) The CL of the damper frame remains within the plane

of the wall and3) Attachments made through the retaining angle do not

penetrate the ‘No Screw’ area designated on thedamper sleeve.

9

Page 10: INSTALLATION INSTRUCTION BOOKLET FOR MULTI · PDF fileInstructions included in this booklet: IOM # Description Page(s) 461335 CFSD-XXX Series 2–6 461336 FSD-XXX, DFD-XXX & CFSD-XXX

3. DUCT TO SLEEVE CONNECTIONS Dampers are supplied with sleeves and actuators fromthe factory and can be installed without the need foradditional field installed sleeves.

Gauge of factory furnished sleeve determines thetype of duct to sleeve connections required (see tablebelow). Any duct connection other than the breakawayconnections described on page 7 are considered rigid.Factory furnished duct collars, type R and O, are alsoconsidered breakaway (see Fig. 2).

Wall or Floor

Sleeve

Duct Damper

Type B

Wall or Floor

Sleeve

Duct Damper

Type R, O

Type R and Ofactory furnishedduct collars qualifyas breakawayconnections.

Fig. 2

Wall Thickness Dimension (TW)

Sleeve LengthDimension (L)

4 - 6 in. (102mm - 152mm)

16 in.(406mm)

7 - 10 in.(178mm - 254mm)

21 in.(533mm)

11 - 13 in.(279mm - 330mm)

24 in.(610mm)

Sleeve Gauge Duct Dimension

Type of Duct to Sleeve

Connection Permitted

14 ga. (0.075 in.) - 10 ga. (0.138

in.)[2mm - 3.5mm]

All duct sizesRigid or

Breakaway

16 ga. (0.060 in.)[1.5mm]

36 in. (914mm) max. width24 in. (610mm) max.

height24 in. (610mm) diameter

Rigid or Breakaway

16 ga. (0.060 in.)[1.5mm]

All duct sizes

Breakaway only

18 ga. (0.048 in.)[1.2mm]

85 in. (2159mm) wide and over

20 ga. (0.036 in.)[0.9mm]

55 in. - 84 in. wide(1397mm - 2134mm)

22 ga. (.030 in.)[0.76mm]

31 in. - 54 in. wide(787mm - 1372mm)

24 ga. (0.024)[0.6mm]

13 in. - 30 in. wide(330mm - 762mm)

26 ga. (0.018 in.)[0.46mm]

12 in. wide and under(305mm)

See page 7 for additional information on breakaway sleeve connections.Sleeve thickness must not be less than the gauge of the connecting duct.UL Standard 555 requires all ducts to terminate at fire damper sleeves.

4. SECURING THE DAMPER/SLEEVE ASSEMBLY TOWALL AND FLOOR OPENINGS (for single side retainingangle instructions, see supplements) Damper/sleeve assemblies must be installed in wall andfloor openings using retaining angles on at least one sideof the wall or floor as described below:

• Retaining angles for 11/2 hour rated dampers with awidth and height 48 in. (1219mm) or less must be aminimum of 20 ga. (1mm). Retaining angles for all 3 hourrated dampers and all dampers with a width or heightgreater than 48 in. (1219mm) must be a minimum of 16gauge (1.5mm). The leg of the retaining angle on thedamper sleeve shall be a minimum of 11/4 in. (32mm).The leg of the retaining angle on the wall/floor shall belong enough to cover the annular space and overlap thewall/floor by a minimum of 1 in. (25mm).

• Retaining angles must be attached to the damper usingone or more of the following methods of attachment(refer to label on outside of sleeve for ‘No Screw’ area):

• Tack or spot welds• #10 (3/4 in. [19mm] max.) sheet metal screws• 1/4 in. (6mm) bolts and nuts• 3/16 in. (5mm) steel pop rivets

A minimum of two connections per side, top, and bottom, 12 in. (305mm) O.C. maximum for openings of 48 in. W x 36 in. H (1219mm x 914mm) and less, and 6 in. (152mm) O.C. for openings 80 in. W x 50 in. H (2032mm x 1270mm), 50 in. W x 72 in. H (1270mm x 1829mm), and 40 in. W x 72 in. H (1016mm x 1829mm) or less. The angles must be attached to all 4 sides of the sleeve. Ensure that attachment device does not interfere with the operation of the damper and the free movement of the damper blades. The angles need not be attached to each other at the corners. Do not secure the retaining angle to the fire separation (see Fig. 3).

• Retaining angles should not be fastened to the wall/floor material. The angles should only sandwich thewall/floor and allow for damper expansion duringperiods of intense heat.

IMPORTANT SAFETY DANGER! : To avoid causing death or serious bodily harm to building occupants, do not penetrate the ‘No Screw’ area designated on the damper sleeve or the damper may not close properly.

The sleeve may extend a maximum of 16 in. (406mm) beyond the wall or floor on the actuator side of the damper and a maximum of 6 in. on the opposite side. Recommended standard sleeve lengths for various wall thicknesses are:

10

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Horizontal Mount

Damper Model

Maximum Single Section Size in a Multiple Section

Assembly

Maximum Over-all Size for

Multi-Section Dampers

CFSD-211, 212 24 x 24 NA

DFD-210 32 x 50 128 x 96

DFD-230 32 x 48 72 x 48

DFDAF-310 32 x 50 144 x 96

DFDTF-21032 x 36 96 x 72

32 x 48 64 x 48 or 32 x 96

FSD-211, 212, 213 36 x 48 or 32 x 50 144 x 96

FSD-211M, 212M 36 x 36 144 x 72

FSD-231 36 x 36 or 32 x 48 72 x 48

FSD-311, 311M, 312, 312M

32 x 50 144 x 96

IMO-310 32 x 50 NA

IMO-311 32 x 50 NA

SEDFD-210, SEFSD-211

24 x 30 48 x 30

SSFSD-211 24 x 30 48 x 30

FSD-231M 36 x 36 72 x 48

2 in. Max.

6 in. Max.

Sleeve

RetainingAngle

Damper

Duct

Min. 1 in.Overlap*

Wall orFloor

RetainingAngle

*only applicable for damper sizes above 36 in. x 36 in.

6 in. Max.

2 in. Max.

Both vertical and horizontal damper installations are typified by these drawings.Fig. 3

5. ACTUATOR CONNECTIONSElectrical and/or pneumatic connections to damperactuators should be made in accordance with wiring andpiping diagrams developed in compliance with applicablecodes, ordinances and regulations (see ElectricalGuidelines).

6. INSTALLING MULTIPLE DAMPER SECTIONASSEMBLIESA damper assembly is not restricted to a maximumnumber of sections, but must not exceed the sectionsizes and overall sizes shown (see chart).

Two section high dampers require reinforcement using a14 gauge (2mm), 5 in. (127mm) wide mullion as shown inFig. 4 below, or two individually sleeved units stackedvertically, shown below in Fig. 5. When using twoindividually sleeved units, the sleeve acts as the mullion,therefore no mullion is required.

The damper sections must be attached together with#10 (3/4 in. max. [19mm]) sheet metal screws, 1/4 in. (6mm)diameter nuts and bolts, tack or spot welds, or 3/16 in.(48mm) diameter steel pop rivets. Attachments must bespaced a maximum of 6 in. (152mm) on centers and amaximum of 2 in. (51mm) from corners. Attachments mustbe made on front face and back face (air entering and airexiting side) of damper sections.

Note: Dampers ordered for individual installation maynot be installed together. The full assembly size must bespecified at the time the dampers are ordered.

14 ga. 5 in. widesupportmullion

Fig. 4 Fig. 5

Single Sleeve Around Outside with Support Mullion

Two Individually Sleeved Units with No Mullions NOTE: FSD model dampers fitted with a fusible link closure

device are limited to single section sizes. Dampers with a fusible link and spring assembly closure device may not be used for multiple section applications.

Vertical Mount

Damper Model

Maximum Single Section Size in a Multiple Section

Assembly

Maximum Overall Size for Multi-section

Dampers

DFD-210 32 x 50 128 x 100

DFD-230 32 x 50 72 x 48

DFDAF-310 32 x 50 128 x 100

DFDTF-21032 x 36 96 x 72

32 x 50 64 x 50

FSD-211, 212, 213 36 x 48 or 32 x 50 128 x 100

FSD-211M, 212M 36 x 36 128 x 72

FSD-231 36 x 36 or 32 x 48 72 x 48

FSD-311, 311M, 312, 312M

32 x 50 128 x 100

IMO-31132 x 50 NA

32 x 50 NA

SEDFD-210, SSDFD-210

24 x 30 or 22 x 36 48 x 30

SEFSD-211SSFSD-211

24 x 30 or 22 x 36 88 x 72

FSD-331; DFDAF-330 30 x 48 120 x 96

FSD-231M 36 x 36 72 x 48

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7. CONNECTION AND OPERATION OF TEMPERATURERESPONSE DEVICES (RRL STANDARD, OCI OPTION,AND TOR OPTION) RRL - Dampers will be supplied with a thermostat-typetemperature response device, as a standard. The deviceis a RRL (resettable link device), which only incorporatesone thermostat and therefore the damper remainsclosed as soon as its sensor temperature is reached.The RRL does not contain blade indication switches.Refer to Fig. 6 for wiring of the RRL thermostat.

OCI - The OCI (open or closed indicator) option contains a single pole, double throw switch used to indicate the damper blade position. The switch provides a positive open or closed signal when used in conjunction with remote indicator lights. Refer to Fig. 7 & 8 for wiring of the OCI option.

TOR - The TOR (temperature override device) option incorporates two thermostats with fixed settings (usually 165°F [74°C] and 350°F [177°C]). The primary sensor (the sensor with the lower temperature setting) can be bypassed by an external electrical signal allowing the damper to reopen until the temperature reaches the setting of the secondary sensor (the sensor with the higher temperature setting). See Fig. 8.

When the temperature of the secondary sensor is exceeded the damper closes and remains closed thereafter.

The TOR assembly also contains a single pole, double throw switch used to indicate damper blade position. The switch provides a positive open or closed signal when used in conjunction with remote indicator lights. See Fig. 8 for wiring of the TOR thermostats and indicator switches.

If either the TOR or the RRL is ordered with a pneumatic actuator, an EP switch is required with an appropriate electric power circuit to allow the electric thermostat to control the pneumatic actuator.

PRV - The PRV (pneumatic relief valve) option is heat responsive device used with pneumatic actuators. This can be used in place of EP switch where a RRL is used. The PRV activates when temperature in excess of the temperature of the fusible link are detected. When the fusible link melts, air from the actuator is exhausted to close the dampers. Pneumatic actuators are to be piped per local code.

RATINGS (Fig. 6, 7, 8 & 9)Integral Switch Type: Single Pole, double throwElectrical Capacity: 10 Amps, 1/3 hp, 120 or 240 Vac

1/2 Amp, 125 Vdc; 1/4 Amp 250 Vdc 5 Amps, 120 Vac “L” ( lamp load) 1.0 Amps, 24 Vac 1.5 Amps, 24 Vdc

Temperature Limit: 165° F (standard primary sensor) 212° F (optional primary sensor) 250° F (secondary sensor )* 350º F (secondary sensor)* * based on actuator temperature rating

Fig. 6 RRL Wiring

Fig. 7 OCI Wiring

Fig. 9 TOR Wiring

Fig. 8 RRL/OCI Wiring

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Metal Stud Construction

Wooden Stud Construction

In wood stud construction,gypsum wallboard must coverall wood stud surfaces.

Gypsum Wallboard

Stud or Runner

RetainingAngle

1 in. Min.

DamperSleeve

In metal stud construction,exposed steel surfaces neednot be covered with gypsumwallboard.

Gypsum Wallboard

Stud or Runner

RetainingAngle

1 in. Min.

DamperSleeve

Fig. 11

8. Recommended Preparation of Openings in Wood and Metal Stud Walls• Frame wall openings as shown below(see Fig. 12 & 12A).

• Gypsum wall board must be fastened 12 in. (305mm) on center to all stud and runner flanges surrounding opening (seeFig. 12 & 12A).

• Prepare opening between studs and sleeve assembly as shown below (see Fig. 10 & 11).

• All construction and fasteners must meet the requirements of the appropriate wall design (See UL Fire ResistanceDirectory) and/or local codes.

12 in.

24 in. o.c.Maximum

Floor Runner

Ceiling Runner24 in. o.c.Maximum

(metal studs)

24 in. o.c.Maximum

(metal studs)

16 in. o.c.Maximum

(wood studs)

16 in. o.c.Maximum

(wood studs)

2 in. (51mm)

2 in. (51mm)

2 Panhead Screws

Fig. 12

Metal Stud Construction

Wooden Stud Construction

In wood stud construction,gypsum wallboard must coverall wood stud surfaces.

Gypsum Wallboard

Stud or Runner

RetainingAngle

1 in. Min.

DamperSleeve

In metal stud construction,exposed steel surfaces neednot be covered with gypsumwallboard.

Gypsum Wallboard

Stud or Runner

RetainingAngle

1 in. Min.

DamperSleeve

Fig. 10

Second set of studs are not required on openings36 in. x 36 in. (914mm x 914mm) or smaller.

Metal stud onlyFig. 12A13

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DuctSleeve

6 in.

Std. ClipLength

CLDuct

60 in. Duct4 Req’d.

48 in. Duct3 Req’d.

36 in. Duct3 Req’d.

24 in. Duct2 Req’d.

18 in. Duct &Smaller1 Req’d.

Clip Spacing

Typical TDC/TDF joint

6 in. 6 in.9 in.

7 in.7 in.

5 in. 5 in.

5 in.5 in.

Fig. 17

Duct EndFlange

Corner Piece

3/8 in. bolt (optional)

Fig. 18

9. DUCT-SLEEVE CONNECTIONSTraditional Breakaway Style Transverse JointsTransverse joints illustrated at right have always been approved as breakaway connections. SMACNA testing has also approved the following variations as breakaway connections.

