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GGI Elemental Decomposing (ED) System Innovative Systems for WASTE into ENERGY

Innovative Systems for WASTE into ENERGY€¦ · Features of GGI’s Technology All kinds of waste to be treated 1. Mixed waste 2. Food waste 3. Medical waste 4. Waste tire 5. Sewage

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Page 1: Innovative Systems for WASTE into ENERGY€¦ · Features of GGI’s Technology All kinds of waste to be treated 1. Mixed waste 2. Food waste 3. Medical waste 4. Waste tire 5. Sewage

GGI Elemental Decomposing (ED) System

Innovative Systems for WASTE into ENERGY

Page 2: Innovative Systems for WASTE into ENERGY€¦ · Features of GGI’s Technology All kinds of waste to be treated 1. Mixed waste 2. Food waste 3. Medical waste 4. Waste tire 5. Sewage

1.MSW 2.Sewage Sludge 3.Ash

1.Agriculture residue (husk) 2.Wood chips 3.Shellfish residue 4.Poultry manure

1.Waste Tire 2.Shredder Dust

1.Coal 2.Methane gas

OIL

Electricity

Hydrogen

Heat

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Page 3: Innovative Systems for WASTE into ENERGY€¦ · Features of GGI’s Technology All kinds of waste to be treated 1. Mixed waste 2. Food waste 3. Medical waste 4. Waste tire 5. Sewage

A. Industrial Group 1.  MSW 2.  Coal 3.  Natural Gas 4.  Waste Tire 5.  Shredder Dust

B Animal & Plant Group 1.  Biomass 2.  Animal Waste 3.  Food Waste

A.  Industrial Group a.  Oil   50% or more b.  Electricity   2,000KWh c.  CV   10,000kcal/kg d.  Char 5-10% Slag 1%

Input:Pre-treatment feedstock

Output:Byproduct

B. Animal & Plant Group a.  Bio Fuel 50% or more b.  Electricity   2,000Kwh c.  CV 6~8,000kcal/kg d.  Char 5-10%  Slag 1%

※Yield subject to carbon contents in the pre-treatment feedstock If feedstock contains high yield of inorganic substances, the yield may be lower than 50%.

GGI Elemental Decomposing System (HPED)

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Page 4: Innovative Systems for WASTE into ENERGY€¦ · Features of GGI’s Technology All kinds of waste to be treated 1. Mixed waste 2. Food waste 3. Medical waste 4. Waste tire 5. Sewage

GGI - On Going Support One- year full Warranty

Management, Supervisor and Crew level Training

Installation & Testing

Preventive Maintenance Program

Technology Upgrades / R&D

Technical Services, followed up with Maintenance Support

Feedstock / off-take Quality Assurance Support

Direct GGI Headquarter Support

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Page 5: Innovative Systems for WASTE into ENERGY€¦ · Features of GGI’s Technology All kinds of waste to be treated 1. Mixed waste 2. Food waste 3. Medical waste 4. Waste tire 5. Sewage

Features of GGI’s Technology

All kinds of waste to be treated 1. Mixed waste 2. Food waste 3. Medical waste 4. Waste tire 5. Sewage sludge 6. Algae 7. Biomass (wood chip, paper,

animal waste/feces, etc.)

8. PCB 9. Asbestos 10. CFC(HFC) 11. Coal 12. Oil sand/Oil shale/Oil sludge

Integrated Advanced

Technology

Features of Waste to energy

1. Hydrogen Technology

2. Micro Bubble Technology

3. Gas separation Technology

4. Catalytic Technology

5. Overheated Steam Technology

6. Plasma Gasification Technology

7. Green Gas Technology

Yield

OIL = 50 - 80% GAS = 10 - 20% CHAR =  0 - 10% ELECTRICITY = 2MW

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Page 6: Innovative Systems for WASTE into ENERGY€¦ · Features of GGI’s Technology All kinds of waste to be treated 1. Mixed waste 2. Food waste 3. Medical waste 4. Waste tire 5. Sewage

Renewable Energy Resources < Current Energy Resources >

1.  Solar power

2.  Wind power

3.  Geothermal power

4.  Others

Generate No Profits

Generate Profits From All Kinds of

Waste

1. Mixed waste 2. Food waste 3. Medical waste 4. Waste tire 5. Sewage sludge 6. Algae 7. Biomass (wood chip, paper,

animal waste/feces, etc.)

