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T HE NE X T G ENER AT I O N O F INS TALL AT I O N S T E A L T H B O N D I N S T A L L A T I O N G U I D E
INSTALLATION GUIDE2017
NSTALLATION MANUAL
This Manual is intended for use by StealthBond® Dealers only
www.StealthBond.com844-5-STEALTH844-578-3258
Eave Flash20
Installation Information6
Prepping Job Site7
StealthBond® Fastening Schedule8
StealthConnector® 10
StealthBond® Adhesive12
Panels14
Magnet Safety16
Eave Drip18
Valley22
Transition24
Gambrel26
Sidewall28
Endwall30
Hip Cap (option 1)32
TABLE OF CONTENTS
Doug Hibbard, Director of Sales [email protected] O:904-696-4215C: 630-399-0386
Jeremy Kelsey, Tech Support [email protected]: 904-696-4682 C: 904-696-9232
Jim Horton, Product Development [email protected] O: 904-696-4653 C: 904-588-3127
Magan Jenkins, Marketing [email protected] O: 904-696-4234 C: 904-330-8833
Hip Cap (option 2)34
Vented Ridge 36
Ridge Cap38
High Side Eave40
Pipe Boot42
Panel Endlap44
Fascia Cover46
Gable Rake48
Tools50
Helpful Formulas52
Installation Considerations53
IMPORTANTFinishes 40-year warranted SMP is a siliconized polyester premium coating applied to a galvanized steel substrate coated with zinc. This finish consists of a primer coat top and bottom and the primary color applied to the top of the panel.
Colors For panel color selection, please refer to the StealthBond® Metal Roofing Color Chart.
Panels are also available in 25-year warranted Acrylic coated Galvalume ASTM-A792 structural steel grade 50 and non-warranted hot dipped G-90 galvanized mill finish. Please note, acrylic coated Galvalume panels may not weather uniformly after installation. This is not a defect in the product or a cause for rejection. If non-uniform weathering is a concern, StealthBond® recommends selection of a color-coated panel.
Job Estimating and Takeoffs StealthBond® offers this valuable service at no charge. In order to complete estimation requests, it is absolutely necessary that StealthBond® be furnished with detailed, accurate information and drawings regarding the project prior to assistance.
StealthBond® can assist customers in determining the amount and length of material required for the project, but it is the customer’s responsibility to review and field verify the material required to complete the project. StealthBond® will not be held accountable for incorrect lengths and quantities. Prior to ordering and installing materials, all dimensions should be verified by field measurements.
Job Site Delivery Available The job site delivery disclaimer must be completed to use this service.
Warranties 40-year SMP panels are warranted against paint peel, check, chip, or crack resulting from a manufac-turer’s defect for a period of 40 years from the date of invoice provided the project installation meets the limitations detailed in StealthBond’s© SMP war-ranty document. For full warranty coverage, panels must be installed more than 1000 feet from a coast-line with surf conditions. Those projects located within one mile proximity of an aggressive environ-ment require an annual maintenance program of the building in the form of a third party verified annual fresh water rinse.
Acrylic coated Galvalume panels are warranted not to perforate due to red rust for a period of 25 years provided the project installation meets the limitations detailed inStealthBond’s© warranty document. For full warranty coverage, panels must be installed more than one mile from an aggressive environment such as, but not limited to, salt water. Those projects within a 1/2 mile to one mile proxim-ity of an aggressive environment are covered by a five-year warranty. Due to the characteristics of the coating, cosmetics cannot be controlled and are not covered by the warranty.
Patent Information U.S. Patent No: 9,499,987 Roofing Systems for Low Slope Membrane And Steep Pitch Metal Roofing
Delivery, Handling and StorageProper care in storing and handling metal panels is essential in providing you with years of service. Panels should be installed immediately to prevent storage oxidation or paint peel. Any panels not immediately installed must be kept dry and stored in an indoor area. Extreme caution should be taken in order to prevent moisture penetration of the stack(s) by rain, snowfall or condensation. Condensation is moisture that accumulates naturally from the change in temperature of the material nested in a stack where adequate ventilation has been restricted.
Store the panels off the ground, on wooden blocks with one end slightly elevated. Cut banding to allow the stack to expand and allow a small amount of ventilation. Cover the stack with loose canvas tarp or waterproof paper. Covering should be placed over the stack but never tightly secured to the ground to allow air flow. Do not cover metal with plastic as this can create condensation.
Safety Precautions It is the responsibility of the buyer to ensure the safe installation of these product systems. Metal panels have sharp edges, therefore protective clothing and gloves should be utilized. To prevent eye injury, safe-ty glasses must be worn when drilling or cutting steel panels. Steel panels can become slippery when wet. Use extreme care when walking on any roofing panel. Proper underlayment is necessary to prevent fall-through. Plywood is recommended on all non-struc-tural panel applications. Do not work on steel panels when wet or when weather conditions are not suitable for safe installation.
StealthBond® recommends all installers comply with the Florida Fall Protection Act, all OSHA (Occupational Safety & Health Administration) requirements (#3146, dated 1995), and any other applicable safety rules or laws.
Cancellations StealthBond®will honor cancellation prior to manu-facturing. Any order which has already been manu-factured is the property of the purchaser.
ClaimsAll claims of shortage, damage, etc. must be made within 48 hours of the date of receipt. Claims must be accompanied by a copy of the bill of lading verified by the shipper which must indicate shortages or damages as received. StealthBond® can not honor shortage or damage claims on freight carriers unless the carrier’s paperwork is duly noted.
DisclaimerThe information contained in this product manual is subject to change without notice. StealthBond® reserves the right to discontinue or modify products and installation methods at any time without notice and incurring no obligation. Contact StealthBond® to obtain the latest information.
5V-Crimp metal roofing panels are prone to oil canning, a wavy distortion in the flat or nearly flat area of the panel. Oil canning will not be considered a reason for rejection or claim.
Throughout this product manual each panel series is specified per StealthBond® recommended use and application of these products. The use of these products should not vary from these recommendations or should not be applied using another manufacturer’s specifications or guidelines. If you have any questions about any of the products and their appropriate applications, please call StealthBond®.
NOTICE: The application details are for illustration purposes only. These details may not be suitable for all building designs or conditions. Projects should be engineered to conform to building codes, regulations, and industry practices which are applica-ble. Consult StealthBond® for any additional informa-tion not outlined in this manual.
