21
1098 Washington Crossing Road Washington Crossing, PA 18977 USA www.morningstarcorp.com Installation and Operation Manual S UNSAVER MPPT TM WITH TRAKSTAR TM MPPT TECHNOLOGY MAXIMUM POWER POINT TRACKING Model: SS-MPPT-15L

Installation and Operation Manual - Blue Pacific Solar...2.0 GENERAL INFORMATION MORNINGSTAR CORPORATION 7 2.0 2.2 Features The features of the SunSaver MPPT are shown in Figure 1

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Page 1: Installation and Operation Manual - Blue Pacific Solar...2.0 GENERAL INFORMATION MORNINGSTAR CORPORATION 7 2.0 2.2 Features The features of the SunSaver MPPT are shown in Figure 1

1098 Washington Crossing RoadWashington Crossing, PA 18977 USA

www.morningstarcorp.com

Installation and Operation Manual

SUNSAVER MPPT TMWITH TRAKSTARTM MPPT TECHNOLOGY

MAXIMUM POWER POINT TRACKING

Model: SS-MPPT-15L

Page 2: Installation and Operation Manual - Blue Pacific Solar...2.0 GENERAL INFORMATION MORNINGSTAR CORPORATION 7 2.0 2.2 Features The features of the SunSaver MPPT are shown in Figure 1

M

OR

NIN

GS

TAR

CO

RP

OR

ATIO

N3

SunS

aver

MPP

T D

imen

sion

s

Sys

tem

Vol

tage

12 V

olts

/ 24

Vol

tsR

ated

Bat

tery

Cur

rent

15 A

mps

Rat

ed L

oad

Cur

rent

15 A

mps

Max

. Inp

ut V

olta

ge**

75 V

olts

Nom

inal

Inpu

t Pow

er

12 V

olt S

yste

m

20

0 W

atts

24

Vol

t Sys

tem

400

Wat

ts

** A

rray

vol

tage

sho

uld

neve

r exc

eed

max

imum

inpu

t vol

tage

. R

efer

to th

e so

lar m

odul

e do

cum

enta

tion

to d

eter

min

e th

e hi

gh-

est e

xpec

ted

arra

y V oc

tem

pera

ture

for t

he s

yste

m lo

catio

n.

Con

tent

s

34

2.0

Gen

eral

Info

rmat

ion

5

2.1

Ove

rvie

w

52.

3 O

ptio

nal A

cces

sorie

s

8

3.0

Inst

alla

tion

Inst

ruct

ions

9

3.1

Gen

eral

Inst

alla

tion

Not

es

9

3.3

Mou

ntin

g

13

3.4

Wiri

ng

154.

0 O

pera

tion

204.

1 LE

D In

dica

tions

204.

2 Tr

akS

tarTM

MP

PT

Tech

nolo

gy

22

4.3

Bat

tery

Cha

rgin

g In

form

atio

n

25

4.4

Load

Con

trol I

nfor

mat

ion

274.

5 P

rote

ctio

ns

29

4.6

Insp

ectio

n an

d M

aint

enan

ce

314.

7 P

rogr

amm

ing

Cus

tom

Set

poin

ts

32

5.0

Trou

bles

hoot

ing

33

5.1

Err

or In

dica

tions

335.

2 C

omm

on P

robl

ems

34

App

endi

x A

- Wire

Cha

rts

41

Page 3: Installation and Operation Manual - Blue Pacific Solar...2.0 GENERAL INFORMATION MORNINGSTAR CORPORATION 7 2.0 2.2 Features The features of the SunSaver MPPT are shown in Figure 1

1.0

IMP

OR

TAN

T S

AFE

TY IN

FOR

MAT

ION

MO

RN

ING

STA

R C

OR

PO

RAT

ION

5

2.0

Save

The

se In

stru

ctio

nsTh

is m

anua

l con

tain

s im

porta

nt s

afet

y, in

stal

latio

n an

d op

erat

ing

inst

ruct

ions

for t

he S

unS

aver

MP

PT

sola

r con

trolle

r.

The

follo

win

g sy

mbo

ls a

re u

sed

thro

ugho

ut th

is m

anua

l to

indi

cate

pot

entia

lly d

ange

rous

con

ditio

ns o

r mar

k im

porta

nt s

afet

y in

stru

ctio

ns.

WA

RN

ING

: In

dica

tes

a po

tent

ially

dan

gero

us

cond

ition

. U

se e

xtre

me

caut

ion

whe

n pe

rform

ing

this

task

.

!C

AU

TIO

N:

Indi

cate

s a

criti

cal p

roce

dure

for

safe

and

pro

per o

pera

tion

of th

e co

ntro

ller.

NO

TE:

Indi

cate

s a

proc

edur

e or

func

tion

that

is

impo

rtant

for t

he s

afe

and

prop

er o

pera

tion

of

the

cont

rolle

r.

Rea

d al

l of t

he in

stru

ctio

ns a

nd c

autio

ns in

the

man

ual

befo

re b

egin

ning

inst

alla

tion.

Ther

e ar

e no

use

r ser

vice

able

par

ts in

side

the

Sun

Sav

er M

PP

T. D

o no

t dis

asse

mbl

e or

atte

mpt

to

repa

ir th

e co

ntro

ller.

Dis

conn

ect a

ll so

urce

s of

pow

er to

the

cont

rolle

r bef

ore

inst

allin

g or

adj

ustin

g th

e S

unS

aver

MP

PT.

Th

ere

are

no fu

ses

or d

isco

nnec

ts in

side

the

Sun

Sav

er

MP

PT.

Inst

all e

xter

nal f

uses

/bre

aker

s as

requ

ired.

Do

not a

llow

wat

er to

ent

er th

e co

ntro

ller.

exce

ssiv

e he

atin

g fro

m a

loos

e co

nnec

tion.

2.0

Gen

eral

Info

rmat

ion

2.1

Ove

rvie

wTh

ank

you

for s

elec

ting

the

Sun

Sav

er M

PP

T ch

arge

co

ntro

ller w

ith T

rakS

tar T

echn

olog

yTM. T

he S

unS

aver

MP

PT

(SS

-MP

PT)

is a

n ad

vanc

ed m

axim

um p

ower

poi

nt tr

acki

ng

sola

r bat

tery

cha

rger

and

load

con

trolle

r for

sta

nd-a

lone

PV

sy

stem

s. T

he c

ontro

ller f

eatu

res

a sm

art t

rack

ing

algo

rithm

th

at m

axim

izes

the

ener

gy fr

om th

e so

lar m

odul

e(s)

and

al

so p

rovi

des

load

con

trol t

o pr

even

t ove

r-di

scha

rge

of th

e ba

ttery

.

The

SS

-MP

PT

batte

ry c

harg

ing

proc

ess

has

been

op

timiz

ed fo

r lon

g ba

ttery

life

and

impr

oved

sys

tem

pe

rform

ance

. Sel

f-dia

gnos

tics

and

elec

troni

c er

ror p

rote

ctio

n pr

even

t dam

age

whe

n in

stal

latio

n m

ista

kes

or s

yste

m fa

ults

oc

cur.

The

cont

rolle

r als

o fe

atur

es fo

ur (4

) set

tings

sw

itche

s fo

r adj

usta

bilit

y, a

met

er p

ort,

and

term

inal

s fo

r rem

ote

batte

ry te

mpe

ratu

re m

easu

rem

ent (

optio

nal).

Usi

ng M

SVi

ewTM

PC

sof

twar

e, th

e S

S-M

PP

T ca

n be

pr

ogra

mm

ed w

ith c

usto

m s

ettin

gs to

func

tion

as a

ligh

ting

inte

rval

s th

roug

hout

the

day

and

nigh

t. S

ee s

ectio

n 4.

7 fo

r m

ore

info

rmat

ion.

use,

ple

ase

take

the

time

to re

ad th

is o

pera

tor’s

man

ual a

nd

beco

me

fam

iliar

with

the

cont

rolle

r. Th

is w

ill h

elp

you

mak

e fu

ll us

e of

the

man

y ad

vant

ages

the

SS

-MP

PT

can

prov

ide

for y

our P

V s

yste

m.

Page 4: Installation and Operation Manual - Blue Pacific Solar...2.0 GENERAL INFORMATION MORNINGSTAR CORPORATION 7 2.0 2.2 Features The features of the SunSaver MPPT are shown in Figure 1

2.0

GE

NE

RA

L IN

FOR

MAT

ION

MO

RN

ING

STA

R C

OR

PO

RAT

ION

7

2.02.