8. PCB 9. Asbestos 10. CFC(HFC) 11. Coal 12. Oil sand/Oil shale/Oil sludge

1. Waste collection fee

2. Sales of oil

3. Sales of electricity (on site)

4. Sales of gas (Syngas to furnace)

5. Carbon credit

6. Carbon offset

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Page 7: Innovative Systems for WASTE into ENERGY€¦ · Features of GGI’s Technology All kinds of waste to be treated 1. Mixed waste 2. Food waste 3. Medical waste 4. Waste tire 5. Sewage

= Innovative System for WASTE into ENERGY=

(GGI ED)

Elemental Decomposing System

Page 8: Innovative Systems for WASTE into ENERGY€¦ · Features of GGI’s Technology All kinds of waste to be treated 1. Mixed waste 2. Food waste 3. Medical waste 4. Waste tire 5. Sewage

To Atmosphere

 (Example of Flow of Waste Treatment System)

Oil Production/

Purification Zone

Crushing/Milling zone

Pretreatment Line

Pyrolyzer Plasma

Gasification

Oil Components

Selector

Pyrolysis Line

Waste

Oil Production/ Purification Line

Oil

Exhaust Gas

Piston Motor

Cooling Device

Overdriving Device

Power Generator

Gas Purification Device

(Scrubber)

 Hot Water  Supply

Tank

Overheated Steam

Generator Heat Storage System Oil Circulation

Gas Circulation

Exhaust Gas

Pretreated Raw Material from Waste

Flow of Exhaust Gas

Pretreated Raw Material from Waste

= The raw material having a prescribed size and prescribed water content, which is assumed to be material Standard Capacity of treatment, yield of oil and amount of power are calculated based on this material standard.

Power Generation Line

Note Hot Water Supply/ Utilization Line

Rapid Dryer Separator

8

Page 9: Innovative Systems for WASTE into ENERGY€¦ · Features of GGI’s Technology All kinds of waste to be treated 1. Mixed waste 2. Food waste 3. Medical waste 4. Waste tire 5. Sewage

1. The feedstock directly supplied to the pyrolyzing furnace

2. High temp. pressured super critical pressurized water from the overheated steam generator supplied into the pyrolyzing furnace.

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Pyrolysis System Process procedure #1

3. The furnace heated near 1000-1300℃ → Hydrogen, Carbon monoxide, carbon etc. separated from the rapidly heated feedstock.

4. Hydrogen and carbon monoxide generated by reaction between the steam at 1300℃ (the high temperature super critical pressured water and carbon heated 1000℃

5. Generated syn-gas moved to the Ion Exchange Scrubber for the further separation

6. Unused portion (carbonized solids and unusable gases) separated and discharged & gases to use, such as hydrogen, carbon monoxide, carbon dioxide, etc. are caught and collected in the temporary storage chambers in the Ion Exchange Scrubber.

Gas

ifica

tion

Page 10: Innovative Systems for WASTE into ENERGY€¦ · Features of GGI’s Technology All kinds of waste to be treated 1. Mixed waste 2. Food waste 3. Medical waste 4. Waste tire 5. Sewage

7. Syn-gas moved from the Ion Exchange Scrubber

8. Syn-gas turns Syn-oil

9. Syn-oil moved to the Catalytic Towers to be refined (Post treatment begins) → Sent to the bottom portion (Control Tank) for final adjustments

Cat

alyt

ic T

ower

10. The increased amount of syn-oil collected at the separation & the hot temp. Syn-oil cooled to the room temperature at the cooling tower, then circulated.

11. Refined and adjusted syn-oil collected in Oil Tanks

Post

Tre

atm

ent

Note: Off-gas can be 1)  Recycled for reuse into the System 2) Treated to be used as an energy, or 4)  Discharged to the atmosphere   These options can be customized according to the needs of the clients, at the additional cost (for designing filters, etc.)

10

Pyrolysis System Process procedure #2

Page 11: Innovative Systems for WASTE into ENERGY€¦ · Features of GGI’s Technology All kinds of waste to be treated 1. Mixed waste 2. Food waste 3. Medical waste 4. Waste tire 5. Sewage

Installation Month/Year

Location of Plant

Type of Waste

Capacity tons/day

Current Status

Technology Providers

Owner(s) of Equipment

1. March 2001 Icheon City South Korea

Food waste 50 Demolished Yang/Choi/

Yoshikawa Yang/Yoshikawa

2. October 2005 Cheongwon

County South Korea

MSW 5 In operation Ku/Yang/Choi Ku

3. December 2005

Icheon City South Korea MSW 10 Demolished Yang/Ahn Yang

4. December 2008

Mungyeong City South Korea MSW 20 In operation Yang/Ahn ECOPETRO

5. January 2009 Pusan City MSW 48 In operation Yang/Choi SS Oil

6. June 2009 Andong City South Korea MSW 20 Under repair &

maintenance S.S. Lee/Choi Shin

7. November 2009

Icheon City South Korea

Waste tires 20 Stopped Yang/Choi Kim

8. February 2010 Pyeongtaek City South Korea

Waste tires 50 In operation S.S. Lee/Choi Kumho Tires

9. April 2011 Cheongwon

County South Korea

PCB 10 In operation Ku/Yang/Choi Ku/Yang/Choi/Yoshikawa

10. May 2011 Daejeon City South Korea MSW 50 In operation S.S. Lee/Choi Daejeon City

11. June 2011 Suwon City South Korea MSW 24 In operation Park/Yang Park/Yang/

Yoshikawa

12. June 2011 Cheongwon

County South Korea

MSW 100 R&D Yang/Plasma South Korean Government

13.

