Upload
others
View
3
Download
0
Embed Size (px)
Citation preview
American Journal of Science and Technology
2016; 3(4): 97-107
http://www.aascit.org/journal/ajst
ISSN: 2375-3846
Keywords Tearing Strength,
Weaving Conformation,
Textile,
Tearing Strength Test
Received: April 26, 2016
Accepted: June 15, 2016
Published: July 19, 2016
Inquisition the Purport of Weaving Conformation on Tearing Strength
Nasrin Ferdous, Reashad Bin Kabir
Department of Apparel Manufacturing Management & Technology, Shanto-Mariam University of
Creative Technology, Dhaka, Bangladesh
Email address [email protected] (R. B. Kabir)
Citation Nasrin Ferdous, Reashad Bin Kabir. Inquisition the Purport of Weaving Conformation on Tearing
Strength. American Journal of Science and Technology. Vol. 3, No. 4, 2016, pp. 97-107.
Abstract Fabric performance has immensely correlated with tearing strength; as throughout the
test the yarns wreck one by one and that is the basic reason for fabric breakdown during
usage. The endeavor of this effort is to study a number of factors affecting the tearing
strength of different weave structure. Fundamentally ASTM D2261-07 Standard Test
Method for Tearing Strength of Fabrics by the Tongue (Single Rip) Procedure (Constant-
Rate-of Extension Tensile Testing Machine) was scrutinized in order to hit upon the
precise outcome.
1. Introduction
The variety of fabric structures is divided into four groups as woven, knitted, braids
and nonwovens [1]. Basic weave can be classified into three major types: i) Plain ii)
Twill and iii) Satin/Sateen. There are other types of weaves are available like Matt
weave, Diamond weave [2]. The useful life for clothing and other fabrics can be
designated by Tearing strength [3]. In contrast with tensile strength, the magnitude of
tearing strength spirals from the fact that it is further intimately allied to serviceability.
Thus, an appraisal of fabric utility, perhaps it might play a great role [4]. Buyers add a
demand of minimum fabric strength to the mandatory fabric specifications because it is
not only an indication of fabric quality but also of yarn and fiber used in the fabric [5].
Assumption or Prediction of fabric mechanical properties such as strength, elongation,
bending and shear is an intricate task, as it requires complete understanding of fabric
structural mechanics and the interaction between warp and weft threads. Therefore, the
solution of the fabric strength prediction problem could be performed by employing the
empirical and computational models such as artificial neural network (ANN) or classical
regression analysis [6]. However, The Tearing Strength is a measure of the resistance to
tearing of either the warp or weft series of yarns in a woven fabric. A fabric which tears
easily is regarded as an inferior product. The amount of resistance of a fabric to tearing is
often important and particularly in fabrics like Bandage Cloth, Adhesive Tapes Military
Fabric and so on [7]. The utility of a torn article is reduced; at best it is patched up and
may be used for a less important job and at worst the article is scrapped. The resistance
of a fabric to tearing has been studied by various laboratories and some general
conclusion has been drawn:
i. Threads break singly or in very small groups during the tear therefore the single-
thread strength of the component yarn is of great importance.
ii. High-set fabrics preclude thread movement and the assistance by thread grouping is
therefore greatly reduced [8].
American Journal of Science and Technology 2016; 3(4): 97-107 98
2. Literature Review
Tearing Strength of the fabric is mainly depends on fiber,
yarn and fabric characteristics along with mechanical and
chemical finishing treatments applied to the fabrics. Over the
yarns, researchers has been directed to investigate the
influence of yarn parameters (single yarn strength, uniformity,
linear density, smoothness, extensibility, twist and type of
yarn)and fabric parameters (weave, fabric sett, crimp and
weight/m2) on Tearing Strength. A few studies related to the
effect of fiber characteristics have also been reported. The
majority of these investigations were executed through the
utilization of yarns spun from ring spinning technology [9].
Compact spinning is a modified version of ring spinning
process that is developed recently to produce yarns of better
quality and smooth structure through better utilization of fiber
properties [10-12]. Apart from this, the tearing strength is
affected by changes in yarn geometry, fabric geometry,
relaxation of the fibers and their frictional characteristics. The
movement of the yarns will be restricted in tight constructions
and results in a low tearing strength. Loose and open
constructions allow yarns to move and group together, thus
result in a high tearing strength. The tear strength is high with
the designs having groups of yarnswoven together, such as rib
weaves and basket weaves [13].
3. Materials & Methods
3.1. Materials
In order to perform this particular work, Rapier Loom used
for manufacturing fabric. The manufactured fabric was Plain,
Matt, Twill, Diamond and Sateen/Satin. Then samples were
prepared for tearing strength test and tested by Titan
Universal Strength Tester. For measuring GSM, GSM cutter
and electric balance were used.
