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GGI Elemental Decomposing (ED) System
Innovative Systems for WASTE into ENERGY
1.MSW 2.Sewage Sludge 3.Ash
1.Agriculture residue (husk) 2.Wood chips 3.Shellfish residue 4.Poultry manure
1.Waste Tire 2.Shredder Dust
1.Coal 2.Methane gas
OIL
Electricity
Hydrogen
Heat
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A. Industrial Group 1. MSW 2. Coal 3. Natural Gas 4. Waste Tire 5. Shredder Dust
B Animal & Plant Group 1. Biomass 2. Animal Waste 3. Food Waste
A. Industrial Group a. Oil 50% or more b. Electricity 2,000KWh c. CV 10,000kcal/kg d. Char 5-10% Slag 1%
Input:Pre-treatment feedstock
Output:Byproduct
B. Animal & Plant Group a. Bio Fuel 50% or more b. Electricity 2,000Kwh c. CV 6~8,000kcal/kg d. Char 5-10% Slag 1%
※Yield subject to carbon contents in the pre-treatment feedstock If feedstock contains high yield of inorganic substances, the yield may be lower than 50%.
GGI Elemental Decomposing System (HPED)
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GGI - On Going Support One- year full Warranty
Management, Supervisor and Crew level Training
Installation & Testing
Preventive Maintenance Program
Technology Upgrades / R&D
Technical Services, followed up with Maintenance Support
Feedstock / off-take Quality Assurance Support
Direct GGI Headquarter Support
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Features of GGI’s Technology
All kinds of waste to be treated 1. Mixed waste 2. Food waste 3. Medical waste 4. Waste tire 5. Sewage sludge 6. Algae 7. Biomass (wood chip, paper,
animal waste/feces, etc.)
8. PCB 9. Asbestos 10. CFC(HFC) 11. Coal 12. Oil sand/Oil shale/Oil sludge
Integrated Advanced
Technology
Features of Waste to energy
1. Hydrogen Technology
2. Micro Bubble Technology
3. Gas separation Technology
4. Catalytic Technology
5. Overheated Steam Technology
6. Plasma Gasification Technology
7. Green Gas Technology
Yield
OIL = 50 - 80% GAS = 10 - 20% CHAR = 0 - 10% ELECTRICITY = 2MW
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Renewable Energy Resources < Current Energy Resources >
1. Solar power
2. Wind power
3. Geothermal power
4. Others
Generate No Profits
Generate Profits From All Kinds of
Waste
1. Mixed waste 2. Food waste 3. Medical waste 4. Waste tire 5. Sewage sludge 6. Algae 7. Biomass (wood chip, paper,
animal waste/feces, etc.)
8. PCB 9. Asbestos 10. CFC(HFC) 11. Coal 12. Oil sand/Oil shale/Oil sludge
1. Waste collection fee
2. Sales of oil
3. Sales of electricity (on site)
4. Sales of gas (Syngas to furnace)
5. Carbon credit
6. Carbon offset
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= Innovative System for WASTE into ENERGY=
(GGI ED)
Elemental Decomposing System
To Atmosphere
(Example of Flow of Waste Treatment System)
Oil Production/
Purification Zone
Crushing/Milling zone
Pretreatment Line
Pyrolyzer Plasma
Gasification
Oil Components
Selector
Pyrolysis Line
Waste
Oil Production/ Purification Line
Oil
Exhaust Gas
Piston Motor
Cooling Device
Overdriving Device
Power Generator
Gas Purification Device
(Scrubber)
Hot Water Supply
Tank
Overheated Steam
Generator Heat Storage System Oil Circulation
Gas Circulation
Exhaust Gas
Pretreated Raw Material from Waste
Flow of Exhaust Gas
Pretreated Raw Material from Waste
= The raw material having a prescribed size and prescribed water content, which is assumed to be material Standard Capacity of treatment, yield of oil and amount of power are calculated based on this material standard.
Power Generation Line
Note Hot Water Supply/ Utilization Line
Rapid Dryer Separator
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1. The feedstock directly supplied to the pyrolyzing furnace
2. High temp. pressured super critical pressurized water from the overheated steam generator supplied into the pyrolyzing furnace.
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Pyrolysis System Process procedure #1
3. The furnace heated near 1000-1300℃ → Hydrogen, Carbon monoxide, carbon etc. separated from the rapidly heated feedstock.
4. Hydrogen and carbon monoxide generated by reaction between the steam at 1300℃ (the high temperature super critical pressured water and carbon heated 1000℃
5. Generated syn-gas moved to the Ion Exchange Scrubber for the further separation
6. Unused portion (carbonized solids and unusable gases) separated and discharged & gases to use, such as hydrogen, carbon monoxide, carbon dioxide, etc. are caught and collected in the temporary storage chambers in the Ion Exchange Scrubber.