• The breakaway connections shown (Fig. 14) can beapplied with maximum of two #10 (19mm) sheet metalscrews on each side and on the bottom located in thecenter of the slip pocket and penetrating both sides ofthe slip pocket.

• Transverse joints illustratedcan be applied as top andbottom joints with Drive Slip -side joints in duct heights upto 20 inches (508mm)See Fig. 13.

Drive Slip Joint

Fig. 13

Plain “S” Slip Hemmed “S” Slip Double “S” Slip

Inside Slip Joint Standing “S” Standing “S” (Alt.)

Standing “S” (Alt.) Standing “S” Standing “S”(Bar Reinforced) (Angle Reinforced)

Fig. 14

Round and Oval Duct Breakaway ConnectionsRound or flat oval ducts connected to Type R or O damper collars shall be attached with #10 (19mm) sheet metal screws as follows:

• Ducts to 22 in. (558mm) wide (or dia.) and smallershall have three screws.

• Ducts larger than 22 in. (558mm) wide (or dia.) up toand including 36 in. (914mm) wide (or dia.) shall havefive screws.

NOTE: All breakaway connections described may have duct sealant applied, PA2084T duct sealant adhesive manufactured by Precision, DP1010 water base duct sealant manufactured by Design Polymetrics, Grey Pookie, Ductmate PROseal®, or CL Ward S Seal in accordance with SMACNA recommendations.

Manufactured Flanged System Breakaway ConnectionsFlanged connection systems manufactured by Ductmate, Durodyne, Ward, and Nexus are approved as breakaway connections when installed as illustrated (Fig. 15).

Fire Damper Sleeve

Neoprene or Butyl gasketbetween all angles

Flanged system angles

(Attach permanufacturer'sinstructions)

Duct

3/8 in. bolts incorners are optional

6 in. long metal cleat or 1/16 in.max. thickness plastic cleat;12 in. c-c (min. 1 per side)

Fig. 15Proprietary Flange System Breakaway Connections(TDC by Lockformer, TDF by Engle)

TDC and TDF systems are approved as breakaway connections when installed as described in the TDC or TDF addendum to the SMACNA Duct Construction. Standard 6 in. (152mm) metal clip may be used with spacing as shown in diagram (see Fig. 15 & 16). 3/8 in. (9.5mm) metal bolts and nuts may be used to fasten together corner pieces. (see Fig. 17)

DuctSleeve

6 in.

Std. ClipLength

CLDuct

60 in. Duct4 Req’d.

48 in. Duct3 Req’d.

36 in. Duct3 Req’d.

24 in. Duct2 Req’d.

18 in. Duct &Smaller1 Req’d.

Clip Spacing

Typical TDC/TDF joint

6 in. 6 in.9 in.

7 in.7 in.

5 in. 5 in.

5 in.5 in.

Fig. 16

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Damper Troubleshooting

The following is a possible cause and correction list for common concerns with the dampers.

Symptom Possible Cause Corrective Action

Damper does not fully open and/or close

Frame is 'racked' causing blades to bind on jamb seals

Adjust frame such that it is square and plumb

Actuator linkage loose Close damper, disconnect power, adjust and tighten linkage

Defective motor Replace

Screws in damper linkage Damper installed too far into wall. Move out to line as designated on damper label

Contaminants on damper Clean with a non-oil based solvent (see Damper Maintenance)

RRL or TOR sensor tripped

Heat Push reset button located on backside of RRL or TOR

Damper does not operate

No power supplied to the actuator Add power supply

Damper MaintenanceDampers do not typically require maintenance as long as they are kept dry and clean. If cleaning is necessary, use mild detergents or solvents. If lubrication is desired for components such as axle bearings, jackshaft bearings and jamb seals, do not use oil-based lubricants or any other lubricants that attract contaminants such as dust.

Dampers and their actuator(s) must be maintained, cycled, and tested a minimum in accordance with:

• The latest editions of NFPA 80, 90A, 92A, 92B, 101, 105, UL864, AMCA 503-03 and local codes.

• Actuator manufacturer recommendations.

461336• FSD DFD CFSD Series Rev. 24, April 2015 Copyright 2015 © Greenheck Fan Corporation

As a result of our commitment to continuous improvement, Greenheck reserves the right to change specifications without notice.Specific Greenheck product warranties are located on greenheck.com within the product area tabs and in the Library under Warranties.

Phone: (715) 359-6171 • Fax: (715) 355-2399 • E-mail: [email protected] • Website: www.greenheck.com

Our Commitment

®

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Document Number 461337 OFSD-XXX, ODFD-XXX,

OFD-XXX, and OSSFD-XXX Series11/2 Hour Combination Fire Smoke or Curtain Fire Dampers

Out of Wall or Out of Floor Vertical or Horizontal Mount

Installation, Operation, and Maintenance Instructions

OFSD-XXX, ODFD-XXX, OFD-XXX, and OSSFD-XXX series dampers are intended for installation in accordance with combination fire smoke dampers requirements established by: NFPA National Fire Protection Association

NFPA Standards 80, 90A, 92A, 92B, 101, & 105 IBC International Building Codes New York City (MEA listing # 260-91-M) California State Fire Marshal

Listing #3225-0981:103 & 3230-0981:104

“UL Classified (see complete marking on product)” “UL Classified to Canadian safety standards (see complete marking on product)”

UL Standard 555 & 555S (Classification R13317)

Receiving and HandlingUpon receiving dampers, check for both obvious and hidden damage. If damage is found, record all necessary information on the bill of lading and file a claim with the final carrier. Check to be sure that all parts of the shipment, including accessories, are accounted for.

Dampers must be kept dry and clean. Indoor storage and protection from dirt, dust and the weather is highly recommended. Do not store at temperatures in excess of 100°F (38°C).

WarrantyGreenheck warrants this equipment to be free from defects in material and workmanship for a period of one year from the purchase date. Any units or parts which prove to be defective during the warranty period will be repaired or replaced at our option. Greenheck shall not be liable for damages resulting from misapplication or misuse of its products. Greenheck will not be responsible for any installation or removal costs. Greenheck will not be responsible for any service work or backcharges without prior written authorization.

Safety Warning:Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating, and maintenance instructions thoroughly before installing or servicing this equipment.

Electrical GuidelinesAll wiring shall be done in accordance with the National Electrical Code ANSI/NFPA-70 latest edition, any local codes that may apply, and wiring diagrams developed in compliance with the job or project design and specifications.

Due to continuing research, Greenheck reserves the right to change specifications without notice.

This manual is the property of the owner, and is required for future maintenance. Please leave it with the owner when the job is complete.

Important!Electrical input may be needed for this equipment. This work should be performed by a qualified electrician. Verify power before wiring actuator. Greenheck is not responsible for any damage to, or failure of the unit caused by incorrect field wiring. To avoid causing death or serious bodily harm to building occupants, follow all instructions carefully. Dampers must close completely to preserve the integrity of the fire smoke separation.

®

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Pre-Installation Guidelines

The basic intent of a proper installation is to secure the fire or fire smoke damper in, not to, the opening in such a manner as to prevent distortion and disruption of damper operation. This is accomplished by allowing the fire or fire smoke damper in rated separation openings to expand and for the connecting duct to separate in the event of the collapse of the hanging system. The following items will aid in completing the damper installation in a timely and effective manner.

1) Check the schedules for proper damper locationswithin the building. Visually inspect the damper fordamage and verify that the Reusable Resettable Link(RRL) is in place or has not activated. Never installa fire damper without the proper UL approved RRLin place. (RRL is standard control option. Theseelectric links have a button for resetting.) If damperis furnished with fusible link, visually inspect the linkto verify its not missing or broken. Replace link asnecessary.

2) Lift or handle damper using sleeve or frame. Do notlift damper using blades or actuators.

3) Damper has label on outside of sleeve indicating a‘No Screw’ area. Do not install screws into this areaas screws may interfere with unexposed blade linkageand prevent damper blades from opening and/orclosing.

4) Damper has label indicating position of damperand sleeve assembly in the wall. Install accordinglyto comply with manufacturer’s appropriate ULClassification file number.

5) Damper must be installed into duct or opening squareand free of twist or other misalignment. Damper

must not be squeezed or stretched into duct or opening. Out of square, racked, twisted or misaligned installations can cause excessive leakage and/or torque requirements to exceed damper/actuator design.

6) Damper and actuator must be kept clean andprotected from dirt, dust and other foreign materialsprior to and after installation. Examples of such foreignmaterials include but are not limited to:

a) Mortar dustb) Drywall dustc) Firesafing materialsd) Wall texturee) Paint overspray

7) Damper should be sufficiently covered as to preventoverspray if wall texturing or spray painting will beperformed within 5 feet of the damper. Excessive dirtor foreign material deposits on damper can causeexcessive leakage and/or torque requirements toexceed damper/actuator design.

8) Caulking is not necessary, nor is it allowed, betweenthe damper sleeve and the wall or floor opening(annular space). However, caulking may be applied tothe retaining angles.

9) ACCESS: Suitable access (such that RRL’s andactuators can be maintained, etc.) must be providedfor damper inspection and servicing. Where it is notpossible to achieve sufficient size access, it will benecessary to install a removable section of duct. (Referto NFPA 90A).

10) The Code Authority Having Jurisdiction (AHJ) mustevaluate and provide approval of final installationwhere variations to these instructions are necessary.

Table of ContentsPre-Installation Guidelines ................................................................................................................................ 17 Installation .....................................................................................................................................................18-27

• Clearances Requirements ............................................................................................................18-24• Duct to Sleeve Connections ...................................... .......................................................................24• Securing the Damper/Sleeve Assembly to Wall and Floor Openings ........................................24-25• Actuator Connections ................................... ....................................................................................25• Recommended Preparation of Openings in Wood and Metal Stud Walls ................................ 25-26• Breakaway Connections ...................................... .......................................................................26-27

Maintenance .....................................................................................................................................................27 Troubleshooting ................................................................................................................................................27

These instructions apply to 11/2 hour rated combination fire smoke dampers and curtain fire dampers mounted in masonry, block, wood or metal stud walls, or concrete floors. Specific requirements in these instructions are mandatory. These instructions meet the requirements of UL555. Installation shall comply with the requirements of NFPA 90A (Installation of Air Conditioning and Ventilating Systems) and UL listing R13317.

Installation - Failure to follow these instructions will void all warranties.

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1. DAMPER IS INSTALLED OUTSIDE OF WALL PLANEOFSD-XXX

Figure 1 shows two approved installations forcombination fire smoke dampers: 1) “Through thegrille access” and 2) installation in continuing duct.To provide “through the grille” access to the damperactuator, the damper is located toward the back of thesleeve and the actuator is installed between the damperand grille. Actuator and damper can be accessed andserviced by removing the grille. To provide access to thedamper actuator for continuing ductwork, refer to therequirements of NFPA 90A.

Steel stud

Flange

Grille (Supplied by others)

Factory Supplied Thermal Blanket

Factory Supplied Thermal Blanket

7 1/2 in. Max.

7 1/2 in. Max.

Damper Damper

#10 2 1/2 in. long sheet metal screws spaced 6 in. on center and maximum of 2 in. from the corners (minimum of 2 screws per side) through the sleeve into the header, sill and jamb framing members. Screw into rear portion of the studs so as to avoid space conflicts with the grille assembly.

Masonry floor

“Duct Continues”Horizontal or Vertical Mount

Wooden Stud Construction

Gypsum Wallboard

Stud or Runner

Retaining Angle (Refer to section 4)

(Duct Terminates)

In wood stud construction, gypsum wallboard must coverall wood stud surfaces.

Grille (Supplied by others)

Factory Supplied Thermal Blanket

Fire damper or combination fire smoke damper

6 1/2 in. Max.

#10 sheet metal screws, 2 1/2 inches long, spaced 6 in. on center and maximum of 2 in. from corners (minimum of 2 screws per side). Screw into rear portion of the studs so as to avoid space conflicts with the grille assembly.

Figure 1: Installation configurations for ‘Out of Wall’ combination fire smoke dampers.

“Duct Terminates” Wood Stud“Duct Terminates” Metal Stud

Steel stud

Flange

Grille (Supplied by others)

Factory Supplied Thermal Blanket

Factory Supplied Thermal Blanket

7 1/2 in. Max.

7 1/2 in. Max.

Damper Damper

#10 2 1/2 in. long sheet metal screws spaced 6 in. on center and maximum of 2 in. from the corners (minimum of 2 screws per side) through the sleeve into the header, sill and jamb framing members. Screw into rear portion of the studs so as to avoid space conflicts with the grille assembly.

Masonry floor

Note: Both installations for vertical mount.

ODFD-XXX, OFD-XXX, and OSSFD-XXX: Figure 2 shows installations that are also approved for curtain fire dampers. For access to inspect the damper and fusible link, refer to the requirements of NFPA 90A.

2. CLEARANCE REQUIREMENTS There is no minimum clearance requirement betweenthe wall/floor opening and the sleeve exterior (withthermal blanket attached). However, to facilitateinstallation, clearances between the wall/floor openingand the damper sleeve are recommended. althoughthere is no maximum allowable clearance, the minimumoverlap requirements between the wall/floor and theflange/retaining angle must be met. On grill mountinstallations the flange must overlap the wall/floor by1/2 in. (13mm). On continuous duct installations, theretaining angles must overlap the wall/floor by 1 in.(25mm). Because no clearances are required betweenthe wall/floor opening and the sleeve, dampers may notbe installed in the plane of the wall using this installationmethod.

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Figure 2

Steel Stud

Flange

FlangeFlange

Factory SuppliedThermal Blanket

7 1/2 in. (191mm)maximum

Concrete or Masonry

Wall

Wood Stud

Damper

Type A- Vertical Mount, Duct Terminates Flange Method

Type A- Vertical Mount, Duct Terminates Single Angle Method

Type A - Horizontal Mount Above Floor/Wall, Duct Terminates Single Angle Method

Type A - Horizontal Mount Below Floor/Wall, Duct Terminates Flange Method

Type A - Horizontal Mount Below Floor/Wall, Duct Terminates Single Angle Method

Flange

7 1/2 in. (191mm)max.Factory Supplied

Thermal Blanket

Masonry or Concrete Floor

Damper

7 1/2 in. (191mm)

max.