Fabric specification: �������������
����� ������×64.5''
Temp. & R.H (%): 28°C, 65% R.H.
Fig. 1. Titan Universal Strength Tester.
3.2. Methods
The maximum force required to tear a specimen is called
tearing strength. The force acting substantially parallel to the
major axes of the test specimen.
ASTM D2261-07(Tearing Strength Test):
ASTM D2261-07 Standard Test Method for Tearing
Strength of Fabrics by the Tongue (Single Rip) Procedure
(Constant-Rate-of-Extension Tensile Testing Machine)
Fig. 2. Fabric Tensile Test device.
a) This test method covers the measurement of the tearing
strength of textile fabrics by the tongue (single rip)
procedure using a recording constant-rate-of-extension-
type (CRE) tensile testing machine.
b) This test method applies to most fabrics including
woven fabrics, air bag fabrics, blankets, napped fabrics,
knit fabrics, layered fabrics, pile fabrics. The fabrics
may be untreated, heavily sized, coated, resin-treated,
or otherwise treated. Instructions are provided for
testing specimens with or without wetting.
c) Tear strength, as measured in this test method, requires
that the tear be initiated before testing. The reported
value obtained is not directly related to the force
required to initiate or start a tear.
d) Two calculations for tongue tearing strength are
provided: the single-peak force and the average of five
highest peak forces.
e) The values stated in either SI units or inch-pound units
are to be regarded as the standard. The inch-pound
units may be approximate.
Test Method Synopsis:
A rectangularspecimen, cut in the centre of a short edge to
form a two-tongued (trouser shaped) specimen, in which one
tongue of the specimen is gripped in the upper jaw and the
99 Nasrin Ferdous and Reashad Bin Kabir: Inquisition the Purport of Weaving Conformation on Tearing Strength
other tongue is gripped in the lower jaw of a tensile testing
machine. The separation of the jaws is continuously
increased to apply a force to promulgate the tear. At the same
time, the force developed is recorded. The force to continue
the tear is calculated from autographic chart recorders or
microprocessor data collection systems.
Connotation and Utilization:
a) This test method is considered satisfactory for
acceptance testing of commercial shipments since
current estimates of laboratory precision are
acceptable, and the test method is used extensively in
the trade for acceptance testing.
b) Depending on the nature of the specimen, the data
recording devices will show the tearing force in the
form of a peak or peaks. The highest peaks appear to
reflect the strength of the yarn components, fiber
bonds, or fiber interlocks, individually or in
combination, needed to stop a tear in a fabric of the
same construction.
Fig. 3. Sample for Tearing Strength.
c) Most textile fabrics can be tested by this test method.
Some modification of clamping techniques may be
necessary for a given fabric due to its structure. Strong
fabric or fabrics made from glass fibers usually require
special adaptation to prevent them from slipping in the
clamps or being damaged as a result of being gripped
in the clamps.
d) The CRE-type is the preferred tearing testing machine.
This test method allows the use of the CRT-type tensile
machine when agreed upon between the purchaser and
the supplier.
4. Experimental
4.1. Tearing Strength Test Procedure
i. For the tearing strength test ASTM D2261 method used.
For doing this test at first a fabric specimen of 200 mm
length and 75mm width taken. At the middle point of
specimen width we cut 3 inch inner side and made a
mark at more 75 mm inner side. Then placed the two
end of the cut point into two jaws of the Titan tearing
strength tester. Subsequently starting to test, and fabric
was teared through the middle vertical line up to 75
mm. Then a graph found from computer software. After
that we found mean tearing force was also foundfrom
top five tearing points from the graph.
ii. Tearing Strength Test Specimen:
Test Method:ASTM D2261
Jaw Size:Upper Jaw= 100x25 mm
Lower Jaw= 100x25mm
Specimen Size:Length= 200mm
Width:75 mm
Pre-tension:2N
Fig. 4. Tearing strength test fabric specimen.
4.2. Graphical Representation for Each
Weave
i. Plain Weave:
For Warp
American Journal of Science and Technology 2016; 3(4): 97-107 100
Fig. 5. (Specimen 1).
Fig. 6. (Specimen 2).
Fig. 7. (Specimen 3).
For Weft
Fig. 8. (Specimen 1).
Fig. 9. (Specimen2).
Fig. 10. (Specimen 3).
101 Nasrin Ferdous and Reashad Bin Kabir: Inquisition the Purport of Weaving Conformation on Tearing Strength
Table 1. Tearing strength test for plain weave fabric.
