Inprocess Measuring on

Machine Tools

Philipp Ehrenreich

Sales Manager Europa

m&h Inprocess Messtechnik GmbH

13. April 2016 – OKUMA-Parndorf, Demo-Center

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Brands you can trust

Brown & Sharpe (USA, 2001) DEA (Italy, 2001) Leitz(Germany, 2001) PC-DMIS (USA, 2001) m&h (Germany, 2008)

Leica Geosystems (Switzerland, 2005) JMTC (China, 2006)

CE Johansson (Sweden, 2002) TESA (Switzerland, 2001)

ROMER / CIMCORE (France/USA, 2004) Sheffield(USA, 2004) Cognitens (Israel, 2007) JMTC (China, 2006)

Serein Metrology (China, 2010) Optiv (Germany, 2009)

Seven Ocean (China, 2011) VERO Software / VISI (Germany, 2014) Q-DAS (Germany, 2015)

Werte in Klammern bedeuten Herkunftsland des Unternehmens sowie Jahr des Erwerbs

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Railway

Research & Education

Pulp & Paper

Shipbuilding

Precision Industry

Power Generation

Heavy Industry Mould & Die

Domestic

Appliances

Medical Technology

Foundries

Ironworks

Aerospace

Automotive

Watch-making industry Reverse Engineering

Machine industry

… in more than 100

industrial segments!

Our products you’ll find…

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m&h COMPANY HISTORY

2012

Market launches:

• Compact Laser Tool Setter

• Infrared Touch Probe system Low Force

• Tow new Cable Tool Setter systems

2011

Market launches:

• Laser Tool Setter LTS35.65

• Radio-wave system RWP38.41 and RWT35.50

• Software PC-DMIS NC Gage V2.0 and 3D Form Inspect V2.6

2009

Market launches:

• Laser Tool Setter LTS35.60

• Temperatur Probe systems

• Radio-wave and Infrared Tool Setters

• Software PC-DMIS NC Gage and 3D Form Inspect V2.4

2008• m&h – Part of HEXAGON AB

• Market launch THERMO-LOCK® technology

2003 Market launch of new Radio-wave Touch Probe

2002Market launches:

• HDR technology (High Data Rate)

• Software 3D Form Inspect

1999 Market launch of new Infrared Touch Probe

1993 Market launch of first Radio-wave System with 433MHz

1991• Company foundation by Wolfgang Madlener and Wilfried Veil

• Market launch of first Infrared Touch Probe system

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LOCATION m&h

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You need:

• Product information?

• Application assistance?

• Product demonstration?

• Troubleshooting?

• Telephone support?

WE ARE YOUR SOLUTION PARTNER!

– our worldwide field engineers will support you until your problem is solved!

CUSTOMER SERVICE WORLDWIDE

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COMPETENCE CENTERS WORLDWIDE– 24HRS TECHNICAL SUPPORT

CC-Headquarters / Europe

CC-Asia

CC- Americas

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COMPETENCE CENTERS WORLDWIDE – 24 HRS TECHNICAL SUPPORT

Hexagon Metrology competence centers and m&h representations all over the world, offering

quick and targeted service. Our highly trained and qualified technicians will support you with

competence and reliability worldwide, 24hrs.

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CERTIFICATES AND PATENTS

ISO 9001:2008 • Quality Management System

• Implemented by our employees

• Guarantees highest quality standards

• Best basis for a trusting and long-term relationship

Qualified Siemens

Solution Partner

• Certified Siemens Solution Partner Automation

• Tailor-made solutions of outstanding quality

• Certification of our excellent know-how of solutions

m&h Patents • More than 10 active patents

• In more than 15 countries

• Several pending patents

• m&h – Power of innovation

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m&h INFRARED PROBES

m&h IRP25.50

1. Reliable HDR+ infrared transmission

2. ITE technology – pre-positioning with high-speed

3. Safe, reliable activation methods

4. Patented dual-probe-technology

5. Chameleon-technology

m&h IRP40.01

• HDR (High Data Rate) infrared transmission

• ITE technology (Intelligent Trigger Evaluation) – pre-positioning with High

Speed

• Patented THERMO-LOCK® technology

• Up to 440 hours of continuous use before battery change

m&h IRP40.40-LF

• With constant very low trigger forces

• HDR (High Data Rate) infrared transmission

• Patented THERMO-LOCK® technology

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m&h TEMPERATURE PROBES

m&h IRP25.50-TP

1. HDR+ (High Data Rate) infrared transmission

2. Measures the workpiece temperature fully automatically before and during

machining

3. The only infrared temperature probe on the market!

m&h RWTP20.44

• Proven and safe SCS technology

• Reliable and unambiguous activation mechanisms ensure a smooth

measuring procedure

• The only radio-wave temperature probe on the market!