Factory Supplied Thermal Blanket

Retaining Angle

Alternate Retaining

AngleLocation

Concrete or Masonry Wall

Wood Stud

Steel StudDamper

7 1/2 in. (191mm)max.

Retaining Angle

Factory SuppliedThermal Blanket

Concrete or Masonry

Floor

Damper

Retaining Angle

Concrete or Masonry

Floor

Damper

7 1/2 in. (191mm)max.

Factory SuppliedThermal Blanket

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Figure 2 cont...

Type A- Vertical Mount, Thru Duct with Two Retaining Angles

Type A- Vertical Mount, Thru Duct with Single Retaining Angle

Type A - Horizontal Mount Above Floor/Wall, Thru Duct with Two Retaining Angles

Type A - Horizontal Mount Above Floor/Wall, Thru Duct with Single Retaining Angle

Type A - Horizontal Mount Below Floor/Wall, Thru Duct with Two Retaining Angles

Type A - Horizontal Mount Below Floor/Wall, Thru Duct with Single Retaining Angle

RetainingAngle

RetainingAngle

7 1/2 in. (191mm)max.

Factory SuppliedThermal Blanket

Damper

Masonry or Concrete Wall

MetalStud

WoodStud

Masonry or Concrete Floor

7 1/2 in. (191mm)max.

RetainingAngle

Factory SuppliedThermal Blanket

Damper

RetainingAngle

7 1/2 in. (191mm)max.

RetainingAngle

RetainingAngle

Factory SuppliedThermal Blanket

Masonry or Concrete

Floor

Damper

Concrete or Masonry Wall

Wood Stud

7 1/2 in. (191mm)maximum

Factory SuppliedThermal Blanket

Retaining Angle

Alternate Retaining Angle Location

Damper

7 1/2 in. (191mm)maximum

Factory SuppliedThermal Blanket

Retaining Angle

Concrete or Masonry

Floor

Damper

7 1/2 in. (191mm)maximumFactory Supplied

Thermal Blanket

Retaining Angle

Concrete or Masonry Floor

20

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Figure 2 cont....

Type B2- Vertical Mount, Duct Terminates Flange Method

Type B2 - Horizontal Mount Below Floor/Wall, Duct Terminates Flange Method

Factory Supplied Thermal Blanket

7 1/2 in. (191mm)maximumDamper

Wood Stud

Masonry or Concrete

Flange

SteelStud

7 1/2 in. (191mm)maximum

Factory SuppliedThermal Blanket

Flange

Masonry or Concrete

Damper

Type B2- Vertical Mount, Thru Duct with Two Retaining Angles

Type B2 - Horizontal Mount Above Floor/Wall, Thru Duct with Two Retaining Angles

Type B2 - Horizontal Mount Below Floor/Wall, Thru Duct with Two Retaining Angles

Wood Stud

Masonry orConcrete

7 1/2 in.(191mm)Maximum

Retaining Angle

Retaining Angle

Damper

Factory SuppliedThermal Blanket

MetalStud

Damper

Masonry or Concrete

RetainingAngle

RetainingAngle

Factory SuppliedThermal Blanket

7 1/2 in. (191mm)maximum

7 1/2 in. (191mm)maximum

RetainingAngle

RetainingAngle

Damper

Masonry orConcrete

Factory SuppliedThermal Blanket

21

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Figure 2 cont....

Type B2- Vertical Mount, Thru Duct with Single Retaining Angle

Type B2 - Horizontal Mount Above Floor/Wall, Thru Duct with Single Retaining Angle

Type B2 - Horizontal Mount Below Floor/Wall, Thru Duct with Single Retaining Angle

7 1/2 in. (191mm)maximum

Factory SuppliedThermal Blanket

Metal Stud

Damper

RetainingAngle

Alternate RetainingAngle Location

Concrete or Masonry

WoodStud

RetainingAngle

Factory SuppliedThermal Blanket

Damper

Concrete or Masonry

7 1/2 in. (191mm) maximum

Factory SuppliedThermal Blanket

Retaining Angle

Concrete orMasonry

7 1/2 in. (191mm)maximum

Damper

Type B2- Vertical Mount, Duct Terminates Single Angle Method

Type B2 - Horizontal Mount Above Floor/Wall, Duct Terminates Single Angle Method

Type B2 - Horizontal Mount Below Floor/Wall, Duct Terminates Single Angle Method

7 1/2 in. (191mm)maximum

Retaining Angle

Alternate RetainingAngle Location

Concrete or Masonry

Factory SuppliedThermal Blanket

Damper

7 1/2 in. (191mm)maximum

Retaining Angle

Factory SuppliedThermal Blanket

Concrete or Masonry

Damper

7 1/2 in. (191mm)maximum

Factory SuppliedThermal Blanket

Damper

Concrete or Masonry

RetainingAngle

22

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Figure 2 cont....

Type C2- Vertical Mount, Thru Duct with Two Retaining Angles

Type C2 - Horizontal Mount Above Floor/Wall, Thru Duct with Two Retaining Angles

Type C2 - Horizontal Mount Below Floor/Wall, Thru Duct with Two Retaining Angles

7 1/2 in. (191mm)maximum

Factory SuppliedThermal Blanket Retaining

Angle

RetainingAngle

Metal Stud

Wood Stud

Concrete or Masonry

Factory SuppliedThermal Blanket

RetainingAngle

RetainingAngle

Concrete or Masonry

7 1/2 in. (191mm)maximum

Damper

RetainingAngle

RetainingAngle

Factory SuppliedThermal Blanket

7 1/2 in. (191mm)maximum

Concrete or Masonry

Damper

Type C2- Vertical Mount, Duct Terminates Flange Method

Type C2 - Horizontal Mount Above Floor/Wall, Duct Terminates Flange Method

Type C2 - Horizontal Mount Below Floor/Wall, Duct Terminates Flange Method

7 1/2 in. (191mm)maximum

Factory SuppliedThermal Blanket

Flange

MetalStud

Concrete orMasonry

Wood Stud

Damper

Flange

Factory SuppliedThermal Blanket

Damper

7 1/2 in. (191mm)maximum

Concrete or Masonry

Flange

Factory SuppliedThermal Blanket

7 1/2 in. (191mm)maximum

Damper

Concrete or Masonry

23

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Figure 2 cont....

Type C2- Vertical Mount, Thru Duct with Single Retaining Angle

Type C2 - Horizontal Mount Above Floor/Wall, Thru Duct with Single Retaining Angle

Type C2 - Horizontal Mount Below Floor/Wall, Thru Duct with Single Retaining Angle

7 1/2 in. (191mm)maximum

Factory Supplied Thermal Blanket

Wood Stud

Metal Stud

Alternate RetainingAngle Location

Concrete or Masonry

Factory SuppliedThermal Blanket

Retaining Angle 7 1/2 in. (191mm)

maximum

Damper

Concrete or Masonry

RetainingAngle

Factory SuppliedThermal Blanket

Damper

7 1/2 in. (191mm)maximum

Concrete or Masonry

3. DUCT TO SLEEVE CONNECTIONS Dampers are supplied with actuators (on applicablemodels) and sleeves from the factory and can be installedwithout the need for additional field installed sleeves.

Sleeve gauges of 20-14 (.9mm - 2mm) are to be used.UL Standard 555 requires all ducts to terminate at firedamper sleeves. Sleeve thickness must not be less thanthe gauge of the connecting duct.

Duct to sleeve breakaway connections must be of the type described on page 10. Factory furnished round duct collars on type R and CR dampers are also considered to be breakaway connections and may be used.

Thermal Blanket(installed around entireoutside surface of sleeve)

Wall

Flange

Figure 3: Sleeved damper with Thermal Blanket (duct termination).

4. SECURING THE DAMPER/SLEEVE ASSEMBLY TOWALL OPENINGS. Damper/sleeve assemblies must be installed in wallopenings using flanges and sheet metal screws asillustrated and described below.

• Flange on front (grille end) of sleeve must be a minimumof 16 gauge (1.5mm) steel and have a 5⁄8 in. (16mm)minimum flange leg (refer to Figure 3). Using #10(19mm) sheet metal screws, screw from inside of sleevethrough the rear portion of the studs (as shown inFigure 1). Space screws a maximum of 6 in. (152mm)on center and a maximum of 2 in. (51mm) from thecorners (minimum of 2 screws per side). No retainingangles are required on the side of wall opposite from thegrille.

• Retaining angles for 11/2 hour rated dampers with awidth and height 48 in. (1219mm) or less must be aminimum of 20 ga. (1mm). Retaining angles for all 3 hourrated dampers and all dampers with a width or heightgreater than 48 in. (1219mm) must be a minimum of 16gauge (1.5mm). The leg of the retaining angle on thedamper sleeve shall be a minimum of 11/4 in. (32mm).The leg of the retaining angle on the wall/floor shall belong enough to cover the annular space and overlap thewall/floor by a minimum of 1 in. (25mm)(see Figure 4).

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Retaining Angle

Thermal Blanket(installed aroundentire outsidesurface of sleeve)

2 in. Max.6 in. Max.

6 in. Max.2 in. Max.

Wall

Figure 4: Sleeved damper with Thermal Blanket (duct continuation).

Note: Thermal blanket is riveted to the damper sleeve and the seam is taped with acrylic adhesive tape, FSK facing tape 152 5CWnt, manufactured by Venture Tape Company.

12 in.

24 in. o.c.Maximum

Floor Runner

Ceiling Runner24 in. o.c.Maximum

(metal studs)

24 in. o.c.Maximum

(metal studs)

16 in. o.c.Maximum

(wood studs)

16 in. o.c.Maximum

(wood studs)

2 in. (51mm)

2 in. (51mm)

2 Panhead Screws

Figure 5

5. ACTUATOR CONNECTIONS Electrical and/or pneumatic connections to damperactuators should be made in accordance with wiringand piping diagrams developed in compliance withapplicable codes, ordinances and regulations (seeElectrical Guidelines).

6 Recommended Preparation of Openings in Wood and Metal Stud Walls• Frame wall openings as shown (see Figure 5 & 5A)

• Gypsum wall board must be fastened 12 in. (305mm)on center to all stud and runner flanges surroundingopening (see Figure 5 & 5A).

• Prepare opening between studs and sleeve assemblyas shown (Figure 6 & 7).

• All construction and fasteners must meet therequirements of the appropriate wall design (See ULFire Resistance Directory) and/or local codes.

4. SECURING THE DAMPER/SLEEVE ASSEMBLY TOWALL OPENINGS continued....

• Retaining angles must be attached to the sleeve usingone or more of the following methods of attachment:

• Tack or spot welds• #10 (19mm) sheet metal screws• 1⁄4 in. (6mm) bolts and nuts• 3⁄16 in. (4.7mm) steel pop rivets

Attachments must be spaced a maximum of 6 in. (152mm) on center and a maximum of 2 in. (51mm) from corners. The angles must be attached to all 4 sides of the sleeve. A minimum of two attachments are required on each side, top and bottom. The angles need not be attached to each other at the corners.

Caution! Do not tear the thermal blanket during installation.

Dampers are tested for correct operation and are square and straight before shipment from the factory. Dampers must be installed square and straight and must not be twisted or racked. Failure to install the damper square and straight may prevent the damper blades from operating open and closed.

Second set of studs are not required on openings36 in. x 36 in. (914mm x 914mm) or smaller.

Metal stud onlyFigure 5A25

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Breakaway Connections

Traditional Breakaway Style Transverse JointsTransverse joints illustrated at right have always been approved as breakaway connections. SMACNA testing has also approved the following variations as breakaway connections.

• The breakaway connections shown (Figure 8) can be applied with maximum of two #10 (19mm) sheet metal screws on each side and onthe bottom located in thecenter of the slip pocket andpenetrating both sides of theslip pocket.

• Transverse joints illustrated can be applied as topand bottom joints with Drive Slip - side joints in ductheights up to 20 inches (508mm)See Figure 7.

Round and Oval Duct Breakaway ConnectionsRound or flat oval ducts connected to Type R or O damper collars shall be attached with #10 (19mm) sheet metal screws as follows:

• Ducts to 22 in. (558mm) wide (or dia.) and smallershall have three screws.

• Ducts larger than 22 in. (558mm) wide (or dia.) up toand including 36 in. (914mm) wide (or dia.) shall havefive screws.

NOTE: All breakaway connections described may have duct sealant applied, PA2084T duct sealant adhesive manufactured by Precision, DP1010 water base duct sealant manufactured by Design Polymetrics, Grey Pookie, Ductmate PROseal®, or CL Ward S Seal in accordance with SMACNA recommendations.

Manufactured Flanged System Breakaway ConnectionsFlanged connection systems manufactured by Ductmate, DuroDyne, Ward, and Nexus are approved as breakaway connections when installed as illustrated (Figure 9).

Drive Slip Joint

Figure 7

Plain “S” Slip Hemmed “S” Slip Double “S” Slip

Inside Slip Joint Standing “S” Standing “S” (Alt.)

Standing “S” (Alt.) Standing “S” Standing “S”(Bar Reinforced) (Angle Reinforced)

Figure 8

Fire Damper Sleeve

Neoprene or Butyl gasketbetween all angles

Flanged system angles

(Attach permanufacturer'sinstructions)

Duct

3/8 in. bolts incorners are optional

6 in. long 1/16 in. max.thickness plastic cleats;12 in. c-c (min. 1 per side)

Figure 9

Proprietary Flange System Breakaway Connections (TDC by Lockformer, TDF by Engle)

TDC and TDF systems are approved as breakaway connections when installed as described in the TDC or TDF addendum to the SMACNA Duct Construction Standards except the corners may not be bolted. Standard 6 in. (152mm) metal clip may be used with spacing as shown in Figure 10. 3/8 in. (9.5mm) metal boltsand nuts may be used to fasten together corner pieces (see Figure 11).

