Install IntelSteer Power Saver Device Competent Technician Safety Precautions Install and tune-up according to installation manual instructions Intelsteer

Install IntelSteer Power Saver Device

• Competent Technician

• Safety Precautions

• Install and tune-up according to installation manual instructions

Intelsteer Power Saver

EARTH(Electrical Ground)

Motor

K2 K1

K3

Optional ReversingContactor.

Contactor

Bypass contactor

3 Phase Supply

U V W

L1 L2 L3

EARTH

Intersteer Power Saver

MotorOverload

Semiconductor Fuses (if fitted).

Wiring Diagram

110V/230V

Control Supply

K1

TT

Powerboss

CONN7A

1234

overload

Start

FAN(if fitted)

stop

RL1 operation relay

CONN5

123456

RL2 Programmable relay

CONN6

123456

Basic Connection

Control line

• What is slip-ring motor?

• Why to use slip-ring motors?

• How to start slip-ring motors?

• Can we remove rotor resistance?

Slip Ring Motor

Control Line

Connection method for slip-ring motors

Connection method for slip-ring motors

U V W

L1 L2 L3

V

E

U W

D F

Earth

CONN7A

1234

Wiring terminal 1Connect in 415V operation status

Intelsteer motor

Motor Overload Semiconductor Fuses(If Fitted)

CONN11 2 3 4 5 6 7 8 9

FAN(If Fitted)

(FAN voltage)110 or

230VAC

CONN61 2 3 4 5 6

RL2

3 Phase Supply

overload

start

stop

K1

control line power supply

TT

Wiring Diagram

• Time-counter should be at minimum value

• What to do if correction failed?

• Relay RL2 is set to be fault one

Y / Connection

Control line

Earth(ElectricaGround)

MotorOverload

Line

RL2

TT

L1 L2 L3

Isolator

K3

CONN11 2 3 4 5 6 7 8 9

U V W Earth

Intelsteer motor

CONN7A

1234

CONN61 2 3 4 5 6

FAN(if fitted)110 or

K3 K1 K2

U1 W1

W2U2 V2

Y / connection

Control line

Install IntelSter Power Saver Devices

• Verify matching current voltage and horse power

• Ensure the IntelSteer electronic fan has matching voltage requirements

• Please contact the Suppliers if there are any questions

• Please read the installation manuals carefully!


Install IntelSter Power Saver

Scenario 1• Protection shell for IntelSteer is IP20 – Must be used on the

wall. Equip with sealed pipeline cabinet when it is over 75kW

• For heat dispersion purpose, as a minimum requirements, 30kw or below must leave 100mm space. For 30kw or above must leave 150mm space.



Scenario 2• If higher IP standards must be met, InstelSteer should

be installed in extra pipe enclosure

• Heat fan must be installed in the Pipe Ensure to ensure the operating temperature if under 45ºC for IntelSteer



Extra Accessories Needed• Isolator• Fuse• Contactor• Motor overload



Required Information• Application - Pay attention to ultra-high

inertial load• Motor - Power• - Voltage• - Current• - Electronic Motor Type• Environment - IP Standards


Install IntelSter Power Saver Connections

• Inspect original equipments

• Follow the steps in the installation menu

• The shorter the distance between the IntelSteer and the Electronic Motor, the better the result

• Please contact us if there are any doubts or questions)


Install IntelSter Power SaverControl line

• Inspect fan voltage

• The control circuit should be separate from the main power source

• Ground connection must be properly installed on IntelSteer

• Add a coil buffer to the coil on the contactor


Install IntelSter Power Saver Power factor correction capacitor

• In on case it is allowed to install a power factor correction capacitor to the output terminal of IntelSteer electric appliance

• A power factor correction capacitor should be installed in the K1M power inlet and be controlled by a contactor


Hoops1

• Every 1 amp. can generate 3.6W electricity

• Given the specification of IP54, electric fan is needed

• Pay more attention to slip-ring motors

• Power factor correction capacitor


Hoops 2• Crane: The installation is forbidden

• Pay attention to high inertial load

• Some loads only generate maximal torque at zero rotate speed. This kind of application should not be started in a buffering start mode

• Brake gear motors: Different power supply must be provided


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Install IntelSteer Power Saver Device Competent Technician Safety Precautions Install and tune-up according to installation manual instructions Intelsteer