IMPORTANT
INSTALLATION INFOPanel There are three critical measurements involving roof panels: the length required at the eave, the peak end and the amount of panel lap (if required). In each case a certain measurement is required. Check each measurement to ensure panel placement gives you the distance required at the eave, peak and endlap condition (if required). In most cases any variance can be taken out at the eave and peak.
Accessories This publication details the standard line of trims and accessories for 5V-Crimp roofing applications. Additional trims, including custom accessories, are available upon request.
Substrate In residential applications, StealthBond® recom-mends the use of minimum 15/32 plywood or 7/16 OSB decking. In addition, we specify a 30# felt be installed in accordance with local building code requirements to control condensation. NOTE: Stealth-Bond® does not recommend the use of square head-ed cap nails. If tin tabs are used to secure the 30# felt to the decking material, StealthBond® recommends a separation sheet of 15# felt or rosin paper be used over the 30# felt. If the building parameters differ from those stated in the manufacturer’s recommend-ed fastening schedule, specific fastening calculators must be computed by the engineer of record.
Metal Re-Roofing Over Shingles StealthBond’s metal roofing panels may be installed over existing asphalt shingles, provided the roof decking integrity has been confirmed to be free of any moisture decay that would prevent un-level-ness or fastener pull out capacity. NOTE: Ordinances regarding roofing applications over existing shingles vary by county and state. Check your local building code organization for more information.
The panels may be applied directly over one layer of existing shingles, provided a separation sheet is in-stalled on top to the shingles. We require a minimum 30# felt.
Metal Roofing Fire Resistance Ratings StealthBond® metal roofing panels have been ana-lyzed for fire resistance ratings according to test cri-teria set forth by Underwriters Laboratories “Standard Fire Tests of Building Construction and Materials” (ANSI/UL 263), and ASTM E119 and NFPA 251.
The fire resistance rating is for the total assembly and
not just the external metal roofing panels. In general, the test criteria is to evaluate the assemblies ability to continue to support the imposed loads and to resist the passage of flame, high temperature, or hot gasses which will ignite combustible sub-assembly, framing, or decking materials from an exterior source. For detail information on specific assembly ratings see the UL Fire Resistance Directory.
Attaining a class “A” or “B” fire rating requires the installation of one of the following - a minimum ¼” thick Georgia Pacific “Dens Deck”; a minimum 4mm thick Partek Insulation’s Inc. “Roctex”; a minimum ½# “Versa Shield”; a minimum 5/8” water resistant type X gypsum sheeting with treated core and facer; or any other product with a current product approv-al - over the combustible deck prior to installing the metal roofing panels.
Trimming and Cutting Steel Panels Whether cutting with the profile (length-wise) or across the panel (width wise), it is best to use an electric nibbler, shears or hand tin-snips. It is very important to cut panels one at a time with the finish side of the panel facing down on wood blocks. Care should be taken to ensure that the hot metal parti-cles and filings from cutting and securing the panel do not become embedded in the panel.
CAUTION: Filings from screw and panel cuttings must be cleaned off the panel after screws have been applied through the panel to avoid rust marks or “bleeding” on the panels. Failure to comply with the above procedures relieves StealthBond®, and its parent company, Gibraltar Industries, of responsibili-ty for any resulting damage to, or deterioration of the finish and voids any paint or finish warranty. Stealth-Bond®
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Prepping Job SIte & Materials
• It is the installers job to unload material from the delivery truck• The installer is responsible for providing suitable equipment for unloading material from delivery truck• Check condition of material• Review Shipment against shipping list to ensure all materials are accounted for.• Damages and Shorteges should be noted on the bill of lading at the time of delivery• StealthBond® is not responsible for anydamages or shortages unless they are documented in writing and presented to StealthBond® within 48 hours.
RECEIVING MATERIAL
GENERAL HANDLING• Handle carefully to avoid damages and prevent bending of panel or abrasion to finish• Bundle should remain crated until it is in place of storage• Reference MSDS Sheet for Adhesive Handling Details
• Handle with care to prevent scratching of material• Clean gloves should be worn at all times to prevent reaction with salts found on bare skin• Installers should wear rubber sole shoes to prevent scuffing on panels• Panels should be carried by grasping the edge so the panel is parallel to the ground•The panel should not be carried perpandicular to the ground as this could cause the panel to bend or buckle. (6’-8’ max).
MANUAL HANDLING
CORRECT
• Inspect the installation area, report any to the proper parties• Inspect all inventory and tools• Check adhesive dates on all adhesive tubes• Inspect the installation area, report any to the proper parties.• Plan Panel Layout• Check substrate for any for any protruding nails or fasteners• Inspect the installation area, report any to the proper parties.
PRIOR TO INSTALL
CAUTIONIMPROPER LOADING AND UNLOADING OF BUNDLES AND CRATES MAY RESULT IN BODILY HARM AND/OR MATERIAL DAMAGE. StealthBond® IS NOT RESPONSIBLE FOR BODILY INJURIES AND/OR MATERIAL DAMAGES RESULTING FROM IMPROPER LOADING AND UNLOADING
!!
7
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Technical Information
5V-Crimp Panel
Profile Detail
Maximum Tested Design Pressures 26 ga 26 ga
Zone
Field. Perimeter & Corner Zone 1, 2, 3
Field Zone 1
Perimeter & Corner Zone 2, 3
Minimum Decking 15/32” 19/32” 19/32”Maximum Design Pressure -67.5 psf -86.25” -105 psfMaximum Connector Spacing 24” 24” 12”Maximum Mean Roof Height Chart 1 Chart 2 Chart 3
Roof Zones
Note: Dimension a is defined as 10% of the minimum width of the building or 40% of the mean height of the roof, whichever is smaller, however, a cannot be less than either 4% of the minimum width of the building. or 3 feet.
6” 1”
1”
4”
2”6”3”
29 ga StealthConnector®
12 ga x 1- 1/4” ring shank nails
aa
a
3 rows nails. 6” O.C.
