40
Project: PACI FIC NATIONAL MOURA LOCO us omer: Model: RPR5MA7 Inspection: Each Unit Serial Numbers: 35341 - 008 ... 35341 - 028 1 Cable ties not trimmed 2 3 3 8 008-028 38 23 21 13 8 1 2 Sharp edges in accessible areas 3 3 029-048 27 24 24 14 15 1 3 Damaged coil fins 6 6 049-062 36 14 4 15 14 4 4 Electrical Enclosure Lids tight 0 101 61 49 42 37 6 5 Pipe Spacing prevents rubbing/wear 3 3 6 Wires/Cables rubbing or wearing 0 7 Grills not fully welded 1 1 8 Cable glands loose 3 2 2 7 RPR5MA7 101 61 49 42 37 6 9 Missing Washers 2 1 1 4 RPR48MA3 123 57 46 67 74 3 10 Major components/structure s not witness marked 8 5 5 3 21 LPR8CX10 83 48 45 55 17 1 11 Cover Hinge pins not correctly installed & witness marked 0 12 Loose bolts/screws 4 5 5 14 307 166 140 164 128 10 13 Debris in unit 1 1 3 5 14 Checklists not completed/signe d 4 3 3 5 15 15 Sharp weld spatter 2 2 16 EMKA seal joints glued with Loctite 0 17 Position and security of TX Bulbs 0 221 137 132 126 76 4 18 Pipe quality – no wrinkles, etc 2 2 19 Insulation not sealed/damage d/well affixed 2 2 4 20 Application of sealant is presentable 0 21 Significant case/cover scratches 1 1 2 22 Other 1 3 1 1 1 7 8 38 23 21 1 13 104   e   e    e   s     U   n    i    t    A    &    R   e   c   r   c    P   a   n   e    l   n   s     T   e   s    t    B   a   y    F    i   n    i   s    h    i   n   g    S    h   e   e    t    M   e    t   a    l    A    &    R    E    l   e   c    t   r    i   c   a    l     P   a   n   e    l     I    t   e   m   s    I   n   s   p   e   c    t   e    d    O   n    U   n    i    t   s Inspection Matrix RPR5MA7    D   e    f   a    l    t    N   o Section Responsible & Number Of Defauts    S    h   e   e    t    M   e    t   a    l    A   s   s   s   e   m    b    l   y    &    R   e    f   r    i   g    i   r   a    t    i   o   n    E    l   e   c    t   r    i   c   a    l     E    l   e   c    t   r    i   c   a    l    P   a   n   e    l TOTAL FAULTS BY DEPARTMENT    T   e   s    t    B   a   y    F    i   n    i   s    h    i   n   g    T   o    t   a    l    D   e    f   e   c    t    Q    t   y    A   s   s   s   e   m    b    l   y    &   e   c   r   c    n   s   e   e    e   s  

Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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Project PACIFIC NATIONAL MOURA LOCOus omer

Model RPR5MA7

Inspection Each Unit

Serial Numbers 35341 - 008 35341 - 0281 Cable ties not trimmed 2 3 3 8 008-028

2 Sharp edges in accessible areas 3 3 029-048

3 Damaged coil fins 6 6 049-062

4 Electrical Enclosure Lids tight 0

5 Pipe Spacing prevents rubbingwear 3 3

6 WiresCables rubbing or wearing 0

7 Grills not fully welded 1 1

8 Cable glands loose 3 2 2 7 RPR5MA7

9 Missing Washers 2 1 1 4 RPR48MA3

10 Major componentsstructures not witness marked 8 5 5 3 21 LPR8CX1011 Cover Hinge pins not correctly installed amp witness marked 0

12 Loose boltsscrews 4 5 5 14

13 Debris in unit 1 1 3 5

14 Checklists not completedsigned 4 3 3 5 15

15 Sharp weld spatter 2 2

16 EMKA seal joints glued with Loctite 0

17 Position and security of TX Bulbs 0

18 Pipe quality ndash no wrinkles etc 2 2

19 Insulation not sealeddamagedwell affixed 2 2 4

20 Application of sealant is presentable 0

21 Significant casecover scratches 1 1 2

22 Other 1 3 1 1 1 7

8 38 23 21 1 13 104

U n i t

I t e m

s I n s p e c t e d O n U n i t s

Inspection Matrix RPR5MA7

D e f a l t N o

Section Responsible amp Number Of

Defauts

S h e e t M e t a l

A s s s e m b l y

amp

R e f r i g i r a t i o n

E l e c t r i c a l

E l e c t r i c a l P a n e l

TOTAL FAULTS BY DEPARTMENT

T e s t B a y

F i n i s h i n g

T o t a l D e f e c t

Q t y

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38

23

21

13

8

1

0

5

10

15

20

25

30

35

40

AampR Electrical Panel Finishing Sheet Metal Test Bay

Fault Findings - RPR5MA7 Serial No 33251-00833251-028

Section

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21

15

14

8

7 7

6

5

4 4

3 3

2 2

0

5

10

15

20

25

W w i t n e s s m a r k s m i s s i n g

I n c o m p l e t e c h e c k l i s t s

L o o s e b o l t s s c r e w s

C a b l e t i e s n o t t r i m m e d

L o o s e c a b l e g l a n d s

O t h e

r

D a m a g e d c o i l f i n s

D e b r i s i n u n i t

M i s s i n g W a s h e r

s

I n s u l a t i o n I s s u e

s

P i p e S p a c i n g r u b b i n g w e a

r

S h a r p e d g e s i n a c c e s s i b l e a r e a

s

P i p e q u a l i t y ndash

n o w r i n k l e s e t

c

S h a r p w e l d s p a t t e

r

Fault Findings - RPR5MA7 Serial No 33251-00833251-028

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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27

24 24

1415

1

0

5

10

15

20

25

30

AampR Electrical Panel Finishing Sheet Metal Test Bay

Fault Findings - RPR5MA7 Serial No 33251-02933251-048

Section

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21

20

17

9

7 7

6

5

4 4

2 2

1

0

5

10

15

20

25

W i t n e s s m a r k s m i s s i n g

C a b l e t i e s n o t t r i m m e d

C h e c k l i s t s i n c o m p l e t e

L o o s e c a b l e g l a n d s

D e b r i s i n u n i t

D a m a g e d c o i l f i n s

I n s u l a t i o n i s s u e s

S e a l a n t a p p l i c a t i o n i s s u e s

S h a r p w e l d s p a t t e r

L o o s e b o l t s s c r e w s

S i g n i f i c a n t s c r a t c h e s

M i s s i n g w a s h e r s

S S s h a f t n o t p a i n t e d

Fault Findings - RPR5MA7 Serial No 33251-02933251-048

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AampR

Electrical

Panel

Finishing

Sheet Metal

Test Bay

0

10

20

30

40

008-028

029-048

049-062

38

2736

23

24

14

2124

4

13 14

15

815

14

11 4

AampR Electr

Panel Finish

Sheet Metal Test B

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0

20

40

60

80

100

120

140

AampR

Electrical

Panel

Finishing

Sheet Metal

Test Bay

101

61

49

42

37

6

123

57

4667

74

3

83

48

4555

17

1

N u m b e r o f F a u l t s

Section

Faults by Section on Rail AC Units

RPR5MA7

RPR48MA3

LPR8CX10

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221

137132

126

76

4

0

50

100

150

200

250

Asssembly amp Refrigiration Electrical Electrical Panel Finishing Sheet Metal Test Bay

Faults By Section On Rail Models

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Project PACIFIC NATIONALMOURA LOCO

Customer DEDIR

Model RPR5MA7

Inspection Each Unit

Serial Numbers 35341 - 049 35341 - 062

S h e e t M e t a l

A amp R

E l e c t r i c a l

E l e c t r i c a l P a n e l

T e s t B a y

F i n i s h i n g

T o t a l Q t y

1 Not 12 pins on each evap lid covered with caps amp silver tape 1 1

2 External welds on the unit amp covers not passivated 0

3 Sharp corners on unit 2 2

4 Weld spatter around welds 5 5

5 Grilles not welded (tacks broken off) 0

6 SIKA Firesil not applied neatly and presentable 4 2 6

7 Joints (corners) of insulation not covered with silver tape 8 8

8 Incorrect type seal used on evaporator covers 0

9 Damaged insulation in evaporator area 3 3

10 Damaged evaporatorcondenser coils 3 3

11 Pipewire rub or wear against each other 2 1 3

12 Uniseal not placed under the SA blowers 0

13 Incorrect position of TX valves 0

14 Pipe quality with dents wrinkles bending tool marks etc 0

15 SA shafts not coated with antirust Cold Gal paint 3 3

16 Bolts not witness marked 6 2 3 11

17 Loose boltsscrewsnuts 1 1 1 3

18 Missing or damaged washers 0

19 Cracks or damage on condenser fan blades 0

20 No clearance on pipe header and cond bracket 0

21 Pressure transducers with no gasket fitted 0

22 Firesil not applied between chamber amp electrical panel 0

23 Electrical lids not tight 3 3

24 Cable ties not trimmed flat 1 3 1 4 9

25 Cable glands not tight and witness marked 4 5 9

26 Cable glands in cond area not fully sealed with Firesil 0

27 Cover hinge pins incorrectly installed amp not witness marked 0

I t e m s I n s p e c t e d O n

U n i t s

Inspection Matrix RPR5MA7

D e f e c t N o

Section Responsible

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28 Debris in unit (especially in evap drip tray) 3 3

29 Decals missing (Live Wires No Step 415V etc) 3 3

30 Kazoos not cut parallel (10mm) and pins not installed 1 1 AampR

31 Nyloc nuts not installed on the RHS 0 Fin

32 Significant casecover scratches 2 2 SM

33 UHC and checklist not been filled insigned off 1 3 4 Electrical

34 Evap amp Cond covers not tightenedwitness marked 1 1 Panel

35 Evap cover hexserts not sealed with SIKA Firesil 2 2 Test Bay

36 Other faults 0

14 36 9 4 4 18 85TOTAL FAULTS BY DEPARTMENT

36

18

14

9

4 5

10

15

20

25

30

35

40

Fault Findings - RPR5MA7 Serial No 33251-04933251-062

842019 Inspection Matrix - RPR43MX1

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Bolts not w

Cable ties

Cable glan

Insulation

SIKA Fires

Weld spatt

UHC and c

Debris in uDecals mis

Electrical l

SA shafts

Pipewire r

Damaged e

Damaged i

Sharp corn

Significan

Evap cover

Evap amp Co

Not 12 pin

0

A amp R

F i n

S M

E l e c t r i c a l

P a n e l

11

9 9

8

6

5

4

3 3 3 3 3 3 3

2 2

Fault Findings - RPR5MA7 Serial No 33251-04933251-062

842019 Inspection Matrix - RPR43MX1

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B o

l t s n o t w i t n e s s m a r k e d

C a b l e t i e s n o t t r i m m e d

f l a t

C a b l e g l a n d s n o t t i g h t a n d

w i t n e s s m a r k e d

I n s u l a t i o n n o t c o v e r e d

w i t h s i l v e r t a p e

S I K A F i r e s i l n o t a p p l i e d

n

e a t l y a n d p r e s e n t a b l e

W e l d s p a t t e r a r o u n d

w e l d s

U

H C a n d c h e c k l i s t n o t

b e e n f i l l e d i n s i g n e d o f f

D e

b r i s i n u n i t ( e s p e c i a l l y

i n e v a p d r i p t r a y )

D e c a l s m i s s i n g ( L i v e

W i r e s N o S t e p 4 1 5 V e t c )

E l e c t r i c a l l i d s n o t t i g h t

S A

s h a f t s n o t c o a t e d w i t h

a n t i r u s t C o l d G a l p a i n t

P i p e w i r e r u b o r w e a r

a g a i n s t e a c h o t h e r

D a m a g e d e v a p c o n c o i l

D a m a g e d i n s u l a t i o n

S h a r p c o r n e r s o n u n i t

S i g n i f i c a n t c a s e c o v e r

s c r a t c h e s

E v a p c o v e r h e x s e r t s n o t

s e a l e d

E v a p amp C o n d c o v e r s l o o s e

amp W M m

842019 Inspection Matrix - RPR43MX1

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R P R 5 M A 7

R P R 4 8 M A 3

L P R 8 C X 1 0

Wwitness marks missing 21 16 14 51 51 70 73

Incomplete checklists 15 17 17 49 49 70 70

Loose boltsscrews 14 2 3 19 19 70 27

Cable ties not trimmed 8 5 16 29 29 70 41

Loose cable glands 7 6 9 22 22 70 31

Other 7 1 0 8 8 70 11

Damaged coil fins 6 7 6 19 19 70 27

Debris in unit 5 11 9 25 25 70 36

Missing Washers 4 0 3 7 7 70 10

Insulation Issues 4 12 10 26 26 70 37

Pipe Spacing rubbingwear 3 7 1 11 11 70 16

Sharp edges in accessible areas 3 1 0 4 4 70 6

Pipe quality ndash no wrinkles etc 2 0 0 2 2 70 3

Sharp weld spatter 2 5 2 9 9 70 13

Significant casecover scratches 2 1 0 3 3 70 4

Grills not fully welded 1 0 0 1 1 70 1

EMKA Seal Issues 1 0 1 2 2 70 3

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U n i t s

A amp R

F i n i s h i n g

S h e e t M e t a l

E l e c t r i c a l

E l e c t r i c a l P a n e l

T e s t B a y

066-089 33 20 25 10 4 0

036-065 44 18 13 28 28 0

010-035 29 26 23 14 14 1

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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27 24 24 15 14 1 0 Witness marks

Cable ties not

Checklists inco

Loose cable gl

Debris in unit

Damaged coil Insulation issu

Sealant applic

Sharp weld sp

Loose boltsscr

Significant scr

Missing washe

SS shaft not p

P a c k i n

g

s s s e m

y

E l e c t r i c a l

e c r c a

S h e e t

M e t a l

F i n i s h i n g

T e s t B a y

842019 Inspection Matrix - RPR43MX1

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June July August September October November December January February March

of units 3 3 6 12 6

1 3565-001 3565-003 3565-007 3565-013 3565-025 - - - - -

2 3565-002 3565-004 3565-008 3565-014 3565-026 - - - - -

3 - 3565-005 3565-009 3565-015 3565-027 - - - - -

4 - 3565-006 3565-010 3565-016 3565-028 - - - - -

5 - - 3565-011 3565-017 3565-029 - - - - -

6 - - 3565-012 3565-018 3565-030 - - - - -

7 - - - 3565-019 - - - - - -

8 - - - 3565-020 - - - - - -

9 - - - 3565-021 - - - - - -

10 - - - 3565-022 - - - - - -

11 - - - 3565-023 - - - - - -

12 - - - 3565-024 - - - - - -

S e c t i o n

Month June July August September October November December January February March

1 4 9 25 10 - - - - -

3 19 31 36 13 - - - - -

1 4 14 17 2 - - - - -

0 0 0 5 0 - - - - -

0 0 0 4 0 - - - - -

1 9 11 22 5 - - - - -

6 36 65 109 30 - - - - -

2 4 6 12 6 - - - - -

3 9 1083 908 500 - - - - -

Sheet Metal

AampR

Electrical

Panel

Test Bay

Finishing

Total

Month

S e r i a l n u m b e r amp n u m b e r o f u n i t s p e r

m o n t h

Number of units built

Fault average per unit

109

100

120

n t h

Faults Analysis Per Month For RPR43MX1

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June July August September October November December January February March April

Series1 6 36 65 109 30 0 0 0 0 0 0

6

36

65

30

0 0 0 0 0 00

20

40

60

80

N u m b e r o

f f a u l t s p e r m

20

25

30

35

40

2519

3136

9 11

22Sheet MeAampR

Electrical

Panel

842019 Inspection Matrix - RPR43MX1

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Sheet MetalAampR

Electrical Panel

Test BayFinishing

0

5

10

15

1 49

10

313

14

17

2

0

00

5

0

00

0 4

0

5

Test Bay

Finishing

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

Total faults per

section amp

average per unit

Number of

units built T

- - - 0 0 0 1 2 0 3 63

- - - 27 32 21 67 82 5 234 63

- - - 6 19 2 34 80 2 143 63- - - 0 4 1 6 11 0 22 63

- - - 11 32 23 41 34 1 142 63

- - - 6 12 8 15 21 1 63

- - - 5 5 5 5 5 5 30

- - - 30 60 40 75 105 5 315

- - - 44 87 47 149 209 8 544

- - - 733 725 588 993 995 800 806

Section

Sheet Metal

AampR

Electrical

Test Bay

Finishing

Fault target per unit

Target for units built

Score Achieved

No of units built

Fault average per unit

44

87

47

149

0

50

100

150

200

250

Apr May Jun Jul

N u m b e r o f f a u l t s p e r m o n t h

Monthly Fault Analysis RPR43MX1

842019 Inspection Matrix - RPR43MX1

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Sheet Metal

AampRElectrical

TestingFinishing

0

20

40

60

80

100

Apr

May

Jun

Jul

Aug

Sep

0

0

0

1

2

0

2732

21

67 82

5

619

2

34

80

2

04

16

11

0

1132

2341

34

1

Sheet Metal

AampR

Electrical

Testing

Finishing

842019 Inspection Matrix - RPR43MX1

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AampR 234

Electrica l 143

Finishing 142

Test Bay 22

43

27

26

4

Fault Breakdown Per Seciton RPR43MX1

AampR

Electrical

Finishing

Test Bay

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234

143 142

22

0

50

100

150

200

250

AampR Electrical Finishing Test Bay

Faults Per Section RPR43MX1

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1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Sheet Metal

AampR 1

Electrical

Test Bay

FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0

AampR

Electrical

Finishing

Test Bay

Total

FAULT BREAKDOWN ANALYSIS

S h a f t s n o t c o a t e d

S h a r p w e l d s p a t t e r

G r i l l e s b r o k e n o f f

F i r e s i l n o t a p p l i e d n e a t l y

J o i n t s n o t c o v e r e d w i t h S T

S h a r p c o r n e r s o n u n i t

P i p e q u a l i t y d e n t s w r i n k l e

s e t c

F i n s c o i l s d a m a g e d

W e l d s n o t p a s s i v a t e d

I n c o r r e c t a m o u n t o f p i n s

T a c k y t a p e n o t a p p l i e d o n

p i p e s

D a m a g e d I n s u l a t i o n

P i p e s r u b b i n g e a c h o t h e r

U n i s e a l n o t i n s t a l l e d

T X V a l v e i n c o r r e c t p o s i t i o

n

M t g s t u d i n c o r r e c t l y l o c a t e d

842019 Inspection Matrix - RPR43MX1

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17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39

0

1 1 3

1 1

0

1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6

T r a n s d u c e r s m i s s i n g g a s k e t

H i n g e p i n s n o t e n g a g e d m a r k e d

E v a p amp C o n d c o v e r n o t t i g h t e d

G l a n d s n o t f u l l y s e a l e d i n c o n d

E M K A s e a l s n o t g l u e d t o g e t h e r

D e b r i s i n u n i t

D e c a l s m i s s i n g

C a s e c o v e r s c r a t c h e s

U H C amp C l i s t s n o t s i g n e d c h e c k

ON RPR43MX1 SNo 031-059

B o l t s N u t s G l a n d s n o t t i g h

t

W i t n e s s m a r k s m i s s i n g

T o t a l

C o n d t e r m B o x n o t s e a l e d w i t h f i

E l L i d s n o t t i g h t e n e d

S h a r p c a b l e t i e s

C r a c k e d d a m a g e d c o n d f a

n b l a d e

C o n d f a n b o l t n o t s e a l e d

D a m a g e d s p r e a d w a s h e r s

842019 Inspection Matrix - RPR43MX1

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April May June July August September Octobe

of units 6 12 8 15 10

1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8

2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095

4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096

5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097

6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098

7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099

8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100

9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101

10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102

11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103

12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104

13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105

14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106

15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107

16 - - - - 3565-1-087 8 3565-1-108

17 - - - - 3565-1-088 13 3565-1-109

18 - - - - 3565-1-089 9 3565-1-110

19 - - - - 3565-1-090 11 3565-1-111

20 - - - - 3565-1-091 13 3565-1-112

21 - - - - 3565-1-092 6 3565-1-113

30 60 40 75 105

44 89 78 186 203

733 742 914 124 967

14 29 38 111 98

32 33 49 60 48

Q T Y

Q T Y Month

Q T Y

Q T Y

Q T Y

S e r i a l n u m

b e r amp n u m b e r o f u n i t s p e r m o n t h

Q T Y

Falut target score per month

Total fault score per month

Average fault per month

Faults over per month

Percentage over per month

Q T Y

842019 Inspection Matrix - RPR43MX1

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6

5

8

7

10

6

5

6

8

9

7

1010

14

8

1

7

4

14

12

11

13

3

4

9

12

9

8

6

16

17

12

9

17

13

15

13

8

17

14

1212

19

9

7

8

7

5

7

8

9

15

10

9

8

10

8

13

9

11

13

962

0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

3 5 6 5 - 1 - 0 3 1

3 5 6 5 - 1 - 0 3 3

3 5 6 5 - 1 - 0 3 5

3 5 6 5 - 1 - 0 3 7

3 5 6 5 - 1 - 0 3 9

3 5 6 5 - 1 - 0 4 1

3 5 6 5 - 1 - 0 4 3

3 5 6 5 - 1 - 0 4 5

3 5 6 5 - 1 - 0 4 7

3 5 6 5 - 1 - 0 4 9

3 5 6 5 - 1 - 0 5 1

3 5 6 5 - 1 - 0 5 3

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 9

3 5 6 5 - 1 - 0 6 1

3 5 6 5 - 1 - 0 6 3

3 5 6 5 - 1 - 0 6 5

3 5 6 5 - 1 - 0 6 7

3 5 6 5 - 1 - 0 6 9

3 5 6 5 - 1 - 0 7 1

3 5 6 5 - 1 - 0 7 3

3 5 6 5 - 1 - 0 7 5

3 5 6 5 - 1 - 0 7 7

3 5 6 5 - 1 - 0 7 9

3 5 6 5 - 1 - 0 8 1

3 5 6 5 - 1 - 0 8 3

3 5 6 5 - 1 - 0 8 5

3 5 6 5 - 1 - 0 8 7

3 5 6 5 - 1 - 0 8 9

3 5 6 5 - 1 - 0 9 1

Number Of Faults Per Unit RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3640

1 3565-1-031 5 6 962

2 1 3565-1-032 5 5

3 3565-1-033 5 8

4 3565-1-034 5 7

53565-1-035 5

106 3565-1-036 5 6

7 2 3565-1-037 5 5

8 3565-1-038 5 6

9 3565-1-039 5 8

10 3565-1-040 5 9

11 3565-1-041 5 7

12 3565-1-042 5 10

13 3565-1-043 5 10

14 3565-1-044 5 14

15 3565-1-045 5 8

16 3 3565-1-046 5 1

17 3565-1-047 5 7

18 4 3565-1-048 5 4

19 3565-1-049 5 14

20 3565-1-050 5 12

21 3565-1-051 5 11

22 3565-1-052 5 13

23 3565-1-053 5 3

24 3565-1-054 5 4

25 3565-1-055 5 9

26 3565-1-056 5 12

25 3565-1-055 5 9

28 5 3565-1-058 5 8

29 6 3565-1-059 5 6

30 7 3565-1-060 5 1631 3565-1-061 5 17

32 3565-1-062 5 12

33 3565-1-063 5 9

34 3565-1-064 5 17

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3740

35 3565-1-065 5 13

36 3565-1-066 5 15

37 3565-1-067 5 13

38 3565-1-068 5 8

39 3565-1-069 5 17

40 3565-1-070 5 14

41 3565-1-071 5 12

42 3565-1-072 5 12

43 3565-1-073 5 19

44 3565-1-074 5 9

45 3565-1-075 5 7

46 3565-1-076 5 8

47 3565-1-077 5 7

48 3565-1-078 5 5

49 3565-1-079 5 7

50 3565-1-080 5 8

51 3565-1-081 5 9

52 3565-1-082 5 15

53 8 3565-1-083 5 10

54 3565-1-084 5 9

55 3565-1-085 5 8

56 3565-1-086 5 10

57 3565-1-087 5 8

58 3565-1-088 5 13

59 3565-1-089 5 9

60 3565-1-090 5 11

61 3565-1-091 5 13

62 3565-1-092 5 6

63 3565-1-093 5 8

64 3565-1-094 5

65 3565-1-095 5

66 3565-1-096 5

67 3565-1-097 5

68 3565-1-098 5

69 3565-1-099 5

70 3565-1-100 5

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840

Cable Ties Not Trimmed 26

Witness Marks Missing 22

Checklists Incomplete 20

Debris In Unit 7

Damaged Coil Fins 7

Insulation Issues 7

Loose Cable Glands 5Sealant Application Issues 5

Loose BoltsScrews 4

CaseCover Scratches 3

Sharp Edges In Accessible Areas 3

Sharp Weld Spatter 2

Other 1

Pipe Quality Issues 0

Grills Not Fully Welded 0

Enclosures Lids Not Tight 0

WiresCables Rubbing 0

Cover Hinge Pins Issues 0

EMKA Seal Issues 0TX Bulbs Issues 0

Sealant Application Issues 0

Other

Missing Washers

Pipe Spacing Issues

Pipe Quality Issues

CaseCover Scratches

Grills Not Fully Welded

Enclosures Lids Not Tight

WiresCables Rubbing

Cover Hinge Pins Issues

EMKA Seal IssuesTX Bulbs Issues

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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1

Page 2: Inspection Matrix - RPR43MX1

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38

23

21

13

8

1

0

5

10

15

20

25

30

35

40

AampR Electrical Panel Finishing Sheet Metal Test Bay

Fault Findings - RPR5MA7 Serial No 33251-00833251-028

Section

842019 Inspection Matrix - RPR43MX1

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21

15

14

8

7 7

6

5

4 4

3 3

2 2

0

5

10

15

20

25

W w i t n e s s m a r k s m i s s i n g

I n c o m p l e t e c h e c k l i s t s

L o o s e b o l t s s c r e w s

C a b l e t i e s n o t t r i m m e d

L o o s e c a b l e g l a n d s

O t h e

r

D a m a g e d c o i l f i n s

D e b r i s i n u n i t

M i s s i n g W a s h e r

s

I n s u l a t i o n I s s u e

s

P i p e S p a c i n g r u b b i n g w e a

r

S h a r p e d g e s i n a c c e s s i b l e a r e a

s

P i p e q u a l i t y ndash

n o w r i n k l e s e t

c

S h a r p w e l d s p a t t e

r

Fault Findings - RPR5MA7 Serial No 33251-00833251-028

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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27

24 24

1415

1

0

5

10

15

20

25

30

AampR Electrical Panel Finishing Sheet Metal Test Bay

Fault Findings - RPR5MA7 Serial No 33251-02933251-048

Section

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21

20

17

9

7 7

6

5

4 4

2 2

1

0

5

10

15

20

25

W i t n e s s m a r k s m i s s i n g

C a b l e t i e s n o t t r i m m e d

C h e c k l i s t s i n c o m p l e t e

L o o s e c a b l e g l a n d s

D e b r i s i n u n i t

D a m a g e d c o i l f i n s

I n s u l a t i o n i s s u e s

S e a l a n t a p p l i c a t i o n i s s u e s

S h a r p w e l d s p a t t e r

L o o s e b o l t s s c r e w s

S i g n i f i c a n t s c r a t c h e s

M i s s i n g w a s h e r s

S S s h a f t n o t p a i n t e d

Fault Findings - RPR5MA7 Serial No 33251-02933251-048

842019 Inspection Matrix - RPR43MX1

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AampR

Electrical

Panel

Finishing

Sheet Metal

Test Bay

0

10

20

30

40

008-028

029-048

049-062

38

2736

23

24

14

2124

4

13 14

15

815

14

11 4

AampR Electr

Panel Finish

Sheet Metal Test B

842019 Inspection Matrix - RPR43MX1

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0

20

40

60

80

100

120

140

AampR

Electrical

Panel

Finishing

Sheet Metal

Test Bay

101

61

49

42

37

6

123

57

4667

74

3

83

48

4555

17

1

N u m b e r o f F a u l t s

Section

Faults by Section on Rail AC Units

RPR5MA7

RPR48MA3

LPR8CX10

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 940

221

137132

126

76

4

0

50

100

150

200

250

Asssembly amp Refrigiration Electrical Electrical Panel Finishing Sheet Metal Test Bay

Faults By Section On Rail Models

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1040

Project PACIFIC NATIONALMOURA LOCO

Customer DEDIR

Model RPR5MA7

Inspection Each Unit

Serial Numbers 35341 - 049 35341 - 062

S h e e t M e t a l

A amp R

E l e c t r i c a l

E l e c t r i c a l P a n e l

T e s t B a y

F i n i s h i n g

T o t a l Q t y

1 Not 12 pins on each evap lid covered with caps amp silver tape 1 1

2 External welds on the unit amp covers not passivated 0

3 Sharp corners on unit 2 2

4 Weld spatter around welds 5 5

5 Grilles not welded (tacks broken off) 0

6 SIKA Firesil not applied neatly and presentable 4 2 6

7 Joints (corners) of insulation not covered with silver tape 8 8

8 Incorrect type seal used on evaporator covers 0

9 Damaged insulation in evaporator area 3 3

10 Damaged evaporatorcondenser coils 3 3

11 Pipewire rub or wear against each other 2 1 3

12 Uniseal not placed under the SA blowers 0

13 Incorrect position of TX valves 0

14 Pipe quality with dents wrinkles bending tool marks etc 0

15 SA shafts not coated with antirust Cold Gal paint 3 3

16 Bolts not witness marked 6 2 3 11

17 Loose boltsscrewsnuts 1 1 1 3

18 Missing or damaged washers 0

19 Cracks or damage on condenser fan blades 0

20 No clearance on pipe header and cond bracket 0

21 Pressure transducers with no gasket fitted 0

22 Firesil not applied between chamber amp electrical panel 0

23 Electrical lids not tight 3 3

24 Cable ties not trimmed flat 1 3 1 4 9

25 Cable glands not tight and witness marked 4 5 9

26 Cable glands in cond area not fully sealed with Firesil 0

27 Cover hinge pins incorrectly installed amp not witness marked 0

I t e m s I n s p e c t e d O n

U n i t s

Inspection Matrix RPR5MA7

D e f e c t N o

Section Responsible

842019 Inspection Matrix - RPR43MX1

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28 Debris in unit (especially in evap drip tray) 3 3

29 Decals missing (Live Wires No Step 415V etc) 3 3

30 Kazoos not cut parallel (10mm) and pins not installed 1 1 AampR

31 Nyloc nuts not installed on the RHS 0 Fin

32 Significant casecover scratches 2 2 SM

33 UHC and checklist not been filled insigned off 1 3 4 Electrical

34 Evap amp Cond covers not tightenedwitness marked 1 1 Panel

35 Evap cover hexserts not sealed with SIKA Firesil 2 2 Test Bay

36 Other faults 0

14 36 9 4 4 18 85TOTAL FAULTS BY DEPARTMENT

36

18

14

9

4 5

10

15

20

25

30

35

40

Fault Findings - RPR5MA7 Serial No 33251-04933251-062

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1240

Bolts not w

Cable ties

Cable glan

Insulation

SIKA Fires

Weld spatt

UHC and c

Debris in uDecals mis

Electrical l

SA shafts

Pipewire r

Damaged e

Damaged i

Sharp corn

Significan

Evap cover

Evap amp Co

Not 12 pin

0

A amp R

F i n

S M

E l e c t r i c a l

P a n e l

11

9 9

8

6

5

4

3 3 3 3 3 3 3

2 2

Fault Findings - RPR5MA7 Serial No 33251-04933251-062

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1340

B o

l t s n o t w i t n e s s m a r k e d

C a b l e t i e s n o t t r i m m e d

f l a t

C a b l e g l a n d s n o t t i g h t a n d

w i t n e s s m a r k e d

I n s u l a t i o n n o t c o v e r e d

w i t h s i l v e r t a p e

S I K A F i r e s i l n o t a p p l i e d

n

e a t l y a n d p r e s e n t a b l e

W e l d s p a t t e r a r o u n d

w e l d s

U

H C a n d c h e c k l i s t n o t

b e e n f i l l e d i n s i g n e d o f f

D e

b r i s i n u n i t ( e s p e c i a l l y

i n e v a p d r i p t r a y )

D e c a l s m i s s i n g ( L i v e

W i r e s N o S t e p 4 1 5 V e t c )

E l e c t r i c a l l i d s n o t t i g h t

S A

s h a f t s n o t c o a t e d w i t h

a n t i r u s t C o l d G a l p a i n t

P i p e w i r e r u b o r w e a r

a g a i n s t e a c h o t h e r

D a m a g e d e v a p c o n c o i l

D a m a g e d i n s u l a t i o n

S h a r p c o r n e r s o n u n i t

S i g n i f i c a n t c a s e c o v e r

s c r a t c h e s

E v a p c o v e r h e x s e r t s n o t

s e a l e d

E v a p amp C o n d c o v e r s l o o s e

amp W M m

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1440

R P R 5 M A 7

R P R 4 8 M A 3

L P R 8 C X 1 0

Wwitness marks missing 21 16 14 51 51 70 73

Incomplete checklists 15 17 17 49 49 70 70

Loose boltsscrews 14 2 3 19 19 70 27

Cable ties not trimmed 8 5 16 29 29 70 41

Loose cable glands 7 6 9 22 22 70 31

Other 7 1 0 8 8 70 11

Damaged coil fins 6 7 6 19 19 70 27

Debris in unit 5 11 9 25 25 70 36

Missing Washers 4 0 3 7 7 70 10

Insulation Issues 4 12 10 26 26 70 37

Pipe Spacing rubbingwear 3 7 1 11 11 70 16

Sharp edges in accessible areas 3 1 0 4 4 70 6

Pipe quality ndash no wrinkles etc 2 0 0 2 2 70 3

Sharp weld spatter 2 5 2 9 9 70 13

Significant casecover scratches 2 1 0 3 3 70 4

Grills not fully welded 1 0 0 1 1 70 1

EMKA Seal Issues 1 0 1 2 2 70 3

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1540

U n i t s

A amp R

F i n i s h i n g

S h e e t M e t a l

E l e c t r i c a l

E l e c t r i c a l P a n e l

T e s t B a y

066-089 33 20 25 10 4 0

036-065 44 18 13 28 28 0

010-035 29 26 23 14 14 1

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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27 24 24 15 14 1 0 Witness marks

Cable ties not

Checklists inco

Loose cable gl

Debris in unit

Damaged coil Insulation issu

Sealant applic

Sharp weld sp

Loose boltsscr

Significant scr

Missing washe

SS shaft not p

P a c k i n

g

s s s e m

y

E l e c t r i c a l

e c r c a

S h e e t

M e t a l

F i n i s h i n g

T e s t B a y

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2340

June July August September October November December January February March

of units 3 3 6 12 6

1 3565-001 3565-003 3565-007 3565-013 3565-025 - - - - -

2 3565-002 3565-004 3565-008 3565-014 3565-026 - - - - -

3 - 3565-005 3565-009 3565-015 3565-027 - - - - -

4 - 3565-006 3565-010 3565-016 3565-028 - - - - -

5 - - 3565-011 3565-017 3565-029 - - - - -

6 - - 3565-012 3565-018 3565-030 - - - - -

7 - - - 3565-019 - - - - - -

8 - - - 3565-020 - - - - - -

9 - - - 3565-021 - - - - - -

10 - - - 3565-022 - - - - - -

11 - - - 3565-023 - - - - - -

12 - - - 3565-024 - - - - - -

S e c t i o n

Month June July August September October November December January February March

1 4 9 25 10 - - - - -

3 19 31 36 13 - - - - -

1 4 14 17 2 - - - - -

0 0 0 5 0 - - - - -

0 0 0 4 0 - - - - -

1 9 11 22 5 - - - - -

6 36 65 109 30 - - - - -

2 4 6 12 6 - - - - -

3 9 1083 908 500 - - - - -

Sheet Metal

AampR

Electrical

Panel

Test Bay

Finishing

Total

Month

S e r i a l n u m b e r amp n u m b e r o f u n i t s p e r

m o n t h

Number of units built

Fault average per unit

109

100

120

n t h

Faults Analysis Per Month For RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2440

June July August September October November December January February March April

Series1 6 36 65 109 30 0 0 0 0 0 0

6

36

65

30

0 0 0 0 0 00

20

40

60

80

N u m b e r o

f f a u l t s p e r m

20

25

30

35

40

2519

3136

9 11

22Sheet MeAampR

Electrical

Panel

842019 Inspection Matrix - RPR43MX1

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Sheet MetalAampR

Electrical Panel

Test BayFinishing

0

5

10

15

1 49

10

313

14

17

2

0

00

5

0

00

0 4

0

5

Test Bay

Finishing

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

Total faults per

section amp

average per unit

Number of

units built T

- - - 0 0 0 1 2 0 3 63

- - - 27 32 21 67 82 5 234 63

- - - 6 19 2 34 80 2 143 63- - - 0 4 1 6 11 0 22 63

- - - 11 32 23 41 34 1 142 63

- - - 6 12 8 15 21 1 63

- - - 5 5 5 5 5 5 30

- - - 30 60 40 75 105 5 315

- - - 44 87 47 149 209 8 544

- - - 733 725 588 993 995 800 806

Section

Sheet Metal

AampR

Electrical

Test Bay

Finishing

Fault target per unit

Target for units built

Score Achieved

No of units built

Fault average per unit

44

87

47

149

0

50

100

150

200

250

Apr May Jun Jul

N u m b e r o f f a u l t s p e r m o n t h

Monthly Fault Analysis RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2940

Sheet Metal

AampRElectrical

TestingFinishing

0

20

40

60

80

100

Apr

May

Jun

Jul

Aug

Sep

0

0

0

1

2

0

2732

21

67 82

5

619

2

34

80

2

04

16

11

0

1132

2341

34

1

Sheet Metal

AampR

Electrical

Testing

Finishing

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3040

AampR 234

Electrica l 143

Finishing 142

Test Bay 22

43

27

26

4

Fault Breakdown Per Seciton RPR43MX1

AampR

Electrical

Finishing

Test Bay

842019 Inspection Matrix - RPR43MX1

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234

143 142

22

0

50

100

150

200

250

AampR Electrical Finishing Test Bay

Faults Per Section RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3240

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Sheet Metal

AampR 1

Electrical

Test Bay

FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0

AampR

Electrical

Finishing

Test Bay

Total

FAULT BREAKDOWN ANALYSIS

S h a f t s n o t c o a t e d

S h a r p w e l d s p a t t e r

G r i l l e s b r o k e n o f f

F i r e s i l n o t a p p l i e d n e a t l y

J o i n t s n o t c o v e r e d w i t h S T

S h a r p c o r n e r s o n u n i t

P i p e q u a l i t y d e n t s w r i n k l e

s e t c

F i n s c o i l s d a m a g e d

W e l d s n o t p a s s i v a t e d

I n c o r r e c t a m o u n t o f p i n s

T a c k y t a p e n o t a p p l i e d o n

p i p e s

D a m a g e d I n s u l a t i o n

P i p e s r u b b i n g e a c h o t h e r

U n i s e a l n o t i n s t a l l e d

T X V a l v e i n c o r r e c t p o s i t i o

n

M t g s t u d i n c o r r e c t l y l o c a t e d

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3340

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39

0

1 1 3

1 1

0

1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6

T r a n s d u c e r s m i s s i n g g a s k e t

H i n g e p i n s n o t e n g a g e d m a r k e d

E v a p amp C o n d c o v e r n o t t i g h t e d

G l a n d s n o t f u l l y s e a l e d i n c o n d

E M K A s e a l s n o t g l u e d t o g e t h e r

D e b r i s i n u n i t

D e c a l s m i s s i n g

C a s e c o v e r s c r a t c h e s

U H C amp C l i s t s n o t s i g n e d c h e c k

ON RPR43MX1 SNo 031-059

B o l t s N u t s G l a n d s n o t t i g h

t

W i t n e s s m a r k s m i s s i n g

T o t a l

C o n d t e r m B o x n o t s e a l e d w i t h f i

E l L i d s n o t t i g h t e n e d

S h a r p c a b l e t i e s

C r a c k e d d a m a g e d c o n d f a

n b l a d e

C o n d f a n b o l t n o t s e a l e d

D a m a g e d s p r e a d w a s h e r s

842019 Inspection Matrix - RPR43MX1

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April May June July August September Octobe

of units 6 12 8 15 10

1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8

2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095

4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096

5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097

6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098

7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099

8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100

9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101

10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102

11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103

12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104

13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105

14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106

15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107

16 - - - - 3565-1-087 8 3565-1-108

17 - - - - 3565-1-088 13 3565-1-109

18 - - - - 3565-1-089 9 3565-1-110

19 - - - - 3565-1-090 11 3565-1-111

20 - - - - 3565-1-091 13 3565-1-112

21 - - - - 3565-1-092 6 3565-1-113

30 60 40 75 105

44 89 78 186 203

733 742 914 124 967

14 29 38 111 98

32 33 49 60 48

Q T Y

Q T Y Month

Q T Y

Q T Y

Q T Y

S e r i a l n u m

b e r amp n u m b e r o f u n i t s p e r m o n t h

Q T Y

Falut target score per month

Total fault score per month

Average fault per month

Faults over per month

Percentage over per month

Q T Y

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3540

6

5

8

7

10

6

5

6

8

9

7

1010

14

8

1

7

4

14

12

11

13

3

4

9

12

9

8

6

16

17

12

9

17

13

15

13

8

17

14

1212

19

9

7

8

7

5

7

8

9

15

10

9

8

10

8

13

9

11

13

962

0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

3 5 6 5 - 1 - 0 3 1

3 5 6 5 - 1 - 0 3 3

3 5 6 5 - 1 - 0 3 5

3 5 6 5 - 1 - 0 3 7

3 5 6 5 - 1 - 0 3 9

3 5 6 5 - 1 - 0 4 1

3 5 6 5 - 1 - 0 4 3

3 5 6 5 - 1 - 0 4 5

3 5 6 5 - 1 - 0 4 7

3 5 6 5 - 1 - 0 4 9

3 5 6 5 - 1 - 0 5 1

3 5 6 5 - 1 - 0 5 3

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 9

3 5 6 5 - 1 - 0 6 1

3 5 6 5 - 1 - 0 6 3

3 5 6 5 - 1 - 0 6 5

3 5 6 5 - 1 - 0 6 7

3 5 6 5 - 1 - 0 6 9

3 5 6 5 - 1 - 0 7 1

3 5 6 5 - 1 - 0 7 3

3 5 6 5 - 1 - 0 7 5

3 5 6 5 - 1 - 0 7 7

3 5 6 5 - 1 - 0 7 9

3 5 6 5 - 1 - 0 8 1

3 5 6 5 - 1 - 0 8 3

3 5 6 5 - 1 - 0 8 5

3 5 6 5 - 1 - 0 8 7

3 5 6 5 - 1 - 0 8 9

3 5 6 5 - 1 - 0 9 1

Number Of Faults Per Unit RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3640

1 3565-1-031 5 6 962

2 1 3565-1-032 5 5

3 3565-1-033 5 8

4 3565-1-034 5 7

53565-1-035 5

106 3565-1-036 5 6

7 2 3565-1-037 5 5

8 3565-1-038 5 6

9 3565-1-039 5 8

10 3565-1-040 5 9

11 3565-1-041 5 7

12 3565-1-042 5 10

13 3565-1-043 5 10

14 3565-1-044 5 14

15 3565-1-045 5 8

16 3 3565-1-046 5 1

17 3565-1-047 5 7

18 4 3565-1-048 5 4

19 3565-1-049 5 14

20 3565-1-050 5 12

21 3565-1-051 5 11

22 3565-1-052 5 13

23 3565-1-053 5 3

24 3565-1-054 5 4

25 3565-1-055 5 9

26 3565-1-056 5 12

25 3565-1-055 5 9

28 5 3565-1-058 5 8

29 6 3565-1-059 5 6

30 7 3565-1-060 5 1631 3565-1-061 5 17

32 3565-1-062 5 12

33 3565-1-063 5 9

34 3565-1-064 5 17

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3740

35 3565-1-065 5 13

36 3565-1-066 5 15

37 3565-1-067 5 13

38 3565-1-068 5 8

39 3565-1-069 5 17

40 3565-1-070 5 14

41 3565-1-071 5 12

42 3565-1-072 5 12

43 3565-1-073 5 19

44 3565-1-074 5 9

45 3565-1-075 5 7

46 3565-1-076 5 8

47 3565-1-077 5 7

48 3565-1-078 5 5

49 3565-1-079 5 7

50 3565-1-080 5 8

51 3565-1-081 5 9

52 3565-1-082 5 15

53 8 3565-1-083 5 10

54 3565-1-084 5 9

55 3565-1-085 5 8

56 3565-1-086 5 10

57 3565-1-087 5 8

58 3565-1-088 5 13

59 3565-1-089 5 9

60 3565-1-090 5 11

61 3565-1-091 5 13

62 3565-1-092 5 6

63 3565-1-093 5 8

64 3565-1-094 5

65 3565-1-095 5

66 3565-1-096 5

67 3565-1-097 5

68 3565-1-098 5

69 3565-1-099 5

70 3565-1-100 5

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840

Cable Ties Not Trimmed 26

Witness Marks Missing 22

Checklists Incomplete 20

Debris In Unit 7

Damaged Coil Fins 7

Insulation Issues 7

Loose Cable Glands 5Sealant Application Issues 5

Loose BoltsScrews 4

CaseCover Scratches 3

Sharp Edges In Accessible Areas 3

Sharp Weld Spatter 2

Other 1

Pipe Quality Issues 0

Grills Not Fully Welded 0

Enclosures Lids Not Tight 0

WiresCables Rubbing 0

Cover Hinge Pins Issues 0

EMKA Seal Issues 0TX Bulbs Issues 0

Sealant Application Issues 0

Other

Missing Washers

Pipe Spacing Issues

Pipe Quality Issues

CaseCover Scratches

Grills Not Fully Welded

Enclosures Lids Not Tight

WiresCables Rubbing

Cover Hinge Pins Issues

EMKA Seal IssuesTX Bulbs Issues

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3940

842019 Inspection Matrix - RPR43MX1

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1

Page 3: Inspection Matrix - RPR43MX1

842019 Inspection Matrix - RPR43MX1

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21

15

14

8

7 7

6

5

4 4

3 3

2 2

0

5

10

15

20

25

W w i t n e s s m a r k s m i s s i n g

I n c o m p l e t e c h e c k l i s t s

L o o s e b o l t s s c r e w s

C a b l e t i e s n o t t r i m m e d

L o o s e c a b l e g l a n d s

O t h e

r

D a m a g e d c o i l f i n s

D e b r i s i n u n i t

M i s s i n g W a s h e r

s

I n s u l a t i o n I s s u e

s

P i p e S p a c i n g r u b b i n g w e a

r

S h a r p e d g e s i n a c c e s s i b l e a r e a

s

P i p e q u a l i t y ndash

n o w r i n k l e s e t

c

S h a r p w e l d s p a t t e

r

Fault Findings - RPR5MA7 Serial No 33251-00833251-028

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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27

24 24

1415

1

0

5

10

15

20

25

30

AampR Electrical Panel Finishing Sheet Metal Test Bay

Fault Findings - RPR5MA7 Serial No 33251-02933251-048

Section

842019 Inspection Matrix - RPR43MX1

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21

20

17

9

7 7

6

5

4 4

2 2

1

0

5

10

15

20

25

W i t n e s s m a r k s m i s s i n g

C a b l e t i e s n o t t r i m m e d

C h e c k l i s t s i n c o m p l e t e

L o o s e c a b l e g l a n d s

D e b r i s i n u n i t

D a m a g e d c o i l f i n s

I n s u l a t i o n i s s u e s

S e a l a n t a p p l i c a t i o n i s s u e s

S h a r p w e l d s p a t t e r

L o o s e b o l t s s c r e w s

S i g n i f i c a n t s c r a t c h e s

M i s s i n g w a s h e r s

S S s h a f t n o t p a i n t e d

Fault Findings - RPR5MA7 Serial No 33251-02933251-048

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 740

AampR

Electrical

Panel

Finishing

Sheet Metal

Test Bay

0

10

20

30

40

008-028

029-048

049-062

38

2736

23

24

14

2124

4

13 14

15

815

14

11 4

AampR Electr

Panel Finish

Sheet Metal Test B

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 840

0

20

40

60

80

100

120

140

AampR

Electrical

Panel

Finishing

Sheet Metal

Test Bay

101

61

49

42

37

6

123

57

4667

74

3

83

48

4555

17

1

N u m b e r o f F a u l t s

Section

Faults by Section on Rail AC Units

RPR5MA7

RPR48MA3

LPR8CX10

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 940

221

137132

126

76

4

0

50

100

150

200

250

Asssembly amp Refrigiration Electrical Electrical Panel Finishing Sheet Metal Test Bay

Faults By Section On Rail Models

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1040

Project PACIFIC NATIONALMOURA LOCO

Customer DEDIR

Model RPR5MA7

Inspection Each Unit

Serial Numbers 35341 - 049 35341 - 062

S h e e t M e t a l

A amp R

E l e c t r i c a l

E l e c t r i c a l P a n e l

T e s t B a y

F i n i s h i n g

T o t a l Q t y

1 Not 12 pins on each evap lid covered with caps amp silver tape 1 1

2 External welds on the unit amp covers not passivated 0

3 Sharp corners on unit 2 2

4 Weld spatter around welds 5 5

5 Grilles not welded (tacks broken off) 0

6 SIKA Firesil not applied neatly and presentable 4 2 6

7 Joints (corners) of insulation not covered with silver tape 8 8

8 Incorrect type seal used on evaporator covers 0

9 Damaged insulation in evaporator area 3 3

10 Damaged evaporatorcondenser coils 3 3

11 Pipewire rub or wear against each other 2 1 3

12 Uniseal not placed under the SA blowers 0

13 Incorrect position of TX valves 0

14 Pipe quality with dents wrinkles bending tool marks etc 0

15 SA shafts not coated with antirust Cold Gal paint 3 3

16 Bolts not witness marked 6 2 3 11

17 Loose boltsscrewsnuts 1 1 1 3

18 Missing or damaged washers 0

19 Cracks or damage on condenser fan blades 0

20 No clearance on pipe header and cond bracket 0

21 Pressure transducers with no gasket fitted 0

22 Firesil not applied between chamber amp electrical panel 0

23 Electrical lids not tight 3 3

24 Cable ties not trimmed flat 1 3 1 4 9

25 Cable glands not tight and witness marked 4 5 9

26 Cable glands in cond area not fully sealed with Firesil 0

27 Cover hinge pins incorrectly installed amp not witness marked 0

I t e m s I n s p e c t e d O n

U n i t s

Inspection Matrix RPR5MA7

D e f e c t N o

Section Responsible

842019 Inspection Matrix - RPR43MX1

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28 Debris in unit (especially in evap drip tray) 3 3

29 Decals missing (Live Wires No Step 415V etc) 3 3

30 Kazoos not cut parallel (10mm) and pins not installed 1 1 AampR

31 Nyloc nuts not installed on the RHS 0 Fin

32 Significant casecover scratches 2 2 SM

33 UHC and checklist not been filled insigned off 1 3 4 Electrical

34 Evap amp Cond covers not tightenedwitness marked 1 1 Panel

35 Evap cover hexserts not sealed with SIKA Firesil 2 2 Test Bay

36 Other faults 0

14 36 9 4 4 18 85TOTAL FAULTS BY DEPARTMENT

36

18

14

9

4 5

10

15

20

25

30

35

40

Fault Findings - RPR5MA7 Serial No 33251-04933251-062

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1240

Bolts not w

Cable ties

Cable glan

Insulation

SIKA Fires

Weld spatt

UHC and c

Debris in uDecals mis

Electrical l

SA shafts

Pipewire r

Damaged e

Damaged i

Sharp corn

Significan

Evap cover

Evap amp Co

Not 12 pin

0

A amp R

F i n

S M

E l e c t r i c a l

P a n e l

11

9 9

8

6

5

4

3 3 3 3 3 3 3

2 2

Fault Findings - RPR5MA7 Serial No 33251-04933251-062

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1340

B o

l t s n o t w i t n e s s m a r k e d

C a b l e t i e s n o t t r i m m e d

f l a t

C a b l e g l a n d s n o t t i g h t a n d

w i t n e s s m a r k e d

I n s u l a t i o n n o t c o v e r e d

w i t h s i l v e r t a p e

S I K A F i r e s i l n o t a p p l i e d

n

e a t l y a n d p r e s e n t a b l e

W e l d s p a t t e r a r o u n d

w e l d s

U

H C a n d c h e c k l i s t n o t

b e e n f i l l e d i n s i g n e d o f f

D e

b r i s i n u n i t ( e s p e c i a l l y

i n e v a p d r i p t r a y )

D e c a l s m i s s i n g ( L i v e

W i r e s N o S t e p 4 1 5 V e t c )

E l e c t r i c a l l i d s n o t t i g h t

S A

s h a f t s n o t c o a t e d w i t h

a n t i r u s t C o l d G a l p a i n t

P i p e w i r e r u b o r w e a r

a g a i n s t e a c h o t h e r

D a m a g e d e v a p c o n c o i l

D a m a g e d i n s u l a t i o n

S h a r p c o r n e r s o n u n i t

S i g n i f i c a n t c a s e c o v e r

s c r a t c h e s

E v a p c o v e r h e x s e r t s n o t

s e a l e d

E v a p amp C o n d c o v e r s l o o s e

amp W M m

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1440

R P R 5 M A 7

R P R 4 8 M A 3

L P R 8 C X 1 0

Wwitness marks missing 21 16 14 51 51 70 73

Incomplete checklists 15 17 17 49 49 70 70

Loose boltsscrews 14 2 3 19 19 70 27

Cable ties not trimmed 8 5 16 29 29 70 41

Loose cable glands 7 6 9 22 22 70 31

Other 7 1 0 8 8 70 11

Damaged coil fins 6 7 6 19 19 70 27

Debris in unit 5 11 9 25 25 70 36

Missing Washers 4 0 3 7 7 70 10

Insulation Issues 4 12 10 26 26 70 37

Pipe Spacing rubbingwear 3 7 1 11 11 70 16

Sharp edges in accessible areas 3 1 0 4 4 70 6

Pipe quality ndash no wrinkles etc 2 0 0 2 2 70 3

Sharp weld spatter 2 5 2 9 9 70 13

Significant casecover scratches 2 1 0 3 3 70 4

Grills not fully welded 1 0 0 1 1 70 1

EMKA Seal Issues 1 0 1 2 2 70 3

842019 Inspection Matrix - RPR43MX1

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U n i t s

A amp R

F i n i s h i n g

S h e e t M e t a l

E l e c t r i c a l

E l e c t r i c a l P a n e l

T e s t B a y

066-089 33 20 25 10 4 0

036-065 44 18 13 28 28 0

010-035 29 26 23 14 14 1

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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27 24 24 15 14 1 0 Witness marks

Cable ties not

Checklists inco

Loose cable gl

Debris in unit

Damaged coil Insulation issu

Sealant applic

Sharp weld sp

Loose boltsscr

Significant scr

Missing washe

SS shaft not p

P a c k i n

g

s s s e m

y

E l e c t r i c a l

e c r c a

S h e e t

M e t a l

F i n i s h i n g

T e s t B a y

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2340

June July August September October November December January February March

of units 3 3 6 12 6

1 3565-001 3565-003 3565-007 3565-013 3565-025 - - - - -

2 3565-002 3565-004 3565-008 3565-014 3565-026 - - - - -

3 - 3565-005 3565-009 3565-015 3565-027 - - - - -

4 - 3565-006 3565-010 3565-016 3565-028 - - - - -

5 - - 3565-011 3565-017 3565-029 - - - - -

6 - - 3565-012 3565-018 3565-030 - - - - -

7 - - - 3565-019 - - - - - -

8 - - - 3565-020 - - - - - -

9 - - - 3565-021 - - - - - -

10 - - - 3565-022 - - - - - -

11 - - - 3565-023 - - - - - -

12 - - - 3565-024 - - - - - -

S e c t i o n

Month June July August September October November December January February March

1 4 9 25 10 - - - - -

3 19 31 36 13 - - - - -

1 4 14 17 2 - - - - -

0 0 0 5 0 - - - - -

0 0 0 4 0 - - - - -

1 9 11 22 5 - - - - -

6 36 65 109 30 - - - - -

2 4 6 12 6 - - - - -

3 9 1083 908 500 - - - - -

Sheet Metal

AampR

Electrical

Panel

Test Bay

Finishing

Total

Month

S e r i a l n u m b e r amp n u m b e r o f u n i t s p e r

m o n t h

Number of units built

Fault average per unit

109

100

120

n t h

Faults Analysis Per Month For RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2440

June July August September October November December January February March April

Series1 6 36 65 109 30 0 0 0 0 0 0

6

36

65

30

0 0 0 0 0 00

20

40

60

80

N u m b e r o

f f a u l t s p e r m

20

25

30

35

40

2519

3136

9 11

22Sheet MeAampR

Electrical

Panel

842019 Inspection Matrix - RPR43MX1

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Sheet MetalAampR

Electrical Panel

Test BayFinishing

0

5

10

15

1 49

10

313

14

17

2

0

00

5

0

00

0 4

0

5

Test Bay

Finishing

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

Total faults per

section amp

average per unit

Number of

units built T

- - - 0 0 0 1 2 0 3 63

- - - 27 32 21 67 82 5 234 63

- - - 6 19 2 34 80 2 143 63- - - 0 4 1 6 11 0 22 63

- - - 11 32 23 41 34 1 142 63

- - - 6 12 8 15 21 1 63

- - - 5 5 5 5 5 5 30

- - - 30 60 40 75 105 5 315

- - - 44 87 47 149 209 8 544

- - - 733 725 588 993 995 800 806

Section

Sheet Metal

AampR

Electrical

Test Bay

Finishing

Fault target per unit

Target for units built

Score Achieved

No of units built

Fault average per unit

44

87

47

149

0

50

100

150

200

250

Apr May Jun Jul

N u m b e r o f f a u l t s p e r m o n t h

Monthly Fault Analysis RPR43MX1

842019 Inspection Matrix - RPR43MX1

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Sheet Metal

AampRElectrical

TestingFinishing

0

20

40

60

80

100

Apr

May

Jun

Jul

Aug

Sep

0

0

0

1

2

0

2732

21

67 82

5

619

2

34

80

2

04

16

11

0

1132

2341

34

1

Sheet Metal

AampR

Electrical

Testing

Finishing

842019 Inspection Matrix - RPR43MX1

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AampR 234

Electrica l 143

Finishing 142

Test Bay 22

43

27

26

4

Fault Breakdown Per Seciton RPR43MX1

AampR

Electrical

Finishing

Test Bay

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3140

234

143 142

22

0

50

100

150

200

250

AampR Electrical Finishing Test Bay

Faults Per Section RPR43MX1

842019 Inspection Matrix - RPR43MX1

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1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Sheet Metal

