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installation guide

installation guide - Stonemarketassets.stonemarket.co.uk/assets/documents/product... · 2017. 8. 31. · 1 2 2. Mix a wet mortar mix of 1 part cement to 5 parts building sand. 1

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Page 1: installation guide - Stonemarketassets.stonemarket.co.uk/assets/documents/product... · 2017. 8. 31. · 1 2 2. Mix a wet mortar mix of 1 part cement to 5 parts building sand. 1

installation guide

Page 2: installation guide - Stonemarketassets.stonemarket.co.uk/assets/documents/product... · 2017. 8. 31. · 1 2 2. Mix a wet mortar mix of 1 part cement to 5 parts building sand. 1

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Fast Point

Installing Drivegrid on a permeable bed

Drainar Installation

Installing a driveway on a permeable bed

Installing a driveway on a sand screed bed with Driveway Jointing Compound

Installing a driveway on a sand screed bed, jointed with kiln dried sand

Installing a driveway on a full mortar bed with slurry backing and Instamac Flow Point joints

Installing pathways on a sand screed bed with kiln dried sand

Installing paving on a full mortar bed with slurry backing, jointed with kiln dried sand

Installing NEXTpave paving on a sand screed bed with Fast Point jointing compound

Installing paving on a full mortar bed with slurry backing and narrow jointing compound

Installing paving on a full mortar bed with slurry backing and Fast Point joint compound

Installing paving on a full mortar bed with slurry backing and jointed with an external waterproof grout

Installing paving on a full mortar bed with slurry backing and Instamac Flow Point joint

Installing paving on a full mortar bed with slurry backing and a full mortar joint

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installation methods

Page 3: installation guide - Stonemarketassets.stonemarket.co.uk/assets/documents/product... · 2017. 8. 31. · 1 2 2. Mix a wet mortar mix of 1 part cement to 5 parts building sand. 1

Installing paving on a full mortar bed with slurry backing and a full mortar joint

Installing paving on a full mortar bed with slurry backing and Instamac Flow Point joint

Recommended for the following Stonemarket paving ranges:

Joint

Scoutmoor 5-10 mmNamera 5-10 mmEquinox 5-10 mmAvant-garde 5-10 mmCordara 5-10 mmNordus 5-10 mmDorian 5-10 mmVintage Stone Setts 5-10 mmStonespar 5-10 mm

Recommended for the following Stonemarket paving ranges:

Joint

Arctic Granite 5-10 mmScoutmoor 5-10 mmLorento 5-10 mmVintage Stone Setts 5-10 mmStonespar 5-10 mm

1 2

2. Mix a wet mortar mix of 1 part cement to 5 parts building sand.

1. Prepare the ground as normal with compacted hardcore, achieving the correct falls for drainage.

3. Paste to the rear of the paving a slurry backing prior to laying.

4. Prepare a full bed of mortar ahead of each flag approximately 30/40mm thick.

6. Prepare a damp mortar mix of 1 part cement to 4 parts building sand for jointing, pressing firmly onto the joints to produce a dense, impervious surface that will drain water across the paving to your drainage solution.

5. Install the paving using the laying pattern.

2. Mix a wet mortar mix of 1 part cement to 5 parts building sand.

1. Prepare the ground as normal with compacted hardcore, achieving the correct falls for drainage.

4. Prepare a full bed of mortar ahead of each flag approximately 30/40mm thick.

6. Joint using Instamac Flow Point following the instructions on the pack.

5. Install the paving using the laying pattern.

Paving

Full mortar bed

80-100mm compacted MOT type 1

Instamac Flow PointMortar

Existing soil

PavingSlurry backing Slurry backing

Full mortar bed

80-100mm compacted MOT type 1

Existing soil

3. Paste to the rear of the paving a slurry backing prior to laying.

Page 4: installation guide - Stonemarketassets.stonemarket.co.uk/assets/documents/product... · 2017. 8. 31. · 1 2 2. Mix a wet mortar mix of 1 part cement to 5 parts building sand. 1

Installing paving on a full mortar bed with slurry backing and jointed with an external waterproof grout

Installing paving on a full mortar bed with slurry backing and Fast Point jointing compound

Recommended for the following Stonemarket paving ranges:

Joint

Avant-garde 3-5 mmLorento 3-5 mmCordara 3-5 mmNamera 3-5 mmSundara 3-5 mmArctic Granite 3-5 mmExcelsior 3-5 mmOpera 3-5 mmVintage Stone Setts 3-5 mmNordus 3-5 mm

Recommended for the following Stonemarket paving ranges:

Joint

Yorkstone NEXTpave Shoulder to shoulder

Millstone NEXTpave Shoulder to shoulder

Opera 10-15 mmAvant-garde 10-15 mmNamera 10-15 mmEquinox 10-15 mmBeachside 10-15 mmCordara 10-15 mmNordus 10-15 mmDorian 10-15 mmTrustone 10-15 mmTruslate 10-15 mm Vintage Stone Paving 10-15 mmMarketstone 10-15 mmBourton 10-15 mmSundara 10-15 mmRio 10-15 mmRyton 10-15 mmStretton 10-15 mmStandard Textured 10-15 mm

3 4

2. Mix a wet mortar mix of 1 part cement to 5 parts building sand.

1. Prepare the ground as normal with compacted hardcore, achieving the correct falls for drainage.

4. Prepare a full bed of mortar ahead of each flag approximately 30/40mm thick.

6. Joint using a waterproof external grout following the instructions on the tub.

5. Install the paving using the laying pattern.

2. Mix a wet mortar mix of 1 part cement to 5 parts building sand.

1. Prepare the ground as normal with compacted hardcore, achieving the correct falls for drainage.

4. Prepare a full bed of mortar ahead of each flag approximately 30/40mm thick.

6. Brush in Stonemarket Fast Point jointing compound following the instructions on the tub, using plenty of water.

5. Install the paving using the laying pattern.

NEXTpave

Full mortar bed

80-100mm compacted MOT type 1

Fast Point

Existing soil

Paving

Full mortar bed

80-100mm compacted MOT type 1

Existing soil

Waterproof external grout

3. Paste to the rear of the paving a slurry backing prior to laying.

3. Paste to the rear of the paving a slurry backing prior to laying.

Slurry backing Slurry backing

Page 5: installation guide - Stonemarketassets.stonemarket.co.uk/assets/documents/product... · 2017. 8. 31. · 1 2 2. Mix a wet mortar mix of 1 part cement to 5 parts building sand. 1

Installing paving on a full mortar bed with slurry backing and narrow jointing compound

Installing NEXTpave paving on a sand screed bed with Fast Point jointing compound

Recommended for the following Stonemarket paving ranges:

Joint

Knotwood 5-8 mmGravity 5-8 mmPaleo 5-8 mmLucent 5-8 mmFortuna 5-8 mm

5 6

Recommended for the following Stonemarket paving ranges:

Joint

Yorkstone NEXTpave Shoulder to shoulder

Millstone NEXTpave Shoulder to shoulder

1. Install your choice of edge restraint on a concrete footing around the perimeter of the patio.

2. Prepare the ground as normal with compacted hardcore, achieving the correct falls for drainage.

3. Compact first layer of sand and screed out a 30-40mm sharp sand bed.

4. Install the engineered NEXTpave using the laying pattern.

6. Brush in Stonemarket FastPoint following the instructions on the tub, using plenty of water.

5. Make a solid connection when laying the NEXTpave to ensure a perfect uniform joint.

2. Mix a wet mortar mix of 1 part cement to 5 parts building sand.

1. Prepare the ground as normal with compacted hardcore, achieving the correct falls for drainage.

4. Prepare a full bed of mortar ahead of each flag approximately 30/40mm thick.

6. Brush in Stonemarket Narrow Jointing Compound following the instructions on the tub, using plenty of water.

5. Install the paving using the laying pattern.

NEXTpave

Sharp sand bed

80-100mm compacted MOT type 1

Fast Point

Existing soil

Vitrified paving

Full mortar bed

80-100mm compacted MOT type 1

Existing soil

Narrow Jointing Compound

Slurry backing

3. Paste to the rear of the paving a slurry backing prior to laying.

Page 6: installation guide - Stonemarketassets.stonemarket.co.uk/assets/documents/product... · 2017. 8. 31. · 1 2 2. Mix a wet mortar mix of 1 part cement to 5 parts building sand. 1

4. Install the setts using 1-2mm spacers, using a laying pattern.

5. Fill joints with kiln dried sand, using a stiff broom. 6. Using a plate vibrator compact the blocks and refill hungry joints with kiln dried sand.

Installing paving on a full mortar bed with slurry backing, jointed with kiln dried sand

Installing pathways on a sand screed bed with kiln dried sand

Recommended for the following Stonemarket paving ranges:

Joint

Timberstone No

Recommended for the following Stonemarket paving ranges:

Joint

Scoutmoor Setts 1-2mm

7 8

1.You must install your choice of edge restraint on a concrete footing around the perimeter of the pathway