DuctSleeve

6 in.

Std. ClipLength

CLDuct

60 in. Duct4 Req’d.

48 in. Duct3 Req’d.

36 in. Duct3 Req’d.

24 in. Duct2 Req’d.

18 in. Duct &Smaller1 Req’d.

Clip Spacing

Typical TDC/TDF joint

6 in. 6 in.

9 in.

7 in.7 in.

5 in. 5 in.

5 in.5 in.

Metal Stud Construction

Wooden Stud Construction

In wood stud construction,gypsum wallboard must coverall wood stud surfaces.

Gypsum Wallboard

Stud or Runner

RetainingAngle

1 in. Min.

DamperSleeve

In metal stud construction,exposed steel surfaces neednot be covered with gypsumwallboard.

Gypsum Wallboard

Stud or Runner

RetainingAngle

1 in. Min.

DamperSleeve

Figure 7

Metal Stud Construction

Wooden Stud Construction

In wood stud construction,gypsum wallboard must coverall wood stud surfaces.

Gypsum Wallboard

Stud or Runner

RetainingAngle

1 in. Min.

DamperSleeve

In metal stud construction,exposed steel surfaces neednot be covered with gypsumwallboard.

Gypsum Wallboard

Stud or Runner

RetainingAngle

1 in. Min.

DamperSleeve

Figure 6

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Damper Troubleshooting

The following is a possible cause and correction list for common concerns with the dampers.

Symptom Possible Cause Corrective Action

Damper does not fully open and/or close

Frame is 'racked' causing blades to bind on jamb seals

Adjust frame such that it is square and plumb

Actuator linkage loose Close damper, disconnect power, adjust and tighten linkage

Defective motor Replace

Screws in damper linkage Damper installed too far into wall. Move out to line as designated on damper label

Contaminants on damper Clean with a non-oil based solvent (see Damper Maintenance)

RRL or TOR sensor tripped

Heat Push reset button located on backside of RRL or TOR

Damper does not operate

No power supplied to the actuator Add power supply

Damper MaintenanceDampers do not typically require maintenance as long as they are kept dry and clean. If cleaning is necessary, use mild detergents or solvents. If lubrication is desired for components such as axle bearings, jackshaft bearings and jamb seals, do not use oil-based lubricants or any other lubricants that attract contaminants such as dust.

Dampers and their actuator(s) must be maintained, cycled, and tested a minimum in accordance with:

• The latest editions of NFPA 80, 90A, 92A, 92B, 101, 105, UL864, AMCA 503-03 and local codes.

• Actuator manufacturer recommendations.

Duct EndFlange

Corner Piece

3/8 in. bolt (optional)

Figure 11

DuctSleeve

6 in.

Std. ClipLength

CLDuct

60 in. Duct4 Req’d.

48 in. Duct3 Req’d.

36 in. Duct3 Req’d.

24 in. Duct2 Req’d.

18 in. Duct &Smaller1 Req’d.

Clip Spacing

Typical TDC/TDF joint

6 in. 6 in.

9 in.

7 in.7 in.

5 in. 5 in.

5 in.5 in.

Figure 10: Detail of proprietary flanged system breakaway connections.

461337• ODFD OFD Rev. 16, May 2014 Copyright 2014 © Greenheck Fan Corporation

As a result of our commitment to continuous improvement, Greenheck reserves the right to change specifications without notice.Specific Greenheck product warranties are located on greenheck.com within the product area tabs and in the Library under Warranties.

®

Phone: (715) 359-6171 • Fax: (715) 355-2399 • E-mail: [email protected] • Website: www.greenheck.com

Our Commitment

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Installation, Operation and Maintenance Instructions

Safety Warning: Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating, and maintenance instructions thoroughly before installing or servicing this equipment.

This manual is the property of the owner, and is required for future maintenance. Please leave it with the owner when the job is complete.

WarrantyGreenheck warrants this equipment to be free from defects in material and workmanship for a period of one year from the purchase date. Any units or parts which prove to be defective during the warranty period will be repaired or replaced at our option. Greenheck shall not be liable for damages resulting from misapplication or misuse of its products. Greenheck will not be responsible for any installation or removal costs. Greenheck will not be responsible for any service work or backcharges without prior written authorization.

Due to continuing research, Greenheck reserves the right to change specifications without notice.

“UL CLASSIFIED (see complete marking on product)”“UL CLASSIFIED to Canadian safety standards (see complete marking on product)”

UL Standard 555 & 555S (Classification R13317)

FSD-3XXV Series Dampers are intended for installation in accordance with combination fire smoke damper requirements established by:National Fire Protection Association

NFPA Standards 80, 90A, 92A, 92B, 101, & 105

IBC International Building CodesNew York City (MEA listing #260-91-M)California State Fire Marshal

Listing #3225-0981:103 and 3230-0981:104

Receiving and HandlingUpon receiving dampers, check for both obvious and hidden damage. If damage is found, record all necessary information on the bill of lading and file a claim with the final carrier. Check to be sure that all parts of the shipment, including accessories, are accounted for.

Dampers must be kept dry and clean. Indoor storage and protection from dirt, dust and the weather is highly recommended. Do not store at temperatures in excess of 100°F (38°C).

Typical Actuator

RRL Control Device Standard

Document Number 461666 FSD-3XXV Series

1 1/2 HourCombination Fire Smoke Dampers

(with factory installed sleeve and actuator) Vertical Blade

Installation SupplementsRefer to the appropriate Greenheck installation supplements for special requirements:

• Concrete Floor with Steel Deck• Drive Slip Breakaway Connection• Field Installed Sleeve• Fire Resistant Ventilated Duct Assembly• Firestop Material• Greenheck Test Switch• Grille Installation• Metal Stud in Shaftwall• No Flow Smoke Detector• Open or Close Indicator• Quick Connect Breakaway Connections• Resettable Link• Sealant Supplement• Single Side Retaining Angle• Single 3-Sided Retaining Angle• Sleeve Extension• Smoke Detector• Tunnel Corridor

®

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Table of ContentsPre-Installation Guidelines ................................................................................................................................ 29 Electrical Guidelines .......................................................................................................................................... 29 Installation .....................................................................................................................................................30-34

• Clearances Required Between Fire Damper Sleeves and Wall/Floor Openings ............................ 30• Sleeve Length and Wall Thickness ................................................................................................... 30• Duct to Sleeve Connections ..........................................................................................................30-31• Securing the Damper/Sleeve Assembly to Wall and Floor Openings ............................................ .31• Actuator Connections ..................................... ...................................................................................31• Connection and Operation of Temperature Control Devices ......................................................... 32• Recommended Preparation of Openings in Wood and Metal Stud Walls ......................................33• Breakaway Connections ................................................................................................................... 34

Maintenance ...................................................................................................................................................... 35Troubleshooting ................................................................................................................................................. 35

Pre-Installation GuidelinesThe basic intent of a proper installation is to secure the fire or fire smoke damper in, not to, the opening in such a manner as to prevent distortion and disruption of damper operation. This is accomplished by allowing the fire or fire smoke damper in rated separation openings to expand and for the connecting duct to separate in the event of the collapse of the hanging system. The following items will aid in completing the damper installation in a timely and effective manner.

1) Check the schedules for proper damper locationswithin the building. Visually inspect the damper fordamage and verify that the Reusable Resettable Link(RRL) is in place or has not activated. Never install afire damper without the proper UL approved RRL inplace. (RRL is standard control option. These electriclinks have a button for resetting.) If damper is furnishedwith fusible link, visually inspect the link to verify its notmissing or broken. Replace link as necessary.

2) Lift or handle damper using sleeve or frame. Do not liftdamper using blades or actuators.

3) Damper has label on outside of sleeve indicating a‘No Screw’ area. Do not install screws into this area asscrews may interfere with unexposed blade linkage andprevent damper blades from opening and/or closing.

4) Damper has label indicating position of damperand sleeve assembly in the wall. Install accordinglyto comply with manufacturer’s appropriate ULClassification file number.

5) Damper must be installed into duct or opening squareand free of twist or other misalignment. Damper mustnot be squeezed or stretched into duct or

opening. Out of square, racked, twisted or misaligned installations can cause excessive leakage and/or torque requirements to exceed damper/actuator design.

6) Damper and actuator must be kept clean and protectedfrom dirt, dust and other foreign materials prior to andafter installation. Examples of such foreign materialsinclude but are not limited to:

a) Mortar dustb) Drywall dustc) Firesafing materialsd) Wall texturee) Paint overspray

7) Damper should be sufficiently covered as to preventoverspray if wall texturing or spray painting will beperformed within 5 feet of the damper. Excessive dirtor foreign material deposits on damper can causeexcessive leakage and/or torque requirements toexceed damper/actuator design.

8) Caulking is not necessary, nor is it allowed, between thedamper sleeve and the wall or floor opening (annularspace). However, caulking may be applied to theretaining angles.

9) ACCESS: Suitable access (such that RRL’s andactuators can be maintained, etc.) must be providedfor damper inspection and servicing. Where it is notpossible to achieve sufficient size access, it will benecessary to install a removable section of duct. (Referto NFPA 90A).

10) The Code Authority Having Jurisdiction (AHJ) mustevaluate and provide approval of final installation wherevariations to these instructions are necessary.

Electrical GuidelinesAll wiring shall be done in accordance with the National Electrical Code ANSI/NFPA-70 latest edition, any local codes that may apply, and wiring diagrams developed in compliance with the job or project design and specifications.

Important!Electrical input may be needed for this equipment. This work should be performed by a qualified electrician. Verify power before wiring actuator. Greenheck is not responsible for any damage to, or failure of the unit caused by incorrect field wiring. To avoid causing death or serious bodily harm to building occupants, follow all instructions carefully. Dampers must close completely to preserve the integrity of the fire smoke separation.

Electrical Guidelines

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These instructions apply to 11/2 hour rated combination fire smoke dampers mounted (blades must be vertical) in: masonry, block, or stud walls. Specific requirements in these instructions are mandatory. Dampers must be installed in accordance with these instructions to meet the requirements of UL555 and UL555S. The installation of the damper and all duct connections to the damper sleeve shall conform to the latest editions of NFPA 90A, Standard for the Installation of Air Conditioning and Ventilating Systems, and the SMACNA Fire, Smoke and Radiation Damper Installation Guide, and UL Classifications R13317.

Installation - Failure to follow these instructions will void all warranties.

Example: A 12 in. x 12 in. (305mm x 305mm) damper would require a minimum clearance of 1/4 in. (6mm.)

A 36 in. x 12 in. (914mm x 350mm) damper would require a minimum clearance of 1/2 in. (13mm) on width and 1/4 in. (6mm) on height.

Clearance for Expansion(1/4in. Min, 1 1/2in. Max.)

Retaining Angles(See Section 4)

6 in. max.

Detail 1(Located on Bottom of Damper)

Airlfow

Sleeve Length (L)

16 in. max"A" Dim.(Distance from

end of Sleeve toFace of Damper)

Actuator

DamperSleeve

Standard RRL Control Devicewith Optional Blade Indication

Jackshaft

Tw

Line of Wall

Do not install screwsbetween these linesaround entire damper

Fig. 11. CLEARANCES REQUIRED BETWEEN FIRE DAMPER

SLEEVES AND WALL/FLOOR OPENINGS Fire damper and sleeve assemblies expand duringperiods of intense heat. Therefore, it is essential thatopenings in walls or floors be larger than the fire damperand sleeve assembly to allow for this expansion.Minimum clearances required between the outside of firedamper sleeve assemblies and wall/floor openings are:

• Galvanized steel fire dampers and sleeves: 1⁄8 in.(3mm) per foot of damper width and height with aminimum clearance of 1⁄4 in. (6mm), maximum of 1 1⁄2in. (38mm).

Recommended clearances, for width and/or height dimensions of:

1) 36 in. (914mm) or less: 1⁄2 in. (13mm) clearance

These are total clearances (ignoring fastener heads) and do not need to be equally spaced around the damper.

2. SLEEVE LENGTH AND WALL THICKNESS Insert the sleeved damper assembly into the preparedopening, to appropriate depth (refer to label on outsideof sleeve for location of damper in wall; see Dimension Aand Detail 1, Fig. 1).

Recommended maximum and minimum insertion depthcan be exceeded if:

1) The operation of the damper is not impeded and

2) The CL of the damper frame remains within the plane ofthe wall and

3) Attachments made through the retaining angle donot penetrate the ‘No Screw’ area designated on thedamper sleeve.

IMPORTANT: To avoid causing death or serious bodily harm to building occupants, do not penetrate the ‘No Screw’ area designated on the damper sleeve or the damper may not close properly.

The sleeve may extend a maximum of 16 in. beyond the wall on the actuator side of the damper and a maximum of 6 in. on the opposite side. Recommended standard sleeve lengths for various wall thicknesses are:

Clearance for Expansion(1/4in. Min, 1 1/2in. Max.)

Retaining Angles(See Section 4)

6 in. max.

Detail 1(Located on Bottom of Damper)

Airlfow

Sleeve Length (L)

16 in. max"A" Dim.(Distance from

end of Sleeve toFace of Damper)

Actuator

DamperSleeve

Standard RRL Control Devicewith Optional Blade Indication

Jackshaft

Tw

Line of Wall

Do not install screwsbetween these linesaround entire damper

Wall Thickness Dimension (TW)

Sleeve LengthDimension (L)

4 - 6 in. (102mm - 152mm)

16 in.(406mm)

7 - 10 in.(178mm - 254mm)

21 in.(533mm)

11 - 13 in.(279mm - 330mm)

24 in.(610mm)

3. DUCT TO SLEEVE CONNECTIONS Dampers are supplied with sleeves and actuators from

the factory and can be installed without the need for additional field installed sleeves.