AampR 1

Electrical

Test Bay

FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0

AampR

Electrical

Finishing

Test Bay

Total

FAULT BREAKDOWN ANALYSIS

S h a f t s n o t c o a t e d

S h a r p w e l d s p a t t e r

G r i l l e s b r o k e n o f f

F i r e s i l n o t a p p l i e d n e a t l y

J o i n t s n o t c o v e r e d w i t h S T

S h a r p c o r n e r s o n u n i t

P i p e q u a l i t y d e n t s w r i n k l e

s e t c

F i n s c o i l s d a m a g e d

W e l d s n o t p a s s i v a t e d

I n c o r r e c t a m o u n t o f p i n s

T a c k y t a p e n o t a p p l i e d o n

p i p e s

D a m a g e d I n s u l a t i o n

P i p e s r u b b i n g e a c h o t h e r

U n i s e a l n o t i n s t a l l e d

T X V a l v e i n c o r r e c t p o s i t i o

n

M t g s t u d i n c o r r e c t l y l o c a t e d

842019 Inspection Matrix - RPR43MX1

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17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39

0

1 1 3

1 1

0

1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6

T r a n s d u c e r s m i s s i n g g a s k e t

H i n g e p i n s n o t e n g a g e d m a r k e d

E v a p amp C o n d c o v e r n o t t i g h t e d

G l a n d s n o t f u l l y s e a l e d i n c o n d

E M K A s e a l s n o t g l u e d t o g e t h e r

D e b r i s i n u n i t

D e c a l s m i s s i n g

C a s e c o v e r s c r a t c h e s

U H C amp C l i s t s n o t s i g n e d c h e c k

ON RPR43MX1 SNo 031-059

B o l t s N u t s G l a n d s n o t t i g h

t

W i t n e s s m a r k s m i s s i n g

T o t a l

C o n d t e r m B o x n o t s e a l e d w i t h f i

E l L i d s n o t t i g h t e n e d

S h a r p c a b l e t i e s

C r a c k e d d a m a g e d c o n d f a

n b l a d e

C o n d f a n b o l t n o t s e a l e d

D a m a g e d s p r e a d w a s h e r s

842019 Inspection Matrix - RPR43MX1

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April May June July August September Octobe

of units 6 12 8 15 10

1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8

2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095

4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096

5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097

6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098

7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099

8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100

9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101

10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102

11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103

12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104

13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105

14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106

15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107

16 - - - - 3565-1-087 8 3565-1-108

17 - - - - 3565-1-088 13 3565-1-109

18 - - - - 3565-1-089 9 3565-1-110

19 - - - - 3565-1-090 11 3565-1-111

20 - - - - 3565-1-091 13 3565-1-112

21 - - - - 3565-1-092 6 3565-1-113

30 60 40 75 105

44 89 78 186 203

733 742 914 124 967

14 29 38 111 98

32 33 49 60 48

Q T Y

Q T Y Month

Q T Y

Q T Y

Q T Y

S e r i a l n u m

b e r amp n u m b e r o f u n i t s p e r m o n t h

Q T Y

Falut target score per month

Total fault score per month

Average fault per month

Faults over per month

Percentage over per month

Q T Y

842019 Inspection Matrix - RPR43MX1

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6

5

8

7

10

6

5

6

8

9

7

1010

14

8

1

7

4

14

12

11

13

3

4

9

12

9

8

6

16

17

12

9

17

13

15

13

8

17

14

1212

19

9

7

8

7

5

7

8

9

15

10

9

8

10

8

13

9

11

13

962

0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

3 5 6 5 - 1 - 0 3 1

3 5 6 5 - 1 - 0 3 3

3 5 6 5 - 1 - 0 3 5

3 5 6 5 - 1 - 0 3 7

3 5 6 5 - 1 - 0 3 9

3 5 6 5 - 1 - 0 4 1

3 5 6 5 - 1 - 0 4 3

3 5 6 5 - 1 - 0 4 5

3 5 6 5 - 1 - 0 4 7

3 5 6 5 - 1 - 0 4 9

3 5 6 5 - 1 - 0 5 1

3 5 6 5 - 1 - 0 5 3

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 9

3 5 6 5 - 1 - 0 6 1

3 5 6 5 - 1 - 0 6 3

3 5 6 5 - 1 - 0 6 5

3 5 6 5 - 1 - 0 6 7

3 5 6 5 - 1 - 0 6 9

3 5 6 5 - 1 - 0 7 1

3 5 6 5 - 1 - 0 7 3

3 5 6 5 - 1 - 0 7 5

3 5 6 5 - 1 - 0 7 7

3 5 6 5 - 1 - 0 7 9

3 5 6 5 - 1 - 0 8 1

3 5 6 5 - 1 - 0 8 3

3 5 6 5 - 1 - 0 8 5

3 5 6 5 - 1 - 0 8 7

3 5 6 5 - 1 - 0 8 9

3 5 6 5 - 1 - 0 9 1

Number Of Faults Per Unit RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3640

1 3565-1-031 5 6 962

2 1 3565-1-032 5 5

3 3565-1-033 5 8

4 3565-1-034 5 7

53565-1-035 5

106 3565-1-036 5 6

7 2 3565-1-037 5 5

8 3565-1-038 5 6

9 3565-1-039 5 8

10 3565-1-040 5 9

11 3565-1-041 5 7

12 3565-1-042 5 10

13 3565-1-043 5 10

14 3565-1-044 5 14

15 3565-1-045 5 8

16 3 3565-1-046 5 1

17 3565-1-047 5 7

18 4 3565-1-048 5 4

19 3565-1-049 5 14

20 3565-1-050 5 12

21 3565-1-051 5 11

22 3565-1-052 5 13

23 3565-1-053 5 3

24 3565-1-054 5 4

25 3565-1-055 5 9

26 3565-1-056 5 12

25 3565-1-055 5 9

28 5 3565-1-058 5 8

29 6 3565-1-059 5 6

30 7 3565-1-060 5 1631 3565-1-061 5 17

32 3565-1-062 5 12

33 3565-1-063 5 9

34 3565-1-064 5 17

842019 Inspection Matrix - RPR43MX1

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35 3565-1-065 5 13

36 3565-1-066 5 15

37 3565-1-067 5 13

38 3565-1-068 5 8

39 3565-1-069 5 17

40 3565-1-070 5 14

41 3565-1-071 5 12

42 3565-1-072 5 12

43 3565-1-073 5 19

44 3565-1-074 5 9

45 3565-1-075 5 7

46 3565-1-076 5 8

47 3565-1-077 5 7

48 3565-1-078 5 5

49 3565-1-079 5 7

50 3565-1-080 5 8

51 3565-1-081 5 9

52 3565-1-082 5 15

53 8 3565-1-083 5 10

54 3565-1-084 5 9

55 3565-1-085 5 8

56 3565-1-086 5 10

57 3565-1-087 5 8

58 3565-1-088 5 13

59 3565-1-089 5 9

60 3565-1-090 5 11

61 3565-1-091 5 13

62 3565-1-092 5 6

63 3565-1-093 5 8

64 3565-1-094 5

65 3565-1-095 5

66 3565-1-096 5

67 3565-1-097 5

68 3565-1-098 5

69 3565-1-099 5

70 3565-1-100 5

842019 Inspection Matrix - RPR43MX1

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Cable Ties Not Trimmed 26

Witness Marks Missing 22

Checklists Incomplete 20

Debris In Unit 7

Damaged Coil Fins 7

Insulation Issues 7

Loose Cable Glands 5Sealant Application Issues 5

Loose BoltsScrews 4

CaseCover Scratches 3

Sharp Edges In Accessible Areas 3

Sharp Weld Spatter 2

Other 1

Pipe Quality Issues 0

Grills Not Fully Welded 0

Enclosures Lids Not Tight 0

WiresCables Rubbing 0

Cover Hinge Pins Issues 0

EMKA Seal Issues 0TX Bulbs Issues 0

Sealant Application Issues 0

Other

Missing Washers

Pipe Spacing Issues

Pipe Quality Issues

CaseCover Scratches

Grills Not Fully Welded

Enclosures Lids Not Tight

WiresCables Rubbing

Cover Hinge Pins Issues

EMKA Seal IssuesTX Bulbs Issues

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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1

Page 4: Inspection Matrix - RPR43MX1

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27

24 24

1415

1

0

5

10

15

20

25

30

AampR Electrical Panel Finishing Sheet Metal Test Bay

Fault Findings - RPR5MA7 Serial No 33251-02933251-048

Section

842019 Inspection Matrix - RPR43MX1

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21

20

17

9

7 7

6

5

4 4

2 2

1

0

5

10

15

20

25

W i t n e s s m a r k s m i s s i n g

C a b l e t i e s n o t t r i m m e d

C h e c k l i s t s i n c o m p l e t e

L o o s e c a b l e g l a n d s

D e b r i s i n u n i t

D a m a g e d c o i l f i n s

I n s u l a t i o n i s s u e s

S e a l a n t a p p l i c a t i o n i s s u e s

S h a r p w e l d s p a t t e r

L o o s e b o l t s s c r e w s

S i g n i f i c a n t s c r a t c h e s

M i s s i n g w a s h e r s

S S s h a f t n o t p a i n t e d

Fault Findings - RPR5MA7 Serial No 33251-02933251-048

842019 Inspection Matrix - RPR43MX1

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AampR

Electrical

Panel

Finishing

Sheet Metal

Test Bay

0

10

20

30

40

008-028

029-048

049-062

38

2736

23

24

14

2124

4

13 14

15

815

14

11 4

AampR Electr

Panel Finish

Sheet Metal Test B

842019 Inspection Matrix - RPR43MX1

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0

20

40

60

80

100

120

140

AampR

Electrical

Panel

Finishing

Sheet Metal

Test Bay

101

61

49

42

37

6

123

57

4667

74

3

83

48

4555

17

1

N u m b e r o f F a u l t s

Section

Faults by Section on Rail AC Units

RPR5MA7

RPR48MA3

LPR8CX10

842019 Inspection Matrix - RPR43MX1

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221

137132

126

76

4

0

50

100

150

200

250

Asssembly amp Refrigiration Electrical Electrical Panel Finishing Sheet Metal Test Bay

Faults By Section On Rail Models

842019 Inspection Matrix - RPR43MX1

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Project PACIFIC NATIONALMOURA LOCO

Customer DEDIR

Model RPR5MA7

Inspection Each Unit

Serial Numbers 35341 - 049 35341 - 062

S h e e t M e t a l

A amp R

E l e c t r i c a l

E l e c t r i c a l P a n e l

T e s t B a y

F i n i s h i n g

T o t a l Q t y

1 Not 12 pins on each evap lid covered with caps amp silver tape 1 1

2 External welds on the unit amp covers not passivated 0

3 Sharp corners on unit 2 2

4 Weld spatter around welds 5 5

5 Grilles not welded (tacks broken off) 0

6 SIKA Firesil not applied neatly and presentable 4 2 6

7 Joints (corners) of insulation not covered with silver tape 8 8

8 Incorrect type seal used on evaporator covers 0

9 Damaged insulation in evaporator area 3 3

10 Damaged evaporatorcondenser coils 3 3

11 Pipewire rub or wear against each other 2 1 3

12 Uniseal not placed under the SA blowers 0

13 Incorrect position of TX valves 0

14 Pipe quality with dents wrinkles bending tool marks etc 0

15 SA shafts not coated with antirust Cold Gal paint 3 3

16 Bolts not witness marked 6 2 3 11

17 Loose boltsscrewsnuts 1 1 1 3

18 Missing or damaged washers 0

19 Cracks or damage on condenser fan blades 0

20 No clearance on pipe header and cond bracket 0

21 Pressure transducers with no gasket fitted 0

22 Firesil not applied between chamber amp electrical panel 0

23 Electrical lids not tight 3 3

24 Cable ties not trimmed flat 1 3 1 4 9

25 Cable glands not tight and witness marked 4 5 9

26 Cable glands in cond area not fully sealed with Firesil 0

27 Cover hinge pins incorrectly installed amp not witness marked 0

I t e m s I n s p e c t e d O n

U n i t s

Inspection Matrix RPR5MA7

D e f e c t N o

Section Responsible

842019 Inspection Matrix - RPR43MX1

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28 Debris in unit (especially in evap drip tray) 3 3

29 Decals missing (Live Wires No Step 415V etc) 3 3

30 Kazoos not cut parallel (10mm) and pins not installed 1 1 AampR

31 Nyloc nuts not installed on the RHS 0 Fin

32 Significant casecover scratches 2 2 SM

33 UHC and checklist not been filled insigned off 1 3 4 Electrical

34 Evap amp Cond covers not tightenedwitness marked 1 1 Panel

35 Evap cover hexserts not sealed with SIKA Firesil 2 2 Test Bay

36 Other faults 0

14 36 9 4 4 18 85TOTAL FAULTS BY DEPARTMENT

36

18

14

9

4 5

10

15

20

25

30

35

40

Fault Findings - RPR5MA7 Serial No 33251-04933251-062

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1240

Bolts not w

Cable ties

Cable glan

Insulation

SIKA Fires

Weld spatt

UHC and c

Debris in uDecals mis

Electrical l

SA shafts

Pipewire r

Damaged e

Damaged i

Sharp corn

Significan

Evap cover

Evap amp Co

Not 12 pin

0

A amp R

F i n

S M

E l e c t r i c a l

P a n e l

11

9 9

8

6

5

4

3 3 3 3 3 3 3

2 2

Fault Findings - RPR5MA7 Serial No 33251-04933251-062

842019 Inspection Matrix - RPR43MX1

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B o

l t s n o t w i t n e s s m a r k e d

C a b l e t i e s n o t t r i m m e d

f l a t

C a b l e g l a n d s n o t t i g h t a n d

w i t n e s s m a r k e d

I n s u l a t i o n n o t c o v e r e d

w i t h s i l v e r t a p e

S I K A F i r e s i l n o t a p p l i e d

n

e a t l y a n d p r e s e n t a b l e

W e l d s p a t t e r a r o u n d

w e l d s

U

H C a n d c h e c k l i s t n o t

b e e n f i l l e d i n s i g n e d o f f

D e

b r i s i n u n i t ( e s p e c i a l l y

i n e v a p d r i p t r a y )

D e c a l s m i s s i n g ( L i v e

W i r e s N o S t e p 4 1 5 V e t c )

E l e c t r i c a l l i d s n o t t i g h t

S A

s h a f t s n o t c o a t e d w i t h

a n t i r u s t C o l d G a l p a i n t

P i p e w i r e r u b o r w e a r

a g a i n s t e a c h o t h e r

D a m a g e d e v a p c o n c o i l

D a m a g e d i n s u l a t i o n

S h a r p c o r n e r s o n u n i t

S i g n i f i c a n t c a s e c o v e r

s c r a t c h e s

E v a p c o v e r h e x s e r t s n o t

s e a l e d

E v a p amp C o n d c o v e r s l o o s e

amp W M m

842019 Inspection Matrix - RPR43MX1

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R P R 5 M A 7

R P R 4 8 M A 3

L P R 8 C X 1 0

Wwitness marks missing 21 16 14 51 51 70 73

Incomplete checklists 15 17 17 49 49 70 70

Loose boltsscrews 14 2 3 19 19 70 27

Cable ties not trimmed 8 5 16 29 29 70 41

Loose cable glands 7 6 9 22 22 70 31

Other 7 1 0 8 8 70 11

Damaged coil fins 6 7 6 19 19 70 27

Debris in unit 5 11 9 25 25 70 36

Missing Washers 4 0 3 7 7 70 10

Insulation Issues 4 12 10 26 26 70 37

Pipe Spacing rubbingwear 3 7 1 11 11 70 16

Sharp edges in accessible areas 3 1 0 4 4 70 6

Pipe quality ndash no wrinkles etc 2 0 0 2 2 70 3

Sharp weld spatter 2 5 2 9 9 70 13

Significant casecover scratches 2 1 0 3 3 70 4

Grills not fully welded 1 0 0 1 1 70 1

EMKA Seal Issues 1 0 1 2 2 70 3

842019 Inspection Matrix - RPR43MX1

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U n i t s

A amp R

F i n i s h i n g

S h e e t M e t a l

E l e c t r i c a l

E l e c t r i c a l P a n e l

T e s t B a y

066-089 33 20 25 10 4 0

036-065 44 18 13 28 28 0

010-035 29 26 23 14 14 1

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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27 24 24 15 14 1 0 Witness marks

Cable ties not

Checklists inco

Loose cable gl

Debris in unit

Damaged coil Insulation issu

Sealant applic

Sharp weld sp

Loose boltsscr

Significant scr

Missing washe

SS shaft not p

P a c k i n

g

s s s e m

y

E l e c t r i c a l

e c r c a

S h e e t

M e t a l

F i n i s h i n g

T e s t B a y

842019 Inspection Matrix - RPR43MX1

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June July August September October November December January February March

of units 3 3 6 12 6

1 3565-001 3565-003 3565-007 3565-013 3565-025 - - - - -

2 3565-002 3565-004 3565-008 3565-014 3565-026 - - - - -

3 - 3565-005 3565-009 3565-015 3565-027 - - - - -

4 - 3565-006 3565-010 3565-016 3565-028 - - - - -

5 - - 3565-011 3565-017 3565-029 - - - - -

6 - - 3565-012 3565-018 3565-030 - - - - -

7 - - - 3565-019 - - - - - -

8 - - - 3565-020 - - - - - -

9 - - - 3565-021 - - - - - -

10 - - - 3565-022 - - - - - -

11 - - - 3565-023 - - - - - -

12 - - - 3565-024 - - - - - -

S e c t i o n

Month June July August September October November December January February March

1 4 9 25 10 - - - - -

3 19 31 36 13 - - - - -

1 4 14 17 2 - - - - -

0 0 0 5 0 - - - - -

0 0 0 4 0 - - - - -

1 9 11 22 5 - - - - -

6 36 65 109 30 - - - - -

2 4 6 12 6 - - - - -

3 9 1083 908 500 - - - - -

Sheet Metal

AampR

Electrical

Panel

Test Bay

Finishing

Total

Month

S e r i a l n u m b e r amp n u m b e r o f u n i t s p e r

m o n t h

Number of units built

Fault average per unit

109

100

120

n t h

Faults Analysis Per Month For RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2440

June July August September October November December January February March April

Series1 6 36 65 109 30 0 0 0 0 0 0

6

36

65

30

0 0 0 0 0 00

20

40

60

80

N u m b e r o

f f a u l t s p e r m

20

25

30

35

40

2519

3136

9 11

22Sheet MeAampR

Electrical

Panel

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2540

Sheet MetalAampR

Electrical Panel

Test BayFinishing

0

5

10

15

1 49

10

313

14

17

2

0

00

5

0

00

0 4

0

5

Test Bay

Finishing

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

Total faults per

section amp

average per unit

Number of

units built T

- - - 0 0 0 1 2 0 3 63

- - - 27 32 21 67 82 5 234 63

- - - 6 19 2 34 80 2 143 63- - - 0 4 1 6 11 0 22 63

- - - 11 32 23 41 34 1 142 63

- - - 6 12 8 15 21 1 63

- - - 5 5 5 5 5 5 30

- - - 30 60 40 75 105 5 315

- - - 44 87 47 149 209 8 544

- - - 733 725 588 993 995 800 806

Section

Sheet Metal

AampR

Electrical

Test Bay

Finishing

Fault target per unit

Target for units built

Score Achieved

No of units built

Fault average per unit

44

87

47

149

0

50

100

150

200

250

Apr May Jun Jul

N u m b e r o f f a u l t s p e r m o n t h

Monthly Fault Analysis RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2940

Sheet Metal

AampRElectrical

TestingFinishing

0

20

40

60

80

100

Apr

May

Jun

Jul

Aug

Sep

0

0

0

1

2

0

2732

21

67 82

5

619

2

34

80

2

04

16

11

0

1132

2341

34

1

Sheet Metal

AampR

Electrical

Testing

Finishing

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3040

AampR 234

Electrica l 143

Finishing 142

Test Bay 22

43

27

26

4

Fault Breakdown Per Seciton RPR43MX1

AampR

Electrical

Finishing

Test Bay

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3140

234

143 142

22

0

50

100

150

200

250

AampR Electrical Finishing Test Bay

Faults Per Section RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3240

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Sheet Metal

AampR 1

Electrical

Test Bay

FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0

AampR

Electrical

Finishing

Test Bay

Total

FAULT BREAKDOWN ANALYSIS

S h a f t s n o t c o a t e d

S h a r p w e l d s p a t t e r

G r i l l e s b r o k e n o f f

F i r e s i l n o t a p p l i e d n e a t l y

J o i n t s n o t c o v e r e d w i t h S T

S h a r p c o r n e r s o n u n i t

P i p e q u a l i t y d e n t s w r i n k l e

s e t c

F i n s c o i l s d a m a g e d

W e l d s n o t p a s s i v a t e d

I n c o r r e c t a m o u n t o f p i n s

T a c k y t a p e n o t a p p l i e d o n

p i p e s

D a m a g e d I n s u l a t i o n

P i p e s r u b b i n g e a c h o t h e r

U n i s e a l n o t i n s t a l l e d

T X V a l v e i n c o r r e c t p o s i t i o

n

M t g s t u d i n c o r r e c t l y l o c a t e d

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3340

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39

0

1 1 3

1 1

0

1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6

T r a n s d u c e r s m i s s i n g g a s k e t

H i n g e p i n s n o t e n g a g e d m a r k e d

E v a p amp C o n d c o v e r n o t t i g h t e d

G l a n d s n o t f u l l y s e a l e d i n c o n d

E M K A s e a l s n o t g l u e d t o g e t h e r

D e b r i s i n u n i t

D e c a l s m i s s i n g

C a s e c o v e r s c r a t c h e s

U H C amp C l i s t s n o t s i g n e d c h e c k

ON RPR43MX1 SNo 031-059

B o l t s N u t s G l a n d s n o t t i g h

t

W i t n e s s m a r k s m i s s i n g

T o t a l

C o n d t e r m B o x n o t s e a l e d w i t h f i

E l L i d s n o t t i g h t e n e d

S h a r p c a b l e t i e s

C r a c k e d d a m a g e d c o n d f a

n b l a d e

C o n d f a n b o l t n o t s e a l e d

D a m a g e d s p r e a d w a s h e r s

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3440

April May June July August September Octobe

of units 6 12 8 15 10

1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8

2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095

4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096

5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097

6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098

7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099

8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100

9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101

10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102

11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103

12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104

13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105

14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106

15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107

16 - - - - 3565-1-087 8 3565-1-108

17 - - - - 3565-1-088 13 3565-1-109

18 - - - - 3565-1-089 9 3565-1-110

19 - - - - 3565-1-090 11 3565-1-111

20 - - - - 3565-1-091 13 3565-1-112

21 - - - - 3565-1-092 6 3565-1-113

30 60 40 75 105

44 89 78 186 203

733 742 914 124 967

14 29 38 111 98

32 33 49 60 48

Q T Y

Q T Y Month

Q T Y

Q T Y

Q T Y

S e r i a l n u m

b e r amp n u m b e r o f u n i t s p e r m o n t h

Q T Y

Falut target score per month

Total fault score per month

Average fault per month

Faults over per month

Percentage over per month

Q T Y

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3540

6

5

8

7

10

6

5

6

8

9

7

1010

14

8

1

7

4

14

12

11

13

3

4

9

12

9

8

6

16

17

12

9

17

13

15

13

8

17

14

1212

19

9

7

8

7

5

7

8

9

15

10

9

8

10

8

13

9

11

13

962

0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

3 5 6 5 - 1 - 0 3 1

3 5 6 5 - 1 - 0 3 3

3 5 6 5 - 1 - 0 3 5

3 5 6 5 - 1 - 0 3 7

3 5 6 5 - 1 - 0 3 9

3 5 6 5 - 1 - 0 4 1

3 5 6 5 - 1 - 0 4 3

3 5 6 5 - 1 - 0 4 5

3 5 6 5 - 1 - 0 4 7

3 5 6 5 - 1 - 0 4 9

3 5 6 5 - 1 - 0 5 1

3 5 6 5 - 1 - 0 5 3

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 9

3 5 6 5 - 1 - 0 6 1

3 5 6 5 - 1 - 0 6 3

3 5 6 5 - 1 - 0 6 5

3 5 6 5 - 1 - 0 6 7

3 5 6 5 - 1 - 0 6 9

3 5 6 5 - 1 - 0 7 1

3 5 6 5 - 1 - 0 7 3

3 5 6 5 - 1 - 0 7 5

3 5 6 5 - 1 - 0 7 7

3 5 6 5 - 1 - 0 7 9

3 5 6 5 - 1 - 0 8 1

3 5 6 5 - 1 - 0 8 3

3 5 6 5 - 1 - 0 8 5

3 5 6 5 - 1 - 0 8 7

3 5 6 5 - 1 - 0 8 9

3 5 6 5 - 1 - 0 9 1

Number Of Faults Per Unit RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3640

1 3565-1-031 5 6 962

2 1 3565-1-032 5 5

3 3565-1-033 5 8

4 3565-1-034 5 7

53565-1-035 5

106 3565-1-036 5 6

7 2 3565-1-037 5 5

8 3565-1-038 5 6

9 3565-1-039 5 8

10 3565-1-040 5 9

11 3565-1-041 5 7

12 3565-1-042 5 10

13 3565-1-043 5 10

14 3565-1-044 5 14

15 3565-1-045 5 8

16 3 3565-1-046 5 1

17 3565-1-047 5 7

18 4 3565-1-048 5 4

19 3565-1-049 5 14

20 3565-1-050 5 12

21 3565-1-051 5 11

22 3565-1-052 5 13

23 3565-1-053 5 3

24 3565-1-054 5 4

25 3565-1-055 5 9

26 3565-1-056 5 12

25 3565-1-055 5 9

28 5 3565-1-058 5 8

29 6 3565-1-059 5 6

30 7 3565-1-060 5 1631 3565-1-061 5 17

32 3565-1-062 5 12

33 3565-1-063 5 9

34 3565-1-064 5 17

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3740

35 3565-1-065 5 13

36 3565-1-066 5 15

37 3565-1-067 5 13

38 3565-1-068 5 8

39 3565-1-069 5 17

40 3565-1-070 5 14

41 3565-1-071 5 12

42 3565-1-072 5 12

43 3565-1-073 5 19

44 3565-1-074 5 9

45 3565-1-075 5 7

46 3565-1-076 5 8

47 3565-1-077 5 7

48 3565-1-078 5 5

49 3565-1-079 5 7

50 3565-1-080 5 8

51 3565-1-081 5 9

52 3565-1-082 5 15

53 8 3565-1-083 5 10

54 3565-1-084 5 9

55 3565-1-085 5 8

56 3565-1-086 5 10

57 3565-1-087 5 8

58 3565-1-088 5 13

59 3565-1-089 5 9

60 3565-1-090 5 11

61 3565-1-091 5 13

62 3565-1-092 5 6

63 3565-1-093 5 8

64 3565-1-094 5

65 3565-1-095 5

66 3565-1-096 5

67 3565-1-097 5

68 3565-1-098 5

69 3565-1-099 5

70 3565-1-100 5

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840

Cable Ties Not Trimmed 26

Witness Marks Missing 22

Checklists Incomplete 20

Debris In Unit 7

Damaged Coil Fins 7

Insulation Issues 7

Loose Cable Glands 5Sealant Application Issues 5

Loose BoltsScrews 4

CaseCover Scratches 3

Sharp Edges In Accessible Areas 3

Sharp Weld Spatter 2

Other 1

Pipe Quality Issues 0

Grills Not Fully Welded 0

Enclosures Lids Not Tight 0

WiresCables Rubbing 0

Cover Hinge Pins Issues 0

EMKA Seal Issues 0TX Bulbs Issues 0

Sealant Application Issues 0

Other

Missing Washers

Pipe Spacing Issues

Pipe Quality Issues

CaseCover Scratches

Grills Not Fully Welded

Enclosures Lids Not Tight

WiresCables Rubbing

Cover Hinge Pins Issues

EMKA Seal IssuesTX Bulbs Issues

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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1

Page 5: Inspection Matrix - RPR43MX1

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27

24 24

1415

1

0

5

10

15

20

25

30

AampR Electrical Panel Finishing Sheet Metal Test Bay

Fault Findings - RPR5MA7 Serial No 33251-02933251-048

Section

842019 Inspection Matrix - RPR43MX1

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21

20

17

9

7 7

6

5

4 4

2 2

1

0

5

10

15

20

25

W i t n e s s m a r k s m i s s i n g

C a b l e t i e s n o t t r i m m e d

C h e c k l i s t s i n c o m p l e t e

L o o s e c a b l e g l a n d s

D e b r i s i n u n i t

D a m a g e d c o i l f i n s

I n s u l a t i o n i s s u e s

S e a l a n t a p p l i c a t i o n i s s u e s

S h a r p w e l d s p a t t e r

L o o s e b o l t s s c r e w s

S i g n i f i c a n t s c r a t c h e s

M i s s i n g w a s h e r s

S S s h a f t n o t p a i n t e d

Fault Findings - RPR5MA7 Serial No 33251-02933251-048

842019 Inspection Matrix - RPR43MX1

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AampR

Electrical

Panel

Finishing

Sheet Metal

Test Bay

0

10

20

30

40

008-028

029-048

049-062

38

2736

23

24

14

2124

4

13 14

15

815

14

11 4

AampR Electr

Panel Finish

Sheet Metal Test B

842019 Inspection Matrix - RPR43MX1

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0

20

40

60

80

100

120

140

AampR

Electrical

Panel

Finishing

Sheet Metal

Test Bay

101

61

49

42

37

6

123

57

4667

74

3

83

48

4555

17

1

N u m b e r o f F a u l t s

Section

Faults by Section on Rail AC Units

RPR5MA7

RPR48MA3

LPR8CX10

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 940

221

137132

126

76

4

0

50

100

150

200

250

Asssembly amp Refrigiration Electrical Electrical Panel Finishing Sheet Metal Test Bay

Faults By Section On Rail Models

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1040

Project PACIFIC NATIONALMOURA LOCO

Customer DEDIR

Model RPR5MA7

Inspection Each Unit

Serial Numbers 35341 - 049 35341 - 062

S h e e t M e t a l

A amp R

E l e c t r i c a l

E l e c t r i c a l P a n e l

T e s t B a y

F i n i s h i n g

T o t a l Q t y

1 Not 12 pins on each evap lid covered with caps amp silver tape 1 1

2 External welds on the unit amp covers not passivated 0

3 Sharp corners on unit 2 2

4 Weld spatter around welds 5 5

5 Grilles not welded (tacks broken off) 0

6 SIKA Firesil not applied neatly and presentable 4 2 6

7 Joints (corners) of insulation not covered with silver tape 8 8

8 Incorrect type seal used on evaporator covers 0

9 Damaged insulation in evaporator area 3 3

10 Damaged evaporatorcondenser coils 3 3

11 Pipewire rub or wear against each other 2 1 3

12 Uniseal not placed under the SA blowers 0

13 Incorrect position of TX valves 0

14 Pipe quality with dents wrinkles bending tool marks etc 0

15 SA shafts not coated with antirust Cold Gal paint 3 3

16 Bolts not witness marked 6 2 3 11

17 Loose boltsscrewsnuts 1 1 1 3

18 Missing or damaged washers 0

19 Cracks or damage on condenser fan blades 0

20 No clearance on pipe header and cond bracket 0

21 Pressure transducers with no gasket fitted 0

22 Firesil not applied between chamber amp electrical panel 0

23 Electrical lids not tight 3 3

24 Cable ties not trimmed flat 1 3 1 4 9

25 Cable glands not tight and witness marked 4 5 9

26 Cable glands in cond area not fully sealed with Firesil 0

27 Cover hinge pins incorrectly installed amp not witness marked 0

I t e m s I n s p e c t e d O n

U n i t s

Inspection Matrix RPR5MA7

D e f e c t N o

Section Responsible

842019 Inspection Matrix - RPR43MX1

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28 Debris in unit (especially in evap drip tray) 3 3

29 Decals missing (Live Wires No Step 415V etc) 3 3

30 Kazoos not cut parallel (10mm) and pins not installed 1 1 AampR

31 Nyloc nuts not installed on the RHS 0 Fin

32 Significant casecover scratches 2 2 SM

33 UHC and checklist not been filled insigned off 1 3 4 Electrical

34 Evap amp Cond covers not tightenedwitness marked 1 1 Panel

35 Evap cover hexserts not sealed with SIKA Firesil 2 2 Test Bay

36 Other faults 0

14 36 9 4 4 18 85TOTAL FAULTS BY DEPARTMENT

36

18

14

9

4 5

10

15

20

25

30

35

40

Fault Findings - RPR5MA7 Serial No 33251-04933251-062

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1240

Bolts not w

Cable ties

Cable glan

Insulation

SIKA Fires

Weld spatt

UHC and c

Debris in uDecals mis

Electrical l

SA shafts

Pipewire r

Damaged e

Damaged i

Sharp corn

Significan

Evap cover

Evap amp Co

Not 12 pin

0

A amp R

F i n

S M

E l e c t r i c a l

P a n e l

11

9 9

8

6

5

4

3 3 3 3 3 3 3

2 2

Fault Findings - RPR5MA7 Serial No 33251-04933251-062

842019 Inspection Matrix - RPR43MX1

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B o

l t s n o t w i t n e s s m a r k e d

C a b l e t i e s n o t t r i m m e d

f l a t

C a b l e g l a n d s n o t t i g h t a n d

w i t n e s s m a r k e d

I n s u l a t i o n n o t c o v e r e d

w i t h s i l v e r t a p e

S I K A F i r e s i l n o t a p p l i e d

n

e a t l y a n d p r e s e n t a b l e

W e l d s p a t t e r a r o u n d

w e l d s

U

H C a n d c h e c k l i s t n o t

b e e n f i l l e d i n s i g n e d o f f

D e

b r i s i n u n i t ( e s p e c i a l l y

i n e v a p d r i p t r a y )

D e c a l s m i s s i n g ( L i v e

W i r e s N o S t e p 4 1 5 V e t c )

E l e c t r i c a l l i d s n o t t i g h t

S A

s h a f t s n o t c o a t e d w i t h

a n t i r u s t C o l d G a l p a i n t

P i p e w i r e r u b o r w e a r

a g a i n s t e a c h o t h e r

D a m a g e d e v a p c o n c o i l

D a m a g e d i n s u l a t i o n

S h a r p c o r n e r s o n u n i t

S i g n i f i c a n t c a s e c o v e r

s c r a t c h e s

E v a p c o v e r h e x s e r t s n o t

s e a l e d

E v a p amp C o n d c o v e r s l o o s e

amp W M m

842019 Inspection Matrix - RPR43MX1

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R P R 5 M A 7

R P R 4 8 M A 3

L P R 8 C X 1 0

Wwitness marks missing 21 16 14 51 51 70 73

Incomplete checklists 15 17 17 49 49 70 70

Loose boltsscrews 14 2 3 19 19 70 27

Cable ties not trimmed 8 5 16 29 29 70 41

Loose cable glands 7 6 9 22 22 70 31

Other 7 1 0 8 8 70 11

Damaged coil fins 6 7 6 19 19 70 27

Debris in unit 5 11 9 25 25 70 36

Missing Washers 4 0 3 7 7 70 10

Insulation Issues 4 12 10 26 26 70 37

Pipe Spacing rubbingwear 3 7 1 11 11 70 16

Sharp edges in accessible areas 3 1 0 4 4 70 6

Pipe quality ndash no wrinkles etc 2 0 0 2 2 70 3

Sharp weld spatter 2 5 2 9 9 70 13

Significant casecover scratches 2 1 0 3 3 70 4

Grills not fully welded 1 0 0 1 1 70 1

EMKA Seal Issues 1 0 1 2 2 70 3

842019 Inspection Matrix - RPR43MX1

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U n i t s

A amp R

F i n i s h i n g

S h e e t M e t a l

E l e c t r i c a l

E l e c t r i c a l P a n e l

T e s t B a y

066-089 33 20 25 10 4 0

036-065 44 18 13 28 28 0

010-035 29 26 23 14 14 1

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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27 24 24 15 14 1 0 Witness marks

Cable ties not

Checklists inco

Loose cable gl

Debris in unit

Damaged coil Insulation issu

Sealant applic

Sharp weld sp

Loose boltsscr

Significant scr

Missing washe

SS shaft not p

P a c k i n

g

s s s e m

y

E l e c t r i c a l

e c r c a

S h e e t

M e t a l

F i n i s h i n g

T e s t B a y

842019 Inspection Matrix - RPR43MX1

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June July August September October November December January February March

of units 3 3 6 12 6

1 3565-001 3565-003 3565-007 3565-013 3565-025 - - - - -

2 3565-002 3565-004 3565-008 3565-014 3565-026 - - - - -

3 - 3565-005 3565-009 3565-015 3565-027 - - - - -

4 - 3565-006 3565-010 3565-016 3565-028 - - - - -

5 - - 3565-011 3565-017 3565-029 - - - - -

6 - - 3565-012 3565-018 3565-030 - - - - -

7 - - - 3565-019 - - - - - -

8 - - - 3565-020 - - - - - -

9 - - - 3565-021 - - - - - -

10 - - - 3565-022 - - - - - -

11 - - - 3565-023 - - - - - -

12 - - - 3565-024 - - - - - -

S e c t i o n

Month June July August September October November December January February March

1 4 9 25 10 - - - - -

3 19 31 36 13 - - - - -

1 4 14 17 2 - - - - -

0 0 0 5 0 - - - - -

0 0 0 4 0 - - - - -

1 9 11 22 5 - - - - -

6 36 65 109 30 - - - - -

2 4 6 12 6 - - - - -

3 9 1083 908 500 - - - - -

Sheet Metal

AampR

Electrical

Panel

Test Bay

Finishing

Total

Month

S e r i a l n u m b e r amp n u m b e r o f u n i t s p e r

m o n t h

Number of units built

Fault average per unit

109

100

120

n t h

Faults Analysis Per Month For RPR43MX1

842019 Inspection Matrix - RPR43MX1

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June July August September October November December January February March April

Series1 6 36 65 109 30 0 0 0 0 0 0

6

36

65

30

0 0 0 0 0 00

20

40

60

80

N u m b e r o

f f a u l t s p e r m

20

25

30

35

40

2519

3136

9 11

22Sheet MeAampR

Electrical

Panel

842019 Inspection Matrix - RPR43MX1

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Sheet MetalAampR

Electrical Panel

Test BayFinishing

0

5

10

15

1 49

10

313

14

17

2

0

00

5

0

00

0 4

0

5

Test Bay

Finishing

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

Total faults per

section amp

average per unit

Number of

units built T

- - - 0 0 0 1 2 0 3 63

- - - 27 32 21 67 82 5 234 63

- - - 6 19 2 34 80 2 143 63- - - 0 4 1 6 11 0 22 63

- - - 11 32 23 41 34 1 142 63

- - - 6 12 8 15 21 1 63

- - - 5 5 5 5 5 5 30

- - - 30 60 40 75 105 5 315

- - - 44 87 47 149 209 8 544

- - - 733 725 588 993 995 800 806

Section

Sheet Metal

AampR

Electrical

Test Bay

Finishing

Fault target per unit

Target for units built

Score Achieved

No of units built

Fault average per unit

44

87

47

149

0

50

100

150

200

250

Apr May Jun Jul

N u m b e r o f f a u l t s p e r m o n t h

Monthly Fault Analysis RPR43MX1

842019 Inspection Matrix - RPR43MX1

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Sheet Metal

AampRElectrical

TestingFinishing

0

20

40

60

80

100

Apr

May

Jun

Jul

Aug

Sep

0

0

0

1

2

0

2732

21

67 82

5

619

2

34

80

2

04

16

11

0

1132

2341

34

1

Sheet Metal

AampR

Electrical

Testing

Finishing

842019 Inspection Matrix - RPR43MX1

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AampR 234

Electrica l 143

Finishing 142

Test Bay 22

43

27

26

4

Fault Breakdown Per Seciton RPR43MX1

AampR

Electrical

Finishing

Test Bay

842019 Inspection Matrix - RPR43MX1

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234

143 142

22

0

50

100

150

200

250

AampR Electrical Finishing Test Bay

Faults Per Section RPR43MX1

842019 Inspection Matrix - RPR43MX1

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1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Sheet Metal

AampR 1

Electrical

Test Bay

FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0

AampR

Electrical

Finishing

Test Bay

Total

FAULT BREAKDOWN ANALYSIS

S h a f t s n o t c o a t e d

S h a r p w e l d s p a t t e r

G r i l l e s b r o k e n o f f

F i r e s i l n o t a p p l i e d n e a t l y

J o i n t s n o t c o v e r e d w i t h S T

S h a r p c o r n e r s o n u n i t

P i p e q u a l i t y d e n t s w r i n k l e

s e t c

F i n s c o i l s d a m a g e d

W e l d s n o t p a s s i v a t e d

I n c o r r e c t a m o u n t o f p i n s

T a c k y t a p e n o t a p p l i e d o n

p i p e s

D a m a g e d I n s u l a t i o n

P i p e s r u b b i n g e a c h o t h e r

U n i s e a l n o t i n s t a l l e d

T X V a l v e i n c o r r e c t p o s i t i o

n

M t g s t u d i n c o r r e c t l y l o c a t e d

842019 Inspection Matrix - RPR43MX1

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17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39

0

1 1 3

1 1

0

1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6

T r a n s d u c e r s m i s s i n g g a s k e t

H i n g e p i n s n o t e n g a g e d m a r k e d

E v a p amp C o n d c o v e r n o t t i g h t e d

G l a n d s n o t f u l l y s e a l e d i n c o n d

E M K A s e a l s n o t g l u e d t o g e t h e r

D e b r i s i n u n i t

D e c a l s m i s s i n g

C a s e c o v e r s c r a t c h e s

U H C amp C l i s t s n o t s i g n e d c h e c k

ON RPR43MX1 SNo 031-059

B o l t s N u t s G l a n d s n o t t i g h

t

W i t n e s s m a r k s m i s s i n g

T o t a l

C o n d t e r m B o x n o t s e a l e d w i t h f i

E l L i d s n o t t i g h t e n e d

S h a r p c a b l e t i e s

C r a c k e d d a m a g e d c o n d f a

n b l a d e

C o n d f a n b o l t n o t s e a l e d

D a m a g e d s p r e a d w a s h e r s

842019 Inspection Matrix - RPR43MX1

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April May June July August September Octobe

of units 6 12 8 15 10

1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8

2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095

4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096

5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097

6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098

7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099

8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100

9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101

10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102

11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103

12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104

13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105

14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106

15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107

16 - - - - 3565-1-087 8 3565-1-108

17 - - - - 3565-1-088 13 3565-1-109

18 - - - - 3565-1-089 9 3565-1-110

19 - - - - 3565-1-090 11 3565-1-111

20 - - - - 3565-1-091 13 3565-1-112

21 - - - - 3565-1-092 6 3565-1-113

30 60 40 75 105

44 89 78 186 203

733 742 914 124 967

14 29 38 111 98

32 33 49 60 48

Q T Y

Q T Y Month

Q T Y

Q T Y

Q T Y

S e r i a l n u m

b e r amp n u m b e r o f u n i t s p e r m o n t h

Q T Y

Falut target score per month

Total fault score per month

Average fault per month

Faults over per month

Percentage over per month

Q T Y

842019 Inspection Matrix - RPR43MX1

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6

5

8

7

10

6

5

6

8

9

7

1010

14

8

1

7

4

14

12

11

13

3

4

9

12

9

8

6

16

17

12

9

17

13

15

13

8

17

14

1212

19

9

7

8

7

5

7

8

9

15

10

9

8

10

8

13

9

11

13

962

0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

3 5 6 5 - 1 - 0 3 1

3 5 6 5 - 1 - 0 3 3

3 5 6 5 - 1 - 0 3 5

3 5 6 5 - 1 - 0 3 7

3 5 6 5 - 1 - 0 3 9

3 5 6 5 - 1 - 0 4 1

3 5 6 5 - 1 - 0 4 3

3 5 6 5 - 1 - 0 4 5

3 5 6 5 - 1 - 0 4 7

3 5 6 5 - 1 - 0 4 9

3 5 6 5 - 1 - 0 5 1

3 5 6 5 - 1 - 0 5 3

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 9

3 5 6 5 - 1 - 0 6 1

3 5 6 5 - 1 - 0 6 3

3 5 6 5 - 1 - 0 6 5

3 5 6 5 - 1 - 0 6 7

3 5 6 5 - 1 - 0 6 9

3 5 6 5 - 1 - 0 7 1

3 5 6 5 - 1 - 0 7 3

3 5 6 5 - 1 - 0 7 5

3 5 6 5 - 1 - 0 7 7

3 5 6 5 - 1 - 0 7 9

3 5 6 5 - 1 - 0 8 1

3 5 6 5 - 1 - 0 8 3

3 5 6 5 - 1 - 0 8 5

3 5 6 5 - 1 - 0 8 7

3 5 6 5 - 1 - 0 8 9

3 5 6 5 - 1 - 0 9 1

Number Of Faults Per Unit RPR43MX1

842019 Inspection Matrix - RPR43MX1

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1 3565-1-031 5 6 962

2 1 3565-1-032 5 5

3 3565-1-033 5 8

4 3565-1-034 5 7

53565-1-035 5

106 3565-1-036 5 6

7 2 3565-1-037 5 5

8 3565-1-038 5 6

9 3565-1-039 5 8

10 3565-1-040 5 9

11 3565-1-041 5 7

12 3565-1-042 5 10

13 3565-1-043 5 10

14 3565-1-044 5 14

15 3565-1-045 5 8

16 3 3565-1-046 5 1

17 3565-1-047 5 7

18 4 3565-1-048 5 4

19 3565-1-049 5 14

20 3565-1-050 5 12

21 3565-1-051 5 11

22 3565-1-052 5 13

23 3565-1-053 5 3

24 3565-1-054 5 4

25 3565-1-055 5 9

26 3565-1-056 5 12

25 3565-1-055 5 9

28 5 3565-1-058 5 8

29 6 3565-1-059 5 6

30 7 3565-1-060 5 1631 3565-1-061 5 17

32 3565-1-062 5 12

33 3565-1-063 5 9

34 3565-1-064 5 17

842019 Inspection Matrix - RPR43MX1

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35 3565-1-065 5 13

36 3565-1-066 5 15

37 3565-1-067 5 13

38 3565-1-068 5 8

39 3565-1-069 5 17

40 3565-1-070 5 14

41 3565-1-071 5 12

42 3565-1-072 5 12

43 3565-1-073 5 19

44 3565-1-074 5 9

45 3565-1-075 5 7

46 3565-1-076 5 8

47 3565-1-077 5 7

48 3565-1-078 5 5

49 3565-1-079 5 7

50 3565-1-080 5 8

51 3565-1-081 5 9

52 3565-1-082 5 15

53 8 3565-1-083 5 10

54 3565-1-084 5 9

55 3565-1-085 5 8

56 3565-1-086 5 10

57 3565-1-087 5 8

58 3565-1-088 5 13

59 3565-1-089 5 9

60 3565-1-090 5 11

61 3565-1-091 5 13

62 3565-1-092 5 6

63 3565-1-093 5 8

64 3565-1-094 5

65 3565-1-095 5

66 3565-1-096 5

67 3565-1-097 5

68 3565-1-098 5

69 3565-1-099 5

70 3565-1-100 5

842019 Inspection Matrix - RPR43MX1

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Cable Ties Not Trimmed 26

Witness Marks Missing 22

Checklists Incomplete 20

Debris In Unit 7

Damaged Coil Fins 7

Insulation Issues 7

Loose Cable Glands 5Sealant Application Issues 5

Loose BoltsScrews 4

CaseCover Scratches 3

Sharp Edges In Accessible Areas 3

Sharp Weld Spatter 2

Other 1

Pipe Quality Issues 0

Grills Not Fully Welded 0

Enclosures Lids Not Tight 0

WiresCables Rubbing 0

Cover Hinge Pins Issues 0

EMKA Seal Issues 0TX Bulbs Issues 0

Sealant Application Issues 0

Other

Missing Washers

Pipe Spacing Issues

Pipe Quality Issues

CaseCover Scratches

Grills Not Fully Welded

Enclosures Lids Not Tight

WiresCables Rubbing

Cover Hinge Pins Issues

EMKA Seal IssuesTX Bulbs Issues

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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1

Page 6: Inspection Matrix - RPR43MX1

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21

20

17

9

7 7

6

5

4 4

2 2

1

0

5

10

15

20

25

W i t n e s s m a r k s m i s s i n g

C a b l e t i e s n o t t r i m m e d

C h e c k l i s t s i n c o m p l e t e

L o o s e c a b l e g l a n d s

D e b r i s i n u n i t

D a m a g e d c o i l f i n s

I n s u l a t i o n i s s u e s

S e a l a n t a p p l i c a t i o n i s s u e s

S h a r p w e l d s p a t t e r

L o o s e b o l t s s c r e w s

S i g n i f i c a n t s c r a t c h e s

M i s s i n g w a s h e r s

S S s h a f t n o t p a i n t e d

Fault Findings - RPR5MA7 Serial No 33251-02933251-048

842019 Inspection Matrix - RPR43MX1

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AampR

Electrical

Panel

Finishing

Sheet Metal

Test Bay

0

10

20

30

40

008-028

029-048

049-062

38

2736

23

24

14

2124

4

13 14

15

815

14

11 4

AampR Electr

Panel Finish

Sheet Metal Test B

842019 Inspection Matrix - RPR43MX1

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0

20

40

60

80

100

120

140

AampR

Electrical

Panel

Finishing

Sheet Metal

Test Bay

101

61

49

42

37

6

123

57

4667

74

3

83

48

4555

17

1

N u m b e r o f F a u l t s

Section

Faults by Section on Rail AC Units

RPR5MA7

RPR48MA3

LPR8CX10

842019 Inspection Matrix - RPR43MX1

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221

137132

126

76

4

0

50

100

150

200

250

Asssembly amp Refrigiration Electrical Electrical Panel Finishing Sheet Metal Test Bay

Faults By Section On Rail Models

842019 Inspection Matrix - RPR43MX1

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Project PACIFIC NATIONALMOURA LOCO

Customer DEDIR

Model RPR5MA7

Inspection Each Unit

Serial Numbers 35341 - 049 35341 - 062

S h e e t M e t a l

A amp R

E l e c t r i c a l

E l e c t r i c a l P a n e l

T e s t B a y

F i n i s h i n g

T o t a l Q t y

1 Not 12 pins on each evap lid covered with caps amp silver tape 1 1

2 External welds on the unit amp covers not passivated 0

3 Sharp corners on unit 2 2

4 Weld spatter around welds 5 5

5 Grilles not welded (tacks broken off) 0

6 SIKA Firesil not applied neatly and presentable 4 2 6

7 Joints (corners) of insulation not covered with silver tape 8 8

8 Incorrect type seal used on evaporator covers 0

9 Damaged insulation in evaporator area 3 3

10 Damaged evaporatorcondenser coils 3 3

11 Pipewire rub or wear against each other 2 1 3

12 Uniseal not placed under the SA blowers 0

13 Incorrect position of TX valves 0

14 Pipe quality with dents wrinkles bending tool marks etc 0

15 SA shafts not coated with antirust Cold Gal paint 3 3

16 Bolts not witness marked 6 2 3 11

17 Loose boltsscrewsnuts 1 1 1 3

18 Missing or damaged washers 0

19 Cracks or damage on condenser fan blades 0

20 No clearance on pipe header and cond bracket 0

21 Pressure transducers with no gasket fitted 0

22 Firesil not applied between chamber amp electrical panel 0

23 Electrical lids not tight 3 3

24 Cable ties not trimmed flat 1 3 1 4 9

25 Cable glands not tight and witness marked 4 5 9

26 Cable glands in cond area not fully sealed with Firesil 0

27 Cover hinge pins incorrectly installed amp not witness marked 0

I t e m s I n s p e c t e d O n

U n i t s

Inspection Matrix RPR5MA7

D e f e c t N o

Section Responsible

842019 Inspection Matrix - RPR43MX1

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28 Debris in unit (especially in evap drip tray) 3 3

29 Decals missing (Live Wires No Step 415V etc) 3 3

30 Kazoos not cut parallel (10mm) and pins not installed 1 1 AampR

31 Nyloc nuts not installed on the RHS 0 Fin

32 Significant casecover scratches 2 2 SM

33 UHC and checklist not been filled insigned off 1 3 4 Electrical

34 Evap amp Cond covers not tightenedwitness marked 1 1 Panel

35 Evap cover hexserts not sealed with SIKA Firesil 2 2 Test Bay

36 Other faults 0

14 36 9 4 4 18 85TOTAL FAULTS BY DEPARTMENT

36

18

14

9

4 5

10

15

20

25

30

35

40

Fault Findings - RPR5MA7 Serial No 33251-04933251-062

842019 Inspection Matrix - RPR43MX1

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Bolts not w

Cable ties

Cable glan

Insulation

SIKA Fires

Weld spatt

UHC and c

Debris in uDecals mis

Electrical l

SA shafts

Pipewire r

Damaged e

Damaged i

Sharp corn

Significan

Evap cover

Evap amp Co

Not 12 pin

0

A amp R

F i n

S M

E l e c t r i c a l

P a n e l

11

9 9

8

6

5

4

3 3 3 3 3 3 3

2 2

Fault Findings - RPR5MA7 Serial No 33251-04933251-062

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B o

l t s n o t w i t n e s s m a r k e d

C a b l e t i e s n o t t r i m m e d

f l a t

C a b l e g l a n d s n o t t i g h t a n d

w i t n e s s m a r k e d

I n s u l a t i o n n o t c o v e r e d

w i t h s i l v e r t a p e

S I K A F i r e s i l n o t a p p l i e d

n

e a t l y a n d p r e s e n t a b l e

W e l d s p a t t e r a r o u n d

w e l d s

U

H C a n d c h e c k l i s t n o t

b e e n f i l l e d i n s i g n e d o f f

D e

b r i s i n u n i t ( e s p e c i a l l y

i n e v a p d r i p t r a y )

D e c a l s m i s s i n g ( L i v e

W i r e s N o S t e p 4 1 5 V e t c )

E l e c t r i c a l l i d s n o t t i g h t

S A

s h a f t s n o t c o a t e d w i t h

a n t i r u s t C o l d G a l p a i n t

P i p e w i r e r u b o r w e a r

a g a i n s t e a c h o t h e r

D a m a g e d e v a p c o n c o i l

D a m a g e d i n s u l a t i o n

S h a r p c o r n e r s o n u n i t

S i g n i f i c a n t c a s e c o v e r

s c r a t c h e s

E v a p c o v e r h e x s e r t s n o t

s e a l e d

E v a p amp C o n d c o v e r s l o o s e

amp W M m

842019 Inspection Matrix - RPR43MX1

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R P R 5 M A 7

R P R 4 8 M A 3

L P R 8 C X 1 0

Wwitness marks missing 21 16 14 51 51 70 73

Incomplete checklists 15 17 17 49 49 70 70

Loose boltsscrews 14 2 3 19 19 70 27

Cable ties not trimmed 8 5 16 29 29 70 41

Loose cable glands 7 6 9 22 22 70 31

Other 7 1 0 8 8 70 11

Damaged coil fins 6 7 6 19 19 70 27

Debris in unit 5 11 9 25 25 70 36

Missing Washers 4 0 3 7 7 70 10

Insulation Issues 4 12 10 26 26 70 37

Pipe Spacing rubbingwear 3 7 1 11 11 70 16

Sharp edges in accessible areas 3 1 0 4 4 70 6

Pipe quality ndash no wrinkles etc 2 0 0 2 2 70 3

Sharp weld spatter 2 5 2 9 9 70 13

Significant casecover scratches 2 1 0 3 3 70 4

Grills not fully welded 1 0 0 1 1 70 1

EMKA Seal Issues 1 0 1 2 2 70 3

842019 Inspection Matrix - RPR43MX1

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U n i t s

A amp R

F i n i s h i n g

S h e e t M e t a l

E l e c t r i c a l

E l e c t r i c a l P a n e l

T e s t B a y

066-089 33 20 25 10 4 0

036-065 44 18 13 28 28 0

010-035 29 26 23 14 14 1

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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27 24 24 15 14 1 0 Witness marks

Cable ties not

Checklists inco

Loose cable gl

Debris in unit

Damaged coil Insulation issu

Sealant applic

Sharp weld sp

Loose boltsscr

Significant scr

Missing washe

SS shaft not p

P a c k i n

g

s s s e m

y

E l e c t r i c a l

e c r c a

S h e e t

M e t a l

F i n i s h i n g

T e s t B a y

842019 Inspection Matrix - RPR43MX1

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June July August September October November December January February March

of units 3 3 6 12 6

1 3565-001 3565-003 3565-007 3565-013 3565-025 - - - - -

2 3565-002 3565-004 3565-008 3565-014 3565-026 - - - - -

3 - 3565-005 3565-009 3565-015 3565-027 - - - - -

4 - 3565-006 3565-010 3565-016 3565-028 - - - - -

5 - - 3565-011 3565-017 3565-029 - - - - -

6 - - 3565-012 3565-018 3565-030 - - - - -

7 - - - 3565-019 - - - - - -

8 - - - 3565-020 - - - - - -

9 - - - 3565-021 - - - - - -

10 - - - 3565-022 - - - - - -

11 - - - 3565-023 - - - - - -

12 - - - 3565-024 - - - - - -

S e c t i o n

Month June July August September October November December January February March

1 4 9 25 10 - - - - -

3 19 31 36 13 - - - - -

1 4 14 17 2 - - - - -

0 0 0 5 0 - - - - -

0 0 0 4 0 - - - - -

1 9 11 22 5 - - - - -

6 36 65 109 30 - - - - -

2 4 6 12 6 - - - - -

3 9 1083 908 500 - - - - -

Sheet Metal

AampR

Electrical

Panel

Test Bay

Finishing

Total

Month

S e r i a l n u m b e r amp n u m b e r o f u n i t s p e r

m o n t h

Number of units built

Fault average per unit

109

100

120

n t h

Faults Analysis Per Month For RPR43MX1

842019 Inspection Matrix - RPR43MX1

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June July August September October November December January February March April

Series1 6 36 65 109 30 0 0 0 0 0 0

6

36

65

30

0 0 0 0 0 00

20

40

60

80

N u m b e r o

f f a u l t s p e r m

20

25

30

35

40

2519

3136

9 11

22Sheet MeAampR

Electrical

Panel

842019 Inspection Matrix - RPR43MX1

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Sheet MetalAampR

Electrical Panel

Test BayFinishing

0

5

10

15

1 49

10

313

14

17

2

0

00

5

0

00

0 4

0

5

Test Bay

Finishing

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

Total faults per

section amp

average per unit

Number of

units built T

- - - 0 0 0 1 2 0 3 63

- - - 27 32 21 67 82 5 234 63

- - - 6 19 2 34 80 2 143 63- - - 0 4 1 6 11 0 22 63

- - - 11 32 23 41 34 1 142 63

- - - 6 12 8 15 21 1 63

- - - 5 5 5 5 5 5 30

- - - 30 60 40 75 105 5 315

- - - 44 87 47 149 209 8 544

- - - 733 725 588 993 995 800 806

Section

Sheet Metal

AampR

Electrical

Test Bay

Finishing

Fault target per unit

Target for units built

Score Achieved

No of units built

Fault average per unit

44

87

47

149

0

50

100

150

200

250

Apr May Jun Jul

N u m b e r o f f a u l t s p e r m o n t h

Monthly Fault Analysis RPR43MX1

842019 Inspection Matrix - RPR43MX1

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Sheet Metal

AampRElectrical

TestingFinishing

0

20

40

60

80

100

Apr

May

Jun

Jul

Aug

Sep

0

0

0

1

2

0

2732

21

67 82

5

619

2

34

80

2

04

16

11

0

1132

2341

34

1

Sheet Metal

AampR

Electrical

Testing

Finishing

842019 Inspection Matrix - RPR43MX1

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AampR 234

Electrica l 143

Finishing 142

Test Bay 22

43

27

26

4

Fault Breakdown Per Seciton RPR43MX1

AampR

Electrical

Finishing

Test Bay

842019 Inspection Matrix - RPR43MX1

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234

143 142

22

0

50

100

150

200

250

AampR Electrical Finishing Test Bay

Faults Per Section RPR43MX1

842019 Inspection Matrix - RPR43MX1

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1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Sheet Metal