2 Fe

atur

esTh

e fe

atur

es o

f the

Sun

Sav

er M

PP

T ar

e sh

own

in F

igur

e 1

belo

w. A

n ex

plan

atio

n of

eac

h fe

atur

e is

pro

vide

d.

Figu

re 1

. Sun

Sav

er M

PP

T f

eatu

res.

1 - S

tatu

s LE

DA

n LE

D in

dica

tor t

hat s

how

s ch

argi

ng s

tatu

s an

d al

so

indi

cate

s w

hen

a so

lar i

nput

faul

t con

ditio

n ex

ists

.

2 - P

ower

Ter

min

al B

lock

Pow

er te

rmin

atio

ns fo

r sys

tem

Sol

ar, B

atte

ry, a

nd L

oad

conn

ectio

ns.

A re

mov

able

jum

per t

o se

lect

the

batte

ry ty

pe.

1 2

8

7

6 5 4

3

4 - M

eter

Con

nect

ion

A co

mm

unic

atio

n po

rt fo

r the

Mor

ning

star

Rem

ote

Met

er

or P

erso

nal C

ompu

ter (

PC

) con

nect

ion.

A M

SC

ada

pter

is

requ

ired,

ava

ilabl

e se

para

tely.

5 - S

ettin

gs S

witc

hes

of th

e S

unS

aver

MP

PT.

6 - R

emot

e Te

mpe

ratu

re S

enso

r (R

TS) T

erm

inal

sC

onne

ctio

n po

int f

or a

Mor

ning

star

RTS

(opt

iona

l) to

re

mot

ely

mon

itor b

atte

ry te

mpe

ratu

re.

NO

TE:

The

use

of a

Rem

ote

Tem

pera

ture

Sen

sor i

s st

rong

ly re

com

men

ded

perf

orm

ance

.

7 - L

ocal

Tem

pera

ture

Sen

sor

Mea

sure

s am

bien

t tem

pera

ture

. Bat

tery

regu

latio

n is

ad

just

ed b

ased

on

ambi

ent t

empe

ratu

re u

nles

s an

opt

iona

l R

TS is

inst

alle

d.

Pro

vide

s ap

prox

imat

e ba

ttery

sta

te o

f cha

rge

indi

catio

n an

d al

so in

dica

tes

whe

n a

syst

em o

r loa

d fa

ult c

ondi

tion

exis

ts.

Page 5: Installation and Operation Manual - Blue Pacific Solar...2.0 GENERAL INFORMATION MORNINGSTAR CORPORATION 7 2.0 2.2 Features The features of the SunSaver MPPT are shown in Figure 1

2.0

GE

NE

RA

L IN

FOR

MAT

ION

MO

RN

ING

STA

R C

OR

PO

RAT

ION

9

2.3

Opt

iona

l Acc

esso

ries

The

follo

win

g ac

cess

orie

s ar

e av

aila

ble

for p

urch

ase

sepa

rate

ly fr

om y

our a

utho

rized

Mor

ning

star

dea

ler.

Rem

ote

Tem

pera

ture

Sen

sor (

Mod

el: R

TS)

The

RTS

mea

sure

s ba

ttery

tem

pera

ture

for a

ccur

ate

tem

pera

ture

co

mpe

nsat

ion

and

is re

com

men

ded

whe

n th

e am

bien

t bat

tery

te

mpe

ratu

re d

iffer

s fro

m th

e am

bien

t con

trolle

r tem

pera

ture

by

+/- 5

deg

rees

C o

r mor

e. A

n R

TS c

an b

e at

tach

ed to

the

Sun

Sav

er

MP

PT

at a

ny ti

me.

The

Sun

Sav

er M

PP

T w

ill a

utom

atic

ally

use

the

RTS

for b

atte

ry te

mpe

ratu

re c

ompe

nsat

ion

whe

n in

stal

led.

The

st

anda

rd c

able

leng

th is

33

ft (1

0 m

), an

d ca

n be

ext

ende

d to

100

ft

(30

m) i

f req

uire

d. In

stal

latio

n in

stru

ctio

ns a

re p

rovi

ded

with

the

RTS

.N

OTE

: Th

e us

e of

a R

emot

e Te

mpe

ratu

re S

enso

r is

stro

ngly

reco

mm

ende

d

perf

orm

ance

.

Rem

ote

Met

er (M

odel

: RM

-1)

The

digi

tal R

emot

e M

eter

dis

play

s sy

stem

ope

ratin

g in

form

atio

n,

erro

r ind

icat

ions

, and

sel

f-dia

gnos

tic re

ad-o

ut. I

nfor

mat

ion

is

disp

laye

d on

a b

ackl

it 4-

digi

t cus

tom

LC

D d

ispl

ay. T

he la

rge

num

eric

al d

ispl

ay a

nd ic

ons

are

easy

to re

ad a

nd la

rge

butto

ns

mak

e na

viga

ting

the

met

er m

enus

eas

y. A

dditi

onal

ly, a

sta

tus

LED

an

d th

ree

(3) b

atte

ry S

OC

LE

Ds

prov

ide

syst

em s

tatu

s at

a g

lanc

e.

usin

g th

e m

ount

ing

fram

e (in

clud

ed).

The

RM

-1 is

sup

plie

d w

ith 3

3 ft

(10.

0 m

) of c

able

, a m

ount

ing

fram

e, a

nd m

ount

ing

scre

ws.

The

R

M-1

con

nect

s to

the

RJ-

11

Met

er p

ort o

n th

e S

unS

aver

MP

PT.

PC M

eter

Bus

Ada

pter

TM (M

odel

: MSC

)Th

e M

SC

con

verts

the

Met

erB

us R

J-11

ele

ctric

al in

terfa

ce to

an

isol

ated

sta

ndar

d R

S-2

32 in

terfa

ce w

hich

ena

bles

com

mun

icat

ion

betw

een

the

Sun

Sav

er M

PP

T an

d a

pers

onal

com

pute

r (P

C).

The

MS

C is

requ

ired

for p

rogr

amm

ing

cust

om c

harg

ing

setp

oint

s an

d fo

r lo

ggin

g da

ta. S

ee S

ectio

n 4.

7 P

rogr

amm

ing

Cus

tom

Set

poin

ts.

3.03.

0 In

stal

latio

n In

stru

ctio

ns

3.1

Gen

eral

Inst

alla

tion

Not

es

begi

nnin

g in

stal

latio

n.

Be

very

car

eful

whe

n w

orki

ng w

ith b

atte

ries.

Wea

r ey

e pr

otec

tion.

Hav

e fre

sh w

ater

ava

ilabl

e to

was

h

and

clea

n an

y co

ntac

t with

bat

tery

aci

d.

Use

insu

late

d to

ols

and

avoi

d pl

acin

g m

etal

obj

ects

ne

ar th

e ba

tterie

s.

Exp

losi

ve b

atte

ry g

asse

s m

ay b

e pr

esen

t dur

ing

rele

ase

the

gass

es.

Do

not i

nsta

ll in

loca

tions

whe

re w

ater

can

ent

er th

e co

ntro

ller.

Loos

e po

wer

con

nect

ions

and

/or c

orro

ded

wire

s

may

resu

lt in

resi

stiv

e co

nnec

tions

that

mel

t wire

in

sula

tion,

bur

n su

rrou

ndin

g m

ater

ials

, or e

ven

caus

e . E

nsur

e tig

ht c

onne

ctio

ns a

nd u

se c

able

cla

mps

to

sec

ure

cabl

es a

nd p

reve

nt th

em fr

om s

way

ing

in

mob

ile a

pplic

atio

ns.

Onl

y ch

arge

lead

-aci

d or

NiC

d ba

tterie

s.

The

Sun

Sav

er M

PP

T B

atte

ry c

onne

ctio

n m

ay b

e

wire

d to

one

bat

tery

or a

ban

k of

bat

terie

s. T

he fo

l-lo

win

g in

stru

ctio

ns re

fer t

o a

sing

ular

bat

tery

, but

it

is im

plie

d th

at th

e ba

ttery

con

nect

ion

can

be m

ade

to

eith

er o

ne b

atte

ry o

r a g

roup

of b

atte

ries

in a

bat

-te

ry b

ank.