Gas
ifica
tion
7. Syn-gas moved from the Ion Exchange Scrubber
8. Syn-gas turns Syn-oil
9. Syn-oil moved to the Catalytic Towers to be refined (Post treatment begins) → Sent to the bottom portion (Control Tank) for final adjustments
Cat
alyt
ic T
ower
10. The increased amount of syn-oil collected at the separation & the hot temp. Syn-oil cooled to the room temperature at the cooling tower, then circulated.
11. Refined and adjusted syn-oil collected in Oil Tanks
Post
Tre
atm
ent
Note: Off-gas can be 1) Recycled for reuse into the System 2) Treated to be used as an energy, or 4) Discharged to the atmosphere These options can be customized according to the needs of the clients, at the additional cost (for designing filters, etc.)
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Pyrolysis System Process procedure #2
Installation Month/Year
Location of Plant
Type of Waste
Capacity tons/day
Current Status
Technology Providers
Owner(s) of Equipment
1. March 2001 Icheon City South Korea
Food waste 50 Demolished Yang/Choi/
Yoshikawa Yang/Yoshikawa
2. October 2005 Cheongwon
County South Korea
MSW 5 In operation Ku/Yang/Choi Ku
3. December 2005
Icheon City South Korea MSW 10 Demolished Yang/Ahn Yang
4. December 2008
Mungyeong City South Korea MSW 20 In operation Yang/Ahn ECOPETRO
5. January 2009 Pusan City MSW 48 In operation Yang/Choi SS Oil
6. June 2009 Andong City South Korea MSW 20 Under repair &
maintenance S.S. Lee/Choi Shin
7. November 2009
Icheon City South Korea
Waste tires 20 Stopped Yang/Choi Kim
8. February 2010 Pyeongtaek City South Korea
Waste tires 50 In operation S.S. Lee/Choi Kumho Tires
9. April 2011 Cheongwon
County South Korea
PCB 10 In operation Ku/Yang/Choi Ku/Yang/Choi/Yoshikawa
10. May 2011 Daejeon City South Korea MSW 50 In operation S.S. Lee/Choi Daejeon City
11. June 2011 Suwon City South Korea MSW 24 In operation Park/Yang Park/Yang/
Yoshikawa
12. June 2011 Cheongwon
County South Korea
MSW 100 R&D Yang/Plasma South Korean Government
13.
Performance - GGI in Korea
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R & D Schedule
Type of Waste Current Stage of Development
Capacity (per unit)
1. City Mixed Waste Commercialized 20 tons / day 2. Food Waste Commercialized 1 to 500 tons / day 3. Medical Waste Commercialized 1 to 20 tons / day 4. Waste Tire Commercialized 1 to 500 tons / day 5. Sewage Sludge Commercialized 20 to 500 tons / day 6. Algae Ready to be commercialized 1 to 500 tons / day
7. Biomass *Wood chip/Paper/Animal feces, etc.
Commercialized 1 to 500 tons / day
8. PCB Commercialized 1 to 20 tons / day 9. Asbestos Commercialized 1 to 100 tons / day
10. CFC (HFC) Commercialized 1 to 100 tons / day 11. Coal Ready to be commercialized 20 to 500 tons / day 12. Oil Sand/Oil Shale Ready to be commercialized 20 to 500 tons / day
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Expenditure Breakdown
Operation Manager:1 Persons The general affairs person in charge:1 Person Operator:2 Person ×3 shift = 6 persons Total: 8 Persons
Maintenance 1.Exchange parts Catalytic tower Once every 3 years (1 time/3years) --- $600,000 USD
2.Cleaning expense Once every year (1 time/year) --- $90,000 USD
Utility 1.Water supply --- 1000L ⇒ START-UP 2.Supporting diesel --- 18L ⇒ START-UP
Expected expenditure (Pyrolysis System 20TPD)
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Strategy | Keys to Success
Equipment Performance Implement Systems and Processes to
ensure 100% quality
Time To Market Streamlining deployment of plants, effective
organization, and project management activities
Effective Market Penetration Market Development focused on highest
economic growth segments.
Operational Leadership Reliable, sustainable, safe, quality, and
profitable.
Maximize Use of Cash Utilize cash on value-added revenue
generation and system efficiency
Deployment Capacity Third party manufacturing and EPC
services to optimize use of capital and accelerate market penetration
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Sales & Marketing
Manufacturing
Operations
Implementation | from Project Launch to Operations
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