AampR 1

Electrical

Test Bay

FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0

AampR

Electrical

Finishing

Test Bay

Total

FAULT BREAKDOWN ANALYSIS

S h a f t s n o t c o a t e d

S h a r p w e l d s p a t t e r

G r i l l e s b r o k e n o f f

F i r e s i l n o t a p p l i e d n e a t l y

J o i n t s n o t c o v e r e d w i t h S T

S h a r p c o r n e r s o n u n i t

P i p e q u a l i t y d e n t s w r i n k l e

s e t c

F i n s c o i l s d a m a g e d

W e l d s n o t p a s s i v a t e d

I n c o r r e c t a m o u n t o f p i n s

T a c k y t a p e n o t a p p l i e d o n

p i p e s

D a m a g e d I n s u l a t i o n

P i p e s r u b b i n g e a c h o t h e r

U n i s e a l n o t i n s t a l l e d

T X V a l v e i n c o r r e c t p o s i t i o

n

M t g s t u d i n c o r r e c t l y l o c a t e d

842019 Inspection Matrix - RPR43MX1

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17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39

0

1 1 3

1 1

0

1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6

T r a n s d u c e r s m i s s i n g g a s k e t

H i n g e p i n s n o t e n g a g e d m a r k e d

E v a p amp C o n d c o v e r n o t t i g h t e d

G l a n d s n o t f u l l y s e a l e d i n c o n d

E M K A s e a l s n o t g l u e d t o g e t h e r

D e b r i s i n u n i t

D e c a l s m i s s i n g

C a s e c o v e r s c r a t c h e s

U H C amp C l i s t s n o t s i g n e d c h e c k

ON RPR43MX1 SNo 031-059

B o l t s N u t s G l a n d s n o t t i g h

t

W i t n e s s m a r k s m i s s i n g

T o t a l

C o n d t e r m B o x n o t s e a l e d w i t h f i

E l L i d s n o t t i g h t e n e d

S h a r p c a b l e t i e s

C r a c k e d d a m a g e d c o n d f a

n b l a d e

C o n d f a n b o l t n o t s e a l e d

D a m a g e d s p r e a d w a s h e r s

842019 Inspection Matrix - RPR43MX1

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April May June July August September Octobe

of units 6 12 8 15 10

1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8

2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095

4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096

5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097

6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098

7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099

8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100

9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101

10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102

11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103

12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104

13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105

14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106

15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107

16 - - - - 3565-1-087 8 3565-1-108

17 - - - - 3565-1-088 13 3565-1-109

18 - - - - 3565-1-089 9 3565-1-110

19 - - - - 3565-1-090 11 3565-1-111

20 - - - - 3565-1-091 13 3565-1-112

21 - - - - 3565-1-092 6 3565-1-113

30 60 40 75 105

44 89 78 186 203

733 742 914 124 967

14 29 38 111 98

32 33 49 60 48

Q T Y

Q T Y Month

Q T Y

Q T Y

Q T Y

S e r i a l n u m

b e r amp n u m b e r o f u n i t s p e r m o n t h

Q T Y

Falut target score per month

Total fault score per month

Average fault per month

Faults over per month

Percentage over per month

Q T Y

842019 Inspection Matrix - RPR43MX1

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6

5

8

7

10

6

5

6

8

9

7

1010

14

8

1

7

4

14

12

11

13

3

4

9

12

9

8

6

16

17

12

9

17

13

15

13

8

17

14

1212

19

9

7

8

7

5

7

8

9

15

10

9

8

10

8

13

9

11

13

962

0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

3 5 6 5 - 1 - 0 3 1

3 5 6 5 - 1 - 0 3 3

3 5 6 5 - 1 - 0 3 5

3 5 6 5 - 1 - 0 3 7

3 5 6 5 - 1 - 0 3 9

3 5 6 5 - 1 - 0 4 1

3 5 6 5 - 1 - 0 4 3

3 5 6 5 - 1 - 0 4 5

3 5 6 5 - 1 - 0 4 7

3 5 6 5 - 1 - 0 4 9

3 5 6 5 - 1 - 0 5 1

3 5 6 5 - 1 - 0 5 3

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 9

3 5 6 5 - 1 - 0 6 1

3 5 6 5 - 1 - 0 6 3

3 5 6 5 - 1 - 0 6 5

3 5 6 5 - 1 - 0 6 7

3 5 6 5 - 1 - 0 6 9

3 5 6 5 - 1 - 0 7 1

3 5 6 5 - 1 - 0 7 3

3 5 6 5 - 1 - 0 7 5

3 5 6 5 - 1 - 0 7 7

3 5 6 5 - 1 - 0 7 9

3 5 6 5 - 1 - 0 8 1

3 5 6 5 - 1 - 0 8 3

3 5 6 5 - 1 - 0 8 5

3 5 6 5 - 1 - 0 8 7

3 5 6 5 - 1 - 0 8 9

3 5 6 5 - 1 - 0 9 1

Number Of Faults Per Unit RPR43MX1

842019 Inspection Matrix - RPR43MX1

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1 3565-1-031 5 6 962

2 1 3565-1-032 5 5

3 3565-1-033 5 8

4 3565-1-034 5 7

53565-1-035 5

106 3565-1-036 5 6

7 2 3565-1-037 5 5

8 3565-1-038 5 6

9 3565-1-039 5 8

10 3565-1-040 5 9

11 3565-1-041 5 7

12 3565-1-042 5 10

13 3565-1-043 5 10

14 3565-1-044 5 14

15 3565-1-045 5 8

16 3 3565-1-046 5 1

17 3565-1-047 5 7

18 4 3565-1-048 5 4

19 3565-1-049 5 14

20 3565-1-050 5 12

21 3565-1-051 5 11

22 3565-1-052 5 13

23 3565-1-053 5 3

24 3565-1-054 5 4

25 3565-1-055 5 9

26 3565-1-056 5 12

25 3565-1-055 5 9

28 5 3565-1-058 5 8

29 6 3565-1-059 5 6

30 7 3565-1-060 5 1631 3565-1-061 5 17

32 3565-1-062 5 12

33 3565-1-063 5 9

34 3565-1-064 5 17

842019 Inspection Matrix - RPR43MX1

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35 3565-1-065 5 13

36 3565-1-066 5 15

37 3565-1-067 5 13

38 3565-1-068 5 8

39 3565-1-069 5 17

40 3565-1-070 5 14

41 3565-1-071 5 12

42 3565-1-072 5 12

43 3565-1-073 5 19

44 3565-1-074 5 9

45 3565-1-075 5 7

46 3565-1-076 5 8

47 3565-1-077 5 7

48 3565-1-078 5 5

49 3565-1-079 5 7

50 3565-1-080 5 8

51 3565-1-081 5 9

52 3565-1-082 5 15

53 8 3565-1-083 5 10

54 3565-1-084 5 9

55 3565-1-085 5 8

56 3565-1-086 5 10

57 3565-1-087 5 8

58 3565-1-088 5 13

59 3565-1-089 5 9

60 3565-1-090 5 11

61 3565-1-091 5 13

62 3565-1-092 5 6

63 3565-1-093 5 8

64 3565-1-094 5

65 3565-1-095 5

66 3565-1-096 5

67 3565-1-097 5

68 3565-1-098 5

69 3565-1-099 5

70 3565-1-100 5

842019 Inspection Matrix - RPR43MX1

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Cable Ties Not Trimmed 26

Witness Marks Missing 22

Checklists Incomplete 20

Debris In Unit 7

Damaged Coil Fins 7

Insulation Issues 7

Loose Cable Glands 5Sealant Application Issues 5

Loose BoltsScrews 4

CaseCover Scratches 3

Sharp Edges In Accessible Areas 3

Sharp Weld Spatter 2

Other 1

Pipe Quality Issues 0

Grills Not Fully Welded 0

Enclosures Lids Not Tight 0

WiresCables Rubbing 0

Cover Hinge Pins Issues 0

EMKA Seal Issues 0TX Bulbs Issues 0

Sealant Application Issues 0

Other

Missing Washers

Pipe Spacing Issues

Pipe Quality Issues

CaseCover Scratches

Grills Not Fully Welded

Enclosures Lids Not Tight

WiresCables Rubbing

Cover Hinge Pins Issues

EMKA Seal IssuesTX Bulbs Issues

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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1

Page 7: Inspection Matrix - RPR43MX1

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AampR

Electrical

Panel

Finishing

Sheet Metal

Test Bay

0

10

20

30

40

008-028

029-048

049-062

38

2736

23

24

14

2124

4

13 14

15

815

14

11 4

AampR Electr

Panel Finish

Sheet Metal Test B

842019 Inspection Matrix - RPR43MX1

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0

20

40

60

80

100

120

140

AampR

Electrical

Panel

Finishing

Sheet Metal

Test Bay

101

61

49

42

37

6

123

57

4667

74

3

83

48

4555

17

1

N u m b e r o f F a u l t s

Section

Faults by Section on Rail AC Units

RPR5MA7

RPR48MA3

LPR8CX10

842019 Inspection Matrix - RPR43MX1

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221

137132

126

76

4

0

50

100

150

200

250

Asssembly amp Refrigiration Electrical Electrical Panel Finishing Sheet Metal Test Bay

Faults By Section On Rail Models

842019 Inspection Matrix - RPR43MX1

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Project PACIFIC NATIONALMOURA LOCO

Customer DEDIR

Model RPR5MA7

Inspection Each Unit

Serial Numbers 35341 - 049 35341 - 062

S h e e t M e t a l

A amp R

E l e c t r i c a l

E l e c t r i c a l P a n e l

T e s t B a y

F i n i s h i n g

T o t a l Q t y

1 Not 12 pins on each evap lid covered with caps amp silver tape 1 1

2 External welds on the unit amp covers not passivated 0

3 Sharp corners on unit 2 2

4 Weld spatter around welds 5 5

5 Grilles not welded (tacks broken off) 0

6 SIKA Firesil not applied neatly and presentable 4 2 6

7 Joints (corners) of insulation not covered with silver tape 8 8

8 Incorrect type seal used on evaporator covers 0

9 Damaged insulation in evaporator area 3 3

10 Damaged evaporatorcondenser coils 3 3

11 Pipewire rub or wear against each other 2 1 3

12 Uniseal not placed under the SA blowers 0

13 Incorrect position of TX valves 0

14 Pipe quality with dents wrinkles bending tool marks etc 0

15 SA shafts not coated with antirust Cold Gal paint 3 3

16 Bolts not witness marked 6 2 3 11

17 Loose boltsscrewsnuts 1 1 1 3

18 Missing or damaged washers 0

19 Cracks or damage on condenser fan blades 0

20 No clearance on pipe header and cond bracket 0

21 Pressure transducers with no gasket fitted 0

22 Firesil not applied between chamber amp electrical panel 0

23 Electrical lids not tight 3 3

24 Cable ties not trimmed flat 1 3 1 4 9

25 Cable glands not tight and witness marked 4 5 9

26 Cable glands in cond area not fully sealed with Firesil 0

27 Cover hinge pins incorrectly installed amp not witness marked 0

I t e m s I n s p e c t e d O n

U n i t s

Inspection Matrix RPR5MA7

D e f e c t N o

Section Responsible

842019 Inspection Matrix - RPR43MX1

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28 Debris in unit (especially in evap drip tray) 3 3

29 Decals missing (Live Wires No Step 415V etc) 3 3

30 Kazoos not cut parallel (10mm) and pins not installed 1 1 AampR

31 Nyloc nuts not installed on the RHS 0 Fin

32 Significant casecover scratches 2 2 SM

33 UHC and checklist not been filled insigned off 1 3 4 Electrical

34 Evap amp Cond covers not tightenedwitness marked 1 1 Panel

35 Evap cover hexserts not sealed with SIKA Firesil 2 2 Test Bay

36 Other faults 0

14 36 9 4 4 18 85TOTAL FAULTS BY DEPARTMENT

36

18

14

9

4 5

10

15

20

25

30

35

40

Fault Findings - RPR5MA7 Serial No 33251-04933251-062

842019 Inspection Matrix - RPR43MX1

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Bolts not w

Cable ties

Cable glan

Insulation

SIKA Fires

Weld spatt

UHC and c

Debris in uDecals mis

Electrical l

SA shafts

Pipewire r

Damaged e

Damaged i

Sharp corn

Significan

Evap cover

Evap amp Co

Not 12 pin

0

A amp R

F i n

S M

E l e c t r i c a l

P a n e l

11

9 9

8

6

5

4

3 3 3 3 3 3 3

2 2

Fault Findings - RPR5MA7 Serial No 33251-04933251-062

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B o

l t s n o t w i t n e s s m a r k e d

C a b l e t i e s n o t t r i m m e d

f l a t

C a b l e g l a n d s n o t t i g h t a n d

w i t n e s s m a r k e d

I n s u l a t i o n n o t c o v e r e d

w i t h s i l v e r t a p e

S I K A F i r e s i l n o t a p p l i e d

n

e a t l y a n d p r e s e n t a b l e

W e l d s p a t t e r a r o u n d

w e l d s

U

H C a n d c h e c k l i s t n o t

b e e n f i l l e d i n s i g n e d o f f

D e

b r i s i n u n i t ( e s p e c i a l l y

i n e v a p d r i p t r a y )

D e c a l s m i s s i n g ( L i v e

W i r e s N o S t e p 4 1 5 V e t c )

E l e c t r i c a l l i d s n o t t i g h t

S A

s h a f t s n o t c o a t e d w i t h

a n t i r u s t C o l d G a l p a i n t

P i p e w i r e r u b o r w e a r

a g a i n s t e a c h o t h e r

D a m a g e d e v a p c o n c o i l

D a m a g e d i n s u l a t i o n

S h a r p c o r n e r s o n u n i t

S i g n i f i c a n t c a s e c o v e r

s c r a t c h e s

E v a p c o v e r h e x s e r t s n o t

s e a l e d

E v a p amp C o n d c o v e r s l o o s e

amp W M m

842019 Inspection Matrix - RPR43MX1

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R P R 5 M A 7

R P R 4 8 M A 3

L P R 8 C X 1 0

Wwitness marks missing 21 16 14 51 51 70 73

Incomplete checklists 15 17 17 49 49 70 70

Loose boltsscrews 14 2 3 19 19 70 27

Cable ties not trimmed 8 5 16 29 29 70 41

Loose cable glands 7 6 9 22 22 70 31

Other 7 1 0 8 8 70 11

Damaged coil fins 6 7 6 19 19 70 27

Debris in unit 5 11 9 25 25 70 36

Missing Washers 4 0 3 7 7 70 10

Insulation Issues 4 12 10 26 26 70 37

Pipe Spacing rubbingwear 3 7 1 11 11 70 16

Sharp edges in accessible areas 3 1 0 4 4 70 6

Pipe quality ndash no wrinkles etc 2 0 0 2 2 70 3

Sharp weld spatter 2 5 2 9 9 70 13

Significant casecover scratches 2 1 0 3 3 70 4

Grills not fully welded 1 0 0 1 1 70 1

EMKA Seal Issues 1 0 1 2 2 70 3

842019 Inspection Matrix - RPR43MX1

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U n i t s

A amp R

F i n i s h i n g

S h e e t M e t a l

E l e c t r i c a l

E l e c t r i c a l P a n e l

T e s t B a y

066-089 33 20 25 10 4 0

036-065 44 18 13 28 28 0

010-035 29 26 23 14 14 1

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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27 24 24 15 14 1 0 Witness marks

Cable ties not

Checklists inco

Loose cable gl

Debris in unit

Damaged coil Insulation issu

Sealant applic

Sharp weld sp

Loose boltsscr

Significant scr

Missing washe

SS shaft not p

P a c k i n

g

s s s e m

y

E l e c t r i c a l

e c r c a

S h e e t

M e t a l

F i n i s h i n g

T e s t B a y

842019 Inspection Matrix - RPR43MX1

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June July August September October November December January February March

of units 3 3 6 12 6

1 3565-001 3565-003 3565-007 3565-013 3565-025 - - - - -

2 3565-002 3565-004 3565-008 3565-014 3565-026 - - - - -

3 - 3565-005 3565-009 3565-015 3565-027 - - - - -

4 - 3565-006 3565-010 3565-016 3565-028 - - - - -

5 - - 3565-011 3565-017 3565-029 - - - - -

6 - - 3565-012 3565-018 3565-030 - - - - -

7 - - - 3565-019 - - - - - -

8 - - - 3565-020 - - - - - -

9 - - - 3565-021 - - - - - -

10 - - - 3565-022 - - - - - -

11 - - - 3565-023 - - - - - -

12 - - - 3565-024 - - - - - -

S e c t i o n

Month June July August September October November December January February March

1 4 9 25 10 - - - - -

3 19 31 36 13 - - - - -

1 4 14 17 2 - - - - -

0 0 0 5 0 - - - - -

0 0 0 4 0 - - - - -

1 9 11 22 5 - - - - -

6 36 65 109 30 - - - - -

2 4 6 12 6 - - - - -

3 9 1083 908 500 - - - - -

Sheet Metal

AampR

Electrical

Panel

Test Bay

Finishing

Total

Month

S e r i a l n u m b e r amp n u m b e r o f u n i t s p e r

m o n t h

Number of units built

Fault average per unit

109

100

120

n t h

Faults Analysis Per Month For RPR43MX1

842019 Inspection Matrix - RPR43MX1

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June July August September October November December January February March April

Series1 6 36 65 109 30 0 0 0 0 0 0

6

36

65

30

0 0 0 0 0 00

20

40

60

80

N u m b e r o

f f a u l t s p e r m

20

25

30

35

40

2519

3136

9 11

22Sheet MeAampR

Electrical

Panel

842019 Inspection Matrix - RPR43MX1

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Sheet MetalAampR

Electrical Panel

Test BayFinishing

0

5

10

15

1 49

10

313

14

17

2

0

00

5

0

00

0 4

0

5

Test Bay

Finishing

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

Total faults per

section amp

average per unit

Number of

units built T

- - - 0 0 0 1 2 0 3 63

- - - 27 32 21 67 82 5 234 63

- - - 6 19 2 34 80 2 143 63- - - 0 4 1 6 11 0 22 63

- - - 11 32 23 41 34 1 142 63

- - - 6 12 8 15 21 1 63

- - - 5 5 5 5 5 5 30

- - - 30 60 40 75 105 5 315

- - - 44 87 47 149 209 8 544

- - - 733 725 588 993 995 800 806

Section

Sheet Metal

AampR

Electrical

Test Bay

Finishing

Fault target per unit

Target for units built

Score Achieved

No of units built

Fault average per unit

44

87

47

149

0

50

100

150

200

250

Apr May Jun Jul

N u m b e r o f f a u l t s p e r m o n t h

Monthly Fault Analysis RPR43MX1

842019 Inspection Matrix - RPR43MX1

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Sheet Metal

AampRElectrical

TestingFinishing

0

20

40

60

80

100

Apr

May

Jun

Jul

Aug

Sep

0

0

0

1

2

0

2732

21

67 82

5

619

2

34

80

2

04

16

11

0

1132

2341

34

1

Sheet Metal

AampR

Electrical

Testing

Finishing

842019 Inspection Matrix - RPR43MX1

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AampR 234

Electrica l 143

Finishing 142

Test Bay 22

43

27

26

4

Fault Breakdown Per Seciton RPR43MX1

AampR

Electrical

Finishing

Test Bay

842019 Inspection Matrix - RPR43MX1

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234

143 142

22

0

50

100

150

200

250

AampR Electrical Finishing Test Bay

Faults Per Section RPR43MX1

842019 Inspection Matrix - RPR43MX1

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1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Sheet Metal

AampR 1

Electrical

Test Bay

FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0

AampR

Electrical

Finishing

Test Bay

Total

FAULT BREAKDOWN ANALYSIS

S h a f t s n o t c o a t e d

S h a r p w e l d s p a t t e r

G r i l l e s b r o k e n o f f

F i r e s i l n o t a p p l i e d n e a t l y

J o i n t s n o t c o v e r e d w i t h S T

S h a r p c o r n e r s o n u n i t

P i p e q u a l i t y d e n t s w r i n k l e

s e t c

F i n s c o i l s d a m a g e d

W e l d s n o t p a s s i v a t e d

I n c o r r e c t a m o u n t o f p i n s

T a c k y t a p e n o t a p p l i e d o n

p i p e s

D a m a g e d I n s u l a t i o n

P i p e s r u b b i n g e a c h o t h e r

U n i s e a l n o t i n s t a l l e d

T X V a l v e i n c o r r e c t p o s i t i o

n

M t g s t u d i n c o r r e c t l y l o c a t e d

842019 Inspection Matrix - RPR43MX1

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17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39

0

1 1 3

1 1

0

1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6

T r a n s d u c e r s m i s s i n g g a s k e t

H i n g e p i n s n o t e n g a g e d m a r k e d

E v a p amp C o n d c o v e r n o t t i g h t e d

G l a n d s n o t f u l l y s e a l e d i n c o n d

E M K A s e a l s n o t g l u e d t o g e t h e r

D e b r i s i n u n i t

D e c a l s m i s s i n g

C a s e c o v e r s c r a t c h e s

U H C amp C l i s t s n o t s i g n e d c h e c k

ON RPR43MX1 SNo 031-059

B o l t s N u t s G l a n d s n o t t i g h

t

W i t n e s s m a r k s m i s s i n g

T o t a l

C o n d t e r m B o x n o t s e a l e d w i t h f i

E l L i d s n o t t i g h t e n e d

S h a r p c a b l e t i e s

C r a c k e d d a m a g e d c o n d f a

n b l a d e

C o n d f a n b o l t n o t s e a l e d

D a m a g e d s p r e a d w a s h e r s

842019 Inspection Matrix - RPR43MX1

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April May June July August September Octobe

of units 6 12 8 15 10

1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8

2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095

4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096

5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097

6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098

7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099

8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100

9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101

10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102

11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103

12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104

13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105

14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106

15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107

16 - - - - 3565-1-087 8 3565-1-108

17 - - - - 3565-1-088 13 3565-1-109

18 - - - - 3565-1-089 9 3565-1-110

19 - - - - 3565-1-090 11 3565-1-111

20 - - - - 3565-1-091 13 3565-1-112

21 - - - - 3565-1-092 6 3565-1-113

30 60 40 75 105

44 89 78 186 203

733 742 914 124 967

14 29 38 111 98

32 33 49 60 48

Q T Y

Q T Y Month

Q T Y

Q T Y

Q T Y

S e r i a l n u m

b e r amp n u m b e r o f u n i t s p e r m o n t h

Q T Y

Falut target score per month

Total fault score per month

Average fault per month

Faults over per month

Percentage over per month

Q T Y

842019 Inspection Matrix - RPR43MX1

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6

5

8

7

10

6

5

6

8

9

7

1010

14

8

1

7

4

14

12

11

13

3

4

9

12

9

8

6

16

17

12

9

17

13

15

13

8

17

14

1212

19

9

7

8

7

5

7

8

9

15

10

9

8

10

8

13

9

11

13

962

0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

3 5 6 5 - 1 - 0 3 1

3 5 6 5 - 1 - 0 3 3

3 5 6 5 - 1 - 0 3 5

3 5 6 5 - 1 - 0 3 7

3 5 6 5 - 1 - 0 3 9

3 5 6 5 - 1 - 0 4 1

3 5 6 5 - 1 - 0 4 3

3 5 6 5 - 1 - 0 4 5

3 5 6 5 - 1 - 0 4 7

3 5 6 5 - 1 - 0 4 9

3 5 6 5 - 1 - 0 5 1

3 5 6 5 - 1 - 0 5 3

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 9

3 5 6 5 - 1 - 0 6 1

3 5 6 5 - 1 - 0 6 3

3 5 6 5 - 1 - 0 6 5

3 5 6 5 - 1 - 0 6 7

3 5 6 5 - 1 - 0 6 9

3 5 6 5 - 1 - 0 7 1

3 5 6 5 - 1 - 0 7 3

3 5 6 5 - 1 - 0 7 5

3 5 6 5 - 1 - 0 7 7

3 5 6 5 - 1 - 0 7 9

3 5 6 5 - 1 - 0 8 1

3 5 6 5 - 1 - 0 8 3

3 5 6 5 - 1 - 0 8 5

3 5 6 5 - 1 - 0 8 7

3 5 6 5 - 1 - 0 8 9

3 5 6 5 - 1 - 0 9 1

Number Of Faults Per Unit RPR43MX1

842019 Inspection Matrix - RPR43MX1

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1 3565-1-031 5 6 962

2 1 3565-1-032 5 5

3 3565-1-033 5 8

4 3565-1-034 5 7

53565-1-035 5

106 3565-1-036 5 6

7 2 3565-1-037 5 5

8 3565-1-038 5 6

9 3565-1-039 5 8

10 3565-1-040 5 9

11 3565-1-041 5 7

12 3565-1-042 5 10

13 3565-1-043 5 10

14 3565-1-044 5 14

15 3565-1-045 5 8

16 3 3565-1-046 5 1

17 3565-1-047 5 7

18 4 3565-1-048 5 4

19 3565-1-049 5 14

20 3565-1-050 5 12

21 3565-1-051 5 11

22 3565-1-052 5 13

23 3565-1-053 5 3

24 3565-1-054 5 4

25 3565-1-055 5 9

26 3565-1-056 5 12

25 3565-1-055 5 9

28 5 3565-1-058 5 8

29 6 3565-1-059 5 6

30 7 3565-1-060 5 1631 3565-1-061 5 17

32 3565-1-062 5 12

33 3565-1-063 5 9

34 3565-1-064 5 17

842019 Inspection Matrix - RPR43MX1

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35 3565-1-065 5 13

36 3565-1-066 5 15

37 3565-1-067 5 13

38 3565-1-068 5 8

39 3565-1-069 5 17

40 3565-1-070 5 14

41 3565-1-071 5 12

42 3565-1-072 5 12

43 3565-1-073 5 19

44 3565-1-074 5 9

45 3565-1-075 5 7

46 3565-1-076 5 8

47 3565-1-077 5 7

48 3565-1-078 5 5

49 3565-1-079 5 7

50 3565-1-080 5 8

51 3565-1-081 5 9

52 3565-1-082 5 15

53 8 3565-1-083 5 10

54 3565-1-084 5 9

55 3565-1-085 5 8

56 3565-1-086 5 10

57 3565-1-087 5 8

58 3565-1-088 5 13

59 3565-1-089 5 9

60 3565-1-090 5 11

61 3565-1-091 5 13

62 3565-1-092 5 6

63 3565-1-093 5 8

64 3565-1-094 5

65 3565-1-095 5

66 3565-1-096 5

67 3565-1-097 5

68 3565-1-098 5

69 3565-1-099 5

70 3565-1-100 5

842019 Inspection Matrix - RPR43MX1

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Cable Ties Not Trimmed 26

Witness Marks Missing 22

Checklists Incomplete 20

Debris In Unit 7

Damaged Coil Fins 7

Insulation Issues 7

Loose Cable Glands 5Sealant Application Issues 5

Loose BoltsScrews 4

CaseCover Scratches 3

Sharp Edges In Accessible Areas 3

Sharp Weld Spatter 2

Other 1

Pipe Quality Issues 0

Grills Not Fully Welded 0

Enclosures Lids Not Tight 0

WiresCables Rubbing 0

Cover Hinge Pins Issues 0

EMKA Seal Issues 0TX Bulbs Issues 0

Sealant Application Issues 0

Other

Missing Washers

Pipe Spacing Issues

Pipe Quality Issues

CaseCover Scratches

Grills Not Fully Welded

Enclosures Lids Not Tight

WiresCables Rubbing

Cover Hinge Pins Issues

EMKA Seal IssuesTX Bulbs Issues

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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1

Page 8: Inspection Matrix - RPR43MX1

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0

20

40

60

80

100

120

140

AampR

Electrical

Panel

Finishing

Sheet Metal

Test Bay

101

61

49

42

37

6

123

57

4667

74

3

83

48

4555

17

1

N u m b e r o f F a u l t s

Section

Faults by Section on Rail AC Units

RPR5MA7

RPR48MA3

LPR8CX10

842019 Inspection Matrix - RPR43MX1

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221

137132

126

76

4

0

50

100

150

200

250

Asssembly amp Refrigiration Electrical Electrical Panel Finishing Sheet Metal Test Bay

Faults By Section On Rail Models

842019 Inspection Matrix - RPR43MX1

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Project PACIFIC NATIONALMOURA LOCO

Customer DEDIR

Model RPR5MA7

Inspection Each Unit

Serial Numbers 35341 - 049 35341 - 062

S h e e t M e t a l

A amp R

E l e c t r i c a l

E l e c t r i c a l P a n e l

T e s t B a y

F i n i s h i n g

T o t a l Q t y

1 Not 12 pins on each evap lid covered with caps amp silver tape 1 1

2 External welds on the unit amp covers not passivated 0

3 Sharp corners on unit 2 2

4 Weld spatter around welds 5 5

5 Grilles not welded (tacks broken off) 0

6 SIKA Firesil not applied neatly and presentable 4 2 6

7 Joints (corners) of insulation not covered with silver tape 8 8

8 Incorrect type seal used on evaporator covers 0

9 Damaged insulation in evaporator area 3 3

10 Damaged evaporatorcondenser coils 3 3

11 Pipewire rub or wear against each other 2 1 3

12 Uniseal not placed under the SA blowers 0

13 Incorrect position of TX valves 0

14 Pipe quality with dents wrinkles bending tool marks etc 0

15 SA shafts not coated with antirust Cold Gal paint 3 3

16 Bolts not witness marked 6 2 3 11

17 Loose boltsscrewsnuts 1 1 1 3

18 Missing or damaged washers 0

19 Cracks or damage on condenser fan blades 0

20 No clearance on pipe header and cond bracket 0

21 Pressure transducers with no gasket fitted 0

22 Firesil not applied between chamber amp electrical panel 0

23 Electrical lids not tight 3 3

24 Cable ties not trimmed flat 1 3 1 4 9

25 Cable glands not tight and witness marked 4 5 9

26 Cable glands in cond area not fully sealed with Firesil 0

27 Cover hinge pins incorrectly installed amp not witness marked 0

I t e m s I n s p e c t e d O n

U n i t s

Inspection Matrix RPR5MA7

D e f e c t N o

Section Responsible

842019 Inspection Matrix - RPR43MX1

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28 Debris in unit (especially in evap drip tray) 3 3

29 Decals missing (Live Wires No Step 415V etc) 3 3

30 Kazoos not cut parallel (10mm) and pins not installed 1 1 AampR

31 Nyloc nuts not installed on the RHS 0 Fin

32 Significant casecover scratches 2 2 SM

33 UHC and checklist not been filled insigned off 1 3 4 Electrical

34 Evap amp Cond covers not tightenedwitness marked 1 1 Panel

35 Evap cover hexserts not sealed with SIKA Firesil 2 2 Test Bay

36 Other faults 0

14 36 9 4 4 18 85TOTAL FAULTS BY DEPARTMENT

36

18

14

9

4 5

10

15

20

25

30

35

40

Fault Findings - RPR5MA7 Serial No 33251-04933251-062

842019 Inspection Matrix - RPR43MX1

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Bolts not w

Cable ties

Cable glan

Insulation

SIKA Fires

Weld spatt

UHC and c

Debris in uDecals mis

Electrical l

SA shafts

Pipewire r

Damaged e

Damaged i

Sharp corn

Significan

Evap cover

Evap amp Co

Not 12 pin

0

A amp R

F i n

S M

E l e c t r i c a l

P a n e l

11

9 9

8

6

5

4

3 3 3 3 3 3 3

2 2

Fault Findings - RPR5MA7 Serial No 33251-04933251-062

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B o

l t s n o t w i t n e s s m a r k e d

C a b l e t i e s n o t t r i m m e d

f l a t

C a b l e g l a n d s n o t t i g h t a n d

w i t n e s s m a r k e d

I n s u l a t i o n n o t c o v e r e d

w i t h s i l v e r t a p e

S I K A F i r e s i l n o t a p p l i e d

n

e a t l y a n d p r e s e n t a b l e

W e l d s p a t t e r a r o u n d

w e l d s

U

H C a n d c h e c k l i s t n o t

b e e n f i l l e d i n s i g n e d o f f

D e

b r i s i n u n i t ( e s p e c i a l l y

i n e v a p d r i p t r a y )

D e c a l s m i s s i n g ( L i v e

W i r e s N o S t e p 4 1 5 V e t c )

E l e c t r i c a l l i d s n o t t i g h t

S A

s h a f t s n o t c o a t e d w i t h

a n t i r u s t C o l d G a l p a i n t

P i p e w i r e r u b o r w e a r

a g a i n s t e a c h o t h e r

D a m a g e d e v a p c o n c o i l

D a m a g e d i n s u l a t i o n

S h a r p c o r n e r s o n u n i t

S i g n i f i c a n t c a s e c o v e r

s c r a t c h e s

E v a p c o v e r h e x s e r t s n o t

s e a l e d

E v a p amp C o n d c o v e r s l o o s e

amp W M m

842019 Inspection Matrix - RPR43MX1

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R P R 5 M A 7

R P R 4 8 M A 3

L P R 8 C X 1 0

Wwitness marks missing 21 16 14 51 51 70 73

Incomplete checklists 15 17 17 49 49 70 70

Loose boltsscrews 14 2 3 19 19 70 27

Cable ties not trimmed 8 5 16 29 29 70 41

Loose cable glands 7 6 9 22 22 70 31

Other 7 1 0 8 8 70 11

Damaged coil fins 6 7 6 19 19 70 27

Debris in unit 5 11 9 25 25 70 36

Missing Washers 4 0 3 7 7 70 10

Insulation Issues 4 12 10 26 26 70 37

Pipe Spacing rubbingwear 3 7 1 11 11 70 16

Sharp edges in accessible areas 3 1 0 4 4 70 6

Pipe quality ndash no wrinkles etc 2 0 0 2 2 70 3

Sharp weld spatter 2 5 2 9 9 70 13

Significant casecover scratches 2 1 0 3 3 70 4

Grills not fully welded 1 0 0 1 1 70 1

EMKA Seal Issues 1 0 1 2 2 70 3

842019 Inspection Matrix - RPR43MX1

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U n i t s

A amp R

F i n i s h i n g

S h e e t M e t a l

E l e c t r i c a l

E l e c t r i c a l P a n e l

T e s t B a y

066-089 33 20 25 10 4 0

036-065 44 18 13 28 28 0

010-035 29 26 23 14 14 1

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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27 24 24 15 14 1 0 Witness marks

Cable ties not

Checklists inco

Loose cable gl

Debris in unit

Damaged coil Insulation issu

Sealant applic

Sharp weld sp

Loose boltsscr

Significant scr

Missing washe

SS shaft not p

P a c k i n

g

s s s e m

y

E l e c t r i c a l

e c r c a

S h e e t

M e t a l

F i n i s h i n g

T e s t B a y

842019 Inspection Matrix - RPR43MX1

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June July August September October November December January February March

of units 3 3 6 12 6

1 3565-001 3565-003 3565-007 3565-013 3565-025 - - - - -

2 3565-002 3565-004 3565-008 3565-014 3565-026 - - - - -

3 - 3565-005 3565-009 3565-015 3565-027 - - - - -

4 - 3565-006 3565-010 3565-016 3565-028 - - - - -

5 - - 3565-011 3565-017 3565-029 - - - - -

6 - - 3565-012 3565-018 3565-030 - - - - -

7 - - - 3565-019 - - - - - -

8 - - - 3565-020 - - - - - -

9 - - - 3565-021 - - - - - -

10 - - - 3565-022 - - - - - -

11 - - - 3565-023 - - - - - -

12 - - - 3565-024 - - - - - -

S e c t i o n

Month June July August September October November December January February March

1 4 9 25 10 - - - - -

3 19 31 36 13 - - - - -

1 4 14 17 2 - - - - -

0 0 0 5 0 - - - - -

0 0 0 4 0 - - - - -

1 9 11 22 5 - - - - -

6 36 65 109 30 - - - - -

2 4 6 12 6 - - - - -

3 9 1083 908 500 - - - - -

Sheet Metal

AampR

Electrical

Panel

Test Bay

Finishing

Total

Month

S e r i a l n u m b e r amp n u m b e r o f u n i t s p e r

m o n t h

Number of units built

Fault average per unit

109

100

120

n t h

Faults Analysis Per Month For RPR43MX1

842019 Inspection Matrix - RPR43MX1

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June July August September October November December January February March April

Series1 6 36 65 109 30 0 0 0 0 0 0

6

36

65

30

0 0 0 0 0 00

20

40

60

80

N u m b e r o

f f a u l t s p e r m

20

25

30

35

40

2519

3136

9 11

22Sheet MeAampR

Electrical

Panel

842019 Inspection Matrix - RPR43MX1

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Sheet MetalAampR

Electrical Panel

Test BayFinishing

0

5

10

15

1 49

10

313

14

17

2

0

00

5

0

00

0 4

0

5

Test Bay

Finishing

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

Total faults per

section amp

average per unit

Number of

units built T

- - - 0 0 0 1 2 0 3 63

- - - 27 32 21 67 82 5 234 63

- - - 6 19 2 34 80 2 143 63- - - 0 4 1 6 11 0 22 63

- - - 11 32 23 41 34 1 142 63

- - - 6 12 8 15 21 1 63

- - - 5 5 5 5 5 5 30

- - - 30 60 40 75 105 5 315

- - - 44 87 47 149 209 8 544

- - - 733 725 588 993 995 800 806

Section

Sheet Metal

AampR

Electrical

Test Bay

Finishing

Fault target per unit

Target for units built

Score Achieved

No of units built

Fault average per unit

44

87

47

149

0

50

100

150

200

250

Apr May Jun Jul

N u m b e r o f f a u l t s p e r m o n t h

Monthly Fault Analysis RPR43MX1

842019 Inspection Matrix - RPR43MX1

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Sheet Metal

AampRElectrical

TestingFinishing

0

20

40

60

80

100

Apr

May

Jun

Jul

Aug

Sep

0

0

0

1

2

0

2732

21

67 82

5

619

2

34

80

2

04

16

11

0

1132

2341

34

1

Sheet Metal

AampR

Electrical

Testing

Finishing

842019 Inspection Matrix - RPR43MX1

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AampR 234

Electrica l 143

Finishing 142

Test Bay 22

43

27

26

4

Fault Breakdown Per Seciton RPR43MX1

AampR

Electrical

Finishing

Test Bay

842019 Inspection Matrix - RPR43MX1

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234

143 142

22

0

50

100

150

200

250

AampR Electrical Finishing Test Bay

Faults Per Section RPR43MX1

842019 Inspection Matrix - RPR43MX1

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1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Sheet Metal

AampR 1

Electrical

Test Bay

FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0

AampR

Electrical

Finishing

Test Bay

Total

FAULT BREAKDOWN ANALYSIS

S h a f t s n o t c o a t e d

S h a r p w e l d s p a t t e r

G r i l l e s b r o k e n o f f

F i r e s i l n o t a p p l i e d n e a t l y

J o i n t s n o t c o v e r e d w i t h S T

S h a r p c o r n e r s o n u n i t

P i p e q u a l i t y d e n t s w r i n k l e

s e t c

F i n s c o i l s d a m a g e d

W e l d s n o t p a s s i v a t e d

I n c o r r e c t a m o u n t o f p i n s

T a c k y t a p e n o t a p p l i e d o n

p i p e s

D a m a g e d I n s u l a t i o n

P i p e s r u b b i n g e a c h o t h e r

U n i s e a l n o t i n s t a l l e d

T X V a l v e i n c o r r e c t p o s i t i o

n

M t g s t u d i n c o r r e c t l y l o c a t e d

842019 Inspection Matrix - RPR43MX1

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17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39

0

1 1 3

1 1

0

1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6

T r a n s d u c e r s m i s s i n g g a s k e t

H i n g e p i n s n o t e n g a g e d m a r k e d

E v a p amp C o n d c o v e r n o t t i g h t e d

G l a n d s n o t f u l l y s e a l e d i n c o n d

E M K A s e a l s n o t g l u e d t o g e t h e r

D e b r i s i n u n i t

D e c a l s m i s s i n g

C a s e c o v e r s c r a t c h e s

U H C amp C l i s t s n o t s i g n e d c h e c k

ON RPR43MX1 SNo 031-059

B o l t s N u t s G l a n d s n o t t i g h

t

W i t n e s s m a r k s m i s s i n g

T o t a l

C o n d t e r m B o x n o t s e a l e d w i t h f i

E l L i d s n o t t i g h t e n e d

S h a r p c a b l e t i e s

C r a c k e d d a m a g e d c o n d f a

n b l a d e

C o n d f a n b o l t n o t s e a l e d

D a m a g e d s p r e a d w a s h e r s

842019 Inspection Matrix - RPR43MX1

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April May June July August September Octobe

of units 6 12 8 15 10

1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8

2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095

4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096

5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097

6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098

7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099

8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100

9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101

10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102

11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103

12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104

13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105

14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106

15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107

16 - - - - 3565-1-087 8 3565-1-108

17 - - - - 3565-1-088 13 3565-1-109

18 - - - - 3565-1-089 9 3565-1-110

19 - - - - 3565-1-090 11 3565-1-111

20 - - - - 3565-1-091 13 3565-1-112

21 - - - - 3565-1-092 6 3565-1-113

30 60 40 75 105

44 89 78 186 203

733 742 914 124 967

14 29 38 111 98

32 33 49 60 48

Q T Y

Q T Y Month

Q T Y

Q T Y

Q T Y

S e r i a l n u m

b e r amp n u m b e r o f u n i t s p e r m o n t h

Q T Y

Falut target score per month

Total fault score per month

Average fault per month

Faults over per month

Percentage over per month

Q T Y

842019 Inspection Matrix - RPR43MX1

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6

5

8

7

10

6

5

6

8

9

7

1010

14

8

1

7

4

14

12

11

13

3

4

9

12

9

8

6

16

17

12

9

17

13

15

13

8

17

14

1212

19

9

7

8

7

5

7

8

9

15

10

9

8

10

8

13

9

11

13

962

0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

3 5 6 5 - 1 - 0 3 1

3 5 6 5 - 1 - 0 3 3

3 5 6 5 - 1 - 0 3 5

3 5 6 5 - 1 - 0 3 7

3 5 6 5 - 1 - 0 3 9

3 5 6 5 - 1 - 0 4 1

3 5 6 5 - 1 - 0 4 3

3 5 6 5 - 1 - 0 4 5

3 5 6 5 - 1 - 0 4 7

3 5 6 5 - 1 - 0 4 9

3 5 6 5 - 1 - 0 5 1

3 5 6 5 - 1 - 0 5 3

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 9

3 5 6 5 - 1 - 0 6 1

3 5 6 5 - 1 - 0 6 3

3 5 6 5 - 1 - 0 6 5

3 5 6 5 - 1 - 0 6 7

3 5 6 5 - 1 - 0 6 9

3 5 6 5 - 1 - 0 7 1

3 5 6 5 - 1 - 0 7 3

3 5 6 5 - 1 - 0 7 5

3 5 6 5 - 1 - 0 7 7

3 5 6 5 - 1 - 0 7 9

3 5 6 5 - 1 - 0 8 1

3 5 6 5 - 1 - 0 8 3

3 5 6 5 - 1 - 0 8 5

3 5 6 5 - 1 - 0 8 7

3 5 6 5 - 1 - 0 8 9

3 5 6 5 - 1 - 0 9 1

Number Of Faults Per Unit RPR43MX1

842019 Inspection Matrix - RPR43MX1

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1 3565-1-031 5 6 962

2 1 3565-1-032 5 5

3 3565-1-033 5 8

4 3565-1-034 5 7

53565-1-035 5

106 3565-1-036 5 6

7 2 3565-1-037 5 5

8 3565-1-038 5 6

9 3565-1-039 5 8

10 3565-1-040 5 9

11 3565-1-041 5 7

12 3565-1-042 5 10

13 3565-1-043 5 10

14 3565-1-044 5 14

15 3565-1-045 5 8

16 3 3565-1-046 5 1

17 3565-1-047 5 7

18 4 3565-1-048 5 4

19 3565-1-049 5 14

20 3565-1-050 5 12

21 3565-1-051 5 11

22 3565-1-052 5 13

23 3565-1-053 5 3

24 3565-1-054 5 4

25 3565-1-055 5 9

26 3565-1-056 5 12

25 3565-1-055 5 9

28 5 3565-1-058 5 8

29 6 3565-1-059 5 6

30 7 3565-1-060 5 1631 3565-1-061 5 17

32 3565-1-062 5 12

33 3565-1-063 5 9

34 3565-1-064 5 17

842019 Inspection Matrix - RPR43MX1

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35 3565-1-065 5 13

36 3565-1-066 5 15

37 3565-1-067 5 13

38 3565-1-068 5 8

39 3565-1-069 5 17

40 3565-1-070 5 14

41 3565-1-071 5 12

42 3565-1-072 5 12

43 3565-1-073 5 19

44 3565-1-074 5 9

45 3565-1-075 5 7

46 3565-1-076 5 8

47 3565-1-077 5 7

48 3565-1-078 5 5

49 3565-1-079 5 7

50 3565-1-080 5 8

51 3565-1-081 5 9

52 3565-1-082 5 15

53 8 3565-1-083 5 10

54 3565-1-084 5 9

55 3565-1-085 5 8

56 3565-1-086 5 10

57 3565-1-087 5 8

58 3565-1-088 5 13

59 3565-1-089 5 9

60 3565-1-090 5 11

61 3565-1-091 5 13

62 3565-1-092 5 6

63 3565-1-093 5 8

64 3565-1-094 5

65 3565-1-095 5

66 3565-1-096 5

67 3565-1-097 5

68 3565-1-098 5

69 3565-1-099 5

70 3565-1-100 5

842019 Inspection Matrix - RPR43MX1

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Cable Ties Not Trimmed 26

Witness Marks Missing 22

Checklists Incomplete 20

Debris In Unit 7

Damaged Coil Fins 7

Insulation Issues 7

Loose Cable Glands 5Sealant Application Issues 5

Loose BoltsScrews 4

CaseCover Scratches 3

Sharp Edges In Accessible Areas 3

Sharp Weld Spatter 2

Other 1

Pipe Quality Issues 0

Grills Not Fully Welded 0

Enclosures Lids Not Tight 0

WiresCables Rubbing 0

Cover Hinge Pins Issues 0

EMKA Seal Issues 0TX Bulbs Issues 0

Sealant Application Issues 0

Other

Missing Washers

Pipe Spacing Issues

Pipe Quality Issues

CaseCover Scratches

Grills Not Fully Welded

Enclosures Lids Not Tight

WiresCables Rubbing

Cover Hinge Pins Issues

EMKA Seal IssuesTX Bulbs Issues

842019 Inspection Matrix - RPR43MX1

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1

Page 9: Inspection Matrix - RPR43MX1

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221

137132

126

76

4

0

50

100

150

200

250

Asssembly amp Refrigiration Electrical Electrical Panel Finishing Sheet Metal Test Bay

Faults By Section On Rail Models

842019 Inspection Matrix - RPR43MX1

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Project PACIFIC NATIONALMOURA LOCO

Customer DEDIR

Model RPR5MA7

Inspection Each Unit

Serial Numbers 35341 - 049 35341 - 062

S h e e t M e t a l

A amp R

E l e c t r i c a l

E l e c t r i c a l P a n e l

T e s t B a y

F i n i s h i n g

T o t a l Q t y

1 Not 12 pins on each evap lid covered with caps amp silver tape 1 1

2 External welds on the unit amp covers not passivated 0

3 Sharp corners on unit 2 2

4 Weld spatter around welds 5 5

5 Grilles not welded (tacks broken off) 0

6 SIKA Firesil not applied neatly and presentable 4 2 6

7 Joints (corners) of insulation not covered with silver tape 8 8

8 Incorrect type seal used on evaporator covers 0

9 Damaged insulation in evaporator area 3 3

10 Damaged evaporatorcondenser coils 3 3

11 Pipewire rub or wear against each other 2 1 3

12 Uniseal not placed under the SA blowers 0

13 Incorrect position of TX valves 0

14 Pipe quality with dents wrinkles bending tool marks etc 0

15 SA shafts not coated with antirust Cold Gal paint 3 3

16 Bolts not witness marked 6 2 3 11

17 Loose boltsscrewsnuts 1 1 1 3

18 Missing or damaged washers 0

19 Cracks or damage on condenser fan blades 0

20 No clearance on pipe header and cond bracket 0

21 Pressure transducers with no gasket fitted 0

22 Firesil not applied between chamber amp electrical panel 0

23 Electrical lids not tight 3 3

24 Cable ties not trimmed flat 1 3 1 4 9

25 Cable glands not tight and witness marked 4 5 9

26 Cable glands in cond area not fully sealed with Firesil 0

27 Cover hinge pins incorrectly installed amp not witness marked 0

I t e m s I n s p e c t e d O n

U n i t s

Inspection Matrix RPR5MA7

D e f e c t N o

Section Responsible

842019 Inspection Matrix - RPR43MX1

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28 Debris in unit (especially in evap drip tray) 3 3

29 Decals missing (Live Wires No Step 415V etc) 3 3

30 Kazoos not cut parallel (10mm) and pins not installed 1 1 AampR

31 Nyloc nuts not installed on the RHS 0 Fin

32 Significant casecover scratches 2 2 SM

33 UHC and checklist not been filled insigned off 1 3 4 Electrical

34 Evap amp Cond covers not tightenedwitness marked 1 1 Panel

35 Evap cover hexserts not sealed with SIKA Firesil 2 2 Test Bay

36 Other faults 0

14 36 9 4 4 18 85TOTAL FAULTS BY DEPARTMENT

36

18

14

9

4 5

10

15

20

25

30

35

40

Fault Findings - RPR5MA7 Serial No 33251-04933251-062

842019 Inspection Matrix - RPR43MX1

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Bolts not w

Cable ties

Cable glan

Insulation

SIKA Fires

Weld spatt

UHC and c

Debris in uDecals mis

Electrical l

SA shafts

Pipewire r

Damaged e

Damaged i

Sharp corn

Significan

Evap cover

Evap amp Co

Not 12 pin

0

A amp R

F i n

S M

E l e c t r i c a l

P a n e l

11

9 9

8

6

5

4

3 3 3 3 3 3 3

2 2

Fault Findings - RPR5MA7 Serial No 33251-04933251-062

842019 Inspection Matrix - RPR43MX1

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B o

l t s n o t w i t n e s s m a r k e d

C a b l e t i e s n o t t r i m m e d

f l a t

C a b l e g l a n d s n o t t i g h t a n d

w i t n e s s m a r k e d

I n s u l a t i o n n o t c o v e r e d

w i t h s i l v e r t a p e

S I K A F i r e s i l n o t a p p l i e d

n

e a t l y a n d p r e s e n t a b l e

W e l d s p a t t e r a r o u n d

w e l d s

U

H C a n d c h e c k l i s t n o t

b e e n f i l l e d i n s i g n e d o f f

D e

b r i s i n u n i t ( e s p e c i a l l y

i n e v a p d r i p t r a y )

D e c a l s m i s s i n g ( L i v e

W i r e s N o S t e p 4 1 5 V e t c )

E l e c t r i c a l l i d s n o t t i g h t

S A

s h a f t s n o t c o a t e d w i t h

a n t i r u s t C o l d G a l p a i n t

P i p e w i r e r u b o r w e a r

a g a i n s t e a c h o t h e r

D a m a g e d e v a p c o n c o i l

D a m a g e d i n s u l a t i o n

S h a r p c o r n e r s o n u n i t

S i g n i f i c a n t c a s e c o v e r

s c r a t c h e s

E v a p c o v e r h e x s e r t s n o t

s e a l e d

E v a p amp C o n d c o v e r s l o o s e

amp W M m

842019 Inspection Matrix - RPR43MX1

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R P R 5 M A 7

R P R 4 8 M A 3

L P R 8 C X 1 0

Wwitness marks missing 21 16 14 51 51 70 73

Incomplete checklists 15 17 17 49 49 70 70

Loose boltsscrews 14 2 3 19 19 70 27

Cable ties not trimmed 8 5 16 29 29 70 41

Loose cable glands 7 6 9 22 22 70 31

Other 7 1 0 8 8 70 11

Damaged coil fins 6 7 6 19 19 70 27

Debris in unit 5 11 9 25 25 70 36

Missing Washers 4 0 3 7 7 70 10

Insulation Issues 4 12 10 26 26 70 37

Pipe Spacing rubbingwear 3 7 1 11 11 70 16

Sharp edges in accessible areas 3 1 0 4 4 70 6

Pipe quality ndash no wrinkles etc 2 0 0 2 2 70 3

Sharp weld spatter 2 5 2 9 9 70 13

Significant casecover scratches 2 1 0 3 3 70 4

Grills not fully welded 1 0 0 1 1 70 1

EMKA Seal Issues 1 0 1 2 2 70 3

842019 Inspection Matrix - RPR43MX1

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U n i t s

A amp R

F i n i s h i n g

S h e e t M e t a l

E l e c t r i c a l

E l e c t r i c a l P a n e l

T e s t B a y

066-089 33 20 25 10 4 0

036-065 44 18 13 28 28 0

010-035 29 26 23 14 14 1

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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27 24 24 15 14 1 0 Witness marks

Cable ties not

Checklists inco

Loose cable gl

Debris in unit

Damaged coil Insulation issu

Sealant applic

Sharp weld sp

Loose boltsscr

Significant scr

Missing washe

SS shaft not p

P a c k i n

g

s s s e m

y

E l e c t r i c a l

e c r c a

S h e e t

M e t a l

F i n i s h i n g

T e s t B a y

842019 Inspection Matrix - RPR43MX1

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June July August September October November December January February March

of units 3 3 6 12 6

1 3565-001 3565-003 3565-007 3565-013 3565-025 - - - - -

2 3565-002 3565-004 3565-008 3565-014 3565-026 - - - - -

3 - 3565-005 3565-009 3565-015 3565-027 - - - - -

4 - 3565-006 3565-010 3565-016 3565-028 - - - - -

5 - - 3565-011 3565-017 3565-029 - - - - -

6 - - 3565-012 3565-018 3565-030 - - - - -

7 - - - 3565-019 - - - - - -

8 - - - 3565-020 - - - - - -

9 - - - 3565-021 - - - - - -

10 - - - 3565-022 - - - - - -

11 - - - 3565-023 - - - - - -

12 - - - 3565-024 - - - - - -

S e c t i o n

Month June July August September October November December January February March

1 4 9 25 10 - - - - -

3 19 31 36 13 - - - - -

1 4 14 17 2 - - - - -

0 0 0 5 0 - - - - -

0 0 0 4 0 - - - - -

1 9 11 22 5 - - - - -

6 36 65 109 30 - - - - -

2 4 6 12 6 - - - - -

3 9 1083 908 500 - - - - -

Sheet Metal

AampR

Electrical

Panel

Test Bay

Finishing

Total

Month

S e r i a l n u m b e r amp n u m b e r o f u n i t s p e r

m o n t h

Number of units built

Fault average per unit

109

100

120

n t h

Faults Analysis Per Month For RPR43MX1

842019 Inspection Matrix - RPR43MX1

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June July August September October November December January February March April

Series1 6 36 65 109 30 0 0 0 0 0 0

6

36

65

30

0 0 0 0 0 00

20

40

60

80

N u m b e r o

f f a u l t s p e r m

20

25

30

35

40

2519

3136

9 11

22Sheet MeAampR

Electrical

Panel

842019 Inspection Matrix - RPR43MX1

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Sheet MetalAampR

Electrical Panel

Test BayFinishing

0

5

10

15

1 49

10

313

14

17

2

0

00

5

0

00

0 4

0

5

Test Bay

Finishing

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

Total faults per

section amp

average per unit

Number of

units built T

- - - 0 0 0 1 2 0 3 63

- - - 27 32 21 67 82 5 234 63

- - - 6 19 2 34 80 2 143 63- - - 0 4 1 6 11 0 22 63

- - - 11 32 23 41 34 1 142 63

- - - 6 12 8 15 21 1 63

- - - 5 5 5 5 5 5 30

- - - 30 60 40 75 105 5 315

- - - 44 87 47 149 209 8 544

- - - 733 725 588 993 995 800 806

Section

Sheet Metal

AampR

Electrical

Test Bay

Finishing

Fault target per unit

Target for units built

Score Achieved

No of units built

Fault average per unit

44

87

47

149

0

50

100

150

200

250

Apr May Jun Jul

N u m b e r o f f a u l t s p e r m o n t h

Monthly Fault Analysis RPR43MX1

842019 Inspection Matrix - RPR43MX1

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Sheet Metal

AampRElectrical

TestingFinishing

0

20

40

60

80

100

Apr

May

Jun

Jul

Aug

Sep

0

0

0

1

2

0

2732

21

67 82

5

619

2

34

80

2

04

16

11

0

1132

2341

34

1

Sheet Metal

AampR

Electrical

Testing

Finishing

842019 Inspection Matrix - RPR43MX1

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AampR 234

Electrica l 143

Finishing 142

Test Bay 22

43

27

26

4

Fault Breakdown Per Seciton RPR43MX1

AampR

Electrical

Finishing

Test Bay

842019 Inspection Matrix - RPR43MX1

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234

143 142

22

0

50

100

150

200

250

AampR Electrical Finishing Test Bay

Faults Per Section RPR43MX1

842019 Inspection Matrix - RPR43MX1

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1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Sheet Metal

AampR 1

Electrical

Test Bay

FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0

AampR

Electrical

Finishing

Test Bay

Total

FAULT BREAKDOWN ANALYSIS

S h a f t s n o t c o a t e d

S h a r p w e l d s p a t t e r

G r i l l e s b r o k e n o f f

F i r e s i l n o t a p p l i e d n e a t l y

J o i n t s n o t c o v e r e d w i t h S T

S h a r p c o r n e r s o n u n i t

P i p e q u a l i t y d e n t s w r i n k l e

s e t c

F i n s c o i l s d a m a g e d

W e l d s n o t p a s s i v a t e d

I n c o r r e c t a m o u n t o f p i n s

T a c k y t a p e n o t a p p l i e d o n

p i p e s

D a m a g e d I n s u l a t i o n

P i p e s r u b b i n g e a c h o t h e r

U n i s e a l n o t i n s t a l l e d

T X V a l v e i n c o r r e c t p o s i t i o

n

M t g s t u d i n c o r r e c t l y l o c a t e d

842019 Inspection Matrix - RPR43MX1

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17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39