Page 6: Installation and Operation Manual - Blue Pacific Solar...2.0 GENERAL INFORMATION MORNINGSTAR CORPORATION 7 2.0 2.2 Features The features of the SunSaver MPPT are shown in Figure 1

3.0

INS

TALL

ATIO

N IN

STR

UC

TIO

NS

MO

RN

ING

STA

R C

OR

PO

RAT

ION

11

The

four

(4)

and

the

Bat

tery

Sel

ect

Jum

per a

djus

t the

SS

-MP

PT

batte

ry ty

pe, l

oad

cont

rol,

equa

lizat

ion,

and

com

mun

icat

ion

setti

ngs.

Thi

s se

ctio

n

The

SS

-MP

PT

prov

ides

four

(4) d

iffer

ent b

atte

ry ty

pes

as s

how

n in

tabl

e 1

belo

w. U

se

1 a

nd th

e B

atte

ry S

elec

t Jum

per t

o ch

oose

the

batte

ry ty

pe. S

ee

for d

etai

led

char

ging

in

form

atio

n fo

r eac

h ba

ttery

type

.Th

e ba

ttery

sel

ect j

umpe

r is

secu

red

in th

e te

rmin

al b

lock

shou

ld b

e re

mov

ed o

r rem

ain

in p

lace

, dep

endi

ng o

n th

e de

sire

d ba

ttery

type

.

Switc

h 1

Gel

1IN

SE

RTE

DO

N (

Sea

led

INS

ER

TED

OFF

(

AG

M1

RE

MO

VE

DO

N (

Floo

ded

RE

MO

VE

DO

FF (

(1) S

etpo

ints

for t

his

batte

ry ty

pe c

an b

e m

odifi

ed w

ith c

usto

m p

rogr

am-

min

g. S

ee S

ectio

n 4.

7 P

rogr

amm

ing

Cus

tom

Set

poin

ts fo

r mor

e in

form

a-tio

n.

Tabl

e 1.

Bat

tery

Typ

e se

lect

ion

3.0

Figu

re 2

. Rem

ovin

g th

e B

atte

ry S

elec

t ju

mpe

r.

Load

Con

trol

– L

ow V

olta

ge D

isco

nnec

t / R

econ

nect

Cho

ose

betw

een

two

(2) l

oad

cont

rol

-ne

ct /

Rec

onne

ct s

ettin

gs.

SW

ITC

H 2

OFF

(:

LVD

= 1

1.50

V, L

VR

= 1

2.60

VS

WIT

CH

2 O

N (

: LV

D =

11.

00 V

, LV

R =

12.

10 V

2

(2) T

hese

val

ues

can

be m

odifi

ed w

ith c

usto

m p

rogr

amm

ing.

See

Sec

tion

4.7

Pro

gram

min

g C

usto

m S

etpo

ints

for m

ore

info

rmat

ion.

Enab

le o

r Dis

able

Aut

o-Eq

ualiz

atio

nTu

rn th

e au

to-e

qual

ize

feat

ure

OFF

or O

N. T

he a

uto-

equa

lize

feat

ure

will

adm

inis

ter a

n eq

ualiz

atio

n ch

arge

disc

harg

es to

o lo

w th

e pr

evio

us n

ight

. The

re is

no

equa

lizat

ion

char

ge fo

r the

gel

or s

eale

d ba

ttery

type

.

SW

ITC

H 3

OFF

(:

AU

TO-E

QU

ALI

ZE O

FF

SW

ITC

H 3

ON

(:

AU

TO-E

QU

ALI

ZE O

N

(agm

, b

atte

ry ty

pe o

nly)

Page 7: Installation and Operation Manual - Blue Pacific Solar...2.0 GENERAL INFORMATION MORNINGSTAR CORPORATION 7 2.0 2.2 Features The features of the SunSaver MPPT are shown in Figure 1

3.0

INS

TALL

ATIO

N IN

STR

UC

TIO

NS

MO

RN

ING

STA

R C

OR

PO

RAT

ION

13

Com

mun

icat

ion

– M

eter

/ M

OD

BU

S®C

hoos

e th

e de

sire

d co

mm

unic

atio

n pr

otoc

ol fo

r the

RJ-

11

met

er c

onne

ctio

n. S

elec

t the

Met

er p

roto

col t

o co

mm

unic

ate

with

a M

orni

ngst

ar R

emot

e M

eter

(opt

iona

l acc

esso

ry).

Sel

ect t

he

pro

toco

l to

com

mun

icat

e w

ith

a P

C2 a

nd M

orni

ngst

ar’s

MS

View

sof

twar

e.

is

an

open

com

mun

icat

ion

prot

ocol

sta

ndar

d us

ed b

y M

orni

ngst

ar’s

MS

View

PC

sof

twar

e an

d ot

her 3

rd p

arty

ha

rdw

are

/ sof

twar

e.

SW

ITC

H 4

OFF

(:

MO

RN

ING

STA

R R

EM

OTE

ME

TER

S

WIT

CH

4 O

N (

: M

OD

BU

PR

OTO

CO

L FO

R

MS

VIE

W, 3

RD

PA

RTY

DE

VIC

ES

(2) M

orni

ngst

ar P

C M

eter

bus

Ada

pter

(Mod

el: M

SC

) req

uire

d. N

ot in

clud

ed.

See

Mor

ning

star

’s w

ebsi

te fo

r mor

e in

form

atio

n. w

ww

.mor

ning

star

corp

.com

.

MO

DB

US

® is

a re

gist

ered

trad

emar

k of

Mod

bus-

IDA

(ww

w.m

odbu

s-id

a.or

g)

3.03.

3 M

ount

ing

gass

es c

an a

ccum

ulat

e.

Step

1: C

hoos

e M

ount

ing

Loca

tion

Loca

te th

e S

unS

aver

MP

PT

on a

ver

tical

sur

face

pr

otec

ted

from

dire

ct s

un, h

igh

tem

pera

ture

s, a

nd w

ater

.

Step

2: C

heck

for C

lear

ance

Pla

ce th

e S

unS

aver

MP

PT

in th

e lo

catio

n w

here

it w

ill b

e

that

ther

e is

am

ple

room

abo

ve a

nd b

elow

the

cont

rolle

r for

WA

RM

AIR

CO

OL

AIR

AT L

EA

ST

6” (1

50 m

m)

AT L

EA

ST

6” (1

50 m

m)

Figu

re 3

. Mou

ntin

g an

d co

olin

g

Page 8: Installation and Operation Manual - Blue Pacific Solar...2.0 GENERAL INFORMATION MORNINGSTAR CORPORATION 7 2.0 2.2 Features The features of the SunSaver MPPT are shown in Figure 1

3.0

INS

TALL

ATIO

N IN

STR

UC

TIO

NS

MO

RN

ING

STA

R C

OR

PO

RAT

ION

15

Step

3: M

ark

Hol

esU

se a

pen

cil o

r pen

to m

ark

the

four

(4) m

ount

ing

hole

lo

catio

ns o

n th

e m

ount

ing

surfa

ce.

Step

4: D

rill H

oles

Rem

ove

the

cont

rolle

r and

dril

l 3/3

2” (2

.5 m

m) h

oles

in th

e m

arke

d lo

catio

ns.

Step

5: S

ecur

e C

ontr

olle

rP

lace

the

cont

rolle

r on

the

surfa

ce a

nd a

lign

the

mou

ntin

g ho

les

with

the

drill

ed h

oles

in s

tep

4. S

ecur

e th

e co

ntro

ller i

n pl

ace

usin

g th

e m

ount

ing

scre

ws

(incl

uded

).

3.03.

4 W

iring N

OTE

: A re

com

men

ded

conn

ectio

n or

der h

as b

een

sequ

ence

of c

onnn

ectio

ns.

not r

equi

red

for c

orre

ct o

pera

tion.

! !m

ay le

ad to

Page 9: Installation and Operation Manual - Blue Pacific Solar...2.0 GENERAL INFORMATION MORNINGSTAR CORPORATION 7 2.0 2.2 Features The features of the SunSaver MPPT are shown in Figure 1

3.0

INS

TALL

ATIO

N IN

STR

UC

TIO

NS

MO

RN

ING

STA

R C

OR

PO

RAT

ION

17

Step

1: L

oad

Wiri

ngTh

e S

S-M

PP

T lo

ad o

utpu

t con

nect

ion

will

pro

vide

bat

tery

vo

ltage

to s

yste

m lo

ads

such

as

light

s, p

umps

, mot

ors,

an

d el

ectro

nic

devi

ces.