FASTENING SCHEDULESTEALTHCONNECTOR©
1. Extrapolation and rational analysis by a Florida Licensed Architect or Structural Engineer is allowed outside the Miami-Dade HVHZ compliance area. 2. Extrapolation and rational analysis shall not be allowed above the maxi-mum tested design pressures within the Miami-Dade HVHZ compliance area. 3. Interpolation is allowed between Field and Perimeter & Corner test pressure values. 4. For corresponding wind speeds, refer to table 1609.6.2.1(2) of the Florida Building Code. 2. Apply StealthBond® Adhesive on StealthConnector© using a 3/8”-1/2” bead width x 1/4”- 5/16” depth (recommended to achieve optimum coverage. See Table).
Testing Data and SpecificationsAmerican Society for Testing and Materials, ASTM E 1592.Accelerated Testing of coating 2000 hours, ASTM G23. Salt Spray testing of coating 1000 hours, ASTM B 117. Xenon-arc light & moisture exposure, ASTM G 155.Fire Resistance Testing, ASTM E108 or UL790.Physical properties of roof membrane, TAS 110.
Wind Driven Rain Testing per; TAS 100 - HVHZ (High Velocity Hurricane Zone)
Roof Uplift Testing per; TAS 125 – HVHZ (High Velocity Hurricane Zone) Underwriters Laboratories (UL) 580 Underwriters Laboratories (UL) 1897 Factory Mutual (FM) 4471.
Code Approvals1
UL-UL Fire Resistance Directory # R20735, - 2015HVHZ-Miami Dade Code Approval NOA #15-1216.07, - 2014FBC-Florida Building Code Approval # FL-17955 R 2-II, - 2014ICC-ES - International Building Code- # 17-03-08, - 2015
24” coverage
12”
7/16”
Embossed Nail Guide
8
Min. 19/32” Decking - 24” o.c.Maximum Mean Roof Heights for Gable/Hip Roofs
Slopes 2:12-6.1:12 and> 6.1-12:12(Gable Roofs only)
Exposure Basic Wind Speed(mph)
100 110 120 150 160 170 180 190 200
Zone 1
B 60ft 60ft 60ft 60ft 60ft 60ft 60ft 60ft 60ft
C 60ft 60ft 60ft 60ft 60ft 60ft 60ft 60ft 60ft
D 60ft 60ft 60ft 60ft 60ft 60ft 60ft 60ft 60ft
Zone 2
B 60ft 60ft 60ft 60ft 60ft 60ft 60ft 60ft 60ft
C 60ft 60ft 60ft 60ft 60ft 60ft 60ft 35ft 21ft
D 60ft 60ft 60ft 60ft 60ft 48ft 26ft NA NA
Zone 3 A
B 60ft 60ft 60ft 60ft 60ft 60ft 40ft NA NA
C 60ft 60ft 60ft 52ft 27ft 19ft NA NA NA
D 60ft 60ft 48ft 22ft NA NA NA NA NA
Maximum Mean Roof Heights for Gable/HipRoofs Slopes 2:12-6.1:12 and> 6.1-12:12(Gable Roofs only)
Exposure Basic Wind Speed(mph)
100 110 120 150 160 170 180 190 200
Zone 1
B 60ft 60ft 60ft 60ft 60ft 60ft 60ft 60ft 60ft
C 60ft 60ft 60ft 60ft 60ft 60ft 60ft 60ft 50ft
D 60ft 60ft 60ft 60ft 60ft 60ft 60ft 38ft 21ft
Zone 2
B 60ft 60ft 60ft 60ft 60ft 60ft 57ft 40ft NA
C 60ft 60ft 60ft 60ft 46ft 26ft NA NA NA
D 60ft 60ft 60ft 40ft 19ft NA NA NA NA
Zone 3 A
B 60ft 60ft 60ft 52ft 33ft NA NA NA NA
C 60ft 52ft 25ft NA NA NA NA NA NA
D 55ft 22ft NA NA NA NA NA NA NAN
ON
- HV
HZ
ON
LY
Maximum Mean Roof Heights for Gable/HipRoofs Slopes 2:12-6.1:12 and> 6.1-12:12(Gable Roofs only)
Exposure Basic Wind Speed(mph)
100 110 120 150 160 170 180 190 200
Zone 1
B 60ft 60ft 60ft 60ft 60ft 60ft 60ft 60ft 60ft
C 60ft 60ft 60ft 60ft 60ft 60ft 60ft 60ft 60ft
D 60ft 60ft 60ft 60ft 60ft 60ft 60ft 60ft 60ft
Zone 2
B 60ft 60ft 60ft 60ft 60ft 60ft 60ft 60ft 60ft
C 60ft 60ft 60ft 60ft 60ft 60ft 60ft 60ft 44ft
D 60ft 60ft 60ft 60ft 60ft 60ft 60ft 33ft 19ft
Zone 3 A
B 60ft 60ft 60ft 60ft 60ft 60ft 60ft 48ft 33ft
C 60ft 52ft 60ft 60ft 60ft 33ft 19ft NA NA
D 55ft 22ft 60ft 52ft 26ft NA NA NA NA
Notes: 1) Exposure category for the structure location shall be as defined in the Florida Building Code 2) Limitations are based on an effective wind area of 10ft 2 or less 3) Topographic factors such as escarpments or hills are not included in the above assessment 4) Applicable for Enclosed Buildings without overhangs
5) NA = “Not Allowed”
6) Kd = 0.85 7) Projects with mean roof heights of greater than 60 ft shall be evaluated by a licensed design professional
Maximum Mean Roof Heights and Basic Wind Speed
5V CRIMP Panel
Min. 15/32” Decking- 24” o.c.
Min. 19/32” Decking - 12” o.c.
Chart #2
Chart #1
Chart #3
5V-26GA-1: Min. 26 ga 5V Crimp Panel with StealthBond
HV
HZ
HV
HZ
Design wind loads are calculated using Vasd = Vult√0.6 per 1609.3.1.
AFor hip roofs 2:12 to 5.6:12, Zone 3 shall be treated as Zone 2.
9
DRAWING INFORMATION OF ALL THE PARTS AND PCS OF THE SYSTEM
CAN GO HERE, JUST INSERT INTO THE RIGHT WITH ANY INFO NEEDED
1.Install first run of connector parallel with eave approximately 8” from edge of roof, nail according to fastening pattern.