TopTearing
Points
Warp sample Weft Sample
No 1
N
No 2
N
No 3
N
WarpTop Points Mean
N
No 1
N
No2
N
No 3
N
Weft Top Points Mean
N
01. 9.8 11 11.95
9.89
23.2 19.5 21
20.287
02. 9.35 10.5 11.7 23.2 19.5 19.2
03. 9.1 9.4 10.3 22 19.1 19
04. 9 9.1 9.8 21.8 19.1 19
05. 9 9.1 9.25 21.1 18.6 18.7
Mean 9.25 9.82 10.6 22.32 19.16 19.38
ii. Matt Weave
For Warp
Fig. 11. (Specimen 1).
Fig. 12. (Specimen 2).
American Journal of Science and Technology 2016; 3(4): 97-107 102
Fig. 13. (Specimen 3).
For Weft
Table 2. Tearing strength test for Matt weave fabric.
TopTearing
Points
Warp sample Weft Sample
No 1
N
No 2
N
No 3
N
WarpTop Points Mean
N
No 1
N
No2
N
No 3
N
Weft Top Points Mean
N
01. 37.6 45.8 41
40.08
49.5 56.9 52.7
50.873
02. 36.9 45.8 41 48.6 56.5 51.6
03. 35.9 44.3 39.2 47.2 53.8 50.3
04. 35.5 44 38.2 46.9 52.5 49.5
05. 35 44 37 46.5 51.8 48.8
Mean 36.18 44.78 39.28 47.74 54.3 50.58
Fig. 14. (Specimen 1).
Fig. 15. (Specimen 2).
103 Nasrin Ferdous and Reashad Bin Kabir: Inquisition the Purport of Weaving Conformation on Tearing Strength
Fig. 16. (Specimen 3).
iii. Twill Weave:
ForWarp
Fig. 17. (Specimen 1).
Fig. 18. (Specimen 2).
Fig. 19. (Specimen 3).
For Weft
Fig. 20. (Specimen 1).
Fig. 21. (Specimen 2).
Fig. 22. (Specimen 3).
American Journal of Science and Technology 2016; 3(4): 97-107 104
Table 3. Tearing strength test for Twill weave fabric.
Top
Tearing
Points
Warp sample Weft Sample
No 1
N
No 2
N
No 3
N
WarpTop Points Mean
N
No 1
N
No2
N
No 3
N
Weft Top Points Mean
N
01. 17.3 17.1 18.9
17.25
42.2 43.9 26.6
36.053
02. 17.2 17 18 40.8 43.5 25.1
03. 17.2 16.5 17.9 40.8 42.1 25
04. 17.2 16.5 17.6 40.1 42 24.9
05. 16.9 16.4 17.1 40 40.6 23.2
Mean 17.16 16.7 17.9 40.78 42.42 24.96
iv. Diamond Weave:
For Warp
Fig. 23. (Specimen 1).
Fig. 24. (Specimen 2).
Fig. 25. (Specimen 3).
For Weft
Fig. 26. (Specimen 1).
Fig. 27. (Specimen 2).
Fig. 28. (Specimen 3).
105 Nasrin Ferdous and Reashad Bin Kabir: Inquisition the Purport of Weaving Conformation on Tearing Strength
Table 4. Tearing strength test for Diamond weave fabric.
TopTearing
Points
Warp sample Weft Sample
No 1
N
No 2
N
No 3
N
WarpTop Points Mean
N
No 1
N
No2
N
No 3
N
Weft Top Points Mean
N
01. 20.3 19 25.6
20.587
39.8 39.8 41.3
39.4
02. 20 18.4 25 39.8 39.8 40.1
03. 19.8 17.9 23.5 39.2 39.3 40.1
04. 19.8 17.9 22.3 38.9 39 38.4
05. 19.7 17.7 21.9 38.6 38.6 38.3
Mean 19.92 18.18 23.66 39.26 39.3 39.64
v. Sateen Weave:
For Warp
Fig. 29. (Specimen 1).
Fig. 30. (Specimen 2).
Fig. 31. (Specimen 3).
For Weft
Fig. 32. (Specimen 1).
Fig. 33. (Specimen 2).
Fig. 34. (Specimen 3).
American Journal of Science and Technology 2016; 3(4): 97-107 106
Table 5. Tearing strength test for Sateen Weave fabric.
Top
Tearing
Points
Warp sample Weft Sample
No 1
N
No 2
N
No 3
N
WarpTop Points Mean
N
No 1
N
No2
N
No 3
N
Weft Top Points Mean
N
01. 41.9 38.1 38.9
38.72
59.5 56.9 57.5
56.11
02. 41.1 38.1 37.5 59.5 56 55.6
03. 40.5 37.8 37.5 59 53.9 55.2
04. 40.5 37.8 36.9 58 53.2 54.9
05. 40.3 37.6 36.3 57.7 52.5 52.5
Mean 40.86 37.88 37.42 58.74 54.45 55.14
Table 6. Result for Tearing Strength Test at a glance.