Gauge of factory furnished sleeve determines the type of duct to sleeve connections required (see table below). Any duct connection other than those breakaway connections described on page 31 are considered rigid. Factory furnished duct collars, type R and O, are also considered breakaway (see Fig. 2).

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Sleeve Gauge Duct Dimension

Type of Duct to Sleeve

Connection Permitted

14 ga. (0.075 in.) - 10 ga. (0.138

in.)[2mm - 3.5mm]

All duct sizesRigid or

Breakaway

16 ga. (0.060 in.)[1.5mm]

36 in. (914mm) max. width24 in. (610mm) max. width24 in. (610mm) diameter

Rigid only

16 ga. (0.060 in.)[1.5mm]

All duct sizes

Breakaway only

18 ga. (0.048 in.)[1.2mm]

85 in. (2159mm) wide and over

20 ga. (0.036 in.)[0.9mm]

55 in. - 84 in. wide(1397mm - 2134mm)

22 ga. (.030 in.)[0.76mm]

31 in. - 54 in. wide(787mm - 1372mm)

24 ga. (0.024)[0.6mm]

13 in. - 30 in. wide(330mm - 762mm)

26 ga. (0.018 in.)[0.46mm]

12 in. wide and under(305mm)

See page 6 for additional information on breakaway sleeve connections.Sleeve thickness must not be less than the gauge of the connecting duct.UL Standard 555 requires all ducts to terminate at fire damper sleeves.

4. SECURING THE DAMPER/SLEEVE ASSEMBLY TOWALL OPENINGS Damper/sleeve assemblies must be installed in wallopenings using retaining angles on at least one side ofthe wall as described below:

• Retaining angles for 11/2 hour rated dampers with awidth and height 48 in. (1219mm) or less must be aminimum of 20 ga. (1mm). Retaining angles for all 3hour rated dampers and all dampers with a width orheight greater than 48 in. (1219mm) must be a minimumof 16 gauge (1.5mm). The leg of the retaining angleon the damper sleeve shall be a minimum of 11/4 in.(32mm). The leg of the retaining angle on the wall/floorshall be long enough to cover the annular space andoverlap the wall/floor by a minimum of 1 in. (25mm).

Damper Model

Maximum Single Section Size

Maximum Multiple Section Size

FSD-311V 50 x 32 100 x 32

Type R and OFactory Furnished

Duct Collars QualifyAs Breakaway

Connections

Duct

Damper

Sleeve

Wall or Floor

Type C, O, R

Fig. 2 Damper with type R or O transition factoryfurnished.

2 in. Max.

6 in. Max.

Sleeve

RetainingAngle

Damper

Duct

Min. 1 in.Overlap*

Wall orFloor

RetainingAngle

*only applicable for damper sizes above 36 in. x 36 in.

6 in. Max.

2 in. Max.

Both vertical and horizontal damper installations are typified by these drawings.

Fig. 3

5. ACTUATOR CONNECTIONS Electrical and/or pneumatic connections to damperactuators should be made in accordance with wiring andpiping diagrams developed in compliance with applicablecodes, ordinances and regulations (see ElectricalGuidelines).

• Retaining angle must be attached to the damper usingone or more of the following methods of attachment(refer to label on outside of sleeve for ‘No Screw’ area):

• Tack or spot welds

• #10 (3/4 in. max. [19mm]) sheet metal screws

• 1/4 in. (6mm) bolts and nuts

• 3/16 in. (5mm) steel pop rivets

A minimum of two connections per side, top, and bottom, 12 in. (305mm) O.C. (on center) maximum for openings of 48 in. W x 32 in. H (1219mm x 812mm) and less, and 6 in. (152mm) O.C. for openings 100 in. W x 32 in. H (2540mm x 32mm) or less. The angles must be attached to all 4 sides of the sleeve with butt joints at each corner. A minimum of two attachments are required on each side, top and bottom. Ensure that attachment device does not interfere with the operation of the damper and the free movement of the damper blades. The angles need not be attached to each other at the corners. Do not secure the retaining angle to the fire separation (see Fig. 3).

• Retaining angles should not be fastened to the wallmaterial. The angles should only sandwich the wall andallow for damper expansion during periods of intenseheat.

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RATINGS (Fig. 4, 5, 6 & 7)Integral Switch Type: Single Pole, double throwElectrical Capacity: 10 Amps, 1/3 hp, 120 or 240 Vac

1/2 Amp, 125 Vdc; 1/4 Amp 250 Vdc 5 Amps, 120 Vac “L” ( lamp load) 1.0 Amps, 24 Vac 1.5 Amps, 24 Vdc

Temperature Limit: 165° F (standard primary sensor) 212° F (optional primary sensor) 250° F (secondary sensor )* 350º F (secondary sensor)* * based on actuator temperature rating

Fig. 4 RRL Wiring

Fig. 5 OCI Wiring

Fig. 6 RRL/OCI Wiring

Fig. 7 TOR Wiring

6. CONNECTION AND OPERATION OF TEMPERATURERESPONSE DEVICES (RRL STANDARD, OCI OPTION,AND TOR OPTION)

RRL - Dampers will be supplied with a thermostat-typetemperature response device, as a standard. The deviceis a RRL (resettable link device), which only incorporatesone thermostat and therefore the damper remains closedas soon as its sensor temperature is reached. The RRLdoes not contain blade indication switches. Refer to Fig.4 for wiring of the RRL thermostat.

OCI - The OCI (open or closed indicator) option containsa single pole, double throw switch used to indicate thedamper blade position. The switch provides a positiveopen or closed signal when used in conjunction withremote indicator lights. Refer to Fig. 5 & 6 for wiring ofthe OCI option.

TOR - The TOR (temperature override device) optionincorporates two thermostats with fixed settings (usually165°F [74°C] and 350°F [177°]). The primary sensor(the sensor with the lower temperature setting) can bebypassed by an external electrical signal allowing thedamper to reopen until the temperature reaches thesetting of the secondary sensor (the sensor with thehigher temperature setting). When the temperature of thesecondary sensor is exceeded the damper closes andremains closed thereafter (Figure 7).

The TOR assembly also contains a single pole, doublethrow switch used to indicate damper blade position. Theswitch provides a positive open or closed signal whenused in conjunction with remote indicator lights. SeeFig. 7 for wiring of the TOR thermostats and indicatorswitches.

If either the TOR or the RRL is ordered with a pneumaticactuator, an EP switch is required with an appropriateelectric power circuit to allow the electric thermostat tocontrol the pneumatic actuator.

PRV - The PRV (pneumatic relief valve) option is heatresponsive device used with pneumatic actuators. Thiscan be used in place of EP switch where a RRL is used.The PRV activates when temperature in excess of thetemperature of the fusible link are detected. When thefusible link melts, air from the actuator is exhausted toclose the dampers. Pneumatic actuators are to be pipedper local code.

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Metal Stud Construction

Wooden Stud Construction

In wood stud construction,gypsum wallboard must coverall wood stud surfaces.

Gypsum Wallboard

Stud or Runner

RetainingAngle

1 in. Min.

DamperSleeve

In metal stud construction,exposed steel surfaces neednot be covered with gypsumwallboard.

Gypsum Wallboard

Stud or Runner

RetainingAngle

1 in. Min.

DamperSleeve

Fig. 9

12 in.

24 in. o.c.Maximum

Floor Runner

2 in.

Ceiling Runner

2 PanheadScrews

24 in. o.c.Maximum

(metal studs)

24 in. o.c.Maximum

(metal studs)

16 in. o.c.Maximum

(wood studs)

16 in. o.c.Maximum

(wood studs)

2 in.

Fig. 10

Second set of studs are not required on openings36 in. x 36 in. (914mm x 914mm) or smaller.

Metal stud only

Fig. 10A

Metal Stud Construction

Wooden Stud Construction

In wood stud construction,gypsum wallboard must coverall wood stud surfaces.

Gypsum Wallboard

Stud or Runner

RetainingAngle

1 in. Min.

DamperSleeve

In metal stud construction,exposed steel surfaces neednot be covered with gypsumwallboard.

Gypsum Wallboard

Stud or Runner

RetainingAngle

1 in. Min.

DamperSleeve

Fig. 8

7. RECOMMENDED PREPARATION OF OPENINGS INWOOD AND METAL STUD WALLS• Frame wall openings as shown. (see Fig. 10 & 10A)

• Gypsum wall board must be fastened 12 in. (350mm)on center to all stud and runner flanges surroundingopening. (see Fig. 10 & 10A).

• Prepare opening between studs and sleeve assembly asshown (see Fig. 8 & 9).

• All construction and fasteners must meet therequirements of the appropriate wall design (See UL FireResistance Directory) and/or local codes.

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8. DUCT-SLEEVE CONNECTIONS

Traditional Breakaway Style Transverse JointsTransverse joints illustrated at right have always been approved as breakaway connections. SMACNA testing has also approved the following variations as breakaway connections.

• The breakaway connections shown to the right (Fig.12) can be applied with maximum of two #10 (19mm)sheet metal screws on each side and on the bottomlocated in the center of the slip pocket and penetratingboth sides of the slip pocket.

• Transverse joints illustratedcan be applied as top andbottom joints with Drive Slip -side joints in duct heights upto 20 inches (508mm) see Fig. 11.

Round and Oval Duct Breakaway ConnectionsRound or flat oval ducts connected to Type R or O damper collars shall be attached with #10 (19mm) sheet metal screws as follows:

• Ducts to 22 in. (558mm) wide or diameter and smallershall have three screws.

• Ducts larger than 22 in. wide (558mm) or diameterup to and including 36 in. (914mm) wide or diameter shall have five screws.

NOTE: All breakaway connections described may have duct sealant applied, PA2084T duct sealant adhesive manufactured by Precision, DP1010 water base duct sealant manufactured by Design Polymetrics, Grey Pookie, or Ductmate PROseal® , or CL Ward S Seal in accordance with SMACNA recommendations.

Drive Slip Joint

Fig. 11

Plain “S” Slip Hemmed “S” Slip Double “S” Slip

Inside Slip Joint Standing “S” Standing “S” (Alt.)

Standing “S” (Alt.) Standing “S” Standing “S”(Bar Reinforced) (Angle Reinforced)

Fig. 12

Fire Damper Sleeve

Neoprene or Butyl gasketbetween all angles

Flanged system angles

(Attach permanufacturer'sinstructions)

Duct

3/8 in. bolts incorners are optional

6 in. long 1/16 in. max.thickness plastic cleats;12 in. c-c (min. 1 per side)

Fig. 13

Proprietary Flange System Breakaway Connections(TDC by Lockformer, TDF by Engle)

TDC and TDF systems are approved as breakaway connections when installed as described in the TDC or TDF addendum to the SMACNA Duct Construction. Standard 6 in. (152mm) metal clip may be used with spacing as shown in diagram (Fig. 14 & 15). 3/8 in. (9.5mm) metal bolts and nuts may be used to fasten together corner pieces. (see Fig. 16)

DuctSleeve

6 in.

Std. ClipLength

CLDuct

60 in. Duct4 Req’d.

48 in. Duct3 Req’d.

36 in. Duct3 Req’d.

24 in. Duct2 Req’d.

18 in. Duct &Smaller1 Req’d.

Clip Spacing

Typical TDC/TDF joint

6 in. 6 in.9 in.

7 in.7 in.

5 in. 5 in.

5 in.5 in.

Fig. 14

Manufactured Flanged System Breakaway Connections (Fig. 13)Flanged connection systems manufactured by Ductmate, DuroDyne, Ward, and Nexus are approved as breakaway connections when installed as illustrated (Fig. 13).

Fig. 15

DuctSleeve

6 in.

Std. ClipLength

CLDuct

60 in. Duct4 Req’d.

48 in. Duct3 Req’d.

36 in. Duct3 Req’d.

24 in. Duct2 Req’d.

18 in. Duct &Smaller1 Req’d.

Clip Spacing

Typical TDC/TDF joint

6 in. 6 in.9 in.

7 in.7 in.

5 in. 5 in.

5 in.5 in.

Duct EndFlange

Corner Piece

3/8 in. bolt (optional)

Fig. 16

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Damper MaintenanceDampers do not typically require maintenance as long as they are kept dry and clean. If cleaning is necessary, use mild detergents or solvents. If lubrication is desired for components such as axle bearings, jackshaft bearings and jamb seals, do not use oil-based lubricants or any other lubricants that attract contaminants such as dust.

Dampers and their actuator(s) must be maintained, cycled, and tested a minimum in accordance with:

• The latest editions of NFPA 80, 90A, 92A, 92B, 101, 105, UL864, AMCA 503-03 and local codes.

• Actuator manufacturer recommendations.

Damper Troubleshooting

The following is a possible cause and correction list for common concerns with the dampers.

Symptom Possible Cause Corrective Action

Damper does not fully open and/or close

Frame is 'racked' causing blades to bind on jamb seals

Adjust frame such that it is square and plumb

Actuator linkage loose Close damper, disconnect power, adjust and tighten linkage

Defective motor Replace

Screws in damper linkage Damper installed too far into wall. Move out to line as designated on damper label

Contaminants on damper Clean with a non-oil based solvent (see Damper Maintenance)

RRL or TOR sensor tripped

Heat Push reset button located on backside of RRL or TOR

Damper does not oper-ate

No power supplied to the actuator Add power supply

461666• FSD-3XXXV Series Rev. 15, May 2014 Copyright 2014 © Greenheck Fan Corporation

As a result of our commitment to continuous improvement, Greenheck reserves the right to change specifications without notice.Specific Greenheck product warranties are located on greenheck.com within the product area tabs and in the Library under Warranties.

®

Phone: (715) 359-6171 • Fax: (715) 355-2399 • E-mail: [email protected] • Website: www.greenheck.com

Our Commitment

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Document Number 461868FSDR-XXX, SEFSDR-XXX,

AND SSFSDR-XXX MODELS1 1⁄2 Hour Fire & Combination Fire

Smoke Dampers Vertical and Horizontal Mount

SAFETY WARNINGImproper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating, and maintenance instructions thoroughly before installing or servicing this equipment. To avoid causing death or serious bodily harm to building occupants, follow all instructions carefully. Dampers must close completely to preserve the integrity of the fire smoke separation.