0

1 1 3

1 1

0

1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6

T r a n s d u c e r s m i s s i n g g a s k e t

H i n g e p i n s n o t e n g a g e d m a r k e d

E v a p amp C o n d c o v e r n o t t i g h t e d

G l a n d s n o t f u l l y s e a l e d i n c o n d

E M K A s e a l s n o t g l u e d t o g e t h e r

D e b r i s i n u n i t

D e c a l s m i s s i n g

C a s e c o v e r s c r a t c h e s

U H C amp C l i s t s n o t s i g n e d c h e c k

ON RPR43MX1 SNo 031-059

B o l t s N u t s G l a n d s n o t t i g h

t

W i t n e s s m a r k s m i s s i n g

T o t a l

C o n d t e r m B o x n o t s e a l e d w i t h f i

E l L i d s n o t t i g h t e n e d

S h a r p c a b l e t i e s

C r a c k e d d a m a g e d c o n d f a

n b l a d e

C o n d f a n b o l t n o t s e a l e d

D a m a g e d s p r e a d w a s h e r s

842019 Inspection Matrix - RPR43MX1

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April May June July August September Octobe

of units 6 12 8 15 10

1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8

2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095

4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096

5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097

6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098

7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099

8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100

9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101

10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102

11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103

12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104

13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105

14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106

15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107

16 - - - - 3565-1-087 8 3565-1-108

17 - - - - 3565-1-088 13 3565-1-109

18 - - - - 3565-1-089 9 3565-1-110

19 - - - - 3565-1-090 11 3565-1-111

20 - - - - 3565-1-091 13 3565-1-112

21 - - - - 3565-1-092 6 3565-1-113

30 60 40 75 105

44 89 78 186 203

733 742 914 124 967

14 29 38 111 98

32 33 49 60 48

Q T Y

Q T Y Month

Q T Y

Q T Y

Q T Y

S e r i a l n u m

b e r amp n u m b e r o f u n i t s p e r m o n t h

Q T Y

Falut target score per month

Total fault score per month

Average fault per month

Faults over per month

Percentage over per month

Q T Y

842019 Inspection Matrix - RPR43MX1

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6

5

8

7

10

6

5

6

8

9

7

1010

14

8

1

7

4

14

12

11

13

3

4

9

12

9

8

6

16

17

12

9

17

13

15

13

8

17

14

1212

19

9

7

8

7

5

7

8

9

15

10

9

8

10

8

13

9

11

13

962

0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

3 5 6 5 - 1 - 0 3 1

3 5 6 5 - 1 - 0 3 3

3 5 6 5 - 1 - 0 3 5

3 5 6 5 - 1 - 0 3 7

3 5 6 5 - 1 - 0 3 9

3 5 6 5 - 1 - 0 4 1

3 5 6 5 - 1 - 0 4 3

3 5 6 5 - 1 - 0 4 5

3 5 6 5 - 1 - 0 4 7

3 5 6 5 - 1 - 0 4 9

3 5 6 5 - 1 - 0 5 1

3 5 6 5 - 1 - 0 5 3

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 9

3 5 6 5 - 1 - 0 6 1

3 5 6 5 - 1 - 0 6 3

3 5 6 5 - 1 - 0 6 5

3 5 6 5 - 1 - 0 6 7

3 5 6 5 - 1 - 0 6 9

3 5 6 5 - 1 - 0 7 1

3 5 6 5 - 1 - 0 7 3

3 5 6 5 - 1 - 0 7 5

3 5 6 5 - 1 - 0 7 7

3 5 6 5 - 1 - 0 7 9

3 5 6 5 - 1 - 0 8 1

3 5 6 5 - 1 - 0 8 3

3 5 6 5 - 1 - 0 8 5

3 5 6 5 - 1 - 0 8 7

3 5 6 5 - 1 - 0 8 9

3 5 6 5 - 1 - 0 9 1

Number Of Faults Per Unit RPR43MX1

842019 Inspection Matrix - RPR43MX1

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1 3565-1-031 5 6 962

2 1 3565-1-032 5 5

3 3565-1-033 5 8

4 3565-1-034 5 7

53565-1-035 5

106 3565-1-036 5 6

7 2 3565-1-037 5 5

8 3565-1-038 5 6

9 3565-1-039 5 8

10 3565-1-040 5 9

11 3565-1-041 5 7

12 3565-1-042 5 10

13 3565-1-043 5 10

14 3565-1-044 5 14

15 3565-1-045 5 8

16 3 3565-1-046 5 1

17 3565-1-047 5 7

18 4 3565-1-048 5 4

19 3565-1-049 5 14

20 3565-1-050 5 12

21 3565-1-051 5 11

22 3565-1-052 5 13

23 3565-1-053 5 3

24 3565-1-054 5 4

25 3565-1-055 5 9

26 3565-1-056 5 12

25 3565-1-055 5 9

28 5 3565-1-058 5 8

29 6 3565-1-059 5 6

30 7 3565-1-060 5 1631 3565-1-061 5 17

32 3565-1-062 5 12

33 3565-1-063 5 9

34 3565-1-064 5 17

842019 Inspection Matrix - RPR43MX1

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35 3565-1-065 5 13

36 3565-1-066 5 15

37 3565-1-067 5 13

38 3565-1-068 5 8

39 3565-1-069 5 17

40 3565-1-070 5 14

41 3565-1-071 5 12

42 3565-1-072 5 12

43 3565-1-073 5 19

44 3565-1-074 5 9

45 3565-1-075 5 7

46 3565-1-076 5 8

47 3565-1-077 5 7

48 3565-1-078 5 5

49 3565-1-079 5 7

50 3565-1-080 5 8

51 3565-1-081 5 9

52 3565-1-082 5 15

53 8 3565-1-083 5 10

54 3565-1-084 5 9

55 3565-1-085 5 8

56 3565-1-086 5 10

57 3565-1-087 5 8

58 3565-1-088 5 13

59 3565-1-089 5 9

60 3565-1-090 5 11

61 3565-1-091 5 13

62 3565-1-092 5 6

63 3565-1-093 5 8

64 3565-1-094 5

65 3565-1-095 5

66 3565-1-096 5

67 3565-1-097 5

68 3565-1-098 5

69 3565-1-099 5

70 3565-1-100 5

842019 Inspection Matrix - RPR43MX1

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Cable Ties Not Trimmed 26

Witness Marks Missing 22

Checklists Incomplete 20

Debris In Unit 7

Damaged Coil Fins 7

Insulation Issues 7

Loose Cable Glands 5Sealant Application Issues 5

Loose BoltsScrews 4

CaseCover Scratches 3

Sharp Edges In Accessible Areas 3

Sharp Weld Spatter 2

Other 1

Pipe Quality Issues 0

Grills Not Fully Welded 0

Enclosures Lids Not Tight 0

WiresCables Rubbing 0

Cover Hinge Pins Issues 0

EMKA Seal Issues 0TX Bulbs Issues 0

Sealant Application Issues 0

Other

Missing Washers

Pipe Spacing Issues

Pipe Quality Issues

CaseCover Scratches

Grills Not Fully Welded

Enclosures Lids Not Tight

WiresCables Rubbing

Cover Hinge Pins Issues

EMKA Seal IssuesTX Bulbs Issues

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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1

Page 10: Inspection Matrix - RPR43MX1

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Project PACIFIC NATIONALMOURA LOCO

Customer DEDIR

Model RPR5MA7

Inspection Each Unit

Serial Numbers 35341 - 049 35341 - 062

S h e e t M e t a l

A amp R

E l e c t r i c a l

E l e c t r i c a l P a n e l

T e s t B a y

F i n i s h i n g

T o t a l Q t y

1 Not 12 pins on each evap lid covered with caps amp silver tape 1 1

2 External welds on the unit amp covers not passivated 0

3 Sharp corners on unit 2 2

4 Weld spatter around welds 5 5

5 Grilles not welded (tacks broken off) 0

6 SIKA Firesil not applied neatly and presentable 4 2 6

7 Joints (corners) of insulation not covered with silver tape 8 8

8 Incorrect type seal used on evaporator covers 0

9 Damaged insulation in evaporator area 3 3

10 Damaged evaporatorcondenser coils 3 3

11 Pipewire rub or wear against each other 2 1 3

12 Uniseal not placed under the SA blowers 0

13 Incorrect position of TX valves 0

14 Pipe quality with dents wrinkles bending tool marks etc 0

15 SA shafts not coated with antirust Cold Gal paint 3 3

16 Bolts not witness marked 6 2 3 11

17 Loose boltsscrewsnuts 1 1 1 3

18 Missing or damaged washers 0

19 Cracks or damage on condenser fan blades 0

20 No clearance on pipe header and cond bracket 0

21 Pressure transducers with no gasket fitted 0

22 Firesil not applied between chamber amp electrical panel 0

23 Electrical lids not tight 3 3

24 Cable ties not trimmed flat 1 3 1 4 9

25 Cable glands not tight and witness marked 4 5 9

26 Cable glands in cond area not fully sealed with Firesil 0

27 Cover hinge pins incorrectly installed amp not witness marked 0

I t e m s I n s p e c t e d O n

U n i t s

Inspection Matrix RPR5MA7

D e f e c t N o

Section Responsible

842019 Inspection Matrix - RPR43MX1

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28 Debris in unit (especially in evap drip tray) 3 3

29 Decals missing (Live Wires No Step 415V etc) 3 3

30 Kazoos not cut parallel (10mm) and pins not installed 1 1 AampR

31 Nyloc nuts not installed on the RHS 0 Fin

32 Significant casecover scratches 2 2 SM

33 UHC and checklist not been filled insigned off 1 3 4 Electrical

34 Evap amp Cond covers not tightenedwitness marked 1 1 Panel

35 Evap cover hexserts not sealed with SIKA Firesil 2 2 Test Bay

36 Other faults 0

14 36 9 4 4 18 85TOTAL FAULTS BY DEPARTMENT

36

18

14

9

4 5

10

15

20

25

30

35

40

Fault Findings - RPR5MA7 Serial No 33251-04933251-062

842019 Inspection Matrix - RPR43MX1

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Bolts not w

Cable ties

Cable glan

Insulation

SIKA Fires

Weld spatt

UHC and c

Debris in uDecals mis

Electrical l

SA shafts

Pipewire r

Damaged e

Damaged i

Sharp corn

Significan

Evap cover

Evap amp Co

Not 12 pin

0

A amp R

F i n

S M

E l e c t r i c a l

P a n e l

11

9 9

8

6

5

4

3 3 3 3 3 3 3

2 2

Fault Findings - RPR5MA7 Serial No 33251-04933251-062

842019 Inspection Matrix - RPR43MX1

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B o

l t s n o t w i t n e s s m a r k e d

C a b l e t i e s n o t t r i m m e d

f l a t

C a b l e g l a n d s n o t t i g h t a n d

w i t n e s s m a r k e d

I n s u l a t i o n n o t c o v e r e d

w i t h s i l v e r t a p e

S I K A F i r e s i l n o t a p p l i e d

n

e a t l y a n d p r e s e n t a b l e

W e l d s p a t t e r a r o u n d

w e l d s

U

H C a n d c h e c k l i s t n o t

b e e n f i l l e d i n s i g n e d o f f

D e

b r i s i n u n i t ( e s p e c i a l l y

i n e v a p d r i p t r a y )

D e c a l s m i s s i n g ( L i v e

W i r e s N o S t e p 4 1 5 V e t c )

E l e c t r i c a l l i d s n o t t i g h t

S A

s h a f t s n o t c o a t e d w i t h

a n t i r u s t C o l d G a l p a i n t

P i p e w i r e r u b o r w e a r

a g a i n s t e a c h o t h e r

D a m a g e d e v a p c o n c o i l

D a m a g e d i n s u l a t i o n

S h a r p c o r n e r s o n u n i t

S i g n i f i c a n t c a s e c o v e r

s c r a t c h e s

E v a p c o v e r h e x s e r t s n o t

s e a l e d

E v a p amp C o n d c o v e r s l o o s e

amp W M m

842019 Inspection Matrix - RPR43MX1

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R P R 5 M A 7

R P R 4 8 M A 3

L P R 8 C X 1 0

Wwitness marks missing 21 16 14 51 51 70 73

Incomplete checklists 15 17 17 49 49 70 70

Loose boltsscrews 14 2 3 19 19 70 27

Cable ties not trimmed 8 5 16 29 29 70 41

Loose cable glands 7 6 9 22 22 70 31

Other 7 1 0 8 8 70 11

Damaged coil fins 6 7 6 19 19 70 27

Debris in unit 5 11 9 25 25 70 36

Missing Washers 4 0 3 7 7 70 10

Insulation Issues 4 12 10 26 26 70 37

Pipe Spacing rubbingwear 3 7 1 11 11 70 16

Sharp edges in accessible areas 3 1 0 4 4 70 6

Pipe quality ndash no wrinkles etc 2 0 0 2 2 70 3

Sharp weld spatter 2 5 2 9 9 70 13

Significant casecover scratches 2 1 0 3 3 70 4

Grills not fully welded 1 0 0 1 1 70 1

EMKA Seal Issues 1 0 1 2 2 70 3

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U n i t s

A amp R

F i n i s h i n g

S h e e t M e t a l

E l e c t r i c a l

E l e c t r i c a l P a n e l

T e s t B a y

066-089 33 20 25 10 4 0

036-065 44 18 13 28 28 0

010-035 29 26 23 14 14 1

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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27 24 24 15 14 1 0 Witness marks

Cable ties not

Checklists inco

Loose cable gl

Debris in unit

Damaged coil Insulation issu

Sealant applic

Sharp weld sp

Loose boltsscr

Significant scr

Missing washe

SS shaft not p

P a c k i n

g

s s s e m

y

E l e c t r i c a l

e c r c a

S h e e t

M e t a l

F i n i s h i n g

T e s t B a y

842019 Inspection Matrix - RPR43MX1

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June July August September October November December January February March

of units 3 3 6 12 6

1 3565-001 3565-003 3565-007 3565-013 3565-025 - - - - -

2 3565-002 3565-004 3565-008 3565-014 3565-026 - - - - -

3 - 3565-005 3565-009 3565-015 3565-027 - - - - -

4 - 3565-006 3565-010 3565-016 3565-028 - - - - -

5 - - 3565-011 3565-017 3565-029 - - - - -

6 - - 3565-012 3565-018 3565-030 - - - - -

7 - - - 3565-019 - - - - - -

8 - - - 3565-020 - - - - - -

9 - - - 3565-021 - - - - - -

10 - - - 3565-022 - - - - - -

11 - - - 3565-023 - - - - - -

12 - - - 3565-024 - - - - - -

S e c t i o n

Month June July August September October November December January February March

1 4 9 25 10 - - - - -

3 19 31 36 13 - - - - -

1 4 14 17 2 - - - - -

0 0 0 5 0 - - - - -

0 0 0 4 0 - - - - -

1 9 11 22 5 - - - - -

6 36 65 109 30 - - - - -

2 4 6 12 6 - - - - -

3 9 1083 908 500 - - - - -

Sheet Metal

AampR

Electrical

Panel

Test Bay

Finishing

Total

Month

S e r i a l n u m b e r amp n u m b e r o f u n i t s p e r

m o n t h

Number of units built

Fault average per unit

109

100

120

n t h

Faults Analysis Per Month For RPR43MX1

842019 Inspection Matrix - RPR43MX1

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June July August September October November December January February March April

Series1 6 36 65 109 30 0 0 0 0 0 0

6

36

65

30

0 0 0 0 0 00

20

40

60

80

N u m b e r o

f f a u l t s p e r m

20

25

30

35

40

2519

3136

9 11

22Sheet MeAampR

Electrical

Panel

842019 Inspection Matrix - RPR43MX1

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Sheet MetalAampR

Electrical Panel

Test BayFinishing

0

5

10

15

1 49

10

313

14

17

2

0

00

5

0

00

0 4

0

5

Test Bay

Finishing

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

Total faults per

section amp

average per unit

Number of

units built T

- - - 0 0 0 1 2 0 3 63

- - - 27 32 21 67 82 5 234 63

- - - 6 19 2 34 80 2 143 63- - - 0 4 1 6 11 0 22 63

- - - 11 32 23 41 34 1 142 63

- - - 6 12 8 15 21 1 63

- - - 5 5 5 5 5 5 30

- - - 30 60 40 75 105 5 315

- - - 44 87 47 149 209 8 544

- - - 733 725 588 993 995 800 806

Section

Sheet Metal

AampR

Electrical

Test Bay

Finishing

Fault target per unit

Target for units built

Score Achieved

No of units built

Fault average per unit

44

87

47

149

0

50

100

150

200

250

Apr May Jun Jul

N u m b e r o f f a u l t s p e r m o n t h

Monthly Fault Analysis RPR43MX1

842019 Inspection Matrix - RPR43MX1

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Sheet Metal

AampRElectrical

TestingFinishing

0

20

40

60

80

100

Apr

May

Jun

Jul

Aug

Sep

0

0

0

1

2

0

2732

21

67 82

5

619

2

34

80

2

04

16

11

0

1132

2341

34

1

Sheet Metal

AampR

Electrical

Testing

Finishing

842019 Inspection Matrix - RPR43MX1

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AampR 234

Electrica l 143

Finishing 142

Test Bay 22

43

27

26

4

Fault Breakdown Per Seciton RPR43MX1

AampR

Electrical

Finishing

Test Bay

842019 Inspection Matrix - RPR43MX1

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234

143 142

22

0

50

100

150

200

250

AampR Electrical Finishing Test Bay

Faults Per Section RPR43MX1

842019 Inspection Matrix - RPR43MX1

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1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Sheet Metal

AampR 1

Electrical

Test Bay

FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0

AampR

Electrical

Finishing

Test Bay

Total

FAULT BREAKDOWN ANALYSIS

S h a f t s n o t c o a t e d

S h a r p w e l d s p a t t e r

G r i l l e s b r o k e n o f f

F i r e s i l n o t a p p l i e d n e a t l y

J o i n t s n o t c o v e r e d w i t h S T

S h a r p c o r n e r s o n u n i t

P i p e q u a l i t y d e n t s w r i n k l e

s e t c

F i n s c o i l s d a m a g e d

W e l d s n o t p a s s i v a t e d

I n c o r r e c t a m o u n t o f p i n s

T a c k y t a p e n o t a p p l i e d o n

p i p e s

D a m a g e d I n s u l a t i o n

P i p e s r u b b i n g e a c h o t h e r

U n i s e a l n o t i n s t a l l e d

T X V a l v e i n c o r r e c t p o s i t i o

n

M t g s t u d i n c o r r e c t l y l o c a t e d

842019 Inspection Matrix - RPR43MX1

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17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39

0

1 1 3

1 1

0

1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6

T r a n s d u c e r s m i s s i n g g a s k e t

H i n g e p i n s n o t e n g a g e d m a r k e d

E v a p amp C o n d c o v e r n o t t i g h t e d

G l a n d s n o t f u l l y s e a l e d i n c o n d

E M K A s e a l s n o t g l u e d t o g e t h e r

D e b r i s i n u n i t

D e c a l s m i s s i n g

C a s e c o v e r s c r a t c h e s

U H C amp C l i s t s n o t s i g n e d c h e c k

ON RPR43MX1 SNo 031-059

B o l t s N u t s G l a n d s n o t t i g h

t

W i t n e s s m a r k s m i s s i n g

T o t a l

C o n d t e r m B o x n o t s e a l e d w i t h f i

E l L i d s n o t t i g h t e n e d

S h a r p c a b l e t i e s

C r a c k e d d a m a g e d c o n d f a

n b l a d e

C o n d f a n b o l t n o t s e a l e d

D a m a g e d s p r e a d w a s h e r s

842019 Inspection Matrix - RPR43MX1

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April May June July August September Octobe

of units 6 12 8 15 10

1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8

2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095

4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096

5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097

6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098

7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099

8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100

9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101

10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102

11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103

12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104

13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105

14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106

15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107

16 - - - - 3565-1-087 8 3565-1-108

17 - - - - 3565-1-088 13 3565-1-109

18 - - - - 3565-1-089 9 3565-1-110

19 - - - - 3565-1-090 11 3565-1-111

20 - - - - 3565-1-091 13 3565-1-112

21 - - - - 3565-1-092 6 3565-1-113

30 60 40 75 105

44 89 78 186 203

733 742 914 124 967

14 29 38 111 98

32 33 49 60 48

Q T Y

Q T Y Month

Q T Y

Q T Y

Q T Y

S e r i a l n u m

b e r amp n u m b e r o f u n i t s p e r m o n t h

Q T Y

Falut target score per month

Total fault score per month

Average fault per month

Faults over per month

Percentage over per month

Q T Y

842019 Inspection Matrix - RPR43MX1

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6

5

8

7

10

6

5

6

8

9

7

1010

14

8

1

7

4

14

12

11

13

3

4

9

12

9

8

6

16

17

12

9

17

13

15

13

8

17

14

1212

19

9

7

8

7

5

7

8

9

15

10

9

8

10

8

13

9

11

13

962

0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

3 5 6 5 - 1 - 0 3 1

3 5 6 5 - 1 - 0 3 3

3 5 6 5 - 1 - 0 3 5

3 5 6 5 - 1 - 0 3 7

3 5 6 5 - 1 - 0 3 9

3 5 6 5 - 1 - 0 4 1

3 5 6 5 - 1 - 0 4 3

3 5 6 5 - 1 - 0 4 5

3 5 6 5 - 1 - 0 4 7

3 5 6 5 - 1 - 0 4 9

3 5 6 5 - 1 - 0 5 1

3 5 6 5 - 1 - 0 5 3

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 9

3 5 6 5 - 1 - 0 6 1

3 5 6 5 - 1 - 0 6 3

3 5 6 5 - 1 - 0 6 5

3 5 6 5 - 1 - 0 6 7

3 5 6 5 - 1 - 0 6 9

3 5 6 5 - 1 - 0 7 1

3 5 6 5 - 1 - 0 7 3

3 5 6 5 - 1 - 0 7 5

3 5 6 5 - 1 - 0 7 7

3 5 6 5 - 1 - 0 7 9

3 5 6 5 - 1 - 0 8 1

3 5 6 5 - 1 - 0 8 3

3 5 6 5 - 1 - 0 8 5

3 5 6 5 - 1 - 0 8 7

3 5 6 5 - 1 - 0 8 9

3 5 6 5 - 1 - 0 9 1

Number Of Faults Per Unit RPR43MX1

842019 Inspection Matrix - RPR43MX1

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1 3565-1-031 5 6 962

2 1 3565-1-032 5 5

3 3565-1-033 5 8

4 3565-1-034 5 7

53565-1-035 5

106 3565-1-036 5 6

7 2 3565-1-037 5 5

8 3565-1-038 5 6

9 3565-1-039 5 8

10 3565-1-040 5 9

11 3565-1-041 5 7

12 3565-1-042 5 10

13 3565-1-043 5 10

14 3565-1-044 5 14

15 3565-1-045 5 8

16 3 3565-1-046 5 1

17 3565-1-047 5 7

18 4 3565-1-048 5 4

19 3565-1-049 5 14

20 3565-1-050 5 12

21 3565-1-051 5 11

22 3565-1-052 5 13

23 3565-1-053 5 3

24 3565-1-054 5 4

25 3565-1-055 5 9

26 3565-1-056 5 12

25 3565-1-055 5 9

28 5 3565-1-058 5 8

29 6 3565-1-059 5 6

30 7 3565-1-060 5 1631 3565-1-061 5 17

32 3565-1-062 5 12

33 3565-1-063 5 9

34 3565-1-064 5 17

842019 Inspection Matrix - RPR43MX1

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35 3565-1-065 5 13

36 3565-1-066 5 15

37 3565-1-067 5 13

38 3565-1-068 5 8

39 3565-1-069 5 17

40 3565-1-070 5 14

41 3565-1-071 5 12

42 3565-1-072 5 12

43 3565-1-073 5 19

44 3565-1-074 5 9

45 3565-1-075 5 7

46 3565-1-076 5 8

47 3565-1-077 5 7

48 3565-1-078 5 5

49 3565-1-079 5 7

50 3565-1-080 5 8

51 3565-1-081 5 9

52 3565-1-082 5 15

53 8 3565-1-083 5 10

54 3565-1-084 5 9

55 3565-1-085 5 8

56 3565-1-086 5 10

57 3565-1-087 5 8

58 3565-1-088 5 13

59 3565-1-089 5 9

60 3565-1-090 5 11

61 3565-1-091 5 13

62 3565-1-092 5 6

63 3565-1-093 5 8

64 3565-1-094 5

65 3565-1-095 5

66 3565-1-096 5

67 3565-1-097 5

68 3565-1-098 5

69 3565-1-099 5

70 3565-1-100 5

842019 Inspection Matrix - RPR43MX1

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Cable Ties Not Trimmed 26

Witness Marks Missing 22

Checklists Incomplete 20

Debris In Unit 7

Damaged Coil Fins 7

Insulation Issues 7

Loose Cable Glands 5Sealant Application Issues 5

Loose BoltsScrews 4

CaseCover Scratches 3

Sharp Edges In Accessible Areas 3

Sharp Weld Spatter 2

Other 1

Pipe Quality Issues 0

Grills Not Fully Welded 0

Enclosures Lids Not Tight 0

WiresCables Rubbing 0

Cover Hinge Pins Issues 0

EMKA Seal Issues 0TX Bulbs Issues 0

Sealant Application Issues 0

Other

Missing Washers

Pipe Spacing Issues

Pipe Quality Issues

CaseCover Scratches

Grills Not Fully Welded

Enclosures Lids Not Tight

WiresCables Rubbing

Cover Hinge Pins Issues

EMKA Seal IssuesTX Bulbs Issues

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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1

Page 11: Inspection Matrix - RPR43MX1

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28 Debris in unit (especially in evap drip tray) 3 3

29 Decals missing (Live Wires No Step 415V etc) 3 3

30 Kazoos not cut parallel (10mm) and pins not installed 1 1 AampR

31 Nyloc nuts not installed on the RHS 0 Fin

32 Significant casecover scratches 2 2 SM

33 UHC and checklist not been filled insigned off 1 3 4 Electrical

34 Evap amp Cond covers not tightenedwitness marked 1 1 Panel

35 Evap cover hexserts not sealed with SIKA Firesil 2 2 Test Bay

36 Other faults 0

14 36 9 4 4 18 85TOTAL FAULTS BY DEPARTMENT

36

18

14

9

4 5

10

15

20

25

30

35

40

Fault Findings - RPR5MA7 Serial No 33251-04933251-062

842019 Inspection Matrix - RPR43MX1

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Bolts not w

Cable ties

Cable glan

Insulation

SIKA Fires

Weld spatt

UHC and c

Debris in uDecals mis

Electrical l

SA shafts

Pipewire r

Damaged e

Damaged i

Sharp corn

Significan

Evap cover

Evap amp Co

Not 12 pin

0

A amp R

F i n

S M

E l e c t r i c a l

P a n e l

11

9 9

8

6

5

4

3 3 3 3 3 3 3

2 2

Fault Findings - RPR5MA7 Serial No 33251-04933251-062

842019 Inspection Matrix - RPR43MX1

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B o

l t s n o t w i t n e s s m a r k e d

C a b l e t i e s n o t t r i m m e d

f l a t

C a b l e g l a n d s n o t t i g h t a n d

w i t n e s s m a r k e d

I n s u l a t i o n n o t c o v e r e d

w i t h s i l v e r t a p e

S I K A F i r e s i l n o t a p p l i e d

n

e a t l y a n d p r e s e n t a b l e

W e l d s p a t t e r a r o u n d

w e l d s

U

H C a n d c h e c k l i s t n o t

b e e n f i l l e d i n s i g n e d o f f

D e

b r i s i n u n i t ( e s p e c i a l l y

i n e v a p d r i p t r a y )

D e c a l s m i s s i n g ( L i v e

W i r e s N o S t e p 4 1 5 V e t c )

E l e c t r i c a l l i d s n o t t i g h t

S A

s h a f t s n o t c o a t e d w i t h

a n t i r u s t C o l d G a l p a i n t

P i p e w i r e r u b o r w e a r

a g a i n s t e a c h o t h e r

D a m a g e d e v a p c o n c o i l

D a m a g e d i n s u l a t i o n

S h a r p c o r n e r s o n u n i t

S i g n i f i c a n t c a s e c o v e r

s c r a t c h e s

E v a p c o v e r h e x s e r t s n o t

s e a l e d

E v a p amp C o n d c o v e r s l o o s e

amp W M m

842019 Inspection Matrix - RPR43MX1

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R P R 5 M A 7

R P R 4 8 M A 3

L P R 8 C X 1 0

Wwitness marks missing 21 16 14 51 51 70 73

Incomplete checklists 15 17 17 49 49 70 70

Loose boltsscrews 14 2 3 19 19 70 27

Cable ties not trimmed 8 5 16 29 29 70 41

Loose cable glands 7 6 9 22 22 70 31

Other 7 1 0 8 8 70 11

Damaged coil fins 6 7 6 19 19 70 27

Debris in unit 5 11 9 25 25 70 36

Missing Washers 4 0 3 7 7 70 10

Insulation Issues 4 12 10 26 26 70 37

Pipe Spacing rubbingwear 3 7 1 11 11 70 16

Sharp edges in accessible areas 3 1 0 4 4 70 6

Pipe quality ndash no wrinkles etc 2 0 0 2 2 70 3

Sharp weld spatter 2 5 2 9 9 70 13

Significant casecover scratches 2 1 0 3 3 70 4

Grills not fully welded 1 0 0 1 1 70 1

EMKA Seal Issues 1 0 1 2 2 70 3

842019 Inspection Matrix - RPR43MX1

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U n i t s

A amp R

F i n i s h i n g

S h e e t M e t a l

E l e c t r i c a l

E l e c t r i c a l P a n e l

T e s t B a y

066-089 33 20 25 10 4 0

036-065 44 18 13 28 28 0

010-035 29 26 23 14 14 1

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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27 24 24 15 14 1 0 Witness marks

Cable ties not

Checklists inco

Loose cable gl

Debris in unit

Damaged coil Insulation issu

Sealant applic

Sharp weld sp

Loose boltsscr

Significant scr

Missing washe

SS shaft not p

P a c k i n

g

s s s e m

y

E l e c t r i c a l

e c r c a

S h e e t

M e t a l

F i n i s h i n g

T e s t B a y

842019 Inspection Matrix - RPR43MX1

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June July August September October November December January February March

of units 3 3 6 12 6

1 3565-001 3565-003 3565-007 3565-013 3565-025 - - - - -

2 3565-002 3565-004 3565-008 3565-014 3565-026 - - - - -

3 - 3565-005 3565-009 3565-015 3565-027 - - - - -

4 - 3565-006 3565-010 3565-016 3565-028 - - - - -

5 - - 3565-011 3565-017 3565-029 - - - - -

6 - - 3565-012 3565-018 3565-030 - - - - -

7 - - - 3565-019 - - - - - -

8 - - - 3565-020 - - - - - -

9 - - - 3565-021 - - - - - -

10 - - - 3565-022 - - - - - -

11 - - - 3565-023 - - - - - -

12 - - - 3565-024 - - - - - -

S e c t i o n

Month June July August September October November December January February March

1 4 9 25 10 - - - - -

3 19 31 36 13 - - - - -

1 4 14 17 2 - - - - -

0 0 0 5 0 - - - - -

0 0 0 4 0 - - - - -

1 9 11 22 5 - - - - -

6 36 65 109 30 - - - - -

2 4 6 12 6 - - - - -

3 9 1083 908 500 - - - - -

Sheet Metal

AampR

Electrical

Panel

Test Bay

Finishing

Total

Month

S e r i a l n u m b e r amp n u m b e r o f u n i t s p e r

m o n t h

Number of units built

Fault average per unit

109

100

120

n t h

Faults Analysis Per Month For RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2440

June July August September October November December January February March April

Series1 6 36 65 109 30 0 0 0 0 0 0

6

36

65

30

0 0 0 0 0 00

20

40

60

80

N u m b e r o

f f a u l t s p e r m

20

25

30

35

40

2519

3136

9 11

22Sheet MeAampR

Electrical

Panel

842019 Inspection Matrix - RPR43MX1

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Sheet MetalAampR

Electrical Panel

Test BayFinishing

0

5

10

15

1 49

10

313

14

17

2

0

00

5

0

00

0 4

0

5

Test Bay

Finishing

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

Total faults per

section amp

average per unit

Number of

units built T

- - - 0 0 0 1 2 0 3 63

- - - 27 32 21 67 82 5 234 63

- - - 6 19 2 34 80 2 143 63- - - 0 4 1 6 11 0 22 63

- - - 11 32 23 41 34 1 142 63

- - - 6 12 8 15 21 1 63

- - - 5 5 5 5 5 5 30

- - - 30 60 40 75 105 5 315

- - - 44 87 47 149 209 8 544

- - - 733 725 588 993 995 800 806

Section

Sheet Metal

AampR

Electrical

Test Bay

Finishing

Fault target per unit

Target for units built

Score Achieved

No of units built

Fault average per unit

44

87

47

149

0

50

100

150

200

250

Apr May Jun Jul

N u m b e r o f f a u l t s p e r m o n t h

Monthly Fault Analysis RPR43MX1

842019 Inspection Matrix - RPR43MX1

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Sheet Metal

AampRElectrical

TestingFinishing

0

20

40

60

80

100

Apr

May

Jun

Jul

Aug

Sep

0

0

0

1

2

0

2732

21

67 82

5

619

2

34

80

2

04

16

11

0

1132

2341

34

1

Sheet Metal

AampR

Electrical

Testing

Finishing

842019 Inspection Matrix - RPR43MX1

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AampR 234

Electrica l 143

Finishing 142

Test Bay 22

43

27

26

4

Fault Breakdown Per Seciton RPR43MX1

AampR

Electrical

Finishing

Test Bay

842019 Inspection Matrix - RPR43MX1

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234

143 142

22

0

50

100

150

200

250

AampR Electrical Finishing Test Bay

Faults Per Section RPR43MX1

842019 Inspection Matrix - RPR43MX1

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1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Sheet Metal

AampR 1

Electrical

Test Bay

FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0

AampR

Electrical

Finishing

Test Bay

Total

FAULT BREAKDOWN ANALYSIS

S h a f t s n o t c o a t e d

S h a r p w e l d s p a t t e r

G r i l l e s b r o k e n o f f

F i r e s i l n o t a p p l i e d n e a t l y

J o i n t s n o t c o v e r e d w i t h S T

S h a r p c o r n e r s o n u n i t

P i p e q u a l i t y d e n t s w r i n k l e

s e t c

F i n s c o i l s d a m a g e d

W e l d s n o t p a s s i v a t e d

I n c o r r e c t a m o u n t o f p i n s

T a c k y t a p e n o t a p p l i e d o n

p i p e s

D a m a g e d I n s u l a t i o n

P i p e s r u b b i n g e a c h o t h e r

U n i s e a l n o t i n s t a l l e d

T X V a l v e i n c o r r e c t p o s i t i o

n

M t g s t u d i n c o r r e c t l y l o c a t e d

842019 Inspection Matrix - RPR43MX1

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17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39

0

1 1 3

1 1

0

1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6

T r a n s d u c e r s m i s s i n g g a s k e t

H i n g e p i n s n o t e n g a g e d m a r k e d

E v a p amp C o n d c o v e r n o t t i g h t e d

G l a n d s n o t f u l l y s e a l e d i n c o n d

E M K A s e a l s n o t g l u e d t o g e t h e r

D e b r i s i n u n i t

D e c a l s m i s s i n g

C a s e c o v e r s c r a t c h e s

U H C amp C l i s t s n o t s i g n e d c h e c k

ON RPR43MX1 SNo 031-059

B o l t s N u t s G l a n d s n o t t i g h

t

W i t n e s s m a r k s m i s s i n g

T o t a l

C o n d t e r m B o x n o t s e a l e d w i t h f i

E l L i d s n o t t i g h t e n e d

S h a r p c a b l e t i e s

C r a c k e d d a m a g e d c o n d f a

n b l a d e

C o n d f a n b o l t n o t s e a l e d

D a m a g e d s p r e a d w a s h e r s

842019 Inspection Matrix - RPR43MX1

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April May June July August September Octobe

of units 6 12 8 15 10

1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8

2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095

4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096

5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097

6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098

7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099

8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100

9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101

10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102

11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103

12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104

13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105

14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106

15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107

16 - - - - 3565-1-087 8 3565-1-108

17 - - - - 3565-1-088 13 3565-1-109

18 - - - - 3565-1-089 9 3565-1-110

19 - - - - 3565-1-090 11 3565-1-111

20 - - - - 3565-1-091 13 3565-1-112

21 - - - - 3565-1-092 6 3565-1-113

30 60 40 75 105

44 89 78 186 203

733 742 914 124 967

14 29 38 111 98

32 33 49 60 48

Q T Y

Q T Y Month

Q T Y

Q T Y

Q T Y

S e r i a l n u m

b e r amp n u m b e r o f u n i t s p e r m o n t h

Q T Y

Falut target score per month

Total fault score per month

Average fault per month

Faults over per month

Percentage over per month

Q T Y

842019 Inspection Matrix - RPR43MX1

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6

5

8

7

10

6

5

6

8

9

7

1010

14

8

1

7

4

14

12

11

13

3

4

9

12

9

8

6

16

17

12

9

17

13

15

13

8

17

14

1212

19

9

7

8

7

5

7

8

9

15

10

9

8

10

8

13

9

11

13

962

0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

3 5 6 5 - 1 - 0 3 1

3 5 6 5 - 1 - 0 3 3

3 5 6 5 - 1 - 0 3 5

3 5 6 5 - 1 - 0 3 7

3 5 6 5 - 1 - 0 3 9

3 5 6 5 - 1 - 0 4 1

3 5 6 5 - 1 - 0 4 3

3 5 6 5 - 1 - 0 4 5

3 5 6 5 - 1 - 0 4 7

3 5 6 5 - 1 - 0 4 9

3 5 6 5 - 1 - 0 5 1

3 5 6 5 - 1 - 0 5 3

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 9

3 5 6 5 - 1 - 0 6 1

3 5 6 5 - 1 - 0 6 3

3 5 6 5 - 1 - 0 6 5

3 5 6 5 - 1 - 0 6 7

3 5 6 5 - 1 - 0 6 9

3 5 6 5 - 1 - 0 7 1

3 5 6 5 - 1 - 0 7 3

3 5 6 5 - 1 - 0 7 5

3 5 6 5 - 1 - 0 7 7

3 5 6 5 - 1 - 0 7 9

3 5 6 5 - 1 - 0 8 1

3 5 6 5 - 1 - 0 8 3

3 5 6 5 - 1 - 0 8 5

3 5 6 5 - 1 - 0 8 7

3 5 6 5 - 1 - 0 8 9

3 5 6 5 - 1 - 0 9 1

Number Of Faults Per Unit RPR43MX1

842019 Inspection Matrix - RPR43MX1

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1 3565-1-031 5 6 962

2 1 3565-1-032 5 5

3 3565-1-033 5 8

4 3565-1-034 5 7

53565-1-035 5

106 3565-1-036 5 6

7 2 3565-1-037 5 5

8 3565-1-038 5 6

9 3565-1-039 5 8

10 3565-1-040 5 9

11 3565-1-041 5 7

12 3565-1-042 5 10

13 3565-1-043 5 10

14 3565-1-044 5 14

15 3565-1-045 5 8

16 3 3565-1-046 5 1

17 3565-1-047 5 7

18 4 3565-1-048 5 4

19 3565-1-049 5 14

20 3565-1-050 5 12

21 3565-1-051 5 11

22 3565-1-052 5 13

23 3565-1-053 5 3

24 3565-1-054 5 4

25 3565-1-055 5 9

26 3565-1-056 5 12

25 3565-1-055 5 9

28 5 3565-1-058 5 8

29 6 3565-1-059 5 6

30 7 3565-1-060 5 1631 3565-1-061 5 17

32 3565-1-062 5 12

33 3565-1-063 5 9

34 3565-1-064 5 17

842019 Inspection Matrix - RPR43MX1

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35 3565-1-065 5 13

36 3565-1-066 5 15

37 3565-1-067 5 13

38 3565-1-068 5 8

39 3565-1-069 5 17

40 3565-1-070 5 14

41 3565-1-071 5 12

42 3565-1-072 5 12

43 3565-1-073 5 19

44 3565-1-074 5 9

45 3565-1-075 5 7

46 3565-1-076 5 8

47 3565-1-077 5 7

48 3565-1-078 5 5

49 3565-1-079 5 7

50 3565-1-080 5 8

51 3565-1-081 5 9

52 3565-1-082 5 15

53 8 3565-1-083 5 10

54 3565-1-084 5 9

55 3565-1-085 5 8

56 3565-1-086 5 10

57 3565-1-087 5 8

58 3565-1-088 5 13

59 3565-1-089 5 9

60 3565-1-090 5 11

61 3565-1-091 5 13

62 3565-1-092 5 6

63 3565-1-093 5 8

64 3565-1-094 5

65 3565-1-095 5

66 3565-1-096 5

67 3565-1-097 5

68 3565-1-098 5

69 3565-1-099 5

70 3565-1-100 5

842019 Inspection Matrix - RPR43MX1

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Cable Ties Not Trimmed 26

Witness Marks Missing 22

Checklists Incomplete 20

Debris In Unit 7

Damaged Coil Fins 7

Insulation Issues 7

Loose Cable Glands 5Sealant Application Issues 5

Loose BoltsScrews 4

CaseCover Scratches 3

Sharp Edges In Accessible Areas 3

Sharp Weld Spatter 2

Other 1

Pipe Quality Issues 0

Grills Not Fully Welded 0

Enclosures Lids Not Tight 0

WiresCables Rubbing 0

Cover Hinge Pins Issues 0

EMKA Seal Issues 0TX Bulbs Issues 0

Sealant Application Issues 0

Other

Missing Washers

Pipe Spacing Issues

Pipe Quality Issues

CaseCover Scratches

Grills Not Fully Welded

Enclosures Lids Not Tight

WiresCables Rubbing

Cover Hinge Pins Issues

EMKA Seal IssuesTX Bulbs Issues

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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1

Page 12: Inspection Matrix - RPR43MX1

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Bolts not w

Cable ties

Cable glan

Insulation

SIKA Fires

Weld spatt

UHC and c

Debris in uDecals mis

Electrical l

SA shafts

Pipewire r

Damaged e

Damaged i

Sharp corn

Significan

Evap cover

Evap amp Co

Not 12 pin

0

A amp R

F i n

S M

E l e c t r i c a l

P a n e l

11

9 9

8

6

5

4

3 3 3 3 3 3 3

2 2

Fault Findings - RPR5MA7 Serial No 33251-04933251-062

842019 Inspection Matrix - RPR43MX1

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B o

l t s n o t w i t n e s s m a r k e d

C a b l e t i e s n o t t r i m m e d

f l a t

C a b l e g l a n d s n o t t i g h t a n d

w i t n e s s m a r k e d

I n s u l a t i o n n o t c o v e r e d

w i t h s i l v e r t a p e

S I K A F i r e s i l n o t a p p l i e d

n

e a t l y a n d p r e s e n t a b l e

W e l d s p a t t e r a r o u n d

w e l d s

U

H C a n d c h e c k l i s t n o t

b e e n f i l l e d i n s i g n e d o f f

D e

b r i s i n u n i t ( e s p e c i a l l y

i n e v a p d r i p t r a y )

D e c a l s m i s s i n g ( L i v e

W i r e s N o S t e p 4 1 5 V e t c )

E l e c t r i c a l l i d s n o t t i g h t

S A

s h a f t s n o t c o a t e d w i t h

a n t i r u s t C o l d G a l p a i n t

P i p e w i r e r u b o r w e a r

a g a i n s t e a c h o t h e r

D a m a g e d e v a p c o n c o i l

D a m a g e d i n s u l a t i o n

S h a r p c o r n e r s o n u n i t

S i g n i f i c a n t c a s e c o v e r

s c r a t c h e s

E v a p c o v e r h e x s e r t s n o t

s e a l e d

E v a p amp C o n d c o v e r s l o o s e

amp W M m

842019 Inspection Matrix - RPR43MX1

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R P R 5 M A 7

R P R 4 8 M A 3

L P R 8 C X 1 0

Wwitness marks missing 21 16 14 51 51 70 73

Incomplete checklists 15 17 17 49 49 70 70

Loose boltsscrews 14 2 3 19 19 70 27

Cable ties not trimmed 8 5 16 29 29 70 41

Loose cable glands 7 6 9 22 22 70 31

Other 7 1 0 8 8 70 11

Damaged coil fins 6 7 6 19 19 70 27

Debris in unit 5 11 9 25 25 70 36

Missing Washers 4 0 3 7 7 70 10

Insulation Issues 4 12 10 26 26 70 37

Pipe Spacing rubbingwear 3 7 1 11 11 70 16

Sharp edges in accessible areas 3 1 0 4 4 70 6

Pipe quality ndash no wrinkles etc 2 0 0 2 2 70 3

Sharp weld spatter 2 5 2 9 9 70 13

Significant casecover scratches 2 1 0 3 3 70 4

Grills not fully welded 1 0 0 1 1 70 1

EMKA Seal Issues 1 0 1 2 2 70 3

842019 Inspection Matrix - RPR43MX1

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U n i t s

A amp R

F i n i s h i n g

S h e e t M e t a l

E l e c t r i c a l

E l e c t r i c a l P a n e l

T e s t B a y

066-089 33 20 25 10 4 0

036-065 44 18 13 28 28 0

010-035 29 26 23 14 14 1

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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27 24 24 15 14 1 0 Witness marks

Cable ties not

Checklists inco

Loose cable gl

Debris in unit

Damaged coil Insulation issu

Sealant applic

Sharp weld sp

Loose boltsscr

Significant scr

Missing washe

SS shaft not p

P a c k i n

g

s s s e m

y

E l e c t r i c a l

e c r c a

S h e e t

M e t a l

F i n i s h i n g

T e s t B a y

842019 Inspection Matrix - RPR43MX1

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June July August September October November December January February March

of units 3 3 6 12 6

1 3565-001 3565-003 3565-007 3565-013 3565-025 - - - - -

2 3565-002 3565-004 3565-008 3565-014 3565-026 - - - - -

3 - 3565-005 3565-009 3565-015 3565-027 - - - - -

4 - 3565-006 3565-010 3565-016 3565-028 - - - - -

5 - - 3565-011 3565-017 3565-029 - - - - -

6 - - 3565-012 3565-018 3565-030 - - - - -

7 - - - 3565-019 - - - - - -

8 - - - 3565-020 - - - - - -

9 - - - 3565-021 - - - - - -

10 - - - 3565-022 - - - - - -

11 - - - 3565-023 - - - - - -

12 - - - 3565-024 - - - - - -

S e c t i o n

Month June July August September October November December January February March

1 4 9 25 10 - - - - -

3 19 31 36 13 - - - - -

1 4 14 17 2 - - - - -

0 0 0 5 0 - - - - -

0 0 0 4 0 - - - - -

1 9 11 22 5 - - - - -

6 36 65 109 30 - - - - -

2 4 6 12 6 - - - - -

3 9 1083 908 500 - - - - -

Sheet Metal

AampR

Electrical

Panel

Test Bay

Finishing

Total

Month

S e r i a l n u m b e r amp n u m b e r o f u n i t s p e r

m o n t h

Number of units built

Fault average per unit

109

100

120

n t h

Faults Analysis Per Month For RPR43MX1

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June July August September October November December January February March April

Series1 6 36 65 109 30 0 0 0 0 0 0

6

36

65

30

0 0 0 0 0 00

20

40

60

80

N u m b e r o

f f a u l t s p e r m

20

25

30

35

40

2519

3136

9 11

22Sheet MeAampR

Electrical

Panel

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2540

Sheet MetalAampR

Electrical Panel

Test BayFinishing

0

5

10

15

1 49

10

313

14

17

2

0

00

5

0

00

0 4

0

5

Test Bay

Finishing

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

Total faults per

section amp

average per unit

Number of

units built T

- - - 0 0 0 1 2 0 3 63

- - - 27 32 21 67 82 5 234 63

- - - 6 19 2 34 80 2 143 63- - - 0 4 1 6 11 0 22 63

- - - 11 32 23 41 34 1 142 63

- - - 6 12 8 15 21 1 63

- - - 5 5 5 5 5 5 30

- - - 30 60 40 75 105 5 315

- - - 44 87 47 149 209 8 544

- - - 733 725 588 993 995 800 806

Section

Sheet Metal

AampR

Electrical

Test Bay

Finishing

Fault target per unit

Target for units built

Score Achieved

No of units built

Fault average per unit

44

87

47

149

0

50

100

150

200

250

Apr May Jun Jul

N u m b e r o f f a u l t s p e r m o n t h

Monthly Fault Analysis RPR43MX1

842019 Inspection Matrix - RPR43MX1

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Sheet Metal

AampRElectrical

TestingFinishing

0

20

40

60

80

100

Apr

May

Jun

Jul

Aug

Sep

0

0

0

1

2

0

2732

21

67 82

5

619

2

34

80

2

04

16

11

0

1132

2341

34

1

Sheet Metal

AampR

Electrical

Testing

Finishing

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3040

AampR 234

Electrica l 143

Finishing 142

Test Bay 22

43

27

26

4

Fault Breakdown Per Seciton RPR43MX1

AampR

Electrical

Finishing

Test Bay

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3140

234

143 142

22

0

50

100

150

200

250

AampR Electrical Finishing Test Bay

Faults Per Section RPR43MX1

842019 Inspection Matrix - RPR43MX1

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1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Sheet Metal

AampR 1

Electrical

Test Bay

FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0

AampR

Electrical

Finishing

Test Bay

Total

FAULT BREAKDOWN ANALYSIS

S h a f t s n o t c o a t e d

S h a r p w e l d s p a t t e r

G r i l l e s b r o k e n o f f

F i r e s i l n o t a p p l i e d n e a t l y

J o i n t s n o t c o v e r e d w i t h S T

S h a r p c o r n e r s o n u n i t

P i p e q u a l i t y d e n t s w r i n k l e

s e t c

F i n s c o i l s d a m a g e d

W e l d s n o t p a s s i v a t e d

I n c o r r e c t a m o u n t o f p i n s

T a c k y t a p e n o t a p p l i e d o n

p i p e s

D a m a g e d I n s u l a t i o n

P i p e s r u b b i n g e a c h o t h e r

U n i s e a l n o t i n s t a l l e d

T X V a l v e i n c o r r e c t p o s i t i o

n

M t g s t u d i n c o r r e c t l y l o c a t e d

842019 Inspection Matrix - RPR43MX1

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17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39

0

1 1 3

1 1

0

1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6

T r a n s d u c e r s m i s s i n g g a s k e t

H i n g e p i n s n o t e n g a g e d m a r k e d

E v a p amp C o n d c o v e r n o t t i g h t e d

G l a n d s n o t f u l l y s e a l e d i n c o n d

E M K A s e a l s n o t g l u e d t o g e t h e r

D e b r i s i n u n i t

D e c a l s m i s s i n g

C a s e c o v e r s c r a t c h e s

U H C amp C l i s t s n o t s i g n e d c h e c k

ON RPR43MX1 SNo 031-059

B o l t s N u t s G l a n d s n o t t i g h

t

W i t n e s s m a r k s m i s s i n g

T o t a l

C o n d t e r m B o x n o t s e a l e d w i t h f i

E l L i d s n o t t i g h t e n e d

S h a r p c a b l e t i e s

C r a c k e d d a m a g e d c o n d f a

n b l a d e

C o n d f a n b o l t n o t s e a l e d

D a m a g e d s p r e a d w a s h e r s

842019 Inspection Matrix - RPR43MX1

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April May June July August September Octobe

of units 6 12 8 15 10

1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8

2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095

4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096

5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097

6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098

7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099

8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100

9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101

10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102

11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103

12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104

13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105

14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106

15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107

16 - - - - 3565-1-087 8 3565-1-108

17 - - - - 3565-1-088 13 3565-1-109

18 - - - - 3565-1-089 9 3565-1-110

19 - - - - 3565-1-090 11 3565-1-111

20 - - - - 3565-1-091 13 3565-1-112

21 - - - - 3565-1-092 6 3565-1-113

30 60 40 75 105

44 89 78 186 203

733 742 914 124 967

14 29 38 111 98

32 33 49 60 48

Q T Y

Q T Y Month

Q T Y

Q T Y

Q T Y

S e r i a l n u m

b e r amp n u m b e r o f u n i t s p e r m o n t h

Q T Y

Falut target score per month

Total fault score per month

Average fault per month

Faults over per month

Percentage over per month

Q T Y

842019 Inspection Matrix - RPR43MX1

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6

5

8

7

10

6

5

6

8

9

7

1010

14

8

1

7

4

14

12

11

13

3

4

9

12

9

8

6

16

17

12

9

17

13

15

13

8

17

14

1212

19

9

7

8

7

5

7

8

9

15

10

9

8

10

8

13

9

11

13

962

0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

3 5 6 5 - 1 - 0 3 1

3 5 6 5 - 1 - 0 3 3

3 5 6 5 - 1 - 0 3 5

3 5 6 5 - 1 - 0 3 7

3 5 6 5 - 1 - 0 3 9

3 5 6 5 - 1 - 0 4 1

3 5 6 5 - 1 - 0 4 3

3 5 6 5 - 1 - 0 4 5

3 5 6 5 - 1 - 0 4 7

3 5 6 5 - 1 - 0 4 9

3 5 6 5 - 1 - 0 5 1

3 5 6 5 - 1 - 0 5 3

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 9

3 5 6 5 - 1 - 0 6 1

3 5 6 5 - 1 - 0 6 3

3 5 6 5 - 1 - 0 6 5

3 5 6 5 - 1 - 0 6 7

3 5 6 5 - 1 - 0 6 9

3 5 6 5 - 1 - 0 7 1

3 5 6 5 - 1 - 0 7 3

3 5 6 5 - 1 - 0 7 5

3 5 6 5 - 1 - 0 7 7

3 5 6 5 - 1 - 0 7 9

3 5 6 5 - 1 - 0 8 1

3 5 6 5 - 1 - 0 8 3

3 5 6 5 - 1 - 0 8 5

3 5 6 5 - 1 - 0 8 7

3 5 6 5 - 1 - 0 8 9

3 5 6 5 - 1 - 0 9 1

Number Of Faults Per Unit RPR43MX1

842019 Inspection Matrix - RPR43MX1

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1 3565-1-031 5 6 962

2 1 3565-1-032 5 5

3 3565-1-033 5 8

4 3565-1-034 5 7

53565-1-035 5

106 3565-1-036 5 6

7 2 3565-1-037 5 5

8 3565-1-038 5 6

9 3565-1-039 5 8

10 3565-1-040 5 9

11 3565-1-041 5 7

12 3565-1-042 5 10

13 3565-1-043 5 10

14 3565-1-044 5 14

15 3565-1-045 5 8

16 3 3565-1-046 5 1

17 3565-1-047 5 7

18 4 3565-1-048 5 4

19 3565-1-049 5 14

20 3565-1-050 5 12

21 3565-1-051 5 11

22 3565-1-052 5 13

23 3565-1-053 5 3

24 3565-1-054 5 4

25 3565-1-055 5 9

26 3565-1-056 5 12

25 3565-1-055 5 9

28 5 3565-1-058 5 8

29 6 3565-1-059 5 6

30 7 3565-1-060 5 1631 3565-1-061 5 17

32 3565-1-062 5 12

33 3565-1-063 5 9

34 3565-1-064 5 17

842019 Inspection Matrix - RPR43MX1

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35 3565-1-065 5 13

36 3565-1-066 5 15

37 3565-1-067 5 13

38 3565-1-068 5 8

39 3565-1-069 5 17

40 3565-1-070 5 14

41 3565-1-071 5 12

42 3565-1-072 5 12

43 3565-1-073 5 19

44 3565-1-074 5 9

45 3565-1-075 5 7

46 3565-1-076 5 8

47 3565-1-077 5 7

48 3565-1-078 5 5

49 3565-1-079 5 7

50 3565-1-080 5 8

51 3565-1-081 5 9

52 3565-1-082 5 15

53 8 3565-1-083 5 10

54 3565-1-084 5 9

55 3565-1-085 5 8

56 3565-1-086 5 10

57 3565-1-087 5 8

58 3565-1-088 5 13

59 3565-1-089 5 9

60 3565-1-090 5 11

61 3565-1-091 5 13

62 3565-1-092 5 6

63 3565-1-093 5 8

64 3565-1-094 5

65 3565-1-095 5

66 3565-1-096 5

67 3565-1-097 5

68 3565-1-098 5

69 3565-1-099 5

70 3565-1-100 5

842019 Inspection Matrix - RPR43MX1

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Cable Ties Not Trimmed 26

Witness Marks Missing 22

Checklists Incomplete 20

Debris In Unit 7

Damaged Coil Fins 7

Insulation Issues 7

Loose Cable Glands 5Sealant Application Issues 5

Loose BoltsScrews 4

CaseCover Scratches 3

Sharp Edges In Accessible Areas 3

Sharp Weld Spatter 2

Other 1

Pipe Quality Issues 0

Grills Not Fully Welded 0

Enclosures Lids Not Tight 0

WiresCables Rubbing 0

Cover Hinge Pins Issues 0

EMKA Seal Issues 0TX Bulbs Issues 0

Sealant Application Issues 0

Other

Missing Washers

Pipe Spacing Issues

Pipe Quality Issues

CaseCover Scratches

Grills Not Fully Welded

Enclosures Lids Not Tight

WiresCables Rubbing

Cover Hinge Pins Issues

EMKA Seal IssuesTX Bulbs Issues

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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1

Page 13: Inspection Matrix - RPR43MX1

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B o

l t s n o t w i t n e s s m a r k e d

C a b l e t i e s n o t t r i m m e d

f l a t

C a b l e g l a n d s n o t t i g h t a n d

w i t n e s s m a r k e d

I n s u l a t i o n n o t c o v e r e d

w i t h s i l v e r t a p e

S I K A F i r e s i l n o t a p p l i e d

n

e a t l y a n d p r e s e n t a b l e

W e l d s p a t t e r a r o u n d

w e l d s

U

H C a n d c h e c k l i s t n o t

b e e n f i l l e d i n s i g n e d o f f

D e

b r i s i n u n i t ( e s p e c i a l l y

i n e v a p d r i p t r a y )

D e c a l s m i s s i n g ( L i v e

W i r e s N o S t e p 4 1 5 V e t c )

E l e c t r i c a l l i d s n o t t i g h t

S A

s h a f t s n o t c o a t e d w i t h

a n t i r u s t C o l d G a l p a i n t

P i p e w i r e r u b o r w e a r

a g a i n s t e a c h o t h e r

D a m a g e d e v a p c o n c o i l

D a m a g e d i n s u l a t i o n

S h a r p c o r n e r s o n u n i t

S i g n i f i c a n t c a s e c o v e r

s c r a t c h e s

E v a p c o v e r h e x s e r t s n o t

s e a l e d

E v a p amp C o n d c o v e r s l o o s e

amp W M m

842019 Inspection Matrix - RPR43MX1

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R P R 5 M A 7

R P R 4 8 M A 3

L P R 8 C X 1 0

Wwitness marks missing 21 16 14 51 51 70 73

Incomplete checklists 15 17 17 49 49 70 70

Loose boltsscrews 14 2 3 19 19 70 27

Cable ties not trimmed 8 5 16 29 29 70 41

Loose cable glands 7 6 9 22 22 70 31

Other 7 1 0 8 8 70 11

Damaged coil fins 6 7 6 19 19 70 27

Debris in unit 5 11 9 25 25 70 36

Missing Washers 4 0 3 7 7 70 10

Insulation Issues 4 12 10 26 26 70 37

Pipe Spacing rubbingwear 3 7 1 11 11 70 16

Sharp edges in accessible areas 3 1 0 4 4 70 6

Pipe quality ndash no wrinkles etc 2 0 0 2 2 70 3

Sharp weld spatter 2 5 2 9 9 70 13

Significant casecover scratches 2 1 0 3 3 70 4

Grills not fully welded 1 0 0 1 1 70 1

EMKA Seal Issues 1 0 1 2 2 70 3

842019 Inspection Matrix - RPR43MX1

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U n i t s

A amp R

F i n i s h i n g

S h e e t M e t a l

E l e c t r i c a l

E l e c t r i c a l P a n e l

T e s t B a y

066-089 33 20 25 10 4 0

036-065 44 18 13 28 28 0

010-035 29 26 23 14 14 1

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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27 24 24 15 14 1 0 Witness marks