Fabric Type Mean Tearing Force(N)
Warp Weft
Plain 9.89 20.28
Matt 40.08 50.873
Twill 17.25 36.053
Diamond 20.587 39.4
Sateen 38.72 56.11
Fig. 35. Mean Tearing Force for Warp.
Fig. 36. Mean Tearing Force for Weft.
5. Discussions
The behavior of woven fabrics under tearing loads is quite
different from their other behavior like tensile loading. In
case of tensile loading, all the yarns in the direction of
loading share the load; in tear loading only one, two, or at
most a few yarns share the load. So the fabric structures play
very important roles in determining the fabric tear strength.
Restricted movement of yarn during loading of tight
constructions will show low tearing strength. That’s why
plain weaves show low tearing strength. Loose, open
constructions allow more freedom for the yarns to move and
group together, thus presenting bundles of yarns to the
tearing load; in consequence, the tear strength is high. So
designs which have groups of yarns woven together, such as
matt & loose structure like sateen weaves will have high tear
strengths.
6. Conclusion
To sum up, it is obvious that, tearing behavior of a fabric is
vastlyreliant on the weave designs. Elevated interlacement
causes superior crimp in the load bearing direction may lead
to lower breaking strength whereas too much bigger floats
also cause lower breaking strength because of looser
structure.
References
[1] Zeydan M. (2010), “Prediction of Fabric Tensile Strength By Modelling the Woven Fabric, Woven Fabric Engineering”, Polona Dobnik Dubrovski (Ed.), Sciyo Publisher.
[2] Kabir, R. B. (2013), “Tensile & Tearing Strength Test of Different Weave Structures”, 1st ed., Lambert Academic Publishing, Germany.
[3] Lord P R, Mohamed M H (1994), Weaving: Conversion Yarn to Fabric, Merrow Publishing Co. Ltd, England.
0
10
20
30
40
50
Mean Tearing Force (N)
Mean Tearing
Force (N)
0
10
20
30
40
50
60
Mean Tearing Force
(N)
Mean Tearing
Force (N)
107 Nasrin Ferdous and Reashad Bin Kabir: Inquisition the Purport of Weaving Conformation on Tearing Strength
[4] Scelzo W A, Backer S, and Boyce M C (1994), Mechanistic Role of Yarn and Fabric Structure in Determining Tearing Resistance of Woven Cloth, Part 1: Understanding Tongue Tear, Textile Research Journal, 64 (5), pp. 291-304.
[5] Malik, Z. A., Hussain T., Malik M. H., and Tanwari A. (2011), “Selection of Yarn for the Predefined Tensile Strength of Cotton Woven Fabrics”, Fibers and Polymers, Vol. 12, No. 2, 281-287.
[6] Majumdar, A.; Ghosh, A.; Saha, S. S.; Roy, A.; Barman, S.; Panigrahi, D. &Biswas, A. (2008), “Empirical Modelling of Tensile Strength of Woven Fabrics” Fibers and Polymers, Vol. 9, No. 2, 240-245.
[7] P Angappan and R Gopalakrishnan (2007) Textile Testing, 8th edition, p. 293, Tamil Nadu, S. S. M. Institute of Textile Technolgy.
[8] J E Booth (2009) Principles of Textile Testing, 3rd edition, p. 436, Oxford, Butterworth Heinemann Ltd.
[9] S Dhamija, C Manisha (2007) “Tearing Strength of cotton fabrics in relation to certain process and loom parameters”, Indian journal of fibers and textile research, Vol. 32, pp. 439-445.
[10] Chellamani K P, Arulmozhi & Vittopa M K, (2000). Compact spinning-The spinning of the future, Asian Textile Journal, 9(9), pp. 30-33.
[11] Ishtiaque-SM, Salhotra-KR, Kumar (2003), “A Study of effect of spinning process”, Asian Textile Journal, 12(12), pp. 74-82.
[12] Dash J R, Ishliaque S M & R Alagirusamy (2002), “Properties and processibility of compact yarns”, Indian Journal of Fiber & Textile Research, Vol. 27; pp. 362-368.
[13] Skelton, J., (1980), Tearing behaviour of woven fabrics, in J. W. S. Hearle et al “ Mechanics of flexible fibre assemblies”, Sijthoff & Noordhoff, p. 243.Hu, J. and Chan, Y. F., (1998), Effect of Fabric Mechanical Properties on Drape, Textile Research Journal, 68 (1), 57-64.