This manual is the property of the owner, and is required for future maintenance. Please leave it with the owner when the job is complete.

WARRANTYGreenheck warrants this equipment to be free from defects in material and workmanship for a period of one year from the shipment date. Any units or parts which prove to be defective during the warranty period will be repaired or replaced at our option. Greenheck shall not be liable for damages resulting from misapplication or misuse of its products. Greenheck will not be responsible for any installation or removal costs. Greenheck will not be responsible for any service work or backcharges without prior written authorization.

Due to continuing research, Greenheck reserves the right to change specifications without notice.

“UL CLASSIFIED (see complete marking on product)”“UL CLASSIFIED to Canadian safety standards (see complete marking on product)”

UL Standard 555 & 555S (Classification #R13317)

FSDR-XXX, SEFSDR-XXX, and SSFSDR-XXX Model Dampers are intended for installation in accordance with combination fire smoke damper requirements established by:National Fire Protection Association NFPA Standards 80, 90A, 92A, 92B, 101, & 105IBC International Building Codes New York City (MEA listing #260-91-M)California State Fire Marshal (CSFM)Fire Listing (3225-0981:0112)Leakage Listing (3230-0981:0113)

RECEIVING AND HANDLINGUpon receiving dampers, check for both obvious and hidden damage. If damage is found, record all necessary information on the bill of lading and file a claim with the final carrier. Check to be sure that all parts of the shipment, including accessories, are accounted for.

Dampers must be kept dry and clean. Indoor storage and protection from dirt, dust and the weather is highly recommended. Do not store at temperatures in excess of 100°F (38°C).

Installation, Operation and Maintenance Instructions

INSTALLATION SUPPLEMENTSRefer to the appropriate Greenheck installation supplements for special requirements:

• Steel Deck Supplement

SAFETY CAUTION!Electrical input may be needed for this equipment. This work should be performed by a qualified electrician. Verify power before wiring actuator. Greenheck is not responsible for any damage to, or failure of the unit caused by incorrect field wiring.

ELECTRICAL GUIDELINES All wiring shall be done in accordance with the National Electrical Code ANSI/NFPA-70 latest edition, any local codes that may apply, and wiring diagrams developed in compliance with the job or project design and specifications.

®

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Table of ContentsPre-Installation Guideline ..............................................................................................................................................37 Installation ............................................................................................................................................................... 37-41 • Clearances Required Between Fire Damper Sleeves and Wall/Floor Openings ....................................................38• Sleeve Length and Wall Thickness ............................................................................................................................38• Round Duct Connections ...........................................................................................................................................38• Securing the Damper Assembly to Wall and Floor Openings ............................................................................38-39• Actuator Connections ...........................................................................................................................................39-40• Connection and Operation of Temperature Control Devices ............................................................................. 39-40• FSDR-XXX and DFDR-XXX Blade Orientation ..........................................................................................................40• Recommended Preparation of Openings in Wood and Metal Stud ........................................................................41Maintenance ..................................................................................................................................................................42 Troubleshooting .............................................................................................................................................................42

Pre-Installation GuidelinesThe basic intent of a proper installation is to secure the fire smoke or fire damper in the opening in such a manner as to prevent distortion and disruption of damper operation. This is accomplished by allowing the fire or fire smoke damper in rated separation openings to expand and for the connecting duct to separate in the event of the collapse of the hanging system. The following items will aid in completing the damper installation in a timely and effective manner.

These instructions apply to 11/2 hour rated combination fire smoke and fire dampers mounted in: 1) masonry, block or stud walls and 2) concrete floors or ceilings. Specific requirements in these instructions are mandatory. Dampers must be installed in accordance with these instructions to meet the requirements of UL 555 and UL 555S. The installation of the damper and all duct connections to the damper sleeve shall conform to the latest editions of NFPA 90A, Standard for the Installation of Air Conditioning and Ventilating Systems, and the SMACNA Fire, Smoke and Radiation Damper Installation Guide, and UL Classifications R13317.

Installation - Failure to follow these instructions will void all warranties.

1) Check the schedules for proper damper locationswithin the building. Visually inspect the damper for damage and verify that the fusible link is in place or has not separated. If fusible link is not present or has separated, replace link. Never install a fire damper without the proper UL approved fusible link in place. (Fusible link is standard control option. An electric link may have been provided. Electric links have a button for resetting.)

2) Lift or handle damper using the frame. Do not liftdamper using blades or actuators.

3) Do not install screws into the main body area ofthe damper frame as screws may interfere with andprevent damper blade from opening and/or closing.

4) Damper has label indicating position of damperassembly in the wall. Install accordingly to complywith manufacturer’s appropriate UL Classification filenumber.

5) Damper must be installed into duct or opening free ofdistortion or other misalignment. Damper must not besqueezed or stretched into duct or opening. Out ofround, racked, twisted or misaligned installations cancause excessive leakage and/or torque requirementsto exceed damper/actuator design.

6) Damper and actuator must be kept clean andprotected from dirt, dust and other foreign materialsprior to and after installation. Examples of such

foreign materials include but are not limited to:a) Mortar dustb) Drywall dustc) Firesafing materialsd) Wall texturee) Paint overspray

7) Damper should be sufficiently covered as to preventoverspray if wall texturing or spray painting will beperformed within 5 feet of the damper. Excessive dirtor foreign material deposits on damper can causeexcessive leakage and/or torque requirements toexceed damper/actuator design.

8) Caulking is not necessary, nor is it allowed, betweenthe damper sleeve and the wall or floor opening(annular space). However, caulking may be applied tothe retaining plates.

9) ACCESS: Suitable access (such that fusible links,RRL’s, actuators, and linkages can be maintained)must be provided for damper inspection andservicing. Where it is not possible to achievesufficient size access, it will be necessary to install aremovable section of duct. (Refer to NFPA 90A).

10) The Code Authority Having Jurisdiction (AHJ) mustevaluate and provide approval of final installationwhere variations to these instructions are necessary.

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3.375 IN.

FUSIBLE LINKLOCATION

CLEARANCE FOREXPANSION

TOP VIEW OF DAMPER

6 IN. MAX

SLEEVE LENGTH

TW

DUCT CONNECTIONAREA

AIRFLOW

2.00 IN.

ACTUATOR

16.00 IN MAX

OPTIONAL BLADE POSITIONINDICATOR AND/OR ELECTRICLINK.

DUCT CONNECTIONAREA2.00 IN.

1.50 IN.

OptionalSecondRetainingPlate

Do not place retainerplate in this groove

Fig. 1

2. SLEEVE LENGTH AND WALL/FLOORTHICKNESS

Insert the damper assembly into the prepared opening, to appropriate depth (see Fig. 1).Recommended maximum and minimum insertion depth can be exceeded if:

1) the operation of the damper actuator is notimpeded and

2) the CL of the damper blade remains withinthe plane of the wall/floorIMPORTANT SAFETY DANGER! : To avoidcausing death or serious bodily harm tobuilding occupants, do not insert screwsinto the damper frame unless used for ductconnection within 2 in. (51mm) of the frameend.

The sleeve may extend a maximum of 16 in. (406mm) beyond the wall or floor on the actuator side of the damper and a maximum of 6 in. (152mm) on the opposite side.

4. SECURING THE DAMPER/SLEEVE ASSEMBLYTO WALL AND FLOOR OPENINGS

Damper assemblies must be installed in wall/floor openings using a single retaining plate on either side of the wall/floor or by using a retaining plate on both sides of the wall/floor. The use of a second retaining plate is allowed, but is not necessary. A single retaining plate is provided with the dampers. A second retaining plate can be ordered as an option. The outside dimension of the supplied retainer plate is nominal dia. + 41/2 inches (114mm).

3. ROUND DUCT CONNECTIONSRound duct connections to shall be attached with #8 or #10 sheet metal screws as follows:

• Ducts 22 in. (558mm) dia. and smaller shall havethree screws.

• Ducts larger than 22 in. (558mm) dia. up to andincluding 24 in. (610mm) dia. shall have five screws.

NOTE: All connections described may have duct sealant, PA2084T duct sealant adhesive manufactured by Precision, DP1010 water base duct sealant manufactured by Design Polymetrics, Grey Pookie, Ductmate PROseal®, or CL Ward S Seal applied inaccordance with SMACNA recommendations.

1. CLEARANCES REQUIRED BETWEEN FIREDAMPER SLEEVES AND WALL/FLOOROPENINGSFire damper assemblies expand during periods ofintense heat. Therefore, it is essential that openings inwalls or floors be larger than the fire damper assemblyto allow for this expansion. The wall/floor openingmust be a minimum of 7/8 in. (22mm) larger than theoutside diameter of the damper. Refer to Section 4 foradditional installation considerations.

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6. CONNECTION AND OPERATION OFTEMPERATURE RESPONSE DEVICES (FusibleLink, RRL OPTION, OCI OPTION, TOROPTION, and PRV OPTION)

RRL - Dampers will be supplied with a fusible link temperature response device, as a standard. An optional thermostat type temperature response device may have been installed. The device is a RRL (resettable link device), which only incorporates one thermostat and therefore the damper remains closed as soon as its sensor temperature is reached. The RRL does not contain blade indication switches. Refer to Fig. 4.

OCI - The OCI (open or closed indicator) option contains a single pole, double throw switch used to indicate the damper blade position. The switch provides a positive open or closed signal when used in conjunction with remote indicator lights. Refer to Fig. 5 & 6.

5.ACTUATOR CONNECTIONSElectrical and/or pneumatic connections to damper actuators should be made in accordance with wiring and piping diagrams developed in compliance with applicable codes, ordinances and regulations (see Electrical Guidelines).

Opening + 2 in. Min.

1.00 in. Min. Typ.

Fasteners

ClampingScrew

Nut

RetainingPlate Assembly

Clamping Screw

Minimum Wall/Floor Opening = Nominal Dia. + 7/8 in.

Fig. 2

Fig. 3

Fig. 4 RRL Wiring

• The retaining plate(s) will open up for easyinstallation when the clamping screw is loosened. Ifnecessary, remove the clamping screw and nut (seeFig. 2).

• Position the retaining plate between the blade axleand the actuator shaft as shown in Figure 1. Do notplace the retaining plate in the groove. IMPORTANT:The clamping mechanism should face away from thewall/floor.

• Place the damper and attached retainer plate intothe wall/floor opening.

• If a second retaining plate is being used, secure iton the opposite side of the wall/floor.

• Verify position, blade orientation, and actuatorclearance then tighten the retainer plate clampingscrews.

• The retainer plate(s) must overlap the wall/flooropening a minimum of 1 inch (25mm).

• Secure the retainer plate(s) to the wall at the fourcorners of each plate when two retainer plates areused and also within 3/4 in. (19mm) of the centerof each side when one retainer plate is used. Thefollowing fasteners shall be used:- #8 or #10 screws of a length such that the screw

engages the steel stud/track by 1/2 in. (13mm) (steel framing)

- #8 or #10 screws of a length such that screw engages the wood stud by 13/4 in. (44mm) (wood framing)

- Steel anchors or self tapping concrete screws penetrating masonry or block 11/4 in. (32mm).

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Fig. 7 TOR Wiring

TOR - The TOR (temperature override device) option incorporates two thermostats with fixed settings (usually 165°F [74°C] and 350°F [177°C]). The primary sensor (the sensor with the lower temperature setting) can be bypassed by an external electrical signal allowing the damper to reopen until the temperature reaches the setting of the secondary sensor (the sensor with the higher temperature setting). When the temperature of the secondary sensor is exceeded the damper closes and remains closed thereafter (Fig. 7)The TOR assembly also contains a single pole, double throw switch used to indicate damper blade position. The switch provides a positive open or closed signal when used in conjunction with remote indicator lights. See Fig. 7 for wiring of the TOR thermostats and indicator switches.

Fig. 5 OCI Wiring

Fig. 6 RRL/OCI Wiring

RATINGS (Fig. 4, 5, 6 & 7)Integral Switch Type: Single Pole, double throwElectrical Capacity: 10 Amps, 1/3 hp, 120 or 240 Vac

1/2 Amp, 125 Vdc; 1/4 Amp 250 Vdc 5 Amps, 120 Vac “L” ( lamp load) 1.0 Amps, 24 Vac 1.5 Amps, 24 Vdc

Temperature Limit: 165° F (standard primary sensor) 212° F (optional primary sensor) 250° F (secondary sensor )* 350º F (secondary sensor)* * based on actuator temperature rating

FSDR-XXX and DFDR-XXX Blade Orientation

Normal

Axle

30° Off Horizontal (Maximum)

Axle

30°

30° Off Horizontal (Maximum)

Axle

30°

PRV - The PRV (pneumatic relief valve) option is heat responsive device used with pneumatic actuators. This can be used in place of EP switch where a RRL is used. The PRV activates when temperature in excess of the temperature of the fusible link are detected. When the fusible link melts, air from the actuator is exhausted to close the dampers. Pneumatic actuators are to be piped per local code.

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12 in.

24 in. o.c.Maximum

Floor Runner

2 in.

Ceiling Runner

2 PanheadScrews

24 in. o.c.Maximum

(metal studs)

24 in. o.c.Maximum

(metal studs)

16 in. o.c.Maximum

(wood studs)

16 in. o.c.Maximum

(wood studs)

2 in.

Fig. 9

8. Recommended Preparation of Openings in Wood and Metal Stud Walls• Frame wall openings as shown. (see Fig. 9 & 9A)• Gypsum wall board must be fastened 12 in. (305mm) on center to all stud and runner flanges surrounding opening.

(see Fig. 9 & 9A)• Prepare opening between studs and sleeve assembly as shown below (see Fig. 8).• All construction and fasteners must meet the requirements of the appropriate wall design (See UL Fire Resistance

Directory) and/or local codes.