2. Prepare the ground as normal with compacted hardcore, achieving the correct falls for drainage

2. Mix a wet mortar mix of 1 part cement to 5 parts building sand.

1. Prepare the ground as normal with compacted hardcore, achieving the correct falls for drainage.

4. Prepare a full bed of mortar ahead of each flag approximately 30/40mm thick.

6. Fill joints with kiln dried sand, using a stiff broom.5. Install the paving using the laying pattern.

Scoutmoor Setts

Sharp sand bed

80-100mm compacted MOT type 1

Kiln-dried Sand

Existing soil

Timberstone Sleeper

Full mortar bed

80-100mm compacted MOT type 1

Existing soil

Kiln-dried Sand

Slurry backing

3. Paste to the rear of the paving a slurry backing prior to laying.

3. Compact first layer of sand and screed out a 30-40mm sharp sand bed.

Page 7: installation guide - Stonemarketassets.stonemarket.co.uk/assets/documents/product... · 2017. 8. 31. · 1 2 2. Mix a wet mortar mix of 1 part cement to 5 parts building sand. 1

Granite Setts

Full mortar bed

150mm compacted MOT type 1

Instamac Flow Point

Existing soil

3. Compact first layer of sand and screed out a 30-40mm sharp sand bed

1. Prepare the sub-base in two layers of compacted 75mm MOT type 1 hardcore achieving the correct falls for drainage*.

1. Install your choice of edge restraint on a concrete footing around the perimeter of the driveway.

2. Mix a wet mortar mix of 1 part cement to 3 parts building sand.

2. Prepare the sub-base in two layers of compacted 75mm MOT type 1 hardcore, achieving the correct falls for drainage*

4. Prepare a full bed of mortar ahead of each pavior approximately 30/50mm thick.

4. Install your choice of paviors using the laying pattern, spacers will be provided if the products don’t feature nibs.

5. Install the paviors using the laying pattern keeping a consistent joint width.

*To ensure you are complying with SuDs legislation correct drainage must be installed. See install method 14 for instructions on how to install Stonemarket Drainar

*To ensure you are complying with SuDs legislation correct drainage must be installed. See install method 14 for instructions on how to install Stonemarket Drainar

5. Fill joints with kiln dried sand, using a stiff broom.6. Joint using Instamac Flow Point following the instructions on the pack.

6. Using a plate vibrator compact the blocks and refill hungry joints with kiln dried sand.

Installing a driveway on a full mortar bed with slurry backing and Instamac Flow Point joints

Installing a driveway on a sand screed bed, jointed with kiln dried sand

Recommended for the following Stonemarket paving ranges:

Joint

Granite Setts 8-15mmStonespar 8-15mmScoutmoor Setts 8-15mmBeachside Setts 8-15mmElemental Paviors 8-15mmTrustone Paviors 8-15mm

Recommended for the following Stonemarket paving ranges:

Vecta Rio Paviors Avenu Trident Paviors Elemental Paviors Applesby Antique Paviors Trustone Paviors Pavedrive Beachside Setts

9 10

Block Paving

Sharp sand bed

150mm compacted MOT type 1

Kiln-dried Sand

Existing soil

3. Paste to the rear of the paving a slurry backing prior to laying or dip into a pre prepared rhino tub of slurry backing.

Slurry backing

Page 8: installation guide - Stonemarketassets.stonemarket.co.uk/assets/documents/product... · 2017. 8. 31. · 1 2 2. Mix a wet mortar mix of 1 part cement to 5 parts building sand. 1

Installing a driveway on a sand screed bed with Driveway Jointing Compound

Recommended for the following Stonemarket paving ranges:

Joint

Templeton Driveway Setts Shoulder to shoulder

Millstone Driveway Setts Shoulder to shoulder

11 12

1. Install your choice of edge restraint on a concrete footing around the perimeter of the driveway

2. Prepare the sub-base in two layers of compacted 75mm MOT type 1 hardcore, achieving the correct falls for drainage*

4. Install the engineered Templeton or Millstone Driveway Setts

6. Brush in Stonemarket Driveway Jointing Compound following the instructions on the tub, using plenty of water

5. Make a solid connection when laying the blocks to ensure a perfect uniform joint

3. Prepare your laying course using 50mm of 6mm clean crushed stone. Only light compaction required.

1. Install your choice of edge restraint on a concrete footing around the perimeter of the patio.

2. Prepare the ground with 200mm of 20mm clean crushed stone with well defined edges.

4. Install your choice of paviors using the laying pattern.

5. Using a plate vibrator compact the blocks. 6. Fill the joints with 6mm clean crushed stone, using a stiff brush.

Installing a driveway on a permeable bed*

Recommended for the following Stonemarket paving ranges:

Rio Permeapave Trident Permeapave

Permeapave

*The permeable system is only suitable for soil areas where infiltration applies and the test criteria have been met as per the standard permeability test. For the standard permeability a test hole should be dug for every 20m² of driveway. There should be a minimum of two holes. Holes/pits should be spaced evenly in relation to the proposed permeable area. For more information please contact the technical team on 0345 302 0603

Permeable block paving

50mm layer of 6mm clean crushed stone

200mm layer of 20mm clean crushed stone

6mm clean crushed stone

Existing soil

Sharp sand bed

150mm compacted MOT type 1

Driveway Jointing Compound

Existing soil

Templeton/ Millstone Driveway Setts

3. Compact first layer of sand and screed out a 30-40mm sharp sand bed.

*To ensure you are complying with SuD’s legislation always connect the drain to a complaint drain or soakaway. Advice can be obtained by contacting your local regulatory body in your local council.