Cable ties not

Checklists inco

Loose cable gl

Debris in unit

Damaged coil Insulation issu

Sealant applic

Sharp weld sp

Loose boltsscr

Significant scr

Missing washe

SS shaft not p

P a c k i n

g

s s s e m

y

E l e c t r i c a l

e c r c a

S h e e t

M e t a l

F i n i s h i n g

T e s t B a y

842019 Inspection Matrix - RPR43MX1

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June July August September October November December January February March

of units 3 3 6 12 6

1 3565-001 3565-003 3565-007 3565-013 3565-025 - - - - -

2 3565-002 3565-004 3565-008 3565-014 3565-026 - - - - -

3 - 3565-005 3565-009 3565-015 3565-027 - - - - -

4 - 3565-006 3565-010 3565-016 3565-028 - - - - -

5 - - 3565-011 3565-017 3565-029 - - - - -

6 - - 3565-012 3565-018 3565-030 - - - - -

7 - - - 3565-019 - - - - - -

8 - - - 3565-020 - - - - - -

9 - - - 3565-021 - - - - - -

10 - - - 3565-022 - - - - - -

11 - - - 3565-023 - - - - - -

12 - - - 3565-024 - - - - - -

S e c t i o n

Month June July August September October November December January February March

1 4 9 25 10 - - - - -

3 19 31 36 13 - - - - -

1 4 14 17 2 - - - - -

0 0 0 5 0 - - - - -

0 0 0 4 0 - - - - -

1 9 11 22 5 - - - - -

6 36 65 109 30 - - - - -

2 4 6 12 6 - - - - -

3 9 1083 908 500 - - - - -

Sheet Metal

AampR

Electrical

Panel

Test Bay

Finishing

Total

Month

S e r i a l n u m b e r amp n u m b e r o f u n i t s p e r

m o n t h

Number of units built

Fault average per unit

109

100

120

n t h

Faults Analysis Per Month For RPR43MX1

842019 Inspection Matrix - RPR43MX1

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June July August September October November December January February March April

Series1 6 36 65 109 30 0 0 0 0 0 0

6

36

65

30

0 0 0 0 0 00

20

40

60

80

N u m b e r o

f f a u l t s p e r m

20

25

30

35

40

2519

3136

9 11

22Sheet MeAampR

Electrical

Panel

842019 Inspection Matrix - RPR43MX1

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Sheet MetalAampR

Electrical Panel

Test BayFinishing

0

5

10

15

1 49

10

313

14

17

2

0

00

5

0

00

0 4

0

5

Test Bay

Finishing

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

Total faults per

section amp

average per unit

Number of

units built T

- - - 0 0 0 1 2 0 3 63

- - - 27 32 21 67 82 5 234 63

- - - 6 19 2 34 80 2 143 63- - - 0 4 1 6 11 0 22 63

- - - 11 32 23 41 34 1 142 63

- - - 6 12 8 15 21 1 63

- - - 5 5 5 5 5 5 30

- - - 30 60 40 75 105 5 315

- - - 44 87 47 149 209 8 544

- - - 733 725 588 993 995 800 806

Section

Sheet Metal

AampR

Electrical

Test Bay

Finishing

Fault target per unit

Target for units built

Score Achieved

No of units built

Fault average per unit

44

87

47

149

0

50

100

150

200

250

Apr May Jun Jul

N u m b e r o f f a u l t s p e r m o n t h

Monthly Fault Analysis RPR43MX1

842019 Inspection Matrix - RPR43MX1

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Sheet Metal

AampRElectrical

TestingFinishing

0

20

40

60

80

100

Apr

May

Jun

Jul

Aug

Sep

0

0

0

1

2

0

2732

21

67 82

5

619

2

34

80

2

04

16

11

0

1132

2341

34

1

Sheet Metal

AampR

Electrical

Testing

Finishing

842019 Inspection Matrix - RPR43MX1

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AampR 234

Electrica l 143

Finishing 142

Test Bay 22

43

27

26

4

Fault Breakdown Per Seciton RPR43MX1

AampR

Electrical

Finishing

Test Bay

842019 Inspection Matrix - RPR43MX1

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234

143 142

22

0

50

100

150

200

250

AampR Electrical Finishing Test Bay

Faults Per Section RPR43MX1

842019 Inspection Matrix - RPR43MX1

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1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Sheet Metal

AampR 1

Electrical

Test Bay

FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0

AampR

Electrical

Finishing

Test Bay

Total

FAULT BREAKDOWN ANALYSIS

S h a f t s n o t c o a t e d

S h a r p w e l d s p a t t e r

G r i l l e s b r o k e n o f f

F i r e s i l n o t a p p l i e d n e a t l y

J o i n t s n o t c o v e r e d w i t h S T

S h a r p c o r n e r s o n u n i t

P i p e q u a l i t y d e n t s w r i n k l e

s e t c

F i n s c o i l s d a m a g e d

W e l d s n o t p a s s i v a t e d

I n c o r r e c t a m o u n t o f p i n s

T a c k y t a p e n o t a p p l i e d o n

p i p e s

D a m a g e d I n s u l a t i o n

P i p e s r u b b i n g e a c h o t h e r

U n i s e a l n o t i n s t a l l e d

T X V a l v e i n c o r r e c t p o s i t i o

n

M t g s t u d i n c o r r e c t l y l o c a t e d

842019 Inspection Matrix - RPR43MX1

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17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39

0

1 1 3

1 1

0

1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6

T r a n s d u c e r s m i s s i n g g a s k e t

H i n g e p i n s n o t e n g a g e d m a r k e d

E v a p amp C o n d c o v e r n o t t i g h t e d

G l a n d s n o t f u l l y s e a l e d i n c o n d

E M K A s e a l s n o t g l u e d t o g e t h e r

D e b r i s i n u n i t

D e c a l s m i s s i n g

C a s e c o v e r s c r a t c h e s

U H C amp C l i s t s n o t s i g n e d c h e c k

ON RPR43MX1 SNo 031-059

B o l t s N u t s G l a n d s n o t t i g h

t

W i t n e s s m a r k s m i s s i n g

T o t a l

C o n d t e r m B o x n o t s e a l e d w i t h f i

E l L i d s n o t t i g h t e n e d

S h a r p c a b l e t i e s

C r a c k e d d a m a g e d c o n d f a

n b l a d e

C o n d f a n b o l t n o t s e a l e d

D a m a g e d s p r e a d w a s h e r s

842019 Inspection Matrix - RPR43MX1

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April May June July August September Octobe

of units 6 12 8 15 10

1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8

2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095

4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096

5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097

6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098

7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099

8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100

9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101

10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102

11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103

12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104

13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105

14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106

15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107

16 - - - - 3565-1-087 8 3565-1-108

17 - - - - 3565-1-088 13 3565-1-109

18 - - - - 3565-1-089 9 3565-1-110

19 - - - - 3565-1-090 11 3565-1-111

20 - - - - 3565-1-091 13 3565-1-112

21 - - - - 3565-1-092 6 3565-1-113

30 60 40 75 105

44 89 78 186 203

733 742 914 124 967

14 29 38 111 98

32 33 49 60 48

Q T Y

Q T Y Month

Q T Y

Q T Y

Q T Y

S e r i a l n u m

b e r amp n u m b e r o f u n i t s p e r m o n t h

Q T Y

Falut target score per month

Total fault score per month

Average fault per month

Faults over per month

Percentage over per month

Q T Y

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3540

6

5

8

7

10

6

5

6

8

9

7

1010

14

8

1

7

4

14

12

11

13

3

4

9

12

9

8

6

16

17

12

9

17

13

15

13

8

17

14

1212

19

9

7

8

7

5

7

8

9

15

10

9

8

10

8

13

9

11

13

962

0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

3 5 6 5 - 1 - 0 3 1

3 5 6 5 - 1 - 0 3 3

3 5 6 5 - 1 - 0 3 5

3 5 6 5 - 1 - 0 3 7

3 5 6 5 - 1 - 0 3 9

3 5 6 5 - 1 - 0 4 1

3 5 6 5 - 1 - 0 4 3

3 5 6 5 - 1 - 0 4 5

3 5 6 5 - 1 - 0 4 7

3 5 6 5 - 1 - 0 4 9

3 5 6 5 - 1 - 0 5 1

3 5 6 5 - 1 - 0 5 3

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 9

3 5 6 5 - 1 - 0 6 1

3 5 6 5 - 1 - 0 6 3

3 5 6 5 - 1 - 0 6 5

3 5 6 5 - 1 - 0 6 7

3 5 6 5 - 1 - 0 6 9

3 5 6 5 - 1 - 0 7 1

3 5 6 5 - 1 - 0 7 3

3 5 6 5 - 1 - 0 7 5

3 5 6 5 - 1 - 0 7 7

3 5 6 5 - 1 - 0 7 9

3 5 6 5 - 1 - 0 8 1

3 5 6 5 - 1 - 0 8 3

3 5 6 5 - 1 - 0 8 5

3 5 6 5 - 1 - 0 8 7

3 5 6 5 - 1 - 0 8 9

3 5 6 5 - 1 - 0 9 1

Number Of Faults Per Unit RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3640

1 3565-1-031 5 6 962

2 1 3565-1-032 5 5

3 3565-1-033 5 8

4 3565-1-034 5 7

53565-1-035 5

106 3565-1-036 5 6

7 2 3565-1-037 5 5

8 3565-1-038 5 6

9 3565-1-039 5 8

10 3565-1-040 5 9

11 3565-1-041 5 7

12 3565-1-042 5 10

13 3565-1-043 5 10

14 3565-1-044 5 14

15 3565-1-045 5 8

16 3 3565-1-046 5 1

17 3565-1-047 5 7

18 4 3565-1-048 5 4

19 3565-1-049 5 14

20 3565-1-050 5 12

21 3565-1-051 5 11

22 3565-1-052 5 13

23 3565-1-053 5 3

24 3565-1-054 5 4

25 3565-1-055 5 9

26 3565-1-056 5 12

25 3565-1-055 5 9

28 5 3565-1-058 5 8

29 6 3565-1-059 5 6

30 7 3565-1-060 5 1631 3565-1-061 5 17

32 3565-1-062 5 12

33 3565-1-063 5 9

34 3565-1-064 5 17

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3740

35 3565-1-065 5 13

36 3565-1-066 5 15

37 3565-1-067 5 13

38 3565-1-068 5 8

39 3565-1-069 5 17

40 3565-1-070 5 14

41 3565-1-071 5 12

42 3565-1-072 5 12

43 3565-1-073 5 19

44 3565-1-074 5 9

45 3565-1-075 5 7

46 3565-1-076 5 8

47 3565-1-077 5 7

48 3565-1-078 5 5

49 3565-1-079 5 7

50 3565-1-080 5 8

51 3565-1-081 5 9

52 3565-1-082 5 15

53 8 3565-1-083 5 10

54 3565-1-084 5 9

55 3565-1-085 5 8

56 3565-1-086 5 10

57 3565-1-087 5 8

58 3565-1-088 5 13

59 3565-1-089 5 9

60 3565-1-090 5 11

61 3565-1-091 5 13

62 3565-1-092 5 6

63 3565-1-093 5 8

64 3565-1-094 5

65 3565-1-095 5

66 3565-1-096 5

67 3565-1-097 5

68 3565-1-098 5

69 3565-1-099 5

70 3565-1-100 5

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840

Cable Ties Not Trimmed 26

Witness Marks Missing 22

Checklists Incomplete 20

Debris In Unit 7

Damaged Coil Fins 7

Insulation Issues 7

Loose Cable Glands 5Sealant Application Issues 5

Loose BoltsScrews 4

CaseCover Scratches 3

Sharp Edges In Accessible Areas 3

Sharp Weld Spatter 2

Other 1

Pipe Quality Issues 0

Grills Not Fully Welded 0

Enclosures Lids Not Tight 0

WiresCables Rubbing 0

Cover Hinge Pins Issues 0

EMKA Seal Issues 0TX Bulbs Issues 0

Sealant Application Issues 0

Other

Missing Washers

Pipe Spacing Issues

Pipe Quality Issues

CaseCover Scratches

Grills Not Fully Welded

Enclosures Lids Not Tight

WiresCables Rubbing

Cover Hinge Pins Issues

EMKA Seal IssuesTX Bulbs Issues

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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R P R 5 M A 7

R P R 4 8 M A 3

L P R 8 C X 1 0

Wwitness marks missing 21 16 14 51 51 70 73

Incomplete checklists 15 17 17 49 49 70 70

Loose boltsscrews 14 2 3 19 19 70 27

Cable ties not trimmed 8 5 16 29 29 70 41

Loose cable glands 7 6 9 22 22 70 31

Other 7 1 0 8 8 70 11

Damaged coil fins 6 7 6 19 19 70 27

Debris in unit 5 11 9 25 25 70 36

Missing Washers 4 0 3 7 7 70 10

Insulation Issues 4 12 10 26 26 70 37

Pipe Spacing rubbingwear 3 7 1 11 11 70 16

Sharp edges in accessible areas 3 1 0 4 4 70 6

Pipe quality ndash no wrinkles etc 2 0 0 2 2 70 3

Sharp weld spatter 2 5 2 9 9 70 13

Significant casecover scratches 2 1 0 3 3 70 4

Grills not fully welded 1 0 0 1 1 70 1

EMKA Seal Issues 1 0 1 2 2 70 3

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1540

U n i t s

A amp R

F i n i s h i n g

S h e e t M e t a l

E l e c t r i c a l

E l e c t r i c a l P a n e l

T e s t B a y

066-089 33 20 25 10 4 0

036-065 44 18 13 28 28 0

010-035 29 26 23 14 14 1

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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27 24 24 15 14 1 0 Witness marks

Cable ties not

Checklists inco

Loose cable gl

Debris in unit

Damaged coil Insulation issu

Sealant applic

Sharp weld sp

Loose boltsscr

Significant scr

Missing washe

SS shaft not p

P a c k i n

g

s s s e m

y

E l e c t r i c a l

e c r c a

S h e e t

M e t a l

F i n i s h i n g

T e s t B a y

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2340

June July August September October November December January February March

of units 3 3 6 12 6

1 3565-001 3565-003 3565-007 3565-013 3565-025 - - - - -

2 3565-002 3565-004 3565-008 3565-014 3565-026 - - - - -

3 - 3565-005 3565-009 3565-015 3565-027 - - - - -

4 - 3565-006 3565-010 3565-016 3565-028 - - - - -

5 - - 3565-011 3565-017 3565-029 - - - - -

6 - - 3565-012 3565-018 3565-030 - - - - -

7 - - - 3565-019 - - - - - -

8 - - - 3565-020 - - - - - -

9 - - - 3565-021 - - - - - -

10 - - - 3565-022 - - - - - -

11 - - - 3565-023 - - - - - -

12 - - - 3565-024 - - - - - -

S e c t i o n

Month June July August September October November December January February March

1 4 9 25 10 - - - - -

3 19 31 36 13 - - - - -

1 4 14 17 2 - - - - -

0 0 0 5 0 - - - - -

0 0 0 4 0 - - - - -

1 9 11 22 5 - - - - -

6 36 65 109 30 - - - - -

2 4 6 12 6 - - - - -

3 9 1083 908 500 - - - - -

Sheet Metal

AampR

Electrical

Panel

Test Bay

Finishing

Total

Month

S e r i a l n u m b e r amp n u m b e r o f u n i t s p e r

m o n t h

Number of units built

Fault average per unit

109

100

120

n t h

Faults Analysis Per Month For RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2440

June July August September October November December January February March April

Series1 6 36 65 109 30 0 0 0 0 0 0

6

36

65

30

0 0 0 0 0 00

20

40

60

80

N u m b e r o

f f a u l t s p e r m

20

25

30

35

40

2519

3136

9 11

22Sheet MeAampR

Electrical

Panel

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2540

Sheet MetalAampR

Electrical Panel

Test BayFinishing

0

5

10

15

1 49

10

313

14

17

2

0

00

5

0

00

0 4

0

5

Test Bay

Finishing

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2840

Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

Total faults per

section amp

average per unit

Number of

units built T

- - - 0 0 0 1 2 0 3 63

- - - 27 32 21 67 82 5 234 63

- - - 6 19 2 34 80 2 143 63- - - 0 4 1 6 11 0 22 63

- - - 11 32 23 41 34 1 142 63

- - - 6 12 8 15 21 1 63

- - - 5 5 5 5 5 5 30

- - - 30 60 40 75 105 5 315

- - - 44 87 47 149 209 8 544

- - - 733 725 588 993 995 800 806

Section

Sheet Metal

AampR

Electrical

Test Bay

Finishing

Fault target per unit

Target for units built

Score Achieved

No of units built

Fault average per unit

44

87

47

149

0

50

100

150

200

250

Apr May Jun Jul

N u m b e r o f f a u l t s p e r m o n t h

Monthly Fault Analysis RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2940

Sheet Metal

AampRElectrical

TestingFinishing

0

20

40

60

80

100

Apr

May

Jun

Jul

Aug

Sep

0

0

0

1

2

0

2732

21

67 82

5

619

2

34

80

2

04

16

11

0

1132

2341

34

1

Sheet Metal

AampR

Electrical

Testing

Finishing

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3040

AampR 234

Electrica l 143

Finishing 142

Test Bay 22

43

27

26

4

Fault Breakdown Per Seciton RPR43MX1

AampR

Electrical

Finishing

Test Bay

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3140

234

143 142

22

0

50

100

150

200

250

AampR Electrical Finishing Test Bay

Faults Per Section RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3240

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Sheet Metal

AampR 1

Electrical

Test Bay

FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0

AampR

Electrical

Finishing

Test Bay

Total

FAULT BREAKDOWN ANALYSIS

S h a f t s n o t c o a t e d

S h a r p w e l d s p a t t e r

G r i l l e s b r o k e n o f f

F i r e s i l n o t a p p l i e d n e a t l y

J o i n t s n o t c o v e r e d w i t h S T

S h a r p c o r n e r s o n u n i t

P i p e q u a l i t y d e n t s w r i n k l e

s e t c

F i n s c o i l s d a m a g e d

W e l d s n o t p a s s i v a t e d

I n c o r r e c t a m o u n t o f p i n s

T a c k y t a p e n o t a p p l i e d o n

p i p e s

D a m a g e d I n s u l a t i o n

P i p e s r u b b i n g e a c h o t h e r

U n i s e a l n o t i n s t a l l e d

T X V a l v e i n c o r r e c t p o s i t i o

n

M t g s t u d i n c o r r e c t l y l o c a t e d

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3340

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39

0

1 1 3

1 1

0

1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6

T r a n s d u c e r s m i s s i n g g a s k e t

H i n g e p i n s n o t e n g a g e d m a r k e d

E v a p amp C o n d c o v e r n o t t i g h t e d

G l a n d s n o t f u l l y s e a l e d i n c o n d

E M K A s e a l s n o t g l u e d t o g e t h e r

D e b r i s i n u n i t

D e c a l s m i s s i n g

C a s e c o v e r s c r a t c h e s

U H C amp C l i s t s n o t s i g n e d c h e c k

ON RPR43MX1 SNo 031-059

B o l t s N u t s G l a n d s n o t t i g h

t

W i t n e s s m a r k s m i s s i n g

T o t a l

C o n d t e r m B o x n o t s e a l e d w i t h f i

E l L i d s n o t t i g h t e n e d

S h a r p c a b l e t i e s

C r a c k e d d a m a g e d c o n d f a

n b l a d e

C o n d f a n b o l t n o t s e a l e d

D a m a g e d s p r e a d w a s h e r s

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3440

April May June July August September Octobe

of units 6 12 8 15 10

1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8

2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095

4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096

5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097

6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098

7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099

8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100

9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101

10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102

11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103

12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104

13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105

14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106

15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107

16 - - - - 3565-1-087 8 3565-1-108

17 - - - - 3565-1-088 13 3565-1-109

18 - - - - 3565-1-089 9 3565-1-110

19 - - - - 3565-1-090 11 3565-1-111

20 - - - - 3565-1-091 13 3565-1-112

21 - - - - 3565-1-092 6 3565-1-113

30 60 40 75 105

44 89 78 186 203

733 742 914 124 967

14 29 38 111 98

32 33 49 60 48

Q T Y

Q T Y Month

Q T Y

Q T Y

Q T Y

S e r i a l n u m

b e r amp n u m b e r o f u n i t s p e r m o n t h

Q T Y

Falut target score per month

Total fault score per month

Average fault per month

Faults over per month

Percentage over per month

Q T Y

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3540

6

5

8

7

10

6

5

6

8

9

7

1010

14

8

1

7

4

14

12

11

13

3

4

9

12

9

8

6

16

17

12

9

17

13

15

13

8

17

14

1212

19

9

7

8

7

5

7

8

9

15

10

9

8

10

8

13

9

11

13

962

0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

3 5 6 5 - 1 - 0 3 1

3 5 6 5 - 1 - 0 3 3

3 5 6 5 - 1 - 0 3 5

3 5 6 5 - 1 - 0 3 7

3 5 6 5 - 1 - 0 3 9

3 5 6 5 - 1 - 0 4 1

3 5 6 5 - 1 - 0 4 3

3 5 6 5 - 1 - 0 4 5

3 5 6 5 - 1 - 0 4 7

3 5 6 5 - 1 - 0 4 9

3 5 6 5 - 1 - 0 5 1

3 5 6 5 - 1 - 0 5 3

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 9

3 5 6 5 - 1 - 0 6 1

3 5 6 5 - 1 - 0 6 3

3 5 6 5 - 1 - 0 6 5

3 5 6 5 - 1 - 0 6 7

3 5 6 5 - 1 - 0 6 9

3 5 6 5 - 1 - 0 7 1

3 5 6 5 - 1 - 0 7 3

3 5 6 5 - 1 - 0 7 5

3 5 6 5 - 1 - 0 7 7

3 5 6 5 - 1 - 0 7 9

3 5 6 5 - 1 - 0 8 1

3 5 6 5 - 1 - 0 8 3

3 5 6 5 - 1 - 0 8 5

3 5 6 5 - 1 - 0 8 7

3 5 6 5 - 1 - 0 8 9

3 5 6 5 - 1 - 0 9 1

Number Of Faults Per Unit RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3640

1 3565-1-031 5 6 962

2 1 3565-1-032 5 5

3 3565-1-033 5 8

4 3565-1-034 5 7

53565-1-035 5

106 3565-1-036 5 6

7 2 3565-1-037 5 5

8 3565-1-038 5 6

9 3565-1-039 5 8

10 3565-1-040 5 9

11 3565-1-041 5 7

12 3565-1-042 5 10

13 3565-1-043 5 10

14 3565-1-044 5 14

15 3565-1-045 5 8

16 3 3565-1-046 5 1

17 3565-1-047 5 7

18 4 3565-1-048 5 4

19 3565-1-049 5 14

20 3565-1-050 5 12

21 3565-1-051 5 11

22 3565-1-052 5 13

23 3565-1-053 5 3

24 3565-1-054 5 4

25 3565-1-055 5 9

26 3565-1-056 5 12

25 3565-1-055 5 9

28 5 3565-1-058 5 8

29 6 3565-1-059 5 6

30 7 3565-1-060 5 1631 3565-1-061 5 17

32 3565-1-062 5 12

33 3565-1-063 5 9

34 3565-1-064 5 17

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3740

35 3565-1-065 5 13

36 3565-1-066 5 15

37 3565-1-067 5 13

38 3565-1-068 5 8

39 3565-1-069 5 17

40 3565-1-070 5 14

41 3565-1-071 5 12

42 3565-1-072 5 12

43 3565-1-073 5 19

44 3565-1-074 5 9

45 3565-1-075 5 7

46 3565-1-076 5 8

47 3565-1-077 5 7

48 3565-1-078 5 5

49 3565-1-079 5 7

50 3565-1-080 5 8

51 3565-1-081 5 9

52 3565-1-082 5 15

53 8 3565-1-083 5 10

54 3565-1-084 5 9

55 3565-1-085 5 8

56 3565-1-086 5 10

57 3565-1-087 5 8

58 3565-1-088 5 13

59 3565-1-089 5 9

60 3565-1-090 5 11

61 3565-1-091 5 13

62 3565-1-092 5 6

63 3565-1-093 5 8

64 3565-1-094 5

65 3565-1-095 5

66 3565-1-096 5

67 3565-1-097 5

68 3565-1-098 5

69 3565-1-099 5

70 3565-1-100 5

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840

Cable Ties Not Trimmed 26

Witness Marks Missing 22

Checklists Incomplete 20

Debris In Unit 7

Damaged Coil Fins 7

Insulation Issues 7

Loose Cable Glands 5Sealant Application Issues 5

Loose BoltsScrews 4

CaseCover Scratches 3

Sharp Edges In Accessible Areas 3

Sharp Weld Spatter 2

Other 1

Pipe Quality Issues 0

Grills Not Fully Welded 0

Enclosures Lids Not Tight 0

WiresCables Rubbing 0

Cover Hinge Pins Issues 0

EMKA Seal Issues 0TX Bulbs Issues 0

Sealant Application Issues 0

Other

Missing Washers

Pipe Spacing Issues

Pipe Quality Issues

CaseCover Scratches

Grills Not Fully Welded

Enclosures Lids Not Tight

WiresCables Rubbing

Cover Hinge Pins Issues

EMKA Seal IssuesTX Bulbs Issues

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3940

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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U n i t s

A amp R

F i n i s h i n g

S h e e t M e t a l

E l e c t r i c a l

E l e c t r i c a l P a n e l

T e s t B a y

066-089 33 20 25 10 4 0

036-065 44 18 13 28 28 0

010-035 29 26 23 14 14 1

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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27 24 24 15 14 1 0 Witness marks

Cable ties not

Checklists inco

Loose cable gl

Debris in unit

Damaged coil Insulation issu

Sealant applic

Sharp weld sp

Loose boltsscr

Significant scr

Missing washe

SS shaft not p

P a c k i n

g

s s s e m

y

E l e c t r i c a l

e c r c a

S h e e t

M e t a l

F i n i s h i n g

T e s t B a y

842019 Inspection Matrix - RPR43MX1

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June July August September October November December January February March

of units 3 3 6 12 6

1 3565-001 3565-003 3565-007 3565-013 3565-025 - - - - -

2 3565-002 3565-004 3565-008 3565-014 3565-026 - - - - -

3 - 3565-005 3565-009 3565-015 3565-027 - - - - -

4 - 3565-006 3565-010 3565-016 3565-028 - - - - -

5 - - 3565-011 3565-017 3565-029 - - - - -

6 - - 3565-012 3565-018 3565-030 - - - - -

7 - - - 3565-019 - - - - - -

8 - - - 3565-020 - - - - - -

9 - - - 3565-021 - - - - - -

10 - - - 3565-022 - - - - - -

11 - - - 3565-023 - - - - - -

12 - - - 3565-024 - - - - - -

S e c t i o n

Month June July August September October November December January February March

1 4 9 25 10 - - - - -

3 19 31 36 13 - - - - -

1 4 14 17 2 - - - - -

0 0 0 5 0 - - - - -

0 0 0 4 0 - - - - -

1 9 11 22 5 - - - - -

6 36 65 109 30 - - - - -

2 4 6 12 6 - - - - -

3 9 1083 908 500 - - - - -

Sheet Metal

AampR

Electrical

Panel

Test Bay

Finishing

Total

Month

S e r i a l n u m b e r amp n u m b e r o f u n i t s p e r

m o n t h

Number of units built

Fault average per unit

109

100

120

n t h

Faults Analysis Per Month For RPR43MX1

842019 Inspection Matrix - RPR43MX1

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June July August September October November December January February March April

Series1 6 36 65 109 30 0 0 0 0 0 0

6

36

65

30

0 0 0 0 0 00

20

40

60

80

N u m b e r o

f f a u l t s p e r m

20

25

30

35

40

2519

3136

9 11

22Sheet MeAampR

Electrical

Panel

842019 Inspection Matrix - RPR43MX1

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Sheet MetalAampR

Electrical Panel

Test BayFinishing

0

5

10

15

1 49

10

313

14

17

2

0

00

5

0

00

0 4

0

5

Test Bay

Finishing

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

Total faults per

section amp

average per unit

Number of

units built T

- - - 0 0 0 1 2 0 3 63

- - - 27 32 21 67 82 5 234 63

- - - 6 19 2 34 80 2 143 63- - - 0 4 1 6 11 0 22 63

- - - 11 32 23 41 34 1 142 63

- - - 6 12 8 15 21 1 63

- - - 5 5 5 5 5 5 30

- - - 30 60 40 75 105 5 315

- - - 44 87 47 149 209 8 544

- - - 733 725 588 993 995 800 806

Section

Sheet Metal

AampR

Electrical

Test Bay

Finishing

Fault target per unit

Target for units built

Score Achieved

No of units built

Fault average per unit

44

87

47

149

0

50

100

150

200

250

Apr May Jun Jul

N u m b e r o f f a u l t s p e r m o n t h

Monthly Fault Analysis RPR43MX1

842019 Inspection Matrix - RPR43MX1

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Sheet Metal

AampRElectrical

TestingFinishing

0

20

40

60

80

100

Apr

May

Jun

Jul

Aug

Sep

0

0

0

1

2

0

2732

21

67 82

5

619

2

34

80

2

04

16

11

0

1132

2341

34

1

Sheet Metal

AampR

Electrical

Testing

Finishing

842019 Inspection Matrix - RPR43MX1

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AampR 234

Electrica l 143

Finishing 142

Test Bay 22

43

27

26

4

Fault Breakdown Per Seciton RPR43MX1

AampR

Electrical

Finishing

Test Bay

842019 Inspection Matrix - RPR43MX1

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234

143 142

22

0

50

100

150

200

250

AampR Electrical Finishing Test Bay

Faults Per Section RPR43MX1

842019 Inspection Matrix - RPR43MX1

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1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Sheet Metal

AampR 1

Electrical

Test Bay

FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0

AampR

Electrical

Finishing

Test Bay

Total

FAULT BREAKDOWN ANALYSIS

S h a f t s n o t c o a t e d

S h a r p w e l d s p a t t e r

G r i l l e s b r o k e n o f f

F i r e s i l n o t a p p l i e d n e a t l y

J o i n t s n o t c o v e r e d w i t h S T

S h a r p c o r n e r s o n u n i t

P i p e q u a l i t y d e n t s w r i n k l e

s e t c

F i n s c o i l s d a m a g e d

W e l d s n o t p a s s i v a t e d

I n c o r r e c t a m o u n t o f p i n s

T a c k y t a p e n o t a p p l i e d o n

p i p e s

D a m a g e d I n s u l a t i o n

P i p e s r u b b i n g e a c h o t h e r

U n i s e a l n o t i n s t a l l e d

T X V a l v e i n c o r r e c t p o s i t i o

n

M t g s t u d i n c o r r e c t l y l o c a t e d

842019 Inspection Matrix - RPR43MX1

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17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39

0

1 1 3

1 1

0

1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6

T r a n s d u c e r s m i s s i n g g a s k e t

H i n g e p i n s n o t e n g a g e d m a r k e d

E v a p amp C o n d c o v e r n o t t i g h t e d

G l a n d s n o t f u l l y s e a l e d i n c o n d

E M K A s e a l s n o t g l u e d t o g e t h e r

D e b r i s i n u n i t

D e c a l s m i s s i n g

C a s e c o v e r s c r a t c h e s

U H C amp C l i s t s n o t s i g n e d c h e c k

ON RPR43MX1 SNo 031-059

B o l t s N u t s G l a n d s n o t t i g h

t

W i t n e s s m a r k s m i s s i n g

T o t a l

C o n d t e r m B o x n o t s e a l e d w i t h f i

E l L i d s n o t t i g h t e n e d

S h a r p c a b l e t i e s

C r a c k e d d a m a g e d c o n d f a

n b l a d e

C o n d f a n b o l t n o t s e a l e d

D a m a g e d s p r e a d w a s h e r s

842019 Inspection Matrix - RPR43MX1

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April May June July August September Octobe

of units 6 12 8 15 10

1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8

2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095

4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096

5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097

6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098

7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099

8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100

9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101

10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102

11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103

12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104

13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105

14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106

15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107

16 - - - - 3565-1-087 8 3565-1-108

17 - - - - 3565-1-088 13 3565-1-109

18 - - - - 3565-1-089 9 3565-1-110

19 - - - - 3565-1-090 11 3565-1-111

20 - - - - 3565-1-091 13 3565-1-112

21 - - - - 3565-1-092 6 3565-1-113

30 60 40 75 105

44 89 78 186 203

733 742 914 124 967

14 29 38 111 98

32 33 49 60 48

Q T Y

Q T Y Month

Q T Y

Q T Y

Q T Y

S e r i a l n u m

b e r amp n u m b e r o f u n i t s p e r m o n t h

Q T Y

Falut target score per month

Total fault score per month

Average fault per month

Faults over per month

Percentage over per month

Q T Y

842019 Inspection Matrix - RPR43MX1

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6

5

8

7

10

6

5

6

8

9

7

1010

14

8

1

7

4

14

12

11

13

3

4

9

12

9

8

6

16

17

12

9

17

13

15

13

8

17

14

1212

19

9

7

8

7

5

7

8

9

15

10

9

8

10

8

13

9

11

13

962

0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

3 5 6 5 - 1 - 0 3 1

3 5 6 5 - 1 - 0 3 3

3 5 6 5 - 1 - 0 3 5

3 5 6 5 - 1 - 0 3 7

3 5 6 5 - 1 - 0 3 9

3 5 6 5 - 1 - 0 4 1

3 5 6 5 - 1 - 0 4 3

3 5 6 5 - 1 - 0 4 5

3 5 6 5 - 1 - 0 4 7

3 5 6 5 - 1 - 0 4 9

3 5 6 5 - 1 - 0 5 1

3 5 6 5 - 1 - 0 5 3

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 9

3 5 6 5 - 1 - 0 6 1

3 5 6 5 - 1 - 0 6 3

3 5 6 5 - 1 - 0 6 5

3 5 6 5 - 1 - 0 6 7

3 5 6 5 - 1 - 0 6 9

3 5 6 5 - 1 - 0 7 1

3 5 6 5 - 1 - 0 7 3

3 5 6 5 - 1 - 0 7 5

3 5 6 5 - 1 - 0 7 7

3 5 6 5 - 1 - 0 7 9

3 5 6 5 - 1 - 0 8 1

3 5 6 5 - 1 - 0 8 3

3 5 6 5 - 1 - 0 8 5

3 5 6 5 - 1 - 0 8 7

3 5 6 5 - 1 - 0 8 9

3 5 6 5 - 1 - 0 9 1

Number Of Faults Per Unit RPR43MX1

842019 Inspection Matrix - RPR43MX1

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1 3565-1-031 5 6 962

2 1 3565-1-032 5 5

3 3565-1-033 5 8

4 3565-1-034 5 7

53565-1-035 5

106 3565-1-036 5 6

7 2 3565-1-037 5 5

8 3565-1-038 5 6

9 3565-1-039 5 8

10 3565-1-040 5 9

11 3565-1-041 5 7

12 3565-1-042 5 10

13 3565-1-043 5 10

14 3565-1-044 5 14

15 3565-1-045 5 8

16 3 3565-1-046 5 1

17 3565-1-047 5 7

18 4 3565-1-048 5 4

19 3565-1-049 5 14

20 3565-1-050 5 12

21 3565-1-051 5 11

22 3565-1-052 5 13

23 3565-1-053 5 3

24 3565-1-054 5 4

25 3565-1-055 5 9

26 3565-1-056 5 12

25 3565-1-055 5 9

28 5 3565-1-058 5 8

29 6 3565-1-059 5 6

30 7 3565-1-060 5 1631 3565-1-061 5 17

32 3565-1-062 5 12

33 3565-1-063 5 9

34 3565-1-064 5 17

842019 Inspection Matrix - RPR43MX1

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35 3565-1-065 5 13

36 3565-1-066 5 15

37 3565-1-067 5 13

38 3565-1-068 5 8

39 3565-1-069 5 17

40 3565-1-070 5 14

41 3565-1-071 5 12

42 3565-1-072 5 12

43 3565-1-073 5 19

44 3565-1-074 5 9

45 3565-1-075 5 7

46 3565-1-076 5 8

47 3565-1-077 5 7

48 3565-1-078 5 5

49 3565-1-079 5 7

50 3565-1-080 5 8

51 3565-1-081 5 9

52 3565-1-082 5 15

53 8 3565-1-083 5 10

54 3565-1-084 5 9

55 3565-1-085 5 8

56 3565-1-086 5 10

57 3565-1-087 5 8

58 3565-1-088 5 13

59 3565-1-089 5 9

60 3565-1-090 5 11

61 3565-1-091 5 13

62 3565-1-092 5 6

63 3565-1-093 5 8

64 3565-1-094 5

65 3565-1-095 5

66 3565-1-096 5

67 3565-1-097 5

68 3565-1-098 5

69 3565-1-099 5

70 3565-1-100 5

842019 Inspection Matrix - RPR43MX1

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Cable Ties Not Trimmed 26

Witness Marks Missing 22

Checklists Incomplete 20

Debris In Unit 7

Damaged Coil Fins 7

Insulation Issues 7

Loose Cable Glands 5Sealant Application Issues 5

Loose BoltsScrews 4

CaseCover Scratches 3

Sharp Edges In Accessible Areas 3

Sharp Weld Spatter 2

Other 1

Pipe Quality Issues 0

Grills Not Fully Welded 0

Enclosures Lids Not Tight 0

WiresCables Rubbing 0

Cover Hinge Pins Issues 0

EMKA Seal Issues 0TX Bulbs Issues 0

Sealant Application Issues 0

Other

Missing Washers

Pipe Spacing Issues

Pipe Quality Issues

CaseCover Scratches

Grills Not Fully Welded

Enclosures Lids Not Tight

WiresCables Rubbing

Cover Hinge Pins Issues

EMKA Seal IssuesTX Bulbs Issues

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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27 24 24 15 14 1 0 Witness marks

Cable ties not

Checklists inco

Loose cable gl

Debris in unit

Damaged coil Insulation issu

Sealant applic

Sharp weld sp

Loose boltsscr

Significant scr

Missing washe

SS shaft not p

P a c k i n

g

s s s e m

y

E l e c t r i c a l

e c r c a

S h e e t

M e t a l

F i n i s h i n g

T e s t B a y

842019 Inspection Matrix - RPR43MX1

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June July August September October November December January February March

of units 3 3 6 12 6

1 3565-001 3565-003 3565-007 3565-013 3565-025 - - - - -

2 3565-002 3565-004 3565-008 3565-014 3565-026 - - - - -

3 - 3565-005 3565-009 3565-015 3565-027 - - - - -

4 - 3565-006 3565-010 3565-016 3565-028 - - - - -

5 - - 3565-011 3565-017 3565-029 - - - - -

6 - - 3565-012 3565-018 3565-030 - - - - -

7 - - - 3565-019 - - - - - -

8 - - - 3565-020 - - - - - -

9 - - - 3565-021 - - - - - -

10 - - - 3565-022 - - - - - -

11 - - - 3565-023 - - - - - -

12 - - - 3565-024 - - - - - -

S e c t i o n

Month June July August September October November December January February March

1 4 9 25 10 - - - - -

3 19 31 36 13 - - - - -

1 4 14 17 2 - - - - -

0 0 0 5 0 - - - - -

0 0 0 4 0 - - - - -

1 9 11 22 5 - - - - -

6 36 65 109 30 - - - - -

2 4 6 12 6 - - - - -

3 9 1083 908 500 - - - - -

Sheet Metal

AampR

Electrical

Panel

Test Bay

Finishing

Total

Month

S e r i a l n u m b e r amp n u m b e r o f u n i t s p e r

m o n t h

Number of units built

Fault average per unit

109

100

120

n t h

Faults Analysis Per Month For RPR43MX1

842019 Inspection Matrix - RPR43MX1

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June July August September October November December January February March April

Series1 6 36 65 109 30 0 0 0 0 0 0

6

36

65

30

0 0 0 0 0 00

20

40

60

80

N u m b e r o

f f a u l t s p e r m

20

25

30

35

40

2519

3136

9 11

22Sheet MeAampR

Electrical

Panel

842019 Inspection Matrix - RPR43MX1

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Sheet MetalAampR

Electrical Panel

Test BayFinishing

0

5

10

15

1 49

10

313

14

17

2

0

00

5

0

00

0 4

0

5

Test Bay

Finishing

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

Total faults per

section amp

average per unit

Number of

units built T

- - - 0 0 0 1 2 0 3 63

- - - 27 32 21 67 82 5 234 63

- - - 6 19 2 34 80 2 143 63- - - 0 4 1 6 11 0 22 63

- - - 11 32 23 41 34 1 142 63

- - - 6 12 8 15 21 1 63

- - - 5 5 5 5 5 5 30

- - - 30 60 40 75 105 5 315

- - - 44 87 47 149 209 8 544

- - - 733 725 588 993 995 800 806

Section

Sheet Metal

AampR

Electrical

Test Bay

Finishing

Fault target per unit

Target for units built

Score Achieved

No of units built

Fault average per unit

44

87

47

149

0

50

100

150

200

250

Apr May Jun Jul

N u m b e r o f f a u l t s p e r m o n t h

Monthly Fault Analysis RPR43MX1

842019 Inspection Matrix - RPR43MX1

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Sheet Metal

AampRElectrical

TestingFinishing

0

20

40

60

80

100

Apr

May

Jun

Jul

Aug

Sep

0

0

0

1

2

0

2732

21

67 82

5

619

2

34

80

2

04

16

11

0

1132

2341

34

1

Sheet Metal

AampR

Electrical

Testing

Finishing

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3040

AampR 234

Electrica l 143

Finishing 142

Test Bay 22

43

27

26

4

Fault Breakdown Per Seciton RPR43MX1

AampR

Electrical

Finishing

Test Bay

842019 Inspection Matrix - RPR43MX1

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234

143 142

22

0

50

100

150

200

250

AampR Electrical Finishing Test Bay

Faults Per Section RPR43MX1

842019 Inspection Matrix - RPR43MX1

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1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Sheet Metal

AampR 1

Electrical

Test Bay

FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0

AampR

Electrical

Finishing

Test Bay

Total

FAULT BREAKDOWN ANALYSIS

S h a f t s n o t c o a t e d

S h a r p w e l d s p a t t e r

G r i l l e s b r o k e n o f f

F i r e s i l n o t a p p l i e d n e a t l y

J o i n t s n o t c o v e r e d w i t h S T

S h a r p c o r n e r s o n u n i t

P i p e q u a l i t y d e n t s w r i n k l e

s e t c

F i n s c o i l s d a m a g e d

W e l d s n o t p a s s i v a t e d

I n c o r r e c t a m o u n t o f p i n s

T a c k y t a p e n o t a p p l i e d o n

p i p e s

D a m a g e d I n s u l a t i o n

P i p e s r u b b i n g e a c h o t h e r

U n i s e a l n o t i n s t a l l e d

T X V a l v e i n c o r r e c t p o s i t i o

n

M t g s t u d i n c o r r e c t l y l o c a t e d

842019 Inspection Matrix - RPR43MX1

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17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39

0

1 1 3

1 1

0

1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6

T r a n s d u c e r s m i s s i n g g a s k e t

H i n g e p i n s n o t e n g a g e d m a r k e d

E v a p amp C o n d c o v e r n o t t i g h t e d

G l a n d s n o t f u l l y s e a l e d i n c o n d

E M K A s e a l s n o t g l u e d t o g e t h e r

D e b r i s i n u n i t

D e c a l s m i s s i n g

C a s e c o v e r s c r a t c h e s

U H C amp C l i s t s n o t s i g n e d c h e c k

ON RPR43MX1 SNo 031-059

B o l t s N u t s G l a n d s n o t t i g h

t

W i t n e s s m a r k s m i s s i n g

T o t a l

C o n d t e r m B o x n o t s e a l e d w i t h f i

E l L i d s n o t t i g h t e n e d

S h a r p c a b l e t i e s

C r a c k e d d a m a g e d c o n d f a

n b l a d e

C o n d f a n b o l t n o t s e a l e d

D a m a g e d s p r e a d w a s h e r s

842019 Inspection Matrix - RPR43MX1

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April May June July August September Octobe

of units 6 12 8 15 10

1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8

2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095

4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096

5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097

6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098

7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099

8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100

9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101

10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102

11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103

12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104

13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105

14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106

15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107

16 - - - - 3565-1-087 8 3565-1-108

17 - - - - 3565-1-088 13 3565-1-109

18 - - - - 3565-1-089 9 3565-1-110

19 - - - - 3565-1-090 11 3565-1-111

20 - - - - 3565-1-091 13 3565-1-112

21 - - - - 3565-1-092 6 3565-1-113

30 60 40 75 105

44 89 78 186 203

733 742 914 124 967

14 29 38 111 98

32 33 49 60 48

Q T Y

Q T Y Month

Q T Y

Q T Y

Q T Y

S e r i a l n u m

b e r amp n u m b e r o f u n i t s p e r m o n t h

Q T Y

Falut target score per month

Total fault score per month

Average fault per month

Faults over per month

Percentage over per month

Q T Y

842019 Inspection Matrix - RPR43MX1

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6

5

8

7

10

6

5

6

8

9

7

1010

14

8

1

7

4

14

12

11

13

3

4

9

12

9

8

6

16

17

12

9

17

13

15

13

8

17

14

1212

19

9

7

8

7

5

7

8

9

15

10

9

8

10

8

13

9

11

13

962

0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

3 5 6 5 - 1 - 0 3 1

3 5 6 5 - 1 - 0 3 3

3 5 6 5 - 1 - 0 3 5

3 5 6 5 - 1 - 0 3 7

3 5 6 5 - 1 - 0 3 9

3 5 6 5 - 1 - 0 4 1

3 5 6 5 - 1 - 0 4 3

3 5 6 5 - 1 - 0 4 5

3 5 6 5 - 1 - 0 4 7

3 5 6 5 - 1 - 0 4 9

3 5 6 5 - 1 - 0 5 1

3 5 6 5 - 1 - 0 5 3

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 9

3 5 6 5 - 1 - 0 6 1

3 5 6 5 - 1 - 0 6 3

3 5 6 5 - 1 - 0 6 5

3 5 6 5 - 1 - 0 6 7

3 5 6 5 - 1 - 0 6 9

3 5 6 5 - 1 - 0 7 1

3 5 6 5 - 1 - 0 7 3

3 5 6 5 - 1 - 0 7 5

3 5 6 5 - 1 - 0 7 7

3 5 6 5 - 1 - 0 7 9

3 5 6 5 - 1 - 0 8 1

3 5 6 5 - 1 - 0 8 3

3 5 6 5 - 1 - 0 8 5

3 5 6 5 - 1 - 0 8 7

3 5 6 5 - 1 - 0 8 9

3 5 6 5 - 1 - 0 9 1

Number Of Faults Per Unit RPR43MX1

842019 Inspection Matrix - RPR43MX1

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1 3565-1-031 5 6 962

2 1 3565-1-032 5 5

3 3565-1-033 5 8

4 3565-1-034 5 7

53565-1-035 5

106 3565-1-036 5 6

7 2 3565-1-037 5 5

8 3565-1-038 5 6

9 3565-1-039 5 8

10 3565-1-040 5 9

11 3565-1-041 5 7

12 3565-1-042 5 10

13 3565-1-043 5 10

14 3565-1-044 5 14

15 3565-1-045 5 8

16 3 3565-1-046 5 1

17 3565-1-047 5 7

18 4 3565-1-048 5 4

19 3565-1-049 5 14

20 3565-1-050 5 12

21 3565-1-051 5 11

22 3565-1-052 5 13

23 3565-1-053 5 3

24 3565-1-054 5 4

25 3565-1-055 5 9

26 3565-1-056 5 12

25 3565-1-055 5 9

28 5 3565-1-058 5 8

29 6 3565-1-059 5 6

30 7 3565-1-060 5 1631 3565-1-061 5 17

32 3565-1-062 5 12

33 3565-1-063 5 9

34 3565-1-064 5 17

842019 Inspection Matrix - RPR43MX1

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35 3565-1-065 5 13

36 3565-1-066 5 15

37 3565-1-067 5 13

38 3565-1-068 5 8

39 3565-1-069 5 17

40 3565-1-070 5 14

41 3565-1-071 5 12

42 3565-1-072 5 12

43 3565-1-073 5 19

44 3565-1-074 5 9

45 3565-1-075 5 7

46 3565-1-076 5 8

47 3565-1-077 5 7

48 3565-1-078 5 5

49 3565-1-079 5 7

50 3565-1-080 5 8

51 3565-1-081 5 9

52 3565-1-082 5 15

53 8 3565-1-083 5 10

54 3565-1-084 5 9

55 3565-1-085 5 8

56 3565-1-086 5 10

57 3565-1-087 5 8

58 3565-1-088 5 13

59 3565-1-089 5 9

60 3565-1-090 5 11

61 3565-1-091 5 13

62 3565-1-092 5 6

63 3565-1-093 5 8

64 3565-1-094 5

65 3565-1-095 5

66 3565-1-096 5

67 3565-1-097 5

68 3565-1-098 5

69 3565-1-099 5

70 3565-1-100 5

842019 Inspection Matrix - RPR43MX1

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Cable Ties Not Trimmed 26

Witness Marks Missing 22

Checklists Incomplete 20

Debris In Unit 7

Damaged Coil Fins 7

Insulation Issues 7

Loose Cable Glands 5Sealant Application Issues 5

Loose BoltsScrews 4

CaseCover Scratches 3

Sharp Edges In Accessible Areas 3

Sharp Weld Spatter 2

Other 1

Pipe Quality Issues 0

Grills Not Fully Welded 0

Enclosures Lids Not Tight 0

WiresCables Rubbing 0

Cover Hinge Pins Issues 0

EMKA Seal Issues 0TX Bulbs Issues 0

Sealant Application Issues 0

Other

Missing Washers

Pipe Spacing Issues

Pipe Quality Issues

CaseCover Scratches

Grills Not Fully Welded

Enclosures Lids Not Tight

WiresCables Rubbing

Cover Hinge Pins Issues

EMKA Seal IssuesTX Bulbs Issues

842019 Inspection Matrix - RPR43MX1

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27 24 24 15 14 1 0 Witness marks

Cable ties not

Checklists inco

Loose cable gl

Debris in unit

Damaged coil Insulation issu

Sealant applic

Sharp weld sp

Loose boltsscr

Significant scr

Missing washe

SS shaft not p

P a c k i n

g

s s s e m

y

E l e c t r i c a l

e c r c a

S h e e t

M e t a l

F i n i s h i n g

T e s t B a y

842019 Inspection Matrix - RPR43MX1

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June July August September October November December January February March

of units 3 3 6 12 6

1 3565-001 3565-003 3565-007 3565-013 3565-025 - - - - -

2 3565-002 3565-004 3565-008 3565-014 3565-026 - - - - -

3 - 3565-005 3565-009 3565-015 3565-027 - - - - -

4 - 3565-006 3565-010 3565-016 3565-028 - - - - -

5 - - 3565-011 3565-017 3565-029 - - - - -

6 - - 3565-012 3565-018 3565-030 - - - - -

7 - - - 3565-019 - - - - - -

8 - - - 3565-020 - - - - - -

9 - - - 3565-021 - - - - - -

10 - - - 3565-022 - - - - - -

11 - - - 3565-023 - - - - - -

12 - - - 3565-024 - - - - - -

S e c t i o n

Month June July August September October November December January February March

1 4 9 25 10 - - - - -

3 19 31 36 13 - - - - -

1 4 14 17 2 - - - - -

0 0 0 5 0 - - - - -

0 0 0 4 0 - - - - -

1 9 11 22 5 - - - - -

6 36 65 109 30 - - - - -

2 4 6 12 6 - - - - -

3 9 1083 908 500 - - - - -

Sheet Metal

AampR

Electrical

Panel

Test Bay

Finishing

Total

Month

S e r i a l n u m b e r amp n u m b e r o f u n i t s p e r

m o n t h

Number of units built

Fault average per unit

109

100

120

n t h

Faults Analysis Per Month For RPR43MX1

842019 Inspection Matrix - RPR43MX1

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June July August September October November December January February March April

Series1 6 36 65 109 30 0 0 0 0 0 0

6

36

65

30

0 0 0 0 0 00

20

40

60

80

N u m b e r o

f f a u l t s p e r m

20

25

30

35

40

2519

3136

9 11

22Sheet MeAampR

Electrical

Panel

842019 Inspection Matrix - RPR43MX1

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Sheet MetalAampR

Electrical Panel

Test BayFinishing

0

5

10

15

1 49

10

313

14

17

2

0

00

5

0

00

0 4

0

5

Test Bay

Finishing

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

Total faults per

section amp

average per unit

Number of

units built T

- - - 0 0 0 1 2 0 3 63

- - - 27 32 21 67 82 5 234 63

- - - 6 19 2 34 80 2 143 63- - - 0 4 1 6 11 0 22 63

- - - 11 32 23 41 34 1 142 63

- - - 6 12 8 15 21 1 63

- - - 5 5 5 5 5 5 30

- - - 30 60 40 75 105 5 315

- - - 44 87 47 149 209 8 544

- - - 733 725 588 993 995 800 806

Section

Sheet Metal

AampR

Electrical

Test Bay

Finishing

Fault target per unit

Target for units built

Score Achieved

No of units built

Fault average per unit

44

87

47

149

0

50

100

150

200

250

Apr May Jun Jul

N u m b e r o f f a u l t s p e r m o n t h

Monthly Fault Analysis RPR43MX1

842019 Inspection Matrix - RPR43MX1

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Sheet Metal

AampRElectrical

TestingFinishing

0

20

40

60

80

100

Apr

May

Jun

Jul

Aug

Sep

0

0

0

1

2

0

2732

21

67 82

5

619

2

34

80

2

04

16

11

0

1132

2341

34

1

Sheet Metal

AampR

Electrical

Testing

Finishing

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3040

AampR 234

Electrica l 143

Finishing 142

Test Bay 22

43

27

26

4

Fault Breakdown Per Seciton RPR43MX1

AampR

Electrical

Finishing

Test Bay

842019 Inspection Matrix - RPR43MX1

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234

143 142

22

0

50

100

150

200

250

AampR Electrical Finishing Test Bay

Faults Per Section RPR43MX1

842019 Inspection Matrix - RPR43MX1

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1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Sheet Metal

AampR 1

Electrical

Test Bay

FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0

AampR

Electrical

Finishing

Test Bay

Total

FAULT BREAKDOWN ANALYSIS

S h a f t s n o t c o a t e d

S h a r p w e l d s p a t t e r

G r i l l e s b r o k e n o f f

F i r e s i l n o t a p p l i e d n e a t l y

J o i n t s n o t c o v e r e d w i t h S T

S h a r p c o r n e r s o n u n i t

P i p e q u a l i t y d e n t s w r i n k l e

s e t c

F i n s c o i l s d a m a g e d

W e l d s n o t p a s s i v a t e d

I n c o r r e c t a m o u n t o f p i n s

T a c k y t a p e n o t a p p l i e d o n

p i p e s

D a m a g e d I n s u l a t i o n

P i p e s r u b b i n g e a c h o t h e r

U n i s e a l n o t i n s t a l l e d

T X V a l v e i n c o r r e c t p o s i t i o

n

M t g s t u d i n c o r r e c t l y l o c a t e d

842019 Inspection Matrix - RPR43MX1

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17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39

0

1 1 3

1 1

0

1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6

T r a n s d u c e r s m i s s i n g g a s k e t

H i n g e p i n s n o t e n g a g e d m a r k e d

E v a p amp C o n d c o v e r n o t t i g h t e d

G l a n d s n o t f u l l y s e a l e d i n c o n d

E M K A s e a l s n o t g l u e d t o g e t h e r

D e b r i s i n u n i t

D e c a l s m i s s i n g

C a s e c o v e r s c r a t c h e s

U H C amp C l i s t s n o t s i g n e d c h e c k

ON RPR43MX1 SNo 031-059

B o l t s N u t s G l a n d s n o t t i g h

t

W i t n e s s m a r k s m i s s i n g

T o t a l

C o n d t e r m B o x n o t s e a l e d w i t h f i

E l L i d s n o t t i g h t e n e d

S h a r p c a b l e t i e s

C r a c k e d d a m a g e d c o n d f a

n b l a d e

C o n d f a n b o l t n o t s e a l e d

D a m a g e d s p r e a d w a s h e r s

842019 Inspection Matrix - RPR43MX1

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April May June July August September Octobe

of units 6 12 8 15 10

1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8

2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095

4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096

5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097

6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098

7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099

8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100

9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101

10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102

11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103

12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104

13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105

14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106

15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107

16 - - - - 3565-1-087 8 3565-1-108

17 - - - - 3565-1-088 13 3565-1-109

18 - - - - 3565-1-089 9 3565-1-110

19 - - - - 3565-1-090 11 3565-1-111

20 - - - - 3565-1-091 13 3565-1-112

21 - - - - 3565-1-092 6 3565-1-113

30 60 40 75 105

44 89 78 186 203

733 742 914 124 967

14 29 38 111 98

32 33 49 60 48

Q T Y

Q T Y Month

Q T Y

Q T Y

Q T Y

S e r i a l n u m

b e r amp n u m b e r o f u n i t s p e r m o n t h

Q T Y

Falut target score per month

Total fault score per month

Average fault per month

Faults over per month

Percentage over per month

Q T Y

842019 Inspection Matrix - RPR43MX1

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6

5

8

7

10

6

5

6

8

9

7

1010

14

8

1

7

4

14

12

11

13

3

4

9

12

9

8

6

16

17

12

9

17

13

15

13

8

17

14

1212

19

9

7

8

7

5

7

8

9

15

10

9

8

10

8

13

9

11

13

962

0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

3 5 6 5 - 1 - 0 3 1

3 5 6 5 - 1 - 0 3 3

3 5 6 5 - 1 - 0 3 5

3 5 6 5 - 1 - 0 3 7

3 5 6 5 - 1 - 0 3 9

3 5 6 5 - 1 - 0 4 1

3 5 6 5 - 1 - 0 4 3

3 5 6 5 - 1 - 0 4 5

3 5 6 5 - 1 - 0 4 7

3 5 6 5 - 1 - 0 4 9

3 5 6 5 - 1 - 0 5 1

3 5 6 5 - 1 - 0 5 3

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 9

3 5 6 5 - 1 - 0 6 1

3 5 6 5 - 1 - 0 6 3

3 5 6 5 - 1 - 0 6 5

3 5 6 5 - 1 - 0 6 7

3 5 6 5 - 1 - 0 6 9

3 5 6 5 - 1 - 0 7 1

3 5 6 5 - 1 - 0 7 3

3 5 6 5 - 1 - 0 7 5

3 5 6 5 - 1 - 0 7 7

3 5 6 5 - 1 - 0 7 9

3 5 6 5 - 1 - 0 8 1

3 5 6 5 - 1 - 0 8 3

3 5 6 5 - 1 - 0 8 5

3 5 6 5 - 1 - 0 8 7

3 5 6 5 - 1 - 0 8 9

3 5 6 5 - 1 - 0 9 1

Number Of Faults Per Unit RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3640