2.Install subsequent connectors parallel with the eave every 24” from 1st connector. (Install hint: nail connector every 12” as you roll it out and fol-low with nail gun for quicker installation)
3. Where StealthConnector® intersects valley, overlap slightly to allow continuous bead of adhesive.
NOTE: If needed, StealthConnector® can be cut into manageable lengths before placing them on the roof.
FASTENING STEALTHCONNECTOR®Utilize embossed pattern on connector for fastener placement as dipicted on fastening schedule.
IMPORTANT: INSTALL STEALTHCONNECTOR® WITH PRINTED ID LABEL FACING UP
10
STEALTHCONNECTOR
6” 1”
1”
4”
2”6”3”
29 ga StealthConnector
#12 1- 1/4” ring shank nails
3 rows nails, 6” O.C.
Embossed Nail Guide
Warning: Make sure connector lays flat across the roof, if a ‘bubble’ forms, cut the connector and nail both ends down ( see figure 2 & 3).
11
STEALTHCONNECTOR
ADHESIVE
ADHESIVE OVERVIEWStealthBond® adhesive provides a permanent structural bond and is an all-purpose modified flexible epoxy that provides excellent tensile, peel and shear strength. StealthBond® adhesive exhibits superior adhesion and remains flexibility for a variety of substrates including: concrete, wood, FRP and most metals without the use of a primer. StealthBond® adhesive has a user friendly and forgiving 1:1 by volume mix ratio. Light stable and highly UV resistant. StealthBond® adhesive outperforms “brittle” 2-Component systems by retaining high peel strength and flexi-bility through a wide temperature range
APPLICATION Expected Adhesive Bead size coverage LF (lineal foot) length lineal foot (17’ Target yield LF length of coverage per duel car-tridge)A single 3/8” – 1/2” bead width X 1/4” – 5/16” bead depth is recommended to achieve optimum coverage. (See table)
DEPTH
1/4” 5/16” 3/8” 1/2”1/4” 34’ 20’ 28’ 17’5/16” 20’ 28’ 17’ 15’3/8” 28’ 17’ 15’ 11’1/2” 17’ 15’ 11’ 7’
WID
TH
PRECAUTIONSIT IS NOT RECCOMENDED FOR AN INSTALLER TO BE ON A ROOF IN A LIGHT RAIN, METAL ROOFING IS A SLIPERY SLOPE WHEN WET.
Use with adequate ventilation. Inhalation of vapor during application and cure may cause slight eye and throat irritation. In case of contact with eyes, lips, or mouth, flush thoroughly with water. If irritation persists, consult a physician. Avoid re-peated, prolonged contact with skin. See MSDS for additional information. KEEP OUT OF REACH FROM CHILDREN.
Apply to clean, dry surfaces is preferred free of contaminants that can adversely affect adhesion. StealthBond® adhesive can actually displace some moisture such as a light rain or dew to form a strong adhesive bond. Testing wet substrate compatibility with this product before full application is recommended.
SURFACE PREP
PACKAGING: TWIN 200 ML DUAL CARTRIDGES = 400ML OR (13.5 oz.)
ASTM C 661 ASTM C 792ASTM C679
PHYSICAL PROPERTIES
ASTM C 1184 ASTM C 961 (Modified)TAS 123 (A)/ASTM C 1184 (Modified)
12
PRECAUTIONS
SURFACE PREP
CORRECT
WRONG
DEGREE WORK TIME
35⁰F 22.4 min45⁰F 20.8 min55⁰F 19.2 min65⁰F 17.6 min75⁰F 16 min85⁰F 14.4 min95⁰F 12.8 min105⁰F 11.2 min
Specific Gravity 1.19 1.44 1.315
Color White Black Gray Viscosity (cps) *Brookfield Helipath T-E @ 5 rpms, 72 ⁰ F 80,000 160,000 140,000
TECHNICAL DATA
Work Time, * Starting @75⁰ the estimated work time increase or decrease is by a factor of 1.6 every 10⁰F difference in temperature.
PART A PART B BLEND
< 35⁰F application is not recom-mended >105⁰F adhesive curing may be too rapid for panel installation
ADHESIVE TIPS• If Adhesive is hard to dispense, place in microwave for 1 minute to warm adhesive up.
• When dispensing adhesive bead, toward the end of the bead circle back giving the bead of adhesive a “Tail”, this will pre-vent dragging the bead onto the underlament.
• DO NOT STORE ADHESIVE IN DIRECT SUNLIGHT. For maximum shelf life, store unopened product between 65⁰F - 80⁰F.
STORAGE6 Months. For maximum shelf life, store unopened product between 65⁰F - 80⁰F.Part B is cold storage sensitive. Do not store below 65⁰F for more than 1 week.The 400 ml dual cartridges may be warmed up to 65⁰F - 80⁰F prior to application to increase flow either in a heated cabinet, vehicle or warmed in a microwave oven for 1 min. per cartridge.
Open Time 25 min.Ultimate Peel Strength* 50pli Tensile Strength 825 psi.Lap Shear 750 psi.Elongation 100 % Shore Hardness A 82
High Temperature Resistance : Up to 350⁰F for short periodsLow Temperature Flexibility : Properties retained to -75⁰F
*Per ASTM D 1781-93 Standard Test Method for Climbing Drum Peel for Adhesive
Adhesive should be solid gray
If adhesive is white or a gradient be sure to keep dispensing to mix 2 parts equally
ad
he
siv
e
13
PANELS1. Apply 3/8” bead of adhesive along eave, valley and across every connector ¬ -approximately 26” (just more than one panel covers).
2. Carefully lay panel into adhesive paying close attention not to drag edge of panel into adhesive on top side.
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WARNING: Do not place more adhesive than you can cover in the workable time (approx. 15 minutes, will be shorter on hot days).
3. Fasten top of panel, making sure the fastener will be concealed under trim, to secure panel before stepping on it.
4. Attach magnetic hold down on top of panels in areas where the connectors are located to secure panels in place while adhesive bonding occurs.
Note: Fill Ribs at the bottom of the panel with StealthBond® Adhesive to prevent moisture and filtration up the rib.
14
NOTE: If needed use Nails/Pancake screws at leading adge to hold down panel in low spots and magnets to hold down panel on trailing edge or anytwhere that the panel is trying to not sit into adhesive ( See Figure 2). NOTE: If more time is needed before the next panel is installed, flatten or scrape off the exposed adhesive on the StealthConnector© before it dries. ( See Figure 3).