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m&hPRODUCTIONPROBE

m&h PP41.00

1. High precision measuring unit

2. Operation suitable for the workshop

a) Sturdy and protected – IP68:EN60529

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m&h TOOL SETTER

TECHNICAL INNOVATION

a) Tool setter system from the tool magazine

b) Quick mounting on optional base plate, or directlyon the machine table

c) Tool setter systems which can be shared between different machines

THE HIGHEST PRECISION AND FAST TOOL CONTROL

a) Repeatability from 0.5 µm on

b) Fast m&h tool measuring cycles

c) Very low trigger forces permit the measurementof delicate tools

EASY HANDLING IN THE WORKSHOP

a) User-friendly handling and easy alignment

b) Compact design

c) Sturdy and durable protected –IP68:EN60529

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m&h TOOL SETTER

m&h TS35.20

1. Fast m&h tool measuring cycles

2. Compact design

3. Sturdy and durable protected

4. Fast and easy alignment

m&h TS35.30

• Fast tool breakage control

• Compact design

• Sturdy and durable protected

• Fast and easy alignment

m&h IRT35.70

• HDR (High Data Rate) infrared transmission

• Simple, quick & repeatable manual positioning

• Sturdy and durable protected

• Can be shared for different machining areas or machines

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m&h TOOL SETTER

m&h IRPT35.40

1. HDR (High Data Rate) infrared transmission

2. The only tool measuring system from the tool magazine!

3. Sturdy and durable protected

m&h RWT35.50

• Proven and safe SCS technology

• Simple, quick & repeatable manual positioning

• Can be shared for different machining areas or machines

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m&h LASER TOOL SETTER

HIGHEST ACCURACY

a) Repeatability of 0.2 µm

b) Tool cleaning using Laval nozzle with supersonic pressure

c) TCS technology (True Cutting Scan) – for highest precision

OPTIMAL PROTECTED

a) Optimal protection of the optics by means ofpneumatic shutter unit

b) Sturdy and durable protected –IP68:EN60529

FAST AND COPIOUS MEASURMENT CYCLES

a) Fast and precise measurement of tool length and tool radius

b) Single cutting edge control for breakage or tool wear

c) Correction or monitoring of runout, tool change andclamping errors

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m&h LASER TOOL SETTER

m&h LTS35.65

1. Standard laser measuring device for cost-effective standard usage

2. Optimal protection of the optics by means of pneumatic shutter unit

3. Very straightforward electrical and pneumatic connections

m&h LTS35.65-23

• Compact laser measuring device – the smallest in its class

• Very straightforward electrical and pneumatic connections

• Highest protection class for long service life

m&h LTS35.60

• Hig-End Laser tool setter with highest precision and optimised optics

• Housing made of stainless steel – no uncontrolled thermal expansion

• Perfect protection of the optics by means of innovative shutter unit

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m&h SOFTWARE SOLUTIONS

SETTING A NEW STANDARD

a) PC-DMIS NC Gage installed directly on a control

b) 3D Form Inspect since 2002 a leader in the market!

c) Software options for various applications

USER FRIENDLY SOFTWARE

a) PC-DMIS NC Gage with innovative teach-in-method

b) 3D Form Inspect with self explanatory user interface

CALIBRATION STRATEGY

a) PC-DMIS NC Gage with the same mathematic as CMM software

b) PC-DMIS NC Gage with Kinematic Setup

– The basis for precision on 5-axis machines

c) 3D Form Inspect with patented calibration strategy by m&h

d) 5-axis calibration for maximum precision

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m&h SOFTWARE SOLUTIONS

PC-DMIS NC Gage

1. With innovative teach-in-method

2. With the same mathematic as CMM software

3. Kinematic Setup at any time

m&h 3D FORM INSPECT

• With patented calibration strategy by m&h

• With self explanatory user interface

• Best-Fit Option

m&h MEASUREMENT MACROS

• Fast measurement macros

• Support for touch probes, temperature probes, tool setter and laser tool

setter

NC Gage v3.0

5 Axis Measurement Multi-Talent

Now Measures on Multipurpose Machines

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PC-DMIS NC Gage – On Machine Metrology Center

NC Gage makes measuring nearly as simple as using a

caliper

No macro coding for the machine operator to learn

Teach-in operation

NC Gage is powerful:

Kinematic Setup

Advanced Features, GD&T, CMM Math

5 Axis Measurement

NC Gage does the job

Quick Set-ups

Full automatic operation

Clear reporting

Feedback to control

NC Gage puts powerful measurement in the hands of the operator

Reporting

Zero

Point

Setting

Teach In

Measure

ment

Kinematic

Setup

Tool

Setting

Statistics

Collection

Real-Time

Feedback

Sensor

Mgmt.