IN THIS GROOVE.

RETAINER PLATE

DO NOT PLACE

IN THIS GROOVE.

DO NOT PLACE

RETAINER PLATE

DAMPER FRAME

DAMPER FRAME

WOOD

STUD

MIN

1.00

STUD

METAL

1.00

MIN

Fig. 8

Second set of studs are not required on openings36 in. x 36 in. (914mm x 914mm) or smaller.

Metal stud onlyFig. 9A

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Damper MaintenanceDampers do not typically require maintenance as long as they are kept dry and clean. If cleaning is necessary, use mild detergents or solvents. If lubrication is desired for components such as axle bearings, jackshaft bearings and jamb seals, do not use oil-based lubricants or any other lubricants that attract contaminants such as dust.

Dampers and their actuator(s) must be maintained, cycled, and tested a minimum in accordance with:• The latest editions of NFPA 80, 90A, 92A, 92B, 101, 105, UL864, AMCA 503-03 and local codes.• Actuator manufacturer recommendations.

Damper TroubleshootingThe following is a possible cause and correction list for common concerns with the dampers.

Symptom Possible Cause Corrective Action

Damper does not fully open and/or close

Frame is 'racked' causing blades to bind on jamb seals

Adjust frame such that it is square and plumb

Actuator linkage loose Close damper, disconnect power, adjust and tighten link-age

Defective motor Replace

Screws in damper linkage Damper installed too far into wall. Move out to line as designated on damper label

Contaminants on damper Clean with a non-oil based solvent (see Damper Mainte-nance)

RRL or TOR sensor tripped Heat Push reset button located on backside of RRL or TOR

Damper does not operate No power supplied to the actuator Add power supply

461868• FSDR DFDR Series Rev. 14, August 2013 Copyright 2013 © Greenheck Fan Corporation

As a result of our commitment to continuous improvement, Greenheck reserves the right to change specifications without notice.Specific Greenheck product warranties are located on greenheck.com within the product area tabs and in the Library under Warranties.

®

Phone: (715) 359-6171 • Fax: (715) 355-2399 • E-mail: [email protected] • Website: www.greenheck.com

Our Commitment

42

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Document Number 472477GFSD-XXX Series

11/2 Hour Combination Fire Smoke Grille Access Out of Wall or Out of Floor

Vertical or Horizontal Mount

Installation, Operation, and Maintenance Instructions

GFSD-XXX series dampers are intended for installation in accordance with combination fire smoke dampers requirements established by: NFPA National Fire Protection Association

NFPA Standards 80, 90A, 92A, 92B, 101, & 105 IBC International Building Codes New York City (MEA listing # 260-91-M) California State Fire Marshal

Listing #3225-0981:103 & 3230-0981:104

“UL Classified (see complete marking on product)” “UL Classified to Canadian safety standards (see complete marking on product)”

UL Standard 555 & 555S (Classification R13317)

Receiving and HandlingUpon receiving dampers, check for both obvious and hidden damage. If damage is found, record all necessary information on the bill of lading and file a claim with the final carrier. Check to be sure that all parts of the shipment, including accessories, are accounted for.

Dampers must be kept dry and clean. Indoor storage and protection from dirt, dust and the weather is highly recommended. Do not store at temperatures in excess of 100°F (38°C).

WarrantyGreenheck warrants this equipment to be free from defects in material and workmanship for a period of one year from the shipment date. Any units or parts which prove to be defective during the warranty period will be repaired or replaced at our option. Greenheck shall not be liable for damages resulting from misapplication or misuse of its products. Greenheck will not be responsible for any installation or removal costs. Greenheck will not be responsible for any service work or backcharges without prior written authorization.

Safety Warning:Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating, and maintenance instructions thoroughly before installing or servicing this equipment.

Electrical GuidelinesAll wiring shall be done in accordance with the National Electrical Code ANSI/NFPA-70 latest edition, any local codes that may apply, and wiring diagrams developed in compliance with the job or project design and specifications.

Due to continuing research, Greenheck reserves the right to change specifications without notice.

This manual is the property of the owner, and is required for future maintenance. Please leave it with the owner when the job is complete.

Important!Electrical input may be needed for this equipment. This work should be performed by a qualified electrician. Verify power before wiring actuator. Greenheck is not responsible for any damage to, or failure of the unit caused by incorrect field wiring. To avoid causing death or serious bodily harm to building occupants, follow all instructions carefully. Dampers must close completely to preserve the integrity of the fire smoke separation.

Actuator compartment

®

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Pre-Installation GuidelinesThe basic intent of a proper installation is to secure the fire or fire smoke damper in, not to, the opening in such a manner as to prevent distortion and disruption of damper operation. This is accomplished by allowing the fire or fire smoke damper in rated separation openings to expand and for the connecting duct to separate in the event of the collapse of the hanging system. The following items will aid in completing the damper installation in a timely and effective manner.

1) Check the schedules for proper damper locationswithin the building. Visually inspect the damper fordamage and verify that the Reusable Resettable Link(RRL) is in place or has not activated. Never install afire damper without the proper UL approved RRL inplace. (RRL is standard control option. These electriclinks have a button for resetting.) If damper is furnishedwith fusible link, visually inspect the link to verify its notmissing or broken. Replace link as necessary.

2) Lift or handle damper using sleeve or frame. Do not liftdamper using blades or actuators.

3) Damper has label on outside of sleeve indicating a‘No Screw’ area. Do not install screws into this area asscrews may interfere with unexposed blade linkage andprevent damper blades from opening and/or closing.

4) Damper has label indicating position of damperand sleeve assembly in the wall. Install accordinglyto comply with manufacturer’s appropriate ULClassification file number.

5) Damper must be installed into duct or opening squareand free of twist or other misalignment. Damper mustnot be squeezed or stretched into duct or opening. Outof square, racked, twisted or misaligned installations

can cause excessive leakage and/or torque requirements to exceed damper/actuator design.

6) Damper and actuator must be kept clean andprotected from dirt, dust and other foreign materialsprior to and after installation. Examples of such foreignmaterials include but are not limited to:

a) Mortar dustb) Drywall dustc) Firesafing materialsd) Wall texturee) Paint overspray

7) Damper should be sufficiently covered as to preventoverspray if wall texturing or spray painting will beperformed within 5 feet of the damper. Excessive dirtor foreign material deposits on damper can causeexcessive leakage and/or torque requirements toexceed damper/actuator design.

8) Caulking is not necessary, nor is it allowed, betweenthe damper sleeve and the wall or floor opening(annular space). However, caulking may be applied tothe retaining angles.

9) ACCESS: Suitable access (such that RRL’s andactuators can be maintained, etc.) must be providedfor damper inspection and servicing. Where it is notpossible to achieve sufficient size access, it will benecessary to install a removable section of duct. (Referto NFPA 90A).

10) The Code Authority Having Jurisdiction (AHJ) mustevaluate and provide approval of final installationwhere variations to these instructions are necessary.

Table of ContentsPre-Installation Guidelines ................................................................................................................................ 44 Installation .....................................................................................................................................................44-48

• Clearances Requirements ................................................................................................................. 44• Duct to Sleeve Connections ...................................... ........................................................................45• Securing the Damper/Sleeve Assembly to Wall and Floor Openings ........................ ................45-46• Actuator Connections ..................................... ...................................................................................46• Recommended Preparation of Openings in Wood and Metal Stud Walls ..................................46-47• Breakaway Connections ...............................................................................................................47-48

Maintenance ...................................................................................................................................................... 48 Troubleshooting .................................................................................................................................................48

These instructions apply to 11/2 hour rated combination fire smoke dampers mounted in masonry, block or metal stud walls, or concrete floors. Specific requirements in these instructions are mandatory. These instructions meet the requirements of UL555. Installation shall comply with the requirements of NFPA 90A (Installation of Air Conditioning and Ventilating Systems) and UL listing R13317.

Installation - Failure to follow these instructions will void all warranties.

1. DAMPER IS INSTALLED OUTSIDE OF WALL PLANEGFSD-XXX

Figure 1 shows two approved installations forcombination fire smoke dampers: 1) “Through thegrille access” and 2) installation in continuing duct.In grille-mount applications, the damper actuator canbe accessed by removing the grille and the actuatorcompartment cover plate. To provide access to thedamper actuator for continuing ductwork, refer to therequirements of NFPA 90A.

2. CLEARANCE REQUIREMENTS There is no minimum clearance requirement between thewall/floor opening and the sleeve exterior (with thermalblanket attached). However, to facilitate installation,clearances between the wall/floor opening and thedamper sleeve are recommended. Although there is nomaximum allowable clearance, the minimum overlaprequirements between the wall/floor and the flange/retaining angle must be met. On grille-mount installationsthe flange must overlap the wall/floor by 1/4 in. (6mm).

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“Duct Continues”Horizontal or Vertical Mount

Figure 1: Installation configurations for Grille access combination fire smoke dampers.

“Duct Terminates” Metal Stud

Vertical Mount

3/4 in. 14 ga. Flange

#10 2 in. long sheet metal screws spaced 6 in. on center and maximum of 2 in. from the corners, (minimum of 2 screws per side), through the sleeve into the header, sill and jamb framing members. Screw into rear portion of the studs so as to avoid space conflicts with grille assembly.

Grille (supplied by others)

Combination Fire Smoke Damper

3 1/2 in. Max.

Thermal Blanket

On continuous duct installations, the retaining angles must overlap the wall/floor by 1 in. (25mm). Because no clearances are required between the wall/floor opening and the sleeve, dampers may not be installed in the plane of the wall using this installation method.

3. DUCT TO SLEEVE CONNECTIONS Dampers are supplied with actuators (on applicablemodels) and sleeves from the factory and can beinstalled without the need for additional field installedsleeves.

Sleeve gauges of 16 or 14 (1.5mm - 2mm) are to beused. UL Standard 555 requires all ducts to terminate atfire damper sleeves. Sleeve thickness must not be lessthan the gauge of the connecting duct.

Duct to sleeve breakaway connections must be of the type described on page 10. Factory furnished round duct collars on type R and CR dampers are also considered to be breakaway connections and may be used.

Factory Supplied Thermal Blanket

3 1/2 in. Max.

Combination fire smoke damper

Masonry floor

4. SECURING THE DAMPER/SLEEVE ASSEMBLY TOWALL OPENINGS. Damper/sleeve assemblies must be installed in wallopenings using flanges and sheet metal screws asillustrated and described below.

• Flange on front (grille end) of sleeve must be a minimumof 14 gauge (2mm) steel and have a 3/4 in. (19mm)minimum flange leg (refer to Figure 2). Using #10(19mm) sheet metal screws, screw from inside of sleevethrough the rear portion of the studs (as shown inFigure 1). Space screws a maximum of 6 in. (152mm)on center and a maximum of 2 in. (51mm) from thecorners (minimum of 2 screws per side). No retainingangles are required on the side of wall opposite from thegrille.

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4. SECURING THE DAMPER/SLEEVE ASSEMBLY TOWALL OPENINGS cont....• For continuous duct installations, the retaining angles

must be a minimum of 20 ga. (1mm). The leg of theretaining angle on the damper sleeve shall be aminimum of 11/4 in. (32mm). The leg of the retainingangle on the wall/floor shall be long enough to cover theannular space and overlap the wall/floor by a minimumof 1 in. (25mm)(see Figure 3).

• Retaining angles must be attached to the sleeve usingone or more of the following methods of attachment:

• Tack or spot welds• #10 (19mm) sheet metal screws• 1⁄4 in. (6mm) bolts and nuts• 3⁄16 in. (4.7mm) steel pop rivets

Attachments must be spaced a minimum of 6 in. (152mm) on center and a maximum of 2 in. (51mm) from corners. The angles must be attached to all 4 sides of the sleeve. A minimum of two attachments are required on each side, top and bottom. The angles need not be attached to each other at the corners.

Caution! Do not tear the thermal blanket during installation.

Dampers are tested for correct operation and are square and straight before shipment from the factory. Dampers must be installed square and straight and must not be twisted or racked. Failure to install the damper square and straight may prevent the damper blades from operating open and closed.

5. ACTUATOR CONNECTIONS Electrical and/or pneumatic connections to damperactuators should be made in accordance with wiring andpiping diagrams developed in compliance with applicablecodes, ordinances and regulations (see ElectricalGuidelines).

Retaining Angle

Thermal Blanket(installed aroundentire outsidesurface of sleeve)

2 in. Max.6 in. Max.

6 in. Max.2 in. Max.

Wall

Figure 3: Sleeved damper with Thermal Blanket (duct continuation).

Note: Thermal blanket is riveted to the damper sleeve and the seam is taped with acrylic adhesive tape, FSK facing tape 152 5CWnt, manufactured by Venture Tape Company.

12 in.

24 in. o.c.Maximum

Floor Runner

Ceiling Runner24 in. o.c.Maximum

(metal studs)

24 in. o.c.Maximum

(metal studs)

16 in. o.c.Maximum

(wood studs)

16 in. o.c.Maximum

(wood studs)

2 in. (51mm)

2 in. (51mm)

2 Panhead Screws

Figure 4

Thermal Blanket(installed around entireoutside surface of sleeve)

Wall

Flange

Figure 2: Sleeved damper with Thermal Blanket (duct termination).

6 Recommended Preparation of Openings in Metal Stud Walls• Frame wall openings as shown (see Figure 4 & 4A)

• Gypsum wall board must be fastened 12 in. (305mm)on center to all stud and runner flanges surroundingopening (see Figure 4 & 4A).

• Prepare opening between studs and sleeve assembly asshown below (see Figure 5).

• All construction and fasteners must meet therequirements of the appropriate wall design (See UL FireResistance Directory) and/or local codes.

Metal Stud Construction

Wooden Stud Construction

In wood stud construction,gypsum wallboard must coverall wood stud surfaces.

Gypsum Wa llboard

Stud or Runner

RetainingAngl e

1 in. Min.

DamperSleeve

In metal stud construction,exposed steel surfaces neednot be covered with gypsumwallboard.