PANELS
5V CRIMP PROFILE DETAIL
15
11 1/2”7/16”
24” Coverage (+/- 1/16”)
FIGURE 3
DRAWING INFORMATION OF ALL THE PARTS AND PCS OF THE SYSTEM
CAN GO HERE, JUST INSERT INTO THE RIGHT WITH ANY INFO NEEDED
16
MAGNET CARE & SAFETY
LIBRARY• Keep Magnets Clean.
• When moving magnets while on the roof, be sure to lift with care not to scratch the metal roofing panels.
• Do not leave the magnets on the roof over-night.
• Be careful when carrying two magnets not to allow them to connect. Magnet strength could potentially connect and pinch fingers.
• If two magnets get stuck together, a pry bar may be needed to seperate.
•Do not allow magnets to get close to elec-tronic equipment. This includes cell phones.
Profile/Flashing * 1:12 2:12 3:12 4:12 5:12 6:12 7:12 8:12 9:12 10:12 11:12 12:12
Ridge Cap 135o 170o 161o 152o 143o 135o 127o 120o 113o 106o 100o 95o 90o
Hip Cap 148o 173o 166o 160o 154o 148o 143o 138o 133o 130o 126o 123o 120o
Pre-formed Valley 136o 172o 162o 152o 144o 136o 128o 120o 114o 108o 104o 98o 90o
High Side Ridge 67o 87o 81o 76o 71o 67o 63o 60o 60o 56o 53o 50o 47o
Eave Flashing 90o 94o 99o 104o 108o 112o 116o 120o 123o 126o 128o 132o 135o
End Wall Flashing 112o 94o 99o 104o 108o 112o 116o 120o 123o 126o 128o 132o 135o
Eave Drip 90o 94o 99o 104o 108o 112o 116o 120o 123o 126o 128o 132o 135o
Gambrel Flashing
A B
X°
Transition Flashing
A B
X°
To calculate the required pitch (Xo) use the following equation
180o- (Ao-Bo)= Gambrel Flashing Pitch (Xo)
To calculate the required pitch (Xo) use the following equation
180o- (Ao-Bo)= Transition Flashing Pitch (Xo)
* Default pitch unless otherwise specified
FLASHING ANGLE SPECIFIER CHART
Eave Drip can only be made up to 3:12 slope
17
MAGNET CARE & SAFETY
EAVE DRIPWWW.STEALTHBOND.COM
1. Install trim along the eave of the roof with ring shank nails every 6” into the roof deck.
2. Overlap a min. of 6” with sealant in the lap (hint: trim the hem back to allow the eave metal to sit flush along the kick out).
3. Prior to panel installation place a strip of double sided tape along edge of roof approximately ½” from the tip and follow with a 3/8” bead of adhesive just uphill from tape on the trim itself.
4. When it is time to install the panels, be careful to not allow tape to contact the panel until it is in the proper position as double sided tape will not allow movement after contact.
NOTE: Apply butyl sealant at all trim end laps.
18
VA
LL
EY
WWW.STEALTHBOND.COM
5V- Crimp Panel
#30 Felt minStealthBond® Adhesive
Tube Sealant
Double Stick Tape
12ga x 1-1/4” ring shank nail 6”oc
12ga x 1-1/4” ring shank nails
29ga. StealthConnector© (within 8” of edge of roof)
3/8” wide bead of StealthBond® Adhesive
ED-1
ea
ve
d
rip
19
Stealth Connector (see fastening pattern for placement)
ED-1
12ga x 1-1/4” ring shank nails
Double Stick Tape
EAVE DRIP
StealthBond Adhesive
5V Crimp Panel
StealthBond Adhesive
Waterproof Membrane
12ga x 1-1/4” ring shank nails
EAVE FLASHWWW.STEALTHBOND.COM
1. Install trim along the eave of the roof with ring shank nails every 6” into the roof deck.
2. Overlap a min. of 6” with sealant in the lap (hint: trim the hem back to allow the eave metal to sit flush along the kick out).
3. Prior to panel installation place a strip of double sided tape along edge of roof approximately ½” from the tip and follow with a 3/8” bead of adhesive just uphill from tape on the trim itself.
4. When it is time to install the panels, be careful to not allow tape to contact the panel until it is in the proper position as double sided tape will not allow movement after contact.
ea
ve
d
rip
NOTE: Apply butyl sealant at all trim end laps.
20
WWW.STEALTHBOND.COM
5V- Crimp Panel
#30 Felt minStealthBond® Adhesive
Tube Sealant
Double Stick Tape
12ga x 1-1/4” ring shank nail 6”oc
12ga x 1-1/4” ring shank nails
29ga. StealthConnector© (within 8” of edge of roof)
3/8” wide bead of StealthBond® Adhesive
ED-1
EA
VE
F
LA
SH
21
EAVE FLASH
StealthBond Adhesive
Stealth Connector (see fastening pattern for placement)
12ga x 1-1/4” ring shank nails
EF-3
5V Crimp Panel
Double Stick Tape
Waterproof Membrane
VALLEYSWWW.STEALTHBOND.COM
1. Valley metal is installed from the bottom up, overlapping each piece 12” with butyl tape sealant in between endlap pieces. Place sealant just behind the edge of the top piece of valley ensuring that water cannot creep up between the sheets.
2. Nail off both sides 6” oc with ring shank nails, make sure that the nails are far enough away from the center to be concealed after panel installation (at least 6 ½” from center).
3. Prior to panel installation, install double-sided tape 6 ½” from center of valley on both sides with a bead of adhesive just uphill from tape. Place panel down in its proper position as double sided tape will not allow movement after contact.
4.Magnets may be needed to ensure panel lies flat until adhesive takes over.
Note: Valleys of 30’ or longer may require extended width valley trim
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WWW.STEALTHBOND.COM
TIP FOR HIPS AND RIDGES HERE
12ga x 1-1/4” ring shank nails
Double Stick Tape
VALLEY5V Crimp Panel
StealthBond Adhesive
Waterproof Membrane
6” minPV-1
12ga 1-1/4” ring shank nail 6” oc
3/8” wide bead of StealthBond® adhesive
PV-1/PV-2
Double StickTape
Tube Sealant
#30 Felt min
5V- Crimp PanelDecking
6”min.
