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Inspection and Test Plan for Fire Tube Boiler
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www.inspectionforindustry.com
Remark
Manuf. TPI Client
1 PreInspectionMeeting Spec. Spec. MOM H H H
2DWG,Design,
CalculationDocumentASMEI ASMEI
DWG,Calculationbook
H R A
3 WPS&PQR ASMEIX,I ASMEIX,I WeldingBook H R A
4WelderQualification
CertificatesASMEIX,I ASMEIX,I Certificates H R
5 NDTprocedures ASMEV ASMEV Procedures H R A
6NDEPersonnelCertificates
ASMEI ASMEI Certificates H R
7PWHTProcedure
(ifneeded)ASMEI ASMEI Procedure H R A
11HydroStaticTest
ProcedureASMEI ASMEI Procedure H R A
12 PaintingProcedure Spec. Spec. Procedure H R A
13 MaterialCertificates ASMEII ASMEIIOriginalMaterial
CertificatesH R
14 MaterialIdentification ASMEII ASMEII Report H H
15Visual,DimensionandMarkingControl(Plates,Tubes,Flangesandetc.)
ASMEII ASMEII Report H W
InspectionandTestPlanforFireTubeBoiler
BeforeManufacturing
Materials
ActivityByNo. InspectionandTestPlan ReferenceDocument AcceptanceCriteria VerifyingDocument
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16ShellPlateFitup
InspectionWPS WPS Report H W
17 EndPlateFitupInspection WPS WPS Report H W
18ShellandEndPlate
DimensionalInspectionDWG/ASMEI DWG/ASMEI Report H W
19ShellandEndPlateweldingInspection
WPS/ASMEI WPS/ASMEI Report H W
20DimensionalControlafter
ShellPostRollingASMEI ASMEI Report H SW
21ConfirmationofNDEinShellandEndPlate
ASMEI ASMEI Report H W
22TubesandIntegralPipes
FitupInspectionWPS/ASMEI WPS/ASMEI Report H W
23TubesandintegralPipes
WeldingInspectionWPS/ASMEI WPS/ASMEI Report H W
24VisualandDimensional
InspectiononAttachmentsandReinforcementPlates
DWG/ASMEI DWG/ASMEI Report H W
25VisualandDimensionalInspectiononNozzles
AttachmentsDWG/ASMEI DWG/ASMEI Report W
DuringFabrication
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25 HydrostaticTesting Procedure/ASMEI Procedure/ASMEI Report H H
27AuxiliaryEquipment
InspectionandTesti.e.Piping,Valvesandetc.
ASMEI ASMEI Report H W
39FinalVisual&
DimensionalCheckDWG/Spec. DWG Report H H
40SurfacePreparationand
PaintingProcedure SSSP/Spec. Report H W
41 CheckofNamePlate DWG DWG H H
42 CheckofFinalBook Spec. DWG/P.O H R Submitted
by
43 InspectionReports Spec./DWG Spec./DWG Report H R
44 NCR Spec./DWG Spec./DWG Report H R
45 ReviewFinalDataReport Spec./DWG Spec./DWG Report H R
46 PreservationandPacking Spec. Spec. Report H H
47 Marking Spec. Spec. Report H H
48 LoadingInspection Spec. Spec. Report H H
49ShippingDocument
ControlProcedure Spec. PackingList H H
Documentation
PreShipmentInspection
auxiliaryequipmentsuchasPiping,filter,burner,safetyvalveandetc.arenotincludedtothisITP
FinalInspection
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http://www.inspectionforindustry.com/thirdpartyinspectionforfiretubeboiler.htmlhttp://www.inspectionforindustry.com/inspectionandtestplanforfiretubeboiler.html
formoreinformationreviewfollowingarticles:
SW:SpotWitness=foritemswithspotwitnessmanufactureshallnotifyTPIinspectorasfulfillingthemonitoring;ForexampleonerandomvisitforwholeUTtestsoroneortwovisitsforwholesurfacepreparationworksforpainting.
P.O:PurchaseOrder
MOM:MinuteofMeeting
Abbreviations:
H:HoldPoint=HoldontheproductiontillTPIInspectorperformsinspectionandsupervisetherequiredtest
W:WitnessPoint=ManufactureshallnotifyclientandTPIInspectorbutthereisnoholdontheproduction;ClientcanwaivethisinspectionbasedonhisdiscretionandinformsTPIInspectoraccordingly.
R:DocumentReview=ReviewmeansReviewdocument,whichincludesofmaterialtestcertificates,WPS,PQR,NDTProceduresandetc.A:Approval
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