Performance - GGI in Korea

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Page 12: Innovative Systems for WASTE into ENERGY€¦ · Features of GGI’s Technology All kinds of waste to be treated 1. Mixed waste 2. Food waste 3. Medical waste 4. Waste tire 5. Sewage

R & D Schedule

Type of Waste Current Stage of Development

Capacity (per unit)

1. City Mixed Waste Commercialized 20 tons / day 2. Food Waste Commercialized 1 to 500 tons / day 3. Medical Waste Commercialized 1 to 20 tons / day 4. Waste Tire Commercialized 1 to 500 tons / day 5. Sewage Sludge Commercialized 20 to 500 tons / day 6. Algae Ready to be commercialized 1 to 500 tons / day

7. Biomass *Wood chip/Paper/Animal feces, etc.

Commercialized 1 to 500 tons / day

8. PCB Commercialized 1 to 20 tons / day 9. Asbestos Commercialized 1 to 100 tons / day

10. CFC (HFC) Commercialized 1 to 100 tons / day 11. Coal Ready to be commercialized 20 to 500 tons / day 12. Oil Sand/Oil Shale Ready to be commercialized 20 to 500 tons / day

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Page 13: Innovative Systems for WASTE into ENERGY€¦ · Features of GGI’s Technology All kinds of waste to be treated 1. Mixed waste 2. Food waste 3. Medical waste 4. Waste tire 5. Sewage

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Page 14: Innovative Systems for WASTE into ENERGY€¦ · Features of GGI’s Technology All kinds of waste to be treated 1. Mixed waste 2. Food waste 3. Medical waste 4. Waste tire 5. Sewage

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Page 15: Innovative Systems for WASTE into ENERGY€¦ · Features of GGI’s Technology All kinds of waste to be treated 1. Mixed waste 2. Food waste 3. Medical waste 4. Waste tire 5. Sewage

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Page 16: Innovative Systems for WASTE into ENERGY€¦ · Features of GGI’s Technology All kinds of waste to be treated 1. Mixed waste 2. Food waste 3. Medical waste 4. Waste tire 5. Sewage

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Page 17: Innovative Systems for WASTE into ENERGY€¦ · Features of GGI’s Technology All kinds of waste to be treated 1. Mixed waste 2. Food waste 3. Medical waste 4. Waste tire 5. Sewage

Expenditure Breakdown

Operation Manager:1 Persons The general affairs person in charge:1 Person Operator:2 Person ×3 shift = 6 persons Total: 8 Persons

Maintenance 1.Exchange parts  Catalytic tower Once every 3 years (1 time/3years)   --- $600,000 USD

2.Cleaning expense Once every year (1 time/year)   --- $90,000 USD

Utility 1.Water supply   --- 1000L ⇒ START-UP 2.Supporting diesel   --- 18L ⇒ START-UP

Expected expenditure (Pyrolysis System 20TPD)

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Page 18: Innovative Systems for WASTE into ENERGY€¦ · Features of GGI’s Technology All kinds of waste to be treated 1. Mixed waste 2. Food waste 3. Medical waste 4. Waste tire 5. Sewage

 Strategy | Keys to Success

Equipment Performance Implement Systems and Processes to

ensure 100% quality

Time To Market Streamlining deployment of plants, effective

organization, and project management activities

Effective Market Penetration Market Development focused on highest

economic growth segments.

Operational Leadership Reliable, sustainable, safe, quality, and

profitable.

Maximize Use of Cash Utilize cash on value-added revenue

generation and system efficiency

Deployment Capacity Third party manufacturing and EPC

services to optimize use of capital and accelerate market penetration

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Page 19: Innovative Systems for WASTE into ENERGY€¦ · Features of GGI’s Technology All kinds of waste to be treated 1. Mixed waste 2. Food waste 3. Medical waste 4. Waste tire 5. Sewage

Sales & Marketing

Manufacturing

Operations

Implementation | from Project Launch to Operations

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Page 20: Innovative Systems for WASTE into ENERGY€¦ · Features of GGI’s Technology All kinds of waste to be treated 1. Mixed waste 2. Food waste 3. Medical waste 4. Waste tire 5. Sewage