See

Sec

tion

4.4

Load

Con

trol

Info

rmat

ion

for m

ore

deta

ils a

bout

load

con

trol.

LOA

DPO

SITI

VE (+

)

LOA

DN

EGAT

IVE

(-)

25 A

MP

FUSE

Figu

re 4

. Loa

d w

irin

g

Con

nect

load

pos

itive

(+) a

nd n

egat

ive

(-) l

oad

wire

s to

th

e sy

stem

load

(s) o

r loa

d di

strib

utio

n pa

nel a

s sh

own

in

man

ual f

or c

orre

ct w

ire s

ize.

If re

quire

d, th

e ne

gativ

e lo

ad c

onne

ctio

n m

ay b

e ea

rth g

roun

ded.

Use

app

ropr

iate

gau

ge w

ire a

nd p

rope

r gr

ound

ing

met

hods

for t

he in

stal

latio

n si

te.

An

in-li

ne fu

se h

olde

r sho

uld

be w

ired

in s

erie

s in

the

load

po

sitiv

e (+

) wire

as

show

n. D

O N

OT

INS

ER

T A

FUS

E A

T TH

IS T

IME

.If

wiri

ng th

e lo

ad c

onne

ctio

n to

a lo

ad d

istri

butio

n pa

nel,

each

load

circ

uit s

houl

d be

fuse

d se

para

tely.

The

tota

l loa

d dr

aw s

houl

d no

t exc

eed

the

15 A

load

ratin

g

3.0

6 in

(150

mm

)M

AX.

BAT

TER

YN

EG

ATIV

E (-

)B

ATTE

RY

PO

SIT

IVE

(+) +

-

25 A

MP

FUS

E

12V

/ 24

V B

ATTE

RY

EA

RTH

GR

OU

ND

Figu

re 5

. Bat

tery

wir

ing.

Bef

ore

conn

ectin

g th

e ba

ttery

, mea

sure

the

batte

ry

volta

ge. I

t mus

t be

over

7 v

olts

to p

ower

the

cont

rolle

r. Fo

r 24

volt

syst

ems,

the

batte

ry v

olta

ge m

ust b

e gr

eate

r th

an 1

5.5

volts

to p

rope

rly d

etec

t a 2

4V b

atte

ry. T

he 1

2/24

vo

lt ba

ttery

det

ectio

n is

aut

omat

ic a

nd th

e ch

eck

is o

nly

perfo

rmed

at s

tart-

up.

Con

nect

the

batte

ry to

the

SS

-MP

PT.

Ref

er to

the

wire

ga

uge

char

t on

page

41

of th

is m

anua

l for

cor

rect

wire

siz

e.

If re

quire

d, th

e ne

gativ

e ba

ttery

con

nect

ion

may

be

earth

gro

unde

d. U

se a

ppro

pria

te g

auge

wire

and

pro

per

grou

ndin

g m

etho

ds fo

r the

inst

alla

tion

site

. W

ire a

n in

-line

fuse

hol

der n

o m

ore

than

6 in

ches

(150

m

m) f

rom

the

batte

ry p

ositi

ve te

rmin

al. D

O N

OT

INS

ER

T A

FUS

E A

T TH

IS T

IME

.

Page 10: Installation and Operation Manual - Blue Pacific Solar...2.0 GENERAL INFORMATION MORNINGSTAR CORPORATION 7 2.0 2.2 Features The features of the SunSaver MPPT are shown in Figure 1

3.0

INS

TALL

ATIO

N IN

STR

UC

TIO

NS

MO

RN

ING

STA

R C

OR

PO

RAT

ION

19

3.0St

ep 3

: Sol

ar W

iring

The

Sun

Sav

er M

PP

T ca

n ac

cept

12

V ,

24 V

, or 3

6 V

nom

inal

off-

grid

sol

ar m

odul

e ar

rays

. Grid

-tie

sola

r m

odul

e(s)

may

be

used

if th

e op

en c

ircui

t vol

tage

(Voc

) doe

s no

t exc

eed

the

SS

-MP

PT

75 V

olt m

axim

um s

olar

inpu

t ra

ting.

The

sol

ar m

odul

e(s)

nom

inal

vol

tage

mus

t be

equa

l to

or g

reat

er th

an th

e no

min

al b

atte

ry v

olta

ge. F

or 2

4 V

sy

stem

s, a

24

V o

r 36

V n

omin

al s

olar

arr

ay m

ust b

e us

ed.

Figu

re 6

. Sol

ar in

put

wir

ing.

12 V

olt

MO

DU

LE12

Vol

tM

OD

ULE

12 V

olt

MO

DU

LE

SO

LAR

PO

SIT

IVE

(+)

SO

LAR

NE

GAT

IVE

(-)

(+)

(+)

(+)

(-)(-)

(-)

36 V

NO

MIN

AL

MA

X.

EA

RTH

GR

OU

ND

Con

nect

the

sola

r mod

ule(

s) to

the

SS

-MP

PT.

Ref

er to

the

wire

gau

ge c

hart

on p

age

41 o

f thi

s m

anua

l for

cor

rect

wire

si

ze.

If re

quire

d, th

e ne

gativ

e so

lar c

onne

ctio

n m

ay b

e ea

rth g

roun

ded.

Use

app

ropr

iate

gau

ge w

ire a

nd p

rope

r gr

ound

ing

met

hods

for t

he in

stal

latio

n si

te.

Step

4: A

cces

sorie

s (o

ptio

nal)

Inst

all t

he R

emot

e Te

mpe

ratu

re S

enso

r and

Rem

ote

Met

er (b

oth

purc

hase

d se

para

tely

) if r

equi

red.

Ref

er to

th

e in

stru

ctio

ns p

rovi

ded

with

eac

h ac

cess

ory

for d

etai

led

inst

alla

tion

proc

edur

es.

corr

ect p

olar

ity a

t eac

h co

nnec

tion.

Ver

ify th

at a

ll se

ven

(7)

SS

-MP

PT

pow

er te

rmin

als

are

tight

ened

.

Figu

re 7

. Sys

tem

Wir

ing

Rev

iew

+-

21

3

Step

6: I

nsta

ll Fu

ses

Inst

all a

25

Am

p D

C-r

ated

fuse

in e

ach

fuse

hol

der i

n th

e fo

llow

ing

orde

r:

1. L

oad

circ

uit

2.

Bat

tery

circ

uit

The

SS

-MP

PT

shou

ld b

egin

the

pow

er-u

p LE

D s

eque

nce

whe

n ba

ttery

pow

er is

app

lied.

Obs

erve

that

the

Bat

tery

S

tatu

s LE

Ds

blin

k in

seq

uenc

e on

e tim

e.

erro

r seq

uenc

e ex

ists

, ref

er to

Page 11: Installation and Operation Manual - Blue Pacific Solar...2.0 GENERAL INFORMATION MORNINGSTAR CORPORATION 7 2.0 2.2 Features The features of the SunSaver MPPT are shown in Figure 1

4.0

OP

ER

ATIO

NM

OR

NIN

GS

TAR

CO

RP

OR

ATIO

N21

4.04.

0 O

pera

tion

4.1

LED

Indi

catio

ns

STAT

US

LED

The

Sta

tus

LED

indi

cate

s ch

argi

ng s

tatu

s an

d an

y ex

istin

g so

lar i

nput

err

or c

ondi

tions

. The

Sta

tus

LED

is o

n w

hen

char

ging

dur

ing

the

day

and

off a

t nig

ht. T

he S

tatu

s

Tabl

e 2

lists

the

Sta

tus

LED

indi

catio

ns.

Col

orIn

dica

tion

Ope

ratin

g St

ate

Non

eO

ff (w

ith h

eartb

eat¹)

Nig

ht

Gre

enO

n S

olid

( w

ith h

eartb

eat²

)C

harg

ing

Red

Flas

hing

Err

or

Red

On

Sol

id( w

ith h

eartb

eat2 )

Crit

ical

Err

or

¹ he

artb

eat i

ndic

atio

n fli

cker

s th

e S

tatu

s LE

D o

n br

iefly

eve

ry 5

sec

onds

² he

artb

eat i

ndic

atio

n fli

cker

s th

e S

tatu

s LE

D o

ff br

iefly

eve

ry 5

sec

onds

For m

ore

info

rmat

ion

on S

tatu

s LE

D e

rror

s, s

ee S

ectio

n 5.