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TRANSITIONWWW.STEALTHBOND.COM
1. After the panel on the lower pitch is installed, install outside closure strip across the panel by re-moving each piece from the wax paper and pressing firmly into place ensuring that the glue strip sticks to the panel.
2. Install the CL 2 cleat over the closure strip and secure with 1” pancake screws every 12” (on top of the rib) making sure that the leading edge of the cleat will engage the hem of the Transition flashing
3. To install the Transition flashing, slide the hemmed edge onto the leading edge of the cleat and secure to the deck at the top edge with roofing nails 6” o.c. Make sure the upper half of the flashing sits flat against the deck.
4. Drill and pop rivet the Transition flashing to the cleat.
5. Install the panel on the higher section of roof us-ing double stick tape and adhesive just like an Eave installation.
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WWW.STEALTHBOND.COM
StealthConnector©
3/8” wide bead of StealthBond® Adhesive
Tube Sealant
Double Stick TapeTF-1
8” Max
12 ga 1-1/4” ring shank nail 6” oc
12ga 1-1/4” ring shank nails
Decking
Outside Closure
Pop Rivet
CL-2
TR
AN
SIT
ION
#30 Felt min
1” Pancake Screw
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TRANSITION
TF-4
5V Crimp Panel
Double Stick Tape
12ga x 1 -1/4” ring shank nails
StealthBond Adhesive
GAMBRELWWW.STEALTHBOND.COM
1.After the panel on the lower pitch is installed, install outside closure strip across the panel by re-moving each piece from the wax paper and pressing firmly into place ensuring that the glue strip sticks to the panel.
2.Install the CL 2 cleat over the closure strip and secure with 1” pancake screws every 12” (on top of the rib) making sure that the leading edge of the cleat will engage the hem of the Gambrel flashing
3.To install the Gambrel flashing, slide the hemmed edge onto the leading edge of the cleat and secure to the deck at the top edge with roofing nails 6” o.c. Make sure the upper half of the flashing sits flat against the deck.
4.Drill and pop rivet the Gambrel flashing to the cleat
5.Install the panel on the higher section of roof using double stick tape and adhesive just like an Eave installation.
TR
AN
SIT
ION
#30 Felt min
5V Crimp Panel
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WWW.STEALTHBOND.COM
StealthConnector©
3/8” wide bead of StealthBond® Adhesive
Inside Closure StripButyl Tape
GF-1#30 Felt min
Outside Closure
CL-2
Pop Rivet
Decking
12ga 1-1/4” ring shank nails
12 ga 1-1/4” ring shank nail 6” oc
5V Crimp Panel
8” Max
GA
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GAMBREL
GF-4
5V Crimp Panel
StealthBond Adhesive
Outside Closure Strip
CL-2
1” Pancake Screw
Pop Rivot
12ga x 1 -1/4” ring shank nail
Double Stick Tape
SIDEWALLWWW.STEALTHBOND.COM
1. Install butyl tape to underside leg of the Z closure (hint: install paint side down) and install with 1” pancake screws on top of panel with the top flange of the Z facing in toward the roof, making sure that the leading edge of the Z closure will engage the hem of the Sidewall flashing. (when overlapping Z closure, make sure that the lower section is under the upper section so water flowing along its side cannot get in between the pieces).
2. To install the Sidewall flashing, slide the hemmed edge onto the top edge of the Z closure and secure to the wall with an appropriate fastener. Make sure that the fastener is either weather proof or is high enough to be concealed with counter flashing.
3. If Counter flashing is needed install along the top edge if the Sidewall flashing and weatherproof with sealant along the top kick out. Cut-in Reglet flashing is also acceptable here if appropriate with the build-ing construction.
4. Drill and pop rivet the Sidewall flashing to the Z closure.
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NOTE: Apply butyl sealant at all trim end laps.
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WWW.STEALTHBOND.COM
Tube Sealant
CF-3 (or RF-1)
SW-7
Pop Rivet
ZC-4
5V Crimp Panel
sid
ew
al
l
SIDEWALL
5V Crimp Panel
Fasteners By Others
1” Pancake Screw
Butyl Tape
CF-3 (or RF-1)
Tube Sealant
Fastener (by others)
ZC-4
Pop Rivet Butyl Tape
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1” Pancake Screw
SW-7
ENDWALLWWW.STEALTHBOND.COM
1. Install Outside closure strip across the panel by removing each piece from the wax paper and press-ing firmly into place ensuring that the glue strip sticks to the panel
2. Install the CL 2 cleat over the closure strip and secure with 1” pancake screws making sure that the leading edge of the cleat will engage the hem of the Endwall flashing
3. To install the Endwall flashing, slide the hemmed edge onto the leading edge of the cleat and secure to the wall with an appropriate fastener. Make sure that the fastener is either weather proof or is high enough to be concealed with counter flashing.
4. If Counter flashing is needed install along the top edge if the Endwall flashing and weatherproof with sealant along the top kick out. Cut-in Reglet flashing is also acceptable here if appropriate with the build-ing construction.
5. Drill and pop rivet the Endwall flashing to the cleat
VA
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WWW.STEALTHBOND.COM
Tube Sealant
CF-3 (or RF-1)
EW-7
Outside Closure
CL21” Pancake Screw
en
dw
al
l
ENDWALL
5V Crimp Panel
Fasteners By Others
5V Crimp Panel
Pop Rivet
Pop Rivet
CF-3
Sealant (by others)
Fastener (by others)
Outside Closure Strip
1” Pancake Screw
CL-2
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HIP CAPWWW.STEALTHBOND.COM
1. Install Hip Seal Tape across the gap between the panels down the hip; ensure that the tape covers both the entire gap as well as the fasteners used to hold down the top edge of the panels.
2. Install CL 2 cleat down both sides of the hip and secure with 1” pancake screws making sure that the distance between the outer edges is consistent with the ridge cap trim to be installed.
3. The hip cap trim can be installed by either, hook-ing one side and pulling the trim over the other cleat until it engages, or by sliding the trip up the cleats after getting both sides started on one end of the trim.
4.Drill and pop rivet the Hip flashing to the cleat as needed.