1 3565-1-031 5 6 962

2 1 3565-1-032 5 5

3 3565-1-033 5 8

4 3565-1-034 5 7

53565-1-035 5

106 3565-1-036 5 6

7 2 3565-1-037 5 5

8 3565-1-038 5 6

9 3565-1-039 5 8

10 3565-1-040 5 9

11 3565-1-041 5 7

12 3565-1-042 5 10

13 3565-1-043 5 10

14 3565-1-044 5 14

15 3565-1-045 5 8

16 3 3565-1-046 5 1

17 3565-1-047 5 7

18 4 3565-1-048 5 4

19 3565-1-049 5 14

20 3565-1-050 5 12

21 3565-1-051 5 11

22 3565-1-052 5 13

23 3565-1-053 5 3

24 3565-1-054 5 4

25 3565-1-055 5 9

26 3565-1-056 5 12

25 3565-1-055 5 9

28 5 3565-1-058 5 8

29 6 3565-1-059 5 6

30 7 3565-1-060 5 1631 3565-1-061 5 17

32 3565-1-062 5 12

33 3565-1-063 5 9

34 3565-1-064 5 17

842019 Inspection Matrix - RPR43MX1

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35 3565-1-065 5 13

36 3565-1-066 5 15

37 3565-1-067 5 13

38 3565-1-068 5 8

39 3565-1-069 5 17

40 3565-1-070 5 14

41 3565-1-071 5 12

42 3565-1-072 5 12

43 3565-1-073 5 19

44 3565-1-074 5 9

45 3565-1-075 5 7

46 3565-1-076 5 8

47 3565-1-077 5 7

48 3565-1-078 5 5

49 3565-1-079 5 7

50 3565-1-080 5 8

51 3565-1-081 5 9

52 3565-1-082 5 15

53 8 3565-1-083 5 10

54 3565-1-084 5 9

55 3565-1-085 5 8

56 3565-1-086 5 10

57 3565-1-087 5 8

58 3565-1-088 5 13

59 3565-1-089 5 9

60 3565-1-090 5 11

61 3565-1-091 5 13

62 3565-1-092 5 6

63 3565-1-093 5 8

64 3565-1-094 5

65 3565-1-095 5

66 3565-1-096 5

67 3565-1-097 5

68 3565-1-098 5

69 3565-1-099 5

70 3565-1-100 5

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840

Cable Ties Not Trimmed 26

Witness Marks Missing 22

Checklists Incomplete 20

Debris In Unit 7

Damaged Coil Fins 7

Insulation Issues 7

Loose Cable Glands 5Sealant Application Issues 5

Loose BoltsScrews 4

CaseCover Scratches 3

Sharp Edges In Accessible Areas 3

Sharp Weld Spatter 2

Other 1

Pipe Quality Issues 0

Grills Not Fully Welded 0

Enclosures Lids Not Tight 0

WiresCables Rubbing 0

Cover Hinge Pins Issues 0

EMKA Seal Issues 0TX Bulbs Issues 0

Sealant Application Issues 0

Other

Missing Washers

Pipe Spacing Issues

Pipe Quality Issues

CaseCover Scratches

Grills Not Fully Welded

Enclosures Lids Not Tight

WiresCables Rubbing

Cover Hinge Pins Issues

EMKA Seal IssuesTX Bulbs Issues

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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27 24 24 15 14 1 0 Witness marks

Cable ties not

Checklists inco

Loose cable gl

Debris in unit

Damaged coil Insulation issu

Sealant applic

Sharp weld sp

Loose boltsscr

Significant scr

Missing washe

SS shaft not p

P a c k i n

g

s s s e m

y

E l e c t r i c a l

e c r c a

S h e e t

M e t a l

F i n i s h i n g

T e s t B a y

842019 Inspection Matrix - RPR43MX1

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June July August September October November December January February March

of units 3 3 6 12 6

1 3565-001 3565-003 3565-007 3565-013 3565-025 - - - - -

2 3565-002 3565-004 3565-008 3565-014 3565-026 - - - - -

3 - 3565-005 3565-009 3565-015 3565-027 - - - - -

4 - 3565-006 3565-010 3565-016 3565-028 - - - - -

5 - - 3565-011 3565-017 3565-029 - - - - -

6 - - 3565-012 3565-018 3565-030 - - - - -

7 - - - 3565-019 - - - - - -

8 - - - 3565-020 - - - - - -

9 - - - 3565-021 - - - - - -

10 - - - 3565-022 - - - - - -

11 - - - 3565-023 - - - - - -

12 - - - 3565-024 - - - - - -

S e c t i o n

Month June July August September October November December January February March

1 4 9 25 10 - - - - -

3 19 31 36 13 - - - - -

1 4 14 17 2 - - - - -

0 0 0 5 0 - - - - -

0 0 0 4 0 - - - - -

1 9 11 22 5 - - - - -

6 36 65 109 30 - - - - -

2 4 6 12 6 - - - - -

3 9 1083 908 500 - - - - -

Sheet Metal

AampR

Electrical

Panel

Test Bay

Finishing

Total

Month

S e r i a l n u m b e r amp n u m b e r o f u n i t s p e r

m o n t h

Number of units built

Fault average per unit

109

100

120

n t h

Faults Analysis Per Month For RPR43MX1

842019 Inspection Matrix - RPR43MX1

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June July August September October November December January February March April

Series1 6 36 65 109 30 0 0 0 0 0 0

6

36

65

30

0 0 0 0 0 00

20

40

60

80

N u m b e r o

f f a u l t s p e r m

20

25

30

35

40

2519

3136

9 11

22Sheet MeAampR

Electrical

Panel

842019 Inspection Matrix - RPR43MX1

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Sheet MetalAampR

Electrical Panel

Test BayFinishing

0

5

10

15

1 49

10

313

14

17

2

0

00

5

0

00

0 4

0

5

Test Bay

Finishing

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

Total faults per

section amp

average per unit

Number of

units built T

- - - 0 0 0 1 2 0 3 63

- - - 27 32 21 67 82 5 234 63

- - - 6 19 2 34 80 2 143 63- - - 0 4 1 6 11 0 22 63

- - - 11 32 23 41 34 1 142 63

- - - 6 12 8 15 21 1 63

- - - 5 5 5 5 5 5 30

- - - 30 60 40 75 105 5 315

- - - 44 87 47 149 209 8 544

- - - 733 725 588 993 995 800 806

Section

Sheet Metal

AampR

Electrical

Test Bay

Finishing

Fault target per unit

Target for units built

Score Achieved

No of units built

Fault average per unit

44

87

47

149

0

50

100

150

200

250

Apr May Jun Jul

N u m b e r o f f a u l t s p e r m o n t h

Monthly Fault Analysis RPR43MX1

842019 Inspection Matrix - RPR43MX1

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Sheet Metal

AampRElectrical

TestingFinishing

0

20

40

60

80

100

Apr

May

Jun

Jul

Aug

Sep

0

0

0

1

2

0

2732

21

67 82

5

619

2

34

80

2

04

16

11

0

1132

2341

34

1

Sheet Metal

AampR

Electrical

Testing

Finishing

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3040

AampR 234

Electrica l 143

Finishing 142

Test Bay 22

43

27

26

4

Fault Breakdown Per Seciton RPR43MX1

AampR

Electrical

Finishing

Test Bay

842019 Inspection Matrix - RPR43MX1

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234

143 142

22

0

50

100

150

200

250

AampR Electrical Finishing Test Bay

Faults Per Section RPR43MX1

842019 Inspection Matrix - RPR43MX1

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1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Sheet Metal

AampR 1

Electrical

Test Bay

FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0

AampR

Electrical

Finishing

Test Bay

Total

FAULT BREAKDOWN ANALYSIS

S h a f t s n o t c o a t e d

S h a r p w e l d s p a t t e r

G r i l l e s b r o k e n o f f

F i r e s i l n o t a p p l i e d n e a t l y

J o i n t s n o t c o v e r e d w i t h S T

S h a r p c o r n e r s o n u n i t

P i p e q u a l i t y d e n t s w r i n k l e

s e t c

F i n s c o i l s d a m a g e d

W e l d s n o t p a s s i v a t e d

I n c o r r e c t a m o u n t o f p i n s

T a c k y t a p e n o t a p p l i e d o n

p i p e s

D a m a g e d I n s u l a t i o n

P i p e s r u b b i n g e a c h o t h e r

U n i s e a l n o t i n s t a l l e d

T X V a l v e i n c o r r e c t p o s i t i o

n

M t g s t u d i n c o r r e c t l y l o c a t e d

842019 Inspection Matrix - RPR43MX1

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17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39

0

1 1 3

1 1

0

1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6

T r a n s d u c e r s m i s s i n g g a s k e t

H i n g e p i n s n o t e n g a g e d m a r k e d

E v a p amp C o n d c o v e r n o t t i g h t e d

G l a n d s n o t f u l l y s e a l e d i n c o n d

E M K A s e a l s n o t g l u e d t o g e t h e r

D e b r i s i n u n i t

D e c a l s m i s s i n g

C a s e c o v e r s c r a t c h e s

U H C amp C l i s t s n o t s i g n e d c h e c k

ON RPR43MX1 SNo 031-059

B o l t s N u t s G l a n d s n o t t i g h

t

W i t n e s s m a r k s m i s s i n g

T o t a l

C o n d t e r m B o x n o t s e a l e d w i t h f i

E l L i d s n o t t i g h t e n e d

S h a r p c a b l e t i e s

C r a c k e d d a m a g e d c o n d f a

n b l a d e

C o n d f a n b o l t n o t s e a l e d

D a m a g e d s p r e a d w a s h e r s

842019 Inspection Matrix - RPR43MX1

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April May June July August September Octobe

of units 6 12 8 15 10

1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8

2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095

4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096

5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097

6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098

7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099

8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100

9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101

10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102

11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103

12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104

13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105

14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106

15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107

16 - - - - 3565-1-087 8 3565-1-108

17 - - - - 3565-1-088 13 3565-1-109

18 - - - - 3565-1-089 9 3565-1-110

19 - - - - 3565-1-090 11 3565-1-111

20 - - - - 3565-1-091 13 3565-1-112

21 - - - - 3565-1-092 6 3565-1-113

30 60 40 75 105

44 89 78 186 203

733 742 914 124 967

14 29 38 111 98

32 33 49 60 48

Q T Y

Q T Y Month

Q T Y

Q T Y

Q T Y

S e r i a l n u m

b e r amp n u m b e r o f u n i t s p e r m o n t h

Q T Y

Falut target score per month

Total fault score per month

Average fault per month

Faults over per month

Percentage over per month

Q T Y

842019 Inspection Matrix - RPR43MX1

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6

5

8

7

10

6

5

6

8

9

7

1010

14

8

1

7

4

14

12

11

13

3

4

9

12

9

8

6

16

17

12

9

17

13

15

13

8

17

14

1212

19

9

7

8

7

5

7

8

9

15

10

9

8

10

8

13

9

11

13

962

0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

3 5 6 5 - 1 - 0 3 1

3 5 6 5 - 1 - 0 3 3

3 5 6 5 - 1 - 0 3 5

3 5 6 5 - 1 - 0 3 7

3 5 6 5 - 1 - 0 3 9

3 5 6 5 - 1 - 0 4 1

3 5 6 5 - 1 - 0 4 3

3 5 6 5 - 1 - 0 4 5

3 5 6 5 - 1 - 0 4 7

3 5 6 5 - 1 - 0 4 9

3 5 6 5 - 1 - 0 5 1

3 5 6 5 - 1 - 0 5 3

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 9

3 5 6 5 - 1 - 0 6 1

3 5 6 5 - 1 - 0 6 3

3 5 6 5 - 1 - 0 6 5

3 5 6 5 - 1 - 0 6 7

3 5 6 5 - 1 - 0 6 9

3 5 6 5 - 1 - 0 7 1

3 5 6 5 - 1 - 0 7 3

3 5 6 5 - 1 - 0 7 5

3 5 6 5 - 1 - 0 7 7

3 5 6 5 - 1 - 0 7 9

3 5 6 5 - 1 - 0 8 1

3 5 6 5 - 1 - 0 8 3

3 5 6 5 - 1 - 0 8 5

3 5 6 5 - 1 - 0 8 7

3 5 6 5 - 1 - 0 8 9

3 5 6 5 - 1 - 0 9 1

Number Of Faults Per Unit RPR43MX1

842019 Inspection Matrix - RPR43MX1

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1 3565-1-031 5 6 962

2 1 3565-1-032 5 5

3 3565-1-033 5 8

4 3565-1-034 5 7

53565-1-035 5

106 3565-1-036 5 6

7 2 3565-1-037 5 5

8 3565-1-038 5 6

9 3565-1-039 5 8

10 3565-1-040 5 9

11 3565-1-041 5 7

12 3565-1-042 5 10

13 3565-1-043 5 10

14 3565-1-044 5 14

15 3565-1-045 5 8

16 3 3565-1-046 5 1

17 3565-1-047 5 7

18 4 3565-1-048 5 4

19 3565-1-049 5 14

20 3565-1-050 5 12

21 3565-1-051 5 11

22 3565-1-052 5 13

23 3565-1-053 5 3

24 3565-1-054 5 4

25 3565-1-055 5 9

26 3565-1-056 5 12

25 3565-1-055 5 9

28 5 3565-1-058 5 8

29 6 3565-1-059 5 6

30 7 3565-1-060 5 1631 3565-1-061 5 17

32 3565-1-062 5 12

33 3565-1-063 5 9

34 3565-1-064 5 17

842019 Inspection Matrix - RPR43MX1

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35 3565-1-065 5 13

36 3565-1-066 5 15

37 3565-1-067 5 13

38 3565-1-068 5 8

39 3565-1-069 5 17

40 3565-1-070 5 14

41 3565-1-071 5 12

42 3565-1-072 5 12

43 3565-1-073 5 19

44 3565-1-074 5 9

45 3565-1-075 5 7

46 3565-1-076 5 8

47 3565-1-077 5 7

48 3565-1-078 5 5

49 3565-1-079 5 7

50 3565-1-080 5 8

51 3565-1-081 5 9

52 3565-1-082 5 15

53 8 3565-1-083 5 10

54 3565-1-084 5 9

55 3565-1-085 5 8

56 3565-1-086 5 10

57 3565-1-087 5 8

58 3565-1-088 5 13

59 3565-1-089 5 9

60 3565-1-090 5 11

61 3565-1-091 5 13

62 3565-1-092 5 6

63 3565-1-093 5 8

64 3565-1-094 5

65 3565-1-095 5

66 3565-1-096 5

67 3565-1-097 5

68 3565-1-098 5

69 3565-1-099 5

70 3565-1-100 5

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840

Cable Ties Not Trimmed 26

Witness Marks Missing 22

Checklists Incomplete 20

Debris In Unit 7

Damaged Coil Fins 7

Insulation Issues 7

Loose Cable Glands 5Sealant Application Issues 5

Loose BoltsScrews 4

CaseCover Scratches 3

Sharp Edges In Accessible Areas 3

Sharp Weld Spatter 2

Other 1

Pipe Quality Issues 0

Grills Not Fully Welded 0

Enclosures Lids Not Tight 0

WiresCables Rubbing 0

Cover Hinge Pins Issues 0

EMKA Seal Issues 0TX Bulbs Issues 0

Sealant Application Issues 0

Other

Missing Washers

Pipe Spacing Issues

Pipe Quality Issues

CaseCover Scratches

Grills Not Fully Welded

Enclosures Lids Not Tight

WiresCables Rubbing

Cover Hinge Pins Issues

EMKA Seal IssuesTX Bulbs Issues

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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27 24 24 15 14 1 0 Witness marks

Cable ties not

Checklists inco

Loose cable gl

Debris in unit

Damaged coil Insulation issu

Sealant applic

Sharp weld sp

Loose boltsscr

Significant scr

Missing washe

SS shaft not p

P a c k i n

g

s s s e m

y

E l e c t r i c a l

e c r c a

S h e e t

M e t a l

F i n i s h i n g

T e s t B a y

842019 Inspection Matrix - RPR43MX1

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June July August September October November December January February March

of units 3 3 6 12 6

1 3565-001 3565-003 3565-007 3565-013 3565-025 - - - - -

2 3565-002 3565-004 3565-008 3565-014 3565-026 - - - - -

3 - 3565-005 3565-009 3565-015 3565-027 - - - - -

4 - 3565-006 3565-010 3565-016 3565-028 - - - - -

5 - - 3565-011 3565-017 3565-029 - - - - -

6 - - 3565-012 3565-018 3565-030 - - - - -

7 - - - 3565-019 - - - - - -

8 - - - 3565-020 - - - - - -

9 - - - 3565-021 - - - - - -

10 - - - 3565-022 - - - - - -

11 - - - 3565-023 - - - - - -

12 - - - 3565-024 - - - - - -

S e c t i o n

Month June July August September October November December January February March

1 4 9 25 10 - - - - -

3 19 31 36 13 - - - - -

1 4 14 17 2 - - - - -

0 0 0 5 0 - - - - -

0 0 0 4 0 - - - - -

1 9 11 22 5 - - - - -

6 36 65 109 30 - - - - -

2 4 6 12 6 - - - - -

3 9 1083 908 500 - - - - -

Sheet Metal

AampR

Electrical

Panel

Test Bay

Finishing

Total

Month

S e r i a l n u m b e r amp n u m b e r o f u n i t s p e r

m o n t h

Number of units built

Fault average per unit

109

100

120

n t h

Faults Analysis Per Month For RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2440

June July August September October November December January February March April

Series1 6 36 65 109 30 0 0 0 0 0 0

6

36

65

30

0 0 0 0 0 00

20

40

60

80

N u m b e r o

f f a u l t s p e r m

20

25

30

35

40

2519

3136

9 11

22Sheet MeAampR

Electrical

Panel

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2540

Sheet MetalAampR

Electrical Panel

Test BayFinishing

0

5

10

15

1 49

10

313

14

17

2

0

00

5

0

00

0 4

0

5

Test Bay

Finishing

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2840

Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

Total faults per

section amp

average per unit

Number of

units built T

- - - 0 0 0 1 2 0 3 63

- - - 27 32 21 67 82 5 234 63

- - - 6 19 2 34 80 2 143 63- - - 0 4 1 6 11 0 22 63

- - - 11 32 23 41 34 1 142 63

- - - 6 12 8 15 21 1 63

- - - 5 5 5 5 5 5 30

- - - 30 60 40 75 105 5 315

- - - 44 87 47 149 209 8 544

- - - 733 725 588 993 995 800 806

Section

Sheet Metal

AampR

Electrical

Test Bay

Finishing

Fault target per unit

Target for units built

Score Achieved

No of units built

Fault average per unit

44

87

47

149

0

50

100

150

200

250

Apr May Jun Jul

N u m b e r o f f a u l t s p e r m o n t h

Monthly Fault Analysis RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2940

Sheet Metal

AampRElectrical

TestingFinishing

0

20

40

60

80

100

Apr

May

Jun

Jul

Aug

Sep

0

0

0

1

2

0

2732

21

67 82

5

619

2

34

80

2

04

16

11

0

1132

2341

34

1

Sheet Metal

AampR

Electrical

Testing

Finishing

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3040

AampR 234

Electrica l 143

Finishing 142

Test Bay 22

43

27

26

4

Fault Breakdown Per Seciton RPR43MX1

AampR

Electrical

Finishing

Test Bay

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3140

234

143 142

22

0

50

100

150

200

250

AampR Electrical Finishing Test Bay

Faults Per Section RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3240

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Sheet Metal

AampR 1

Electrical

Test Bay

FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0

AampR

Electrical

Finishing

Test Bay

Total

FAULT BREAKDOWN ANALYSIS

S h a f t s n o t c o a t e d

S h a r p w e l d s p a t t e r

G r i l l e s b r o k e n o f f

F i r e s i l n o t a p p l i e d n e a t l y

J o i n t s n o t c o v e r e d w i t h S T

S h a r p c o r n e r s o n u n i t

P i p e q u a l i t y d e n t s w r i n k l e

s e t c

F i n s c o i l s d a m a g e d

W e l d s n o t p a s s i v a t e d

I n c o r r e c t a m o u n t o f p i n s

T a c k y t a p e n o t a p p l i e d o n

p i p e s

D a m a g e d I n s u l a t i o n

P i p e s r u b b i n g e a c h o t h e r

U n i s e a l n o t i n s t a l l e d

T X V a l v e i n c o r r e c t p o s i t i o

n

M t g s t u d i n c o r r e c t l y l o c a t e d

842019 Inspection Matrix - RPR43MX1

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17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39

0

1 1 3

1 1

0

1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6

T r a n s d u c e r s m i s s i n g g a s k e t

H i n g e p i n s n o t e n g a g e d m a r k e d

E v a p amp C o n d c o v e r n o t t i g h t e d

G l a n d s n o t f u l l y s e a l e d i n c o n d

E M K A s e a l s n o t g l u e d t o g e t h e r

D e b r i s i n u n i t

D e c a l s m i s s i n g

C a s e c o v e r s c r a t c h e s

U H C amp C l i s t s n o t s i g n e d c h e c k

ON RPR43MX1 SNo 031-059

B o l t s N u t s G l a n d s n o t t i g h

t

W i t n e s s m a r k s m i s s i n g

T o t a l

C o n d t e r m B o x n o t s e a l e d w i t h f i

E l L i d s n o t t i g h t e n e d

S h a r p c a b l e t i e s

C r a c k e d d a m a g e d c o n d f a

n b l a d e

C o n d f a n b o l t n o t s e a l e d

D a m a g e d s p r e a d w a s h e r s

842019 Inspection Matrix - RPR43MX1

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April May June July August September Octobe

of units 6 12 8 15 10

1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8

2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095

4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096

5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097

6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098

7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099

8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100

9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101

10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102

11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103

12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104

13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105

14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106

15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107

16 - - - - 3565-1-087 8 3565-1-108

17 - - - - 3565-1-088 13 3565-1-109

18 - - - - 3565-1-089 9 3565-1-110

19 - - - - 3565-1-090 11 3565-1-111

20 - - - - 3565-1-091 13 3565-1-112

21 - - - - 3565-1-092 6 3565-1-113

30 60 40 75 105

44 89 78 186 203

733 742 914 124 967

14 29 38 111 98

32 33 49 60 48

Q T Y

Q T Y Month

Q T Y

Q T Y

Q T Y

S e r i a l n u m

b e r amp n u m b e r o f u n i t s p e r m o n t h

Q T Y

Falut target score per month

Total fault score per month

Average fault per month

Faults over per month

Percentage over per month

Q T Y

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3540

6

5

8

7

10

6

5

6

8

9

7

1010

14

8

1

7

4

14

12

11

13

3

4

9

12

9

8

6

16

17

12

9

17

13

15

13

8

17

14

1212

19

9

7

8

7

5

7

8

9

15

10

9

8

10

8

13

9

11

13

962

0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

3 5 6 5 - 1 - 0 3 1

3 5 6 5 - 1 - 0 3 3

3 5 6 5 - 1 - 0 3 5

3 5 6 5 - 1 - 0 3 7

3 5 6 5 - 1 - 0 3 9

3 5 6 5 - 1 - 0 4 1

3 5 6 5 - 1 - 0 4 3

3 5 6 5 - 1 - 0 4 5

3 5 6 5 - 1 - 0 4 7

3 5 6 5 - 1 - 0 4 9

3 5 6 5 - 1 - 0 5 1

3 5 6 5 - 1 - 0 5 3

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 9

3 5 6 5 - 1 - 0 6 1

3 5 6 5 - 1 - 0 6 3

3 5 6 5 - 1 - 0 6 5

3 5 6 5 - 1 - 0 6 7

3 5 6 5 - 1 - 0 6 9

3 5 6 5 - 1 - 0 7 1

3 5 6 5 - 1 - 0 7 3

3 5 6 5 - 1 - 0 7 5

3 5 6 5 - 1 - 0 7 7

3 5 6 5 - 1 - 0 7 9

3 5 6 5 - 1 - 0 8 1

3 5 6 5 - 1 - 0 8 3

3 5 6 5 - 1 - 0 8 5

3 5 6 5 - 1 - 0 8 7

3 5 6 5 - 1 - 0 8 9

3 5 6 5 - 1 - 0 9 1

Number Of Faults Per Unit RPR43MX1

842019 Inspection Matrix - RPR43MX1

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1 3565-1-031 5 6 962

2 1 3565-1-032 5 5

3 3565-1-033 5 8

4 3565-1-034 5 7

53565-1-035 5

106 3565-1-036 5 6

7 2 3565-1-037 5 5

8 3565-1-038 5 6

9 3565-1-039 5 8

10 3565-1-040 5 9

11 3565-1-041 5 7

12 3565-1-042 5 10

13 3565-1-043 5 10

14 3565-1-044 5 14

15 3565-1-045 5 8

16 3 3565-1-046 5 1

17 3565-1-047 5 7

18 4 3565-1-048 5 4

19 3565-1-049 5 14

20 3565-1-050 5 12

21 3565-1-051 5 11

22 3565-1-052 5 13

23 3565-1-053 5 3

24 3565-1-054 5 4

25 3565-1-055 5 9

26 3565-1-056 5 12

25 3565-1-055 5 9

28 5 3565-1-058 5 8

29 6 3565-1-059 5 6

30 7 3565-1-060 5 1631 3565-1-061 5 17

32 3565-1-062 5 12

33 3565-1-063 5 9

34 3565-1-064 5 17

842019 Inspection Matrix - RPR43MX1

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35 3565-1-065 5 13

36 3565-1-066 5 15

37 3565-1-067 5 13

38 3565-1-068 5 8

39 3565-1-069 5 17

40 3565-1-070 5 14

41 3565-1-071 5 12

42 3565-1-072 5 12

43 3565-1-073 5 19

44 3565-1-074 5 9

45 3565-1-075 5 7

46 3565-1-076 5 8

47 3565-1-077 5 7

48 3565-1-078 5 5

49 3565-1-079 5 7

50 3565-1-080 5 8

51 3565-1-081 5 9

52 3565-1-082 5 15

53 8 3565-1-083 5 10

54 3565-1-084 5 9

55 3565-1-085 5 8

56 3565-1-086 5 10

57 3565-1-087 5 8

58 3565-1-088 5 13

59 3565-1-089 5 9

60 3565-1-090 5 11

61 3565-1-091 5 13

62 3565-1-092 5 6

63 3565-1-093 5 8

64 3565-1-094 5

65 3565-1-095 5

66 3565-1-096 5

67 3565-1-097 5

68 3565-1-098 5

69 3565-1-099 5

70 3565-1-100 5

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840

Cable Ties Not Trimmed 26

Witness Marks Missing 22

Checklists Incomplete 20

Debris In Unit 7

Damaged Coil Fins 7

Insulation Issues 7

Loose Cable Glands 5Sealant Application Issues 5

Loose BoltsScrews 4

CaseCover Scratches 3

Sharp Edges In Accessible Areas 3

Sharp Weld Spatter 2

Other 1

Pipe Quality Issues 0

Grills Not Fully Welded 0

Enclosures Lids Not Tight 0

WiresCables Rubbing 0

Cover Hinge Pins Issues 0

EMKA Seal Issues 0TX Bulbs Issues 0

Sealant Application Issues 0

Other

Missing Washers

Pipe Spacing Issues

Pipe Quality Issues

CaseCover Scratches

Grills Not Fully Welded

Enclosures Lids Not Tight

WiresCables Rubbing

Cover Hinge Pins Issues

EMKA Seal IssuesTX Bulbs Issues

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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1

Page 20: Inspection Matrix - RPR43MX1

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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27 24 24 15 14 1 0 Witness marks

Cable ties not

Checklists inco

Loose cable gl

Debris in unit

Damaged coil Insulation issu

Sealant applic

Sharp weld sp

Loose boltsscr

Significant scr

Missing washe

SS shaft not p

P a c k i n

g

s s s e m

y

E l e c t r i c a l

e c r c a

S h e e t

M e t a l

F i n i s h i n g

T e s t B a y

842019 Inspection Matrix - RPR43MX1

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June July August September October November December January February March

of units 3 3 6 12 6

1 3565-001 3565-003 3565-007 3565-013 3565-025 - - - - -

2 3565-002 3565-004 3565-008 3565-014 3565-026 - - - - -

3 - 3565-005 3565-009 3565-015 3565-027 - - - - -

4 - 3565-006 3565-010 3565-016 3565-028 - - - - -

5 - - 3565-011 3565-017 3565-029 - - - - -

6 - - 3565-012 3565-018 3565-030 - - - - -

7 - - - 3565-019 - - - - - -

8 - - - 3565-020 - - - - - -

9 - - - 3565-021 - - - - - -

10 - - - 3565-022 - - - - - -

11 - - - 3565-023 - - - - - -

12 - - - 3565-024 - - - - - -

S e c t i o n

Month June July August September October November December January February March

1 4 9 25 10 - - - - -

3 19 31 36 13 - - - - -

1 4 14 17 2 - - - - -

0 0 0 5 0 - - - - -

0 0 0 4 0 - - - - -

1 9 11 22 5 - - - - -

6 36 65 109 30 - - - - -

2 4 6 12 6 - - - - -

3 9 1083 908 500 - - - - -

Sheet Metal

AampR

Electrical

Panel

Test Bay

Finishing

Total

Month

S e r i a l n u m b e r amp n u m b e r o f u n i t s p e r

m o n t h

Number of units built

Fault average per unit

109

100

120

n t h

Faults Analysis Per Month For RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2440

June July August September October November December January February March April

Series1 6 36 65 109 30 0 0 0 0 0 0

6

36

65

30

0 0 0 0 0 00

20

40

60

80

N u m b e r o

f f a u l t s p e r m

20

25

30

35

40

2519

3136

9 11

22Sheet MeAampR

Electrical

Panel

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2540

Sheet MetalAampR

Electrical Panel

Test BayFinishing

0

5

10

15

1 49

10

313

14

17

2

0

00

5

0

00

0 4

0

5

Test Bay

Finishing

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

Total faults per

section amp

average per unit

Number of

units built T

- - - 0 0 0 1 2 0 3 63

- - - 27 32 21 67 82 5 234 63

- - - 6 19 2 34 80 2 143 63- - - 0 4 1 6 11 0 22 63

- - - 11 32 23 41 34 1 142 63

- - - 6 12 8 15 21 1 63

- - - 5 5 5 5 5 5 30

- - - 30 60 40 75 105 5 315

- - - 44 87 47 149 209 8 544

- - - 733 725 588 993 995 800 806

Section

Sheet Metal

AampR

Electrical

Test Bay

Finishing

Fault target per unit

Target for units built

Score Achieved

No of units built

Fault average per unit

44

87

47

149

0

50

100

150

200

250

Apr May Jun Jul

N u m b e r o f f a u l t s p e r m o n t h

Monthly Fault Analysis RPR43MX1

842019 Inspection Matrix - RPR43MX1

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Sheet Metal

AampRElectrical

TestingFinishing

0

20

40

60

80

100

Apr

May

Jun

Jul

Aug

Sep

0

0

0

1

2

0

2732

21

67 82

5

619

2

34

80

2

04

16

11

0

1132

2341

34

1

Sheet Metal

AampR

Electrical

Testing

Finishing

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3040

AampR 234

Electrica l 143

Finishing 142

Test Bay 22

43

27

26

4

Fault Breakdown Per Seciton RPR43MX1

AampR

Electrical

Finishing

Test Bay

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3140

234

143 142

22

0

50

100

150

200

250

AampR Electrical Finishing Test Bay

Faults Per Section RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3240

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Sheet Metal

AampR 1

Electrical

Test Bay

FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0

AampR

Electrical

Finishing

Test Bay

Total

FAULT BREAKDOWN ANALYSIS

S h a f t s n o t c o a t e d

S h a r p w e l d s p a t t e r

G r i l l e s b r o k e n o f f

F i r e s i l n o t a p p l i e d n e a t l y

J o i n t s n o t c o v e r e d w i t h S T

S h a r p c o r n e r s o n u n i t

P i p e q u a l i t y d e n t s w r i n k l e

s e t c

F i n s c o i l s d a m a g e d

W e l d s n o t p a s s i v a t e d

I n c o r r e c t a m o u n t o f p i n s

T a c k y t a p e n o t a p p l i e d o n

p i p e s

D a m a g e d I n s u l a t i o n

P i p e s r u b b i n g e a c h o t h e r

U n i s e a l n o t i n s t a l l e d

T X V a l v e i n c o r r e c t p o s i t i o

n

M t g s t u d i n c o r r e c t l y l o c a t e d

842019 Inspection Matrix - RPR43MX1

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17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39

0

1 1 3

1 1

0

1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6

T r a n s d u c e r s m i s s i n g g a s k e t

H i n g e p i n s n o t e n g a g e d m a r k e d

E v a p amp C o n d c o v e r n o t t i g h t e d

G l a n d s n o t f u l l y s e a l e d i n c o n d

E M K A s e a l s n o t g l u e d t o g e t h e r

D e b r i s i n u n i t

D e c a l s m i s s i n g

C a s e c o v e r s c r a t c h e s

U H C amp C l i s t s n o t s i g n e d c h e c k

ON RPR43MX1 SNo 031-059

B o l t s N u t s G l a n d s n o t t i g h

t

W i t n e s s m a r k s m i s s i n g

T o t a l

C o n d t e r m B o x n o t s e a l e d w i t h f i

E l L i d s n o t t i g h t e n e d

S h a r p c a b l e t i e s

C r a c k e d d a m a g e d c o n d f a

n b l a d e

C o n d f a n b o l t n o t s e a l e d

D a m a g e d s p r e a d w a s h e r s

842019 Inspection Matrix - RPR43MX1

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April May June July August September Octobe

of units 6 12 8 15 10

1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8

2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095

4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096

5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097

6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098

7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099

8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100

9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101

10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102

11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103

12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104

13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105

14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106

15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107

16 - - - - 3565-1-087 8 3565-1-108

17 - - - - 3565-1-088 13 3565-1-109

18 - - - - 3565-1-089 9 3565-1-110

19 - - - - 3565-1-090 11 3565-1-111

20 - - - - 3565-1-091 13 3565-1-112

21 - - - - 3565-1-092 6 3565-1-113

30 60 40 75 105

44 89 78 186 203

733 742 914 124 967

14 29 38 111 98

32 33 49 60 48

Q T Y

Q T Y Month

Q T Y

Q T Y

Q T Y

S e r i a l n u m

b e r amp n u m b e r o f u n i t s p e r m o n t h

Q T Y

Falut target score per month

Total fault score per month

Average fault per month

Faults over per month

Percentage over per month

Q T Y

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3540

6

5

8

7

10

6

5

6

8

9

7

1010

14

8

1

7

4

14

12

11

13

3

4

9

12

9

8

6

16

17

12

9

17

13

15

13

8

17

14

1212

19

9

7

8

7

5

7

8

9

15

10

9

8

10

8

13

9

11

13

962

0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

3 5 6 5 - 1 - 0 3 1

3 5 6 5 - 1 - 0 3 3

3 5 6 5 - 1 - 0 3 5

3 5 6 5 - 1 - 0 3 7

3 5 6 5 - 1 - 0 3 9

3 5 6 5 - 1 - 0 4 1

3 5 6 5 - 1 - 0 4 3

3 5 6 5 - 1 - 0 4 5

3 5 6 5 - 1 - 0 4 7

3 5 6 5 - 1 - 0 4 9

3 5 6 5 - 1 - 0 5 1

3 5 6 5 - 1 - 0 5 3

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 9

3 5 6 5 - 1 - 0 6 1

3 5 6 5 - 1 - 0 6 3

3 5 6 5 - 1 - 0 6 5

3 5 6 5 - 1 - 0 6 7

3 5 6 5 - 1 - 0 6 9

3 5 6 5 - 1 - 0 7 1

3 5 6 5 - 1 - 0 7 3

3 5 6 5 - 1 - 0 7 5

3 5 6 5 - 1 - 0 7 7

3 5 6 5 - 1 - 0 7 9

3 5 6 5 - 1 - 0 8 1

3 5 6 5 - 1 - 0 8 3

3 5 6 5 - 1 - 0 8 5

3 5 6 5 - 1 - 0 8 7

3 5 6 5 - 1 - 0 8 9

3 5 6 5 - 1 - 0 9 1

Number Of Faults Per Unit RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3640

1 3565-1-031 5 6 962

2 1 3565-1-032 5 5

3 3565-1-033 5 8

4 3565-1-034 5 7

53565-1-035 5

106 3565-1-036 5 6

7 2 3565-1-037 5 5

8 3565-1-038 5 6

9 3565-1-039 5 8

10 3565-1-040 5 9

11 3565-1-041 5 7

12 3565-1-042 5 10

13 3565-1-043 5 10

14 3565-1-044 5 14

15 3565-1-045 5 8

16 3 3565-1-046 5 1

17 3565-1-047 5 7

18 4 3565-1-048 5 4

19 3565-1-049 5 14

20 3565-1-050 5 12

21 3565-1-051 5 11

22 3565-1-052 5 13

23 3565-1-053 5 3

24 3565-1-054 5 4

25 3565-1-055 5 9

26 3565-1-056 5 12

25 3565-1-055 5 9

28 5 3565-1-058 5 8

29 6 3565-1-059 5 6

30 7 3565-1-060 5 1631 3565-1-061 5 17

32 3565-1-062 5 12

33 3565-1-063 5 9

34 3565-1-064 5 17

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3740

35 3565-1-065 5 13

36 3565-1-066 5 15

37 3565-1-067 5 13

38 3565-1-068 5 8

39 3565-1-069 5 17

40 3565-1-070 5 14

41 3565-1-071 5 12

42 3565-1-072 5 12

43 3565-1-073 5 19

44 3565-1-074 5 9

45 3565-1-075 5 7

46 3565-1-076 5 8

47 3565-1-077 5 7

48 3565-1-078 5 5

49 3565-1-079 5 7

50 3565-1-080 5 8

51 3565-1-081 5 9

52 3565-1-082 5 15

53 8 3565-1-083 5 10

54 3565-1-084 5 9

55 3565-1-085 5 8

56 3565-1-086 5 10

57 3565-1-087 5 8

58 3565-1-088 5 13

59 3565-1-089 5 9

60 3565-1-090 5 11

61 3565-1-091 5 13

62 3565-1-092 5 6

63 3565-1-093 5 8

64 3565-1-094 5

65 3565-1-095 5

66 3565-1-096 5

67 3565-1-097 5

68 3565-1-098 5

69 3565-1-099 5

70 3565-1-100 5

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840

Cable Ties Not Trimmed 26

Witness Marks Missing 22

Checklists Incomplete 20

Debris In Unit 7

Damaged Coil Fins 7

Insulation Issues 7

Loose Cable Glands 5Sealant Application Issues 5

Loose BoltsScrews 4

CaseCover Scratches 3

Sharp Edges In Accessible Areas 3

Sharp Weld Spatter 2

Other 1

Pipe Quality Issues 0

Grills Not Fully Welded 0

Enclosures Lids Not Tight 0

WiresCables Rubbing 0

Cover Hinge Pins Issues 0

EMKA Seal Issues 0TX Bulbs Issues 0

Sealant Application Issues 0

Other

Missing Washers

Pipe Spacing Issues

Pipe Quality Issues

CaseCover Scratches

Grills Not Fully Welded

Enclosures Lids Not Tight

WiresCables Rubbing

Cover Hinge Pins Issues

EMKA Seal IssuesTX Bulbs Issues

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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27 24 24 15 14 1 0 Witness marks

Cable ties not

Checklists inco

Loose cable gl

Debris in unit

Damaged coil Insulation issu

Sealant applic

Sharp weld sp

Loose boltsscr

Significant scr

Missing washe

SS shaft not p

P a c k i n

g

s s s e m

y

E l e c t r i c a l

e c r c a

S h e e t

M e t a l

F i n i s h i n g

T e s t B a y

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2340

June July August September October November December January February March

of units 3 3 6 12 6

1 3565-001 3565-003 3565-007 3565-013 3565-025 - - - - -

2 3565-002 3565-004 3565-008 3565-014 3565-026 - - - - -

3 - 3565-005 3565-009 3565-015 3565-027 - - - - -

4 - 3565-006 3565-010 3565-016 3565-028 - - - - -

5 - - 3565-011 3565-017 3565-029 - - - - -

6 - - 3565-012 3565-018 3565-030 - - - - -

7 - - - 3565-019 - - - - - -

8 - - - 3565-020 - - - - - -

9 - - - 3565-021 - - - - - -

10 - - - 3565-022 - - - - - -

11 - - - 3565-023 - - - - - -

12 - - - 3565-024 - - - - - -

S e c t i o n

Month June July August September October November December January February March

1 4 9 25 10 - - - - -

3 19 31 36 13 - - - - -

1 4 14 17 2 - - - - -

0 0 0 5 0 - - - - -

0 0 0 4 0 - - - - -

1 9 11 22 5 - - - - -

6 36 65 109 30 - - - - -

2 4 6 12 6 - - - - -

3 9 1083 908 500 - - - - -

Sheet Metal

AampR

Electrical

Panel

Test Bay

Finishing

Total

Month

S e r i a l n u m b e r amp n u m b e r o f u n i t s p e r

m o n t h

Number of units built

Fault average per unit

109

100

120

n t h

Faults Analysis Per Month For RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2440

June July August September October November December January February March April

Series1 6 36 65 109 30 0 0 0 0 0 0

6

36

65

30

0 0 0 0 0 00

20

40

60

80

N u m b e r o

f f a u l t s p e r m

20

25

30

35

40

2519

3136

9 11

22Sheet MeAampR

Electrical

Panel

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2540

Sheet MetalAampR

Electrical Panel

Test BayFinishing

0

5

10

15

1 49

10

313

14

17

2

0

00

5

0

00

0 4

0

5

Test Bay

Finishing

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2840

Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

Total faults per

section amp

average per unit

Number of

units built T

- - - 0 0 0 1 2 0 3 63

- - - 27 32 21 67 82 5 234 63

- - - 6 19 2 34 80 2 143 63- - - 0 4 1 6 11 0 22 63

- - - 11 32 23 41 34 1 142 63

- - - 6 12 8 15 21 1 63

- - - 5 5 5 5 5 5 30

- - - 30 60 40 75 105 5 315

- - - 44 87 47 149 209 8 544

- - - 733 725 588 993 995 800 806

Section

Sheet Metal

AampR

Electrical

Test Bay

Finishing

Fault target per unit

Target for units built

Score Achieved

No of units built

Fault average per unit

44

87

47

149

0

50

100

150

200

250

Apr May Jun Jul

N u m b e r o f f a u l t s p e r m o n t h

Monthly Fault Analysis RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2940

Sheet Metal

AampRElectrical

TestingFinishing

0

20

40

60

80

100

Apr

May

Jun

Jul

Aug

Sep

0

0

0

1

2

0

2732

21

67 82

5

619

2

34

80

2

04

16

11

0

1132

2341

34

1

Sheet Metal

AampR

Electrical

Testing

Finishing

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3040

AampR 234

Electrica l 143

Finishing 142

Test Bay 22

43

27

26

4

Fault Breakdown Per Seciton RPR43MX1

AampR

Electrical

Finishing

Test Bay

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3140

234

143 142

22

0

50

100

150

200

250

AampR Electrical Finishing Test Bay

Faults Per Section RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3240

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Sheet Metal

AampR 1

Electrical

Test Bay

FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0

AampR

Electrical

Finishing

Test Bay

Total

FAULT BREAKDOWN ANALYSIS

S h a f t s n o t c o a t e d

S h a r p w e l d s p a t t e r

G r i l l e s b r o k e n o f f

F i r e s i l n o t a p p l i e d n e a t l y

J o i n t s n o t c o v e r e d w i t h S T

S h a r p c o r n e r s o n u n i t

P i p e q u a l i t y d e n t s w r i n k l e

s e t c

F i n s c o i l s d a m a g e d

W e l d s n o t p a s s i v a t e d

I n c o r r e c t a m o u n t o f p i n s

T a c k y t a p e n o t a p p l i e d o n

p i p e s

D a m a g e d I n s u l a t i o n

P i p e s r u b b i n g e a c h o t h e r

U n i s e a l n o t i n s t a l l e d

T X V a l v e i n c o r r e c t p o s i t i o

n

M t g s t u d i n c o r r e c t l y l o c a t e d

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3340

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39

0

1 1 3

1 1

0

1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6

T r a n s d u c e r s m i s s i n g g a s k e t

H i n g e p i n s n o t e n g a g e d m a r k e d

E v a p amp C o n d c o v e r n o t t i g h t e d

G l a n d s n o t f u l l y s e a l e d i n c o n d

E M K A s e a l s n o t g l u e d t o g e t h e r

D e b r i s i n u n i t

D e c a l s m i s s i n g

C a s e c o v e r s c r a t c h e s

U H C amp C l i s t s n o t s i g n e d c h e c k

ON RPR43MX1 SNo 031-059

B o l t s N u t s G l a n d s n o t t i g h

t

W i t n e s s m a r k s m i s s i n g

T o t a l

C o n d t e r m B o x n o t s e a l e d w i t h f i

E l L i d s n o t t i g h t e n e d

S h a r p c a b l e t i e s

C r a c k e d d a m a g e d c o n d f a

n b l a d e

C o n d f a n b o l t n o t s e a l e d

D a m a g e d s p r e a d w a s h e r s

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3440

April May June July August September Octobe

of units 6 12 8 15 10

1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8

2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095

4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096

5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097

6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098

7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099

8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100

9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101

10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102

11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103

12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104

13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105

14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106

15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107

16 - - - - 3565-1-087 8 3565-1-108

17 - - - - 3565-1-088 13 3565-1-109

18 - - - - 3565-1-089 9 3565-1-110

19 - - - - 3565-1-090 11 3565-1-111

20 - - - - 3565-1-091 13 3565-1-112

21 - - - - 3565-1-092 6 3565-1-113

30 60 40 75 105

44 89 78 186 203

733 742 914 124 967

14 29 38 111 98

32 33 49 60 48

Q T Y

Q T Y Month

Q T Y

Q T Y

Q T Y

S e r i a l n u m

b e r amp n u m b e r o f u n i t s p e r m o n t h

Q T Y

Falut target score per month

Total fault score per month

Average fault per month

Faults over per month

Percentage over per month

Q T Y

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3540

6

5

8

7

10

6

5

6

8

9

7

1010

14

8

1

7

4

14

12

11

13

3

4

9

12

9

8

6

16

17

12

9

17

13

15

13

8

17

14

1212

19

9

7

8

7

5

7

8

9

15

10

9

8

10

8

13

9

11

13

962

0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

3 5 6 5 - 1 - 0 3 1

3 5 6 5 - 1 - 0 3 3

3 5 6 5 - 1 - 0 3 5

3 5 6 5 - 1 - 0 3 7

3 5 6 5 - 1 - 0 3 9

3 5 6 5 - 1 - 0 4 1

3 5 6 5 - 1 - 0 4 3

3 5 6 5 - 1 - 0 4 5

3 5 6 5 - 1 - 0 4 7

3 5 6 5 - 1 - 0 4 9

3 5 6 5 - 1 - 0 5 1

3 5 6 5 - 1 - 0 5 3

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 9

3 5 6 5 - 1 - 0 6 1

3 5 6 5 - 1 - 0 6 3

3 5 6 5 - 1 - 0 6 5

3 5 6 5 - 1 - 0 6 7

3 5 6 5 - 1 - 0 6 9

3 5 6 5 - 1 - 0 7 1

3 5 6 5 - 1 - 0 7 3

3 5 6 5 - 1 - 0 7 5

3 5 6 5 - 1 - 0 7 7

3 5 6 5 - 1 - 0 7 9

3 5 6 5 - 1 - 0 8 1

3 5 6 5 - 1 - 0 8 3

3 5 6 5 - 1 - 0 8 5

3 5 6 5 - 1 - 0 8 7

3 5 6 5 - 1 - 0 8 9

3 5 6 5 - 1 - 0 9 1

Number Of Faults Per Unit RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3640

1 3565-1-031 5 6 962

2 1 3565-1-032 5 5

3 3565-1-033 5 8

4 3565-1-034 5 7

53565-1-035 5

106 3565-1-036 5 6

7 2 3565-1-037 5 5

8 3565-1-038 5 6

9 3565-1-039 5 8

10 3565-1-040 5 9

11 3565-1-041 5 7

12 3565-1-042 5 10

13 3565-1-043 5 10

14 3565-1-044 5 14

15 3565-1-045 5 8

16 3 3565-1-046 5 1

17 3565-1-047 5 7

18 4 3565-1-048 5 4

19 3565-1-049 5 14

20 3565-1-050 5 12

21 3565-1-051 5 11

22 3565-1-052 5 13

23 3565-1-053 5 3

24 3565-1-054 5 4

25 3565-1-055 5 9

26 3565-1-056 5 12

25 3565-1-055 5 9

28 5 3565-1-058 5 8

29 6 3565-1-059 5 6

30 7 3565-1-060 5 1631 3565-1-061 5 17

32 3565-1-062 5 12

33 3565-1-063 5 9

34 3565-1-064 5 17

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3740

35 3565-1-065 5 13

36 3565-1-066 5 15

37 3565-1-067 5 13

38 3565-1-068 5 8

39 3565-1-069 5 17

40 3565-1-070 5 14

41 3565-1-071 5 12

42 3565-1-072 5 12

43 3565-1-073 5 19

44 3565-1-074 5 9

45 3565-1-075 5 7

46 3565-1-076 5 8

47 3565-1-077 5 7

48 3565-1-078 5 5

49 3565-1-079 5 7

50 3565-1-080 5 8

51 3565-1-081 5 9

52 3565-1-082 5 15

53 8 3565-1-083 5 10

54 3565-1-084 5 9

55 3565-1-085 5 8

56 3565-1-086 5 10

57 3565-1-087 5 8

58 3565-1-088 5 13

59 3565-1-089 5 9

60 3565-1-090 5 11

61 3565-1-091 5 13

62 3565-1-092 5 6

63 3565-1-093 5 8

64 3565-1-094 5

65 3565-1-095 5

66 3565-1-096 5

67 3565-1-097 5

68 3565-1-098 5

69 3565-1-099 5

70 3565-1-100 5

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840

Cable Ties Not Trimmed 26

Witness Marks Missing 22

Checklists Incomplete 20

Debris In Unit 7

Damaged Coil Fins 7

Insulation Issues 7

Loose Cable Glands 5Sealant Application Issues 5

Loose BoltsScrews 4

CaseCover Scratches 3

Sharp Edges In Accessible Areas 3

Sharp Weld Spatter 2

Other 1

Pipe Quality Issues 0

Grills Not Fully Welded 0

Enclosures Lids Not Tight 0

WiresCables Rubbing 0

Cover Hinge Pins Issues 0

EMKA Seal Issues 0TX Bulbs Issues 0

Sealant Application Issues 0

Other

Missing Washers

Pipe Spacing Issues

Pipe Quality Issues

CaseCover Scratches

Grills Not Fully Welded

Enclosures Lids Not Tight

WiresCables Rubbing

Cover Hinge Pins Issues

EMKA Seal IssuesTX Bulbs Issues

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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1

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842019 Inspection Matrix - RPR43MX1

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27 24 24 15 14 1 0 Witness marks

Cable ties not

Checklists inco

Loose cable gl

Debris in unit

Damaged coil Insulation issu

Sealant applic

Sharp weld sp

Loose boltsscr

Significant scr

Missing washe

SS shaft not p

P a c k i n

g

s s s e m

y

E l e c t r i c a l

e c r c a

S h e e t

M e t a l

F i n i s h i n g

T e s t B a y

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2340

June July August September October November December January February March

of units 3 3 6 12 6

1 3565-001 3565-003 3565-007 3565-013 3565-025 - - - - -

2 3565-002 3565-004 3565-008 3565-014 3565-026 - - - - -

3 - 3565-005 3565-009 3565-015 3565-027 - - - - -

4 - 3565-006 3565-010 3565-016 3565-028 - - - - -

5 - - 3565-011 3565-017 3565-029 - - - - -

6 - - 3565-012 3565-018 3565-030 - - - - -

7 - - - 3565-019 - - - - - -

8 - - - 3565-020 - - - - - -

9 - - - 3565-021 - - - - - -

10 - - - 3565-022 - - - - - -

11 - - - 3565-023 - - - - - -

12 - - - 3565-024 - - - - - -

S e c t i o n

Month June July August September October November December January February March

1 4 9 25 10 - - - - -

3 19 31 36 13 - - - - -

1 4 14 17 2 - - - - -

0 0 0 5 0 - - - - -

0 0 0 4 0 - - - - -

1 9 11 22 5 - - - - -

6 36 65 109 30 - - - - -

2 4 6 12 6 - - - - -

3 9 1083 908 500 - - - - -

Sheet Metal

AampR

Electrical

Panel

Test Bay

Finishing

Total

Month

S e r i a l n u m b e r amp n u m b e r o f u n i t s p e r

m o n t h

Number of units built

Fault average per unit

109

100

120

n t h

Faults Analysis Per Month For RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2440

June July August September October November December January February March April

Series1 6 36 65 109 30 0 0 0 0 0 0

6

36

65

30

0 0 0 0 0 00

20

40

60

80

N u m b e r o

f f a u l t s p e r m

20

25

30

35

40

2519

3136

9 11

22Sheet MeAampR

Electrical

Panel

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2540

Sheet MetalAampR

Electrical Panel

Test BayFinishing

0

5

10

15

1 49

10

313

14

17

2

0

00

5

0

00

0 4

0

5

Test Bay

Finishing

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2640

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2740

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2840

Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

Total faults per

section amp

average per unit

Number of

units built T

- - - 0 0 0 1 2 0 3 63

- - - 27 32 21 67 82 5 234 63

- - - 6 19 2 34 80 2 143 63- - - 0 4 1 6 11 0 22 63

- - - 11 32 23 41 34 1 142 63

- - - 6 12 8 15 21 1 63

- - - 5 5 5 5 5 5 30

- - - 30 60 40 75 105 5 315

- - - 44 87 47 149 209 8 544

- - - 733 725 588 993 995 800 806

Section

Sheet Metal

AampR

Electrical

Test Bay

Finishing

Fault target per unit

Target for units built

Score Achieved

No of units built

Fault average per unit

44

87

47

149

0

50

100

150

200

250

Apr May Jun Jul

N u m b e r o f f a u l t s p e r m o n t h

Monthly Fault Analysis RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2940

Sheet Metal

AampRElectrical

TestingFinishing

0

20

40

60

80

100

Apr

May

Jun

Jul

Aug

Sep

0

0

0

1

2

0

2732

21

67 82

5

619

2

34

80

2

04

16

11

0

1132

2341

34

1

Sheet Metal

AampR

Electrical

Testing

Finishing

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3040

AampR 234

Electrica l 143

Finishing 142

Test Bay 22

43

27

26

4

Fault Breakdown Per Seciton RPR43MX1

AampR

Electrical

Finishing

Test Bay

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3140

234

143 142

22

0

50

100

150

200

250

AampR Electrical Finishing Test Bay

Faults Per Section RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3240

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Sheet Metal

AampR 1

Electrical

Test Bay

FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0

AampR

Electrical

Finishing

Test Bay

Total

FAULT BREAKDOWN ANALYSIS

S h a f t s n o t c o a t e d

S h a r p w e l d s p a t t e r

G r i l l e s b r o k e n o f f

F i r e s i l n o t a p p l i e d n e a t l y

J o i n t s n o t c o v e r e d w i t h S T

S h a r p c o r n e r s o n u n i t

P i p e q u a l i t y d e n t s w r i n k l e

s e t c

F i n s c o i l s d a m a g e d

W e l d s n o t p a s s i v a t e d

I n c o r r e c t a m o u n t o f p i n s

T a c k y t a p e n o t a p p l i e d o n

p i p e s

D a m a g e d I n s u l a t i o n

P i p e s r u b b i n g e a c h o t h e r

U n i s e a l n o t i n s t a l l e d

T X V a l v e i n c o r r e c t p o s i t i o

n

M t g s t u d i n c o r r e c t l y l o c a t e d

842019 Inspection Matrix - RPR43MX1

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17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39

0

1 1 3

1 1

0

1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6

T r a n s d u c e r s m i s s i n g g a s k e t

H i n g e p i n s n o t e n g a g e d m a r k e d

E v a p amp C o n d c o v e r n o t t i g h t e d

G l a n d s n o t f u l l y s e a l e d i n c o n d

E M K A s e a l s n o t g l u e d t o g e t h e r

D e b r i s i n u n i t

D e c a l s m i s s i n g

C a s e c o v e r s c r a t c h e s

U H C amp C l i s t s n o t s i g n e d c h e c k

ON RPR43MX1 SNo 031-059

B o l t s N u t s G l a n d s n o t t i g h

t

W i t n e s s m a r k s m i s s i n g

T o t a l

C o n d t e r m B o x n o t s e a l e d w i t h f i

E l L i d s n o t t i g h t e n e d

S h a r p c a b l e t i e s

C r a c k e d d a m a g e d c o n d f a

n b l a d e

C o n d f a n b o l t n o t s e a l e d

D a m a g e d s p r e a d w a s h e r s

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3440

April May June July August September Octobe

of units 6 12 8 15 10

1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8

2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095

4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096

5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097

6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098

7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099

8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100

9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101

10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102

11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103

12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104

13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105

14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106

15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107

16 - - - - 3565-1-087 8 3565-1-108

17 - - - - 3565-1-088 13 3565-1-109

18 - - - - 3565-1-089 9 3565-1-110

19 - - - - 3565-1-090 11 3565-1-111

20 - - - - 3565-1-091 13 3565-1-112

21 - - - - 3565-1-092 6 3565-1-113

30 60 40 75 105

44 89 78 186 203

733 742 914 124 967

14 29 38 111 98

32 33 49 60 48

Q T Y

Q T Y Month

Q T Y

Q T Y

Q T Y

S e r i a l n u m

b e r amp n u m b e r o f u n i t s p e r m o n t h

Q T Y

Falut target score per month

Total fault score per month

Average fault per month

Faults over per month

Percentage over per month

Q T Y

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3540

6

5

8

7

10

6

5

6

8

9

7

1010

14

8

1

7

4

14

12

11

13

3

4

9

12

9

8

6

16

17

12

9

17

13

15

13

8

17

14

1212

19

9

7

8

7

5

7

8

9

15

10

9

8

10

8

13

9

11

13

962

0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

3 5 6 5 - 1 - 0 3 1

3 5 6 5 - 1 - 0 3 3

3 5 6 5 - 1 - 0 3 5

3 5 6 5 - 1 - 0 3 7

3 5 6 5 - 1 - 0 3 9

3 5 6 5 - 1 - 0 4 1

3 5 6 5 - 1 - 0 4 3

3 5 6 5 - 1 - 0 4 5

3 5 6 5 - 1 - 0 4 7

3 5 6 5 - 1 - 0 4 9

3 5 6 5 - 1 - 0 5 1

3 5 6 5 - 1 - 0 5 3

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 9

3 5 6 5 - 1 - 0 6 1

3 5 6 5 - 1 - 0 6 3

3 5 6 5 - 1 - 0 6 5

3 5 6 5 - 1 - 0 6 7

3 5 6 5 - 1 - 0 6 9

3 5 6 5 - 1 - 0 7 1

3 5 6 5 - 1 - 0 7 3

3 5 6 5 - 1 - 0 7 5

3 5 6 5 - 1 - 0 7 7

3 5 6 5 - 1 - 0 7 9

3 5 6 5 - 1 - 0 8 1

3 5 6 5 - 1 - 0 8 3

3 5 6 5 - 1 - 0 8 5

3 5 6 5 - 1 - 0 8 7

3 5 6 5 - 1 - 0 8 9

3 5 6 5 - 1 - 0 9 1

Number Of Faults Per Unit RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3640