1 E

rror

Indi

catio

ns.

BAT

TERY

SO

C L

EDS

Thre

e (3

) bat

tery

“sta

te o

f cha

rge”

LE

Ds

indi

cate

the

leve

l of c

harg

e on

the

batte

ry. T

he S

OC

indi

catio

n is

bas

ed

on b

atte

ry v

olta

ge s

etpo

ints

alo

ne, w

hich

onl

y pr

ovid

es a

n ap

prox

imat

ion

of th

e ac

tual

sta

te o

f cha

rge

of th

e ba

ttery

.Ta

ble

3 lis

ts th

e S

OC

LE

D in

dica

tions

.

SOC

LED

Indi

catio

nLo

ad S

tatu

s

Gre

enFa

st F

lash

ing

(2 F

lash

/ se

c)E

qual

ize

Cha

rge

Load

On

Gre

enM

ed. F

lash

ing

(1 F

lash

/ se

c)A

bsor

ptio

n C

harg

eLo

ad O

n

Gre

enS

low

Fla

shin

g (1

Fla

sh /

2 se

c)Fl

oat C

harg

eLo

ad O

n

Gre

enO

n so

lidN

early

Ful

lLo

ad O

n

Yello

wO

n so

lidH

alf F

ull

Load

On

Red

Flas

hing

(1

Fla

sh /

sec)

Bat

tery

Low

LVD

War

ning

(Loa

d O

n)

Red

On

solid

Bat

tery

Em

pty

LVD

(Loa

d O

ff)

!m

ultip

le B

atte

ry

for m

ore

info

rmat

ion.

Page 12: Installation and Operation Manual - Blue Pacific Solar...2.0 GENERAL INFORMATION MORNINGSTAR CORPORATION 7 2.0 2.2 Features The features of the SunSaver MPPT are shown in Figure 1

4.0

OP

ER

ATIO

NM

OR

NIN

GS

TAR

CO

RP

OR

ATIO

N23

4.04.

2 Tr

akSt

arTM

The

SS

-MP

PT

utili

zes

Mor

ning

star

’s T

rakS

tar M

axim

um

Pow

er P

oint

Tra

ckin

g te

chno

logy

to e

xtra

ct m

axim

um p

ower

fro

m th

e so

lar m

odul

e(s)

. The

trac

king

alg

orith

m is

fully

au

tom

atic

and

doe

s no

t req

uire

use

r adj

ustm

ent.

Trak

star

te

chno

logy

will

trac

k th

e ar

ray

(Vm

p) as

it v

arie

s w

ith w

eath

er c

ondi

tions

, ens

urin

g th

at

max

imum

pow

er is

har

vest

ed fr

om th

e ar

ray

thro

ugh

the

cour

se o

f the

day

.

Cur

rent

Boo

stIn

man

y ca

ses,

Tra

kSta

r MP

PT

tech

nolo

gy w

ill “b

oost

” the

so

lar c

harg

e cu

rren

t. Fo

r exa

mpl

e, a

sys

tem

may

hav

e 2

does

not

cre

ate

curr

ent!

Res

t ass

ured

that

the

pow

er in

to

the

SS

-MP

PT

is th

e sa

me

as th

e po

wer

out

of t

he S

S-M

PP

T.

Sin

ce p

ower

is th

e pr

oduc

t of v

olta

ge a

nd c

urre

nt (V

olts

x

Am

ps),

the

follo

win

g is

true

*:

(1)

Powe

r Into

the S

S-MP

PT =

Pow

er O

ut of

the S

S-MP

PT(2

) Vo

lts In

x Am

ps In

= V

olts O

ut x A

mps O

ut

* as

sum

ing

100%

effi

cien

cy. l

osse

s in

wiri

ng a

nd c

onve

rsio

n ex

ist.

If th

e so

lar m

odul

e’s

Vm

p is

grea

ter t

han

the

batte

ry

volta

ge, i

t fol

low

s th

at th

e ba

ttery

cur

rent

mus

t be

prop

ortio

nally

gre

ater

than

the

sola

r inp

ut c

urre

nt s

o th

at

inpu

t and

out

put p

ower

are

bal

ance

d. T

he g

reat

er th

e di

ffere

nce

betw

een

the

max

imum

pow

er v

olta

ge a

nd b

atte

ry

volta

ge, t

he g

reat

er th

e cu

rren

t boo

st. C

urre

nt b

oost

can

be

su

bsta

ntia

l in

syst

ems

whe

re th

e so

lar a

rray

is o

f a h

ighe

r no

min

al v

olta

ge th

an th

e ba

ttery

as

desc

ribed

in th

e ne

xt

sect

ion.

Hig

h Vo

ltage

Str

ings

and

Grid

-tie

Mod

ules

to c

harg

e 12

Vol

t or 2

4 Vo

lt ba

tterie

s w

ith s

olar

arr

ays

of

high

er n

omin

al v

olta

ges.

A 1

2V b

atte

ry b

ank

can

be c

harg

ed

with

a 1

2 V,

24

V, o

r 36

V n

omin

al o

ff-gr

id s

olar

arr

ay.

Cer

tain

grid

-tie

sola

r mod

ules

may

als

o be

use

d as

long

as

the

sola

r arr

ay o

pen

circ

uit v

olta

ge (V

oc) r

atin

g w

ill n

ot

exce

ed th

e S

S-M

PP

T 75

V m

axim

um in

put v

olta

ge ra

ting

at

wor

st-c

ase

(col

dest

) mod

ule

tem

pera

ture

. The

sol

ar m

odul

e do

cum

enta

tion

shou

ld p

rovi

de V

oc v

s. te

mpe

ratu

re d

ata.

Hig

her s

olar

inpu

t vol

tage

resu

lts in

low

er s

olar

inpu

t cu

rren

t for

a g

iven

inpu

t pow

er. H

igh

volta

ge s

olar

inpu

t st

rings

allo

w fo

r sm

alle

r gau

ge s

olar

wiri

ng. T

his

is

espe

cial

ly h

elpf

ul fo

r sys

tem

s w

ith lo

ng w

iring

runs

bet

wee

n th

e so

lar a

rray

and

the

SS

-MP

PT.

An

Adv

anta

ge O

ver T

radi

tiona

l Con

trol

lers

Trad

ition

al c

ontro

llers

con

nect

the

sola

r mod

ule

dire

ctly

to

the

batte

ry w

hen

rech

argi

ng. T

his

requ

ires

that

the

sola

r mod

ule

oper

ate

in a

vol

tage

rang

e th

at is

bel

ow th

e m

odul

e’s

Vm

p. In

a 1

2 V

sys

tem

for e

xam

ple,

the

batte

ry

volta

ge m

ay ra

nge

from

10

- 15

Vdc

but

the

mod

ule’

s V

mp i

s ty

pica

lly a

roun

d 17

V. F

igur

e 8

show

s a

typi

cal c

urre

nt v

s.

volta

ge o

utpu

t cur

ve fo

r a n

omin

al 1

2V o

ff-gr

id m

odul

e.

CURRENTVO

LTA

GE

10 V

15 V

MAX

IMU

MPO

WER

POIN

T

{BATTERY VO

LTA

GE

RA

NG

E

~17

V

Figu

re 8

. Nom

inal

12

V S

olar

Mod

ule

I-V

cur

ve

Page 13: Installation and Operation Manual - Blue Pacific Solar...2.0 GENERAL INFORMATION MORNINGSTAR CORPORATION 7 2.0 2.2 Features The features of the SunSaver MPPT are shown in Figure 1

4.0

OP

ER

ATIO

NM

OR

NIN

GS

TAR

CO

RP

OR

ATIO

N25

The

arra

y V

mp i

s th

e vo

ltage

whe

re th

e pr

oduc

t of c

urre

nt

and

volta

ge (A

mps

x V

olts

) is

grea

test

, whi

ch fa

lls o

n th

e “k

nee”

of t

he s

olar

mod

ule

I-V c

urve

as

show

n in

Fig

ure

8.