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(OPTION 1)
WWW.STEALTHBOND.COM
1” Pancake Screw
CL-2
Universal Closure
RC-2
#30 Felt min
DeckingPop Rivet
5V Crimp Panel
HIP
C
AP
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HIP CAP (OPTION 1)RC-21
CL-2
5V Crimp Panel
Pop Rivet
1” Pancake Screw
Hip Seal Tape
CL-2
1 1/2” Pancake Screw
Pop Rivet
HIP CAPWWW.STEALTHBOND.COM
1. Install Universal Closure strip on both sides of the gap between the panels down the hip; if the closure does not have pre-applied adhesive, use butyl tape on the underside to ensure a watertight seal.
2. Install CL 2 cleat over the closure strip down both sides of the hip and secure with 1” pancake screws making sure that the distance between the outer edges is consistent with the ridge cap trim to be installed.
3. The hip cap trim can be installed by either, hook-ing one side and pulling the trim over the other cleat until it engages, or by sliding the trip up the cleats after getting both sides started on one end of the trim.
4. Drill and pop rivet the Hip flashing to the cleat as needed.
HIP
C
AP
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(OPTION 2)
WWW.STEALTHBOND.COM
1” Pancake Screw
CL-2
Universal Closure
RC-2
#30 Felt min
DeckingPop Rivet
5V Crimp Panel
HIP
C
AP
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HIP CAP (OPTION 2)RC-21
CL-2
5V Crimp Panel
Pop Rivet
1” Pancake Screw
CL-2
1 1/2” Pancake Screw
Pop Rivet
Universal Closure Strip
Universal Closure Strip
VENTED RIDGE CAPWWW.STEALTHBOND.COM
1. Install Uni-vent on both sides of the ridge with the glue side down by pressing firmly along the materi-al; ensure that the vent material makes continuous contact along the panel.
2. Install CL 2 cleat over the vent on both sides of the ridge and secure with 1” pancake screws making sure that the distance between the outer edges is consistent with the ridge cap trim to be installed.
3. The ridge cap trim can be installed by either, hooking one side and pulling the trim over the other cleat until it engages, or by sliding the trip down the cleats after getting both sides started on one end of the trim.
4. Drill and pop rivet the ridge cap to the cleat as needed.
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VENTED RIDGE CAPWWW.STEALTHBOND.COM
CL-2
CL-2
RC-2
#30 Felt min
Uni Vent
Pop Rivet
5V Crimp Panel
1” Pancake Screw
Decking
3” min
Net Free Area 17.5” per ft.
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rid
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ca
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RIDGE CAPRC-21
Uni-Vent II
1” Pancake Screw
Pop Rivet
CL-2
RIDGE CAPWWW.STEALTHBOND.COM
1. Install Outside Closure strip on both sides of the ridge; if the closure does not have pre-applied ad-hesive, use butyl tape on the underside to ensure a watertight seal.
2. Install CL 2 cleat over the closure strip on both sides of the ridge and secure with 1” pancake screws making sure that the distance between the outer edges is consistent with the ridge cap trim to be installed.
3. The ridge cap trim can be installed by either, hooking one side and pulling the trim over the other cleat until it engages, or by sliding the trip down the cleats after getting both sides started on one end of the trim.
4. Drill and pop rivet the ridge cap to the cleat as needed.
HIP
C
AP
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WWW.STEALTHBOND.COM
1” Pancake Screw
CL-2
CL-2
RC-2
#30 Felt min
Outside Closure Strip Pop Rivet
5V Crimp Panel
rid
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RIDGE CAPRC-21
Outside Closure Strip
1” Pancake Screw
1” Pancake Screw
Pop Rivet
CL-2
HIGH SIDE EAVEWWW.STEALTHBOND.COM
1. Install Outside closure strip across the panel by removing each piece from the wax paper and press-ing firmly into place ensuring that the glue strip sticks to the panel
2. Install the CL 2 cleat over the closure strip and secure with 1” pancake screws making sure that the leading edge of the cleat will engage the hem of the High Side Eave flashing
3. Install the CL 1 cleat on fascia with roofing nails, or pancake screws, so the bottom of the cleat lines up with the bottom hem of the High Side Eave trim. (this can be tricky to engage in the hem if it is too low)
4. Install the High Side Eave trim by engaging the off-set cleat first and then pushing down until the cleat pops into the hem on the lower side. Alternatively, you can slide the rake trim up the roof by getting one edge started and pushing it along until it is in its desired position.
5. Drill and pop rivet the High Side Eave flashing to the cleat as needed
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WWW.STEALTHBOND.COM
HS-2
Outside Closure Strip
5V Crimp Panel
Fastener by others
Pop Rivet
Pancake Screw
CL-2
CL-2h
igh
sid
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HIGH SIDE EAVEHS-4
Pop Rivet
1” Pancake Screw
CL-2
Outside Closure Strip
CL-1 (Hidden)
PIPE BOOTWWW.STEALTHBOND.COM
1. Pre-cut the boot to the appropriate size for the pipe
2. Add Butyl sealant to the underside of the boot and slide it over the pipe until it makes contact with the metal roofing panel.
3. Form the base around any ribs and secure with self-sealing hex head screws 1” oc around the base
4. Apply optional sealant around the cut edge if needed to create a watertight seal to the pipe.
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WWW.STEALTHBOND.COM
Pip
e B
oo
t
Ventilation PipeSilicone Sealant around cut of boot (optional)Pipe Boot
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RIDGE CAP
Ventilation Pipe
#9 1 1/2” Hex Head Metal Roofing Washered Screw spaced 1” around base of boot
Pipe Boot
5V Crimp
Butyl Sealant (under base of pipe boot)
(optional) Sealant around cut edge of boot
PANEL ENDLAPWWW.STEALTHBOND.COM
1. To end lap a panel, install the lower panel first and fasten the top of the panel with #12 - 1 1/4” ring shank roofing nails 6” oc.
2. Apply a strip of double stick tape continuously across the panel 11 ½” from the top of the panel.
3. Then apply a 3/8” bead of Stealth Bond adhesive above the double stick tape
4. Finally install the uphill panel over the lower pan-el with a 12” overlap (the double stick tape should be just under the leading edge of the uphill panel)Hint: use magnets at the overlap to ensure a tight seal between the panels
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WWW.STEALTHBOND.COM
Uphill Panel
#30 Felt Min12ga 1-1/4” ring shank nail 6” oc
3/8” wide bead of StealthBond® Adhesive
Downhill Panel
Butyl Tape
12” min
4”
Decking
pa
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nd
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5v-crimp Panel (12” min overlap)
Decking
StealthBond Adhesive
Ring Shank Roofing Nail
Double Stick Tape
Waterproof Membrane (by others)PANEL ENDLAP
FASCIA COVERWWW.STEALTHBOND.COM
1.Install CL-4 cleat along the bottom of the fascia aligning the hemmed edge of the cleat with the front of the fascia
2.Fasten the cleat with roofing nails spaced every 12” up into the bottom of the fascia board.