1 3565-1-031 5 6 962

2 1 3565-1-032 5 5

3 3565-1-033 5 8

4 3565-1-034 5 7

53565-1-035 5

106 3565-1-036 5 6

7 2 3565-1-037 5 5

8 3565-1-038 5 6

9 3565-1-039 5 8

10 3565-1-040 5 9

11 3565-1-041 5 7

12 3565-1-042 5 10

13 3565-1-043 5 10

14 3565-1-044 5 14

15 3565-1-045 5 8

16 3 3565-1-046 5 1

17 3565-1-047 5 7

18 4 3565-1-048 5 4

19 3565-1-049 5 14

20 3565-1-050 5 12

21 3565-1-051 5 11

22 3565-1-052 5 13

23 3565-1-053 5 3

24 3565-1-054 5 4

25 3565-1-055 5 9

26 3565-1-056 5 12

25 3565-1-055 5 9

28 5 3565-1-058 5 8

29 6 3565-1-059 5 6

30 7 3565-1-060 5 1631 3565-1-061 5 17

32 3565-1-062 5 12

33 3565-1-063 5 9

34 3565-1-064 5 17

842019 Inspection Matrix - RPR43MX1

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35 3565-1-065 5 13

36 3565-1-066 5 15

37 3565-1-067 5 13

38 3565-1-068 5 8

39 3565-1-069 5 17

40 3565-1-070 5 14

41 3565-1-071 5 12

42 3565-1-072 5 12

43 3565-1-073 5 19

44 3565-1-074 5 9

45 3565-1-075 5 7

46 3565-1-076 5 8

47 3565-1-077 5 7

48 3565-1-078 5 5

49 3565-1-079 5 7

50 3565-1-080 5 8

51 3565-1-081 5 9

52 3565-1-082 5 15

53 8 3565-1-083 5 10

54 3565-1-084 5 9

55 3565-1-085 5 8

56 3565-1-086 5 10

57 3565-1-087 5 8

58 3565-1-088 5 13

59 3565-1-089 5 9

60 3565-1-090 5 11

61 3565-1-091 5 13

62 3565-1-092 5 6

63 3565-1-093 5 8

64 3565-1-094 5

65 3565-1-095 5

66 3565-1-096 5

67 3565-1-097 5

68 3565-1-098 5

69 3565-1-099 5

70 3565-1-100 5

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840

Cable Ties Not Trimmed 26

Witness Marks Missing 22

Checklists Incomplete 20

Debris In Unit 7

Damaged Coil Fins 7

Insulation Issues 7

Loose Cable Glands 5Sealant Application Issues 5

Loose BoltsScrews 4

CaseCover Scratches 3

Sharp Edges In Accessible Areas 3

Sharp Weld Spatter 2

Other 1

Pipe Quality Issues 0

Grills Not Fully Welded 0

Enclosures Lids Not Tight 0

WiresCables Rubbing 0

Cover Hinge Pins Issues 0

EMKA Seal Issues 0TX Bulbs Issues 0

Sealant Application Issues 0

Other

Missing Washers

Pipe Spacing Issues

Pipe Quality Issues

CaseCover Scratches

Grills Not Fully Welded

Enclosures Lids Not Tight

WiresCables Rubbing

Cover Hinge Pins Issues

EMKA Seal IssuesTX Bulbs Issues

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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1

Page 23: Inspection Matrix - RPR43MX1

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June July August September October November December January February March

of units 3 3 6 12 6

1 3565-001 3565-003 3565-007 3565-013 3565-025 - - - - -

2 3565-002 3565-004 3565-008 3565-014 3565-026 - - - - -

3 - 3565-005 3565-009 3565-015 3565-027 - - - - -

4 - 3565-006 3565-010 3565-016 3565-028 - - - - -

5 - - 3565-011 3565-017 3565-029 - - - - -

6 - - 3565-012 3565-018 3565-030 - - - - -

7 - - - 3565-019 - - - - - -

8 - - - 3565-020 - - - - - -

9 - - - 3565-021 - - - - - -

10 - - - 3565-022 - - - - - -

11 - - - 3565-023 - - - - - -

12 - - - 3565-024 - - - - - -

S e c t i o n

Month June July August September October November December January February March

1 4 9 25 10 - - - - -

3 19 31 36 13 - - - - -

1 4 14 17 2 - - - - -

0 0 0 5 0 - - - - -

0 0 0 4 0 - - - - -

1 9 11 22 5 - - - - -

6 36 65 109 30 - - - - -

2 4 6 12 6 - - - - -

3 9 1083 908 500 - - - - -

Sheet Metal

AampR

Electrical

Panel

Test Bay

Finishing

Total

Month

S e r i a l n u m b e r amp n u m b e r o f u n i t s p e r

m o n t h

Number of units built

Fault average per unit

109

100

120

n t h

Faults Analysis Per Month For RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2440

June July August September October November December January February March April

Series1 6 36 65 109 30 0 0 0 0 0 0

6

36

65

30

0 0 0 0 0 00

20

40

60

80

N u m b e r o

f f a u l t s p e r m

20

25

30

35

40

2519

3136

9 11

22Sheet MeAampR

Electrical

Panel

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2540

Sheet MetalAampR

Electrical Panel

Test BayFinishing

0

5

10

15

1 49

10

313

14

17

2

0

00

5

0

00

0 4

0

5

Test Bay

Finishing

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2840

Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

Total faults per

section amp

average per unit

Number of

units built T

- - - 0 0 0 1 2 0 3 63

- - - 27 32 21 67 82 5 234 63

- - - 6 19 2 34 80 2 143 63- - - 0 4 1 6 11 0 22 63

- - - 11 32 23 41 34 1 142 63

- - - 6 12 8 15 21 1 63

- - - 5 5 5 5 5 5 30

- - - 30 60 40 75 105 5 315

- - - 44 87 47 149 209 8 544

- - - 733 725 588 993 995 800 806

Section

Sheet Metal

AampR

Electrical

Test Bay

Finishing

Fault target per unit

Target for units built

Score Achieved

No of units built

Fault average per unit

44

87

47

149

0

50

100

150

200

250

Apr May Jun Jul

N u m b e r o f f a u l t s p e r m o n t h

Monthly Fault Analysis RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2940

Sheet Metal

AampRElectrical

TestingFinishing

0

20

40

60

80

100

Apr

May

Jun

Jul

Aug

Sep

0

0

0

1

2

0

2732

21

67 82

5

619

2

34

80

2

04

16

11

0

1132

2341

34

1

Sheet Metal

AampR

Electrical

Testing

Finishing

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3040

AampR 234

Electrica l 143

Finishing 142

Test Bay 22

43

27

26

4

Fault Breakdown Per Seciton RPR43MX1

AampR

Electrical

Finishing

Test Bay

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3140

234

143 142

22

0

50

100

150

200

250

AampR Electrical Finishing Test Bay

Faults Per Section RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3240

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Sheet Metal

AampR 1

Electrical

Test Bay

FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0

AampR

Electrical

Finishing

Test Bay

Total

FAULT BREAKDOWN ANALYSIS

S h a f t s n o t c o a t e d

S h a r p w e l d s p a t t e r

G r i l l e s b r o k e n o f f

F i r e s i l n o t a p p l i e d n e a t l y

J o i n t s n o t c o v e r e d w i t h S T

S h a r p c o r n e r s o n u n i t

P i p e q u a l i t y d e n t s w r i n k l e

s e t c

F i n s c o i l s d a m a g e d

W e l d s n o t p a s s i v a t e d

I n c o r r e c t a m o u n t o f p i n s

T a c k y t a p e n o t a p p l i e d o n

p i p e s

D a m a g e d I n s u l a t i o n

P i p e s r u b b i n g e a c h o t h e r

U n i s e a l n o t i n s t a l l e d

T X V a l v e i n c o r r e c t p o s i t i o

n

M t g s t u d i n c o r r e c t l y l o c a t e d

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3340

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39

0

1 1 3

1 1

0

1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6

T r a n s d u c e r s m i s s i n g g a s k e t

H i n g e p i n s n o t e n g a g e d m a r k e d

E v a p amp C o n d c o v e r n o t t i g h t e d

G l a n d s n o t f u l l y s e a l e d i n c o n d

E M K A s e a l s n o t g l u e d t o g e t h e r

D e b r i s i n u n i t

D e c a l s m i s s i n g

C a s e c o v e r s c r a t c h e s

U H C amp C l i s t s n o t s i g n e d c h e c k

ON RPR43MX1 SNo 031-059

B o l t s N u t s G l a n d s n o t t i g h

t

W i t n e s s m a r k s m i s s i n g

T o t a l

C o n d t e r m B o x n o t s e a l e d w i t h f i

E l L i d s n o t t i g h t e n e d

S h a r p c a b l e t i e s

C r a c k e d d a m a g e d c o n d f a

n b l a d e

C o n d f a n b o l t n o t s e a l e d

D a m a g e d s p r e a d w a s h e r s

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3440

April May June July August September Octobe

of units 6 12 8 15 10

1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8

2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095

4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096

5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097

6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098

7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099

8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100

9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101

10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102

11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103

12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104

13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105

14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106

15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107

16 - - - - 3565-1-087 8 3565-1-108

17 - - - - 3565-1-088 13 3565-1-109

18 - - - - 3565-1-089 9 3565-1-110

19 - - - - 3565-1-090 11 3565-1-111

20 - - - - 3565-1-091 13 3565-1-112

21 - - - - 3565-1-092 6 3565-1-113

30 60 40 75 105

44 89 78 186 203

733 742 914 124 967

14 29 38 111 98

32 33 49 60 48

Q T Y

Q T Y Month

Q T Y

Q T Y

Q T Y

S e r i a l n u m

b e r amp n u m b e r o f u n i t s p e r m o n t h

Q T Y

Falut target score per month

Total fault score per month

Average fault per month

Faults over per month

Percentage over per month

Q T Y

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3540

6

5

8

7

10

6

5

6

8

9

7

1010

14

8

1

7

4

14

12

11

13

3

4

9

12

9

8

6

16

17

12

9

17

13

15

13

8

17

14

1212

19

9

7

8

7

5

7

8

9

15

10

9

8

10

8

13

9

11

13

962

0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

3 5 6 5 - 1 - 0 3 1

3 5 6 5 - 1 - 0 3 3

3 5 6 5 - 1 - 0 3 5

3 5 6 5 - 1 - 0 3 7

3 5 6 5 - 1 - 0 3 9

3 5 6 5 - 1 - 0 4 1

3 5 6 5 - 1 - 0 4 3

3 5 6 5 - 1 - 0 4 5

3 5 6 5 - 1 - 0 4 7

3 5 6 5 - 1 - 0 4 9

3 5 6 5 - 1 - 0 5 1

3 5 6 5 - 1 - 0 5 3

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 9

3 5 6 5 - 1 - 0 6 1

3 5 6 5 - 1 - 0 6 3

3 5 6 5 - 1 - 0 6 5

3 5 6 5 - 1 - 0 6 7

3 5 6 5 - 1 - 0 6 9

3 5 6 5 - 1 - 0 7 1

3 5 6 5 - 1 - 0 7 3

3 5 6 5 - 1 - 0 7 5

3 5 6 5 - 1 - 0 7 7

3 5 6 5 - 1 - 0 7 9

3 5 6 5 - 1 - 0 8 1

3 5 6 5 - 1 - 0 8 3

3 5 6 5 - 1 - 0 8 5

3 5 6 5 - 1 - 0 8 7

3 5 6 5 - 1 - 0 8 9

3 5 6 5 - 1 - 0 9 1

Number Of Faults Per Unit RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3640

1 3565-1-031 5 6 962

2 1 3565-1-032 5 5

3 3565-1-033 5 8

4 3565-1-034 5 7

53565-1-035 5

106 3565-1-036 5 6

7 2 3565-1-037 5 5

8 3565-1-038 5 6

9 3565-1-039 5 8

10 3565-1-040 5 9

11 3565-1-041 5 7

12 3565-1-042 5 10

13 3565-1-043 5 10

14 3565-1-044 5 14

15 3565-1-045 5 8

16 3 3565-1-046 5 1

17 3565-1-047 5 7

18 4 3565-1-048 5 4

19 3565-1-049 5 14

20 3565-1-050 5 12

21 3565-1-051 5 11

22 3565-1-052 5 13

23 3565-1-053 5 3

24 3565-1-054 5 4

25 3565-1-055 5 9

26 3565-1-056 5 12

25 3565-1-055 5 9

28 5 3565-1-058 5 8

29 6 3565-1-059 5 6

30 7 3565-1-060 5 1631 3565-1-061 5 17

32 3565-1-062 5 12

33 3565-1-063 5 9

34 3565-1-064 5 17

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3740

35 3565-1-065 5 13

36 3565-1-066 5 15

37 3565-1-067 5 13

38 3565-1-068 5 8

39 3565-1-069 5 17

40 3565-1-070 5 14

41 3565-1-071 5 12

42 3565-1-072 5 12

43 3565-1-073 5 19

44 3565-1-074 5 9

45 3565-1-075 5 7

46 3565-1-076 5 8

47 3565-1-077 5 7

48 3565-1-078 5 5

49 3565-1-079 5 7

50 3565-1-080 5 8

51 3565-1-081 5 9

52 3565-1-082 5 15

53 8 3565-1-083 5 10

54 3565-1-084 5 9

55 3565-1-085 5 8

56 3565-1-086 5 10

57 3565-1-087 5 8

58 3565-1-088 5 13

59 3565-1-089 5 9

60 3565-1-090 5 11

61 3565-1-091 5 13

62 3565-1-092 5 6

63 3565-1-093 5 8

64 3565-1-094 5

65 3565-1-095 5

66 3565-1-096 5

67 3565-1-097 5

68 3565-1-098 5

69 3565-1-099 5

70 3565-1-100 5

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840

Cable Ties Not Trimmed 26

Witness Marks Missing 22

Checklists Incomplete 20

Debris In Unit 7

Damaged Coil Fins 7

Insulation Issues 7

Loose Cable Glands 5Sealant Application Issues 5

Loose BoltsScrews 4

CaseCover Scratches 3

Sharp Edges In Accessible Areas 3

Sharp Weld Spatter 2

Other 1

Pipe Quality Issues 0

Grills Not Fully Welded 0

Enclosures Lids Not Tight 0

WiresCables Rubbing 0

Cover Hinge Pins Issues 0

EMKA Seal Issues 0TX Bulbs Issues 0

Sealant Application Issues 0

Other

Missing Washers

Pipe Spacing Issues

Pipe Quality Issues

CaseCover Scratches

Grills Not Fully Welded

Enclosures Lids Not Tight

WiresCables Rubbing

Cover Hinge Pins Issues

EMKA Seal IssuesTX Bulbs Issues

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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1

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842019 Inspection Matrix - RPR43MX1

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June July August September October November December January February March April

Series1 6 36 65 109 30 0 0 0 0 0 0

6

36

65

30

0 0 0 0 0 00

20

40

60

80

N u m b e r o

f f a u l t s p e r m

20

25

30

35

40

2519

3136

9 11

22Sheet MeAampR

Electrical

Panel

842019 Inspection Matrix - RPR43MX1

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Sheet MetalAampR

Electrical Panel

Test BayFinishing

0

5

10

15

1 49

10

313

14

17

2

0

00

5

0

00

0 4

0

5

Test Bay

Finishing

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2840

Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

Total faults per

section amp

average per unit

Number of

units built T

- - - 0 0 0 1 2 0 3 63

- - - 27 32 21 67 82 5 234 63

- - - 6 19 2 34 80 2 143 63- - - 0 4 1 6 11 0 22 63

- - - 11 32 23 41 34 1 142 63

- - - 6 12 8 15 21 1 63

- - - 5 5 5 5 5 5 30

- - - 30 60 40 75 105 5 315

- - - 44 87 47 149 209 8 544

- - - 733 725 588 993 995 800 806

Section

Sheet Metal

AampR

Electrical

Test Bay

Finishing

Fault target per unit

Target for units built

Score Achieved

No of units built

Fault average per unit

44

87

47

149

0

50

100

150

200

250

Apr May Jun Jul

N u m b e r o f f a u l t s p e r m o n t h

Monthly Fault Analysis RPR43MX1

842019 Inspection Matrix - RPR43MX1

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Sheet Metal

AampRElectrical

TestingFinishing

0

20

40

60

80

100

Apr

May

Jun

Jul

Aug

Sep

0

0

0

1

2

0

2732

21

67 82

5

619

2

34

80

2

04

16

11

0

1132

2341

34

1

Sheet Metal

AampR

Electrical

Testing

Finishing

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3040

AampR 234

Electrica l 143

Finishing 142

Test Bay 22

43

27

26

4

Fault Breakdown Per Seciton RPR43MX1

AampR

Electrical

Finishing

Test Bay

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3140

234

143 142

22

0

50

100

150

200

250

AampR Electrical Finishing Test Bay

Faults Per Section RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3240

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Sheet Metal

AampR 1

Electrical

Test Bay

FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0

AampR

Electrical

Finishing

Test Bay

Total

FAULT BREAKDOWN ANALYSIS

S h a f t s n o t c o a t e d

S h a r p w e l d s p a t t e r

G r i l l e s b r o k e n o f f

F i r e s i l n o t a p p l i e d n e a t l y

J o i n t s n o t c o v e r e d w i t h S T

S h a r p c o r n e r s o n u n i t

P i p e q u a l i t y d e n t s w r i n k l e

s e t c

F i n s c o i l s d a m a g e d

W e l d s n o t p a s s i v a t e d

I n c o r r e c t a m o u n t o f p i n s

T a c k y t a p e n o t a p p l i e d o n

p i p e s

D a m a g e d I n s u l a t i o n

P i p e s r u b b i n g e a c h o t h e r

U n i s e a l n o t i n s t a l l e d

T X V a l v e i n c o r r e c t p o s i t i o

n

M t g s t u d i n c o r r e c t l y l o c a t e d

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3340

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39

0

1 1 3

1 1

0

1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6

T r a n s d u c e r s m i s s i n g g a s k e t

H i n g e p i n s n o t e n g a g e d m a r k e d

E v a p amp C o n d c o v e r n o t t i g h t e d

G l a n d s n o t f u l l y s e a l e d i n c o n d

E M K A s e a l s n o t g l u e d t o g e t h e r

D e b r i s i n u n i t

D e c a l s m i s s i n g

C a s e c o v e r s c r a t c h e s

U H C amp C l i s t s n o t s i g n e d c h e c k

ON RPR43MX1 SNo 031-059

B o l t s N u t s G l a n d s n o t t i g h

t

W i t n e s s m a r k s m i s s i n g

T o t a l

C o n d t e r m B o x n o t s e a l e d w i t h f i

E l L i d s n o t t i g h t e n e d

S h a r p c a b l e t i e s

C r a c k e d d a m a g e d c o n d f a

n b l a d e

C o n d f a n b o l t n o t s e a l e d

D a m a g e d s p r e a d w a s h e r s

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3440

April May June July August September Octobe

of units 6 12 8 15 10

1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8

2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095

4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096

5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097

6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098

7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099

8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100

9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101

10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102

11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103

12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104

13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105

14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106

15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107

16 - - - - 3565-1-087 8 3565-1-108

17 - - - - 3565-1-088 13 3565-1-109

18 - - - - 3565-1-089 9 3565-1-110

19 - - - - 3565-1-090 11 3565-1-111

20 - - - - 3565-1-091 13 3565-1-112

21 - - - - 3565-1-092 6 3565-1-113

30 60 40 75 105

44 89 78 186 203

733 742 914 124 967

14 29 38 111 98

32 33 49 60 48

Q T Y

Q T Y Month

Q T Y

Q T Y

Q T Y

S e r i a l n u m

b e r amp n u m b e r o f u n i t s p e r m o n t h

Q T Y

Falut target score per month

Total fault score per month

Average fault per month

Faults over per month

Percentage over per month

Q T Y

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3540

6

5

8

7

10

6

5

6

8

9

7

1010

14

8

1

7

4

14

12

11

13

3

4

9

12

9

8

6

16

17

12

9

17

13

15

13

8

17

14

1212

19

9

7

8

7

5

7

8

9

15

10

9

8

10

8

13

9

11

13

962

0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

3 5 6 5 - 1 - 0 3 1

3 5 6 5 - 1 - 0 3 3

3 5 6 5 - 1 - 0 3 5

3 5 6 5 - 1 - 0 3 7

3 5 6 5 - 1 - 0 3 9

3 5 6 5 - 1 - 0 4 1

3 5 6 5 - 1 - 0 4 3

3 5 6 5 - 1 - 0 4 5

3 5 6 5 - 1 - 0 4 7

3 5 6 5 - 1 - 0 4 9

3 5 6 5 - 1 - 0 5 1

3 5 6 5 - 1 - 0 5 3

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 9

3 5 6 5 - 1 - 0 6 1

3 5 6 5 - 1 - 0 6 3

3 5 6 5 - 1 - 0 6 5

3 5 6 5 - 1 - 0 6 7

3 5 6 5 - 1 - 0 6 9

3 5 6 5 - 1 - 0 7 1

3 5 6 5 - 1 - 0 7 3

3 5 6 5 - 1 - 0 7 5

3 5 6 5 - 1 - 0 7 7

3 5 6 5 - 1 - 0 7 9

3 5 6 5 - 1 - 0 8 1

3 5 6 5 - 1 - 0 8 3

3 5 6 5 - 1 - 0 8 5

3 5 6 5 - 1 - 0 8 7

3 5 6 5 - 1 - 0 8 9

3 5 6 5 - 1 - 0 9 1

Number Of Faults Per Unit RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3640

1 3565-1-031 5 6 962

2 1 3565-1-032 5 5

3 3565-1-033 5 8

4 3565-1-034 5 7

53565-1-035 5

106 3565-1-036 5 6

7 2 3565-1-037 5 5

8 3565-1-038 5 6

9 3565-1-039 5 8

10 3565-1-040 5 9

11 3565-1-041 5 7

12 3565-1-042 5 10

13 3565-1-043 5 10

14 3565-1-044 5 14

15 3565-1-045 5 8

16 3 3565-1-046 5 1

17 3565-1-047 5 7

18 4 3565-1-048 5 4

19 3565-1-049 5 14

20 3565-1-050 5 12

21 3565-1-051 5 11

22 3565-1-052 5 13

23 3565-1-053 5 3

24 3565-1-054 5 4

25 3565-1-055 5 9

26 3565-1-056 5 12

25 3565-1-055 5 9

28 5 3565-1-058 5 8

29 6 3565-1-059 5 6

30 7 3565-1-060 5 1631 3565-1-061 5 17

32 3565-1-062 5 12

33 3565-1-063 5 9

34 3565-1-064 5 17

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3740

35 3565-1-065 5 13

36 3565-1-066 5 15

37 3565-1-067 5 13

38 3565-1-068 5 8

39 3565-1-069 5 17

40 3565-1-070 5 14

41 3565-1-071 5 12

42 3565-1-072 5 12

43 3565-1-073 5 19

44 3565-1-074 5 9

45 3565-1-075 5 7

46 3565-1-076 5 8

47 3565-1-077 5 7

48 3565-1-078 5 5

49 3565-1-079 5 7

50 3565-1-080 5 8

51 3565-1-081 5 9

52 3565-1-082 5 15

53 8 3565-1-083 5 10

54 3565-1-084 5 9

55 3565-1-085 5 8

56 3565-1-086 5 10

57 3565-1-087 5 8

58 3565-1-088 5 13

59 3565-1-089 5 9

60 3565-1-090 5 11

61 3565-1-091 5 13

62 3565-1-092 5 6

63 3565-1-093 5 8

64 3565-1-094 5

65 3565-1-095 5

66 3565-1-096 5

67 3565-1-097 5

68 3565-1-098 5

69 3565-1-099 5

70 3565-1-100 5

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840

Cable Ties Not Trimmed 26

Witness Marks Missing 22

Checklists Incomplete 20

Debris In Unit 7

Damaged Coil Fins 7

Insulation Issues 7

Loose Cable Glands 5Sealant Application Issues 5

Loose BoltsScrews 4

CaseCover Scratches 3

Sharp Edges In Accessible Areas 3

Sharp Weld Spatter 2

Other 1

Pipe Quality Issues 0

Grills Not Fully Welded 0

Enclosures Lids Not Tight 0

WiresCables Rubbing 0

Cover Hinge Pins Issues 0

EMKA Seal Issues 0TX Bulbs Issues 0

Sealant Application Issues 0

Other

Missing Washers

Pipe Spacing Issues

Pipe Quality Issues

CaseCover Scratches

Grills Not Fully Welded

Enclosures Lids Not Tight

WiresCables Rubbing

Cover Hinge Pins Issues

EMKA Seal IssuesTX Bulbs Issues

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

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1

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842019 Inspection Matrix - RPR43MX1

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Sheet MetalAampR

Electrical Panel

Test BayFinishing

0

5

10

15

1 49

10

313

14

17

2

0

00

5

0

00

0 4

0

5

Test Bay

Finishing

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2640

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2740

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2840

Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

Total faults per

section amp

average per unit

Number of

units built T

- - - 0 0 0 1 2 0 3 63

- - - 27 32 21 67 82 5 234 63

- - - 6 19 2 34 80 2 143 63- - - 0 4 1 6 11 0 22 63

- - - 11 32 23 41 34 1 142 63

- - - 6 12 8 15 21 1 63

- - - 5 5 5 5 5 5 30

- - - 30 60 40 75 105 5 315

- - - 44 87 47 149 209 8 544

- - - 733 725 588 993 995 800 806

Section

Sheet Metal

AampR

Electrical

Test Bay

Finishing

Fault target per unit

Target for units built

Score Achieved

No of units built

Fault average per unit

44

87

47

149

0

50

100

150

200

250

Apr May Jun Jul

N u m b e r o f f a u l t s p e r m o n t h

Monthly Fault Analysis RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2940

Sheet Metal

AampRElectrical

TestingFinishing

0

20

40

60

80

100

Apr

May

Jun

Jul

Aug

Sep

0

0

0

1

2

0

2732

21

67 82

5

619

2

34

80

2

04

16

11

0

1132

2341

34

1

Sheet Metal

AampR

Electrical

Testing

Finishing

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3040

AampR 234

Electrica l 143

Finishing 142

Test Bay 22

43

27

26

4

Fault Breakdown Per Seciton RPR43MX1

AampR

Electrical

Finishing

Test Bay

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3140

234

143 142

22

0

50

100

150

200

250

AampR Electrical Finishing Test Bay

Faults Per Section RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3240

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Sheet Metal

AampR 1

Electrical

Test Bay

FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0

AampR

Electrical

Finishing

Test Bay

Total

FAULT BREAKDOWN ANALYSIS

S h a f t s n o t c o a t e d

S h a r p w e l d s p a t t e r

G r i l l e s b r o k e n o f f

F i r e s i l n o t a p p l i e d n e a t l y

J o i n t s n o t c o v e r e d w i t h S T

S h a r p c o r n e r s o n u n i t

P i p e q u a l i t y d e n t s w r i n k l e

s e t c

F i n s c o i l s d a m a g e d

W e l d s n o t p a s s i v a t e d

I n c o r r e c t a m o u n t o f p i n s

T a c k y t a p e n o t a p p l i e d o n

p i p e s

D a m a g e d I n s u l a t i o n

P i p e s r u b b i n g e a c h o t h e r

U n i s e a l n o t i n s t a l l e d

T X V a l v e i n c o r r e c t p o s i t i o

n

M t g s t u d i n c o r r e c t l y l o c a t e d

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3340

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39

0

1 1 3

1 1

0

1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6

T r a n s d u c e r s m i s s i n g g a s k e t

H i n g e p i n s n o t e n g a g e d m a r k e d

E v a p amp C o n d c o v e r n o t t i g h t e d

G l a n d s n o t f u l l y s e a l e d i n c o n d

E M K A s e a l s n o t g l u e d t o g e t h e r

D e b r i s i n u n i t

D e c a l s m i s s i n g

C a s e c o v e r s c r a t c h e s

U H C amp C l i s t s n o t s i g n e d c h e c k

ON RPR43MX1 SNo 031-059

B o l t s N u t s G l a n d s n o t t i g h

t

W i t n e s s m a r k s m i s s i n g

T o t a l

C o n d t e r m B o x n o t s e a l e d w i t h f i

E l L i d s n o t t i g h t e n e d

S h a r p c a b l e t i e s

C r a c k e d d a m a g e d c o n d f a

n b l a d e

C o n d f a n b o l t n o t s e a l e d

D a m a g e d s p r e a d w a s h e r s

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3440

April May June July August September Octobe

of units 6 12 8 15 10

1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8

2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095

4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096

5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097

6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098

7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099

8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100

9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101

10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102

11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103

12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104

13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105

14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106

15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107

16 - - - - 3565-1-087 8 3565-1-108

17 - - - - 3565-1-088 13 3565-1-109

18 - - - - 3565-1-089 9 3565-1-110

19 - - - - 3565-1-090 11 3565-1-111

20 - - - - 3565-1-091 13 3565-1-112

21 - - - - 3565-1-092 6 3565-1-113

30 60 40 75 105

44 89 78 186 203

733 742 914 124 967

14 29 38 111 98

32 33 49 60 48

Q T Y

Q T Y Month

Q T Y

Q T Y

Q T Y

S e r i a l n u m

b e r amp n u m b e r o f u n i t s p e r m o n t h

Q T Y

Falut target score per month

Total fault score per month

Average fault per month

Faults over per month

Percentage over per month

Q T Y

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3540

6

5

8

7

10

6

5

6

8

9

7

1010

14

8

1

7

4

14

12

11

13

3

4

9

12

9

8

6

16

17

12

9

17

13

15

13

8

17

14

1212

19

9

7

8

7

5

7

8

9

15

10

9

8

10

8

13

9

11

13

962

0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

3 5 6 5 - 1 - 0 3 1

3 5 6 5 - 1 - 0 3 3

3 5 6 5 - 1 - 0 3 5

3 5 6 5 - 1 - 0 3 7

3 5 6 5 - 1 - 0 3 9

3 5 6 5 - 1 - 0 4 1

3 5 6 5 - 1 - 0 4 3

3 5 6 5 - 1 - 0 4 5

3 5 6 5 - 1 - 0 4 7

3 5 6 5 - 1 - 0 4 9

3 5 6 5 - 1 - 0 5 1

3 5 6 5 - 1 - 0 5 3

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 9

3 5 6 5 - 1 - 0 6 1

3 5 6 5 - 1 - 0 6 3

3 5 6 5 - 1 - 0 6 5

3 5 6 5 - 1 - 0 6 7

3 5 6 5 - 1 - 0 6 9

3 5 6 5 - 1 - 0 7 1

3 5 6 5 - 1 - 0 7 3

3 5 6 5 - 1 - 0 7 5

3 5 6 5 - 1 - 0 7 7

3 5 6 5 - 1 - 0 7 9

3 5 6 5 - 1 - 0 8 1

3 5 6 5 - 1 - 0 8 3

3 5 6 5 - 1 - 0 8 5

3 5 6 5 - 1 - 0 8 7

3 5 6 5 - 1 - 0 8 9

3 5 6 5 - 1 - 0 9 1

Number Of Faults Per Unit RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3640

1 3565-1-031 5 6 962

2 1 3565-1-032 5 5

3 3565-1-033 5 8

4 3565-1-034 5 7

53565-1-035 5

106 3565-1-036 5 6

7 2 3565-1-037 5 5

8 3565-1-038 5 6

9 3565-1-039 5 8

10 3565-1-040 5 9

11 3565-1-041 5 7

12 3565-1-042 5 10

13 3565-1-043 5 10

14 3565-1-044 5 14

15 3565-1-045 5 8

16 3 3565-1-046 5 1

17 3565-1-047 5 7

18 4 3565-1-048 5 4

19 3565-1-049 5 14

20 3565-1-050 5 12

21 3565-1-051 5 11

22 3565-1-052 5 13

23 3565-1-053 5 3

24 3565-1-054 5 4

25 3565-1-055 5 9

26 3565-1-056 5 12

25 3565-1-055 5 9

28 5 3565-1-058 5 8

29 6 3565-1-059 5 6

30 7 3565-1-060 5 1631 3565-1-061 5 17

32 3565-1-062 5 12

33 3565-1-063 5 9

34 3565-1-064 5 17

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3740

35 3565-1-065 5 13

36 3565-1-066 5 15

37 3565-1-067 5 13

38 3565-1-068 5 8

39 3565-1-069 5 17

40 3565-1-070 5 14

41 3565-1-071 5 12

42 3565-1-072 5 12

43 3565-1-073 5 19

44 3565-1-074 5 9

45 3565-1-075 5 7

46 3565-1-076 5 8

47 3565-1-077 5 7

48 3565-1-078 5 5

49 3565-1-079 5 7

50 3565-1-080 5 8

51 3565-1-081 5 9

52 3565-1-082 5 15

53 8 3565-1-083 5 10

54 3565-1-084 5 9

55 3565-1-085 5 8

56 3565-1-086 5 10

57 3565-1-087 5 8

58 3565-1-088 5 13

59 3565-1-089 5 9

60 3565-1-090 5 11

61 3565-1-091 5 13

62 3565-1-092 5 6

63 3565-1-093 5 8

64 3565-1-094 5

65 3565-1-095 5

66 3565-1-096 5

67 3565-1-097 5

68 3565-1-098 5

69 3565-1-099 5

70 3565-1-100 5

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840

Cable Ties Not Trimmed 26

Witness Marks Missing 22

Checklists Incomplete 20

Debris In Unit 7

Damaged Coil Fins 7

Insulation Issues 7

Loose Cable Glands 5Sealant Application Issues 5

Loose BoltsScrews 4

CaseCover Scratches 3

Sharp Edges In Accessible Areas 3

Sharp Weld Spatter 2

Other 1

Pipe Quality Issues 0

Grills Not Fully Welded 0

Enclosures Lids Not Tight 0

WiresCables Rubbing 0

Cover Hinge Pins Issues 0

EMKA Seal Issues 0TX Bulbs Issues 0

Sealant Application Issues 0

Other

Missing Washers

Pipe Spacing Issues

Pipe Quality Issues

CaseCover Scratches

Grills Not Fully Welded

Enclosures Lids Not Tight

WiresCables Rubbing

Cover Hinge Pins Issues

EMKA Seal IssuesTX Bulbs Issues

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3940

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 4040

1

Page 26: Inspection Matrix - RPR43MX1

842019 Inspection Matrix - RPR43MX1

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842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2740

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2840

Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

Total faults per

section amp

average per unit

Number of

units built T

- - - 0 0 0 1 2 0 3 63

- - - 27 32 21 67 82 5 234 63

- - - 6 19 2 34 80 2 143 63- - - 0 4 1 6 11 0 22 63

- - - 11 32 23 41 34 1 142 63

- - - 6 12 8 15 21 1 63

- - - 5 5 5 5 5 5 30

- - - 30 60 40 75 105 5 315

- - - 44 87 47 149 209 8 544

- - - 733 725 588 993 995 800 806

Section

Sheet Metal

AampR

Electrical

Test Bay

Finishing

Fault target per unit

Target for units built

Score Achieved

No of units built

Fault average per unit

44

87

47

149

0

50

100

150

200

250

Apr May Jun Jul

N u m b e r o f f a u l t s p e r m o n t h

Monthly Fault Analysis RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2940

Sheet Metal

AampRElectrical

TestingFinishing

0

20

40

60

80

100

Apr

May

Jun

Jul

Aug

Sep

0

0

0

1

2

0

2732

21

67 82

5

619

2

34

80

2

04

16

11

0

1132

2341

34

1

Sheet Metal

AampR

Electrical

Testing

Finishing

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3040

AampR 234

Electrica l 143

Finishing 142

Test Bay 22

43

27

26

4

Fault Breakdown Per Seciton RPR43MX1

AampR

Electrical

Finishing

Test Bay

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3140

234

143 142

22

0

50

100

150

200

250

AampR Electrical Finishing Test Bay

Faults Per Section RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3240

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Sheet Metal

AampR 1

Electrical

Test Bay

FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0

AampR

Electrical

Finishing

Test Bay

Total

FAULT BREAKDOWN ANALYSIS

S h a f t s n o t c o a t e d

S h a r p w e l d s p a t t e r

G r i l l e s b r o k e n o f f

F i r e s i l n o t a p p l i e d n e a t l y

J o i n t s n o t c o v e r e d w i t h S T

S h a r p c o r n e r s o n u n i t

P i p e q u a l i t y d e n t s w r i n k l e

s e t c

F i n s c o i l s d a m a g e d

W e l d s n o t p a s s i v a t e d

I n c o r r e c t a m o u n t o f p i n s

T a c k y t a p e n o t a p p l i e d o n

p i p e s

D a m a g e d I n s u l a t i o n

P i p e s r u b b i n g e a c h o t h e r

U n i s e a l n o t i n s t a l l e d

T X V a l v e i n c o r r e c t p o s i t i o

n

M t g s t u d i n c o r r e c t l y l o c a t e d

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3340

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39

0

1 1 3

1 1

0

1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6

T r a n s d u c e r s m i s s i n g g a s k e t

H i n g e p i n s n o t e n g a g e d m a r k e d

E v a p amp C o n d c o v e r n o t t i g h t e d

G l a n d s n o t f u l l y s e a l e d i n c o n d

E M K A s e a l s n o t g l u e d t o g e t h e r

D e b r i s i n u n i t

D e c a l s m i s s i n g

C a s e c o v e r s c r a t c h e s

U H C amp C l i s t s n o t s i g n e d c h e c k

ON RPR43MX1 SNo 031-059

B o l t s N u t s G l a n d s n o t t i g h

t

W i t n e s s m a r k s m i s s i n g

T o t a l

C o n d t e r m B o x n o t s e a l e d w i t h f i

E l L i d s n o t t i g h t e n e d

S h a r p c a b l e t i e s

C r a c k e d d a m a g e d c o n d f a

n b l a d e

C o n d f a n b o l t n o t s e a l e d

D a m a g e d s p r e a d w a s h e r s

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3440

April May June July August September Octobe

of units 6 12 8 15 10

1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8

2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095

4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096

5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097

6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098

7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099

8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100

9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101

10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102

11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103

12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104

13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105

14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106

15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107

16 - - - - 3565-1-087 8 3565-1-108

17 - - - - 3565-1-088 13 3565-1-109

18 - - - - 3565-1-089 9 3565-1-110

19 - - - - 3565-1-090 11 3565-1-111

20 - - - - 3565-1-091 13 3565-1-112

21 - - - - 3565-1-092 6 3565-1-113

30 60 40 75 105

44 89 78 186 203

733 742 914 124 967

14 29 38 111 98

32 33 49 60 48

Q T Y

Q T Y Month

Q T Y

Q T Y

Q T Y

S e r i a l n u m

b e r amp n u m b e r o f u n i t s p e r m o n t h

Q T Y

Falut target score per month

Total fault score per month

Average fault per month

Faults over per month

Percentage over per month

Q T Y

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3540

6

5

8

7

10

6

5

6

8

9

7

1010

14

8

1

7

4

14

12

11

13

3

4

9

12

9

8

6

16

17

12

9

17

13

15

13

8

17

14

1212

19

9

7

8

7

5

7

8

9

15

10

9

8

10

8

13

9

11

13

962

0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

3 5 6 5 - 1 - 0 3 1

3 5 6 5 - 1 - 0 3 3

3 5 6 5 - 1 - 0 3 5

3 5 6 5 - 1 - 0 3 7

3 5 6 5 - 1 - 0 3 9

3 5 6 5 - 1 - 0 4 1

3 5 6 5 - 1 - 0 4 3

3 5 6 5 - 1 - 0 4 5

3 5 6 5 - 1 - 0 4 7

3 5 6 5 - 1 - 0 4 9

3 5 6 5 - 1 - 0 5 1

3 5 6 5 - 1 - 0 5 3

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 9

3 5 6 5 - 1 - 0 6 1

3 5 6 5 - 1 - 0 6 3

3 5 6 5 - 1 - 0 6 5

3 5 6 5 - 1 - 0 6 7

3 5 6 5 - 1 - 0 6 9

3 5 6 5 - 1 - 0 7 1

3 5 6 5 - 1 - 0 7 3

3 5 6 5 - 1 - 0 7 5

3 5 6 5 - 1 - 0 7 7

3 5 6 5 - 1 - 0 7 9

3 5 6 5 - 1 - 0 8 1

3 5 6 5 - 1 - 0 8 3

3 5 6 5 - 1 - 0 8 5

3 5 6 5 - 1 - 0 8 7

3 5 6 5 - 1 - 0 8 9

3 5 6 5 - 1 - 0 9 1

Number Of Faults Per Unit RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3640

1 3565-1-031 5 6 962

2 1 3565-1-032 5 5

3 3565-1-033 5 8

4 3565-1-034 5 7

53565-1-035 5

106 3565-1-036 5 6

7 2 3565-1-037 5 5

8 3565-1-038 5 6

9 3565-1-039 5 8

10 3565-1-040 5 9

11 3565-1-041 5 7

12 3565-1-042 5 10

13 3565-1-043 5 10

14 3565-1-044 5 14

15 3565-1-045 5 8

16 3 3565-1-046 5 1

17 3565-1-047 5 7

18 4 3565-1-048 5 4

19 3565-1-049 5 14

20 3565-1-050 5 12

21 3565-1-051 5 11

22 3565-1-052 5 13

23 3565-1-053 5 3

24 3565-1-054 5 4

25 3565-1-055 5 9

26 3565-1-056 5 12

25 3565-1-055 5 9

28 5 3565-1-058 5 8

29 6 3565-1-059 5 6

30 7 3565-1-060 5 1631 3565-1-061 5 17

32 3565-1-062 5 12

33 3565-1-063 5 9

34 3565-1-064 5 17

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3740

35 3565-1-065 5 13

36 3565-1-066 5 15

37 3565-1-067 5 13

38 3565-1-068 5 8

39 3565-1-069 5 17

40 3565-1-070 5 14

41 3565-1-071 5 12

42 3565-1-072 5 12

43 3565-1-073 5 19

44 3565-1-074 5 9

45 3565-1-075 5 7

46 3565-1-076 5 8

47 3565-1-077 5 7

48 3565-1-078 5 5

49 3565-1-079 5 7

50 3565-1-080 5 8

51 3565-1-081 5 9

52 3565-1-082 5 15

53 8 3565-1-083 5 10

54 3565-1-084 5 9

55 3565-1-085 5 8

56 3565-1-086 5 10

57 3565-1-087 5 8

58 3565-1-088 5 13

59 3565-1-089 5 9

60 3565-1-090 5 11

61 3565-1-091 5 13

62 3565-1-092 5 6

63 3565-1-093 5 8

64 3565-1-094 5

65 3565-1-095 5

66 3565-1-096 5

67 3565-1-097 5

68 3565-1-098 5

69 3565-1-099 5

70 3565-1-100 5

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840

Cable Ties Not Trimmed 26

Witness Marks Missing 22

Checklists Incomplete 20

Debris In Unit 7

Damaged Coil Fins 7

Insulation Issues 7

Loose Cable Glands 5Sealant Application Issues 5

Loose BoltsScrews 4

CaseCover Scratches 3

Sharp Edges In Accessible Areas 3

Sharp Weld Spatter 2

Other 1

Pipe Quality Issues 0

Grills Not Fully Welded 0

Enclosures Lids Not Tight 0

WiresCables Rubbing 0

Cover Hinge Pins Issues 0

EMKA Seal Issues 0TX Bulbs Issues 0

Sealant Application Issues 0

Other

Missing Washers

Pipe Spacing Issues

Pipe Quality Issues

CaseCover Scratches

Grills Not Fully Welded

Enclosures Lids Not Tight

WiresCables Rubbing

Cover Hinge Pins Issues

EMKA Seal IssuesTX Bulbs Issues

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3940

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 4040

1

Page 27: Inspection Matrix - RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2740

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2840

Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

Total faults per

section amp

average per unit

Number of

units built T

- - - 0 0 0 1 2 0 3 63

- - - 27 32 21 67 82 5 234 63

- - - 6 19 2 34 80 2 143 63- - - 0 4 1 6 11 0 22 63

- - - 11 32 23 41 34 1 142 63

- - - 6 12 8 15 21 1 63

- - - 5 5 5 5 5 5 30

- - - 30 60 40 75 105 5 315

- - - 44 87 47 149 209 8 544

- - - 733 725 588 993 995 800 806

Section

Sheet Metal

AampR

Electrical

Test Bay

Finishing

Fault target per unit

Target for units built

Score Achieved

No of units built

Fault average per unit

44

87

47

149

0

50

100

150

200

250

Apr May Jun Jul

N u m b e r o f f a u l t s p e r m o n t h

Monthly Fault Analysis RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2940

Sheet Metal

AampRElectrical

TestingFinishing

0

20

40

60

80

100

Apr

May

Jun

Jul

Aug

Sep

0

0

0

1

2

0

2732

21

67 82

5

619

2

34

80

2

04

16

11

0

1132

2341

34

1

Sheet Metal

AampR

Electrical

Testing

Finishing

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3040

AampR 234

Electrica l 143

Finishing 142

Test Bay 22

43

27

26

4

Fault Breakdown Per Seciton RPR43MX1

AampR

Electrical

Finishing

Test Bay

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3140

234

143 142

22

0

50

100

150

200

250

AampR Electrical Finishing Test Bay

Faults Per Section RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3240

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Sheet Metal

AampR 1

Electrical

Test Bay

FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0

AampR

Electrical

Finishing

Test Bay

Total

FAULT BREAKDOWN ANALYSIS

S h a f t s n o t c o a t e d

S h a r p w e l d s p a t t e r

G r i l l e s b r o k e n o f f

F i r e s i l n o t a p p l i e d n e a t l y

J o i n t s n o t c o v e r e d w i t h S T

S h a r p c o r n e r s o n u n i t

P i p e q u a l i t y d e n t s w r i n k l e

s e t c

F i n s c o i l s d a m a g e d

W e l d s n o t p a s s i v a t e d

I n c o r r e c t a m o u n t o f p i n s

T a c k y t a p e n o t a p p l i e d o n

p i p e s

D a m a g e d I n s u l a t i o n

P i p e s r u b b i n g e a c h o t h e r

U n i s e a l n o t i n s t a l l e d

T X V a l v e i n c o r r e c t p o s i t i o

n

M t g s t u d i n c o r r e c t l y l o c a t e d

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3340

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39

0

1 1 3

1 1

0

1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6

T r a n s d u c e r s m i s s i n g g a s k e t

H i n g e p i n s n o t e n g a g e d m a r k e d

E v a p amp C o n d c o v e r n o t t i g h t e d

G l a n d s n o t f u l l y s e a l e d i n c o n d

E M K A s e a l s n o t g l u e d t o g e t h e r

D e b r i s i n u n i t

D e c a l s m i s s i n g

C a s e c o v e r s c r a t c h e s

U H C amp C l i s t s n o t s i g n e d c h e c k

ON RPR43MX1 SNo 031-059

B o l t s N u t s G l a n d s n o t t i g h

t

W i t n e s s m a r k s m i s s i n g

T o t a l

C o n d t e r m B o x n o t s e a l e d w i t h f i

E l L i d s n o t t i g h t e n e d

S h a r p c a b l e t i e s

C r a c k e d d a m a g e d c o n d f a

n b l a d e

C o n d f a n b o l t n o t s e a l e d

D a m a g e d s p r e a d w a s h e r s

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3440

April May June July August September Octobe

of units 6 12 8 15 10

1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8

2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095

4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096

5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097

6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098

7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099

8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100

9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101

10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102

11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103

12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104

13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105

14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106

15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107

16 - - - - 3565-1-087 8 3565-1-108

17 - - - - 3565-1-088 13 3565-1-109

18 - - - - 3565-1-089 9 3565-1-110

19 - - - - 3565-1-090 11 3565-1-111

20 - - - - 3565-1-091 13 3565-1-112

21 - - - - 3565-1-092 6 3565-1-113

30 60 40 75 105

44 89 78 186 203

733 742 914 124 967

14 29 38 111 98

32 33 49 60 48

Q T Y

Q T Y Month

Q T Y

Q T Y

Q T Y

S e r i a l n u m

b e r amp n u m b e r o f u n i t s p e r m o n t h

Q T Y

Falut target score per month

Total fault score per month

Average fault per month

Faults over per month

Percentage over per month

Q T Y

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3540

6

5

8

7

10

6

5

6

8

9

7

1010

14

8

1

7

4

14

12

11

13

3

4

9

12

9

8

6

16

17

12

9

17

13

15

13

8

17

14

1212

19

9

7

8

7

5

7

8

9

15

10

9

8

10

8

13

9

11

13

962

0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

3 5 6 5 - 1 - 0 3 1

3 5 6 5 - 1 - 0 3 3

3 5 6 5 - 1 - 0 3 5

3 5 6 5 - 1 - 0 3 7

3 5 6 5 - 1 - 0 3 9

3 5 6 5 - 1 - 0 4 1

3 5 6 5 - 1 - 0 4 3

3 5 6 5 - 1 - 0 4 5

3 5 6 5 - 1 - 0 4 7

3 5 6 5 - 1 - 0 4 9

3 5 6 5 - 1 - 0 5 1

3 5 6 5 - 1 - 0 5 3

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 9

3 5 6 5 - 1 - 0 6 1

3 5 6 5 - 1 - 0 6 3

3 5 6 5 - 1 - 0 6 5

3 5 6 5 - 1 - 0 6 7

3 5 6 5 - 1 - 0 6 9

3 5 6 5 - 1 - 0 7 1

3 5 6 5 - 1 - 0 7 3

3 5 6 5 - 1 - 0 7 5

3 5 6 5 - 1 - 0 7 7

3 5 6 5 - 1 - 0 7 9

3 5 6 5 - 1 - 0 8 1

3 5 6 5 - 1 - 0 8 3

3 5 6 5 - 1 - 0 8 5

3 5 6 5 - 1 - 0 8 7

3 5 6 5 - 1 - 0 8 9

3 5 6 5 - 1 - 0 9 1

Number Of Faults Per Unit RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3640

1 3565-1-031 5 6 962

2 1 3565-1-032 5 5

3 3565-1-033 5 8

4 3565-1-034 5 7

53565-1-035 5

106 3565-1-036 5 6

7 2 3565-1-037 5 5

8 3565-1-038 5 6

9 3565-1-039 5 8

10 3565-1-040 5 9

11 3565-1-041 5 7

12 3565-1-042 5 10

13 3565-1-043 5 10

14 3565-1-044 5 14

15 3565-1-045 5 8

16 3 3565-1-046 5 1

17 3565-1-047 5 7

18 4 3565-1-048 5 4

19 3565-1-049 5 14

20 3565-1-050 5 12

21 3565-1-051 5 11

22 3565-1-052 5 13

23 3565-1-053 5 3

24 3565-1-054 5 4

25 3565-1-055 5 9

26 3565-1-056 5 12

25 3565-1-055 5 9

28 5 3565-1-058 5 8

29 6 3565-1-059 5 6

30 7 3565-1-060 5 1631 3565-1-061 5 17

32 3565-1-062 5 12

33 3565-1-063 5 9

34 3565-1-064 5 17

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3740

35 3565-1-065 5 13

36 3565-1-066 5 15

37 3565-1-067 5 13

38 3565-1-068 5 8

39 3565-1-069 5 17

40 3565-1-070 5 14

41 3565-1-071 5 12

42 3565-1-072 5 12

43 3565-1-073 5 19

44 3565-1-074 5 9

45 3565-1-075 5 7

46 3565-1-076 5 8

47 3565-1-077 5 7

48 3565-1-078 5 5

49 3565-1-079 5 7

50 3565-1-080 5 8

51 3565-1-081 5 9

52 3565-1-082 5 15

53 8 3565-1-083 5 10

54 3565-1-084 5 9

55 3565-1-085 5 8

56 3565-1-086 5 10

57 3565-1-087 5 8

58 3565-1-088 5 13

59 3565-1-089 5 9

60 3565-1-090 5 11

61 3565-1-091 5 13

62 3565-1-092 5 6

63 3565-1-093 5 8

64 3565-1-094 5

65 3565-1-095 5

66 3565-1-096 5

67 3565-1-097 5

68 3565-1-098 5

69 3565-1-099 5

70 3565-1-100 5

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840

Cable Ties Not Trimmed 26

Witness Marks Missing 22

Checklists Incomplete 20

Debris In Unit 7

Damaged Coil Fins 7

Insulation Issues 7

Loose Cable Glands 5Sealant Application Issues 5

Loose BoltsScrews 4

CaseCover Scratches 3

Sharp Edges In Accessible Areas 3

Sharp Weld Spatter 2

Other 1

Pipe Quality Issues 0

Grills Not Fully Welded 0

Enclosures Lids Not Tight 0

WiresCables Rubbing 0

Cover Hinge Pins Issues 0

EMKA Seal Issues 0TX Bulbs Issues 0

Sealant Application Issues 0

Other

Missing Washers

Pipe Spacing Issues

Pipe Quality Issues

CaseCover Scratches

Grills Not Fully Welded

Enclosures Lids Not Tight

WiresCables Rubbing

Cover Hinge Pins Issues

EMKA Seal IssuesTX Bulbs Issues

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3940

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 4040

1

Page 28: Inspection Matrix - RPR43MX1

842019 Inspection Matrix - RPR43MX1

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Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

Total faults per

section amp

average per unit

Number of

units built T

- - - 0 0 0 1 2 0 3 63

- - - 27 32 21 67 82 5 234 63

- - - 6 19 2 34 80 2 143 63- - - 0 4 1 6 11 0 22 63

- - - 11 32 23 41 34 1 142 63

- - - 6 12 8 15 21 1 63

- - - 5 5 5 5 5 5 30

- - - 30 60 40 75 105 5 315

- - - 44 87 47 149 209 8 544

- - - 733 725 588 993 995 800 806

Section

Sheet Metal

AampR

Electrical

Test Bay

Finishing

Fault target per unit

Target for units built

Score Achieved

No of units built

Fault average per unit

44

87

47

149

0

50

100

150

200

250

Apr May Jun Jul

N u m b e r o f f a u l t s p e r m o n t h

Monthly Fault Analysis RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2940

Sheet Metal

AampRElectrical

TestingFinishing

0

20

40

60

80

100

Apr

May

Jun

Jul

Aug

Sep

0

0

0

1

2

0

2732

21

67 82

5

619

2

34

80

2

04

16

11

0

1132

2341

34

1

Sheet Metal

AampR

Electrical

Testing

Finishing

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3040

AampR 234

Electrica l 143

Finishing 142

Test Bay 22

43

27

26

4

Fault Breakdown Per Seciton RPR43MX1

AampR

Electrical

Finishing

Test Bay

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3140

234

143 142

22

0

50

100

150

200

250

AampR Electrical Finishing Test Bay

Faults Per Section RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3240

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Sheet Metal

AampR 1

Electrical

Test Bay

FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0

AampR

Electrical

Finishing

Test Bay

Total

FAULT BREAKDOWN ANALYSIS

S h a f t s n o t c o a t e d

S h a r p w e l d s p a t t e r

G r i l l e s b r o k e n o f f

F i r e s i l n o t a p p l i e d n e a t l y

J o i n t s n o t c o v e r e d w i t h S T

S h a r p c o r n e r s o n u n i t

P i p e q u a l i t y d e n t s w r i n k l e

s e t c

F i n s c o i l s d a m a g e d

W e l d s n o t p a s s i v a t e d

I n c o r r e c t a m o u n t o f p i n s

T a c k y t a p e n o t a p p l i e d o n

p i p e s

D a m a g e d I n s u l a t i o n

P i p e s r u b b i n g e a c h o t h e r

U n i s e a l n o t i n s t a l l e d

T X V a l v e i n c o r r e c t p o s i t i o

n

M t g s t u d i n c o r r e c t l y l o c a t e d

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3340

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39

0

1 1 3

1 1

0

1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6

T r a n s d u c e r s m i s s i n g g a s k e t

H i n g e p i n s n o t e n g a g e d m a r k e d

E v a p amp C o n d c o v e r n o t t i g h t e d

G l a n d s n o t f u l l y s e a l e d i n c o n d

E M K A s e a l s n o t g l u e d t o g e t h e r

D e b r i s i n u n i t

D e c a l s m i s s i n g

C a s e c o v e r s c r a t c h e s

U H C amp C l i s t s n o t s i g n e d c h e c k

ON RPR43MX1 SNo 031-059

B o l t s N u t s G l a n d s n o t t i g h

t

W i t n e s s m a r k s m i s s i n g

T o t a l

C o n d t e r m B o x n o t s e a l e d w i t h f i

E l L i d s n o t t i g h t e n e d

S h a r p c a b l e t i e s

C r a c k e d d a m a g e d c o n d f a

n b l a d e

C o n d f a n b o l t n o t s e a l e d

D a m a g e d s p r e a d w a s h e r s

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3440

April May June July August September Octobe

of units 6 12 8 15 10

1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8

2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095

4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096

5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097

6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098

7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099

8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100

9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101

10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102

11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103

12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104

13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105

14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106

15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107

16 - - - - 3565-1-087 8 3565-1-108

17 - - - - 3565-1-088 13 3565-1-109

18 - - - - 3565-1-089 9 3565-1-110

19 - - - - 3565-1-090 11 3565-1-111

20 - - - - 3565-1-091 13 3565-1-112

21 - - - - 3565-1-092 6 3565-1-113

30 60 40 75 105

44 89 78 186 203

733 742 914 124 967

14 29 38 111 98

32 33 49 60 48

Q T Y

Q T Y Month

Q T Y

Q T Y

Q T Y

S e r i a l n u m

b e r amp n u m b e r o f u n i t s p e r m o n t h

Q T Y

Falut target score per month

Total fault score per month

Average fault per month

Faults over per month

Percentage over per month

Q T Y

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3540

6

5

8

7

10

6

5

6

8

9

7

1010

14

8

1

7

4

14

12

11

13

3

4

9

12

9

8

6

16

17

12

9

17

13

15

13

8

17

14

1212

19

9

7

8

7

5

7

8

9

15

10

9

8

10

8

13

9

11

13

962

0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

3 5 6 5 - 1 - 0 3 1

3 5 6 5 - 1 - 0 3 3

3 5 6 5 - 1 - 0 3 5

3 5 6 5 - 1 - 0 3 7

3 5 6 5 - 1 - 0 3 9

3 5 6 5 - 1 - 0 4 1

3 5 6 5 - 1 - 0 4 3

3 5 6 5 - 1 - 0 4 5

3 5 6 5 - 1 - 0 4 7

3 5 6 5 - 1 - 0 4 9

3 5 6 5 - 1 - 0 5 1

3 5 6 5 - 1 - 0 5 3

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 9

3 5 6 5 - 1 - 0 6 1

3 5 6 5 - 1 - 0 6 3

3 5 6 5 - 1 - 0 6 5

3 5 6 5 - 1 - 0 6 7

3 5 6 5 - 1 - 0 6 9

3 5 6 5 - 1 - 0 7 1

3 5 6 5 - 1 - 0 7 3

3 5 6 5 - 1 - 0 7 5

3 5 6 5 - 1 - 0 7 7

3 5 6 5 - 1 - 0 7 9

3 5 6 5 - 1 - 0 8 1

3 5 6 5 - 1 - 0 8 3

3 5 6 5 - 1 - 0 8 5

3 5 6 5 - 1 - 0 8 7

3 5 6 5 - 1 - 0 8 9

3 5 6 5 - 1 - 0 9 1

Number Of Faults Per Unit RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3640