Bec

ause

Tra

ditio

nal c

ontro

llers

do

no o

pera

te a

t the

Vm

p of

the

sola

r arr

ay, e

nerg

y is

was

ted

that

cou

ld o

ther

wis

e be

us

ed to

cha

rge

the

batte

ry a

nd p

ower

sys

tem

load

s. T

he

grea

ter t

he d

iffer

ence

bet

wee

n ba

ttery

vol

tage

and

the

Vm

p of

the

mod

ule,

the

mor

e en

ergy

is w

aste

d.Tr

akS

tar M

PP

T te

chno

logy

will

alw

ays

oper

ate

at th

e V

mp

resu

lting

in le

ss w

aste

d en

ergy

com

pare

d to

trad

ition

al

cont

rolle

rs.

The

Sun

Sav

er M

PP

T ha

s a

4-st

age

batte

ry c

harg

ing

Figu

re 9

sho

ws

the

sequ

ence

of t

he s

tage

s.

NIG

HT

NIG

HT

MPP

TC

HA

RG

EA

BSO

RPT

ION

FLO

AT

EQU

ALI

ZE

VOLTAGE

TIM

E

Figu

re 9

. Sun

Sav

er M

PP

T c

harg

ing

algo

rith

m

Bul

k C

harg

eIn

this

sta

ge, t

he b

atte

ry v

olta

ge h

as n

ot y

et re

ache

d ab

sorp

tion

volta

ge a

nd 1

00%

of a

vaila

ble

sola

r pow

er is

us

ed to

rech

arge

the

batte

ry.

Abs

orpt

ion

Whe

n th

e ba

ttery

has

rech

arge

d to

the

Abs

orpt

ion

volta

ge

setp

oint

, con

stan

t-vol

tage

regu

latio

n is

use

d to

pre

vent

he

atin

g an

d ex

cess

ive

batte

ry g

assi

ng.

Floa

tA

fter t

he b

atte

ry is

fully

cha

rged

the

SS

-MP

PT

redu

ces

calle

d a

trick

le c

harg

e.D

epen

ding

on

batte

ry h

isto

ry, t

he b

atte

ry re

mai

ns in

the

4.0

Page 14: Installation and Operation Manual - Blue Pacific Solar...2.0 GENERAL INFORMATION MORNINGSTAR CORPORATION 7 2.0 2.2 Features The features of the SunSaver MPPT are shown in Figure 1

4.0

OP

ER

ATIO

NM

OR

NIN

GS

TAR

CO

RP

OR

ATIO

N27

4.0ab

sorp

tion

stag

e fo

r 3 o

r 4 h

ours

bef

ore

trans

ition

ing

to t

he

If th

e au

to-e

qual

ize

feat

ure

is e

nabl

ed, t

he S

S-M

PP

T

days

. Equ

aliz

e ch

argi

ng ra

ises

the

batte

ry v

olta

ge a

bove

th

e st

anda

rd a

bsor

ptio

n vo

ltage

so

that

the

elec

troly

te

equa

lizes

the

indi

vidu

al c

ell v

olta

ges

with

in th

e ba

ttery

.

4.4

Load

Con

trol

Info

rmat

ion

The

prim

ary

purp

ose

of th

e lo

ad c

ontro

l fun

ctio

n is

to

disc

onne

ct s

yste

m lo

ads

whe

n th

e ba

ttery

has

dis

char

ged

to a

low

sta

te o

f cha

rge

and

reco

nnec

t sys

tem

load

s w

hen

light

s, p

umps

, mot

ors,

DC

app

lianc

es, a

nd o

ther

ele

ctro

nic

devi

ces.

The

tota

l cur

rent

dra

w o

f all

load

s m

ust n

ot e

xcee

d th

e S

S-M

PP

T 15

Am

p m

axim

um lo

ad ra

ting.

!

Load

Con

trol

Set

tings

Load

con

trol i

s fu

lly a

utom

atic

. Cho

ose

betw

een

two

(2)

fact

ory

Low

Vol

tage

Dis

conn

ect (

LVD

) and

Low

Vol

tage

R

econ

nect

(LV

R) s

ettin

gs b

y ad

just

ing

switc

h #2

. See

fo

r mor

e in

form

atio

n.

Cur

rent

Com

pens

atio

nA

ll LV

D a

nd L

VR

set

poin

ts a

re c

urre

nt c

ompe

nsat

ed.

Und

er lo

ad th

e ba

ttery

vol

tage

will

sag

in p

ropo

rtion

to th

e cu

rren

t dra

w o

f the

load

. A s

hort-

term

larg

e lo

ad c

ould

cau

se

a pr

emat

ure

LVD

with

out t

he c

urre

nt c

ompe

nsat

ion

feat

ure.

LV

D a

nd L

VR

set

poin

ts a

re a

djus

ted

low

er p

er th

e fo

llow

ing

tabl

e.

Cur

rent

Com

pens

atio

n12

Volt

-15 m

V pe

r amp

of lo

ad24

Volt

-30 m

V pe

r amp

of lo

ad

Tabl

e 4.

Cur

rent

com

pens

atio

n va

lues

.

Page 15: Installation and Operation Manual - Blue Pacific Solar...2.0 GENERAL INFORMATION MORNINGSTAR CORPORATION 7 2.0 2.2 Features The features of the SunSaver MPPT are shown in Figure 1

4.0

OP

ER

ATIO

NM

OR

NIN

GS

TAR

CO

RP

OR

ATIO

N29

4.0LV

D W

arni

ngA

s th

e ba

ttery

dis

char

ges

the

Bat

tery

Sta

tus

LED

s w

ill

trans

ition

from

gre

en to

yel

low

and

then

from

yel

low

to

low

vol

tage

dis

conn

ect e

vent

will

occ

ur s

oon.

The

am

ount

of

time

betw

een

a gr

een

SO

C in

dica

tion

and

load

dis

conn

ect

will

dep

end

on m

any

fact

ors

incl

udin

g:ra

te o

f dis

char

ge (a

mou

nt o

f loa

d dr

aw)

capa

city

of t

he b

atte

ryhe

alth

of t

he b

atte

ryLV

D s

etpo

int

If th

e ba

ttery

dis

char

ges

to th

e LV

D s

etpo

int t

he lo

ad w

ill

disc

onne

ct a

nd a

sol

id re

d B

atte

ry S

tatu

s LE

D in

dica

tion

will

be d

ispl

ayed

.

Gen

eral

Loa

d C

ontr

ol N

otes

A 15

V m

axim

um re

gula

tion

volta

ge li

mit

(30

V @

24

V

nom

inal

) exi

sts

for a

ll ba

ttery

type

s. T

his

limit

ensu

res

that

the

batte

ry a

nd lo

ad te

rmin

al v

olta

ges

will

nev

er

exce

ed 1

5 V

/30

V. T

his

prot

ects

cer

tain

DC

load

s th

at

may

be

dam

aged

by

high

inpu

t vol

tage

.

Do

not w

ire m

ultip

le S

unS

aver

MP

PT

load

out

puts

to

geth

er in

par

alle

l to

pow

er D

C lo

ads

with

a c

urre

nt

draw

gre

ater

than

15A

. Equ

al c

urre

nt s

harin

g ca

nnot

be

gua

rant

eed

and

an o

ver-

load

con

ditio

n w

ill lik

ely

occu

r on

one

or m

ore

cont

rolle

rs.

pola

rity

to a

live

load

circ

uit.

A re

vers

e po

larit

y co

nnec

-tio

n m

ay d

amag

e th

e lo

ad. A

lway

s do

uble

che

ck lo

ad

conn

ectio

ns b

efor

e ap

plyi

ng p

ower

.

4.5

Prot

ectio

ns

Sola

r Ove

rload

(No

LED

indi

catio

n) T

he S

unS

aver

MP

PT

will

lim

it ba

ttery

cu

rren

t to

the

15 A

mp

max

imum

ratin

g. A

n ov

er-s

ized

so

lar a

rray

will

not

ope

rate

at p

eak

pow

er. T

he s

olar

arr

ay

shou

ld b

e le

ss th

an th

e S

S-M

PP

T ra

ting

for o

ptim

al p

erfo

rman

ce. S

ee S

ectio

n 7.

0 Te

chni

cal

for m

ore

info

rmat

ion.