Gypsum Wallboard

Stud or Runner

RetainingAngle

1 in. Min.

DamperSleeve

Metal Stud Construction

Wooden Stud Construction

In wood stud construction,gypsum wallboard must coverall wood stud surfaces.

Gypsum Wa llboard

Stud or Runner

RetainingAngl e

1 in. Min.

DamperSleeve

In metal stud construction,exposed steel surfaces neednot be covered with gypsumwallboard.

Gypsum Wallboard

Stud or Runner

RetainingAngle

1 in. Min.

DamperSleeve

Figure 5

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Breakaway Connections

Proprietary Flange System Breakaway Connections (TDC by Lockformer, TDF by Engle)

TDC and TDF systems are approved as breakaway connections when installed as described in the TDC or TDF addendum to the SMACNA Duct Construction Standards except the corners may not be bolted. Standard 6 in. (152mm) metal clip may be used with spacing as shown in Figure 9. 3/8 in. (9.5mm) metal bolts and nuts may be used to fasten together corner pieces (see Figure 10).

DuctSleeve

6 in.

Std. ClipLength

CLDuct

60 in. Duct4 Req’d.

48 in. Duct3 Req’d.

36 in. Duct3 Req’d.

24 in. Duct2 Req’d.

18 in. Duct &Smaller1 Req’d.

Clip Spacing

Typical TDC/TDF joint

6 in. 6 in.

9 in.

7 in.7 in.

5 in. 5 in.

5 in.5 in.

Traditional Breakaway Style Transverse JointsTransverse joints illustrated at right have always been approved as breakaway connections. SMACNA testing has also approved the following variations as breakaway connections.

• The breakaway connections shown (Figure 7) can beapplied with maximum of two #10 (19mm) sheet metalscrews on each side and on the bottom located in thecenter of the slip pocket and penetrating both sides ofthe slip pocket.

• Transverse joints illustrated can be applied as topand bottom joints withDrive Slip - side joints induct heights up to 20 inches(508mm), See Figure 6. Drive Slip Joint

Figure 6

Plain “S” Slip Hemmed “S” Slip Double “S” Slip

Inside Slip Joint Standing “S” Standing “S” (Alt.)

Standing “S” (Alt.) Standing “S” Standing “S”(Bar Reinforced) (Angle Reinforced)

Figure 7

Round and Oval Duct Breakaway ConnectionsRound or flat oval ducts connected to Type R or O damper collars shall be attached with #10 (19mm) sheet metal screws as follows:

• Ducts to 22 in. (558mm) wide (or dia.) and smaller shallhave three screws.

• Ducts larger than 22 in. (558mm) wide (or dia.) up toand including 36 in. (914mm) wide (or dia.) shall havefive screws.

Fire Damper Sleeve

Neoprene or Butyl gasketbetween all angles

Flanged system angles

(Attach permanufacturer'sinstructions)

Duct

3/8 in. bolts incorners are optional

6 in. long 1/16 in. max.thickness plastic cleats;12 in. c-c (min. 1 per side)

Figure 8

NOTE: All breakaway connections described may have duct sealant applied, PA2084T duct sealant adhesive manufactured by Precision, DP1010 water base duct sealant manufactured by Design Polymetrics, Grey Pookie, Ductmate PROseal® , or CL Ward S Seal in accordance with SMACNA recommendations.

Manufactured Flanged System Breakaway ConnectionsFlanged connection systems manufactured by Ductmate, DuroDyne, Ward, and Nexus are approved as breakaway connections when installed as illustrated (Figure 8).

Second set of studs are not required on openings36 in. x 36 in. (914mm x 914mm) or smaller.

Metal stud onlyFigure 4A

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Damper TroubleshootingThe following is a possible cause and correction list for common concerns with the dampers.

Symptom Possible Cause Corrective Action

Damper does not fully open and/or close

Frame is 'racked' causing blades to bind on jamb seals

Adjust frame such that it is square and plumb

Actuator linkage loose Close damper, disconnect power, adjust and tighten linkage

Defective motor Replace

Screws in damper linkage Damper installed too far into wall. Move out to line as designated on damper label

Contaminants on damper Clean with a non-oil based solvent (see Damper Maintenance)

RRL or TOR sensor tripped

Heat Push reset button located on backside of RRL or TOR

Damper does not operate

No power supplied to the actuator Add power supply

Damper MaintenanceDampers do not typically require maintenance as long as they are kept dry and clean. If cleaning is necessary, use mild detergents or solvents. If lubrication is desired for components such as axle bearings, jackshaft bearings and jamb seals, do not use oil-based lubricants or any other lubricants that attract contaminants such as dust.

Dampers and their actuator(s) must be maintained, cycled, and tested a minimum in accordance with:

• The latest editions of NFPA 80, 90A, 92A, 92B, 101, 105, UL864, AMCA 503-03 and local codes.

• Actuator manufacturer recommendations.

Duct EndFlange

Corner Piece

3/8 in. bolt (optional)

Figure 10

DuctSleeve

6 in.

Std. ClipLength

CLDuct

60 in. Duct4 Req’d.

48 in. Duct3 Req’d.

36 in. Duct3 Req’d.

24 in. Duct2 Req’d.

18 in. Duct &Smaller1 Req’d.

Clip Spacing

Typical TDC/TDF joint

6 in. 6 in.

9 in.

7 in.7 in.

5 in. 5 in.

5 in.5 in.

Figure 9: Detail of proprietary flanged system breakaway connections.

472477• GFSD Rev. 6, May 2014 Copyright 2014 © Greenheck Fan Corporation

As a result of our commitment to continuous improvement, Greenheck reserves the right to change specifications without notice.Specific Greenheck product warranties are located on greenheck.com within the product area tabs and in the Library under Warranties.

®

Phone: (715) 359-6171 • Fax: (715) 355-2399 • E-mail: [email protected] • Website: www.greenheck.com

Our Commitment

48

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Document number 474015 Single Side Retaining Angle

Refer to:‘Installation Instructions for FD, DFD, SSFD, & KFD Models’ (Part #452763) or‘Installation Instructions for FSD-XXX, DFD-XXX, SSFSD-XXX & CFSD-XXX Series Fire & Combination Fire Smoke Dampers’ (Part #461336)or‘Installation Instructions for FD & DFD 150X Series Curtain Fire Dampers’ (Part #453946) for additional details.

FD & DFD Series11/2 Hour Fire Dampers andFSD Series11/2 Hour Combination Fire Smoke Dampers

“UL CLASSIFIED (see complete marking on product)”“UL CLASSIFIED to Canadian safety standards (see complete marking on product)”

Standards UL 555 & 555SClassifications Filed at UL under Listing #R13317

Single side retaining angleThese instructions apply to 11/2 hour rated combination fire smoke dampers and curtain fire dampers mounted in masonry or block walls, metal stud walls, wood stud walls or concrete floors. Specific requirement in these instructions are mandatory. These instructions meet the requirements of NFPA 90A (Standard for the Installation of Air Conditioning and Ventilating Systems).

Vertical mount dampers up to a maximum size of 80 in. W x 50 in. H (2032mm x 1270mm), 50 in. W x 80 in. H (1270mm x 2032mm), or 40 in. W x 100 in. H (1016mm x 2540mm) or horizontal mount dampers up to a maximum size of 144 in. W x 96 in. H (3658mm x 2438mm) may be installed as illustrated below. Larger damper assemblies require retaining angles on both sides of the partition.

Note: Model specific size limits can be found in the base installation instruction documents noted above.

1. Clearance Requirements

On vertical mount single side angle installations there are no minimum clearance requirements between the wall opening and the damper sleeve. However, to facilitate installation, clearances between the wall opening and the damper sleeve are recommended.

On horizontal mount single side angle installations a minimum clearance is required between the outside of the damper sleeve and the floor opening of 1/8 in. per foot (3mm per .3m) of damper width and 1/8 in. per foot (3mm per .3m) height with a minimum clearance of 1/4 in. (6mm). The maximum overall clearance is 1 1/2 in. (38mm),

2. Securing the Damper/Sleeve Assembly to Wall/Floor OpeningRetaining angles must be attached to both the sleeve and the partition (see figures 1-8).

• Retaining angles for dampers with a width andheight of 48 in. (1219mm) or less must be aminimum of 20 ga. (1mm). Retaining angles for

Installation Instructions Supplement

dampers with a width or height greater than 48 in. (1219mm) must be a minimum of 16 ga. (1.5mm). The leg of the retaining angle on the damper sleeve shall be a minimum of 1 1/4 in. (32mm). The leg of the retaining angle on the wall/floor shall be long enough to cover the annular space and overlap the wall/floor by at least 1 in. (25mm). For metal stud partitions only, the single-side mounting angle may be directly attached to the metal stud prior to the installation of the drywall.

• Retaining angles must be attached to thesleeve using one of the methods shown below:• tack or spot welds• #10 sheet metal screws• 1/4 in. (6mm) nuts and bolts

• Retaining angles must be attached to thepartition using one of the methods shownbelow:

• Drywall screws of a length such that thescrew engages the steel stud/track by 1/2in. (13mm) (steel framing).

®

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1/2 in. UL ClassifiedGypsum Wallboard (seeUL Rated Wall Designfor Additional Details)

2 1/2 in. Min.Stud or Runner

DamperSleeve

Angle Fastener(see Section 2)

1/2 in. UL ClassifiedGypsum Wallboard (seeUL Rated Wall Designfor Additional Details)

DamperSleeve

Angle Fastener(see Section 2)

2 1/2 in. Min.Metal Studor Runner

Figure 1: 1 Hour Wall Rating

Figure 3: 1 Hour Wall Rating

Damper Sleeve

Angle Fastener(See Section 2)

2 1/2 in. min.Stud or Runner

Two layers of 1/2 in. UL Classified Gypsum Wallboard (see UL Rated Wall Design for Additional Details)

Damper Sleeve

Angle Fastener(See Section 2)

2 1/2 in. min.Metal Studor Runner

Two layers of 1/2 in. UL Classified Gypsum Wallboard (see UL Rated Wall Design for Additional Details)

Figure 2: 2 Hour Wall Rating

Figure 4: 2 Hour Wall Rating

1/2 in. UL ClassifiedGypsum Wallboard (seeUL Rated Wall Designfor Additional Details)

2 1/2 in. Min.Stud or Runner

DamperSleeve

Angle Fastener(see Section 2)

Figure 6: 2 Hour Wall Rating

1/2 in. UL ClassifiedGypsum Wallboard (seeUL Rated Wall Designfor Additional Details)

2 1/2 in. Min.Stud or Runner

DamperSleeve

Angle Fastener(see Section 2)

Figure 5: 1 Hour Wall Rating

• Drywall screws of a length such that thescrew engages the wood stud by 13/4 in.(44mm) (wood framing).

• Steel anchors or self tapping concretescrews penetrating masonry or block11/4 in. (31mm).

• A minimum of two connections per side arerequired. Additional connections must be

2. Securing the Damper/Sleeve Assembly to the Wall/Floor opening cont.......

made at a maximum of 12 in. (305mm) O.C. (on center) maximum for openings of 48 in. W x 36 in. H (1219mm x 914mm) and less, and 6 in. (152mm) O.C. (on center) for openings 80 in. W x 50 in. H (2032mm x 1270mm), 50 in. W x 80 in. H (1270mm x 2032mm), and 40 in. W x 100 in. H (1016mm x 2540mm) or less.

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Masonry orConcrete Floor

DamperSleeve

Angle Fastener(see Section 2)

Top Side

Figure 7: Masonry or Concrete Wall Figure 8: Concrete Floor

Copyright © 2013 Greenheck Corporation 474015 Single Side Retaining Angle Suppl Rev. 3 Jan 2013

Masonry orConcrete Wall

DamperSleeve

Angle Fastener(see Section 2)

2. Securing the Damper/Sleeve Assembly to the Wall/Floor opening cont.......

Grille Installations (Dampers up to 36 in. x 36 in. [914mm x 914mm] maximum)

• Angle legs may be reversed and one leg insertedinto the wall/floor opening. Retaining angles used in conjunction with grille installations must be a minimum of 20 gauge (1mm) steel and have a minimum of 5/8 in. x 1 in. (15mm x 25mm) 20 gauge (1mm) steel.

Space screws a maximum of 6 in. (152mm) on center and a maximum of 2 in. (51mm) from the corners (minimum of 2 screws per side). See Figure 9 and Figure 10.

Note: Screws used to attach grille are allowed to penetrate reversed angle leg.

DamperSleeve

Angle Fastener(see Note 2)

Grille (suppliedby others)

#10 sheet metal screwsspaced 6 in. on centerand a maximum of 2 in.from the corners(minimum of 2 screws perside). Screw into studs soas to avoid spaceconflicts with the grille

1/2 in. UL ClassifiedGypsum Wallboard (seeUL Rated Wall Designfor Additional Details)

2 1/2 in. Min.Stud or Runner

Retaining Angle(See Section 2)

Figure 9: 1 Hour Wall Rating

DamperSleeve

Angle Fastener(see Note 2)

Grille (suppliedby others)

#10 sheet metal screwsspaced 6 in. on centerand a maximum of 2 in.from the corners(minimum of 2 screws perside). Screw into studs soas to avoid spaceconflicts with the grille

1/2 in. UL ClassifiedGypsum Wallboard (seeUL Rated Wall Designfor Additional Details)

2 1/2 in. Min.Stud or Runner Two layers of

Retaining Angle(See Section 2)

Figure 10: 2 Hour Wall Rating

Note: For horizontal installations, retaining angles must be mounted on top side of partition.

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Page 52: INSTALLATION INSTRUCTION BOOKLET FOR MULTI · PDF fileInstructions included in this booklet: IOM # Description Page(s) 461335 CFSD-XXX Series 2–6 461336 FSD-XXX, DFD-XXX & CFSD-XXX

Copyright © 2014 Greenheck Fan CorporationSeptember 2014

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