3.The fascia cover comes in three different sizes to accommodate the size of the fascia, select the size that adequately covers the fascia board far enough for the top edge to be concealed by the eave flash-ing.
4.To install the fascia cover, hook the hemmed edge onto the rear leg of the cleat and push up until the bottom of the trim is square to the front of the fascia.
5.Fasten the top edge of the cover to the fascia with roofing nails high enough that the fasteners will be concealed by the face of the eave flashing
This is an optional trim that covers the fascia.
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WWW.STEALTHBOND.COM
Decking
Fastener (by others)
Fastener( by others)
CL-4
FC-5/FC-7/FC-9
Eave Drip or Eave Flashing
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Eave Drip Or Eave Flashing
FC-5/FC-7/FC-9
Fastener by others
Fastener by othersCl-4
FASCIA COVER
Decking
GABLE RAKEWWW.STEALTHBOND.COM
1.Install cleat on fascia with roofing nails, or pancake screws, so the bottom of the cleat lines up with the bottom hem of the rake trim. (this can be tricky to engage in the hem if it is too low)
2.Place butyl tape to underside leg of the Z closure (hint: install paint side down) and install on top of panel using pancake screws with the top flange of the Z facing in toward the roof. Make sure that the top edge will line up with the hem on the top of the rake trim. (when overlapping Z closure, make sure that the lower section is under the upper section so water flowing along its side cannot get in between the pieces)
3.Install the rake trim by engaging the Z closure first and then pushing down until the cleat pops into the hem on the lower side. Alternatively, you can slide the rake trim up the roof by getting one edge started and pushing it along until it is in its desired position.
4. Drill and pop rivet the Gable Rake to the Z closure (sometimes additional rivets in the side help keep the trim square to the roof deck)
GA
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WWW.STEALTHBOND.COM
1” Pancake Screw
Butyl Tape
Pop Rivet
Fasteners by others
ZC 4
CL-1
GR-10
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GABLE RAKEGR-10
Pop Rivet
1” Pancake Screw
CL-1
Butyl Tape
Fastener ( by others)
ZC-4
StealthBond® Adhesive
REQUIRED TOOLS•SCREW GUNSEXT
•MAGNETIC BITS•METAL NIBBLER OR SHEAR•TIN SNIPS (R,L,C)•TAPE MEASURE•HAMMER•CHALK LINE•DRILL WITH BITS•POP RIVET TOOL•SAFETY GOGGLES•GLOVES•EAR PLUGS•FALL PROTECTION• SHARPIE MARKER
STEALTHBOND®REQUIRED TOOLS
• STEALTHBOND ADHESIVE
• MAGNETS
• ADHESIVE GUN
& BATTERY
• BATTERY CHARGER
• ADHESIVE NOZZLES
NOTE: Do not use graphite pencil or red oxide chalk when installing metal
roofing.
TOOLS
StealthBond®Mixing Nozzles
Magnets Holds down to secure
metal roofing panels until bonding occurs
StealthConnector©
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SEALANTS & ACCESSORIESTOOLS
Text Not Oultined
Text Not Oultined
Text Not Oultined
Text Not Oultined
Text Not Oultined
Expansion Fastener used to attach trims to concrete or masonry
surfaces
Uni-Vent
Touch Up Paint
Hip Sealant Tape Butyl Sealant Tape
Tube Sealant
Outside Closure Strip
Universal Closure Strip
51
Helpful Formulas
Roof Slope Conversion Table with Roof Pitch Multiplier
Rise and Run
Multiply Flat Area
by
LF of Hips or Valleys per LF of
Common Run
Decimal Fraction of a Foot
Inch Fraction
2 in 12 1.041 1.424 1” .083
3 in 12 1.031 1.436 2” .167
4 in 12 1.054 1.453 3” .250
5 in 12 1.083 1.474 4” .333
6 in 12 1.118 1.500 5” .417
7 in 12 1.158 1.530 6” .500
8 in 12 1.202 1.564 7” .583
9 in 12 1.250 1.600 8” .667
10 in 12 1.302 1.641 9” .750
11 in 12 1.357 1.685 10” .833
12 in 12 1.413 1.732 11” .917
12” 1.00
Triangle
Area = 1/2 x B x H
A = C2 - B2 = HB = C2 - A2 = RunC = A2 + B2 = Slope
C A
B
Roof Calculator
Height = 1/2 Span x Rise/Run (common run)Height = Span x PitchSlope = Common Run x Factor
RiseSlope
SpanRun
90°
80°
70°
60°
50°
40°
30°
20°
10°
45 Degrees
42.50 Degrees
39.75 Degrees
36.75 Degrees
33.75 Degrees
30.25 Degrees
26.50 Degrees
22.75 Degrees
18.50 Degrees
14.90 Degrees
9.50 Degrees
4.75 Degrees
0.0 Degrees
12/12
11/12
10/12
9/12
8/12
7/12
6/12
5/12
4/12
3/12
2/12
1/12
Flat
AngleRiseRun
HELPFUL FORMULAS
52
INSTALLATION CONSIDERATIONS• The StealthBond Metal Roofing panels are designed to be installed over a wood substrate (min mum 1/2”) with 30# felt moisture barrier.
• Always check with local building codes prior to all installations for any additional requirements that may be specific to your area.
• Galvanized and Galvalume panels should not be in contact with, or subject to, water runoff from copper, lead, or uncoated steel materials. • Condensate water from air conditioning units typically contains dissolved copper. This conden-sate should be discharged through a plastic pipe extended beyond the edge of the roof.
53
T HE NE X T G ENER AT I O N O F INS TALL AT I O N S T E A L T H B O N D I N S T A L L A T I O N G U I D E
11801 Industry Drive
Jacksonville FL, 32218
844-5-STEALTH
STEALTHBOND.COM