Load

Ove

rload

(B

atte

ry S

tatu

s LE

Ds:

R/Y

-G s

eque

ncin

g) If

the

load

cu

rren

t exc

eeds

the

max

imum

load

cur

rent

ratin

g, th

e S

S-

MP

PT

will

dis

conn

ect t

he lo

ad. T

he g

reat

er th

e ov

erlo

ad th

e fa

ster

the

load

will

be

disc

onne

cted

. A s

mal

l ove

rload

cou

ld

take

a fe

w m

inut

es to

dis

conn

ect.

The

SS

-MP

PT

will

atte

mpt

to re

conn

ect t

he lo

ad tw

o (2

) tim

es. E

ach

atte

mpt

is a

ppro

xim

atel

y 10

sec

onds

apa

rt. If

th

e ov

erlo

ad re

mai

ns a

fter t

wo

(2) a

ttem

pts,

the

load

will

re

mai

n di

scon

nect

ed u

ntil

pow

er is

rem

oved

and

reap

plie

d.

Sola

r Sho

rt C

ircui

t (C

harg

ing

Sta

tus

LED

: OFF

) Sol

ar in

put p

ower

wire

s ar

e sh

ort-c

ircui

ted.

Cha

rgin

g au

tom

atic

ally

resu

mes

whe

n th

e sh

ort i

s cl

eare

d.

Load

Sho

rt C

ircui

t(B

atte

ry S

tatu

s LE

Ds:

R/Y

-G s

eque

ncin

g) F

ully

pro

tect

ed

agai

nst l

oad

wiri

ng s

hort-

circ

uits

. Afte

r tw

o (2

) aut

omat

ic

load

reco

nnec

t atte

mpt

s (1

0 se

cond

s be

twee

n ea

ch

atte

mpt

), th

e fa

ult m

ust b

e cl

eare

d by

rem

ovin

g an

d re

appl

ying

pow

er.

Page 16: Installation and Operation Manual - Blue Pacific Solar...2.0 GENERAL INFORMATION MORNINGSTAR CORPORATION 7 2.0 2.2 Features The features of the SunSaver MPPT are shown in Figure 1

4.0

OP

ER

ATIO

NM

OR

NIN

GS

TAR

CO

RP

OR

ATIO

N31

4.0H

igh

Volta

ge In

put

circ

uit v

olta

ge (V

oc) e

xcee

ds th

e 75

vol

t max

imum

ratin

g th

e ar

ray

will

rem

ain

disc

onne

cted

unt

il th

e V oc

falls

saf

ely

belo

w

the

max

imum

ratin

g.

(No

LED

indi

catio

n, n

ot p

ower

ed) F

ully

pro

tect

ed a

gain

st

reve

rse

batte

ry c

onne

ctio

n. N

o da

mag

e to

the

cont

rolle

r will

re

sult.

Cor

rect

the

mis

wire

to re

sum

e no

rmal

ope

ratio

n.

Dam

aged

Loc

al T

empe

ratu

re S

enso

r (C

harg

ing

Sta

tus

LED

: R o

n so

lid) T

he lo

cal a

mbi

ent

tem

pera

ture

sen

sor i

s sh

ort-c

ircui

ted

or d

amag

ed. C

harg

ing

stop

s to

avo

id o

ver-

or u

nder

-cha

rgin

g. T

his

is a

crit

ical

er

ror.

Con

tact

you

r aut

horiz

ed M

orni

ngst

ar d

eale

r for

se

rvic

e.

Dam

aged

Inte

rnal

Tem

pera

ture

Sen

sor

(Cha

rgin

g S

tatu

s LE

D: R

on

solid

) The

inte

rnal

hea

tsin

k te

mpe

ratu

re s

enso

r is

dam

aged

. Thi

s is

a c

ritic

al e

rror

. C

onta

ct y

our a

utho

rized

Mor

ning

star

dea

ler f

or s

ervi

ce.

Hig

h Te

mpe

ratu

re(B

atte

ry S

tatu

s LE

D: R

-Y s

eque

ncin

g) T

he h

eats

ink

tem

pera

ture

has

exc

eede

d sa

fe li

mits

and

the

load

is

disc

onne

cted

. The

load

will

aut

omat

ical

ly re

conn

ect w

hen

the

heat

sink

coo

ls to

a s

afe

tem

pera

ture

.

Rem

ote

Tem

pera

ture

Sen

sor (

RTS

)(B

atte

ry S

tatu

s LE

D: R

/Y -

G/Y

seq

uenc

ing)

A b

ad R

TS

conn

ectio

n or

a s

ever

ed R

TS w

ire h

as d

isco

nnec

ted

the

tem

pera

ture

sen

sor d

urin

g ch

argi

ng. C

harg

ing

auto

mat

ical

ly

with

out a

RTS

, dis

conn

ect a

ll po

wer

to th

e S

unS

aver

MP

PT

and

then

reco

nnec

t.

Hig

h Vo

ltage

Tra

nsie

nts

Sol

ar, b

atte

ry, a

nd lo

ad p

ower

con

nect

ions

are

pro

tect

ed

agai

nst h

igh

volta

ge tr

ansi

ents

. In

light

ning

pro

ne a

reas

, ad

ditio

nal e

xter

nal s

uppr

essi

on is

reco

mm

ende

d.

4.6

Insp

ectio

n an

d M

aint

enan

ceTh

e fo

llow

ing

insp

ectio

ns a

nd m

aint

enan

ce ta

sks

are

reco

mm

ende

d at

leas

t tw

o tim

es p

er y

ear f

or b

est c

ontro

ller

perfo

rman

ce.

Tigh

ten

all t

erm

inal

s. In

spec

t for

loos

e, b

roke

n, o

r

corr

oded

con

nect

ions

.

Verif

y th

at a

ll w

ire c

lam

ps a

nd ti

e-do

wns

are

sec

ure.

Che

ck th

at th

e co

ntro

ller i

s m

ount

ed in

a c

lean

,

prot

ecte

d en

viro

nmen

t; fre

e of

dirt

, ins

ects

, nes

ts,

an

d co

rros

ion.

hole

s fo

r obs

truct

ions

.

Verif

y LE

D in

dica

tion

is c

onsi

sten

t with

the

pres

ent

syst

em c

ondi

tions

.

Verif

y th

at th

e R

emot

e Te

mpe

ratu

re S

enso

r (if

used

) is

secu

rely

atta

ched

to th

e R

TS te

rmin

als.

Page 17: Installation and Operation Manual - Blue Pacific Solar...2.0 GENERAL INFORMATION MORNINGSTAR CORPORATION 7 2.0 2.2 Features The features of the SunSaver MPPT are shown in Figure 1

4.0

OP

ER

ATIO

NM

OR

NIN

GS

TAR

CO

RP

OR

ATIO

N33

5.04.

7 Pr

ogra

mm

ing

Cus

tom

Set

poin

ts

!co

ntro

l req

uire

men

ts th

at a

re n

ot m

et u

sing

the

fact

ory

defa

ult c

harg

e an

d lo

ad c

ontr

ol s

ettin

gs. T

he fa

ctor

y

user

s.

Cus

tom

cha

rgin

g an

d lo

ad s

etpo

ints

can

be

prog

ram

med

into

SS

-M

PP

T no

n-vo

latil

e m

emor

y us

ing

a P

C w

ith M

orni

ngst

ar

so

ftwar

e in

stal

led

and

a (m

odel

: MS

C).

Ref

er to

the

PC

so

ftwar

e is

ava

ilabl

e fo

r fre

e on

our

web

site

at:

http

://w

ww

.mor

ning

star

corp

.com

/

To u

se c

usto

m s

etpo

ints

, the

Set

tings

Sw

itche

s m

ust b

e ad

just

ed a

s fo

llow

s:

SWIT

CH

#1

ON

() T

O U

SE

CU

STO

M C

HA

RG

ING

SE

TPO

INTS

. U

SE

TH

E B

ATTE

RY

SE

LEC

T JU

MP

ER

TO

SE

LEC

T B

ETW

EE

N

TWO

SE

TS O

F C

US

TOM

CH

AR

GIN

G S

ETP

OIN

TS.

SWIT

CH

#2

ON

() T

O U

SE

CU

STO

M L

OA

D C

ON

TRO

L S

ETP

OIN

TS. pr

ogra

m th

e co

ntro

ller f

or

. Thi

s fu

nctio

nalit

y ca

n on

ly b

e en

able

d th

roug

h cu

stom

se

tting

s.