Page 9: installation guide - Stonemarketassets.stonemarket.co.uk/assets/documents/product... · 2017. 8. 31. · 1 2 2. Mix a wet mortar mix of 1 part cement to 5 parts building sand. 1

13

3. Before installing the Drainar units, apply a 5mm bead of M-Flex or paste M-Fix compound from the top of the aperture.

1. Excavate a suitable strip footing to support the Drainar units

2. Drainar Outfalls and Rodding boxes should be installed first along with relevant pipe work to relevant soakaway or SuDs compliant system.

4. Lay the units onto a freshly mixed workable bedding concrete making sure you achieve a tight connection between each unit.

5. Haunch the units using bedding concrete of an appropriate thickness and depth.

6. Lay the paving flush with the top of the Drainar units. Accessories are available, please ensure you read through the full Drainar installation and maintenance guide.

Drainar Installation*

Recommended for the following Stonemarket products:

Drainar

Sharp sand bed

Concrete

Haunching

Existing soil

Paving

MOT type 1

*To ensure you are complying with SuD’s legislation always connect the drain to a complaint drain or soakaway. Advice can be obtained by contacting your local regulatory body in your local council.

3. Place Geo-textile on top of the clean crushed stone.

1. Install your choice of edge restraint on a concrete footing around the perimeter of the driveway.

2. Prepare the ground with 100mm of 20mm clean crushed stone with well defined edges.

4. Prepare your laying course with 20mm of 6mm clean crushed stone. No need for compaction.

5. Install your grid ensuring the edge is 5mm from the edge restraint to allow for expansion.

6. Fill the Drivegrid with the supplied 6-10mm aggregate. Coverage allows for a 10mm layer above the cell height.

Installing Drivegrid on a permeable bed*

Recommended for the following Stonemarket products:

Drivegrid

*The permeable system is only suitable for soil areas where infiltration applies and the test criteria have been met as per the standard permeability test. For the standard permeability a test hole should be dug for every 20m² of driveway. There should be a minimum of two holes. Holes/pits should be spaced evenly in relation to the proposed permeable area. For more information please contact the technical team on 0345 302 0603’

Geotextile

20mm clean crushed stone

Existing soil

6-10mm landscaping stone

50mm layer of 6mm clean crushed stone

Drivegrid

14

Page 10: installation guide - Stonemarketassets.stonemarket.co.uk/assets/documents/product... · 2017. 8. 31. · 1 2 2. Mix a wet mortar mix of 1 part cement to 5 parts building sand. 1

Fast Point*

1. The paving is soaked with a hose. Keep wet throughout to avoid temporary staining.

2. The tub and sealed bag are opened.

3. The Fast Point material is poured onto the wet paving

4. The material is brushed into the joints ensuring the joint voids are full

6. The joints are struck off using a pointing iron. Any gaps that are revealed are refilled with Fast Point.

scan the code to see the fast point video

fast pointColour options

• Black • Buff • Stone Grey

Coverage per 15kg tubpaving size joint size(mm) 10mm wide x 22mm deep600 x 600 9 - 9.75m2 450 x 600 7.25 - 8m2

450 x 450 6.25 - 6.75m2

300 x 600 5.75 - 6.25m2

300 x 450 5.25 - 5.75m2

225 x 450 4.25 - 4.752

300 x 300 4.25 - 4.752

225 x 225 3.25 - 3.75m2

Full details at www.stonemarket.co.uk

Some sealant applications may affect Fastpoint. Check with the sealant manufacturer for suitability. Also refer to our advice on page 150 of the Stonemarket brochure

5. Any excess is carefully brushed off. Particles left on the paving may leave a speckled finish.

Stone Grey

Black

Buff

15

*If you have poor ground conditions i.e. heavy clay or poor draining soil it is advisable to install ample falls to take surface water to a soakaway or drain.

Page 11: installation guide - Stonemarketassets.stonemarket.co.uk/assets/documents/product... · 2017. 8. 31. · 1 2 2. Mix a wet mortar mix of 1 part cement to 5 parts building sand. 1

Oxford Road, Ryton on Dunsmore, Warwickshire, CV8 3EJTel: 0345 302 0603 Fax: 0345 302 0605

Road Meetings, Carluke, Scotland, ML8 4QGTel: 0345 304 0703 Fax: 0345 302 0706

(calls may be monitored or recorded)

Email: [email protected]

www.stonemarket.co.uk© Copyright Stonemarket 2017