1 3565-1-031 5 6 962

2 1 3565-1-032 5 5

3 3565-1-033 5 8

4 3565-1-034 5 7

53565-1-035 5

106 3565-1-036 5 6

7 2 3565-1-037 5 5

8 3565-1-038 5 6

9 3565-1-039 5 8

10 3565-1-040 5 9

11 3565-1-041 5 7

12 3565-1-042 5 10

13 3565-1-043 5 10

14 3565-1-044 5 14

15 3565-1-045 5 8

16 3 3565-1-046 5 1

17 3565-1-047 5 7

18 4 3565-1-048 5 4

19 3565-1-049 5 14

20 3565-1-050 5 12

21 3565-1-051 5 11

22 3565-1-052 5 13

23 3565-1-053 5 3

24 3565-1-054 5 4

25 3565-1-055 5 9

26 3565-1-056 5 12

25 3565-1-055 5 9

28 5 3565-1-058 5 8

29 6 3565-1-059 5 6

30 7 3565-1-060 5 1631 3565-1-061 5 17

32 3565-1-062 5 12

33 3565-1-063 5 9

34 3565-1-064 5 17

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3740

35 3565-1-065 5 13

36 3565-1-066 5 15

37 3565-1-067 5 13

38 3565-1-068 5 8

39 3565-1-069 5 17

40 3565-1-070 5 14

41 3565-1-071 5 12

42 3565-1-072 5 12

43 3565-1-073 5 19

44 3565-1-074 5 9

45 3565-1-075 5 7

46 3565-1-076 5 8

47 3565-1-077 5 7

48 3565-1-078 5 5

49 3565-1-079 5 7

50 3565-1-080 5 8

51 3565-1-081 5 9

52 3565-1-082 5 15

53 8 3565-1-083 5 10

54 3565-1-084 5 9

55 3565-1-085 5 8

56 3565-1-086 5 10

57 3565-1-087 5 8

58 3565-1-088 5 13

59 3565-1-089 5 9

60 3565-1-090 5 11

61 3565-1-091 5 13

62 3565-1-092 5 6

63 3565-1-093 5 8

64 3565-1-094 5

65 3565-1-095 5

66 3565-1-096 5

67 3565-1-097 5

68 3565-1-098 5

69 3565-1-099 5

70 3565-1-100 5

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840

Cable Ties Not Trimmed 26

Witness Marks Missing 22

Checklists Incomplete 20

Debris In Unit 7

Damaged Coil Fins 7

Insulation Issues 7

Loose Cable Glands 5Sealant Application Issues 5

Loose BoltsScrews 4

CaseCover Scratches 3

Sharp Edges In Accessible Areas 3

Sharp Weld Spatter 2

Other 1

Pipe Quality Issues 0

Grills Not Fully Welded 0

Enclosures Lids Not Tight 0

WiresCables Rubbing 0

Cover Hinge Pins Issues 0

EMKA Seal Issues 0TX Bulbs Issues 0

Sealant Application Issues 0

Other

Missing Washers

Pipe Spacing Issues

Pipe Quality Issues

CaseCover Scratches

Grills Not Fully Welded

Enclosures Lids Not Tight

WiresCables Rubbing

Cover Hinge Pins Issues

EMKA Seal IssuesTX Bulbs Issues

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3940

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 4040

1

Page 29: Inspection Matrix - RPR43MX1

842019 Inspection Matrix - RPR43MX1

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Sheet Metal

AampRElectrical

TestingFinishing

0

20

40

60

80

100

Apr

May

Jun

Jul

Aug

Sep

0

0

0

1

2

0

2732

21

67 82

5

619

2

34

80

2

04

16

11

0

1132

2341

34

1

Sheet Metal

AampR

Electrical

Testing

Finishing

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3040

AampR 234

Electrica l 143

Finishing 142

Test Bay 22

43

27

26

4

Fault Breakdown Per Seciton RPR43MX1

AampR

Electrical

Finishing

Test Bay

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3140

234

143 142

22

0

50

100

150

200

250

AampR Electrical Finishing Test Bay

Faults Per Section RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3240

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Sheet Metal

AampR 1

Electrical

Test Bay

FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0

AampR

Electrical

Finishing

Test Bay

Total

FAULT BREAKDOWN ANALYSIS

S h a f t s n o t c o a t e d

S h a r p w e l d s p a t t e r

G r i l l e s b r o k e n o f f

F i r e s i l n o t a p p l i e d n e a t l y

J o i n t s n o t c o v e r e d w i t h S T

S h a r p c o r n e r s o n u n i t

P i p e q u a l i t y d e n t s w r i n k l e

s e t c

F i n s c o i l s d a m a g e d

W e l d s n o t p a s s i v a t e d

I n c o r r e c t a m o u n t o f p i n s

T a c k y t a p e n o t a p p l i e d o n

p i p e s

D a m a g e d I n s u l a t i o n

P i p e s r u b b i n g e a c h o t h e r

U n i s e a l n o t i n s t a l l e d

T X V a l v e i n c o r r e c t p o s i t i o

n

M t g s t u d i n c o r r e c t l y l o c a t e d

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3340

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39

0

1 1 3

1 1

0

1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6

T r a n s d u c e r s m i s s i n g g a s k e t

H i n g e p i n s n o t e n g a g e d m a r k e d

E v a p amp C o n d c o v e r n o t t i g h t e d

G l a n d s n o t f u l l y s e a l e d i n c o n d

E M K A s e a l s n o t g l u e d t o g e t h e r

D e b r i s i n u n i t

D e c a l s m i s s i n g

C a s e c o v e r s c r a t c h e s

U H C amp C l i s t s n o t s i g n e d c h e c k

ON RPR43MX1 SNo 031-059

B o l t s N u t s G l a n d s n o t t i g h

t

W i t n e s s m a r k s m i s s i n g

T o t a l

C o n d t e r m B o x n o t s e a l e d w i t h f i

E l L i d s n o t t i g h t e n e d

S h a r p c a b l e t i e s

C r a c k e d d a m a g e d c o n d f a

n b l a d e

C o n d f a n b o l t n o t s e a l e d

D a m a g e d s p r e a d w a s h e r s

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3440

April May June July August September Octobe

of units 6 12 8 15 10

1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8

2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095

4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096

5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097

6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098

7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099

8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100

9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101

10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102

11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103

12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104

13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105

14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106

15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107

16 - - - - 3565-1-087 8 3565-1-108

17 - - - - 3565-1-088 13 3565-1-109

18 - - - - 3565-1-089 9 3565-1-110

19 - - - - 3565-1-090 11 3565-1-111

20 - - - - 3565-1-091 13 3565-1-112

21 - - - - 3565-1-092 6 3565-1-113

30 60 40 75 105

44 89 78 186 203

733 742 914 124 967

14 29 38 111 98

32 33 49 60 48

Q T Y

Q T Y Month

Q T Y

Q T Y

Q T Y

S e r i a l n u m

b e r amp n u m b e r o f u n i t s p e r m o n t h

Q T Y

Falut target score per month

Total fault score per month

Average fault per month

Faults over per month

Percentage over per month

Q T Y

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3540

6

5

8

7

10

6

5

6

8

9

7

1010

14

8

1

7

4

14

12

11

13

3

4

9

12

9

8

6

16

17

12

9

17

13

15

13

8

17

14

1212

19

9

7

8

7

5

7

8

9

15

10

9

8

10

8

13

9

11

13

962

0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

3 5 6 5 - 1 - 0 3 1

3 5 6 5 - 1 - 0 3 3

3 5 6 5 - 1 - 0 3 5

3 5 6 5 - 1 - 0 3 7

3 5 6 5 - 1 - 0 3 9

3 5 6 5 - 1 - 0 4 1

3 5 6 5 - 1 - 0 4 3

3 5 6 5 - 1 - 0 4 5

3 5 6 5 - 1 - 0 4 7

3 5 6 5 - 1 - 0 4 9

3 5 6 5 - 1 - 0 5 1

3 5 6 5 - 1 - 0 5 3

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 9

3 5 6 5 - 1 - 0 6 1

3 5 6 5 - 1 - 0 6 3

3 5 6 5 - 1 - 0 6 5

3 5 6 5 - 1 - 0 6 7

3 5 6 5 - 1 - 0 6 9

3 5 6 5 - 1 - 0 7 1

3 5 6 5 - 1 - 0 7 3

3 5 6 5 - 1 - 0 7 5

3 5 6 5 - 1 - 0 7 7

3 5 6 5 - 1 - 0 7 9

3 5 6 5 - 1 - 0 8 1

3 5 6 5 - 1 - 0 8 3

3 5 6 5 - 1 - 0 8 5

3 5 6 5 - 1 - 0 8 7

3 5 6 5 - 1 - 0 8 9

3 5 6 5 - 1 - 0 9 1

Number Of Faults Per Unit RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3640

1 3565-1-031 5 6 962

2 1 3565-1-032 5 5

3 3565-1-033 5 8

4 3565-1-034 5 7

53565-1-035 5

106 3565-1-036 5 6

7 2 3565-1-037 5 5

8 3565-1-038 5 6

9 3565-1-039 5 8

10 3565-1-040 5 9

11 3565-1-041 5 7

12 3565-1-042 5 10

13 3565-1-043 5 10

14 3565-1-044 5 14

15 3565-1-045 5 8

16 3 3565-1-046 5 1

17 3565-1-047 5 7

18 4 3565-1-048 5 4

19 3565-1-049 5 14

20 3565-1-050 5 12

21 3565-1-051 5 11

22 3565-1-052 5 13

23 3565-1-053 5 3

24 3565-1-054 5 4

25 3565-1-055 5 9

26 3565-1-056 5 12

25 3565-1-055 5 9

28 5 3565-1-058 5 8

29 6 3565-1-059 5 6

30 7 3565-1-060 5 1631 3565-1-061 5 17

32 3565-1-062 5 12

33 3565-1-063 5 9

34 3565-1-064 5 17

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3740

35 3565-1-065 5 13

36 3565-1-066 5 15

37 3565-1-067 5 13

38 3565-1-068 5 8

39 3565-1-069 5 17

40 3565-1-070 5 14

41 3565-1-071 5 12

42 3565-1-072 5 12

43 3565-1-073 5 19

44 3565-1-074 5 9

45 3565-1-075 5 7

46 3565-1-076 5 8

47 3565-1-077 5 7

48 3565-1-078 5 5

49 3565-1-079 5 7

50 3565-1-080 5 8

51 3565-1-081 5 9

52 3565-1-082 5 15

53 8 3565-1-083 5 10

54 3565-1-084 5 9

55 3565-1-085 5 8

56 3565-1-086 5 10

57 3565-1-087 5 8

58 3565-1-088 5 13

59 3565-1-089 5 9

60 3565-1-090 5 11

61 3565-1-091 5 13

62 3565-1-092 5 6

63 3565-1-093 5 8

64 3565-1-094 5

65 3565-1-095 5

66 3565-1-096 5

67 3565-1-097 5

68 3565-1-098 5

69 3565-1-099 5

70 3565-1-100 5

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840

Cable Ties Not Trimmed 26

Witness Marks Missing 22

Checklists Incomplete 20

Debris In Unit 7

Damaged Coil Fins 7

Insulation Issues 7

Loose Cable Glands 5Sealant Application Issues 5

Loose BoltsScrews 4

CaseCover Scratches 3

Sharp Edges In Accessible Areas 3

Sharp Weld Spatter 2

Other 1

Pipe Quality Issues 0

Grills Not Fully Welded 0

Enclosures Lids Not Tight 0

WiresCables Rubbing 0

Cover Hinge Pins Issues 0

EMKA Seal Issues 0TX Bulbs Issues 0

Sealant Application Issues 0

Other

Missing Washers

Pipe Spacing Issues

Pipe Quality Issues

CaseCover Scratches

Grills Not Fully Welded

Enclosures Lids Not Tight

WiresCables Rubbing

Cover Hinge Pins Issues

EMKA Seal IssuesTX Bulbs Issues

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3940

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 4040

1

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842019 Inspection Matrix - RPR43MX1

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AampR 234

Electrica l 143

Finishing 142

Test Bay 22

43

27

26

4

Fault Breakdown Per Seciton RPR43MX1

AampR

Electrical

Finishing

Test Bay

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3140

234

143 142

22

0

50

100

150

200

250

AampR Electrical Finishing Test Bay

Faults Per Section RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3240

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Sheet Metal

AampR 1

Electrical

Test Bay

FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0

AampR

Electrical

Finishing

Test Bay

Total

FAULT BREAKDOWN ANALYSIS

S h a f t s n o t c o a t e d

S h a r p w e l d s p a t t e r

G r i l l e s b r o k e n o f f

F i r e s i l n o t a p p l i e d n e a t l y

J o i n t s n o t c o v e r e d w i t h S T

S h a r p c o r n e r s o n u n i t

P i p e q u a l i t y d e n t s w r i n k l e

s e t c

F i n s c o i l s d a m a g e d

W e l d s n o t p a s s i v a t e d

I n c o r r e c t a m o u n t o f p i n s

T a c k y t a p e n o t a p p l i e d o n

p i p e s

D a m a g e d I n s u l a t i o n

P i p e s r u b b i n g e a c h o t h e r

U n i s e a l n o t i n s t a l l e d

T X V a l v e i n c o r r e c t p o s i t i o

n

M t g s t u d i n c o r r e c t l y l o c a t e d

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3340

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39

0

1 1 3

1 1

0

1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6

T r a n s d u c e r s m i s s i n g g a s k e t

H i n g e p i n s n o t e n g a g e d m a r k e d

E v a p amp C o n d c o v e r n o t t i g h t e d

G l a n d s n o t f u l l y s e a l e d i n c o n d

E M K A s e a l s n o t g l u e d t o g e t h e r

D e b r i s i n u n i t

D e c a l s m i s s i n g

C a s e c o v e r s c r a t c h e s

U H C amp C l i s t s n o t s i g n e d c h e c k

ON RPR43MX1 SNo 031-059

B o l t s N u t s G l a n d s n o t t i g h

t

W i t n e s s m a r k s m i s s i n g

T o t a l

C o n d t e r m B o x n o t s e a l e d w i t h f i

E l L i d s n o t t i g h t e n e d

S h a r p c a b l e t i e s

C r a c k e d d a m a g e d c o n d f a

n b l a d e

C o n d f a n b o l t n o t s e a l e d

D a m a g e d s p r e a d w a s h e r s

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3440

April May June July August September Octobe

of units 6 12 8 15 10

1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8

2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095

4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096

5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097

6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098

7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099

8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100

9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101

10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102

11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103

12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104

13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105

14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106

15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107

16 - - - - 3565-1-087 8 3565-1-108

17 - - - - 3565-1-088 13 3565-1-109

18 - - - - 3565-1-089 9 3565-1-110

19 - - - - 3565-1-090 11 3565-1-111

20 - - - - 3565-1-091 13 3565-1-112

21 - - - - 3565-1-092 6 3565-1-113

30 60 40 75 105

44 89 78 186 203

733 742 914 124 967

14 29 38 111 98

32 33 49 60 48

Q T Y

Q T Y Month

Q T Y

Q T Y

Q T Y

S e r i a l n u m

b e r amp n u m b e r o f u n i t s p e r m o n t h

Q T Y

Falut target score per month

Total fault score per month

Average fault per month

Faults over per month

Percentage over per month

Q T Y

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3540

6

5

8

7

10

6

5

6

8

9

7

1010

14

8

1

7

4

14

12

11

13

3

4

9

12

9

8

6

16

17

12

9

17

13

15

13

8

17

14

1212

19

9

7

8

7

5

7

8

9

15

10

9

8

10

8

13

9

11

13

962

0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

3 5 6 5 - 1 - 0 3 1

3 5 6 5 - 1 - 0 3 3

3 5 6 5 - 1 - 0 3 5

3 5 6 5 - 1 - 0 3 7

3 5 6 5 - 1 - 0 3 9

3 5 6 5 - 1 - 0 4 1

3 5 6 5 - 1 - 0 4 3

3 5 6 5 - 1 - 0 4 5

3 5 6 5 - 1 - 0 4 7

3 5 6 5 - 1 - 0 4 9

3 5 6 5 - 1 - 0 5 1

3 5 6 5 - 1 - 0 5 3

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 9

3 5 6 5 - 1 - 0 6 1

3 5 6 5 - 1 - 0 6 3

3 5 6 5 - 1 - 0 6 5

3 5 6 5 - 1 - 0 6 7

3 5 6 5 - 1 - 0 6 9

3 5 6 5 - 1 - 0 7 1

3 5 6 5 - 1 - 0 7 3

3 5 6 5 - 1 - 0 7 5

3 5 6 5 - 1 - 0 7 7

3 5 6 5 - 1 - 0 7 9

3 5 6 5 - 1 - 0 8 1

3 5 6 5 - 1 - 0 8 3

3 5 6 5 - 1 - 0 8 5

3 5 6 5 - 1 - 0 8 7

3 5 6 5 - 1 - 0 8 9

3 5 6 5 - 1 - 0 9 1

Number Of Faults Per Unit RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3640

1 3565-1-031 5 6 962

2 1 3565-1-032 5 5

3 3565-1-033 5 8

4 3565-1-034 5 7

53565-1-035 5

106 3565-1-036 5 6

7 2 3565-1-037 5 5

8 3565-1-038 5 6

9 3565-1-039 5 8

10 3565-1-040 5 9

11 3565-1-041 5 7

12 3565-1-042 5 10

13 3565-1-043 5 10

14 3565-1-044 5 14

15 3565-1-045 5 8

16 3 3565-1-046 5 1

17 3565-1-047 5 7

18 4 3565-1-048 5 4

19 3565-1-049 5 14

20 3565-1-050 5 12

21 3565-1-051 5 11

22 3565-1-052 5 13

23 3565-1-053 5 3

24 3565-1-054 5 4

25 3565-1-055 5 9

26 3565-1-056 5 12

25 3565-1-055 5 9

28 5 3565-1-058 5 8

29 6 3565-1-059 5 6

30 7 3565-1-060 5 1631 3565-1-061 5 17

32 3565-1-062 5 12

33 3565-1-063 5 9

34 3565-1-064 5 17

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3740

35 3565-1-065 5 13

36 3565-1-066 5 15

37 3565-1-067 5 13

38 3565-1-068 5 8

39 3565-1-069 5 17

40 3565-1-070 5 14

41 3565-1-071 5 12

42 3565-1-072 5 12

43 3565-1-073 5 19

44 3565-1-074 5 9

45 3565-1-075 5 7

46 3565-1-076 5 8

47 3565-1-077 5 7

48 3565-1-078 5 5

49 3565-1-079 5 7

50 3565-1-080 5 8

51 3565-1-081 5 9

52 3565-1-082 5 15

53 8 3565-1-083 5 10

54 3565-1-084 5 9

55 3565-1-085 5 8

56 3565-1-086 5 10

57 3565-1-087 5 8

58 3565-1-088 5 13

59 3565-1-089 5 9

60 3565-1-090 5 11

61 3565-1-091 5 13

62 3565-1-092 5 6

63 3565-1-093 5 8

64 3565-1-094 5

65 3565-1-095 5

66 3565-1-096 5

67 3565-1-097 5

68 3565-1-098 5

69 3565-1-099 5

70 3565-1-100 5

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840

Cable Ties Not Trimmed 26

Witness Marks Missing 22

Checklists Incomplete 20

Debris In Unit 7

Damaged Coil Fins 7

Insulation Issues 7

Loose Cable Glands 5Sealant Application Issues 5

Loose BoltsScrews 4

CaseCover Scratches 3

Sharp Edges In Accessible Areas 3

Sharp Weld Spatter 2

Other 1

Pipe Quality Issues 0

Grills Not Fully Welded 0

Enclosures Lids Not Tight 0

WiresCables Rubbing 0

Cover Hinge Pins Issues 0

EMKA Seal Issues 0TX Bulbs Issues 0

Sealant Application Issues 0

Other

Missing Washers

Pipe Spacing Issues

Pipe Quality Issues

CaseCover Scratches

Grills Not Fully Welded

Enclosures Lids Not Tight

WiresCables Rubbing

Cover Hinge Pins Issues

EMKA Seal IssuesTX Bulbs Issues

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3940

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 4040

1

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842019 Inspection Matrix - RPR43MX1

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234

143 142

22

0

50

100

150

200

250

AampR Electrical Finishing Test Bay

Faults Per Section RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3240

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Sheet Metal

AampR 1

Electrical

Test Bay

FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0

AampR

Electrical

Finishing

Test Bay

Total

FAULT BREAKDOWN ANALYSIS

S h a f t s n o t c o a t e d

S h a r p w e l d s p a t t e r

G r i l l e s b r o k e n o f f

F i r e s i l n o t a p p l i e d n e a t l y

J o i n t s n o t c o v e r e d w i t h S T

S h a r p c o r n e r s o n u n i t

P i p e q u a l i t y d e n t s w r i n k l e

s e t c

F i n s c o i l s d a m a g e d

W e l d s n o t p a s s i v a t e d

I n c o r r e c t a m o u n t o f p i n s

T a c k y t a p e n o t a p p l i e d o n

p i p e s

D a m a g e d I n s u l a t i o n

P i p e s r u b b i n g e a c h o t h e r

U n i s e a l n o t i n s t a l l e d

T X V a l v e i n c o r r e c t p o s i t i o

n

M t g s t u d i n c o r r e c t l y l o c a t e d

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3340

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39

0

1 1 3

1 1

0

1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6

T r a n s d u c e r s m i s s i n g g a s k e t

H i n g e p i n s n o t e n g a g e d m a r k e d

E v a p amp C o n d c o v e r n o t t i g h t e d

G l a n d s n o t f u l l y s e a l e d i n c o n d

E M K A s e a l s n o t g l u e d t o g e t h e r

D e b r i s i n u n i t

D e c a l s m i s s i n g

C a s e c o v e r s c r a t c h e s

U H C amp C l i s t s n o t s i g n e d c h e c k

ON RPR43MX1 SNo 031-059

B o l t s N u t s G l a n d s n o t t i g h

t

W i t n e s s m a r k s m i s s i n g

T o t a l

C o n d t e r m B o x n o t s e a l e d w i t h f i

E l L i d s n o t t i g h t e n e d

S h a r p c a b l e t i e s

C r a c k e d d a m a g e d c o n d f a

n b l a d e

C o n d f a n b o l t n o t s e a l e d

D a m a g e d s p r e a d w a s h e r s

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3440

April May June July August September Octobe

of units 6 12 8 15 10

1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8

2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095

4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096

5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097

6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098

7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099

8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100

9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101

10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102

11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103

12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104

13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105

14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106

15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107

16 - - - - 3565-1-087 8 3565-1-108

17 - - - - 3565-1-088 13 3565-1-109

18 - - - - 3565-1-089 9 3565-1-110

19 - - - - 3565-1-090 11 3565-1-111

20 - - - - 3565-1-091 13 3565-1-112

21 - - - - 3565-1-092 6 3565-1-113

30 60 40 75 105

44 89 78 186 203

733 742 914 124 967

14 29 38 111 98

32 33 49 60 48

Q T Y

Q T Y Month

Q T Y

Q T Y

Q T Y

S e r i a l n u m

b e r amp n u m b e r o f u n i t s p e r m o n t h

Q T Y

Falut target score per month

Total fault score per month

Average fault per month

Faults over per month

Percentage over per month

Q T Y

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3540

6

5

8

7

10

6

5

6

8

9

7

1010

14

8

1

7

4

14

12

11

13

3

4

9

12

9

8

6

16

17

12

9

17

13

15

13

8

17

14

1212

19

9

7

8

7

5

7

8

9

15

10

9

8

10

8

13

9

11

13

962

0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

3 5 6 5 - 1 - 0 3 1

3 5 6 5 - 1 - 0 3 3

3 5 6 5 - 1 - 0 3 5

3 5 6 5 - 1 - 0 3 7

3 5 6 5 - 1 - 0 3 9

3 5 6 5 - 1 - 0 4 1

3 5 6 5 - 1 - 0 4 3

3 5 6 5 - 1 - 0 4 5

3 5 6 5 - 1 - 0 4 7

3 5 6 5 - 1 - 0 4 9

3 5 6 5 - 1 - 0 5 1

3 5 6 5 - 1 - 0 5 3

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 9

3 5 6 5 - 1 - 0 6 1

3 5 6 5 - 1 - 0 6 3

3 5 6 5 - 1 - 0 6 5

3 5 6 5 - 1 - 0 6 7

3 5 6 5 - 1 - 0 6 9

3 5 6 5 - 1 - 0 7 1

3 5 6 5 - 1 - 0 7 3

3 5 6 5 - 1 - 0 7 5

3 5 6 5 - 1 - 0 7 7

3 5 6 5 - 1 - 0 7 9

3 5 6 5 - 1 - 0 8 1

3 5 6 5 - 1 - 0 8 3

3 5 6 5 - 1 - 0 8 5

3 5 6 5 - 1 - 0 8 7

3 5 6 5 - 1 - 0 8 9

3 5 6 5 - 1 - 0 9 1

Number Of Faults Per Unit RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3640

1 3565-1-031 5 6 962

2 1 3565-1-032 5 5

3 3565-1-033 5 8

4 3565-1-034 5 7

53565-1-035 5

106 3565-1-036 5 6

7 2 3565-1-037 5 5

8 3565-1-038 5 6

9 3565-1-039 5 8

10 3565-1-040 5 9

11 3565-1-041 5 7

12 3565-1-042 5 10

13 3565-1-043 5 10

14 3565-1-044 5 14

15 3565-1-045 5 8

16 3 3565-1-046 5 1

17 3565-1-047 5 7

18 4 3565-1-048 5 4

19 3565-1-049 5 14

20 3565-1-050 5 12

21 3565-1-051 5 11

22 3565-1-052 5 13

23 3565-1-053 5 3

24 3565-1-054 5 4

25 3565-1-055 5 9

26 3565-1-056 5 12

25 3565-1-055 5 9

28 5 3565-1-058 5 8

29 6 3565-1-059 5 6

30 7 3565-1-060 5 1631 3565-1-061 5 17

32 3565-1-062 5 12

33 3565-1-063 5 9

34 3565-1-064 5 17

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3740

35 3565-1-065 5 13

36 3565-1-066 5 15

37 3565-1-067 5 13

38 3565-1-068 5 8

39 3565-1-069 5 17

40 3565-1-070 5 14

41 3565-1-071 5 12

42 3565-1-072 5 12

43 3565-1-073 5 19

44 3565-1-074 5 9

45 3565-1-075 5 7

46 3565-1-076 5 8

47 3565-1-077 5 7

48 3565-1-078 5 5

49 3565-1-079 5 7

50 3565-1-080 5 8

51 3565-1-081 5 9

52 3565-1-082 5 15

53 8 3565-1-083 5 10

54 3565-1-084 5 9

55 3565-1-085 5 8

56 3565-1-086 5 10

57 3565-1-087 5 8

58 3565-1-088 5 13

59 3565-1-089 5 9

60 3565-1-090 5 11

61 3565-1-091 5 13

62 3565-1-092 5 6

63 3565-1-093 5 8

64 3565-1-094 5

65 3565-1-095 5

66 3565-1-096 5

67 3565-1-097 5

68 3565-1-098 5

69 3565-1-099 5

70 3565-1-100 5

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840

Cable Ties Not Trimmed 26

Witness Marks Missing 22

Checklists Incomplete 20

Debris In Unit 7

Damaged Coil Fins 7

Insulation Issues 7

Loose Cable Glands 5Sealant Application Issues 5

Loose BoltsScrews 4

CaseCover Scratches 3

Sharp Edges In Accessible Areas 3

Sharp Weld Spatter 2

Other 1

Pipe Quality Issues 0

Grills Not Fully Welded 0

Enclosures Lids Not Tight 0

WiresCables Rubbing 0

Cover Hinge Pins Issues 0

EMKA Seal Issues 0TX Bulbs Issues 0

Sealant Application Issues 0

Other

Missing Washers

Pipe Spacing Issues

Pipe Quality Issues

CaseCover Scratches

Grills Not Fully Welded

Enclosures Lids Not Tight

WiresCables Rubbing

Cover Hinge Pins Issues

EMKA Seal IssuesTX Bulbs Issues

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3940

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 4040

1

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842019 Inspection Matrix - RPR43MX1

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1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Sheet Metal

AampR 1

Electrical

Test Bay

FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0

AampR

Electrical

Finishing

Test Bay

Total

FAULT BREAKDOWN ANALYSIS

S h a f t s n o t c o a t e d

S h a r p w e l d s p a t t e r

G r i l l e s b r o k e n o f f

F i r e s i l n o t a p p l i e d n e a t l y

J o i n t s n o t c o v e r e d w i t h S T

S h a r p c o r n e r s o n u n i t

P i p e q u a l i t y d e n t s w r i n k l e

s e t c

F i n s c o i l s d a m a g e d

W e l d s n o t p a s s i v a t e d

I n c o r r e c t a m o u n t o f p i n s

T a c k y t a p e n o t a p p l i e d o n

p i p e s

D a m a g e d I n s u l a t i o n

P i p e s r u b b i n g e a c h o t h e r

U n i s e a l n o t i n s t a l l e d

T X V a l v e i n c o r r e c t p o s i t i o

n

M t g s t u d i n c o r r e c t l y l o c a t e d

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3340

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39

0

1 1 3

1 1

0

1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6

T r a n s d u c e r s m i s s i n g g a s k e t

H i n g e p i n s n o t e n g a g e d m a r k e d

E v a p amp C o n d c o v e r n o t t i g h t e d

G l a n d s n o t f u l l y s e a l e d i n c o n d

E M K A s e a l s n o t g l u e d t o g e t h e r

D e b r i s i n u n i t

D e c a l s m i s s i n g

C a s e c o v e r s c r a t c h e s

U H C amp C l i s t s n o t s i g n e d c h e c k

ON RPR43MX1 SNo 031-059

B o l t s N u t s G l a n d s n o t t i g h

t

W i t n e s s m a r k s m i s s i n g

T o t a l

C o n d t e r m B o x n o t s e a l e d w i t h f i

E l L i d s n o t t i g h t e n e d

S h a r p c a b l e t i e s

C r a c k e d d a m a g e d c o n d f a

n b l a d e

C o n d f a n b o l t n o t s e a l e d

D a m a g e d s p r e a d w a s h e r s

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3440

April May June July August September Octobe

of units 6 12 8 15 10

1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8

2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095

4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096

5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097

6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098

7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099

8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100

9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101

10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102

11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103

12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104

13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105

14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106

15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107

16 - - - - 3565-1-087 8 3565-1-108

17 - - - - 3565-1-088 13 3565-1-109

18 - - - - 3565-1-089 9 3565-1-110

19 - - - - 3565-1-090 11 3565-1-111

20 - - - - 3565-1-091 13 3565-1-112

21 - - - - 3565-1-092 6 3565-1-113

30 60 40 75 105

44 89 78 186 203

733 742 914 124 967

14 29 38 111 98

32 33 49 60 48

Q T Y

Q T Y Month

Q T Y

Q T Y

Q T Y

S e r i a l n u m

b e r amp n u m b e r o f u n i t s p e r m o n t h

Q T Y

Falut target score per month

Total fault score per month

Average fault per month

Faults over per month

Percentage over per month

Q T Y

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3540

6

5

8

7

10

6

5

6

8

9

7

1010

14

8

1

7

4

14

12

11

13

3

4

9

12

9

8

6

16

17

12

9

17

13

15

13

8

17

14

1212

19

9

7

8

7

5

7

8

9

15

10

9

8

10

8

13

9

11

13

962

0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

3 5 6 5 - 1 - 0 3 1

3 5 6 5 - 1 - 0 3 3

3 5 6 5 - 1 - 0 3 5

3 5 6 5 - 1 - 0 3 7

3 5 6 5 - 1 - 0 3 9

3 5 6 5 - 1 - 0 4 1

3 5 6 5 - 1 - 0 4 3

3 5 6 5 - 1 - 0 4 5

3 5 6 5 - 1 - 0 4 7

3 5 6 5 - 1 - 0 4 9

3 5 6 5 - 1 - 0 5 1

3 5 6 5 - 1 - 0 5 3

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 9

3 5 6 5 - 1 - 0 6 1

3 5 6 5 - 1 - 0 6 3

3 5 6 5 - 1 - 0 6 5

3 5 6 5 - 1 - 0 6 7

3 5 6 5 - 1 - 0 6 9

3 5 6 5 - 1 - 0 7 1

3 5 6 5 - 1 - 0 7 3

3 5 6 5 - 1 - 0 7 5

3 5 6 5 - 1 - 0 7 7

3 5 6 5 - 1 - 0 7 9

3 5 6 5 - 1 - 0 8 1

3 5 6 5 - 1 - 0 8 3

3 5 6 5 - 1 - 0 8 5

3 5 6 5 - 1 - 0 8 7

3 5 6 5 - 1 - 0 8 9

3 5 6 5 - 1 - 0 9 1

Number Of Faults Per Unit RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3640

1 3565-1-031 5 6 962

2 1 3565-1-032 5 5

3 3565-1-033 5 8

4 3565-1-034 5 7

53565-1-035 5

106 3565-1-036 5 6

7 2 3565-1-037 5 5

8 3565-1-038 5 6

9 3565-1-039 5 8

10 3565-1-040 5 9

11 3565-1-041 5 7

12 3565-1-042 5 10

13 3565-1-043 5 10

14 3565-1-044 5 14

15 3565-1-045 5 8

16 3 3565-1-046 5 1

17 3565-1-047 5 7

18 4 3565-1-048 5 4

19 3565-1-049 5 14

20 3565-1-050 5 12

21 3565-1-051 5 11

22 3565-1-052 5 13

23 3565-1-053 5 3

24 3565-1-054 5 4

25 3565-1-055 5 9

26 3565-1-056 5 12

25 3565-1-055 5 9

28 5 3565-1-058 5 8

29 6 3565-1-059 5 6

30 7 3565-1-060 5 1631 3565-1-061 5 17

32 3565-1-062 5 12

33 3565-1-063 5 9

34 3565-1-064 5 17

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3740

35 3565-1-065 5 13

36 3565-1-066 5 15

37 3565-1-067 5 13

38 3565-1-068 5 8

39 3565-1-069 5 17

40 3565-1-070 5 14

41 3565-1-071 5 12

42 3565-1-072 5 12

43 3565-1-073 5 19

44 3565-1-074 5 9

45 3565-1-075 5 7

46 3565-1-076 5 8

47 3565-1-077 5 7

48 3565-1-078 5 5

49 3565-1-079 5 7

50 3565-1-080 5 8

51 3565-1-081 5 9

52 3565-1-082 5 15

53 8 3565-1-083 5 10

54 3565-1-084 5 9

55 3565-1-085 5 8

56 3565-1-086 5 10

57 3565-1-087 5 8

58 3565-1-088 5 13

59 3565-1-089 5 9

60 3565-1-090 5 11

61 3565-1-091 5 13

62 3565-1-092 5 6

63 3565-1-093 5 8

64 3565-1-094 5

65 3565-1-095 5

66 3565-1-096 5

67 3565-1-097 5

68 3565-1-098 5

69 3565-1-099 5

70 3565-1-100 5

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840

Cable Ties Not Trimmed 26

Witness Marks Missing 22

Checklists Incomplete 20

Debris In Unit 7

Damaged Coil Fins 7

Insulation Issues 7

Loose Cable Glands 5Sealant Application Issues 5

Loose BoltsScrews 4

CaseCover Scratches 3

Sharp Edges In Accessible Areas 3

Sharp Weld Spatter 2

Other 1

Pipe Quality Issues 0

Grills Not Fully Welded 0

Enclosures Lids Not Tight 0

WiresCables Rubbing 0

Cover Hinge Pins Issues 0

EMKA Seal Issues 0TX Bulbs Issues 0

Sealant Application Issues 0

Other

Missing Washers

Pipe Spacing Issues

Pipe Quality Issues

CaseCover Scratches

Grills Not Fully Welded

Enclosures Lids Not Tight

WiresCables Rubbing

Cover Hinge Pins Issues

EMKA Seal IssuesTX Bulbs Issues

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3940

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 4040

1

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842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3340

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39

0

1 1 3

1 1

0

1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6

T r a n s d u c e r s m i s s i n g g a s k e t

H i n g e p i n s n o t e n g a g e d m a r k e d

E v a p amp C o n d c o v e r n o t t i g h t e d

G l a n d s n o t f u l l y s e a l e d i n c o n d

E M K A s e a l s n o t g l u e d t o g e t h e r

D e b r i s i n u n i t

D e c a l s m i s s i n g

C a s e c o v e r s c r a t c h e s

U H C amp C l i s t s n o t s i g n e d c h e c k

ON RPR43MX1 SNo 031-059

B o l t s N u t s G l a n d s n o t t i g h

t

W i t n e s s m a r k s m i s s i n g

T o t a l

C o n d t e r m B o x n o t s e a l e d w i t h f i

E l L i d s n o t t i g h t e n e d

S h a r p c a b l e t i e s

C r a c k e d d a m a g e d c o n d f a

n b l a d e

C o n d f a n b o l t n o t s e a l e d

D a m a g e d s p r e a d w a s h e r s

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3440

April May June July August September Octobe

of units 6 12 8 15 10

1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8

2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095

4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096

5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097

6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098

7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099

8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100

9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101

10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102

11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103

12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104

13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105

14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106

15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107

16 - - - - 3565-1-087 8 3565-1-108

17 - - - - 3565-1-088 13 3565-1-109

18 - - - - 3565-1-089 9 3565-1-110

19 - - - - 3565-1-090 11 3565-1-111

20 - - - - 3565-1-091 13 3565-1-112

21 - - - - 3565-1-092 6 3565-1-113

30 60 40 75 105

44 89 78 186 203

733 742 914 124 967

14 29 38 111 98

32 33 49 60 48

Q T Y

Q T Y Month

Q T Y

Q T Y

Q T Y

S e r i a l n u m

b e r amp n u m b e r o f u n i t s p e r m o n t h

Q T Y

Falut target score per month

Total fault score per month

Average fault per month

Faults over per month

Percentage over per month

Q T Y

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3540

6

5

8

7

10

6

5

6

8

9

7

1010

14

8

1

7

4

14

12

11

13

3

4

9

12

9

8

6

16

17

12

9

17

13

15

13

8

17

14

1212

19

9

7

8

7

5

7

8

9

15

10

9

8

10

8

13

9

11

13

962

0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

3 5 6 5 - 1 - 0 3 1

3 5 6 5 - 1 - 0 3 3

3 5 6 5 - 1 - 0 3 5

3 5 6 5 - 1 - 0 3 7

3 5 6 5 - 1 - 0 3 9

3 5 6 5 - 1 - 0 4 1

3 5 6 5 - 1 - 0 4 3

3 5 6 5 - 1 - 0 4 5

3 5 6 5 - 1 - 0 4 7

3 5 6 5 - 1 - 0 4 9

3 5 6 5 - 1 - 0 5 1

3 5 6 5 - 1 - 0 5 3

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 9

3 5 6 5 - 1 - 0 6 1

3 5 6 5 - 1 - 0 6 3

3 5 6 5 - 1 - 0 6 5

3 5 6 5 - 1 - 0 6 7

3 5 6 5 - 1 - 0 6 9

3 5 6 5 - 1 - 0 7 1

3 5 6 5 - 1 - 0 7 3

3 5 6 5 - 1 - 0 7 5

3 5 6 5 - 1 - 0 7 7

3 5 6 5 - 1 - 0 7 9

3 5 6 5 - 1 - 0 8 1

3 5 6 5 - 1 - 0 8 3

3 5 6 5 - 1 - 0 8 5

3 5 6 5 - 1 - 0 8 7

3 5 6 5 - 1 - 0 8 9

3 5 6 5 - 1 - 0 9 1

Number Of Faults Per Unit RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3640

1 3565-1-031 5 6 962

2 1 3565-1-032 5 5

3 3565-1-033 5 8

4 3565-1-034 5 7

53565-1-035 5

106 3565-1-036 5 6

7 2 3565-1-037 5 5

8 3565-1-038 5 6

9 3565-1-039 5 8

10 3565-1-040 5 9

11 3565-1-041 5 7

12 3565-1-042 5 10

13 3565-1-043 5 10

14 3565-1-044 5 14

15 3565-1-045 5 8

16 3 3565-1-046 5 1

17 3565-1-047 5 7

18 4 3565-1-048 5 4

19 3565-1-049 5 14

20 3565-1-050 5 12

21 3565-1-051 5 11

22 3565-1-052 5 13

23 3565-1-053 5 3

24 3565-1-054 5 4

25 3565-1-055 5 9

26 3565-1-056 5 12

25 3565-1-055 5 9

28 5 3565-1-058 5 8

29 6 3565-1-059 5 6

30 7 3565-1-060 5 1631 3565-1-061 5 17

32 3565-1-062 5 12

33 3565-1-063 5 9

34 3565-1-064 5 17

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3740

35 3565-1-065 5 13

36 3565-1-066 5 15

37 3565-1-067 5 13

38 3565-1-068 5 8

39 3565-1-069 5 17

40 3565-1-070 5 14

41 3565-1-071 5 12

42 3565-1-072 5 12

43 3565-1-073 5 19

44 3565-1-074 5 9

45 3565-1-075 5 7

46 3565-1-076 5 8

47 3565-1-077 5 7

48 3565-1-078 5 5

49 3565-1-079 5 7

50 3565-1-080 5 8

51 3565-1-081 5 9

52 3565-1-082 5 15

53 8 3565-1-083 5 10

54 3565-1-084 5 9

55 3565-1-085 5 8

56 3565-1-086 5 10

57 3565-1-087 5 8

58 3565-1-088 5 13

59 3565-1-089 5 9

60 3565-1-090 5 11

61 3565-1-091 5 13

62 3565-1-092 5 6

63 3565-1-093 5 8

64 3565-1-094 5

65 3565-1-095 5

66 3565-1-096 5

67 3565-1-097 5

68 3565-1-098 5

69 3565-1-099 5

70 3565-1-100 5

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840

Cable Ties Not Trimmed 26

Witness Marks Missing 22

Checklists Incomplete 20

Debris In Unit 7

Damaged Coil Fins 7

Insulation Issues 7

Loose Cable Glands 5Sealant Application Issues 5

Loose BoltsScrews 4

CaseCover Scratches 3

Sharp Edges In Accessible Areas 3

Sharp Weld Spatter 2

Other 1

Pipe Quality Issues 0

Grills Not Fully Welded 0

Enclosures Lids Not Tight 0

WiresCables Rubbing 0

Cover Hinge Pins Issues 0

EMKA Seal Issues 0TX Bulbs Issues 0

Sealant Application Issues 0

Other

Missing Washers

Pipe Spacing Issues

Pipe Quality Issues

CaseCover Scratches

Grills Not Fully Welded

Enclosures Lids Not Tight

WiresCables Rubbing

Cover Hinge Pins Issues

EMKA Seal IssuesTX Bulbs Issues

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3940

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 4040

1

Page 34: Inspection Matrix - RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3440

April May June July August September Octobe

of units 6 12 8 15 10

1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8

2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095

4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096

5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097

6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098

7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099

8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100

9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101

10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102

11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103

12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104

13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105

14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106

15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107

16 - - - - 3565-1-087 8 3565-1-108

17 - - - - 3565-1-088 13 3565-1-109

18 - - - - 3565-1-089 9 3565-1-110

19 - - - - 3565-1-090 11 3565-1-111

20 - - - - 3565-1-091 13 3565-1-112

21 - - - - 3565-1-092 6 3565-1-113

30 60 40 75 105

44 89 78 186 203

733 742 914 124 967

14 29 38 111 98

32 33 49 60 48

Q T Y

Q T Y Month

Q T Y

Q T Y

Q T Y

S e r i a l n u m

b e r amp n u m b e r o f u n i t s p e r m o n t h

Q T Y

Falut target score per month

Total fault score per month

Average fault per month

Faults over per month

Percentage over per month

Q T Y

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3540

6

5

8

7

10

6

5

6

8

9

7

1010

14

8

1

7

4

14

12

11

13

3

4

9

12

9

8

6

16

17

12

9

17

13

15

13

8

17

14

1212

19

9

7

8

7

5

7

8

9

15

10

9

8

10

8

13

9

11

13

962

0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

3 5 6 5 - 1 - 0 3 1

3 5 6 5 - 1 - 0 3 3

3 5 6 5 - 1 - 0 3 5

3 5 6 5 - 1 - 0 3 7

3 5 6 5 - 1 - 0 3 9

3 5 6 5 - 1 - 0 4 1

3 5 6 5 - 1 - 0 4 3

3 5 6 5 - 1 - 0 4 5

3 5 6 5 - 1 - 0 4 7

3 5 6 5 - 1 - 0 4 9

3 5 6 5 - 1 - 0 5 1

3 5 6 5 - 1 - 0 5 3

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 9

3 5 6 5 - 1 - 0 6 1

3 5 6 5 - 1 - 0 6 3

3 5 6 5 - 1 - 0 6 5

3 5 6 5 - 1 - 0 6 7

3 5 6 5 - 1 - 0 6 9

3 5 6 5 - 1 - 0 7 1

3 5 6 5 - 1 - 0 7 3

3 5 6 5 - 1 - 0 7 5

3 5 6 5 - 1 - 0 7 7

3 5 6 5 - 1 - 0 7 9

3 5 6 5 - 1 - 0 8 1

3 5 6 5 - 1 - 0 8 3

3 5 6 5 - 1 - 0 8 5

3 5 6 5 - 1 - 0 8 7

3 5 6 5 - 1 - 0 8 9

3 5 6 5 - 1 - 0 9 1

Number Of Faults Per Unit RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3640

1 3565-1-031 5 6 962

2 1 3565-1-032 5 5

3 3565-1-033 5 8

4 3565-1-034 5 7

53565-1-035 5

106 3565-1-036 5 6

7 2 3565-1-037 5 5

8 3565-1-038 5 6

9 3565-1-039 5 8

10 3565-1-040 5 9

11 3565-1-041 5 7

12 3565-1-042 5 10

13 3565-1-043 5 10

14 3565-1-044 5 14

15 3565-1-045 5 8

16 3 3565-1-046 5 1

17 3565-1-047 5 7

18 4 3565-1-048 5 4

19 3565-1-049 5 14

20 3565-1-050 5 12

21 3565-1-051 5 11

22 3565-1-052 5 13

23 3565-1-053 5 3

24 3565-1-054 5 4

25 3565-1-055 5 9

26 3565-1-056 5 12

25 3565-1-055 5 9

28 5 3565-1-058 5 8

29 6 3565-1-059 5 6

30 7 3565-1-060 5 1631 3565-1-061 5 17

32 3565-1-062 5 12

33 3565-1-063 5 9

34 3565-1-064 5 17

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3740

35 3565-1-065 5 13

36 3565-1-066 5 15

37 3565-1-067 5 13

38 3565-1-068 5 8

39 3565-1-069 5 17

40 3565-1-070 5 14

41 3565-1-071 5 12

42 3565-1-072 5 12

43 3565-1-073 5 19

44 3565-1-074 5 9

45 3565-1-075 5 7

46 3565-1-076 5 8

47 3565-1-077 5 7

48 3565-1-078 5 5

49 3565-1-079 5 7

50 3565-1-080 5 8

51 3565-1-081 5 9

52 3565-1-082 5 15

53 8 3565-1-083 5 10

54 3565-1-084 5 9

55 3565-1-085 5 8

56 3565-1-086 5 10

57 3565-1-087 5 8

58 3565-1-088 5 13

59 3565-1-089 5 9

60 3565-1-090 5 11

61 3565-1-091 5 13

62 3565-1-092 5 6

63 3565-1-093 5 8

64 3565-1-094 5

65 3565-1-095 5

66 3565-1-096 5

67 3565-1-097 5

68 3565-1-098 5

69 3565-1-099 5

70 3565-1-100 5

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840

Cable Ties Not Trimmed 26

Witness Marks Missing 22

Checklists Incomplete 20

Debris In Unit 7

Damaged Coil Fins 7

Insulation Issues 7

Loose Cable Glands 5Sealant Application Issues 5

Loose BoltsScrews 4

CaseCover Scratches 3

Sharp Edges In Accessible Areas 3

Sharp Weld Spatter 2

Other 1

Pipe Quality Issues 0

Grills Not Fully Welded 0

Enclosures Lids Not Tight 0

WiresCables Rubbing 0

Cover Hinge Pins Issues 0

EMKA Seal Issues 0TX Bulbs Issues 0

Sealant Application Issues 0

Other

Missing Washers

Pipe Spacing Issues

Pipe Quality Issues

CaseCover Scratches

Grills Not Fully Welded

Enclosures Lids Not Tight

WiresCables Rubbing

Cover Hinge Pins Issues

EMKA Seal IssuesTX Bulbs Issues

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3940

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 4040

1

Page 35: Inspection Matrix - RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3540

6

5

8

7

10

6

5

6

8

9

7

1010

14

8

1

7

4

14

12

11

13

3

4

9

12

9

8

6

16

17

12

9

17

13

15

13

8

17

14

1212

19

9

7

8

7

5

7

8

9

15

10

9

8

10

8

13

9

11

13

962

0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

3 5 6 5 - 1 - 0 3 1

3 5 6 5 - 1 - 0 3 3

3 5 6 5 - 1 - 0 3 5

3 5 6 5 - 1 - 0 3 7

3 5 6 5 - 1 - 0 3 9

3 5 6 5 - 1 - 0 4 1

3 5 6 5 - 1 - 0 4 3

3 5 6 5 - 1 - 0 4 5

3 5 6 5 - 1 - 0 4 7

3 5 6 5 - 1 - 0 4 9

3 5 6 5 - 1 - 0 5 1

3 5 6 5 - 1 - 0 5 3

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 5

3 5 6 5 - 1 - 0 5 9

3 5 6 5 - 1 - 0 6 1

3 5 6 5 - 1 - 0 6 3

3 5 6 5 - 1 - 0 6 5

3 5 6 5 - 1 - 0 6 7

3 5 6 5 - 1 - 0 6 9

3 5 6 5 - 1 - 0 7 1

3 5 6 5 - 1 - 0 7 3

3 5 6 5 - 1 - 0 7 5

3 5 6 5 - 1 - 0 7 7

3 5 6 5 - 1 - 0 7 9

3 5 6 5 - 1 - 0 8 1

3 5 6 5 - 1 - 0 8 3

3 5 6 5 - 1 - 0 8 5

3 5 6 5 - 1 - 0 8 7

3 5 6 5 - 1 - 0 8 9

3 5 6 5 - 1 - 0 9 1

Number Of Faults Per Unit RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3640

1 3565-1-031 5 6 962

2 1 3565-1-032 5 5

3 3565-1-033 5 8

4 3565-1-034 5 7

53565-1-035 5

106 3565-1-036 5 6

7 2 3565-1-037 5 5

8 3565-1-038 5 6

9 3565-1-039 5 8

10 3565-1-040 5 9

11 3565-1-041 5 7

12 3565-1-042 5 10

13 3565-1-043 5 10

14 3565-1-044 5 14

15 3565-1-045 5 8

16 3 3565-1-046 5 1

17 3565-1-047 5 7

18 4 3565-1-048 5 4

19 3565-1-049 5 14

20 3565-1-050 5 12

21 3565-1-051 5 11

22 3565-1-052 5 13

23 3565-1-053 5 3

24 3565-1-054 5 4

25 3565-1-055 5 9

26 3565-1-056 5 12

25 3565-1-055 5 9

28 5 3565-1-058 5 8

29 6 3565-1-059 5 6

30 7 3565-1-060 5 1631 3565-1-061 5 17

32 3565-1-062 5 12

33 3565-1-063 5 9

34 3565-1-064 5 17

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3740

35 3565-1-065 5 13

36 3565-1-066 5 15

37 3565-1-067 5 13

38 3565-1-068 5 8

39 3565-1-069 5 17

40 3565-1-070 5 14

41 3565-1-071 5 12

42 3565-1-072 5 12

43 3565-1-073 5 19

44 3565-1-074 5 9

45 3565-1-075 5 7

46 3565-1-076 5 8

47 3565-1-077 5 7

48 3565-1-078 5 5

49 3565-1-079 5 7

50 3565-1-080 5 8

51 3565-1-081 5 9

52 3565-1-082 5 15

53 8 3565-1-083 5 10

54 3565-1-084 5 9

55 3565-1-085 5 8

56 3565-1-086 5 10

57 3565-1-087 5 8

58 3565-1-088 5 13

59 3565-1-089 5 9

60 3565-1-090 5 11

61 3565-1-091 5 13

62 3565-1-092 5 6

63 3565-1-093 5 8

64 3565-1-094 5

65 3565-1-095 5

66 3565-1-096 5

67 3565-1-097 5

68 3565-1-098 5

69 3565-1-099 5

70 3565-1-100 5

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840

Cable Ties Not Trimmed 26

Witness Marks Missing 22

Checklists Incomplete 20

Debris In Unit 7

Damaged Coil Fins 7

Insulation Issues 7

Loose Cable Glands 5Sealant Application Issues 5

Loose BoltsScrews 4

CaseCover Scratches 3

Sharp Edges In Accessible Areas 3

Sharp Weld Spatter 2

Other 1

Pipe Quality Issues 0

Grills Not Fully Welded 0

Enclosures Lids Not Tight 0

WiresCables Rubbing 0

Cover Hinge Pins Issues 0

EMKA Seal Issues 0TX Bulbs Issues 0

Sealant Application Issues 0

Other

Missing Washers

Pipe Spacing Issues

Pipe Quality Issues

CaseCover Scratches

Grills Not Fully Welded

Enclosures Lids Not Tight

WiresCables Rubbing

Cover Hinge Pins Issues

EMKA Seal IssuesTX Bulbs Issues

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3940

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 4040

1

Page 36: Inspection Matrix - RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3640

1 3565-1-031 5 6 962

2 1 3565-1-032 5 5

3 3565-1-033 5 8

4 3565-1-034 5 7

53565-1-035 5

106 3565-1-036 5 6

7 2 3565-1-037 5 5

8 3565-1-038 5 6

9 3565-1-039 5 8

10 3565-1-040 5 9

11 3565-1-041 5 7

12 3565-1-042 5 10

13 3565-1-043 5 10

14 3565-1-044 5 14

15 3565-1-045 5 8

16 3 3565-1-046 5 1

17 3565-1-047 5 7

18 4 3565-1-048 5 4

19 3565-1-049 5 14

20 3565-1-050 5 12

21 3565-1-051 5 11

22 3565-1-052 5 13

23 3565-1-053 5 3

24 3565-1-054 5 4

25 3565-1-055 5 9

26 3565-1-056 5 12

25 3565-1-055 5 9

28 5 3565-1-058 5 8

29 6 3565-1-059 5 6

30 7 3565-1-060 5 1631 3565-1-061 5 17

32 3565-1-062 5 12

33 3565-1-063 5 9

34 3565-1-064 5 17

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3740

35 3565-1-065 5 13

36 3565-1-066 5 15

37 3565-1-067 5 13

38 3565-1-068 5 8

39 3565-1-069 5 17

40 3565-1-070 5 14

41 3565-1-071 5 12

42 3565-1-072 5 12

43 3565-1-073 5 19

44 3565-1-074 5 9

45 3565-1-075 5 7

46 3565-1-076 5 8

47 3565-1-077 5 7

48 3565-1-078 5 5

49 3565-1-079 5 7

50 3565-1-080 5 8

51 3565-1-081 5 9

52 3565-1-082 5 15

53 8 3565-1-083 5 10

54 3565-1-084 5 9

55 3565-1-085 5 8

56 3565-1-086 5 10

57 3565-1-087 5 8

58 3565-1-088 5 13

59 3565-1-089 5 9

60 3565-1-090 5 11

61 3565-1-091 5 13

62 3565-1-092 5 6

63 3565-1-093 5 8

64 3565-1-094 5

65 3565-1-095 5

66 3565-1-096 5

67 3565-1-097 5

68 3565-1-098 5

69 3565-1-099 5

70 3565-1-100 5

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840

Cable Ties Not Trimmed 26

Witness Marks Missing 22

Checklists Incomplete 20

Debris In Unit 7

Damaged Coil Fins 7

Insulation Issues 7

Loose Cable Glands 5Sealant Application Issues 5

Loose BoltsScrews 4

CaseCover Scratches 3

Sharp Edges In Accessible Areas 3

Sharp Weld Spatter 2

Other 1

Pipe Quality Issues 0

Grills Not Fully Welded 0

Enclosures Lids Not Tight 0

WiresCables Rubbing 0

Cover Hinge Pins Issues 0

EMKA Seal Issues 0TX Bulbs Issues 0

Sealant Application Issues 0

Other

Missing Washers

Pipe Spacing Issues

Pipe Quality Issues

CaseCover Scratches

Grills Not Fully Welded

Enclosures Lids Not Tight

WiresCables Rubbing

Cover Hinge Pins Issues

EMKA Seal IssuesTX Bulbs Issues

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3940

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 4040

1

Page 37: Inspection Matrix - RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3740

35 3565-1-065 5 13

36 3565-1-066 5 15

37 3565-1-067 5 13

38 3565-1-068 5 8

39 3565-1-069 5 17

40 3565-1-070 5 14

41 3565-1-071 5 12

42 3565-1-072 5 12

43 3565-1-073 5 19

44 3565-1-074 5 9

45 3565-1-075 5 7

46 3565-1-076 5 8

47 3565-1-077 5 7

48 3565-1-078 5 5

49 3565-1-079 5 7

50 3565-1-080 5 8

51 3565-1-081 5 9

52 3565-1-082 5 15

53 8 3565-1-083 5 10

54 3565-1-084 5 9

55 3565-1-085 5 8

56 3565-1-086 5 10

57 3565-1-087 5 8

58 3565-1-088 5 13

59 3565-1-089 5 9

60 3565-1-090 5 11

61 3565-1-091 5 13

62 3565-1-092 5 6

63 3565-1-093 5 8

64 3565-1-094 5

65 3565-1-095 5

66 3565-1-096 5

67 3565-1-097 5

68 3565-1-098 5

69 3565-1-099 5

70 3565-1-100 5

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840

Cable Ties Not Trimmed 26

Witness Marks Missing 22

Checklists Incomplete 20

Debris In Unit 7

Damaged Coil Fins 7

Insulation Issues 7

Loose Cable Glands 5Sealant Application Issues 5

Loose BoltsScrews 4

CaseCover Scratches 3

Sharp Edges In Accessible Areas 3

Sharp Weld Spatter 2

Other 1

Pipe Quality Issues 0

Grills Not Fully Welded 0

Enclosures Lids Not Tight 0

WiresCables Rubbing 0

Cover Hinge Pins Issues 0

EMKA Seal Issues 0TX Bulbs Issues 0

Sealant Application Issues 0

Other

Missing Washers

Pipe Spacing Issues

Pipe Quality Issues

CaseCover Scratches

Grills Not Fully Welded

Enclosures Lids Not Tight

WiresCables Rubbing

Cover Hinge Pins Issues

EMKA Seal IssuesTX Bulbs Issues

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3940

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 4040

1

Page 38: Inspection Matrix - RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840

Cable Ties Not Trimmed 26

Witness Marks Missing 22

Checklists Incomplete 20

Debris In Unit 7

Damaged Coil Fins 7

Insulation Issues 7

Loose Cable Glands 5Sealant Application Issues 5

Loose BoltsScrews 4

CaseCover Scratches 3

Sharp Edges In Accessible Areas 3

Sharp Weld Spatter 2

Other 1

Pipe Quality Issues 0

Grills Not Fully Welded 0

Enclosures Lids Not Tight 0

WiresCables Rubbing 0

Cover Hinge Pins Issues 0

EMKA Seal Issues 0TX Bulbs Issues 0

Sealant Application Issues 0

Other

Missing Washers

Pipe Spacing Issues

Pipe Quality Issues

CaseCover Scratches

Grills Not Fully Welded

Enclosures Lids Not Tight

WiresCables Rubbing

Cover Hinge Pins Issues

EMKA Seal IssuesTX Bulbs Issues

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3940

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 4040

1

Page 39: Inspection Matrix - RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3940

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 4040

1

Page 40: Inspection Matrix - RPR43MX1

842019 Inspection Matrix - RPR43MX1

httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 4040

1