Common

User

Experience

PC-DMIS NC Gage

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PC-DMIS NC Gage – It’s Easy

Work using the panel soft keys or

touch screen

Follow NC Gage‘s Visual

Navigator step-by-step to

understand complex tasks

Programs are created quickly und

can be played back as blocks or

fully automatically

PC-DMIS NC Gage’s teach-in with Visual Navigator

Clear instructions and the visual navigator guide the operator thru the teach-in process

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PC-DMIS NC Gage – It‘s Powerful

Kinematic Setup: set up / confirm rotary axes on a machine in just minutes

Teach-in a sphere on the table.

Enter the number of points and positions to

measure

Enter a safe height location

Go!

Use the report to evaluate your machine or have

NCG write the results back to variables on the

control.

Have confidence in your machine!

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PC-DMIS NC Gage – It’s Powerful

NC Gage includes 3D features

Offers more than standard macros :

• 3D Features

• Form & Position (GD&T)

• Distances Angles

• 5 Axis Measurement

And PC-DMIS NC Gage is built on

the math engine of our CMM

software, the math is PTB-certified,

and is expandable to include

advanced algorithms as well.

PC-DMIS NC Gage offers advanced measuring functions

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Feature Form Circle – Roundness

Plane – Flatness

Line – Straightness

Cylinder – Cylindricity

Cone – Cone Form

Sphere – Sphericity

PC-DMIS NC Gage offers needed GD&T functions

PC-DMIS NC Gage – It’s Powerful

Parallelism / Perpendicularity

Evaluation Length

Result

Concentricity of circles Position of Circles

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PC-DMIS NC Gage – It’s Powerful

Measure a part in any orientation of a 5 axis

machine

Teach in measurement tasks in any 5 Axis

orientation

Update 5 axis offsets based on measurements

in any orientation

All GD&T functions in all positions

Complete reporting in part coordinates

5 Axis Measurement: NC Gage supports all features including teach-in!

PC-DMIS NC Gage

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PC-DMIS NC Gage – Does the Job!

• Use teach in to set-up on simple

features. • Line, Point, Bore Plane, Midpoint,

Sphere…

• Create a program for set-up on

complex feature combinations• Intersection points, projected

points, constructed circles…

• Run set-ups automatically and

integrate into cutting programs

Quick Set-ups: Work Offsets can be set using all features

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PC-DMIS NC Gage – Does the Job!

• Use standard subroutine calls to use

any NC Gage measurement

program inside a cutting program

• Automatically save reports

• Use automatic programs to

feedback information into the

cutting process

Full Automatic Operation: Call NC Gage programs from cutting programs

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PC-DMIS NC Gage – Does the Job!

Zero points can be shifted

using measured or constructed features in a

program.

Variables can be updated with any value that

was calculated in NC Gage

Feedback Work Offsets, and Variables from measurements to the machine

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NOW Full Measurement functionality

Extends Multaskinkg capabilities

for end-to-end process in one

machine Turning

Milling

Grinding

Measuring

Finishing

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Part Set-up:

Using C-Axis measurement…

1. Align C axis on Slot / Keyway

2. Align C Axis on Flat

3. Align C Axis on Key / Web

4. Search for Key

5. Search for Keyway

6. Search for Flat

Feature Measurement:

1. Shaft (measurement with and without C axis

possible)

2. Flat

3. Keyway

4. Key

PC-DMIS NC Gage – Millturn Features

Support of common measurement tasks on Millturn machines

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Okuma Machines

Available in OSP P300S (Suite) Directly from Okuma

Requires OSP API

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PC-DMIS NC Gage – Does the Job!

• Simple color coded

table signaling whether

the item is out of

tolerance.

• Auto saved as RTF file

(readable in MS Word

or Wordpad) or can be

sent to any available

printer.

• XML File saved for

Statistics

Print out reports or save them to view in Word or Wordpad

Reporting: Clear, color coded reports are generated and saved automatically