5.0

Trou

bles

hoot

ing

5.1

Erro

r Ind

icat

ions

feat

ure

to d

eter

min

e th

e ca

use

of th

e er

ror i

ndic

atio

n.

info

rmat

ion.

Stat

us L

ED E

rror

Indi

catio

ns

PV

Hig

h Vo

ltage

Dis

conn

ect

Flas

hing

Red

RTS

Sho

rted

Flas

hing

Red

RTS

Dis

conn

ecte

d

Flas

hing

Red

Dam

aged

loca

l tem

p. s

enso

r S

olid

Red

1

Dam

aged

hea

tsin

k te

mp.

sen

sor

Sol

id R

ed1

Dam

aged

inpu

t MO

SFE

Ts

Sol

id R

ed1

Firm

war

e E

rror

Sol

id R

ed1

1 - h

eartb

eat i

ndic

atio

n fli

cker

s th

e S

tatu

s LE

D o

ff br

iefly

eve

ry 5

sec

onds

Load

Hig

h Vo

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Dis

conn

ect

R-G

Seq

uenc

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Hig

h Te

mpe

ratu

re D

isco

nnec

t R

-Y S

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gR

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mp.

Sen

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rror

Y

/R -

G/Y

Seq

uenc

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erna

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ng E

rror

G/R

-Y S

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usto

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ints

Upd

ate

G/Y

/R F

lash

ing

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f-tes

t Err

or

R

-Y-G

Seq

uenc

ing

Page 18: Installation and Operation Manual - Blue Pacific Solar...2.0 GENERAL INFORMATION MORNINGSTAR CORPORATION 7 2.0 2.2 Features The features of the SunSaver MPPT are shown in Figure 1

5.0

TRO

UB

LES

HO

OTI

NG

MO

RN

ING

STA

R C

OR

PO

RAT

ION

35

6.05.

2 C

omm

on P

robl

ems

Prob

lem

: No

LED

indi

catio

nsSo

lutio

n: W

ith a

mul

ti-m

eter

, che

ck th

e vo

ltage

at t

he

batte

ry te

rmin

als

on th

e S

S-M

PP

T. B

atte

ry v

olta

ge m

ust b

e at

leas

t 7V

to p

ower

the

SS

-MP

PT.

Prob

lem

: The

SS

-MP

PT

is n

ot c

harg

ing

the

batte

ry.

Solu

tion:

see

Sec

tion

5.1

Err

or In

dica

tions

. If t

he S

tatu

s LE

D is

off,

m

easu

re th

e vo

ltage

acr

oss

the

Sol

ar in

put t

erm

inal

s of

th

e S

S-M

PP

T. In

put v

olta

ge m

ust b

e gr

eate

r tha

n ba

ttery

vo

ltage

. Che

ck fu

ses

and

sola

r wiri

ng c

onne

ctio

ns. C

heck

so

lar a

rray

for s

hadi

ng.

Full

test

ing

docu

men

tatio

n is

ava

ilabl

e on

our

web

site

at:

6.0

The

Sun

Sav

er M

PP

T ch

arge

con

trolle

r is

war

rant

ed to

be

free

from

def

ects

in

mat

eria

l and

wor

kman

ship

for a

per

iod

of F

IVE

(5) y

ears

from

the

date

of

ship

men

t to

the

orig

inal

end

use

r. M

orni

ngst

ar w

ill, a

t its

opt

ion,

repa

ir or

re

plac

e an

y su

ch d

efec

tive

prod

ucts

.

CLA

IM P

RO

CED

UR

EB

efor

e re

ques

ting

war

rant

y se

rvic

e, c

heck

the

Ope

rato

r’s M

anua

l to

be c

erta

in th

at th

ere

is a

pro

blem

with

the

cont

rolle

r. R

etur

n th

e de

fect

ive

prod

uct t

o yo

ur a

utho

rized

Mor

ning

star

dis

tribu

tor w

ith s

hipp

ing

char

ges

prep

aid.

Pro

vide

pro

of o

f dat

e an

d pl

ace

of p

urch

ase.

To o

btai

n se

rvic

e un

der t

his

war

rant

y, th

e re

turn

ed p

rodu

cts

mus

t inc

lude

th

e m

odel

, ser

ial n

umbe

r and

det

aile

d re

ason

for t

he fa

ilure

, the

mod

ule

type

, ar

ray

size

, typ

e of

bat

terie

s an

d sy

stem

load

s. T

his

info

rmat

ion

is c

ritic

al to

a

rapi

d di

spos

ition

of y

our w

arra

nty

clai

m.

Mor

ning

star

will

pay

the

retu

rn s

hipp

ing

char

ges

if th

e re

pairs

are

cov

ered

by

the

war

rant

y.

WA

RR

AN

TY E

XCLU

SIO

NS

AN

D L

IMIT

ATIO

NS

This

war

rant

y do

es n

ot a

pply

und

er th

e fo

llow

ing

cond

ition

s:D

amag

e by

acc

iden

t, ne

glig

ence

, abu

se o

r im

prop

er u

se.

PV

or l

oad

curr

ents

exc

eedi

ng th

e ra

tings

of t

he p

rodu

ct.

Dam

age

occu

rrin

g du

ring

ship

men

t.

THE

WA

RR

AN

TY A

ND

RE

ME

DIE

S S

ET

FOR

TH A

BO

VE

AR

E

EX

CLU

SIV

E A

ND

IN L

IEU

OF

ALL

OTH

ER

S, E

XP

RE

SS

OR

IMP

LIE

D.

MO

RN

ING

STA

R S

PE

CIF

ICA

LLY

DIS

CLA

IMS

AN

Y A

ND

ALL

IMP

LIE

D

WA

RR

AN

TIE

S, I

NC

LUD

ING

, WIT

HO

UT

LIM

ITAT

ION

, WA

RR

AN

TIE

S O

F M

ER

CH

AN

TAB

ILIT

Y A

ND

FIT

NE

SS

FO

R A

PA

RTI

CU

LAR

PU

RP

OS

E.

No

Mor

ning

star

dis

tribu

tor,

agen

t or e

mpl

oyee

is a

utho

rized

to m

ake

any

MO

RN

ING

STA

R IS

NO

T R

ES

PO

NS

IBLE

FO

R IN

CID

EN

TAL

OR

C

ON

SE

QU

EN

TIA

L D

AM

AG

ES

OF

AN

Y K

IND

, IN

CLU

DIN

G B

UT

NO

T LI

MIT

ED

TO

LO

ST

PR

OFI

TS, D

OW

NTI

ME

, GO

OD

WIL

L O

R D

AM

AG

E T

O

EQ

UIP

ME

NT

OR

PR

OP

ER

TY.

1098

Was

hing

ton

Cro

ssin

g R

oad,

Was

hing

ton

Cro

ssin

g, P

A 1

9877

US

AE

mai

l: in

fo@

mor

ning

star

corp

.com

Web

site

: w

ww

.mor

ning

star

corp

.com

Page 19: Installation and Operation Manual - Blue Pacific Solar...2.0 GENERAL INFORMATION MORNINGSTAR CORPORATION 7 2.0 2.2 Features The features of the SunSaver MPPT are shown in Figure 1

7.0

TEC

HN

ICA

L S

PE

CIF

ICAT

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11.7

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to R

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aliz

e Vo

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aliz

e D

urat

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hrs

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aliz

e C

alen

dar

N/A

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28 days

28 days

Max

. Reg

ulat

ion

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ge1

15 V

/ 30

V

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tage

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conn

ect2

11.5

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11.0

V

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onne

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12.1

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1 Not

tem

pera

ture

com

pens

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. 15

V @

12

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0 V

@ 2

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mod

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NO

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Envi

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H

umid

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100%

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.

Enc

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re

IP10

(ind

oor)

Page 20: Installation and Operation Manual - Blue Pacific Solar...2.0 GENERAL INFORMATION MORNINGSTAR CORPORATION 7 2.0 2.2 Features The features of the SunSaver MPPT are shown in Figure 1

7.0

TEC

HN

ICA

L S

PE

CIF

ICAT

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SM

OR

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Page 21: Installation and Operation Manual - Blue Pacific Solar...2.0 GENERAL INFORMATION MORNINGSTAR CORPORATION 7 2.0 2.2 Features The features of the SunSaver MPPT are shown in Figure 1

7.0

TEC

HN

ICA

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